050-1BA10

VIPA System SLIO FM 050

FM | 050-1BA10 | Manual

HB300 | FM | 050-1BA10 | GB | 15-11

VIPA GmbH

Ohmstr. 4

91074 Herzogenaurach

Telephone: 09132-744-0

Fax: 09132-744-1864

Email: [email protected]

Internet: www.vipa.com

050-1BA10_000_FM050,3,GB

- © 2015

VIPA System SLIO FM 050

Table of contents

Table of contents

1

General...................................................................................... 4

1.1 Copyright

© VIPA GmbH ................................................... 4

1.2 Über dieses Handbuch....................................................... 5

1.3 Safety information.............................................................. 6

2

Basics and Assembly.............................................................. 8

2.1 Safety information for users............................................... 8

2.2 System conception............................................................. 9

2.3 Dimensions...................................................................... 13

2.4 Installation........................................................................ 15

2.5 Demounting and module exchange................................. 19

2.6 Wiring............................................................................... 23

2.7 Trouble shooting - LEDs.................................................. 27

2.8 Installation guidelines....................................................... 27

2.9 General data.................................................................... 30

3

Hardware description............................................................ 32

3.1 Properties......................................................................... 32

3.2 Structure........................................................................... 32

3.3 Technical data.................................................................. 34

4

Deployment............................................................................ 38

4.1 Fast introduction............................................................... 38

4.2 In-/Output area................................................................. 41

4.2.1 Input area 8byte ........................................................... 41

4.2.2 Output area 10byte ...................................................... 42

4.3 Parameter data................................................................ 43

4.4 Counter - Functions.......................................................... 46

4.5 Counter additional functions............................................. 51

4.6 Diagnostic and interrupt................................................... 55

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General

Copyright

© VIPA GmbH


1 General

1.1 Copyright

© VIPA GmbH

All Rights Reserved

This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements.

This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

For permission to reproduce or distribute, please contact: VIPA,

Gesellschaft für Visualisierung und Prozessautomatisierung mbH

Ohmstraße 4, D-91074 Herzogenaurach, Germany

Tel.: +49 9132 744 -0

Fax.: +49 9132 744-1864

EMail: [email protected]

http://www.vipa.com

Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of publishing. Nevertheless, the authors retain the right to modify the information.

This customer document describes all the hardware units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The exact scope of delivery is described in the respective purchase contract.

CE Conformity Declaration

Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant provisions. Conformity is indicated by the CE marking affixed to the product.

Conformity Information

For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service organization.

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Trademarks

General

Über dieses Handbuch

VIPA, SLIO, System 100V, System 200V, System 300V, System

300S, System 400V, System 500S and Commander Compact are registered trademarks of VIPA Gesellschaft für Visualisierung und

Prozessautomatisierung mbH.

SPEED7 is a registered trademark of profichip GmbH.

SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are registered trademarks of Siemens AG.

Microsoft and Windows are registered trademarks of Microsoft Inc.,

USA.

Portable Document Format (PDF) and Postscript are registered trademarks of Adobe Systems, Inc.

All other trademarks, logos and service or product marks specified herein are owned by their respective companies.

Information product support

Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents of this document. If you are unable to locate a customer service centre, contact VIPA as follows:

VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany

Telefax: +49 9132 744-1204


Technical support

Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions regarding the product. If you are unable to locate a customer service centre, contact VIPA as follows:

VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany

Tel.: +49 9132 744-1150 (Hotline)


1.2 Über dieses Handbuch

Objective and contents

This manual describes the FM 050-1BA10 of the System SLIO from

VIPA. It contains a description of the structure, project engineering and deployment.

This manual is part of the documentation package with order number

VIPA HB300E_FM and relevant for:

Product

FM 050

Order number

050-1BA10

as of state:

HW

01

Target audience

The manual is targeted at users who have a background in automation technology.

Structure of the manual

The manual consists of chapters. Every chapter provides a self-contained description of a specific topic.

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General

Safety information

Guide to the document


The following guides are available in the manual: n An overall table of contents at the beginning of the manual n References with page numbers

Availability

The manual is available in: n printed form, on paper n in electronic form as PDF-file (Adobe Acrobat Reader)

Icons Headings

Important passages in the text are highlighted by following icons and headings:

DANGER!

Immediate or likely danger. Personal injury is possible.

CAUTION!

Damages to property is likely if these warnings are not heeded.

Supplementary information and useful tips.

1.3 Safety information

Applications conforming with specifications

The system is constructed and produced for: n communication and process control n industrial applications n operation within the environmental conditions specified in the technical data n installation into a cubicle

DANGER!

This device is not certified for applications in

– in explosive environments (EX-zone)

Documentation

The manual must be available to all personnel in the n project design department n installation department n commissioning n operation

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Disposal

General

Safety information

CAUTION!

The following conditions must be met before using or commissioning the components described in this manual:

– Hardware modifications to the process control system should only be carried out when the system has been disconnected from power!

– Installation and hardware modifications only by properly trained personnel.

– The national rules and regulations of the respective country must be satisfied (installation, safety, EMC ...)

National rules and regulations apply to the disposal of the unit!

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Basics and Assembly

Safety information for users


2 Basics and Assembly

2.1 Safety information for users

Handling of electrostatic sensitive modules

VIPA modules make use of highly integrated components in MOS-

Technology. These components are extremely sensitive to over-voltages that can occur during electrostatic discharges. The following symbol is attached to modules that can be destroyed by electrostatic discharges.

The Symbol is located on the module, the module rack or on packing material and it indicates the presence of electrostatic sensitive equipment. It is possible that electrostatic sensitive equipment is destroyed by energies and voltages that are far less than the human threshold of perception. These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby, causing the module to become inoperable or unusable. Modules that have been damaged by electrostatic discharges can fail after a temperature change, mechanical shock or changes in the electrical load. Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules.

Modules must be shipped in the original packing material.

Shipping of modules

Measurements and alterations on electrostatic sensitive modules

When you are conducting measurements on electrostatic sensitive modules you should take the following precautions: n Floating instruments must be discharged before use.

n Instruments must be grounded.

Modifying electrostatic sensitive modules you should only use soldering irons with grounded tips.

CAUTION!

Personnel and instruments should be grounded when working on electrostatic sensitive modules.

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System conception

2.2 System conception

Overview

System SLIO is a modular automation system for assembly on a

35mm mounting rail. By means of the peripheral modules with 2, 4 or

8 channels this system may properly be adapted matching to your automation tasks. The wiring complexity is low, because the supply of the DC 24V power section is integrated to the backplane bus and defective modules may be replaced with standing wiring. By deployment of the power modules in contrasting colours within the system, further isolated areas may be defined for the DC 24V power section supply, respectively the electronic power supply may be extended with 2A.

Components

n CPU (head module) n

Bus coupler (head module) n Periphery modules n

Power modules n Accessories

CAUTION!

Only modules of VIPA may be combined. A mixed operation with third-party modules is not allowed!

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System conception

CPU


With a CPU, CPU electronic and power module are integrated to one casing. As head module via the integrated power module for power supply the CPU electronic is supplied as well as the electronic of the connected periphery modules. The DC 24 power section supply for the linked periphery modules is established via a further connection at the power module. By installing of up to 64 periphery modules at the

CPU, these are electrically connected, this means these are assigned to the backplane bus, the electronic modules are power supplied and each periphery module is connected to the DC 24V power section supply.

CAUTION!

CPU part and power module of a CPU may not be separated! Here you may only exchange the electronic module!

Bus coupler

Periphery modules

With a bus coupler bus interface and power module are integrated to one casing. With the bus interface you get access to a subordinated bus system. As head module via the integrated power module for power supply the bus interface is supplied as well as the electronic of the connected periphery modules. The DC 24 power section supply for the linked periphery modules is established via a further connection at the power module. By installing of up to 64 periphery modules at the bus coupler, these are electrically connected, this means these are assigned to the backplane bus, the electronic modules are power supplied and each periphery module is connected to the DC 24V power section supply.

CAUTION!

Bus interface and power module of the bus coupler may not be separated! Here you may only exchange the electronic module!

Each periphery module consists of a terminal and an electronic

module.

10

1 Terminal module

2 Electronic module

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Terminal module


System conception

The terminal module serves to carry the electronic module, contains the backplane bus with power supply for the electronic, the DC 24V power section supply and the staircase-shaped terminal for wiring.

Additionally the terminal module has a locking system for fixing at a mounting rail. By means of this locking system your SLIO system may be assembled outside of your switchgear cabinet to be later mounted there as whole system.

Electronic module

Power module

The functionality of a SLIO periphery module is defined by the elec-

tronic module, which is mounted to the terminal module by a safe sliding mechanism. With an error the defective module may be exchanged for a functional module with standing installation.

At the front side there are LEDs for status indication. For simple wiring each module shows a corresponding connection diagram at the front and at the side.

In the System SLIO the power supply is established by power modules. These are either integrated to the head module or may be installed between the periphery modules. Depending on the power module isolated areas of the DC 24V power section supply may be defined respectively the electronic power supply may be extended with 2A. For better recognition the colour of the power modules are contrasting to the periphery modules.

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System conception


(1) DC 24V for power section supply I/O area (max. 10A)

(2) DC 24V for electronic power supply bus coupler and I/O area


(4) DC 24V for electronic power supply I/O area

Accessories

Shield bus carrier

The shield bus carrier (order no. 000-0AB00) serves to carry the shield bus (10mm x 3mm) to connect cable shields. Shield bus carriers, shield bus and shield fixings are not in the scope of delivery.

They are only available as accessories. The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier.

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Bus cover


Dimensions

With each bus coupler, to protect the backplane bus connectors, there is a mounted bus cover in the scope of delivery. You have to remove the bus cover of the bus coupler before mounting a SLIO module. For the protection of the backplane bus connector you always have to mount the bus cover at the last module of your system again.

The bus cover has the order no. 000-0AA00.

Coding pins

There is the possibility to fix the assignment of electronic and terminal module. Here coding pins (order number 000-0AC00) from VIPA can be used. The coding pin consists of a coding jack and a coding plug.

By combining electronic and terminal module with coding pin, the coding jack remains in the electronic module and the coding plug in the terminal module. This ensures that after replacing the electronics module just another electronic module can be plugged with the same encoding.

2.3 Dimensions

Dimensions CPU

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Dimensions

Dimensions bus coupler

Dimensions periphery module


Dimensions electronic module

Dimensions in mm

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2.4 Installation

Functional principle


Installation

There is a locking lever at the top side of the terminal module. For mounting and demounting this locking lever is to be turned upwards until this engages audible. Now the module may be pulled forward.

For mounting plug the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module. The module is fixed to the mounting rail by pushing downward the locking lever. The modules may either separately be mounted to the mounting rail or as block. Here is to be considered that each locking lever is opened.

For the exchange of a electronic module, the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module. For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module.

Coding

There is the possibility to fix the assignment of electronic and terminal module. Here coding pins (order number 000-0AC00) from VIPA can be used. The coding pin consists of a coding jack and a coding plug.

By combining electronic and terminal module with coding pin, the coding jack remains in the electronic module and the coding plug in the terminal module. This ensures that after replacing the electronics module just another electronic module can be plugged with the same encoding.

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Installation


Each electronic module has on its back 2 coding sockets for coding jacks. Due to the characteristics, with the coding jack 6 different positions can be plugged, each. Thus there are 36 possible combinations for coding with the use of both coding sockets.

1.

Plug, according to your coding, 2 coding jacks in the coding sockets of your electronic module until they lock.

2.

Now plug the according coding plugs into the coding jacks.

3.

To fix the coding put both the electronic and terminal module together until they lock.

CAUTION!

Please consider that when replacing an already coded electronic module, this is always be replaced by an electronic module with the same coding.

Even with an existing coding on the terminal module, you can plug an electronic module without coding. The user is responsible for the correct usage of the coding pins. VIPA assumes no liability for incorrectly attached electronic modules or for damages which arise due to incorrect coding!

Mounting Proceeding

The modules were directly be mounted to the mounting rail and so connected to the backplane bus and the power supply for the electronic and power section. Up to 64 modules may be mounted. Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3A. By means of the power module 007-1AB10 the current of the electronic power supply may be expanded with 2A.

Ä

Chapter 2.6 ‘Wiring’ on page 23

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Mounting rail


Installation

Mount the mounting rail! Please consider that a clearance from the middle of the mounting rail of at least 80mm above and

60mm below, respectively 80mm by deployment of shield bus carriers, exist.

Mounting Head module (e.g. bus coupler)

1.

Start at the left side with the head module (e.g. bus coupler). For this turn both locking lever upwards, put the head module to the mounting rail and turn both locking lever downward.

2.

Before mounting the periphery modules you have to remove the bus cover at the right side of the Head module by pulling it forward. Keep the cover for later mounting.

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Installation

Mounting periphery modules


Mount the periphery modules you want.

Mounting the bus cover

After mounting the whole system, to protect the backplane bus connectors at the last module you have to mount the bus cover, now.

Mounting the bus cover at a clamp module

18

If the last module is a clamp module, for adaptation the upper part of the bus cover is to be removed

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Mounting shield bus carrier


Demounting and module exchange

The shield bus carrier (available as accessory) serves to carry the shield bus to connect cable shields. The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier.

2.5 Demounting and module exchange

Proceeding

With demounting and exchange of a module, head module (e.g. bus coupler) or a group of modules for mounting reasons you have always to remove the electronic module of the just mounted right module. After the mounting it may be plugged again.

Exchange of an electronic module

1.

For the exchange of an electronic module, the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module.

2.

For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module.

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Exchange of a module

1.

Remove if exists the wiring.

Ä

Chapter 2.6 ‘Wiring’ on page 23.

2.

Press the unlocking lever at the lower side of the just mounted right module and pull it forward.

3.

Turn the locking lever of the module to be exchanged upwards.

4.

Pull the module forward.

20

5.

For mounting turn the locking lever of the module to be mounted upwards.

6.

To mount the module put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.

7.

Turn the locking lever downward again.

8.

Plug again the electronic module, which you have removed before.

Exchange of a head module (e.g. bus coupler)

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CAUTION!

Bus interface and power module of a head module may not be separated!

Here you may only exchange the electronic module!

1.

Remove if exists the wiring of the head module.

‘Wiring’ on page 23.

Ä

Chapter 2.6

2.

Press the unlocking lever at the lower side of the just mounted right module and pull it forward.

3.

Turn all the locking lever of the head module to be exchanged upwards.

4.

Pull the head module forward.

5.

For mounting turn all the locking lever of the head module to be mounted upwards.

6.

To mount the head module put it to the left module and push it, guided by the stripes, to the mounting rail.

7.

Turn all the locking lever downward again.

8.


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Exchange of a module group

1.

Remove if exists the wiring of the module group.

‘Wiring’ on page 23.

Ä

Chapter 2.6

2.

Press the unlocking lever at the lower side of the just mounted right module of the module group and pull it forward.

3.

Turn all the locking lever of the module group to be exchanged upwards.

4.

Pull the module group forward.

22

5.

For mounting turn all the locking lever of the module group to be mounted upwards.

6.

To mount the module group put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.

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Wiring

2.6 Wiring

Connectors

Data

7.

Turn all the locking lever downward again.

8.


Terminals with spring clamp technology are used for wiring.

The spring clamp technology allows quick and easy connection of your signal and supply lines.

In contrast to screw terminal connections this type of connection is vibration proof.

U max

: 240V AC / 30V DC

I max

: 10A

Cross section: 0.08 ... 1.5mm

2

(AWG 28 ... 16)

Stripping length: 10mm

Wiring procedure

1.

Insert a suited screwdriver at an angel into the square opening as shown. Press and hold the screwdriver in the opposite direction to open the contact spring.

2.

Insert the stripped end of wire into the round opening. You can use wires with a cross section of 0.08mm

2

to 1.5mm

2

.

3.

By removing the screwdriver, the wire is securely fixed via the spring contact to the terminal.

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Wiring

Standard wiring


PM - Power module

(1) DC 24V for power section supply I/O area (max 10A)


For wires with a core cross-section of 0.08mm

2 up to 1.5mm

2 .

6

7

4

5

8

2

3

Pos.

Function

1 ---

DC 24V

0V

Sys DC 24V I

---

DC 24V

0V

Sys 0V

I

I

I

---

I

I

Type Description

--not connected

DC 24V for power section supply

GND for power section supply

DC 24V for electronic section supply not connected

DC 24V for power section supply

GND for power section supply

GND for electronic section supply

I Input

CAUTION!

Since the power section supply is not internally protected, it is to be externally protected with a fuse, which corresponds to the maximum current. This means max. 10A is to be protected by a 10A fuse (fast) respectively by a line circuit breaker 10A characteristics Z!

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Wiring

The electronic power section supply is internally protected against higher voltage by fuse. The fuse is within the power module. If the fuse releases, its electronic module must be exchanged!

Fusing

n The power section supply is to be externally protected with a fuse, which corresponds to the maximum current. This means max. 10A is to be protected with a 10A fuse (fast) respectively by a line circuit breaker 10A characteristics Z!

n It is recommended to externally protect the electronic power supply for bus coupler and I/O area with a 2A fuse (fast) respectively by a line circuit breaker 2A characteristics Z.

n The electronic power supply for the I/O area of the power module

007-1AB10 should also be externally protected with a 1A fuse

(fast) respectively by a line circuit breaker 1A characteristics Z.

State of the electronic power supply via LEDs

After PowerON of the System SLIO the LEDs RUN respectively MF get on so far as the sum current does not exceed 3A.

With a sum current greater than 3A the LEDs may not be activated.

Here the power module with the order number 007-1AB10 is to be placed between the peripheral modules.

Deployment of the power modules

If the 10A for the power section supply is no longer sufficient, you may use the power module from VIPA with the order number

007-1AB00. So you have also the possibility to define isolated groups.

The power module with the order number 007-1AB10 is to be used if the 3A for the electronic power supply at the backplane bus is no longer sufficient. Additionally you get an isolated group for the DC

24V power section supply with 4A.

By placing the power module 007-1AB10 at the following backplane bus modules may be placed with a sum current of max. 2A. Afterwards the power module 007-1AB10 is to be placed again. To secure the power supply, the power modules may be mixed used.

Power module

007-1AB00

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Wiring

Power module

007-1AB10


Shield attachment




(4) DC 24V for electronic power supply I/O area

To attach the shield the mounting of shield bus carriers are necessary.

The shield bus carrier (available as accessory) serves to carry the shield bus to connect cable shields.

The shield bus carrier is mounted underneath the terminal of the terminal module. With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier.

After mounting the shield bus carrier with the shield bus, the cables with the accordingly stripped cable screen may be attached and fixed by the shield clamp.

26

1 Shield bus carrier

2 Shield bus (10mm x 3mm)

3 Shield clamp

4 Cable shield

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Installation guidelines

2.7 Trouble shooting - LEDs

General

Each module has the LEDs RUN and MF on its front side. Errors or incorrect modules may be located by means of these LEDs.

In the following illustrations flashing LEDs are marked by ☼.

Sum current of the electronic power supply exceeded

Behaviour: After PowerON the RUN LED of each module is off and the MF LED of each module is sporadically on.

Reason: The maximum current for the electronic power supply is exceeded.

Remedy: As soon as the sum current of the electronic power supply

is exceeded, always place the power module 007-1AB10.

2.6 ‘Wiring’ on page 23.

Ä

Chapter

Error in configuration

Behaviour: After PowerON the MF LED of one module respectively more modules flashes. The RUN LED remains off.

Reason: At this position a module is placed, which does not correspond to the configured module.

Remedy: Match configuration and hardware structure.

Module failure

Behaviour: After PowerON all of the RUN LEDs up to the defective module are flashing. With all following modules the MF LED is on and the RUN LED is off.

Reason: The module on the right of the flashing modules is defective.

Remedy: Replace the defective module.

2.8 Installation guidelines

General

The installation guidelines contain information about the interference free deployment of a PLC system. There is the description of the ways, interference may occur in your PLC, how you can make sure the electromagnetic compatibility (EMC), and how you manage the isolation.

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Installation guidelines

What does EMC mean?


Electromagnetic compatibility (EMC) means the ability of an electrical device, to function error free in an electromagnetic environment without being interfered respectively without interfering the environment.

The components of VIPA are developed for the deployment in industrial environments and meets high demands on the EMC. Nevertheless you should project an EMC planning before installing the components and take conceivable interference causes into account.

Possible interference causes

Basic rules for EMC

Electromagnetic interferences may interfere your control via different ways: n Electromagnetic fields (RF coupling) n Magnetic fields with power frequency n Bus system n Power supply n Protected earth conductor

Depending on the spreading medium (lead bound or lead free) and the distance to the interference cause, interferences to your control occur by means of different coupling mechanisms.

There are: n galvanic coupling n capacitive coupling n inductive coupling n radiant coupling

In the most times it is enough to take care of some elementary rules to guarantee the EMC. Please regard the following basic rules when installing your PLC.

n Take care of a correct area-wide grounding of the inactive metal parts when installing your components.

– Install a central connection between the ground and the protected earth conductor system.

– Connect all inactive metal extensive and impedance-low.

– Please try not to use aluminium parts. Aluminium is easily oxidizing and is therefore less suitable for grounding.

n When cabling, take care of the correct line routing.

– Organize your cabling in line groups (high voltage, current supply, signal and data lines).

– Always lay your high voltage lines and signal respectively data lines in separate channels or bundles.

– Route the signal and data lines as near as possible beside ground areas (e.g. suspension bars, metal rails, tin cabinet).

n Proof the correct fixing of the lead isolation.

– Data lines must be laid isolated.

– Analog lines must be laid isolated. When transmitting signals with small amplitudes the one sided laying of the isolation may be favourable.

– Lay the line isolation extensively on an isolation/protected earth conductor rail directly after the cabinet entry and fix the isolation with cable clamps.

– Make sure that the isolation/protected earth conductor rail is connected impedance-low with the cabinet.

– Use metallic or metallised plug cases for isolated data lines.

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Installation guidelines n In special use cases you should appoint special EMC actions.

– Consider to wire all inductivities with erase links.

– Please consider luminescent lamps can influence signal lines.

n Create a homogeneous reference potential and ground all electrical operating supplies when possible.

– Please take care for the targeted employment of the grounding actions. The grounding of the PLC serves for protection and functionality activity.

– Connect installation parts and cabinets with your PLC in star topology with the isolation/protected earth conductor system.

So you avoid ground loops.

– If there are potential differences between installation parts and cabinets, lay sufficiently dimensioned potential compensation lines.

Isolation of conductors

Electrical, magnetically and electromagnetic interference fields are weakened by means of an isolation, one talks of absorption. Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground. Here you have to make sure, that the connection to the protected earth conductor is impedance-low, because otherwise the interference currents may appear as interference cause.

When isolating cables you have to regard the following: n If possible, use only cables with isolation tangle.

n The hiding power of the isolation should be higher than 80%.

n Normally you should always lay the isolation of cables on both sides. Only by means of the both-sided connection of the isolation you achieve high quality interference suppression in the higher frequency area. Only as exception you may also lay the isolation one-sided. Then you only achieve the absorption of the lower frequencies. A one-sided isolation connection may be convenient, if:

– the conduction of a potential compensating line is not possible.

– analog signals (some mV respectively µA) are transferred.

– foil isolations (static isolations) are used.

n With data lines always use metallic or metallised plugs for serial couplings. Fix the isolation of the data line at the plug rack. Do not lay the isolation on the PIN 1 of the plug bar!

n At stationary operation it is convenient to strip the insulated cable interruption free and lay it on the isolation/protected earth conductor line.

n To fix the isolation tangles use cable clamps out of metal. The clamps must clasp the isolation extensively and have well contact.

n Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet. Lead the isolation further on to your PLC and don't lay it on there again!

CAUTION!

Please regard at installation!

At potential differences between the grounding points, there may be a compensation current via the isolation connected at both sides.

Remedy: Potential compensation line

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General data

2.9 General data

Conformity and approval

Conformity

CE

Approval

UL others

RoHS


2006/95/EG

2004/108/EG

Low-voltage directive

EMC directive

UL 508

2011/65/EU

Approval for USA and Canada

Product is lead-free; Restriction of the use of certain hazardous substances in electrical and electronic equipment

Protection of persons and device protection

Type of protection -

Electrical isolation to the field bus to the process level

Insulation resistance

-

-

Insulation voltage to reference earth

Inputs / outputs

Protective measures -

-

IP20

electrically isolated electrically isolated

AC / DC 50V, test voltage AC 500V against short circuit

Environmental conditions to EN 61131-2

Climatic

Storage / transport

Operation

EN 60068-2-14 -25…+70°C

Horizontal installation

Vertical installation

Air humidity

EN 61131-2

EN 61131-2

0…+60°C

0…+60°C

EN 60068-2-30 RH1 (without condensation, rel. humidity 10…

95%)

EN 61131-2 Degree of pollution 2 Pollution

Mechanical

Oscillation

Shock

EN 60068-2-6

EN 60068-2-27

1g, 9Hz ... 150Hz

15g, 11ms

30 HB300 | FM | 050-1BA10 | GB | 15-11



General data

Mounting conditions

Mounting place

Mounting position -

In the control cabinet

Horizontal and vertical

EMC

Emitted interference

Noise immunity zone B

Standard

EN 61000-6-4

Comment

Class A (Industrial area)

EN 61000-6-2 Industrial area

EN 61000-4-2

ESD

8kV at air discharge (degree of severity 3),

4kV at contact discharge (degree of severity

2)

EN 61000-4-3 HF field immunity (casing)

80MHz … 1000MHz, 10V/m, 80% AM (1kHz)

1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)

2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)

EN 61000-4-6 HF conducted

150kHz … 80MHz, 10V, 80% AM (1kHz)

EN 61000-4-4 Burst, degree of severity 3

EN 61000-4-5 Surge, installation class 3 *

*) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors for lightning and overvoltage is necessary.

HB300 | FM | 050-1BA10 | GB | 15-11 31

Hardware description

Structure


3 Hardware description

3.1 Properties

Features

n 1 counter 32bit (AB) invertible, DC 5V (difference signal) n Counting frequency max. 2MHz

(AB 1/2/4-fold evaluation or pulse and direction) n Comparison value, set value, input filter, reset n Interrupt and diagnostics function with µs time stamp n µs time stamp for counter value (e.g. for speed calculation)

Order data

Type Order number

FM 050 050-1BA10

Beschreibung

Counter module 5V differential

1x32Bit

3.2 Structure

050-1BA10

1 Locking lever terminal module

2 Labeling strip

3 Backplane bus

4 LED status indication

5 DC 24V power section supply

6 Electronic module

7 Terminal module

8 Locking lever electronic module

9 Terminal

32 HB300 | FM | 050-1BA10 | GB | 15-11


Status indication


Structure

LED

RUN green

MF red

Description

●

●

○

○

X

○

●

Bus communication is OK

Module status is OK

Bus communication is OK

Module status reports an error

●

Bus communication is not possible

Module status reports an error

○ Error at bus power supply

B

Error in configuration (see Basics) Ä

‘Trouble shooting - LEDs’ on page 27

Chapter 2.7

A

B green green

●

●

Inputs 1, 5

A/pulse are set

Inputs 4, 8

B/direction are set

Reset green

●

Inputs 6, 7

Resets are set on: ● | off: ○ | blinks with 2Hz: B | not relevant: X

HB300 | FM | 050-1BA10 | GB | 15-11 33


Technical data

Pin assignment


For wires with a cross section of 0.08mm

2

up to 1.5mm

2

.

5

6

7

8

2

3

4

Pos.

1

Function

A+

DC 5V

0V

B+

A-

Z+

Z-

B-

I

I

I

I

I

O

O

I

Type Description

A / pulse

Difference input for counter signal res. track A of an encoder for 1-, 2- or 4-fold evaluation

DC 5V for encoder (max. 500mA)

GND

B / direction

Difference input for direction signal res. track B of an encoder (invertible via parameterization)

A / pulse

Difference input for counter signal res. track A of an encoder for 1-, 2- or 4-fold evaluation

Difference input for Reset

Difference input for Reset

B / direction

Difference input for direction signal res. track B of an encoder (invertible via parameterization)

I: Input, O: Output

3.3 Technical data

Order no.

Type

Module ID

Current consumption/power loss

050-1BA10

FM 050

08C2 3801

34 HB300 | FM | 050-1BA10 | GB | 15-11


Order no.

Current consumption from backplane bus

Power loss

Technical data digital inputs

Number of inputs

Cable length, shielded

Cable length, unshielded

Rated load voltage

Reverse polarity protection of rated load voltage

Current consumption from load voltage L+

(without load)

Rated value

Input voltage for signal "0"

Input voltage for signal "1"

Input voltage hysteresis

Frequency range

Input resistance

Input current for signal "1"

Connection of Two-Wire-BEROs possible

Max. permissible BERO quiescent current

Input delay of "0" to "1"

Input delay of "1" to "0"

Number of simultaneously utilizable inputs horizontal configuration

Number of simultaneously utilizable inputs vertical configuration

Input characteristic curve

Initial data size

Technical data digital outputs

Number of outputs

Cable length, shielded

Cable length, unshielded

Rated load voltage

Current consumption from load voltage L+

(without load)

Output delay of "0" to "1"

Output delay of "1" to "0"

Minimum load current

-

-

-

-

-

-

-

-

-

050-1BA10

70 mA

0.85 W

-

-

100 m

-

DC 20.4...28.8 V

20 mA

-

Differential signal RS422

-

Differential signal RS422

-

-

-

120 Ω

-

0.8 µs

-

0.8 µs

-

8 Byte


Technical data

HB300 | FM | 050-1BA10 | GB | 15-11 35


Technical data

Order no.

Lamp load

Parallel switching of outputs for redundant control of a load

Parallel switching of outputs for increased power

Status information, alarms, diagnostics

Status display

-

-

-

050-1BA10

Actuation of digital input

Switching frequency with resistive load

Switching frequency with inductive load

Switching frequency on lamp load

Internal limitation of inductive shut-off voltage -

Short-circuit protection of output -

Trigger level

Number of operating cycle of relay outputs -

-

Switching capacity of contacts

Output data size

Technical data counters

Number of counters

-

-

-

-

-

10 Byte

Counter width

Maximum input frequency

Maximum count frequency

Mode incremental encoder

1

32 Bit

500 kHz

2 MHz

Mode pulse / direction

Mode pulse

Mode frequency counter

Mode period measurement

Gate input available

Latch input available

Reset input available

Counter output available -

-

-

-

-

ü

-

ü

ü yes

Interrupts

Process alarm

Diagnostic interrupt

Diagnostic functions

Diagnostics information read-out

Module state yes, parameterizable yes, parameterizable yes, parameterizable yes, parameterizable possible green LED


36 HB300 | FM | 050-1BA10 | GB | 15-11



Technical data

Order no.

Module error display

Channel error display

Isolation

Between channels

Between channels of groups to

Between channels and backplane bus

Between channels and power supply

Max. potential difference between circuits -

Max. potential difference between inputs (Ucm) -

Max. potential difference between Mana and

Mintern (Uiso)

Max. potential difference between inputs and

Mana (Ucm)

-

-

-

ü

-

-

Max. potential difference between inputs and

Mintern (Uiso)

Max. potential difference between Mintern and outputs

-

-

050-1BA10

red LED none

DC 500 V Insulation tested with

Datasizes

Input bytes

Output bytes

Parameter bytes

Diagnostic bytes

Housing

Material

8

10

23

20

PPE / PPE GF10

Profile rail 35 mm Mounting

Mechanical data

Dimensions (WxHxD)

Weight

Environmental conditions

Operating temperature

Storage temperature

Certifications

12.9 mm x 109 mm x 76.5 mm

60 g

0 °C to 60 °C

-25 °C to 70 °C

UL508 certification yes

HB300 | FM | 050-1BA10 | GB | 15-11 37

Deployment

Fast introduction


4 Deployment

4.1 Fast introduction

Counter range

Limits

Lower counter limit

Upper counter limit

Valid range of values

-2 147 483 648 (-2 31 )

+2 147 483 647 (2 31 -1)

The maximum counter frequency is 2MHz.

Address area

Input area

At CPU, PROFIBUS and PROFINET the input respectively output area is embedded to the corresponding address area.

IX - Index for access via CANopen

SX - Subindex (6000h + EtherCAT-Slot) for access via EtherCAT

More can be found in the according manual of your bus coupler.

Output area

Addr. Name

+0 CV_I

+4 CSTS_I

+6 C_US

Bytes Function

4 Counter value

2

2

Counter status

16bit µs value

IX SX

5400h 01h

5402h 02h

5403h 03h

At CPU, PROFIBUS and PROFINET the output area is embedded to the corresponding address area.




Addr. Name

+0 CC_I

+4 CS_I

+8 CCTRL_I

Bytes Function

4

IX

Comparison value 5600h

SX

01h

4

2

Set value

Control word

5601h

5602h

02h

03h

CSTS_I Counter status

1

2

Bit

0

Name

STS_SYNC

STS_CTRL_COMP

STS_SW-GATE

3 STS_RST

Function

Reset was active is set when comparison bit is enabled

Status software gate

(set when SW gate is active)

Status reset input

38 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Fast introduction

8

9

6

7

Bit

4

5

-

Name

STS_GATE

STS_COMP

STS_C_DN

STS_C_UP

STS_CMP*

10

11

12

13

14 ... 15 -

STS_END*

STS_OFLW*

STS_UFLW*

STS_ZP*

Function

reserved

Status internal gate

(set when internal gate active)

Status comparison bit

Status set at counter direction backward

Status set at counter direction forward

Status comparison is set when the comparison condition is met.

If comparison is parameterized never, the bit is never set

Status is set when end value was reached

Status is set at overflow

Status is set at underflow

Status is set at zero run reserved

* ) The bits remain set until reset with RES_SET (bit 6 control word).

CCTRL_I Control word

5

6

3

4

1

2

Bit

0

Name

CTRL_SYNC_SET

CTRL_COMP_SET

SW_GATE_SET

Function

activates the reset mode enables the comparison bit sets the software gate

-

reserved reserved

COUNTERVAL_SET sets counter temporarily to the value of set value

RES_SET resets the bits STS_CMP, STS_END, STS_OFLW,

STS_UFLW and STS_ZP with edge 0-1

7

8

9

10

11 ... 15 -

reserved

CTRL_SYNC_RESET deactivates the reset mode

CTRL_COMP_RESET disables the comparison bit

SW_GATE_RESET resets the software gate reserved

HB300 | FM | 050-1BA10 | GB | 15-11 39

Deployment

Fast introduction

Parameters


Name Bytes

DIAG_EN 1

CH0A

CH1B

1

1

CH2R

CH3

INT_I

FCT_I

1

1

1

1

MODE2_I 1

MODE3_I 1

END_I 4

LOAD_I 4

DS - Record set for access via CPU, PROFIBUS and PROFINET




Function

Diagnostic interrupt*

Input frequency track A

Input frequency track B

Input frequency Reset reserved

Interrupt behavior*

Counter function*

Counter mode 2*

Counter mode 3*

End value

Load value

HYST_I

CRES

1

1

Hysteresis reserved

*) This parameter may only be transferred at STOP state.

02h

00h

00h

00h

Default

00h

02h

02h

00h

00h

00h

00h

00h

00h

01h

01h

80h

80h

DS

00h

01h

01h

80h

80h

81h

81h

81h

81h

IX

3100h

3101h

3102h

3103h

3104h

3105h

3106h

3107h

3108h

3109h...

310Ch

310Dh...

3110h

3111h

3112h

0Bh

0Ch

0Dh

04h

05h

06h

07h

SX

01h

02h

03h

08h

09h

0Ah

Control counter

Comparison bit

The counter is controlled via the internal gate (I gate). The I gate corresponds to the software gate (SW gate).

SW gate:

Open (activate): in user program by edge 0-1 of SW_GATE_SET in the control word.

Close (deactivate): in user program by edge 0-1 of SW_GATE_RESET in the control

word.

The following behavior for the comparison bit STS_COMP in the

counter status may be set via the parameterization: n

No comparison: Comparison bit is not influenced n Counter value

³ comparison value: Comparison bit is set n Counter value

£ comparison value: Comparison bit is set n Counter value = comparison value: Comparison bit is set

Please consider that the comparison bit may only be set, when the bit

STS_CTRL_COMP in the counter status is set.

40 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

In-/Output area > Input area 8byte

4.2 In-/Output area

4.2.1 Input area 8byte

Input area

At CPU, PROFIBUS and PROFINET the input respectively output area is embedded to the corresponding address area.




8byte

Addr. Name

+0 CV_I

+4

+6

CSTS_I

C_US

2

2

Bytes

4

Function IX

Counter value 5400h

Counter status 5402h

16bit µs value 5403h

SX

01h

02h

03h

CV_I Counter value

The counter value always contains the current value of the counter.

CSTS_I Counter status

1

2

Bit

0

3

4

5

8

9

6

7

10

11

12

13

14 ... 15 -

Name

STS_SYNC

Function

Reset was active

STS_CTRL_COMP is set when comparison bit is enabled

STS_SW-GATE Status software gate

(set when SW gate is active)

-

STS_RST

STS_GATE

Status reset input reserved

Status internal gate

(set when internal gate active)

STS_COMP

STS_C_DN

STS_C_UP

STS_CMP*

STS_END*

STS_OFLW*

STS_UFLW*

STS_ZP*

Status comparison bit

Status set at counter direction backward

Status set at counter direction forward

Status comparison is set when the comparison condition is met.

If comparison is parameterized never, the bit is never set

Status is set when end value was reached

Status is set at overflow

Status is set at underflow

Status is set at zero run reserved

*) The bits remain set until reset with RES_SET (bit 6 control word).

HB300 | FM | 050-1BA10 | GB | 15-11 41

Deployment

In-/Output area > Output area 10byte

C_US 16bit µs value


In the SLIO module there is a timer (µs ticker). With PowerON the timer starts counting with 0. After 65535µs the timer starts with 0 again. With each change of the counter value the timer value is stored as 16bit µs value together with the counter value in the input

area.

4.2.2 Output area 10byte

Output area

At CPU, PROFIBUS and PROFINET the output area is embedded to the corresponding address area.




10byte

Addr.

Name

+0 CC_I

+4

+8

CS_I 4

CCTRL_I 2

Bytes Function

4 Comparison value

Set value

Control word

IX SX

5600h 01h

5601h 02h

5602h 03h

CC_I Comparison value

With comparison value a value may be preset that may influence the

comparison bit res. throw a process interrupt when compared with the recent counter value. The behavior of the comparison bit respectively the process interrupt may be set via the parameter MODE2_I respectively INIT_I.

CS_I Set value

By means of the set value there is the possibility to preset the counter with the set value. The value is kept by the counter by an changing edge 0-1 of the bit COUNTERVAL_SET in the control word.

7

8

9

CCTRL_I Control word

1

2

Bit

0

3 ... 4

5

6

-

Name

CTRL_SYNC_SET

CTRL_COMP_SET

SW_GATE_SET

COUNTERVAL_SET

RES_SET

-

CTRL_SYNC_RESET

CTRL_COMP_RESET

Function

activates the reset mode enables the comparison bit sets the software gate reserved sets counter temporarily to the value of set value resets the bits STS_CMP, STS_END, STS_OFLW,

STS_UFLW and STS_ZP with rising edge reserved deactivates the reset mode disables the comparison bit

42 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Parameter data

Bit

10

11 ... 15 -

Name

SW_GATE_RESET

Function

resets the software gate reserved

4.3 Parameter data

Via parameterization you may define among others: n Interrupt behavior n Input filter n Counter operating mode res. behavior n Load value and end value

DS - Record set for access via CPU, PROFIBUS and PROFINET




Parameters

Name Bytes Function

DIAG_EN 1 Diagnostic interrupt*

CH0A

CH1B

1

1



CH2R

CH3

INT_I

FCT_I

1

1

1

1


Interrupt behavior*

Counter function*

MODE2_I 1

MODE3_I 1

END_I 4

Counter mode 2*

Counter mode 3*

End value

LOAD_I 4 Load value

HYST_I

CRES

1

1

Hysteresis reserved

*) This parameter may only be transferred at STOP state.

02h

00h

00h

00h

Default

00h

02h

02h

00h

00h

00h

00h

00h

00h

DS

00h

01h

01h

01h

01h

80h

80h

80h

80h

81h

81h

81h

81h

IX

3100h

3101h

3102h

3103h

3104h

3105h

3106h

3107h

3108h

3109h...

310Ch

310Dh...

3110h

3111h

3112h

0Bh

0Ch

0Dh

04h

05h

06h

07h

SX

01h

02h

03h

08h

09h

0Ah

HB300 | FM | 050-1BA10 | GB | 15-11 43

Deployment

Parameter data

DIAG_EN Diagnostic interrupt


Byte

0

Bit 7 ... 0

Diagnostic interrupt n 00h = disable n

40h = enable n Here you activate res. de-activate the diagnostic function.

CHxx Input frequency

INT_I Interrupt behavior

Byte

0

Bit 7 ... 0

n

Bit 5 ... 0: Interrupt behavior

n Bit 0: 0 (fix) n Bit 1: 0 (fix) n Bit 2: Proc. interrupt overflow n Bit 3: Proc. interrupt underflow n Bit 4: Proc. interrupt comparison value n Bit 5: Proc. interrupt end value n

Bit 7 ... 6: 0 (fix)

n Setting the appropriate bit activates the associated process interrupt.

FCT_I Counter function

Byte Function

0

1

2

3




Possible values

n 00h: 500kHz n

01h: 300kHz n 02h: 100kHz n 03h: 60kHz n 04h: 30kHz n 06h: 10kHz n 07h: 5kHz n 08h: 2kHz n 09h: 1kHz

Other values are not permissible!

n Input frequency allows you to preset a filter for input track A, track

B and reset. With the help of filters you may e.g. filter signal peaks at a blurred input signal.

Byte

0

Bit 7 ... 0

n

Bit 5 ... 0: Counter function

– 000000b = Count endless

– 000001b = Once: forward

– 000010b = Once: backwards

– 000100b = Once: no main direction

– 001000b = Periodic: forward

– 010000b = Periodic: backwards

– 100000b = Periodic: no main direction n

Bit 7 ... 6: 0 (fix)

44 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Parameter data

MODE2_I Counter mode

2

Byte

0

Bit 7 ... 0

n

Bit 2 ... 0: Comparison bit is set (... when following condition is met)

– 000b = never

– 001b = counter value

³ comparison value

– 010b = counter value

£ comparison value

– 100b = counter value = comparison value n

Bit 3: Count direction track B inverted

– 0 = No (not inverted)

– 1 = Yes (inverted) n

Bit 6 ... 4: Reset

– 000b = de-activated

– 001b = high level

– 011b = edge 0-1

– 101b = edge 0-1 once n

Bit 7: 0 (fix)

n For activation of the comparison bit STS_COMP the bit

CTRL_COMP_SET (bit 1) of the control word must be set!

n For activation of reset the bit CTRL_SYNC_SET (bit 0) of the con-

trol word must be set!

MODE3_I Counter mode

3

Byte

0

Bit 7 ... 0

n

Bit 2 ... 0: Signal evaluation

– 000b = Counter de-activated

– 001b = Rotary encoder single (at A and B)

– 010b = Rotary encoder double (at A and B)

– 011b = Rotary encoder quadruple (at A and B)

– 100b = Direction (pulse at A and direction at B) n

Bit 6 ... 3: 0 (fix)

n

Bit 7: Gate function (internal gate)

– 0 = abort

– 1 = interrupt n At de-activated counter the further parameter settings are ignored.

n With gate function "abort" counting begins again at the load value.

With "interrupt" counting is continued with the count.

END_I End value,

LOAD_I Load value

HYST_I Hysteresis

You may set an upper and a lower limit by setting a load value as start and an end value.

The hysteresis serves the avoidance of many toggle processes of the

comparison bit and the interrupt, if the counter value is in the range of the comparison value. You may set a range of 0 to 255. The settings

0 and 1 deactivate the hysteresis. The hysteresis influences zero run, comparison, over- and underflow.

HB300 | FM | 050-1BA10 | GB | 15-11 45

Deployment

Counter - Functions


4.4 Counter - Functions

Overview

You may count forward and backwards and choose between the following counter functions: n Count endless, e.g. distance measuring with incremental encoder n Count once, e.g. count to a maximum limit n Count periodic, e.g. count with repeated counter process

In the operating modes "Count once" and "Count periodic" you may define a counter range as start and end value via the parameterization. For every counter additional parameterizable functions are available like gate function, comparison, hysteresis and process interrupt.

Main counting direction

Via the parameterization you have the opportunity to define a main counting direction for every counter. If "none" is chosen, the complete counting range is available:

Gate function abort/ interrupt

Count continuously

Limits

Lower count limit

Upper count limit

Valid value range

-2 147 483 648 (-2 31 )

+2 147 483 647 (2 31 -1)

Main counting direction forward

Upper restriction of the count range. The counter counts 0 res. load

value in positive direction until the parameterized end value -1 and jumps then back to the load value with the next following encoder pulse.

Main counting direction backwards

Lower restriction of the count range. The counter counts from the parameterized start- res. load value in negative direction to the parameterized end value +1 and jumps then back to the start value with the next following encoder pulse.

If the HW gate is enabled, only the HW gate may be influenced by the gate functions. An opening and closing of the SW gate only interrupts the count process.

Abort count process

The count process starts after closing and restart of the gate beginning with the load value.

Interrupt count process

The count process continuous after closing and restart of the gate beginning with the last recent counter value.

In this operating mode, the counter counts from the load value. When the counter counts forward and reaches the upper count limit and another counting pulse in positive direction arrives, it jumps to the lower count limit and counts from there on. When the counter counts backwards and reaches the lower count limit and another counting pulse in negative direction arrives, it jumps to the upper count limit and counts from there on. The count limits are set to the maximum count range.

46 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Counter - Functions

Limits

Lower count limit

Upper count limit


-2 147 483 648 (-2

31

)

+2 147 483 647 (2

31

-1)

With overflow or underflow the status bits STS_OFLW respectively

STS_UFLW are set. These bits remain set until these are reset with

RES_STS. If enabled additionally a process interrupt is triggered.

Count Once

No main counting direction

n The counter counts once starting with the load value.

n You may count forward or backwards.

n The count limits are set to the maximum count range.

n At over- or underflow at the count limits, the counter jumps to the according other count limit and the internal gate is automatically closed and the status bits STS_OFLW respectively STS_UFLW are set. If enabled additionally a process interrupt is triggered.

n To restart the count process, you have to re-open the internal gate.

n

At interrupting gate control, the count process continuous with the last recent counter value.

n

At aborting gate control, the counter starts with the load value.

Limits

Lower count limit

Upper count limit

Interrupting gate control:


-2 147 483 648 (-2

31

)

+2 147 483 647 (2 31 -1)

HB300 | FM | 050-1BA10 | GB | 15-11 47

Deployment

Counter - Functions


48

Aborting gate control:


n The counter counts starting with the load value.

n When the counter reaches the end value -1 in positive direction, it jumps to the load value at the next positive count pulse and the gate is automatically closed.

n To restart the count process, you must create a positive edge of the gate. The counter starts with the load value.

Limits

Limit value

Lower count limit


-2 147 483 647 (-2 31 +1) to +2 147 483 647 (2

31

-1)

-2 147 483 648 (-2 31 )

HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Counter - Functions


n The counter counts backwards starting with the load value.

n When the counter reaches the end value +1 in negative direction, it jumps to the load value at the next negative count pulse and the gate is automatically closed.

n To restart the count process, you must create a positive edge of the gate. The counter starts with the load value.

Limits

Limit value

Upper count limit


-2 147 483 648 (-2 31 ) to +2 147 483 646 (2

31

-2)

+2 147 483 647 (2 31 -1)

Count Periodically

No main counting direction

n The counter counts forward or backwards starting with the load

value.

n At over- or underrun at the count limits, the counter jumps to the according other count limit and counts from there on.

n The count limits are set to the maximum count range.

HB300 | FM | 050-1BA10 | GB | 15-11 49

Deployment

Counter - Functions

Limits

Lower count limit

Upper count limit



-2 147 483 648 (-2

31

)

+2 147 483 647 (2

31

-1)


n The counter counts forward starting with the load value.

n When the counter reaches the end value –1 in positive direction, it jumps to the load value at the next positive count pulse.

Limits

Limit value

Lower count limit


-2 147 483 647 (-2

31

+1) to +2 147 483 647 (2

31

-1)

-2 147 483 648 (-2

31

)

50


n The counter counts backwards starting with the load value.

n When the counter reaches the end value +1 in negative direction, it jumps to the load value at the next negative count pulse.

n You may exceed the upper count limit.

HB300 | FM | 050-1BA10 | GB | 15-11


Limits

Limit value

Upper count limit

Deployment

Counter additional functions


-2 147 483 648 (-2

31

) to +2 147 483 646 (2 31 -2)

+2 147 483 647 (2

31

-1)

4.5 Counter additional functions

Overview

The following additional functions may be set for each counter via the parameterization: n Gate function

– The gate function serves for the start, stop and interrupt of a count function.

n

Comparison

– You may set a comparison value that activates res. de-activates the digital output res. releases a process interrupt depending on the counter value.

n

Hysteresis

– The setting of a hysteresis avoids for example a high interrupt toggling when the value of an encoder signal shifts around a comparison value.

Schematic structure

The illustration shows how the additional functions influence the counting behavior. The following pages describe these functions in detail:

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Deployment



Gate function

The activation res. de-activation of the counter happens via an internal gate (I gate). The I gate corresponds to the software gate

(SW gate). The SW gate is opened (activated) via your user application by an edge 0-1 of the bit SW_GATE_SET of the control word in the output area. The software gate is closed (de-activated) by an edge 0-1 of the bit SW_GATE_RESET. If the I gate was automatically closed at "counting once", so this may only be opened with an edge

0-1 on SW_GATE_SET. The following states influence the I gate:

SW gate

0

1 with edge 0-1

influences

I gate

0

1

1

Gate function abort and interrupt

The parameterization defines if the gate interrupts or aborts the counter process.

n At abort function the counter starts counting with the load value after gate restart.

52 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment

Counter additional functions n At interrupt function, the counter starts counting with the recent

counter value after gate restart.

Comparison function

The compare value is to be pre-defined by the output area. The com-

parison bit may be found at the counter status at STS_COMP. Please consider that the bit STS_COMP may only be influenced when in the counter status the bit STS_CTRL_COMP is set. The following behavior for the comparison bit may be pre-defined via the parameterization: n no comparison: Comparison bit is not influenced n Counter value

³ comparison value: Comparison bit is set n

Counter value

£ comparison value: Comparison bit is set n Counter value

= comparison value: Comparison bit is set

no comparison

The comparison bit is not influenced.

Comparison bit is set when counter value

³

comparison value

The comparison bit remains set as long as the counter value is higher or equal comparison value.

Comparison bit is set when counter value

£

comparison value

The comparison bit remains set as long as the counter value is lower or equal comparison value.

Comparison bit is set when counter value = comparison value

HB300 | FM | 050-1BA10 | GB | 15-11 53

Deployment


Hysteresis


When the counter reaches the comparison value the comparison bit is set. The comparison bit remains set as long as the comparison condition is met. When you've set a main counting direction the com-

parison bit is only set at reaching the comparison value from the main counting direction.

The bit STS_COMP is set together with the bit STS_CMP in the counter status. In contrast to the bit STS_COMP this bit remains set as long as it is reset by setting the bit

RES_SET in the control word.

The hysteresis serves e.g. the avoidance of many toggle processes of the interrupt, if the counter value is in the range of the comparison

value. You may set a range of 0 to 255. The settings 0 and 1 deactivate the hysteresis. The hysteresis influences the zero run, over-/ underflow and comparison value. An activated hysteresis remains active after a change. The new hysteresis range is taken over at the next hysteresis event. The following pictures illustrate the behavior of the comparison bit for hysteresis 0 and hysteresis 3 for the according conditions:

Effect at counter value comparison value

³

54

1 Counter value

³ comparison value ® comparison bit is set and

hysteresis activated

2 Leave hysteresis range

® comparison bit is reset

3 Counter value

³ comparison value ® comparison bit is set and hysteresis activated

4 Leave hysteresis range, comparison bit remains set for counter

value


5 Counter value

< comparison value and hysteresis active ® com-

parison bit is reset

6 Counter value

³ comparison value ® comparison bit is not set for

hysteresis active

7 Leave hysteresis range, comparison bit remains set for counter

value


With reaching the comparison condition the hysteresis gets active. At active hysteresis the comparison result remains unchanged until the

counter value leaves the set hysteresis range. After leaving the hyste-

resis range a new hysteresis is only activated with again reaching the comparison conditions.

HB300 | FM | 050-1BA10 | GB | 15-11


Effect at counter value = comparison value

Deployment

Diagnostic and interrupt

1 Counter value

= comparison value ® comparison bit is set and


2 Leave hysteresis range

® comparison bit is reset and Counter

value

< comparison value

3 Counter value



4 Comparison bit is reset for leaving hysteresis range and counter value

> comparison value

5 Counter value



6 Counter value

= comparison value and hysteresis active ® com-

parison bit remains set

7 Leave hysteresis range and counter value

> comparison value ®

comparison bit is reset

With reaching the comparison condition the hysteresis gets active. At active hysteresis the comparison result remains unchanged until the

counter value leaves the set hysteresis range. After leaving the hyste-

resis range a new hysteresis is only activated with again reaching the comparison conditions.

4.6 Diagnostic and interrupt

Overview

Event

Overflow

Underflow

Comparison value

End value

Diagnostics buffer overflow

Process interrupt lost

Power supply is missing *

Process interrupt

X

X

X

X

-

-

-

Diagnostics interrupt

-

-

-

-

X

X

X

parameterizable

X

X

X

X

-

-

X

*) The module may only send a diagnostic interrupt if at the time of power loss the diagnostic interrupt was already enabled. If the power supply is already missing during startup (diagnostic interrupt is off), no diagnostic interrupt may be sent.

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Deployment


Process interrupt


Name

PRIT_A

PRIT_B

PRIT_US

Bytes

1

1

2

PRIT_A Process interrupt data

So you may react to asynchronous events, there is the possibility to activate a process interrupt. A process interrupt interrupts the linear program sequence and jumps depending on the master system to a corresponding Interrupt routine. Here you can react to the process interrupt accordingly.

With CANopen the process interrupt data a transferred via an emergency telegram.

Operating with CPU, PROFIBUS and PROFINET the process interrupt data were transferred via diagnostics telegram.

SX - Subindex (5000h) for access via EtherCAT


Function

Process interrupt data

State of the inputs

µs-Ticker

Default

00h

00h

00h

SX

02h

03h

04h ... 05h

Byte

0

Bit 7 ... 0

Process interrupt data n Bit 1 ... 0: reserved n

Bit 2: Overflow, underflow or end value reached n Bit 3: Comparison value reached n

Bit 7 ... 4 reserved

PRIT_B State of the inputs

Byte

0

Bit 7 ... 0

State of the inputs at the moment of the process interrupt n Bit 0: Input value channel 0 (Track A) n Bit 1: Input value channel 1 (Track B) n Bit 2: Input value channel 2 (Reset) n Bit 7 ... 3: reserved

PRIT_US µs-Ticker

Diagnostic data

Byte Bit 7 ... 0

0 ... 1 Value of the µs ticker at the moment of the process interrupt

Via the parameterization you may activate a diagnostic interrupt for the module. With a diagnostic interrupt the module serves for diagnostic data for diagnostic interrupt incoming interrupt

. As soon as the reason for releasing a diagnostic interrupt is no longer present, the diagnostic going

automatically takes place. All events of a channel between diagnostic interrupt incoming

and diagnostic interrupt going

are not stored and get lost. Within this time window (1. diagnostic interrupt incoming

until last diagnostic interrupt module is on.

going

) the MF-LED of the

56 HB300 | FM | 050-1BA10 | GB | 15-11


Deployment


DS - Record set for access via CPU, PROFIBUS and PROFINET.

The access happens by DS 01h. Additionally the first 4 bytes may be accessed by DS 00h.

IX - Index for access via CANopen. The access happens by IX

2F01h. Additionally the first 4 bytes may be accessed by IX

2F00h.

SX - Subindex (5005h) for access via EtherCAT.


Name

ERR_A

MODTYP

ERR_C

ERR_D

CHTYP

NUMBIT

NUMCH

CHERR

CH0ERR

CH1ERR…

CH7ERR

DIAG_US

Bytes Function

1 Diagnostic

1 Module information

1 reserved

1 Diagnostic

1 Channel type

1 Number diagnostics bits per channel

1 Number channels of the module

1 Channel error

1 Channel-specific error

7 reserved

4 µs-Ticker

Default

00h

18h

00h

00h

76h

08h

01h

00h

00h

00h

00h

DS

01h

IX

2F01h

SX

02h

03h

04h

05h

06h

07h

08h

09h

0Ah

0Bh ...

11h

13h

ERR_A Diagnostic

Byte

0

Bit 7 ... 0

n

Bit 0: set at module failure n Bit 1: set at internal error n

Bit 2: set at external error n Bit 3: set at channel error n Bit 4: set at missing external power supply n Bit 7 ... 5: reserved

MODTYP Modul information

Byte

0

Bit 7 ... 0

n Bit 3 ... 0: Module class

– 1000b: Function module n Bit 4: set at channel information present n Bit 7 ... 5: reserved

ERR_C reserved

Byte

0

Bit 7 ... 0

reserved

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Deployment


ERR_D Diagnostic


CHTYP Channel type

NUMBIT Diagnostic bits

Byte

0

Bit 7 ... 0

Number of diagnostics bits of the module per channel

(here 08h)

NUMCH Channels

Byte

0

Bit 7 ... 0

n

Bit 6 ... 0: Channel type

– 76h: Counter module n Bit 7: reserved

Byte

0

Bit 7 ... 0

Number of channels of the module

(here 01h)

CHERR Channel error

Byte

0

Bit 7 ... 0

n

Bit 2 ... 0: reserved n Bit 3: set at internal diagnostics buffer overflow n

Bit 5 ... 4: reserved n Bit 6: Process interrupt lost n

Bit 7: reserved

Byte

0

Bit 7 ... 0

n Bit 0: set at error in channel group 0 n Bit 7 ... 1: reserved

CH0ERR Channel-specific

Byte

0

Bit 7 ... 0

Diagnostic interrupt due to process interrupt lost at ...

n Bit 1 ... 0: reserved n Bit 2: Overflow/underflow/end value n Bit 3: Comparison value reached n Bit 7 ... 4: reserved

CH1ERR ... CH7ERR reserved

Byte

0

Bit 7 ... 0

reserved

DIAG_US µs ticker

Byte Bit 7 ... 0

0 ... 3 Value of the µs ticker at the moment of the diagnostic

58 HB300 | FM | 050-1BA10 | GB | 15-11

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