MAX4729ExT Rev. A RELIABILITY REPORT FOR MAX4729ExT PLASTIC ENCAPSULATED DEVICES May 25, 2006 MAXIM INTEGRATED PRODUCTS 120 SAN GABRIEL DR. SUNNYVALE, CA 94086 Written by Jim Pedicord Quality Assurance Manager, Reliability Operations Conclusion The MAX4729 successfully meets the quality and reliability standards required of all Maxim products. In addition, Maxim’s continuous reliability monitoring program ensures that all outgoing product will continue to meet Maxim’s quality and reliability standards. Table of Contents I. ........Device Description II. ........Manufacturing Information III. .......Packaging Information .....Attachments V. ........Quality Assurance Information VI. .......Reliability Evaluation IV. .......Die Information I. Device Description A. General The MAX4729 single-pole/double-throw (SPDT) switches operate from a single supply ranging from +1.8V to +5.5V. These switches provide low 3.5 on-resistance (RON), as well as 0.45 RON flatness with a +2.7V supply. These devices typically consume only 1nA of supply current, making them ideal for use in lowpower, portable applications. The MAX4729 features low-leakage currents over the extended temperature range, TTL/CMOScompatible digital logic, and excellent AC characteristics. The MAX4729 is available in small 6-pin SC70 and 6-pin µDFN packages. The MAX4729 is offered in three pinout configurations to ease design. The MAX4729 is specified over the extended -40°C to +85°C temperature range. B. Absolute Maximum Ratings Item (All voltages referenced to ground) V+, IN COM, NO, NC (Note 1) Continuous Current (IN, V+, GND) Continuous Current (COM, NO, NC) Peak Current COM, NO, NC (Pulsed at 1ms, 10% Duty Cycle) Continuous Power Dissipation (TA = +70°C) 6-Pin μDFN (derate 2.1mW/°C above +70°C) 6-Pin SC70 (derate 3.1mW/°C above +70°C) Operating Temperature Range Maximum Junction Temperature Storage Temperature Range Lead Temperature (soldering, 10s) Rating -0.3V to +6V -0.3V to (V+ +0.3V) ±30mA ±80mA ±150mA 168mW 245mW -40°C to +85°C +150°C -65°C to +150°C +300°C Note 1: Signals on NO, NC, or COM exceeding V+ or GND are clamped by internal diodes. Signals on IN exceeding GND are clamped by an internal diode. Limit forward-diode current to maximum current rating. II. Manufacturing Information A. Description/Function: Low-Voltage 3.5Ω, SPDT,CMOS Analog Switches B. Process: D35/E35 C. Number of Device Transistors: 190 D. Fabrication Location: Texas, USA E. Assembly Location: Thailand or Mayalsia F. Date of Initial Production: April, 2004 III. Packaging Information A. Package Type: 6-Pin uDFN (1.5x1) 6-Pin SOT23 B. Lead Frame: Copper Copper C. Lead Finish: Solder Plate or 100% Matte Tin Solder Plate or 100% Matte Tin D. Die Attach: Non-Conductive Epoxy Non-Conductive Epoxy E. Bondwire: Gold (1.0 mil dia.) Gold (1.0 mil dia.) F. Mold Material: Epoxy with silica filler Epoxy with silica filler G. Assembly Diagram: # 05-9000-1636 # 05-9000-0835 H. Flammability Rating: Class UL94-V0 Class UL94-V0 I. Classification of Moisture Sensitivity per JEDEC standard J-STD-020-C: Level 1 Level 1 IV. Die Information A. Dimensions: 28 x 431 mils B. Passivation: Si3N4/SiO2 (Silicon nitride/ Silicon dioxide) C. Interconnect: Aluminum/Si (Si = 1%) D. Backside Metallization: None E. Minimum Metal Width: Metal1 = 0.45 microns, Metal2 = 0.5 microns, Metal3 = 0.6 (as drawn) F. Minimum Metal Spacing: Metal1 = 0.45 microns, Metal2 = 0.5 microns, Metal3 = 0.6 (as drawn) G. Bondpad Dimensions: 5 mil. Sq. H. Isolation Dielectric: SiO2 I. Die Separation Method: Wafer Saw V. Quality Assurance Information A. Quality Assurance Contacts: B. Outgoing Inspection Level: Jim Pedicord (Manager, Reliability Operations) Bryan Preeshl (Managing Director) 0.1% for all electrical parameters guaranteed by the Datasheet. 0.1% For all Visual Defects. C. Observed Outgoing Defect Rate: < 50 ppm D. Sampling Plan: Mil-Std-105D VI. Reliability Evaluation A. Accelerated Life Test The results of the 135°C biased (static) life test are shown in Table 1. Using these results, the Failure Rate (λ) is calculated as follows: λ= 1 = MTTF 1.83 (Chi square value for MTTF upper limit) 192 x 4340 x 126 x 2 Temperature Acceleration factor assuming an activation energy of 0.8eV λ = 8.73 x 10-9 λ = 8/73 F.I.T. (60% confidence level @ 25°C) This low failure rate represents data collected from Maxim’s reliability monitor program. In addition to routine production Burn-In, Maxim pulls a sample from every fabrication process three times per week and subjects it to an extended Burn-In prior to shipment to ensure its reliability. The reliability control level for each lot to be shipped as standard product is 59 F.I.T. at a 60% confidence level, which equates to 3 failures in an 80 piece sample. Maxim performs failure analysis on any lot that exceeds this reliability control level. Attached Burn-In Schematic (Spec. # 06-6251) shows the static Burn-In circuit. Maxim also performs quarterly 1000 hour life test monitors. This data is published in the Product Reliability Report (RR-1N). Current monitor data for the D35/E35 Process results in a FIT Rate of 0.34 @ 25C and 5.69 @ 55C (0.8 eV, 60% UCL) B. Moisture Resistance Tests Maxim pulls pressure pot samples from every assembly process three times per week. Each lot sample must meet an LTPD = 20 or less before shipment as standard product. Additionally, the industry standard 85°C/85%RH testing is done per generic device/package family once a quarter. C. E.S.D. and Latch-Up Testing The AS19-4 die type has been found to have all pins able to withstand a transient pulse of ±1500V, per Mil-Std-883 Method 3015 (reference attached ESD Test Circuit). Latch-Up testing has shown that this device withstands a current of ±250mA. . Table 1 Reliability Evaluation Test Results MAX4729Ext TEST ITEM TEST CONDITION Static Life Test (Note 1) Ta = 135°C Biased Time = 192 hrs. FAILURE IDENTIFICATION PACKAGE DC Parameters & functionality SAMPLE SIZE NUMBER OF FAILURES 126 0 77 77 0 0 Moisture Testing (Note 2) Pressure Pot Ta = 121°C P = 15 psi. RH= 100% Time = 168hrs. DC Parameters & functionality uDFN SOT 85/85 Ta = 85°C RH = 85% Biased Time = 1000hrs. DC Parameters & functionality 77 0 DC Parameters & functionality 77 0 Mechanical Stress (Note 2) Temperature Cycle -65°C/150°C 1000 Cycles Method 1010 Note 1: Life Test Data may represent plastic DIP qualification lots. Note 2: Generic Package/Process data Attachment #1 TABLE II. Pin combination to be tested. 1/ 2/ Terminal A (Each pin individually connected to terminal A with the other floating) Terminal B (The common combination of all like-named pins connected to terminal B) 1. All pins except VPS1 3/ All VPS1 pins 2. All input and output pins All other input-output pins 1/ Table II is restated in narrative form in 3.4 below. 2/ No connects are not to be tested. 3/ Repeat pin combination I for each named Power supply and for ground (e.g., where VPS1 is VDD, VCC, VSS, VBB, GND, +VS, -VS, VREF, etc). 3.4 Pin combinations to be tested. a. Each pin individually connected to terminal A with respect to the device ground pin(s) connected to terminal B. All pins except the one being tested and the ground pin(s) shall be open. b. Each pin individually connected to terminal A with respect to each different set of a combination of all named power supply pins (e.g., VSS1, or VSS2 or VSS3 or VCC1, or VCC2) connected to terminal B. All pins except the one being tested and the power supply pin or set of pins shall be open. c. Each input and each output individually connected to terminal A with respect to a combination of all the other input and output pins connected to terminal B. All pins except the input or output pin being tested and the combination of all the other input and output pins shall be open. TERMINAL C R1 R2 S1 TERMINAL A REGULATED HIGH VOLTAGE SUPPLY S2 C1 DUT SOCKET SHORT TERMINAL B TERMINAL D Mil Std 883D Method 3015.7 Notice 8 R = 1.5kΩ C = 100pf CURRENT PROBE (NOTE 6) ONCE PER SOCKET ONCE PER BOARD 1K VCC +5V 0.1uF 1K 1 6 2 5 3 4 1K 1uF DEVICES: MAX4729 PACKAGE: 6-SC70 MAX EXPECTED CURRENT: 1uA DOCUMENT I.D. 06-6251 REVISION B DRAWN BY: JIM CITTADINO NOTES: MAXIM TITLE: BI Circuit: MAX4729 (AS19Z) PAGE 2
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