York Sunline Magnum DJ 036, DJ 048, DJ 060 gas/electric air conditioner Installation Manual
SUNLINE MAGNUM DJ 036, 048 & 060 are single package air conditioners designed for outdoor installation on a rooftop or slab. The units are completely assembled and require electric power, gas connection, duct connections, and installation of combustion air inlet hood, flue gas outlet hoods, and fixed outdoor air intake damper (units without economizer or motorized damper option only). The units come with either optional factory installed electric heaters or gas-fired central heating furnaces.
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INSTALLATION MANUAL CONTENTS SUNLINE MAGNUM™ GAS/ELECTRIC SINGLE PACKAGE AIR CONDITIONERS DJ 036, 048 & 060 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 5 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . 47 START-UP (GAS HEAT). . . . . . . . . . . . . . . . . . . . 48 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 51 SEE THE FOLLOWING PAGE FOR A COMPLETE TABLE OF CONTENTS. NOTES, CAUTIONS AND WARNINGS The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly. CAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT. SAVE THIS MANUAL 170652-YIM-A-1105 170652-YIM-A-1105 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . . . 42 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 4 COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . 42 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . 6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLATION SAFETY INFORMATION . . . . . . . . . . 13 LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . 15 CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . 16 COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SERVICE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . 18 OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . 18 ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 L.P. UNITS, TANKS AND PIPING . . . . . . . . . . . . . . . . . . 21 VENT AND COMBUSTION AIR HOODS . . . . . . . . . . . . 22 ECONOMIZER/MOTORIZED DAMPER AND RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 POWER EXHAUST/BAROMETRIC RELIEF DAMPER AND RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ECONOMIZER AND POWER EXHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION . . . . . . . 23 MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . 23 ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . 23 POWER EXHAUST DAMPER SETPOINT (WITH OR WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . 23 INDOOR AIR QUALITY . . . . . . . . . . . . . . . . . . . . . . . . . . 23 PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SUPPLY AIR BLOWERS . . . . . . . . . . . . . . . . . . . . . . . . 40 CHECKING SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . 40 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . 41 COOLING SEQUENCE OF OPERATION . . . . . . . . . . . 42 CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 42 INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . 42 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . 42 ECONOMIZER WITH SINGLE ENTHALPY SENSOR . . 42 ECONOMIZER WITH DUAL ENTHALPY SENSORS . . . 42 ECONOMIZER (SINGLE OR DUAL) WITH POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 2 HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . 42 42 43 43 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRIC HEATING SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . . . GAS HEATING SEQUENCE OF OPERATIONS (SINGLE STAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GAS HEATING SEQUENCE OF OPERATION (2 STAGE) . . . . . . . . . . . . . . . . . . . . . . . . GAS HEATING OPERATION ERRORS . . . . . . . . . . . . 43 43 43 43 44 44 44 44 45 45 46 TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . 46 GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RESETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . . . 46 47 47 47 START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 47 47 47 47 START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . 48 PRE-START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . 48 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 48 TO LIGHT PILOT AND MAIN BURNERS: . . . . . . . . . . . 48 TO SHUT DOWN: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 POST-START CHECK LIST (GAS) . . . . . . . . . . . . . . . 48 MANIFOLD GAS PRESSURE ADJUSTMENT . . . . . . . 49 PILOT CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 BURNER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 49 BURNER AIR SHUTTER ADJUSTMENT . . . . . . . . . . . 50 CHECKING GAS INPUT . . . . . . . . . . . . . . . . . . . . . . . . 50 NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ADJUSTMENT OF TEMPERATURE RISE . . . . . . . . . . 50 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . COOLING TROUBLESHOOTING GUIDE . . . . . . . . . . CHARGING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . NORMAL OPERATING PRESSURES . . . . . . . . . . . . . GAS HEAT TROUBLESHOOTING GUIDE . . . . . . . . . . UNIT FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . 51 51 53 54 55 58 Unitary Products Group 170652-YIM-A-1105 LIST OF FIGURES Fig. # 1 Pg. # RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . 16 Fig. # Pg. # 13 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . 33 2 COMPRESSOR RESTRAINING BRACKET . . . . . . 16 3 TYPICAL FIELD POWER & CONTROL WIRING . . . 17 14 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . 33 4 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 15 DISCONNECT/BLOWER ACCESS LOCATION . . . 34 16 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 40 BOTTOM SUPPLY CONNECTION EXTERNAL SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 17 PRESSURE DROP ACROSS COIL . . . . . . . . . . . . . 41 18 GAS VALVE PIPING . . . . . . . . . . . . . . . . . . . . . . . . 45 6 VENT AND COMBUSTION AIR HOOD . . . . . . . . . . 22 19 TYPICAL SINGLE STAGE GAS VALVES . . . . . . . . 48 7 ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . . . 24 20 TYPICAL 2 STAGE GAS VALVES . . . . . . . . . . . . . . 49 8 HONEYWELL ECONOMIZER CONTROL W7212 . . 24 21 PROPER FLAME ADJUSTMENT . . . . . . . . . . . . . . 49 9 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . 25 22 TYPICAL FLAME APPEARANCE . . . . . . . . . . . . . . 50 10 UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . 31 23 DJ036 OPERATING PRESSURES . . . . . . . . . . . . . 54 11 UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 24 DJ048 OPERATING PRESSURES . . . . . . . . . . . . . 54 25 DJ060 OPERATING PRESSURES . . . . . . . . . . . . . 55 12 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . 32 5 LIST OF TABLES Tbl. # Pg. # Tbl. # Pg. # 1 UNIT APPLICATION DATA (DJ) . . . . . . . . . . . . . . . 14 20 DJ048 BLOWER PERFORMANCE - SIDE FLOW . . 37 2 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . 18 21 3 ELECTRIC HEATER CFM LIMITATIONS . . . . . . . . 19 DJ048 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - SIDE FLOW . . . . . 37 4 GAS HEAT APPLICATION DATA . . . . . . . . . . . . . . 19 22 5 GAS PIPE SIZING . . . . . . . . . . . . . . . . . . . . . . . . . . 20 DJ048 BLOWER PERFORMANCE - DOWN FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 6 CENTER OF GRAVITY (ALL MODELS) . . . . . . . . . 25 23 DJ048 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - DOWN FLOW . . . . 38 7 DJ 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 24 DJ060 BLOWER PERFORMANCE - SIDE FLOW . . 39 8 DJ PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . 26 25 DJ060 BLOWER PERFORMANCE - DOWN FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 9 DJ OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . 26 26 10 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED OUTLET . . . . . . . . . . . . . . . . . . . . 27 BELT DRIVE BLOWER MOTOR AND DRIVE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 27 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . 40 11 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET . . . . . . 29 28 ELECTRIC HEAT LIMIT CONTROL SETTING . . . . 44 12 ELECTRIC HEAT CORRECTION FACTORS . . . . . 31 13 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . 31 14 29 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 45 30 SINGLE STAGE GAS HEAT LIMIT CONTROL SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . 34 31 2 STAGE GAS HEAT LIMIT CONTROL SETTING . 47 15 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . 34 32 GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . 47 16 DJ036 BLOWER PERFORMANCE - SIDE FLOW . . 35 33 GAS RATE - CUBIC FEET PER HOUR . . . . . . . . . . 50 17 DJ036 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - SIDE FLOW . . . . . . 35 34 DJ036 COOLING SUPERHEAT CHARGING TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 18 DJ036 BLOWER PERFORMANCE - DOWN FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 35 DJ048 COOLING SUPERHEAT CHARGING TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 19 DJ036 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - DOWN FLOW . . . . 36 36 UNIT CONTROL BOARD FLASH CODES . . . . . . . 59 37 IGNITION CONTROL BOARD FLASH CODES . . . . 59 Unitary Products Group 3 170652-YIM-A-1105 GENERAL YORK Model DJ units are either single package cooling units equipped with optional factory installed electric heaters, or single package gas-fired central heating furnaces with cooling unit. Both are designed for outdoor installation on a rooftop or slab. The units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require electric power, gas connection, duct connections, installation of combustion air inlet hood, flue gas outlet hoods and fixed outdoor air intake damper (units without economizer or motorized damper option only) at the point of installation. The supplemental electric heaters have nickel-chrome elements and utilize single point power connection. The gas-fired heaters have aluminized-steel (or optional stainless steel) tubular heat exchangers. The units have spark ignition with proven pilot. All gas heaters are shipped from the factory equipped for natural gas use, but can be field converted to L.P./ Propane with Kit Model # 1NP0440 for single stage and Kit Model # 1NP0485 for 2 stage. SAFETY CONSIDERATIONS Due to system pressure, moving parts and electrical components, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained, service personnel should install, repair, maintain or service this equipment. Observe all precautions in the literature, on labels and tags accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other safety precautions that apply. FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach the gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. INSPECTION As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier's freight bill. A separate request for inspection by the carrier's agent should be made in writing. Refer to Form 50.15-NM for additional information. Wear safety glasses and work gloves, and follow all safety codes. Use a quenching cloth and have a fire extinguisher available for all brazing operations. 4 Unitary Products Group 170652-YIM-A-1105 REFERENCE Additional information is available in the following reference forms: • Technical Guide - DJ036-060, 036-21687-002 • General Installation - DJ036-060, 170652 This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes. RENEWAL PARTS Contact your local York® parts distribution center for authorized replacement parts. APPROVALS Design listed by CSA as follows: • For use as a cooling unit only with or without optional electric heat. • For use as a forced air furnace with cooling unit • For outdoor installation only. • For installation on combustible material. • For use with natural gas or propane gas. Unitary Products Group Improper installation may create a condition where the operation of the product could cause personal injury or property damage. The installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/ or equipment damage may result if installation procedure is not handled properly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nitary Products Group 170652-YIM-A-1105 3-6T Sunline Model Number Nomenclature Standard Cabinet AA AB AC AD AE AF AG AH AJ AK AL AM AN AS CA CB CC CD CE CF CG CH CJ CK CL CM CN CP CQ CR CS CT CU CV CW CX JA JB JC JD JE JF JG JH JJ JK JL JM JN JP JQ JR None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan & Phase Monitor SS Drain Pan & Coil Guard SS Drain Pan & Dirty Filter Switch SS Drain Pan, Phase Monitor, Coil Guard & Dirty Filter Switch Bottom Drain Connection CPC Controller with Dirty Filter Switch & Air Proving Switch CPC Controller, DFS, APS & Phase Monitor CPC Controller, DFS, APS & Coil Guard CPC Controller, DFS, APS, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Cond. Coil CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Evap. Coil CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard CPC Controller, DFS, APS, SS Drain Pan CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch Johnson UNT Controller, DFS, APS & Phase Monitor Johnson UNT Controller, DFS, APS & Coil Guard Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Unitary Products Group 7 170652-YIM-A-1105 Standard Cabinet JS JT JU JV JW JX HA HB HC HD HE HF HG HH HJ HK HL HM HN HP HQ HR HS HT HU HV HW HX NA NB NC ND NE NF NG NH NJ NK NL NM NN NP NQ NR NS NT NU NV NW NX TA TB TC TD 8 Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch Honeywell Excel 10 Controller, DFS, APS & Phase Monitor Honeywell Excel 10 Controller, DFS, APS & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch Novar ETC-3 Controller, DFS, APS & Phase Monitor Novar ETC-3 Controller, DFS, APS & Coil Guard Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS, SS Drain Pan Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Novar ETC-3, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Technicoat Condenser Coil Technicoat Condenser Coil & Phase Monitor Technicoat Condenser Coil & Coil Guard Technicoat Condenser Coil & Dirty Filter Switch Unitary Products Group 170652-YIM-A-1105 Standard Cabinet TE TF TG TH TJ TK TL TM TN TP TQ TR TS TT TU TV TW TX TY TZ T1 T3 T4 T6 T7 T9 LA LB LC LD LE LF LG LH LJ LK LL LM LN LP LQ LR LS LT LU LV LW LX WA WB WC WD WE WF Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil & Phase Monitor Technicoat Evaporator Coil & Coil Guard Technicoat Evaporator Coil & Dirty Filter Switch Technicoat Evaporator Coil, Phase Monitor, & Coil Guard Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils Technicoat Evaporator & Condenser Coils & Phase Monitor Technicoat Evaporator & Condenser Coils & Coil Guard Technicoat Evaporator & Condenser Coils & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Condenser & SS Drain Pan Technicoat Condenser Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & SS Drain Pan Technicoat Evaporator Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils & SS Drain Pan Technicoat Evaporator & Condenser Coils, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Simplicity Intelli-Comfort Controller Simplicity Intelli-Comfort Controller, & Phase Monitor Simplicity Intelli-Comfort Controller, & Coil Guard Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Evap. Coil Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Evap. & Cond Coils Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, SS Drain Pan Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Cond Coils Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap Coil Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Intelli-Comfort w/Mod Link Controller Intelli-Comfort w/Mod Link Controller, & Phase Monitor Intelli-Comfort w/Mod Link Controller, & Coil Guard Intelli-Comfort w/Mod Link Controller, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Cond. Coil Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor Unitary Products Group 9 170652-YIM-A-1105 Standard Cabinet WG WH WJ WK WL WM WN WP WQ WR WS WT WU WV WW WX Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, & Phase Monitor Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, & Coil Guard Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. & Cond Coils Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, & Phase Monitor Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, & Coil Guard Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, SS Drain Pan Intelli-Comfort w/Mod Link Controller, SS Drain Pan, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Cond Coils Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Evap Coil Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Intelli-Comfort w/Mod Link Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Cabinet BA BB BC BD BE BF BG BH BJ BK BL BM BN BS DA DB DC DD DE DF DG DH DJ DK DL DM DN DP DQ DR DS DT DU DV DW 10 Hinged Filter Door & Toolless Access Panels Phase Monitor, Hinged Filter Door & Toolless Access Panels Coil Guard, Hinged Filter Door & Toolless Access Panels Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels Phase Monitor & Coil Guard, Hinged Filter Door & Toolless Access Panels Phase Monitor & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels Coil Guard & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels SS Drain Pan & Hinged Filter Door & Toolless Access Panels SS Drain Pan & Phase Monitor, Hinged Filter Door & Toolless Access Panels SS Drain Pan & Coil Guard, Hinged Filter Door & Toolless Access Panels SS Drain Pan & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels SS Drain Pan & Phase Monitor & Coil Guard, Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels Bottom Drain Connection, Hinged Filter Door & Toolless Access Panels CPC Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, SS Drain Pan Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Hinged Filter Door & Toolless Access Panels CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Unitary Products Group 170652-YIM-A-1105 Hinged Filter Door & Toolless Access Cabinet DX EA EB EC ED EE EF EG EH EJ EK EL EM EN EP EQ ER ES ET EU EV EW EX GA GB GC GD GE GF GG GH GJ GK GL GM GN GP GQ GR GS GT GU GV GW GX PA PB CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Toolless Access Panels Unitary Products Group 11 170652-YIM-A-1105 Hinged Filter Door & Toolless Access Cabinet PC PD PE PF PG PH PJ PK PL PM PN PP PQ PR Novar ETC-3 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels PS Novar ETC-3 Controller, DFS, APS, SS Drain Pan PT Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard PU Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils PV Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil PW Novar ETC-3, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils PX Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils UA Technicoat Condenser Coil, Hinged Filter Door & Toolless Access Panels UB Technicoat Condenser Coil & Phase Monitor, Hinged Filter Door & Toolless Access Panels UC Technicoat Condenser Coil & Coil Guard, Hinged Filter Door & Toolless Access Panels UD Technicoat Condenser Coil & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UE Technicoat Condenser Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels UF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UG Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UH Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UJ Technicoat Evaporator Coil, Hinged Filter Door & Toolless Access Panels UK Technicoat Evaporator Coil & Phase Monitor, Hinged Filter Door & Toolless Access Panels UL Technicoat Evaporator Coil & Coil Guard, Hinged Filter Door & Toolless Access Panels UM Technicoat Evaporator Coil & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UN Technicoat Evaporator Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels UP Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UQ Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UR Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels US Technicoat Evaporator & Condenser Coils, Hinged Filter Door & Toolless Access Panels UT Technicoat Evaporator & Condenser Coils & Phase Monitor, Hinged Filter Door & Toolless Access Panels UU Technicoat Evaporator & Condenser Coils & Coil Guard, Hinged Filter Door & Toolless Access Panels UV Technicoat Evaporator & Condenser Coils & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UW Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels UX Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UY Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels UZ Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels U1 Technicoat Condenser & SS Drain Pan, Hinged Filter Door & Toolless Access Panels U3 Technicoat Condenser Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels U4 Technicoat Evaporator & SS Drain Pan, Hinged Filter Door & Toolless Access Panels U6 Technicoat Evaporator Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels U7 Technicoat Evaporator & Condenser Coils & SS Drain Pan, Hinged Filter Door & Toolless Access Panels U9 Technicoat Evaporator & Condenser Coils, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels QA Simplicity Intelli-Comfort Controller with Hinged Filter Door & Toolless Access Panels QB Simplicity Intelli-Comfort Controller, & Phase Monitor, Hinged Filter Door & Toolless Access Panels QC Simplicity Intelli-Comfort Controller, & Coil Guard, Hinged Filter Door & Toolless Access Panels 12 Unitary Products Group 170652-YIM-A-1105 Hinged Filter Door & Toolless Access Cabinet QD QE QF QG QH QJ QK QL QM QN QP QQ QR QS QT QU QV QW QX Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Simplicity Intelli-Comfort Controller, & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Simplicity Intelli-Comfort Controller, & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Pan Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Simplicity Intelli-Comfort Controller, SS Drain Pan Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, & Coil Guard Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Cond Coils Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap Coil Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels XA Intelli-Comfort w/Mod Link Controller, Hinged Filter Door & Toolless Access Panels XB Intelli-Comfort w/Mod Link Controller, & Phase Monitor, Hinged Filter Door & Toolless Access Panels XC Intelli-Comfort w/Mod Link Controller, & Coil Guard, Hinged Filter Door & Toolless Access Panels XD Intelli-Comfort w/Mod Link Controller, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels XE Intelli-Comfort w/Mod Link Controller, & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels XF Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels XG Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels XH Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access XJ Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels XK Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels XL Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels XM Intelli-Comfort w/Mod Link Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access XN Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels XP Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Pan XQ Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, & Coil Guard, Hinged Filter Door & Toolless Access Panels XR Intelli-Comfort w/Mod Link Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless XS Intelli-Comfort w/Mod Link Controller, SS Drain Pan Hinged Filter Door & Toolless Access Panels XT Intelli-Comfort w/Mod Link Controller, SS Drain Pan, Phase Monitor, & Coil Guard Hinged Filter Door & Toolless Access Panels XU Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Cond Coils Hinged Filter Door & Toolless Access Panels XV Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Evap Coil Hinged Filter Door & Toolless Access Panels XW Intelli-Comfort w/Mod Link Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels XX Intelli-Comfort w/Mod Link Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels INSTALLATION 1. Refer to the furnace rating plate for the approved type of gas for this furnace. INSTALLATION SAFETY INFORMATION: 2. Install this furnace only in a location and position as specified on page 14 of these instructions. Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference. Unitary Products Group 3. Never test for gas leaks with an open flame. Use commercially available soap solution made specifically for the detection of leaks when checking all connections. 13 170652-YIM-A-1105 4. Always install furnace to operate within the furnace's intended temperature-rise range with the duct system and within the allowable external static pressure range, as specified on the unit name/rating plate. 5. This equipment is not to be used for temporary heating or cooling of buildings or structures under construction. In U.S.A.: • National Electrical Code ANSI/NFPA No. 70. • National Fuel Gas Code Z223.1. • Gas-Fired Central Furnace Standard ANSI Z21.47a. • Local gas utility requirements. In Canada: • Current Canadian Electrical Code C22.1. FIRE OR EXPLOSION HAZARD • Current Gas Installation Codes CSA-B149.1. Failure to follow the safety warning exactly could result in serious injury, death or property damage. • Local plumbing and waste water codes. • Other applicable local codes. Never test for gas leaks with an open flame. use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury or loss of life. Refer to the Unit Application Data Table 1 and to the Gas Heat Application Data Table 4. LIMITATIONS These units must be installed in accordance with the following national and local safety codes: TABLE 1: If components are to be added to a unit to meet local codes, they are to be installed at the dealer's and/or the customer's expense. Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the methods of the Air Conditioning Contractors of America (ACCA). UNIT APPLICATION DATA (DJ) UNIT MODEL NUMBER Voltage Variation, Min. / Max.1 036 048 208/230 187 / 252 460 432 / 504 575 540 / 630 Supply Air CFM, Nom. 1200 1600 Wet Bulb Temperature (ºF) of Air on Evaporator Coil, Min. / Max 57 / 72 Dry Bulb Temperature (ºF) of Air on Condenser Coil, Min. / Max. 0 / 125 060 2000 1. Utilization range “A” in accordance with ARI Standard 110. LOCATION Use the following guidelines to select a suitable location for these units. 1. Unit is designed for outdoor installation only. 2. Condenser coils must have an unlimited supply of air. 3. Where a choice of location is possible, position the unit on either north or east side of building. 14 4. For ground level installation, use a level concrete slab with a minimum thickness of 4 inches. The length and width should be at least 6 inches greater than the unit base rails. Do not tie slab to the building foundation. 5. Roof structures must be able to support the weight of the unit and its options and/or accessories. Unit must be installed on a solid level roof curb or appropriate angle iron frame. Unitary Products Group 170652-YIM-A-1105 6. Maintain level tolerance to 1/2 inch maximum across the entire length or width of the unit. Excessive exposure of this furnace to contaminated combustion air may result in equipment damage or personal injury. Typical contaminates include: permanent wave solutions, chlorinated waxes and cleaners, chlorine based swimming pool chemicals, water softening chemicals, carbon tetrachloride, Halogen type refrigerants, cleaning solvents (e.g. perchloroethylene), printing inks, paint removers, varnishes, hydrochloric acid, cements and glues, antistatic fabric softeners for clothes dryers, masonry acid washing materials. If a unit is to be installed on a roof curb or special frame other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside. RIGGING AND HANDLING Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST BE USED. Units may also be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose. Fork lengths must be a minimum of 42 inches. CLEARANCES All units require certain clearances for proper operation and service. Installer must make provisions for adequate combustion and ventilation air in accordance with Section 5.3, Air for Combustion and Ventilation of the National Fuel Gas Code, ANSI Z223.1 (in U.S.A.) or Sections 7.2, 7.3 or 7.4 of Gas Installation Codes CSAB149.1 (in Canada) and/or applicable provisions of the local building codes. Refer to Dimensions and Clearances shown in Figures 10 through 13 and Tables 14 and 15 for the clearances required for combustible construction, servicing, and proper unit operation. Do not permit overhanging structures or shrubs to obstruct outdoor air discharge outlet, combustion air inlet or vent outlets. DUCTWORK Ductwork should be designed and sized according to the methods in Manual Q of the Air Conditioning Contractors of America (ACCA). A closed return duct system shall be used. This shall not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise. The supply and return air duct systems should be designed for the CFM and static requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit. Remove the nesting brackets from the four corners on the top of the unit. All screws that are removed when removing the brackets must be replaced on the unit. Refer to Table 9 for unit weights and to the Figure 9 for approximate center of gravity. Before lifting a unit, make sure that all panels are in place and that its weight is distributed equally on all cables so it will lift evenly. When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor ductwork must be insulated and waterproofed. Refer to Figures 10 through 14 for information concerning side and bottom supply and return air duct openings. NOTE: It is recommended that, in Canada, the outlet duct be provided with a removable access panel. It is recommended that this opening be Unitary Products Group 15 170652-YIM-A-1105 accessible when the unit is installed in service, and of a size such that smoke or reflected light may be observed inside the casing to indicate the presence of leaks in the heat exchanger. The cover should be attached in a manner adequate to prevent leakage. COMPRESSOR MOUNTING BRACKET BASE CONDENSATE DRAIN REMOVE THESE SCREWS (2) Plumbing must conform to local codes. Use a sealing compound on male pipe threads. Install a condensate drain line from the 3/4” NPT female connection on the unit to an open drain. MOUNTING BRACKET TOP (REMOVE) WIRE TIE (CUT AND REMOVE) NOTE: The condensate drain operates in a negative pressure in the cabinet. The condensate drain line MUST be trapped to provide proper drainage. See Figure 1. FIGURE 2 - COMPRESSOR RESTRAINING BRACKET of the unit and will result in frosted coils or safety shutdown. Minimum filter area and required sizes are shown in Physical Data Table 8. SERVICE ACCESS The following removable panels provide access to all serviceable components: • Compressor compartment • Electric Heat compartment FIGURE 1 - RECOMMENDED DRAIN PIPING • Gas Heat compartment COMPRESSORS • Blower compartment Units are shipped with compressor mountings factoryadjusted and ready for operation. • Main control box Units with scroll compressors have a shipping bracket which must be removed after the unit is set in place. See Figure 2. • Filter compartment Refer to the Dimensions and Clearances shown in Figures 10, 11, 13 and 14 for location of these access panels. Do not loosen compressor mounting bolts. FILTERS One-inch or two-inch filters can be supplied with each unit. Filters must always be installed ahead of the evaporator coil and must be kept clean or replaced with same size and type. Dirty filters will reduce the capacity 16 Make sure that all screws and panel latches are replaced and properly positioned on the unit to maintain an airtight seal. Unitary Products Group 170652-YIM-A-1105 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING. TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS THERMOSTAT1 UNIT TERMINAL TERMINALS STRIP TB1 ADD JUMPER R RV UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y1 YC RH 24 VOLT TRANSFORMER Y2 Y2 W W1 G GF W2 C G 1 24 C VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. 1 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024. COOLING / HEATING (ELECTRONIC THERMOSTAT) SINGLE STAGE COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT1 TERMINALS ADD JUMPER RC UNIT TERMINAL STRIP TB1 RH R 2 Y2 W1 4 G B C NOT USED OCC 4 RC R Y Y1 W W1 G G C A1 24 VOLT TRANSFORMER A2 T T TO REMOTE SENSOR 2TH040702224 IF USED 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 (INCLUDES SUBBASE). 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER. 3 SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE ELECTRIC HEATER OR TWO STAGE GAS HEAT. 4 ADD JUMPER UNIT TERMINAL STRIP TB1 X LED 1 ADD JUMPER W2 G COM RH Y2 W1 3 W2 LED 2 THERMOSTAT1 TERMINALS 24 VOLT TRANSFORMER Y1 Y1 G 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE). TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT 2TH04700224. REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 AND A2 PROVIDE A RELAY OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET-BACK POSITION. FIGURE 3 - TYPICAL FIELD POWER & CONTROL WIRING Unitary Products Group 17 170652-YIM-A-1105 THERMOSTAT The room thermostat should be located on an inside wall approximately 56 inches above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances. Follow the manufacturer's instructions enclosed with the thermostat for general installation procedure. A minimum of seven color-coded insulated wires (#18 AWG) should be used to connect the thermostat to the unit. When connecting electrical power and control wiring to the unit, waterproof type connectors MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation. The above waterproofing conditions will also apply when installing a field-supplied disconnect switch. POWER AND CONTROL WIRING Field wiring to the unit must conform to provisions of the National Electrical Code, ANSI / NFPA No. 70 (in U.S.A.), current Canadian Electrical Code C22.1 (in Canada) and/or local ordinances. The unit must be electrically grounded in accordance with NEC and CEC (as specified above) and/or local codes. Voltage tolerances, which must be maintained at the compressor terminals, during starting and running conditions, are indicated on the unit Rating Plate and the Unit Application Data table. The internal wiring harness furnished with this unit is an integral part of a CSA design certified unit. Field alteration to comply with electrical codes should not be required. A fused disconnect switch should be field provided for the unit. The switch must be separate from all other circuits. Wire entry at knockout openings require conduit fittings to comply with NEC (in U.S.A.), CEC (in Canada) and/or local codes. If any of the wire supplied with the unit must be replaced, replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire. Use copper conductors properly sized to carry the load. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused. 18 Refer to the Typical Field Wiring Figure 3 and to the appropriate unit wiring diagram for control circuit and power wiring information. TABLE 2: CONTROL WIRE SIZES Wire Size Maximum Length1 18 AWG 150 Feet 1. From the unit to the thermostat and back to the unit. OPTIONS/ACCESSORIES ELECTRIC HEAT The factory- or field-installed heaters are wired for single point power supply. Power supply need only be brought into the single point terminal block and thermostat wiring to the low voltage terminal strip located in the upper portion of the unit control box. These CSA approved heaters are located within the central compartment of the unit with the heater elements extending into the supply air chamber. Refer to Figure 10 for access panel location. Fuses are supplied, where required, by the factory. Some KW sizes require fuses and others do not. Refer to Table 3 for minimum CFM limitations and to Tables 10 and 11 for electrical data. Unitary Products Group 170652-YIM-A-1105 TABLE 3: ELECTRIC HEATER CFM LIMITATIONS MINIMUM SUPPLY AIR CFM UNIT MODEL SIZE NOMINAL TONS VOLTAGE HEATER SIZE NOMINAL KW 5 7 10 15 20 30 208/230-1-60 1100 1100 1200 1200 1300 - 208/230-3-60 1100 1100 1200 1200 1300 - 460-3-60 - 1100 1200 1200 1300 - 575-3-60 - - 1200 1200 1300 - 208/230-1-60 1300 1300 1300 1300 1300 - 208/230-3-60 1300 1300 1300 1300 1300 - 460-3-60 - 1300 1300 1300 1300 - 575-3-60 - - 1300 1300 1400 - 208/230-1-60 1600 1600 1600 1600 1600 1600 208/230-3-60 1600 1600 1600 1600 1600 1600 460-3-60 1600 1600 1600 1600 1600 1600 575-3-60 - 1600 1600 1600 1600 1800 3 4 5 GAS HEAT These gas-fired heaters have aluminized-steel or optional stainless steel, tubular heat exchangers with spark ignition with proven pilot. All gas heaters are shipped from the factory equipped for natural gas use. See Gas Heat Application Data Table. For natural gas heating installations in locations requiring low NOx emissions, Accessory model 1LN0404 must be used. TABLE 4: GAS HEAT APPLICATION DATA TEMPERATURE RISE °F AT FULL INPUT2 GAS HEAT OPTION INPUT CAPACITY (MBH) OUTPUT CAPACITY (MBH) AVAILABLE ON MODELS GAS RATE1 (FT3/HR) N04 50 40 3 TON N06 75 60 4 TON N08 100 80 3/5/6 TON 93 40/25/25 70/55/55 N10 125 100 4/5/6 TON 116 45/35/35 75/65/65 MIN. MAX. 47 15 45 70 45 55 D06 75 61 3/4/5/6 TON 70 35/25/20/15 70/70/55/45 D10 115 92 3 TON 107 55 90 D10 125 101 4/5/6 TON 116 45/35/30 75/75/75 NOTE: Gas Heaters are shipped available for natural gas, but can be converted to L.P. with Kit Model No. 1NP0440 or 1NP0485 (2 Stage). All furnaces meet the latest California seasonal efficiency requirements. 1. Based on 1075 Btu/Ft3. 2. The air flow must be adjusted to obtain a temperature rise within the range shown. Unitary Products Group 19 170652-YIM-A-1105 GAS PIPING Proper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific gravity of the gas and the length of run. “National Fuel Gas Code” Z223.1 (in U.S.A.) or the current Gas Installation Codes CSAB149.1 (in Canada) should be followed in all cases unless superseded by local codes or gas utility requirements. Refer to the Pipe Sizing Table 5. Two grommets are shipped in the blower compartment (in parts bag taped to the blower housing) of every unit with gas heat and should be used in the knockouts when the gas piping penetrates the front of the unit. After the gas supply piping has been installed, the bottom opening in the unit should be sealed to prevent water from leaking into the building. Gas piping recommendations: The heating value of the gas may differ with locality. The value should be checked with the local gas utility. 1. A drip leg and a ground joint union must be installed in the gas piping. NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units require a 1/2” pipe connection at the entrance fitting. TABLE 5: 3. Use wrought iron or steel pipe for all gas lines. Pipe compound should be applied sparingly to male threads only. GAS PIPE SIZING NOMINAL IRON PIPE SIZE LENGTH IN FEET 1/2 in. 3/4 in. 1 in. 1-1/4 in. 10 132 278 520 1,050 20 92 190 350 730 30 73 152 285 590 40 63 130 245 500 50 56 115 215 440 60 50 105 195 400 70 46 96 180 370 80 43 90 170 350 90 40 84 160 320 100 38 79 150 305 Maximum capacity of pipe in cubic feet of gas per hour. (Based upon a pressure drop of 0.3 inch water column and 0.6 specific gravity gas). GAS CONNECTION The gas supply line can be routed through the knockouts located on the front of the unit or through the opening provided in the unit's base. Refer to Figure 11 to locate these access openings. Typical supply piping arrangements are shown in Figures 4 and 5. All shaded items are field-supplied. If gas supply line is routed through the unit's base ensure that the burner assembly can be removed for maintenance without disturbing the supply line. The supply piping and fittings must lie below the bottom gas manifold to avoid interference with the burner assembly. 20 2. When required by local codes, a manual shut-off valve may have to be installed outside of the unit. Natural gas may contain some propane. Propane, being an excellent solvent, will quickly dissolve white lead or most standard commercial compounds. Therefore, a special pipe compound must be applied when wrought iron or steel pipe is used. Shellac base compounds such as Gaskolac or Stalastic, and compounds such as Rectorseal #5, Clyde's or John Crane may be used. 4. All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale. Before initial start-up, be sure that all of the gas lines external to the unit have been purged of air. 5. The gas supply should be a separate line and installed in accordance with all safety codes as prescribed under “Limitations”. After the gas connections have been completed, open the main shut-off valve admitting normal gas pressure to the mains. Check all joints for leaks with soap solution or other material suitable for the purpose. NEVER USE A FLAME. Unitary Products Group 170652-YIM-A-1105 FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury or loss of life. 6. The furnace and its individual manual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.48kPa). The furnace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.48kPa). 7. A 1/8 inch NPT plugged tap, accessible for test gage connection, must be installed immediately upstream of the gas supply connection to the furnace. FIGURE 5 - BOTTOM SUPPLY CONNECTION EXTERNAL SHUT-OFF L.P. UNITS, TANKS AND PIPING All gas heat units are shipped from the factory equipped for natural gas use only. The unit may be converted in the field for use with L.P./propane gas with accessory kit model number 1NP0440 or 1NP0485 (2 Stage). All L.P./propane gas equipment must conform to the safety standards of the National Fire Protection Association. For satisfactory operation, adequate L.P./propane gas pressure must be provided at the unit manifold under full load. Maintaining proper gas pressure depends on three main factors: 1. The vaporization rate depends on (a) the temperature of the liquid and (b) the “wetted surface” area of the container or containers. 2. The proper pressure regulation. (Two-stage regulation is recommended from the standpoint of both cost and efficiency.) 3. The pressure drop in the lines between regulators and between the second stage regulator and the appliance. Pipe size required will depend on the length of the pipe run and the total load of all appliances. FIGURE 4 - EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT-OFF Complete information regarding tank sizing for vaporization, recommended regulator settings, and pipe sizing is available from most regulator manufacturers and L.P./propane gas suppliers. L.P./propane gas is an excellent solvent and special pipe compound must be used when assembling piping Unitary Products Group 21 170652-YIM-A-1105 for this gas as it will quickly dissolve white lead or most standard commercial compounds. Shellac base compounds such as Rectorseal #5 are satisfactory for this type of gas. Check all connections for leaks when piping is completed, using a soap solution. NEVER USE A FLAME. FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury or loss of life. VENT AND COMBUSTION AIR HOODS The vent hood and combustion air hood (with screens) are shipped attached to the blower housing in the blower compartment. These hoods must be installed to assure proper unit function. All hoods must be fastened to the outside of the gas heat access panel with the screws provided in the bag also attached to the blower housing. The screen for the combustion air intake hood is secured to the inside of the access panel opening with three fasteners and the screws used for mounting the hood to the panel. The top flange of this hood slips in under the top of the access panel opening when installing. Refer to Vent and Combustion Air Hood Figure 6. The vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel and securing in place. The products of combustion are discharged horizontally through these two screened, hooded vent openings on the upper gas heat access panel. 22 FIGURE 6 - VENT AND COMBUSTION AIR HOOD An adhesive backed label is provided over the outside of the combustion air inlet opening to prevent moisture from entering the unit, which could cause damage to electrical components. Allow this closure label to remain in place until the combustion air hood is to be installed. ECONOMIZER/MOTORIZED DAMPER AND RAIN HOOD The instruction for the optional economizer/motorized damper and rain hood can be found in form 03507364-000. Use these instructions when field assembling an economizer rain hood onto a unit. The outdoor and return air dampers, the damper actuator, the damper linkage, the outdoor and return air divider baffles, and all the control sensors are factory mounted as part of the “Factory installed” economizer/motorized damper options. POWER EXHAUST/BAROMETRIC RELIEF DAMPER AND RAIN HOOD The instructions for the power exhaust/barometric relief damper and rain hood can be found in form 530.18N1.10V. All of the components, including the dampers, hardware, and mounting instructions are shipped in a single package external from the unit and must be field assembled and installed. Unitary Products Group 170652-YIM-A-1105 Power exhaust is only available as a field installed accessory. ECONOMIZER AND POWER EXHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION Remove the economizer access panel from the unit. Loosen but do not remove the two panel latches. Locate the economizer control module, where the following adjustments will be made. Extreme care must be excercised in turning all setpoint, maximium, and minimum damper positioning adjustment screws to prevent twisting them off. Check that the damper blades move smoothly without binding; carefully turn the Minimum Position Adjusting screw (found on the damper control module) fully clockwise and then set the thermostat indoor fan switch to the on position and then off, or energize and deenergize terminals “R” to “G”. MINIMUM POSITION ADJUSTMENT With thermostat set to indoor fan on position, or terminals “R” to “G” energized, turn the Minimum Position Adjusting screw (located on the damper control module) counterclockwise until the desired minimum damper position has been attained. ENTHALPY SET POINT ADJUSTMENT The enthalpy set point may now be set by selecting the desired setpoint shown in the Enthalpy Setpoint Adjustment Figure 7. Adjust as follows: • For a single enthalpy operation carefully turn the set point adjusting screw (found on the damper control module) to the “A”, “B”, “C” or “D” setting corresponding to the lettered curve of the Enthalpy Setpoint Adjustment Figure 7. Unitary Products Group • For a dual enthalpy operation, carefully turn the set point adjusting screw fully clockwise past the “D” setting. POWER EXHAUST DAMPER SETPOINT (WITH OR WITHOUT POWER EXHAUST) • With no power exhaust option, adjust the Exhaust Air Adjustment Screw fully clockwise. • With power exhaust option, each building pressurization requirement will be different. The point at which the power exhaust comes on is determined by the economizer damper position (Percent Open). The Exhaust Air Adjustment Screw should be set at the Percent Open of the economizer damper at which the power exhaust is needed. It can be set from 0 to 100% damper open. INDOOR AIR QUALITY Indoor Air quality (indoor sensor input): Terminal AQ accepts a +2 to +10 Vdc signal with respect to the (AQ1) terminal. When the signal is below it's setpoint, the actuator is allowed to modulate normally in accordance with the enthalpy and mixed air sensor inputs. When the AQ signal exceeds it's setpoint setting and there is no call for free cooling, the actuator is proportionately modulated from the 2 to 10 Vdc signal, with 2 Vdc corresponding to full closed and 10 Vdc corresponding to full open. When there is no call for free cooling, the damper position is limited by the IAQ Max damper position setting. When the signal exceeds it's setpoint (Demand Control Ventilation Setpoint) setting and there is a call for free cooling, the actuator modulates from the minimum position to the full open position based on the highest call from either the mixed air sensor input or the AQ voltage input. • Optional CO2 Space Sensor Kit Part # 2AQ04700324 • Optional CO2 Unit Sensor Kit Part # 2AQ04700424 Replace the economizer access panel. 23 170652-YIM-A-1105 CONTROL CURVE CONTROL POINT APPROX. 0F (0C) AT 50% RH A B 85 90 95 100 105 110 (29) (32) (35) (38) (41) (43) 73 (23) 80 (27) 70 (21) 67 (19) 63 (17) C D 75 (24) 70 (21) 65 (18) 60 (16) 55 (13) 50 (10) 45 (7) 35 (2) A B C D 40 (4) B D C 35 (2) 40 45 (4) (7) A 50 55 60 65 70 75 80 85 90 95 100 105 110 (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43) APPROXIMATE DRY BULB TEMPERATURE - 0F (0C) FIGURE 7 - ENTHALPY SETPOINT ADJUSTMENT Exhaust Air Adjustment Screw Exhaust Air LED Damper Min. Position Screw Indoor Air Quality Max. Adjustment Screw N1 N EXH Set TR P1 P EXH 24 Vac HOT T1 T Min Pos IAQ Max Indoor Air Quality LED AQ1 AQ IAQ SO IAQ Min TR1 24 Vac COM + 1 2 5 Indoor Air Quality Min. Adjustment Screw Free Cooling LED SO+ 3 4 EF EF1 Free Cool SR+ SR B A C D Economizer Enthalpy Set Point Adjustment Screw FIGURE 8 - HONEYWELL ECONOMIZER CONTROL W7212 24 Unitary Products Group 170652-YIM-A-1105 BACK OF UNIT A 447/8 BACK OF UNIT A 447/8 82 /4 821/4 1 D B F X X B APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT C Y FRONT OF UNIT C E APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT D Y FRONT OF UNIT FIGURE 9 - FOUR AND SIX POINT LOADING TABLE 6: CENTER OF GRAVITY (ALL MODELS) DIMENSION DJ 036-060 X 40 Y 20 TABLE 7: DJ 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL 4-Point Loading (lb) 6-Point Loading (lb) C D E F DJ036 Cooling/ Electric 575 132 125 155 164 89 85 82 102 106 110 DJ036N04 615 141 133 166 175 95 91 88 110 114 118 DJ036D06 625 143 135 168 178 96 93 89 111 115 120 DJ036N08 635 145 138 171 181 98 94 91 113 117 122 DJ036D10 645 148 140 174 184 99 96 92 115 119 124 DJ048 Cooling/ Electric 585 134 127 158 167 90 87 84 104 108 112 DJ048(D,N)06 635 145 138 171 181 98 94 91 113 117 122 DJ048(D,N)10 655 150 142 177 187 101 97 94 117 121 125 DJ060 Cooling/ Electric 590 135 128 159 168 91 88 84 105 109 113 DJ060D06 640 147 139 173 182 99 95 92 114 118 123 DJ060N08 650 149 141 175 185 100 97 93 116 120 125 DJ060(D,N)10 660 151 143 178 188 102 98 95 118 122 126 Unitary Products Group A B C D A B 25 170652-YIM-A-1105 TABLE 8: DJ PHYSICAL DATA DJ MODELS EVAPORATOR BLOWER 036 048 060 Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Belt Drive) 1 1/2 1 1/2 1 1/2 Rows Deep 3 4 4 Fins Per Inch 13 13 13 Face Area (Ft.2) 5.1 5.1 5.1 Propeller Dia. (in.) 24 24 24 Fan Motor HP 1/2 1/2 1/2 4200 EVAPORATOR COIL CONDENSER FANS Nom. CFM 4200 4200 Rows Deep 2 2 2 Fins Per Inch 18 18 18 Face Area (Ft.2) 17.1 17.1 17.1 Quantity 1 1 1 Type Recip. Recip. Scroll Quantity Per Unit (15” X 20” X 1” or 2“) 2 2 2 Quantity Per Unit (14” X 25” X 1” or 2“) 1 1 1 Total Face Area (Ft.2) 6.3 6.3 6.3 Refrigerant 22 (lbs./oz.) 9/4 9/8 11/0 CONDENSER COILS COMPRESSOR AIR FILTERS CHARGE TABLE 9: DJ OPERATING WEIGHTS (LBS.) MODEL SIZE 3 TON 4 TON 5 TON 575 585 590 N04 615 - - N06 - 635 - N08 635 - 650 N10 - 655 660 D06 625 635 640 D10 645 655 660 DJ (Cooling Only) BASIC UNIT DJ (Gas/Electric) Economizer 50 Motorized Damper OPTIONS Electric Heater ACCY. 26 26 5 - 7 kW 18 10 - 15 kW 23 20 - 30 kW 28 Roof Curb 92 Barometric Relief / Fixed Air Damper 10 Unitary Products Group 170652-YIM-A-1105 TABLE 10: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 11.3 68.0 2.3 7.6 0.0 230-1-60 11.3 68.0 2.3 7.6 0.0 208-3-60 8.3 68.0 2.3 5.2 0.0 230-3-60 8.3 68.0 2.3 5.2 0.0 460-3-60 5.1 34.0 1.3 2.6 0.0 575-3-60 3.2 26.0 1.3 2.0 0.0 208-1-60 15.4 86.0 2.3 7.6 0.0 230-1-60 15.4 86.0 2.3 7.6 0.0 208-3-60 11.5 84.0 2.3 5.2 0.0 230-3-60 11.5 84.0 2.3 5.2 0.0 460-3-60 5.8 42.0 1.3 2.6 0.0 575-3-60 5.1 34.0 1.3 2.0 0.0 DJ036 DJ048 Unitary Products Group ELECTRIC HEATER HEATER HEATER MODEL NO. KW AMPS None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 None 2CE04511058 2CE04511558 2CE04512058 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 None 2CE04511058 2CE04511558 2CE04512058 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -6.8 10.1 13.6 19.5 -10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -6.8 10.1 13.6 19.5 -10.6 15.9 21.2 -19.2 26.9 38.5 57.2 76.4 -22.1 31.3 44.2 66.3 88.3 -11.1 15.5 22.2 33.0 44.1 -12.7 18.0 25.5 38.2 51.0 -8.2 12.1 16.4 23.5 -10.2 15.3 20.4 -19.2 26.9 38.5 57.2 76.4 -22.1 31.3 44.2 66.3 88.3 -11.1 15.5 22.2 33.0 44.1 -12.7 18.0 25.5 38.2 51.0 -8.2 12.1 16.4 23.5 -10.2 15.3 20.4 MIN. MAX. FUSE/ CIRCUIT BRKR1 SIZE AMPACITY (AMPS) (AMPS) 24.0 30 33.5 35 43.2 45 57.6 60 81.0 90 105.1 110 24.0 30 37.1 40 48.6 50 64.7 70 92.3 100 119.9 125 17.9 25 20.4 25 25.9 30 34.3 35 47.8 50 61.7 70 17.9 25 22.4 25 29.1 30 38.4 40 54.3 60 70.2 80 10.3 15 13.5 15 18.4 20 23.7 25 32.6 35 7.0 15 15.2 20 21.6 25 28.0 30 29.1 35 33.5 40 43.2 45 57.6 60 81.0 90 105.1 110 29.1 35 37.1 40 48.6 50 64.7 70 92.3 100 119.9 125 21.9 30 21.9 30 25.9 30 34.3 35 47.8 50 61.7 70 21.9 30 22.4 30 29.1 30 38.4 40 54.3 60 70.2 80 11.1 15 13.5 15 18.4 20 23.7 25 32.6 35 9.4 15 15.2 20 21.6 25 28.0 30 27 170652-YIM-A-1105 TABLE 10: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED OUTLET (CONT) COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 25.0 150.0 2.3 7.6 0.0 230-1-60 25.0 150.0 2.3 7.6 0.0 208-3-60 17.3 123.0 2.3 5.2 0.0 230-3-60 17.3 123.0 2.3 5.2 0.0 460-3-60 8.4 70.0 1.3 2.6 0.0 575-3-60 7.0 53.0 1.3 2.0 0.0 DJ060 ELECTRIC HEATER HEATER HEATER MODEL NO. KW AMPS None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 2CE04513006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 2CE04513006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 2CE04513025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 2CE04513025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 2CE045130462 None 2CE04511058 2CE04511558 2CE04512058 2CE04513058 -4.0 5.6 8.0 11.9 15.9 22.2 -5.3 7.5 10.6 15.9 21.2 29.6 -4.0 5.6 8.0 11.9 15.9 22.2 -5.3 7.5 10.6 15.9 21.2 29.6 -6.8 10.1 13.6 19.5 28.8 -10.6 15.9 21.2 30.4 -19.2 26.9 38.5 57.2 76.4 106.7 -22.1 31.3 44.2 66.3 88.3 123.3 -11.1 15.5 22.2 33.0 44.1 61.6 -12.7 18.0 25.5 38.2 51.0 71.2 -8.2 12.1 16.4 23.5 34.6 -10.2 15.3 20.4 29.3 MIN. MAX. FUSE/ CIRCUIT BRKR1 SIZE AMPACITY (AMPS) (AMPS) 41.2 45 41.2 45 43.2 60 57.6 60 81.0 90 105.1 110 142.9 150 41.2 45 41.2 45 48.6 60 64.7 70 92.3 100 119.9 125 163.7 175 29.1 35 29.1 35 29.1 35 34.3 45 47.8 50 61.7 70 83.5 90 29.1 35 29.1 35 29.1 35 38.4 45 54.3 60 70.2 80 95.5 100 14.4 20 14.4 20 18.4 20 23.7 25 32.6 35 46.6 50 11.8 15 15.2 20 21.6 25 28.0 30 39.1 40 1. HACR Type per NEC. 2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB0470086 are available for field installation. 28 Unitary Products Group 170652-YIM-A-1105 TABLE 11: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 11.3 68.0 2.3 7.6 10.0 230-1-60 11.3 68.0 2.3 7.6 10.0 208-3-60 8.3 68.0 2.3 5.2 10.0 230-3-60 8.3 68.0 2.3 5.2 10.0 460-3-60 5.1 34.0 1.3 2.6 5.0 575-3-60 3.2 26.0 1.3 2.0 4.0 208-1-60 15.4 86.0 2.3 7.6 10.0 230-1-60 15,4 86.0 2.3 7.6 10.0 208-3-60 11.5 84.0 2.3 5.2 10.0 230-3-60 11.5 84.0 2.3 5.2 10.0 460-3-60 5.8 42.0 1.3 2.6 5.0 575-3-60 5.1 34.0 1.3 2.0 4.0 DJ036 DJ048 Unitary Products Group ELECTRIC HEATER HEATER HEATER MODEL NO. KW AMPS None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 None 2CE04511058 2CE04511558 2CE04512058 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 None 2CE04511058 2CE04511558 2CE04512058 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -6.8 10.1 13.6 19.5 -10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -4.0 5.6 8.0 11.9 15.9 -5.3 7.5 10.6 15.9 21.2 -6.8 10.1 13.6 19.5 -10.6 15.9 21.2 -19.2 26.9 38.5 57.2 76.4 -22.1 31.3 44.2 66.3 88.3 -11.1 15.5 22.2 33.0 44.1 -12.7 18.0 25.5 38.2 51.0 -8.2 12.1 16.4 23.5 -10.2 15.3 20.4 -19.2 26.9 38.5 57.2 76.4 -22.1 31.3 44.2 66.3 88.3 -11.1 15.5 22.2 33.0 44.1 -12.7 18.0 25.5 38.2 51.0 -8.2 12.1 16.4 23.5 -10.2 15.3 20.4 MIN. MAX. FUSE/ CIRCUIT BRKR1 SIZE AMPACITY (AMPS) (AMPS) 34.0 45 46.0 50 55.7 60 70.1 80 93.5 100 117.6 125 34.0 45 49.6 50 61.1 70 77.2 80 104.8 110 132.4 150 28.3 35 32.9 35 38.4 40 46.8 50 60.3 70 74.2 80 28.3 35 34.9 40 41.6 45 50.9 60 66.8 70 82.7 90 15.3 20 19.7 20 24.7 25 29.9 30 38.8 40 11.2 15 20.2 25 26.6 30 33.0 35 39.1 50 46.0 50 55.7 60 70.1 80 93.5 100 117.6 125 39.1 50 49.6 50 61.1 70 77.2 80 104.8 110 132.4 150 31.9 40 32.9 40 38.4 40 46.8 50 60.3 70 74.2 80 31.9 40 34.9 40 41.6 45 50.9 60 66.8 70 82.7 90 16.1 20 19.7 20 24.7 25 29.9 30 38.8 40 13.4 15 20.2 25 26.6 30 33.0 35 29 170652-YIM-A-1105 TABLE 11: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 25.0 150.0 2.3 7.6 10.0 230-1-60 25.0 150.0 2.3 7.6 10.0 208-3-60 17.3 123.0 2.3 5.2 10.0 230-3-60 17.3 123.0 2.3 5.2 10.0 460-3-60 8.4 70.0 1.3 2.6 5.0 575-3-60 7.0 53.0 1.3 2.0 4.0 DJ060 ELECTRIC HEATER HEATER HEATER MODEL NO. KW AMPS None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 2CE04513006 None 2CE04510506 2CE04510706 2CE04511006 2CE04511506 2CE04512006 2CE04513006 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 2CE04513025 None 2CE045105252 2CE045107252 2CE04511025 2CE04511525 2CE04512025 2CE04513025 None 2CE045107462 2CE045110462 2CE045115462 2CE045120462 2CE045130462 None 2CE04511058 2CE04511558 2CE04512058 2CE04513058 -4.0 5.6 8.0 11.9 15.9 22.2 -5.3 7.5 10.6 15.9 21.2 29.6 -4.0 5.6 8.0 11.9 15.9 22.2 -5.3 7.5 10.6 15.9 21.2 29.6 -6.8 10.1 13.6 19.5 28.8 -10.6 15.9 21.2 30.4 -19.2 26.9 38.5 57.2 76.4 106.7 -22.1 31.3 44.2 66.3 88.3 123.3 -11.1 15.5 22.2 33.0 44.1 61.6 -12.7 18.0 25.5 38.2 51.0 71.2 -8.2 12.1 16.4 23.5 34.6 -10.2 15.3 20.4 29.3 MIN. MAX. FUSE/ CIRCUIT BRKR1 SIZE AMPACITY (AMPS) (AMPS) 51.2 70 51.2 70 55.7 70 70.1 80 93.5 100 117.6 125 155.4 175 51.2 70 51.2 70 61.1 70 77.2 80 104.8 110 132.4 150 176.2 200 39.1 50 39.1 50 39.1 50 46.8 50 60.3 70 74.2 80 96.0 100 39.1 50 39.1 50 41.6 50 50.9 60 66.8 70 82.7 90 108.0 110 19.4 25 19.7 25 24.7 25 29.9 30 38.8 40 52.8 60 15.8 20 20.2 25 26.6 30 33.0 35 44.1 45 1. HACR Type per NEC. 2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB0470086 are available for field installation. 30 Unitary Products Group 170652-YIM-A-1105 TABLE 12: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE kW CAP. MULTIPLIER 208 208 1.00 240 230 0.92 480 460 600 575 TABLE 13: VOLTAGE LIMITATIONS1 VOLTAGE POWER SUPPLY MIN. MAX. 208/230-1-60 187 252 0.92 208/230-3-60 187 252 0.92 460-3-60 432 504 575-3-60 540 630 1. Utilization Range “A” in accordance with ARI Standard 110. FIGURE 10 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW Unitary Products Group 31 170652-YIM-A-1105 FIGURE 11 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW DETAIL “A” FIGURE 12 - UNIT WITH ECONOMIZER RAINHOOD 32 Unitary Products Group 170652-YIM-A-1105 DETAIL “B” FIGURE 13 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD FIGURE 14 - UNIT DIMENSIONS (REAR VIEW) Unitary Products Group 33 170652-YIM-A-1105 FILTER ACCESS BLOWER MOTOR ACCESS DOT PLUGS FIELD-SUPPLIED DISCONNECT SWITCH LOCATION MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the blower housing inside the blower compartment) A,B WIRING ENTRY (See Detail “B”) CONTROL BOX ACCESS DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR UNIT WITH “BELT-DRIVE” OPTION FIGURE 15 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 14: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) TABLE 15: MINIMUM CLEARANCES USED FOR Side A 7/8” KO1 Control Wiring2 B 2” KO1 Power Wiring C 1-5/8” KO Gas Piping (Front) D 1-1/2” KO Gas Piping (Bottom) Bottom Side Bottom 1. Opening in the bottom to the unit can be located by the side in the insulation. 2. Do not remove the 2” knockout ring. LOCATION CLEARANCE Front 24” (Cooling/Electric Heat) 32” (Gas Heat) Rear 12” (Less Economizer) 36” (With Economizer or Fixed Air/Motorized Damper) Left Side (Filter Access) 24” (Less Economizer) 36” (With Economizer) Right Side (Cond. Coil) 24” Below Unit1 0” Above Unit2 72” (For Condenser Air Discharge) 1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering material. 2. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet. 34 Unitary Products Group 170652-YIM-A-1105 TABLE 16: DJ036 BLOWER PERFORMANCE - SIDE FLOW ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0 Turns Open TURNS OPEN2 2 Turns Open 3 Turns Open 1 Turn Open CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS 1979 1791 1619 1446 1252 1020 879 880 881 882 883 885 713 677 635 590 543 497 0.76 0.73 0.68 0.63 0.58 0.53 1811 1623 1451 1277 1084 ---- 830 831 832 833 834 ---- 635 599 557 512 465 ---- 0.68 0.64 0.60 0.55 0.50 ---- 1641 1453 1281 1107 ------- 781 781 782 784 ------- 563 527 485 440 ------- BHP CFM 0.60 1468 0.57 1280 0.52 1108 0.47 ---------------- RPM WATTS 731 732 733 ---------- 496 461 419 ---------- 4 Turns Open BHP CFM RPM WATTS 681 682 683 ---------- 436 401 359 ---------- 0.53 1293 0.49 1105 0.45 933 ------------------- 5 Turns Open BHP CFM 0.47 1116 0.43 928 0.38 ---------------------- RPM WATTS BHP 630 631 ------------- 382 347 ------------- 0.41 0.37 ------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ036 Belt Drive Assembly With Factory Installed AK74 Blower Sheave And A39 Belt (Side Flow) 0.8 0.7 ESP (IWG) 0.6 0.5 0.4 0.3 0.2 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn 0 Turns 0.1 0 800 1000 1200 1400 1600 1800 2000 2200 CFM TABLE 17: DJ036 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - SIDE FLOW ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 Turns Open TURNS OPEN2 2 Turns Open 3 Turns Open 1 Turn Open 4 Turns Open 5 Turns Open CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP ------2458 2283 2119 1963 1810 1657 1500 ------1076 1077 1078 1080 1081 1083 1085 ------1202 1161 1122 1080 1031 969 892 ------1.29 1.25 1.20 1.16 1.11 1.04 0.96 ---2406 2217 2042 1878 1721 1568 1415 ---- ---1023 1025 1026 1027 1029 1030 1032 ---- ---1071 1026 985 946 904 855 793 ---- ---1.15 1.10 1.06 1.02 0.97 0.92 0.85 ---- 2371 2162 1972 1797 1633 1477 1324 ------- 966 967 969 970 971 973 974 ------- 974 919 873 833 794 752 702 ------- 1.05 0.99 0.94 0.89 0.85 0.81 0.75 ------- 2123 1914 1724 1549 1386 1229 ---------- 904 906 907 908 910 911 ---------- 845 790 744 704 665 623 ---------- 0.91 0.85 0.80 0.75 0.71 0.67 ---------- 1872 1663 1473 1298 1135 ------------- 837 839 840 841 843 ------------- 740 684 638 598 559 ------------- 0.79 0.73 0.68 0.64 0.60 ------------- 1618 1409 1219 1044 ---------------- 765 766 768 769 ---------------- 657 602 556 516 ---------------- 0.71 0.65 0.60 0.55 ---------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ036 Belt Drive Assembly With Field Installed AK61 Blower Sheave And A36 Belt (Side Flow) 1.2 1 ESP (IWG) 0.8 0.6 0.4 0 Turns 1 Turn 0.2 5 Turns 0 1000 1200 1400 1600 4 Turns 1800 3 Turns 2000 2200 2 Turns 2400 2600 CFM Unitary Products Group 35 170652-YIM-A-1105 TABLE 18: DJ036 BLOWER PERFORMANCE - DOWN FLOW ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0 Turns Open TURNS OPEN2 2 Turns Open 3 Turns Open 1 Turn Open CFM RPM WATTS BHP CFM RPM WATTS 1903 1704 1507 1311 1115 917 881 882 882 882 883 883 660 631 596 556 510 458 0.71 0.68 0.64 0.60 0.55 0.49 1690 1491 1295 1099 902 ---- 833 834 834 835 835 ---- 587 559 524 483 437 ---- BHP CFM 0.63 1501 0.60 1302 0.56 1105 0.52 909 0.47 ---------- RPM WATTS 784 785 786 786 ------- 519 490 455 415 ------- BHP CFM 0.56 1334 0.53 1135 0.49 938 0.44 742 ------------- RPM WATTS 735 735 736 736 ------- 455 426 391 351 ------- 4 Turns Open BHP CFM 0.49 1190 0.46 991 0.42 794 0.38 ---------------- RPM WATTS 684 685 685 ---------- 395 366 332 ---------- 5 Turns Open BHP CFM 0.42 1069 0.39 870 0.36 ---------------------- RPM WATTS BHP 632 632 ------------- 340 311 ------------- 0.36 0.33 ------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2 TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ036 Belt Drive Assembly With Factory Installed AK74 Blower Sheave And A39 Belt (Down Flow) 0.8 0.7 ESP (IWG) 0.6 0.5 0.4 0.3 0.2 4 Turns 5 Turns 3 Turns 1 Turn 2 Turns 0 Turns 0.1 0 600 800 1000 1200 1400 1600 1800 2000 2200 CFM TABLE 19: DJ036 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - DOWN FLOW ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 Turns Open TURNS OPEN2 2 Turns Open 3 Turns Open 1 Turn Open 4 Turns Open 5 Turns Open CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP CFM RPM WATTS BHP 2522 2350 2194 2051 1915 1783 1648 1507 1356 1083 1084 1085 1087 1088 1089 1091 1092 1094 1084 1056 1020 979 933 883 829 772 713 1.16 1.13 1.09 1.05 1.00 0.95 0.89 0.83 0.76 2295 2122 1967 1824 1688 1555 1421 1280 1128 1024 1025 1027 1028 1029 1030 1032 1033 1035 933 905 870 828 782 732 678 621 562 1.00 0.97 0.93 0.89 0.84 0.79 0.73 0.67 0.60 2080 1908 1752 1609 1473 1340 1206 ------- 965 967 968 969 970 971 973 ------- 801 772 737 696 650 600 545 ------- 0.86 0.83 0.79 0.75 0.70 0.64 0.59 ------- 1878 1706 1550 1407 1271 1138 ---------- 907 908 909 910 912 913 ---------- 688 659 624 583 536 486 ---------- 0.74 0.71 0.67 0.63 0.58 0.52 ---------- 1689 1516 1361 1218 1082 ------------- 848 850 851 852 853 ------------- 593 564 529 488 442 ------------- 0.64 0.61 0.57 0.52 0.47 ------------- 1512 1340 1184 1041 ---------------- 790 791 793 794 ---------------- 516 488 452 411 ---------------- 0.55 0.52 0.49 0.44 ---------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ036 Belt Drive Assembly With Field Installed AK61 Blower Sheave And A36 Belt (Down Flow) 1.2 1 ESP (IWG) 0.8 0.6 0.4 0.2 5 Turns 0 1000 1200 1400 1600 4 Turns 3 Turns 1800 1 Turn 2 Turns 2000 2200 0 Turns 2400 2600 CFM 36 Unitary Products Group 170652-YIM-A-1105 TABLE 20: DJ048 BLOWER PERFORMANCE - SIDE FLOW 2 1 ESP CFM ------2270 2119 1975 1835 1696 1554 1406 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 Turns Open RPM WATTS ------------1077 1157 1078 1121 1079 1084 1081 1040 1083 988 1085 922 1087 838 BHP ------1.24 1.20 1.16 1.12 1.06 0.99 0.90 CFM ---2211 2048 1897 1753 1613 1474 1332 ---- 1 Turn Open RPM WATTS ------1025 1024 1026 987 1027 951 1028 914 1030 870 1032 818 1034 751 ------- BHP ---1.10 1.06 1.02 0.98 0.93 0.88 0.81 ---- CFM 2164 1988 1825 1674 1530 1390 1251 ------- TURNS OPEN 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 967 920 0.99 1939 905 797 968 877 0.94 1763 907 754 970 840 0.90 1600 908 716 971 804 0.86 1449 909 681 972 767 0.82 1305 910 643 973 724 0.78 1165 912 600 975 671 0.72 ---------------------------------------------- BHP 0.85 0.81 0.77 0.73 0.69 0.64 ---------- 4 Turns Open CFM RPM WATTS 1713 838 697 1536 840 654 1373 841 616 1222 842 581 1078 843 543 ------------------------------------- BHP 0.75 0.70 0.66 0.62 0.58 ------------- 5 Turns Open CFM RPM WATTS 1484 766 620 1307 767 577 1145 768 540 993 769 504 ---------------------------------------------- BHP 0.67 0.62 0.58 0.54 ---------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ048 Belt Drive Assembly With Factory Installed AK61 Blower Sheave And A36 Belt (Side Flow) 1.2 1 ESP (IWG) 0.8 0.6 0.4 0 Turns 1 Turn 0.2 5 Turns 0 800 1000 1200 1400 4 Turns 1600 3 Turns 1800 2 Turns 2000 2200 2400 CFM TABLE 21: DJ048 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - SIDE FLOW ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 CFM ---2618 2463 2324 2197 2078 1963 1849 1732 1607 1472 1323 0 Turns Open RPM WATTS ------1166 1410 1167 1379 1168 1329 1171 1264 1173 1189 1176 1106 1179 1022 1182 939 1185 862 1187 796 1188 743 BHP ---1.51 1.48 1.43 1.36 1.28 1.19 1.10 1.01 0.92 0.85 0.80 CFM 2570 2396 2241 2102 1975 1856 1741 1627 1510 1386 1251 ---- 1 Turn Open RPM WATTS 1101 1263 1101 1255 1102 1224 1104 1174 1106 1109 1109 1033 1112 951 1115 867 1118 784 1120 707 1122 640 ------- BHP 1.36 1.35 1.31 1.26 1.19 1.11 1.02 0.93 0.84 0.76 0.69 ---- CFM 2350 2175 2021 1882 1754 1635 1521 1407 1289 ---------- TURNS OPEN2 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 1036 1106 1.19 2130 971 947 1036 1098 1.18 1956 971 939 1037 1067 1.14 1801 972 908 1039 1017 1.09 1662 974 858 1041 952 1.02 1535 976 793 1044 876 0.94 1416 979 717 1047 794 0.85 1301 982 635 1050 709 0.76 ---------1053 627 0.67 ---------------------------------------------------------------- BHP 1.02 1.01 0.97 0.92 0.85 0.77 0.68 ---------------- 4 Turns Open CFM RPM WATTS 1912 906 786 1738 906 778 1583 907 747 1444 908 697 1317 911 632 1198 913 557 ------------------------------------------------------- BHP 0.84 0.84 0.80 0.75 0.68 0.60 ------------------- 5 Turns Open CFM RPM WATTS 1695 840 623 1521 840 616 1366 841 585 1227 843 535 1100 845 469 ---------------------------------------------------------------- BHP 0.67 0.66 0.63 0.57 0.50 ---------------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ048 Belt Drive Assembly With Field Installed AK56 Blower Sheave And A36 Belt (Side Flow) 1.4 1.2 ESP (IWG) 1 0.8 0.6 0.4 0 Turns 0.2 5 Turns 0 1000 1200 1400 1600 4 Turns 1800 2000 3 Turns 2200 2 Turns 2400 1 Turn 2600 2800 CFM Unitary Products Group 37 170652-YIM-A-1105 TABLE 22: DJ048 BLOWER PERFORMANCE - DOWN FLOW 2 1 ESP 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 CFM 2336 2189 2054 1928 1805 1683 1556 1422 1275 0 Turns Open RPM WATTS 1084 1047 1086 1018 1087 982 1088 940 1089 894 1090 844 1092 792 1093 737 1095 683 BHP 1.12 1.09 1.05 1.01 0.96 0.91 0.85 0.79 0.73 CFM 2126 1979 1844 1718 1595 1473 1346 1212 1065 1 Turn Open RPM WATTS 1025 903 1026 873 1028 837 1029 795 1030 749 1031 699 1032 647 1034 593 1036 538 BHP 0.97 0.94 0.90 0.85 0.80 0.75 0.69 0.64 0.58 CFM 1928 1781 1646 1520 1398 1275 1149 ------- TURNS OPEN 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 966 776 0.83 1743 908 666 968 746 0.80 1596 909 637 969 710 0.76 1461 910 601 970 668 0.72 1334 911 559 971 622 0.67 1212 912 513 972 572 0.61 1090 913 463 974 520 0.56 ---- ---------------- ---- ---------------- ---- ------- BHP 0.71 0.68 0.64 0.60 0.55 0.50 ---------- CFM 1569 1422 1287 1161 1039 ------------- 4 Turns Open RPM WATTS 849 575 850 546 851 510 852 468 854 422 ------------------------- BHP 0.62 0.59 0.55 0.50 0.45 ------------- CFM 1408 1261 1126 1000 ---------------- 5 Turns Open RPM WATTS 791 502 792 472 793 436 794 395 ------------------------------- BHP 0.54 0.51 0.47 0.42 ---------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ048 Belt Drive Assembly With Factory Installed AK61 Blower Sheave And A36 Belt (Down Flow) 1.2 1 ESP (IWG) 0.8 0.6 0.4 0.2 5 Turns 0 800 1000 1200 4 Turns 1400 3 Turns 1600 2 Turns 1800 0 Turns 1 Turn 2000 2200 2400 CFM TABLE 23: DJ048 BLOWER PERFORMANCE W/FIELD INSTALLED BLOWER SHEAVE - DOWN FLOW 2 ESP1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 CFM 2624 2483 2354 2233 2118 2006 1894 1780 1662 1537 1403 1256 0 Turns Open RPM WATTS 1171 1332 1172 1296 1173 1258 1175 1217 1176 1175 1178 1129 1181 1080 1183 1027 1185 970 1188 909 1191 842 1194 771 BHP 1.43 1.39 1.35 1.31 1.26 1.21 1.16 1.10 1.04 0.97 0.90 0.83 CFM 2390 2250 2121 2000 1884 1772 1661 1547 1429 1304 1169 ---- 1 Turn Open RPM WATTS 1103 1133 1104 1097 1105 1058 1107 1018 1109 975 1110 930 1113 881 1115 828 1117 771 1120 710 1123 643 ------- BHP 1.22 1.18 1.14 1.09 1.05 1.00 0.94 0.89 0.83 0.76 0.69 ---- CFM 2164 2024 1894 1773 1658 1546 1434 1321 1203 ---------- TURNS OPEN 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 1035 957 1.03 1944 968 804 1036 920 0.99 1804 969 767 1038 882 0.95 1675 970 729 1039 842 0.90 1554 972 689 1041 799 0.86 1438 974 646 1043 754 0.81 1326 975 601 1045 704 0.76 1214 978 551 1047 652 0.70 ---- ------1050 595 0.64 ---- ---------------- ---- ---------------- ---- ---------------- ---- ------- BHP 0.86 0.82 0.78 0.74 0.69 0.64 0.59 ---------------- CFM 1731 1591 1462 1341 1225 1113 ------------------- 4 Turns Open RPM WATTS 901 674 902 637 903 599 905 559 907 516 909 471 ------------------------------------- BHP 0.72 0.68 0.64 0.60 0.55 0.50 ------------------- CFM 1525 1385 1256 1135 1019 ---------------------- 5 Turns Open RPM WATTS 834 567 835 531 837 492 838 452 840 409 ------------------------------------------- BHP 0.61 0.57 0.53 0.49 0.44 ---------------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ048 Belt Drive Assembly With Field Installed AK56 Blower Sheave And A36 Belt (Down Flow) 1.4 1.2 ESP (IWG) 1 0.8 0.6 0.4 0.2 0 1000 5 Turns 1200 1400 1600 4 Turns 3 Turns 1800 2000 2 Turns 2200 1 Turn 2400 0 Turns 2600 2800 CFM 38 Unitary Products Group 170652-YIM-A-1105 TABLE 24: DJ060 BLOWER PERFORMANCE - SIDE FLOW ESP1 CFM ---2618 2463 2324 2197 2078 1963 1849 1732 1607 1472 1323 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 0 Turns Open RPM WATTS ------1166 1410 1167 1379 1168 1329 1171 1264 1173 1189 1176 1106 1179 1022 1182 939 1185 862 1187 796 1188 743 BHP ---1.51 1.48 1.43 1.36 1.28 1.19 1.10 1.01 0.92 0.85 0.80 CFM 2570 2396 2241 2102 1975 1856 1741 1627 1510 1386 1251 ---- 1 Turn Open RPM WATTS 1101 1263 1101 1255 1102 1224 1104 1174 1106 1109 1109 1033 1112 951 1115 867 1118 784 1120 707 1122 640 ------- BHP 1.36 1.35 1.31 1.26 1.19 1.11 1.02 0.93 0.84 0.76 0.69 ---- CFM 2350 2175 2021 1882 1754 1635 1521 1407 1289 ---------- TURNS OPEN2 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 1036 1106 1.19 2130 971 947 1036 1098 1.18 1956 971 939 1037 1067 1.14 1801 972 908 1039 1017 1.09 1662 974 858 1041 952 1.02 1535 976 793 1044 876 0.94 1416 979 717 1047 794 0.85 1301 982 635 1050 709 0.76 ---------1053 627 0.67 ---------------------------------------------------------------- BHP 1.02 1.01 0.97 0.92 0.85 0.77 0.68 ---------------- 4 Turns Open CFM RPM WATTS 1912 906 786 1738 906 778 1583 907 747 1444 908 697 1317 911 632 1198 913 557 ------------------------------------------------------- BHP 0.84 0.84 0.80 0.75 0.68 0.60 ------------------- 5 Turns Open CFM RPM WATTS 1695 840 623 1521 840 616 1366 841 585 1227 843 535 1100 845 469 ---------------------------------------------------------------- BHP 0.67 0.66 0.63 0.57 0.50 ---------------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ060 Belt Drive Assembly With Factory Installed AK56 Blower Sheave And A36 Belt (Side Flow) 1.4 1.2 ESP (IWG) 1 0.8 0.6 0.4 0 Turns 0.2 0 1000 5 Turns 1200 1400 1600 4 Turns 1800 3 Turns 2000 2 Turns 2200 1 Turn 2400 2600 2800 CFM TABLE 25: DJ060 BLOWER PERFORMANCE - DOWN FLOW 2 1 ESP 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 CFM 2624 2483 2354 2233 2118 2006 1894 1780 1662 1537 1403 1256 0 Turns Open RPM WATTS 1171 1332 1172 1296 1173 1258 1175 1217 1176 1175 1178 1129 1181 1080 1183 1027 1185 970 1188 909 1191 842 1194 771 BHP 1.43 1.39 1.35 1.31 1.26 1.21 1.16 1.10 1.04 0.97 0.90 0.83 CFM 2390 2250 2121 2000 1884 1772 1661 1547 1429 1304 1169 ---- 1 Turn Open RPM WATTS 1103 1133 1104 1097 1105 1058 1107 1018 1109 975 1110 930 1113 881 1115 828 1117 771 1120 710 1123 643 ------- BHP 1.22 1.18 1.14 1.09 1.05 1.00 0.94 0.89 0.83 0.76 0.69 ---- CFM 2164 2024 1894 1773 1658 1546 1434 1321 1203 ---------- TURNS OPEN 2 Turns Open 3 Turns Open RPM WATTS BHP CFM RPM WATTS 1035 957 1.03 1944 968 804 1036 920 0.99 1804 969 767 1038 882 0.95 1675 970 729 1039 842 0.90 1554 972 689 1041 799 0.86 1438 974 646 1043 754 0.81 1326 975 601 1045 704 0.76 1214 978 551 1047 652 0.70 ---- ------1050 595 0.64 ---- ---------------- ---- ---------------- ---- ---------------- ---- ------- BHP 0.86 0.82 0.78 0.74 0.69 0.64 0.59 ---------------- CFM 1731 1591 1462 1341 1225 1113 ------------------- 4 Turns Open RPM WATTS 901 674 902 637 903 599 905 559 907 516 909 471 ------------------------------------- BHP 0.72 0.68 0.64 0.60 0.55 0.50 ------------------- CFM 1525 1385 1256 1135 1019 ---------------------- 5 Turns Open RPM WATTS 834 567 835 531 837 492 838 452 840 409 ------------------------------------------- BHP 0.61 0.57 0.53 0.49 0.44 ---------------------- 1. External Static Pressure (ESP) is that available for supply and return duct system including internal losses from gas heat exchangers and 1" filters. See STATIC RESISTANCE table for additional applications. 2. TURNS OPEN = Setting of the variable pitch motor sheave where "0 Turns Open" is fully closed. DJ060 Belt Drive Assembly With Factory Installed AK56 Blower Sheave And A36 Belt (Down Flow) 1.4 1.2 ESP (IWG) 1 0.8 0.6 0.4 0.2 0 1000 5 Turns 1200 1400 1600 4 Turns 3 Turns 1800 2000 2 Turns 2200 1 Turn 2400 0 Turns 2600 2800 CFM Unitary Products Group 39 170652-YIM-A-1105 TABLE 26: BELT DRIVE BLOWER MOTOR AND DRIVE DATA MOTOR1 ADJUSTABLE MOTOR PULLEY MODEL SIZE BLOWER RANGE (RPM) HP FRAME DESIGNATION DJ036 DJ048 DJ060 600/920 790/1120 850/1220 1-1/2 1-1/2 1-1/2 56 56 56 1VL40 1VL40 1VL40 OUTSIDE DIA. (IN.) 2.7-3.7 2.7-3.7 2.7-3.7 PITCH DIA. (IN.) 2.4-3.4 2.4-3.4 2.4-3.4 FIXED BLOWER PULLEY BORE (IN.) DESIGNATION 5/8 5/8 5/8 AK74 AK61 AK56 OUTSIDE DIA. (IN.) 7.2 5.9 5.4 PITCH DIA. (IN.) 7.0 5.7 5.2 BORE (IN.) 1 1 1 BELT (NOTCHED) PITCH DESIGLENGTH NATION (IN.) A39 40.3 A36 37.3 A36 37.3 QTY. 1 1 1 1. All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device. TABLE 27: STATIC RESISTANCES DESCRIPTION ECONOMIZER1 2 ELECTRIC 7-15 KW HEATERS1 20-30 KW 3 COOLING ONLY 1000 0.07 0.04 0.06 0.08 1200 0.08 0.05 0.07 0.10 1400 0.09 0.06 0.08 0.12 1600 0.11 0.07 0.09 0.14 RESISTANCE, IWG CFM 1800 2000 2200 0.13 0.15 0.17 0.08 0.10 0.12 0.11 0.13 0.15 0.16 0.18 0.20 2400 0.20 0.14 0.17 0.23 2600 0.23 0.16 0.20 0.26 2800 0.26 0.19 0.23 0.29 3000 0.30 0.22 0.26 0.32 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. 3. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables. PHASING Check for proper compressor rotation. If the blower or compressors rotate in the wrong direction at start-up, the electrical connection to the unit is misphased. Change the incoming line connection phasing to obtain proper rotation. (Scroll compressors operate in only one direction. If the scroll is drawing low amperage, has similar suction and discharge pressures, or producing a high noise level, the scroll is misphased). number of turns open (belt drive) can be determined from the Blower Performance Data Tables. Scroll compressors require proper rotation to operate correctly. Do not change the internal wiring to make the blower, condenser fans, or compressor rotate correctly. Change the incoming power to the main terminal block to obtain proper rotation. SUPPLY AIR BLOWERS These blowers have single speed motors equipped with a belt drive. Belt drive units have a variable pitch pulley that allows the blower speed to be adjusted. CHECKING SUPPLY AIR CFM The RPM of the supply air blower will depend on the required CFM, the unit accessories or options and the static resistances of both the supply and the return air duct systems. With this information, the motor pulley 40 FIGURE 16 - BELT ADJUSTMENT Note the following: 1. The supply air CFM must be within the limitations shown in the Unit Application Data Table 1. Unitary Products Group 170652-YIM-A-1105 2. Pulleys can be adjusted in half turn increments. 3. The tension on the belt should be adjusted as shown in the Belt Adjustment Figure 16. De-energize the compressors before taking any test measurements to assure a dry indoor coil. NOTE: 0.9 To check the supply air CFM after the initial balancing has been completed: 1. Remove the two 5/16” dot plugs from the blower motor and the filter access panels shown in Figure 15. 2. Insert at least 8" of 1/4 inch tubing into each of these holes for sufficient penetration into the air flow on both sides of the indoor coil. 048 060 0.8 PRESSURE DROP (IWG) Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other than the equipment installer. 0.7 0.6 036 0.5 0.4 0.3 0.2 0.1 0 0 500 1000 1500 2000 2500 3000 3500 NOMINAL CFM FIGURE 17 - PRESSURE DROP ACROSS COIL NOTE: The tubes must be inserted and held in a posi- tion perpendicular to the air flow so that velocity pressure will not affect the static pressure readings. OPERATION SEQUENCE OF OPERATIONS OVERVIEW 3. Using an inclined manometer, determine the pressure drop across a dry evaporator coil. Since the moisture on an evaporator coil may vary greatly, measuring the pressure drop across a wet coil under field conditions would be inaccurate. To assure a dry coil, the compressors should be deactivated while the test is being run. For these units, the thermostat makes a circuit between “R” and “Y1” for the cooling cycle. 4. Knowing the pressure drop across a dry coil, the actual CFM through the unit can be determined from the curve in Pressure Drop vs. Supply Air CFM (Figure 17). For gas heating, the UCB monitors the “W1” call but does not handle the operation of the gas furnace. An ignition control board controls the gas heater operation. The call is passed to the unit control board (UCB), which then determines whether the requested operation is available and, if so, which components to energize. For electric heat units, the UCB passes the call to the electric heater. Failure to properly adjust the total system air quantity and static pressure can result in extensive system damage. After readings have been obtained, remove the tubes and reinstall the two 5/16” dot plugs that were removed in Step 1. Unitary Products Group In both cases, when the “W1” call is sensed, the indoor air blower is energized following a specified heating delay. If at any time a call for both heating and cooling are present, the heating operation will be performed. If operating, the cooling system is halted as with a completion of a call for cooling. Heating always takes priority. 41 170652-YIM-A-1105 COOLING SEQUENCE OF OPERATION CONTINUOUS BLOWER By setting the room thermostat fan switch to “ON,” the supply air blower will operate continuously. INTERMITTENT BLOWER With the room thermostat fan switch set to “AUTO” and the system switch set to either the “AUTO” or “HEAT” settings, the blower is energized whenever a cooling or heating operation is requested. The blower is energized after any specified delay associated with the operation. When energized, the indoor blower has a minimum run time of 30 seconds. Additionally, the indoor blower has a delay of 10 seconds between operations. NO OUTDOOR AIR OPTIONS When the thermostat calls for cooling, the low-voltage control circuit from “R” to “Y1” and “G” is completed. The compressor and condenser fan motor are energized. After completing the specified fan on delay for cooling, the UCB will energize the blower motor. Once the thermostat has been satisfied, it will de-energize Y1. If the compressor has satisfied its minimum run time, the compressor and condenser fan de-energize. Otherwise, the unit operates the cooling system until the minimum run time for the compressor has been completed. After the compressor de-energizes, the blower is stopped following the elapse of the fan off delay for cooling. To be available, a compressor must not be locked-out due to a high or low-pressure switch or freezestat trip and the anti-short cycle delay (ASCD) must have elapsed. ECONOMIZER WITH SINGLE ENTHALPY SENSOR When the room thermostat calls for cooling, the low voltage control circuit from “R” to “G” and “Y1” is completed. The UCB energizes the blower motor (if the fan switch on the room thermostat is set in the “AUTO” position) and drives the economizer dampers from fully closed to their minimum position. If the enthalpy of the outdoor air is below the setpoint of the enthalpy controller (previously determined), “Y1” energizes the economizer. The dampers will modulate to maintain a constant supply air temperature as monitored by the discharge air sensor. If the outdoor air enthalpy is above the setpoint, “Y1” energizes the compressor and condenser fan motor only. Once the thermostat has been satisfied, it will de-energize “Y1”. If the compressor has satisfied its minimum run time, the compressor and condenser fan are deenergized. Otherwise, the unit operates the cooling sys- 42 tem until the minimum run times for the compressor has been completed. After the compressor de-energizes, the blower is stopped following the elapse of the fan off delay for cooling, and the economizer damper goes to the closed position. If the unit is in continues fan operation the economizer damper goes to the min. position. ECONOMIZER WITH DUAL ENTHALPY SENSORS The operation with the dual enthalpy sensors is identical to the single sensor except that a second enthalpy sensor is mounted in the return air. This return air sensor allows the economizer to choose between outdoor air and return air, whichever has the lowest enthalpy value, to provide maximum operating efficiency. ECONOMIZER (SINGLE OR DUAL) WITH POWER EXHAUST This system operates as specified above with one addition. The power exhaust motor is energized 45 seconds after the actuator position exceeds the exhaust fan setpoint on the economizer control. When the power exhaust is operating, the second stage of mechanical cooling will not operate. As always, the “R” to “G” connection provides minimum position but does not provide power exhaust operation. MOTORIZED OUTDOOR AIR DAMPERS This system operation is the same as the units with no outdoor air options with one exception. When the “R” to “G” circuit is complete, the motorized damper drives open to a position set by the thumbnail on the damper motor. When the “R” to “G” circuit is opened, the damper spring returns fully closed. COOLING OPERATION ERRORS Each cooling system is monitored for operation outside of the intended parameters. Errors are handled as described below. All system errors override minimum run times for compressors. HIGH-PRESSURE LIMIT SWITCH During cooling operation, if a high-pressure limit switch opens, the UCB will de-energize the compressor, initiate the ASCD (Anti-short cycle delay), and, stop the condenser fan. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the compressor. Should a high-pressure switch open three times within two hours of operation, the UCB will lock-out the compressor and flash a code (see Table 36). LOW-PRESSURE LIMIT SWITCH The low-pressure limit switch is not monitored during the initial 30 seconds of a cooling system's operation. Unitary Products Group 170652-YIM-A-1105 For the following 30 seconds, the UCB will monitor the low-pressure switch to ensure it closes. If the low-pressure switch fails to close after the 30-second monitoring phase, the UCB will de-energize the compressor, initiate the ASCD, and stop the condenser fan. Once the low-pressure switch has been proven (closed during the 30-second monitor period described above), the UCB will monitor the low-pressure limit switch for any openings. If the low-pressure switch opens for greater than 5 seconds, the UCB will de-energize the compressor, initiate the ASCD, and stop the condenser fan. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the compressor. Should a low-pressure switch open three times within one hour of operation, the UCB will lock-out the compressor and flash a code (Table 36). FREEZESTAT During cooling operation, if a freezestat opens, the UCB will de-energize the compressor, initiate the ASCD, and stop the condenser fan. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the compressor. Should a freezestat open three times within two hours of operation, the UCB will lock-out the compressor and flash a code (Table 36). LOW AMBIENT COOLING To determine when to operate in low ambient mode, the UCB has a pair of terminals connected to a temperature-activated switch set at 45ºF. When the low ambient switch is closed and the thermostat is calling for cooling, the UCB will operate in the low ambient mode. Low ambient mode operates the compressors in this manner: 10 minutes on, 5 minutes off. The indoor blower is operated throughout the cycle. The 5-minute off period is necessary to defrost the indoor coil. Low ambient mode always begins with compressor operation. Compressor minimum run time may extend the minutes of compressor operation. The defrost cycle will begin immediately following the elapse of the minimum run time. When operating in low ambient mode, the UCB will not lockout the compressor due to a freezestat trip. However, a freezestat trip will de-energize the compressor. If the call for cooling is still present at the end of the ASCD and the freezestat has closed, the unit will resume operation. Unitary Products Group SAFETY CONTROLS The unit control board monitors the following inputs for the cooling system: 1. A suction line freezestat to protect against low evaporator temperatures due to a low airflow or a low return air temperature, (opens at 26 ± 5 °F and resets at 38 ± 5°F). 2. A high-pressure switch to protect against excessive discharge pressures due to a blocked condenser coil or a condenser motor failure, (opens at 380 ± 10 psig and resets at 300 ± 10 psig). 3. A low-pressure switch to protect against loss of refrigerant charge, (opens at 7 ± 3 psig and resets at 22 ± 5 psig). The above pressure switches are hard-soldered to the unit. The refrigeration system is monitored and controlled. On any fault, the system will be affected by any safety/preventive action. The unit control board monitors the temperature limit switch of electric heat units and the temperature limit switch and the gas valve of gas furnace units. COMPRESSOR PROTECTION The compressor also has inherent (internal) protection. If there is an abnormal temperature rise in a compressor, the protector will open to shut down the compressor. The UCB incorporates features to minimize compressor wear and damage. An anti-short cycle delay (ASCD) is utilized to prevent operation of a compressor too soon after its previous run. Additionally, a minimum run time is imposed any time a compressor is energized. The ASCD is initiated on unit start-up and on any compressor reset or lock-out. FLASH CODES The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 36. RESET Remove the call for cooling, by raising thermostat setting higher than the conditioned space temperature. This resets any pressure or freezestat flash codes. 43 170652-YIM-A-1105 ELECTRIC HEATING SEQUENCE OF OPERATIONS The following sequence describes the operation of the electric heat section. Single-stage heating (applies only to 5, 7 & 10 kW 230V heaters and to 7, 10, & 15 kW 460V and 575V heaters. All other heaters MUST use a two-stage thermostat): TABLE 28: ELECTRIC HEAT LIMIT CONTROL SETTING VOLTAGE 230-1-60 kW 5 1 140 7 1,3 140 10 1,2,3 140 15 2,4,6 140 1,2,3,4,5 140 6 150 30 1,2,3,4,5,6 150 5 1,2,3 140 7 1,2,3 140 10 1,2,3 150 15 2,4,6 140 20 1,2,3,4,5,6 150 20 a. b. Upon a call for heat by the thermostat, the heater sequencer (1S) will be energized. After completing the specified fan on delay for heating, the UCB will energize the blower motor. The thermostat will cycle the electric heat to satisfy the heating requirements of the conditioned space. 230-3-60 30 Two-stage heating (applies only to 15, 20 and 30 kW 230V heaters and 20 and 30 kW heater 460V and 575V heaters.): a. Upon a call for first-stage heat by the thermostat, the heater sequencer (1S) (15, 20, 30 kW 230 volt) and contactor (2M) (20, 30 kW 460 and 575 volt) will be energized. After completing the specified fan on delay for heating, the UCB will energize the blower motor. If the second stage of heat is required, heater sequencer (2S) (12, 20, 30 kW 230 volt) or contactor (3M) (20, 30 kW 460 and 575 volt) will be energized. After completing the specified fan on delay for heating, the UCB will energize the blower motor. b. The thermostat will cycle the electric heat to satisfy the heating requirements of the conditioned space. SAFETY CONTROLS The control circuit includes the following safety controls: 1. Temperature Limit Switch (TLS) - This control is located inside the heater compartment and is set to open at the temperature indicated in the Electric Heat Limit Control Setting Table 28. It resets automatically. The limit switch operates when a high temperature condition, caused by inadequate supply air flow occurs, thus shutting down the heater and energizing the blower. 44 460-3-60 575-3-60 º TEMPERATURE LIMIT SWITCH Open Temp F 1,3,5 160 2,4,6 150 7 2,4,6 140 10 2,4,6 140 15 2,4,6 140 20 3 160 30 3 150 10 2,4,6 140 15 2,4,6 140 20 5 160 30 5 150 RESET Remove the call for heating by lowering the thermostat setting lower than the conditioned space temperature. This resets any flash codes. HEAT ANTICIPATOR SETPOINTS It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater temperature swing in the conditioned space. Reducing the value below the correct setpoint will give shorter “ON” cycles and may result in the lowering of the temperature within the conditioned space. Refer to Table 29 for the required heat anticipator setting. Unitary Products Group 170652-YIM-A-1105 TABLE 29: ELECTRIC HEAT ANTICIPATOR SETPOINTS HEATER KW 5 7 10 15 20 30 7 10 15 20 30 10 15 20 30 VOLTAGE 230-3-60 460-3-60 575-3-60 SETTING, AMPS TH1 TH2 0.35 0.35 0.35 0.35 0.19 0.35 0.38 0.35 0.38 0.35 0.35 0.35 0.37 0.29 0.37 0.29 0.35 0.35 0.37 0.29 0.37 0.29 GAS HEATING SEQUENCE OF OPERATIONS (SINGLE STAGE) When the thermostat calls for heating, the low-voltage control circuit from “R” to “W1” and “G” is completed, through the UCB. The heat relay “RW1” is energized. The “RW1-2” contacts close energizing the draft motor control (DMC). The draft motor control contacts close and start the draft motor. As the speed of the draft motor reaches approximately 2500 RPM, the centrifugal switch contact, located on the end of the draft motor shaft, closes to power the ignition module (IC), through the “RW1-1” contacts. Ignition module “IC” will immediately start the igniter sparking and will open the redundant valve located inside the main gas valve “GV” to allow a flow of gas to the carryover tube. Only after the pilot flame has been ignited and the presence of pilot flame detected at the “IC” by a signal sent back through the flame sensor is sparking terminated and the main gas valve opened. Gas flows into each of the main burners and is ignited from the carryover tube flame. After completing the specified fan on delay for heating, the UCB will energize the blower motor. If “IC” fails to detect a pilot flame, it will continue to try for a maximum of 85 seconds to ignite the pilot tube. If the pilot flame is not detected, then “IC” will lock out furnace operation for five minutes or until 24V power is removed from the module either at the unit or by resetting the room thermostat. When the thermostat satisfies de-energizing the “RW1”, thus opening the gas valve. The blower motor Unitary Products Group will continue to run after the furnace is shut down until the specified fan off delay for heating has been satisfied. The UCB will de-energize the blower motor. REDUNDANT VALVE MAIN VALVE GAS MAIN GAS VALVE TO PILOT BURNER TO MAIN BURNER FIGURE 18 - GAS VALVE PIPING When the thermostat calls for the first stage of heating, the low-voltage control circuit from “R” to “W1” is completed. A call for heat passes through the UCB to the ignition control board (ICB). The UCB monitors the “W1” call and acts upon any call for heat. Once voltage has been sensed at “W1”, the UCB will initiate the fan on delay for heating, energizing the indoor blower after the specified delay has elapsed. When the thermostat has been satisfied, heating calls are ceased. The GV is immediately de-energized. The blower is de-energized after the fan off delay for heating has elapsed. The draft motor performs a 25-second post purge. GAS HEATING SEQUENCE OF OPERATION (2 STAGE) When there is a W1 call for heat, the heat relay is energized by the unit control board. The heat relay contacts immediately close energizing the ignition control board. The ignition control board checks the state of the limits and the centrifugal switch. If they are in the expected state, then the draft motor contact on the ignition control board closes energizing the draft motor. As the speed of the draft motor reaches approximately 2500 rpm, the centrifugal switch located on the end of the draft motor shaft closes and the ignition control board starts a 15 second pre-purge period. After the prepurge period the ignition control board will simultaneously start the igniter sparking and open the pilot gas valve to allow flow of gas to the pilot burner. After the pilot flame is sensed by the flame sensor the igniter sparking ceases. After the pilot flame stability is proven the ignition control board applies power to the main gas valve for full fire operation. Gas flows into each of the main burners and is ignited from the pilot burner flame. After completing the specified fan on delay for heating, the unit control board will energize the blower motor. One minute after main burner ignition the ignition con- 45 170652-YIM-A-1105 trol board will reduce the manifold pressure and draft motor speed for low fire operation. When there is a W2 call for heat, the sequence above is the same except for the reduction to low fire operation after one minute. If a W2 call for heat comes after a W1 ignition sequence is started, then the ignition control either finishes the ignition sequence and continues in the full fire operation or immediately calls for full fire operation. An automatic 2 stage operation feature is available for use with a single stage thermostat. To activate the automatic 2 stage feature install a jumper between R and W2 on the terminal strip of the unit control board. The ignition control board interprets the continuous 24V power on W2 terminal as automatic 2 stage operation. Therefore, when it receives a call for heat from a single stage thermostat it will start the automatic 2 stage operation. Upon receiving a call for heat signal the ignition control board will sequence the same as a W1 only call for heat above for 10 minutes. After 10 minutes, the ignition control board will move to full firing rate until the call for heat is satisfied. Each time a call for heat is received the ignition control board will go through this same sequence. When the call for heat is satisfied, the unit control board de-energizes heat relay which signals the ignition control board to close both the main and pilot valves. The unit control board will de-energize the blower motor after the selected time and the ignition control board will de-energize the draft motor after a specific time. GAS HEATING OPERATION ERRORS TEMPERATURE LIMIT If the UCB senses zero volts from the high temperature limit, the indoor blower motor is immediately energized. When the UCB again senses 24 volts from the temperature limit, the draft motor will perform a 25-second post-purge and the indoor blower will be de-energized following the elapse of the fan off delay for heating. The temperature limit is monitored at all times. If the temperature limit opens three times within one hour, it will lock-on the indoor blower motor and a flash code is initiated (See Table 36). GAS VALVE The UCB continuously monitors the GV. Any time the UCB senses voltage at the GV without a call for heat for a continuous five-minute period, the UCB will lock- 46 on the indoor blower and a flash code is initiated (Table 36). When voltage is no longer sensed at the GV, the UCB will de-energize the indoor blower following the elapse of the fan off delay for heating. If voltage has been sensed at the GV for at least 15 seconds during the fan on delay for heating and GV voltage or “W1” is lost, the indoor blower is forced on for the length of the fan off delay for heating. SAFETY CONTROLS The unit control board monitors the temperature limit switch and the gas valve of gas furnace units. The control circuit includes the following safety controls: 1. Limit Control (LS) - This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in the Gas Heat Limit Control Setting Table 30. It resets automatically. The limit switch operates when a high temperature condition, caused by inadequate supply air flow occurs, thus shutting down the ignition control and closing the main gas valve and energizing the blower. 2. Centrifugal Switch (CS) - If the draft motor should fail, the centrifugal switch attached to the shaft of the motor prevents the ignition control and gas valve from being energized. 3. Redundant Gas Valve - This valve is an integral part of the main gas valve and is located up stream of the main gas valve. Should the main gas valve fail in the open position, the redundant valve serves as a back-up and shuts off the flow of gas. 4. Flame Sensor Rod / 100% Ignition Control LockOut - The flame rods and controls are located per Proper Flame Adjustment Figure 21. If an ignition control fails to detect a signal from the flame sensor indicating the pilot flame is properly ignited, then the main gas valve will not open. It will continue to try and ignite the pilot for a maximum of 85 seconds, then if the pilot flame is not detected, the ignition control will lock out furnace operation until 24V power is removed from the module either at the unit or by resetting the room thermostat. 5. Rollout Switch (RS) - This switch is located in the burner vestibule. In the event of a sustained main burner flame rollout, it shuts off the ignition control and closes the main gas valve. NOTE: The power must be removed from the iginition control to reset after a rollout switch trip. 6. Auxiliary limit switch (AUX) - This control is located inside the heat exchanger compartment and is set Unitary Products Group 170652-YIM-A-1105 to open at 190°F. It is a manual reset switch. If AUX trips, then the primary limit has not functioned correctly. Replace the primary limit. TABLE 30: SINGLE STAGE GAS HEAT LIMIT CONTROL SETTING Units (Tons) 3 4 3 4 5 5 Capacity, MBH Input Output 50 40 75 60 100 80 125 100 100 80 125 100 Limit Control Opens, ºF 165 165 165 165 165 165 START-UP (COOLING) PRESTART CHECK LIST After installation has been completed: 1. Check the electrical supply voltage being supplied. Be sure that it is the same as listed on the unit nameplate. 2. Set the room thermostat to the off position. 3. Turn unit electrical power on. 4. Set the room thermostat fan switch to on. 5. Check indoor blower rotation. TABLE 31: 2 STAGE GAS HEAT LIMIT CONTROL SETTING Input MBH Output MBH Limit Control Units (Tons) 1st Stage 2nd Stage 1st Stage 2nd Stage Opens, ºF 3 45 75 36 61 240 3 69 115 55 92 185 4 45 75 36 61 240 4 75 125 60 101 210 5 45 75 36 61 210 5 75 125 60 101 210 If blower rotation is in the wrong direction. Refer to Phasing Section in general information section. • Check blower drive belt tension. 6. Check the unit supply air (CFM). See “CHECKING SUPPLY AIR CFM” on page 40. 7. Measure evaporator fan motor's amp draw. 8. Set the room thermostat fan switch to off. 9. Turn unit electrical power off. OPERATING INSTRUCTIONS FLASH CODES The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 36. 1. Turn unit electrical power on. 2. Set the room thermostat setting to lower than the room temperature. 3. First stage compressors will energize after the built-in time delay (five minutes). RESETS Remove the call for heating by lowering the thermostat setting lower than the conditioned space temperature. This resets any flash codes. HEAT ANTICIPATOR SETPOINTS It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater temperature swing in the conditioned space. Reducing the value below the correct setpoint will give shorter “ON” cycles and may result in the lowering of the temperature within the conditioned space. TABLE 32: GAS HEAT ANTICIPATOR SETPOINTS Gas Valve Honeywell VR8204M White-Rodgers 36E36 • Anticipator Setpoint 0.60 amp 0.54 amp 4. The second stage of the thermostat will energize second stage compressor if needed. POST START CHECK LIST 1. Verify proper system pressures for both circuits. 2. Measure the temperature drop across the evaporator coil. 3. Measure the system Amperage draw across all legs of 3 phase power wires. 4. Measure the condenser fan amp draw. SHUT DOWN 1. Set the thermostat to highest temperature setting. 2. Turn off the electrical power to the unit. Unitary Products Group 47 170652-YIM-A-1105 START-UP (GAS HEAT) PRE-START CHECK LIST Complete the following checks before starting the unit. 1. Check the type of gas being supplied. Be sure that it is the same as listed on the unit nameplate. 2. Make sure that the vent and combustion air hoods have been properly installed. OPERATING INSTRUCTIONS This furnace is equipped with an intermittent pilot and automatic re-ignition system. DO NOT attempt to manually light the pilot. TO LIGHT PILOT AND MAIN BURNERS: 1. Turn “off” electric power to unit. 2. Turn room thermostat to lowest setting. 3. Turn gas valve knob or switch to “on” position. FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury or loss of life. 2. Check for correct manifold gas pressures. See “Checking Gas Input” on page 50. 3. Check the supply gas pressure. It must be within the limits shown on rating nameplate. Supply pressure should be checked with all gas appliances in the building at full fire. At no time should the standby gas line pressure exceed 13", nor the operating pressure drop below 5.0" for natural gas units. If gas pressure is outside these limits, contact the local gas utility for corrective action. 4. Turn “on” electric power to unit. 5. Set room thermostat to desired temperature. (If thermostat “set” temperature is above room temperature, pilot burner ignition will occur and, after an interval to prove pilot flame, main burners will ignite). TO SHUT DOWN: 1. Turn “off” electric power to unit. 2. Depress knob of gas valve while turning to “off” position or position the switch to the “off” position. POST-START CHECK LIST (GAS) After the entire control circuit has been energized and the heating section is operating, make the following checks: FIGURE 19 - TYPICAL SINGLE STAGE GAS VALVES 1. Check for gas leaks in the unit piping as well as the supply piping. 48 Unitary Products Group 170652-YIM-A-1105 B U R N E R A S S E M B L Y B R A C K E T ³21´³2))´&21752/ 5(*8/$725$'-³/2´ 81'(56&5(: F L A M E S E N S O R B U L B 5(*8/$725$'-³+,´ 81'(56&5(: 3,/27$'- 81'(56&5(: :+,7(52*(56 ( 1 /8 " G A P B E T W E E N C A R R Y -O V E R T U B E A N D F L A M E S E N S O R B U L B 5(*8/$725$'-³+,´ 81'(56&5(: 5(*8/$725$'-³/2´ 81'(56&5(: ³21´³2))´&21752/ C A R R Y -O V E R T U B E FIGURE 21 - PROPER FLAME ADJUSTMENT PILOT CHECKOUT +21(<:(// 9554 3,/27$'- 81'(56&5(: FIGURE 20 - TYPICAL 2 STAGE GAS VALVES MANIFOLD GAS PRESSURE ADJUSTMENT Adjustments to the high-fire and low-fire (2 stage) gas flow may be made by turning the pressure regulator adjusting screws on the automatic gas valve. Adjust as follows: 1. Remove the adjustment screw cap(s) on the regulator. 2. To decrease the gas pressure, turn the adjusting screw counterclockwise. 3. To increase the gas pressure, turn the adjusting screw clockwise. 4. Replace adjustment screw caps. NOTE: The factory set high-fire manifold pressure for these furnaces is 3.50 IWG. The actual manifold pressure depends on the local fuel heating value. Unitary Products Group The pilot flame should envelope the end of the flame sensor. To adjust pilot flame, (1) remove pilot adjustment cover screw, (2) increase or decrease the clearance for air to the desired level, (3) be sure to replace cover screw after adjustment to prevent possible gas leakage. Put the system into operation and observe through complete cycle to be sure all controls function properly. BURNER INSTRUCTIONS To check or change burners, pilot or orifices, CLOSE MAIN MANUAL SHUT-OFF VALVE AND SHUT OFF ALL ELECTRIC POWER TO THE UNIT. 1. Remove the screws holding either end of the manifold to the burner supports. 2. Open the union fitting in the gas supply line just upstream of the unit gas valve and downstream from the main manual shut-off valve. 3. Remove the gas piping closure panel. 4. Disconnect wiring to the gas valves and spark ignitors. Remove the manifold-burner gas valve assembly by lifting up and pulling back. 49 170652-YIM-A-1105 TABLE 33: GAS RATE - CUBIC FEET PER HOUR1 FIGURE 22 - TYPICAL FLAME APPEARANCE Burners are now accessible for service. Reverse the above procedure to replace the assemblies. Make sure that burners are level and seat at the rear of the heat exchanger. BURNER AIR SHUTTER ADJUSTMENT Adjust burner shutters so no yellow flame is observed in the heat exchanger tubes. CHECKING GAS INPUT NATURAL GAS 1. Turn off all other gas appliances connected to the gas meter. 2. With the furnace turned on, measure the time needed for one revolution of the hand on the smallest dial on the meter. A typical gas meter usually has a 1/2 or a 1 cubic foot test dial. 3. Using the number of seconds for each revolution and the size of the test dial increment, find the cubic feet of gas consumed per hour from the Gas Rate - Cubic Feet Per Hour (Table 33). If the actual input is not within 5% of the furnace rating (with allowance being made for the permissible range of the regulator setting), replace the orifice spuds with spuds of the proper size. NOTE: To find the Btu input, multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality (contact your gas company for this information - it varies widely from city to city.) Size of Test Dial Seconds for one rev. 1/2 cu. ft. 1 cu. ft. 10 180 360 12 150 300 14 129 257 16 113 225 18 100 200 20 90 180 22 82 164 24 75 150 26 69 138 28 64 129 30 60 120 32 56 113 34 53 106 36 50 100 38 47 95 40 45 90 42 43 86 44 41 82 46 39 78 48 37 75 50 36 72 52 35 69 54 34 67 56 32 64 58 31 62 60 30 60 1. By actual measurement, it takes 38 seconds for the hand on the 1-cubic foot dial to make a revolution with a 100,000 Btuh furnace running. Using this information, located 38 seconds in the first column in the table above. Read across to the column headed “1 Cubic Foot”, where you will see that 95 cubic feet of gas per hour are consumed by the furnace at that rate. Multiply 95 X 1050 (the Btu rating of the gas obtained from the local gas company). The result is 99,750 Btuh, which is close to the 100,000 Btuh rating of the furnace. ADJUSTMENT OF TEMPERATURE RISE The temperature rise (or temperature difference between the return air and the heated air from the furnace) must lie within the range shown on the rating plate and the data in the Gas Heat Application Table 4. CFM = Btuh Input x 0.8 108 . x oF Temp. Rise After the temperature rise has been determined, the cfm can be calculated as follows: 50 Unitary Products Group 170652-YIM-A-1105 After about 20 minutes of operation, determine the furnace temperature rise. Take readings of both the return air and the heated air in the ducts (about six feet from the furnace) where they will not be affected by radiant heat. Increase the blower cfm to decrease the temperature rise; decrease the blower cfm to increase the rise. Refer to the Blower Motor and Drive Data Table 26. TROUBLESHOOTING COOLING TROUBLESHOOTING GUIDE Troubleshooting of components may require opening the electrical control box with the power connected to the unit. Use extreme care when working with live circuits! Check the unit nameplate for the correct line voltage and set the voltmeter to the correct range before making any connections with line terminals. Shut off all electric power to the unit prior to any of the following maintenance procedures to prevent personal injury. between R and G in the AUTO position during calls for cooling. 3. If the supply air blower motor does not energize when the fan switch is set to ON, check that line voltage is being supplied to the contacts of the M2, contactor, and that the contactor is pulled in. Check for loose wiring between the contactor and the supply air blower motor. 4. If M2 is pulled in and voltage is supplied to M2, lightly touch the supply air blower motor housing. If it is hot, the motor may be off on internal protection. Cancel any thermostat calls and set the fan switch to AUTO. Wait for the internal overload to reset. Test again when cool. 5. If M2 is not pulled in, check for 24 volts at the M2 coil. If 24 volts are present at M2 but M2 is not pulled in, replace the contactor. 6. Failing the above, if there is line voltage supplied at M2, M2 is pulled in, and the supply air blower motor still does not operate, replace the motor. 7. If 24 volts is not present at M2, check that 24 volts is present at the UCB supply air blower motor terminal, “FAN”. If 24 volts is present at the FAN, check for loose wiring between the UCB and M2. 8. If 24 volts is not present at the “FAN” terminal, check for 24 volts from the room thermostat. If 24 volts are not present from the room thermostat, check for the following: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation, which could cause injury to person and/or damage unit components. Verify proper operation after servicing. On calls for cooling, if the compressors are operating but the supply air blower motor does not energize after a short delay (the room thermostat fan switch is in the “AUTO” position). 1. Turn the thermostat fan switch to the ON position. If the supply air blower motor does not energize, go to Step 3. 2. If the blower motor runs with the fan switch in the ON position but will not run after the compressor has energized when the fan switch is in the AUTO position, check the room thermostat for contact Unitary Products Group a. Proper operation of the room thermostat (contact between R and G with the fan switch in the ON position and in the AUTO position during operation calls). b. Proper wiring between the room thermostat and the UCB. c. Loose wiring from the room thermostat to the UCB. 9. If 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat G terminal is connected to the G terminal of the UCB, and for loose wiring. 10. If the thermostat and UCB are properly wired, replace the UCB. On a call for cooling, the supply air blower motor is operating but the compressor is not (the room thermostat fan switch is in the “AUTO” position). 51 170652-YIM-A-1105 1. If installed, check the position of the economizer blades. If the blades are open, the economizer is providing free cooling and the compressors will not immediately operate. If both stages of cooling are requested simultaneously and the economizer provides free cooling, following a short delay the compressor will be energized unless it is locked out, unless this option has been disabled through computer communications. 2. If no economizer is installed or the economizer is not opening to provide free cooling and the compressor does not energize on a call for cooling, check for line voltage at the compressor contactor, M1, and that the contactor is pulled in. Check for loose wiring between the contactor and the compressor. 3. If M1 is pulled in and voltage is supplied at M1, lightly touch the compressor housing. If it is hot, the compressor may be off on inherent protection. Cancel any calls for cooling and wait for the internal overload to reset. Test again when cool. 4. If M1 is not pulled in, check for 24 volts at the M1 coil. If 24 volts are present and M1 is not pulled in, replace the contactor. 5. Failing the above, if voltage is supplied at M1, M1 is pulled in, and the compressor still does not operate, replace the compressor. 6. If 24 volts is not present at M1, check for 24 volts at the UCB terminal, C1. If 24 volts is present, check for loose wiring between C1 and the compressor contactor. 7. If 24 volts is not present at the C1 terminal, check for 24 volts from the room thermostat at the UCB Y1 terminal. If 24 volts is not present from the room thermostat, check for the following: a. 24 volts at the thermostat Y1 terminal b. Proper wiring between the room thermostat and the UCB, i.e. Y1 to Y1, Y2 to Y2 c. Loose wiring from the room thermostat to the UCB. 8. If 24 volts is present at the UCB Y1 terminal, the compressor may be out due to an open high-pressure switch, low-pressure switch, or freezestat. Check for 24 volts at the HPS1, LPS1, and FS1 terminals of the UCB. If a switch has opened, there should be a voltage potential between the UCB ter- 52 minals, e.g. if LPS1 has opened, there will be a 24volt potential between the LPS1 terminals. 9. If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB may have locked out the compressor for repeat trips. The UCB should be flashing an alarm code. If not, press and release the ALARMS button on the UCB. The UCB will flash the last five alarms on the LED. If the compressor is locked out, cancel any call for cooling. This will reset any compressor lock outs. NOTE: While the above step will reset any lockouts, the compressor may be held off for the ASCD. See the next step. 10. If 24 volts is present at the UCB Y1 terminal and none of the switches are open and the compressor is not locked out, the UCB may have the compressor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD should time out within 5 minutes. Press and release the TEST button to reset all ASCDs. 11. If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch trip, repeat trip lock out, or ASCD, the economizer terminals of the UCB may be improperly wired. Check for 24 volts at the Y1 “OUT” terminal of the UCB. If 24 volts is present, trace the wiring from Y1 “OUT” for incorrect wiring. If 24 volts is not present at the Y1 “OUT” terminal, the UCB must be replaced. 12. For units without economizers: If 24 volts is present at the Y1 OUT terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, the jumper in the Mate-N-Lock plug, and in the wiring from the MateN-Lock plug to the Y1 “ECON” terminal. 13. For units with economizers: If 24 volts is present at the Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, a poor connection between the UCB and economizer Mate-N-Lock plugs, loose wiring from the Mate-N-Lock plug to the economizer, back to the Mate-N-Lock plug, and from the Mate-N-Lock plug to the Y1 “ECON” terminal. If nothing is found, the economizer actuator may have faulted and is failing to return the 24-volt “call” Unitary Products Group 170652-YIM-A-1105 to the Y1 “ECON” terminal even though the economizer is not providing free cooling. To test, disconnect the Mate-N-Locks and jumper between the WHITE and YELLOW wires of the UCB’s Mate-NLock plug. If the compressor energizes, there is a fault in the economizer wiring or actuator. 14. The UCB can be programmed to lock out compressor operation during free cooling and in low ambient conditions. These options are not enabled by default. Local distributors can test the UCB for this programming. 15. If none of the above correct the error, replace the UCB. CHARGING THE UNIT These units will be charged using the superheat method. Superheat charging data is shown in Tables 34 and 35. When charging each system, superheat data should be taken at the compressor inlet. TABLE 34: DJ036 COOLING SUPERHEAT CHARGING TABLE SUPERHEAT AT COMPRESSOR SUCTION (°F) AIRFLOW=1200 CFM OUTDOOR TEMP (°F) INDOOR WET BULB TEMPERATURE (°F) 55 57 59 61 63 65 67 69 71 73 75 65 32.2 32.6 33.0 33.4 33.8 34.2 34.6 35.4 36.3 36.7 37.1 70 23.3 24.7 26.1 27.5 28.9 30.3 31.7 32.8 33.9 34.5 35.0 75 14.3 16.8 19.2 21.6 24.0 26.4 28.8 30.2 31.6 32.3 32.9 80 5.4 8.8 12.2 15.7 19.1 22.5 25.9 27.6 29.2 30.0 30.9 85 - - 5.3 9.7 14.2 18.6 23.0 24.9 26.8 27.8 28.8 90 - - - 7.6 11.2 14.7 18.3 21.1 23.9 25.4 26.8 95 - - - 5.5 8.1 10.8 13.5 17.3 21.0 22.9 24.8 100 - - - - 6.3 8.3 10.3 14.0 17.8 19.7 21.6 105 - - - - - 5.7 7.0 10.8 14.6 16.5 18.4 110 - - - - - - - 7.6 11.4 13.3 15.2 115 - - - - - - - - 8.2 10.1 12.0 TABLE 35: DJ048 COOLING SUPERHEAT CHARGING TABLE SUPERHEAT AT COMPRESSOR SUCTION (°F) AIRFLOW=1600 CFM OUTDOOR TEMP (°F) INDOOR WET BULB TEMPERATURE (°F) 55 57 59 61 63 65 67 69 71 73 75 65 36.9 37.0 37.1 37.2 37.3 37.4 37.5 37.7 37.8 37.9 38.0 70 31.1 31.8 32.5 33.1 33.8 34.5 35.1 35.5 35.9 36.1 36.3 75 25.4 26.6 27.8 29.1 30.3 31.5 32.8 33.4 34.0 34.3 34.6 80 19.6 21.4 23.2 25.0 26.8 28.6 30.4 31.2 32.1 32.5 32.9 85 13.8 16.2 18.6 20.9 23.3 25.6 28.0 29.1 30.2 30.7 31.2 90 6.9 9.5 12.1 14.7 17.3 19.9 22.6 25.1 27.6 28.8 30.1 95 - - 5.7 8.5 11.4 14.2 17.1 21.0 24.9 26.9 28.9 100 - - 5.0 7.1 9.3 11.4 13.5 16.6 19.6 21.2 22.7 105 - - - 5.8 7.1 8.5 9.9 12.1 14.3 15.4 16.5 110 - - - - 5.0 5.7 6.3 7.6 9.0 9.7 10.3 115 - - - - - - - - - - - The DJ060 uses a TXV. Charge the unit to 12°F subcooling. Unitary Products Group 53 170652-YIM-A-1105 NORMAL OPERATING PRESSURES 290 115°F Outdoor Discharge Pressure (psig) 270 105°F Outdoor 250 230 95°F Outdoor 210 190 85°F Outdoor 170 75°F Outdoor 150 65°F Outdoor 130 60 65 70 75 80 85 90 95 100 105 Suction Pressure (psig) FIGURE 23 - DJ036 OPERATING PRESSURES 310 115°F Outdoor Discharge Pressure (psig) 290 270 105°F Outdoor 250 230 95°F Outdoor 210 85°F Outdoor 190 170 75°F Outdoor 150 65°F Outdoor 130 65 70 75 80 85 90 95 100 Suction Pressure (psig) FIGURE 24 - DJ048 OPERATING PRESSURES 54 Unitary Products Group 170652-YIM-A-1105 330 115°F Outdoor Discharge Pressure (psig) 310 290 105°F Outdoor 270 250 95°F Outdoor 230 85°F Outdoor 210 190 75°F Outdoor 170 65°F Outdoor 150 65 70 75 80 85 90 95 100 Suction Pressure (psig) FIGURE 25 - DJ060 OPERATING PRESSURES GAS HEAT TROUBLESHOOTING GUIDE NOTE: To find the Btu input, multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality (contact your gas company for this information - it varies widely from city to city.). Troubleshooting of components may require opening the electrical control box with the power connected to the unit. Use extreme care when working with live circuits! Check the unit nameplate for the correct line voltage and set the voltmeter to the correct range before making any connections with line terminals. When not necessary, shut off all electric power to the unit prior to any of the following maintenance procedures so as to prevent personal injury. The furnace may shut down on a high temperature condition during the procedure. If this occurs, the UCB energize the supply air blower motor until the high temperature limit has reset. Caution should be used at all times as the supply air blower may energize regardless of the room thermostat fan switch position. On calls for heating, the draft motor operates and the furnace lights but the supply air blower motor does not energize after a short delay (the room thermostat fan switch is in “AUTO” position). Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation, which could cause injury to person and/or damage unit components. Verify proper operation after servicing. Unitary Products Group 1. Place the thermostat fan switch in the “ON” position. If the supply air blower motor energizes, go to Step 10. 2. If the supply air blower motor does not energize when the fan switch is set to “ON,” check that line 55 170652-YIM-A-1105 voltage is being supplied to the contacts of the M2 contactor, and that the contactor is pulled in. Check for loose wiring between the contactor and the supply air blower motor. 3. If M2 is pulled in and voltage is supplied at M2, lightly touch the supply air blower motor housing. If it is hot, the motor may be off on inherent protection. Cancel any thermostat calls and set the fan switch to “AUTO”, wait for the internal overload to reset. Test again when cool. 4. If M2 is not pulled in, check for 24 volts at the M2 coil. If 24 volts is present at M2 but M2 is not pulled in, replace the contactor. 5. Failing the above, if there is line voltage supplied at M2, M2 is pulled in, and the supply air blower motor still does not operate, replace the motor. 6. If 24 volts is not present at M2, check that 24 volts is present at the supply air blower motor terminal on the UCB. If 24 volts is present at the UCB terminal, check for loose wiring between the UCB and M2. 7. If 24 volts is not present at the UCB supply air blower motor terminal, check for 24 volts from the room thermostat. If 24 volts is not present from the room thermostat, check for the following: a. Proper operation of the room thermostat (contact between R and G with the fan switch in the “ON” position and in the “AUTO” position during operation calls). b. Proper wiring between the room thermostat and the UCB. c. Loose wiring from the room thermostat to the UCB. 8. If 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat G terminal is connected to the G terminal of the UCB, and for loose wiring. 9. If the thermostat and UCB are properly wired, replace the UCB. 10. If the blower motor runs with the fan switch in the “ON” position but does not run shortly after the furnace has ignited when the fan switch is in the “AUTO” position, check the room thermostat for contact between R and G during “W1” calls. On calls for heating, the supply air blower operates but the draft motor does not (the room thermostat fan switch is in the “AUTO” position). 56 1. The draft motor has inherent protection. If the motor shell is hot to the touch, wait for the internal overload to reset. 2. If the motor shell is cold with the room thermostat calling for heat, check if 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat “W1” terminal is connected to the “W1” terminal of the UCB, and for loose wiring. 3. Check if the Draft Motor Control (DMC) is not pulled in, check for 24 volts at the DMC terminals “G” and “C”. If 24 volts is present, replace the DMC. If 24 volts is not present, check for a loose 24 volt connection back to terminal “H1” on the UCB. On a 2 stage model, the draft motor is a 230 volt motor on all models regardless of unit supply voltage. Verify that terminal "L1" on the ignition control board has a minimum of 187 volts present. If terminal "L1" does not have the minimum voltage present, then check the wiring to the ignition control board on all models and on 460V and 575V models check the transformers ahead of the ignition board. If "L1" does have the minimum voltage present, then verify minimum voltage is present at terminal "IND HIGH" on the ignition control board. If minimum voltage is present at "IND HIGH", then draft motor or its run capacitor is at fault and will require replacement. 4. Check if line voltage is present at the DMC terminals “COM” to “NO”. If the line voltage is present replace the DMC. If line voltage is not present check voltage from terminal “L3” of M1 contactor to terminal “NO” on the DMC, if line voltage is present replace the draft motor. On a 2 stage models, if the minimum voltage is present at terminal "L1" and not present at terminal "IND HIGH", then verify that the LED on the ignition control board indicates a heartbeat defined as a constant flashing of the LED. If the led does not flash, then check the 24V continuous power circuit to the ignition control board as well as the common circuit wiring. If a pause is present between any number of flashes then a fault code has been set. At this point, 3 flashes followed by a pause repeated over and over is an indication that the centrifugal switch is stuck in the closed position which can be verified by the presence of 24V between terminals P2-1 and P1-8. In this case the ignition control board will not energize the draft motor for safety reasons. Replace the draft motor Unitary Products Group 170652-YIM-A-1105 or repair the centrifugal switch in the bottom of the draft motor. If all tests are as expected and the board has constant flashing of the LED, then replace the ignition control board. The draft motor runs but the furnace does not light and the sparker does not spark. 1. The ignition control (IC) may be locked out due to either a flame roll out or 100% shut off. These safety features are described above. If lock-out has occurred, 24V must be removed from the ignition controls. This is done at the unit or by resetting the room thermostat. After resetting 24V, check for proper furnace operation. If lock-out continues to occur, locate the source of the problem and correct. 2. Check all 24 volt connections from the UCB to and in the gas heat section. Check low voltage connections to the relay (RW1) located in the control box. 3. If the furnace is hot, it may be out on an over-temperature condition, wait for limit reset. 4. If the furnace is cold, check for 24 volts at terminal “5” and “7” of RW1. If 24 volts is present, check the RW1 relay coil terminals “A” and “B”. If 24 volts is found at the coil replace the RW1 relay. 5. If 24 volts is not present at terminals “5” and “7” and the RW1 relay coil is pulled in. Check for 24 volts from terminal “5” to “Ground” on the RW1 relay. 24 volts here indicates that the problem is in the (RS) Roll Out Switch, or the (CS) Centrifugal Switch. On two stage models, if 24V is present at terminals "5" and "7" and the RW1 coil is pulled in then check verify that the LED on the ignition control board is constantly flashing. If so, then check wiring between ignition control board and gas valve. If the flashing is broken by a pause, then count the flashes between the pauses to determine the reason for the lockout. 6. With the draft motor running, check for 24 volts at terminal “TH” to “Ground” on the ignition control (IC) where the red lead from the draft motor attaches. If 24 volts is not present, the centrifugal switch (CS) has not closed or has gone bad. Check the line voltage to the unit, if it is correct replace the draft motor. If line voltage is low call the power company. On two stage models, if flash code is a 2 then verify that 24V is not present between P2-1 and P1-8. If 24V is not present, then the centrifugal switch has not closed. This could be due to low voltage to the draft motor. Verify that the voltage at terminal "IND HIGH" is a minimum of 187 volts. If it is at least 187 volts, then replace the draft motor or repair the centrifugal switch in the bottom of the draft motor. If the voltage is less than 187 volts, then call the power company. 7. If 24 volts is present at the ignition control, check all control wiring at the igniionr control and the wire to the ignition. Check that the ground wires from the ignitor control, the gas valves and pilot burners are all intact and making good electrical connection. Check to make sure that the ceramic insulator on the pilot ignitor or sensors is not broken or cracked, if all are intact, replace the ignition control IC. The draft motor runs and the ignitor sparks at the pilot burner but the pilot does not ignite and a gas odor is not detected at the draft motor outlet. 1. Check to make sure gas is being supplied to the unit. Make sure that the gas pressure to the unit is within the proper limits as described in the “POST START CHECK LIST” on page 48 and that the pilot adjust screw is allowing some flow of gas as described in “PILOT CHECKOUT” on page 49. 2. Check all wiring between the ignition control and the gas valve. Check to make sure the ground connections are intact. 3. If the wiring is intact, check for 24 volts across terminals “PV” and “GROUND” on the ignition control. If 24 volts is not present, replace the ignition control. 4. If 24 volts is present, remove the pilot burner and remove the pilot orifice from the pilot burner. The orifice is removed in the direction opposite the flow of gas. Inspect the orifice for obstruction. If it is clear, replace the main gas valve. The ignitor sparks at the pilot burner but the pilot does not ignite and a gas odor is detected at the draft motor outlet. 1. Adjust the pilot adjust screw on the gas valve as described in “PILOT CHECKOUT” on page 49. Unitary Products Group 57 170652-YIM-A-1105 2. Check the supply pressure as described in “POST START CHECK LIST” on page 48. Make adjustments as necessary. 1. Make sure that the pilot burner is aligned properly with the flame sensor as described in “PILOT CHECKOUT” on page 49. 3. Check the pilot orifice and pilot burner for obstruction as described in paragraph above. Clean as needed but the problem should not be the gas valve. Main burners light but exhibit erratic flame characteristics. The pilot burner ignites but the ignitor continues to spark and the main burners do not ignite. 1. Make the same checks and adjustment as described in “PILOT CHECKOUT” on page 49. 2. Check the supply pressure as described in “POST START CHECK LIST” on page 48. Make adjustments as necessary. 3. Make sure that the pilot burner is not bent or damaged. 4. Make sure that the ground connections at the pilot burner, gas valve and ignition control are intact. Check the ignitor wire for good electrical connection. If all are intact, replace the ignition control. The pilot burner lights and the spark stops but the main burners do not light. 1. Check electrical connections between the ignition control and the gas valve. If intact, check for 24 volts across terminals “MV” and “GROUND” terminals. If no voltage detected, replace ignition control. If voltage is present, replace gas valve. Furnace lights with roll-out or one burner has delayed ignition. 58 1. Adjust air shutters as described in “BURNER AIR SHUTTER ADJUSTMENT” on page 50. 2. Check the main burner orifices for obstruction and alignment. Removal procedure is described in BURNER INSTRUCTIONS on page 49. Clean or replace burner orifices and burners as needed. UNIT FLASH CODES Various flash codes are utilized by the unit control board (UCB) to aid in troubleshooting. Flash codes are distinguished by the short on and off cycle used (approximately 200ms on and 200ms off). To show normal operation, the control board flashes a 1 second on, 1 second off “heartbeat” during normal operation. This is to verify that the UCB is functioning correctly. Do not confuse this with an error flash code. To prevent confusion, a 1-flash, flash code is not used. Current alarms or active restrictions are flashed on the UCB LED. Pressing and releasing the ALARMS button on the UCB can check the alarm history. The UCB will cycle through the last five (5) alarms, most recent to oldest, separating each alarm flash code by approximately 2 seconds. In some cases, it may be necessary to “zero” the ASCD for the compressors in order to perform troubleshooting. To reset all ASCDs for one cycle, press and release the UCB TEST button once. Unitary Products Group 170652-YIM-A-1105 TABLE 36: UNIT CONTROL BOARD FLASH CODES Flash Code Description TABLE 37: IGNITION CONTROL BOARD FLASH CODES Flash Code Description On Steady Control Failure - Replace Control On Steady Control Failure - Replace Control Heart Beat Normal Operation Heart Beat Normal Operation 1 Flash Not Applicable 1 Flash Not Applicable 2 Flashes Control waiting ASCD1 2 Flashes Pressure / Centrifugal Switch Open with Inducer On 3 Flashes HPS1 - Compressor Lock out 3 Flashes Pressure / Centrifugal Switch Closed with Inducer Off 4 Flashes HPS2 - Compressor Lock out 4 Flashes Not Applicable 5 Flashes LPS1 - Compressor Lock out 5 Flashes Lock Out From Too Many Flame Losses 6 Flashes LPS2 - Compressor Lock out 6 Flashes High Temperature Switch Open 7 Flashes FS1 - Compressor Lock out 7 Flashes Rollout Switch Open 8 Flashes FS2 - Compressor Lock out 8 Flashes Flame Present With Gas OFF 9 Flashes Ignition Control Locked Out/ Ignition Control Failure / Limit Switch Trip / No Jumper Plug in Heat Section 10 Flashes Compressors Locked Out On Low Outdoor Air Temperature1 11 Flashes Compressors Locked Out Because The Economizer Is Using Free Cooling1 12 Flashes Fan Overload Switch Trip 13 Flashes Compressor Held Off Due To Low Voltage1 14 Flashes EEPROM Storage Failure (Control Failure) OFF No Power or Control Failure 1. These flash codes do not represent alarms. Unitary Products Group 59 Subject to change without notice. Printed in U.S.A. Copyright © 2005 by Unitary Products Group. All rights reserved. Unitary Products Group 170652-YIM-A-1105 Supersedes: 129373-YIM-A-0505 5005 York Drive Norman OK 73069 ">
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Key Features
- Outdoor Installation
- Gas/Electric Heating Options
- Completely Assembled
- Factory-Tested
- CSA Approved
Frequently Answers and Questions
What types of heating options are available for the SUNLINE MAGNUM DJ 036, 048 & 060 units?
These units offer optional factory-installed electric heaters or gas-fired central heating furnaces.
Where is this unit designed to be installed?
The SUNLINE MAGNUM DJ 036, 048 & 060 units are designed for outdoor installation on a rooftop or slab.
What are the safety considerations for installing and servicing these units?
Due to system pressure, moving parts, and electrical components, only qualified, trained, service personnel should install, repair, maintain, or service this equipment.
What kind of approvals does this unit have?
This unit is CSA approved for use as a cooling unit only with or without optional electric heat, as a forced air furnace with a cooling unit, for outdoor installation only, for installation on combustible material, and for use with natural gas or propane gas.
What kind of gas connections are required?
The units require a gas connection and can be field converted to L.P./ Propane with Kit Model # 1NP0440 for single stage and Kit Model # 1NP0485 for 2 stage.