Daikin | FXDQ07MVJU | Installation manual | Daikin FXDQ07MVJU Installation manual

Daikin FXDQ07MVJU Installation manual
INSTALLATION MANUAL
SYSTEM Inverter Air Conditioners
MODEL
Ceiling-mounted duct type low static pressure unit
FXDQ07MVJU
FXDQ09MVJU
FXDQ12MVJU
FXDQ18MVJU
FXDQ24MVJU
Read these instructions carefully before installation.
Keep this manual in a handy place for future reference.
This manual should be left with the equipment owner.
VRV SYSTEM Inverter Air Conditioners
CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1.
SAFETY CONSIDERATIONS ..........................................1
BEFORE INSTALLATION.................................................2
SELECTING INSTALLATION SITE ..................................3
PREPARATIONS BEFORE INSTALLATION ....................4
INDOOR UNIT INSTALLATION........................................5
REFRIGERANT PIPING WORK ......................................6
DRAIN PIPING WORK.....................................................7
INSTALLING THE DUCT .................................................9
ELECTRIC WIRING WORK.............................................9
WIRING EXAMPLE........................................................10
FIELD SETTING AND TEST RUN.................................12
Installation manual
Refrigerant gas may produce toxic gas if it comes in contact
with fire such as from a fan, heater, stove or cooking device.
Exposure to this gas could cause severe injury or death.
• Do not ground units to water pipes, telephone wires or
lightning rods because incomplete grounding could
cause a severe shock hazard resulting in severe injury or
death, and to gas pipes because a gas leak could result in
an explosion which could lead to severe injury or death.
• Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden
parts, may cause stabs or other injuries. Tear apart and
throw away plastic packaging bags so that children will not
play with them. Children playing with plastic bags face the
danger of death by suffocation.
SAFETY CONSIDERATIONS
Please read these “SAFETY CONSIDERATIONS” carefully
before installing air conditioning equipment and be sure to
install it correctly. After completing the installation, make sure
that the unit operates properly during the start-up operation.
Please instruct the customer on how to operate the unit and
keep it maintained.
Also, inform customers that they should store this installation
manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not
accessible to the general public”.
Meaning of danger, warning, caution and note symbols.
DANGER ................Indicates an imminently hazardous situation which,if not avoided, will result in
death or serious injury.
WARNING ..............Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION ...............Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be
sued to alert against unsafe practices.
NOTE ......................Indicates situation that may result in
equipment or property-damage-only
accidents.
•
•
•
•
•
•
DANGER
• Refrigerant gas is heavier than air and displaces oxygen.
A massive leak could led to oxygen depletion, especially
in basements, and an asphyxiation hazard could occur
leading to serious injury or death.
• Do not install unit in an area where flammable materials
are present due to risk of explosion resulting in serious
injury or death.
• If the refrigerant gas leaks during installation, ventilate
the area immediately.
Refrigerant gas may produce toxic gas if it comes in contact
with fire such as from a fan heater, stove or cooking device.
Exposure to this gas could cause severe injury or death.
• After completing the installation work, check that the
refrigerant gas does not leak.
1
•
•
•
•
WARNING
Ask your dealer or qualified personnel to carry out installation work. Do not try to install the machine by yourself.
Improper installation may result in water leakage, electric
shocks or fire.
Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electric
shocks or fire.
Be sure to use only the specified accessories and parts
for installation work.
Failure to use the specified parts may result in water leakage,
electric shocks, fire or the unit falling.
Install the air conditioner on a foundation strong enough
to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injuries.
Carry out the specified installation work after taking into
account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling
and causing accidents.
Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried
out by qualified personnel according to local laws and
regulations and this installation manual.
An insufficient power supply capacity or improper electrical
construction may lead to electric shocks or fire.
Make sure that all wiring is secured, the specified wires
are used, and no external forces act on the terminal connections or wires.
Improper connections or installation may result in fire.
When wiring the power supply and connecting the
remote controller wiring and transmission wiring, position the wires so that the electric parts box lid can be
securely fastened.
Improper positioning of the electric parts box lid may result in
electric shocks, fire or the terminals overheating.
Before touching electrical parts, turn off the unit.
Be sure to establish an earth.
Do not earth the unit to a utility pipe, arrester, or telephone
earth.
Incomplete earth may cause electrical shock, or fire.
•
•
•
•
•
•
•
•
•
•
•
A high surge current from lightning or other sources may
cause damage to the air conditioner.
Do not touch the switch with wet fingers.
Touching a switch with wet fingers can cause electric shock.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks, or fire.
Do not install the air conditioner in the following locations:
(a) where a mineral oil mist or an oil spray or vapor is produced, for example in a kitchen
Plastic parts may deteriorate and fall off or result in water
leakage.
(b) where corrosive gas, such as sulfurous acid gas, is produced
Corroding copper pipes or soldered parts may result in
refrigerant leakage.
(c) near machinery emitting electromagnetic waves
Electromagnetic waves may disturb the operation of the
control system and result in a malfunction of the equipment.
Heat exchanger fins are sharp enough to cut.
To avoid injury wear gloves or cover the fins when working
around them.
Use of unspecified parts could lead to the unit falling,
leaks and, in worse cases, electric shock or fire.
Entrust installation to the place of purchase or a qualified serviceman.
Improper installation could lead to leaks and, in worse cases,
electric shock or fire.
Refrigerant pipes may be very hot or very cold during or
immediately after operation.
Touching them could result in burns or frostbite. To avoid
injury give the pipes time to return to normal temperature or,
if you must touch them, be sure to wear proper gloves.
CAUTION
While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Be very careful about product transportation.
Some products use PP bands for packaging. Do not use any
PP bands for a means of transportation. It is dangerous.
Do not turn off the power immediately after stopping
operation.
Always wait at least five minutes before turning off the power.
Otherwise, water leakage and trouble may occur.
Make sure to provide for adequate measures in order to
prevent that the outdoor unit be used as a shelter by
small animals.
Small animals making contact with electrical parts can cause
malfunctions, smoke or fire. Please instruct the customer to
keep the area around the unit clean.
• Remote controller (wireless kit) transmitting distance
can result shorter than expected in rooms with electronic fluorescent lamps. (inverter or rapid start types)
Install the indoor unit as far away from fluorescent lamps as
possible.
• Dismantling of the unit, treatment of the refrigerant, oil
and eventual other parts, should be done in accordance
with the relevant local and national regulations.
2.
BEFORE INSTALLATION
WARNING
• Entrust installation to the place of purchase or a qualified serviceman. Improper installation could lead to leaks and, in
worse cases, electric shock or fire.
• Use of unspecified parts could lead to the unit falling, leaks
and, in worse cases, electric shock or fire.
NOTE
• Be sure to read this manual before installing the indoor unit.
• Be sure to mount an air filter (part to be procured in the field) in
the suction air passage in order to prevent water leaking, etc.
The accessories needed for installation must be retained in
your custody until the installation work is completed. Do
not discard them!
1. Decide upon a line of transport.
2. Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is unavoidable,
use a sling of soft material or protective plates together with
a rope when lifting, to avoid damage or scratches to the unit.
When moving the unit while removing it from the packing
case, be sure to lift it by the four hanger brackets. Avoid
putting any pressure on other parts especially the refrigerant piping.
Be sure to check the type of R410A refrigerant to be used
before installing the unit.
(Using an incorrect refrigerant will prevent normal operation of the unit.)
For the installation of an outdoor unit, refer to the installation
manual attached to the outdoor unit.
2-1 PRECAUTIONS
• Be sure to instruct customers how to properly operate the
unit (operating different functions, and adjusting the temperature ) by having them carry out operations themselves while
looking at the operation manual.
• Do not install in locations where the air contains high levels of
salt such as that near the ocean and where voltage fluctuates
greatly such as that in factories, or in vehicles or vessels.
NOTE
• Install the indoor and outdoor units, power supply wiring
and connecting wires at least 3.5ft. away from televisions
or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 3.5ft. may not
be sufficient enough to eliminate the noise.)
2
2-2 ACCESSORIES
Check the following accessories are included with your unit.
Name
Metal
clamp (1)
Drain hose
(2)
Quantity
1 pc.
1 pc.
Insulation for fitting Sealing pad
1 each
Shape
Name
for liquid pipe (3)
Large (5)
for gas pipe (4)
mid. (6)
Screws for duct Washer for hanger
flanges (7)
bracket (8)
Quantity
1 set
1 each
8 pcs.
Clamp
Washer fixing
plate (11)
1 set
4 pcs.
Large (9)
8 pcs.
Shape
Does drainage flow
smoothly?
Condensate may drip.
Does the power supply
voltage correspond to that
shown on the name plate?
The unit may malfunction or
the components burn out.
Are wiring and piping correct?
The unit may malfunction or
the components burn out.
Is the unit safely
grounded?
Imcomplete grounding may
result in electric shocks.
Is wiring size according to
specifications?
The unit may malfunction or
the components burn out.
Is something blocking the
air outlet or inlet of either
the indoor or outdoor units?
It may result in insufficient
cooling.
Are refrigerant piping
length and additional refrigerant charge noted down?
The refrigerant charge in
the system is not clear.
Also review the “SAFETY CONSIDERATIONS”.
24 pcs.
b. Items to be checked at time of delivery
small (10)
4 pcs.
Items to be checked
Check
Did you explain about operations while showing the
operation manual to your customer?
Name
Conduit mounting
plate
Screw for conduit
mounting plate
Insulation tube
Quantity
1 pc.
2 pcs.
1 pc.
Did you hand the operation manual and warranty over to
your customer?
Did you explain about the way of maintaining and cleaning
local procurements (air filter, grille (both air outlet and suction grille), etc.) to your customer?
Shape
Did you hand manuals of local procurements (in case
equipped) over to your customer?
3.
Name
Sealing material (12)
Air filter (13)
Quantity
2 pcs.
1 pc.
(Other)
• Operation manual
• Installation manual
Shape
2-3 OPTIONAL ACCESSORIES
• This indoor unit requires one of the operation remote controls
listed below.
Remote controller
Wired type
BRC1C71
Wireless type
BRC4C82
FOR THE FOLLOWING ITEMS, TAKE SPECIAL
CARE DURING CONSTRUCTION AND CHECK
AFTER INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
3
Items to be checked
If not properly done, what
is likely to occur
Are the indoor and outdoor
unit fixed firmly?
The units may drop,
vibrate or make noise.
Is the gas leak test finished?
It may result in insufficient
cooling.
Is the unit fully insulated?
Condensate may drip.
Check
SELECTING INSTALLATION SITE
CAUTION
• When moving the unit while removing it from the packing case,
be sure to lift it by the four hanger brackets. Avoid putting any
pressure on other parts especially the refrigerant piping.
• If you think the humidity inside the ceiling might exceed 86°F
and RH80%, reinforce the insulation on the unit body.
Use glass wool or polyethylene foam as insulation so that the
thickness is more than 1/2 in. and fits inside the ceiling opening.
(1) Select an installation site where the following conditions are fulfilled and that meets with your customer’s
approval.
• Where optimum air distribution can be ensured.
• Where nothing blocks air passage.
• Where condensate can be properly drained.
• Where the ceiling is strong enough to bear the indoor unit
weight.
• Where the false ceiling is not noticeably on an incline.
• Where sufficient clearance for maintenance and service
can be ensured. (Refer to Fig. 1)
• Where piping between indoor and outdoor units is possible within the allowable limit. (Refer to the installation
manual for the outdoor unit.)
Fig. 1
(1) Confirm the positional relationship between the unit
and suspension bolts. (Refer to Fig. 2)
• Install the inspection opening on the control box side where
maintenance and inspection of the control box and drain
pump are easy. Install the inspection opening also in the
lower part of the unit.
24-7/16
19-11/16
• Select the *H dimension such that a downward slope of at
least 1/100 is ensured as indicated in “7. DRAIN PIPING
WORK”.
• The maintenance space marked with “ * ” is required
when the installation box for adaptor PC board
(KRP1B101) sold separately is used.
(length : in.)
Suspension
bolt pitch
Floor surface
(length : in.)
Air outlet
Air inlet
Drain pump
Control box
¨17-3/4
[ PRECAUTION ]
• Install the indoor and outdoor units, power supply wiring
and connecting wires at least 3.3 ft. away from televisions
or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 3.3 ft. may
not be sufficient enough to eliminate the noise.)
• If installing the wireless kit in a room with electronic fluorescent lighting (inverter or rapid start type), the remote
controller’s transmission distance may be shortened.
Indoor units should be installed as far away from fluorescent lighting as possible.
(Suspension bolt pitch )
Ceiling
PREPARATIONS BEFORE INSTALLATION
A
13/16 or more
4.
*H=
100 or more 9-1/2 or more
7-7/8
Maintenance
space
B
12
or more
*12 or
more
Control box
Maintenance
space
(2) Use suspension bolts for installation. Check whether
the ceiling is strong enough to support the weight of
the unit or not. If there is a risk, reinforce the ceiling
before installing the unit.
(Installation pitch is marked on the carton box for installation. Refer to it to check for points requiring reinforcing.)
(Inspection
opening size)
Ceiling
〈SERVICE SPACE〉
24-7/16
DANGER
A
• Do not install unit in an area where flammable materials are
present due to the risk explosion resulting in serious injury or
death.
WARNING
• If the supporting structural members are not strong enough
to take the unit’s weight, the unit could fall out of place and
cause serious injury.
Allow view
Inspection door
(Ceiling opening)
NOTE
• Install the indoor and outdoor units, power supply wiring and
connecting wires at least 3.5 ft. away from televisions or
radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 3.5 ft. may not
be sufficient enough to eliminate the noise.)
Fig. 2
(length : in.)
A
B
07 · 09 · 12 type
Model
27-9/16
29-1/8
18 type
35-7/16
37
24 type
43-5/16
44-7/8
(2) Make sure the range of the unit’s external static pressure is not exceeded.
(See the Engineering Data for the range of the external
static pressure setting.)
4
(3) Open the installation hole. (Pre-set ceilings)
• Once the installation hole is opened in the ceiling where
the unit is to be installed, pass refrigerant piping, drain
piping, transmission wiring, and remote controller wiring
(It is not necessary if using a wireless remote controller)
to the unit’s piping and wiring holes.
See “6. REFRIGERANT PIPING WORK”, “7. DRAIN
PIPING WORK”, and “10. WIRING EXAMPLE”.
• After opening the ceiling hole, make sure ceiling is level if
needed. It might be necessary to reinforce the ceiling
frame to prevent shaking.
Consult an architect or carpenter for details.
(3)
Force
Anchor bolt
Long nut or turn-buckle
Suspension bolt
Indoor unit
Note: All the above parts are field supplied.
Fig. 3
(5) For bottom intake, replace the chamber lid in the procedure listed in Fig. 4.
(1) Remove the protection net and the chamber lid.
(2) Refer to Fig. 4 for direction of the protection net and the
chamber lid.
(3) Attach the air filter (accessory) in the manner shown in
the diagram.
The four holes which cannot be covered by the air filter
should be covered with commercially available tape.
Protection net
(1)
Air inlet
Attach the filter to the
main unit while pushing
down on the tabs.
Filter
Force
(4) Install the suspension bolts.
(Use W3/8 to M10 suspension bolts.)
Use a hole-in-anchor for existing ceilings, and a sunken
insert, sunken anchor or other part to be procured in the
field to reinforce the ceiling to bearing the weight of the unit
for new ceiling. (Refer to Fig. 3)
Ceiling slab
Main unit
In case of bottom side
5.
In case of back side
INDOOR UNIT INSTALLATION
〈〈As for the parts to be used for installation work, be sure to
use the provided accessories and specified parts designated by our company.〉〉
(1) Install the indoor unit temporarily.
• Attach the hanger bracket to the suspension bolt. Be sure
to fix it securely by using a nut and washer from the upper
and lower sides of the hanger bracket. (Refer to Fig. 5)
[ Securing the hanger bracket ]
[ How to secure washers ]
Part to be procured
in the field
Washer for
hanging bracket (8)
(accessory)
Hanger
bracket
Tighten
(double nut)
Fig. 5
Insert below washer
Washer fixing plate(11)
(accessory)
[ PRECAUTION ]
Since the unit uses a plastic drain pan, prevent welding
spatter and other foreign substances from the air outlet
during installation.
Chamber lid
(3) Check if the unit is horizontally level.
Air discharge
CAUTION
• Make sure the unit is installed level using a level or a plastic tube filled with water. In using a plastic tube instead of
a level, adjust the top surface of the unit to the surface of
the water at both ends of the plastic tube and adjust the
unit horizontally. (One thing to watch out for in particular
is if the unit is installed so that the slope is not in the
direction of the drain piping, this might cause leaking.)
(2)
Chamber lid
Protection net
Air discharge
Air inlet
Fig. 4
5
(2) Adjust the height of the unit.
Table 1
Vinyl tube
(4) Tighten the upper nut.
6.
REFRIGERANT PIPING WORK
〈For refrigerant piping of outdoor units, see the installation
manual attached to the outdoor unit.〉
〈Execute heat insulation work completely on both sides of
the gas piping and the liquid piping. Otherwise, a water
leakage can result sometimes.
Use insulation that can withstand temperatures of at least
250°F. Reinforce the insulation on the refrigerant piping
according to the installation environment. If the temperature
above the ceiling might reach 86°F or the humidity RH80%.
Condensation may form on the surface of the insulation.〉
CAUTION
Follow the points at below.
• Use a pipe cutter and flare suitable for the type of refrigerant.
• Apply ester oil or ether oil to the flare section when using a
flare connection.
• Only use the flare nuts included with the unit. Using different
flare nuts may cause the refrigerant to leak.
• To prevent dust, moisture or other foreign matter from infiltrating the piping, either pinch the end or cover it with tape.
• Do not allow anything other than the designated refrigerant to
get mixed into the refrigerant circuit, such as air, etc. If any
refrigerant gas leaks while working on the unit, ventilate the
room thoroughly right away.
(1) Connect the piping.
• The outdoor unit is charged with refrigerant.
• Be sure to use both a spanner and torque wrench together,
as shown in the drawing, when connecting or disconnecting
pipes to/from the unit. (Refer to Fig. 6)
φ3/8
24.1–29.4
0.504–0.520
φ1/2
36.5–44.5
0.638–0.654
φ5/8
45.6–55.6
0.760–0.776
2˚
0.342–0.358
45˚±
10.4–12.7
R0.016-0.031
A
Level
φ1/4
Flare shape (in.)
90˚± 2˚
Pipe size Tightening torque Flare dimensions A
(in.)
(ft.lbf)
(in.)
CAUTION
Overtightening may damage the flare and cause leaks.
Be careful for oil not to adhere to any portions other than
a flare part. If oil adhere to resin parts etc., there is a possibility of damaging by deterioration.
• Refer to Table 2 if no torque wrench is available.
Using a wrench to tighten flare nuts causes the tightening
torque to suddenly grow much tighter after a certain point.
From there, tighten the nut further by the appropriate angle
listed in Table 2.
(2) After the work is finished, make sure to check that
there is no gas leak.
(3) After checking for gas leaks, be sure to insulate the
pipe connections referring to Fig. 8.
• Insulate using the insulation for fitting (3) (4) included with
the liquid and gas pipes. Besides, make sure the insulation for fitting (3) (4) on the liquid and gas piping has its
seams facing up.
(Tighten both edges with clamp (9).)
• For the gas piping, wrap the mid. sealing pad (6) over the
insulation for fitting (4) (flare nut part).
Liquid Piping Insulation Procedure
Piping insulation material Insulation for fitting (3) (accessory)
(main unit)
Flare nut connection
Attach to base
Turn seams up
Main unit
Clamp (9) (accessory)
Piping insulation material
(Field supply)
Liquid pipe
Torque wrench
Gas pipe
Ester oil or ether oil
Gas Piping Insulation Procedure
Spanner
Piping insulation
Insulation for fitting (4) (accessory)
material (main unit)
Flare nut connection Mid. sealing pad (6) (accessory)
Attach to base
Turn seams up
Flare nut
Piping union
Fig. 6
Fig. 7
• Refer to the Table 1 for the dimensions of flare nut spaces.
• Apply ester oil or ether oil to flare section (both inside and
out) when using flare nut connections and then turn 3 or 4
times by hand. (Refer to Fig. 7)
• Refer to Table 1 for tightening torque.
Main unit
Clamp (9)
(accessory)
Piping insulation material
(Field supply)
Wrap over the top of
the flare nut connection.
Fig. 8
CAUTION
Be sure to insulate any field piping all the way to the piping
connection inside the unit. Any exposed piping may cause
condensation or burns if touched.
6
• When brazing the refrigerant piping, perform nitrogen
replacement first, or perform the brazing (CAUTION 2) while
feeding nitrogen into the refrigerant piping (CAUTION 1), and
finally connect the indoor unit using the flare connections.
(Refer to Fig. 9)
CAUTION
• When brazing a pipe while feeding nitrogen inside the pipe,
make sure to set the nitrogen pressure to 29 psi or less using
the pressure reducing valve.
(This pressure is such that breeze is blown to your cheek.)
7.
DRAIN PIPING WORK
CAUTION
• The connection opening on the drain piping may vary
depending on the model, so check the model name and use
the right method for that model.
• Make sure all water is out before making the duct connection.
(1) Install the drain piping.
Drain pipe connection hole
Pressure-reducing valve
Part to be brazed
Nitrogen
hands
valve
Service drain hole
(with rubber cap)
Not recommendable but in case of emergency
You must use a torque wrench but if you are obliged to install the
unit without a torque wrench, you may follow the installation
method mentioned below.
After the work is finished, make sure to check that there is
no gas leak.
When you keep on tightening the flare nut with a spanner, there
is a point where the tightening torque suddenly increases. From
that position, further tighten the flare nut the angle shown below:
Table 2
Pipe size (in.)
Further tightening angle
Recommended arm
length of tool (in.)
φ1/4
60 to 90 degrees
Approx. 5-7/8
φ3/8
60 to 90 degrees
Approx. 7-7/8
φ1/2
30 to 60 degrees
Approx. 9-13/16
φ5/8
30 to 60 degrees
Approx. 11-13/16
DANGER
• Use of oxygen could result in an explosion resulting in serious injury or death. Only use nitrogen gas.
• Refrigerant gas may produce toxic gas if it comes in contact
with fire such as from a fan heater, stove or cooking device.
Exposure to this gas could cause severe injury or death.
NOTE
• Do not use flux when brazing refrigerant piping. Therefore,
use the phosphor copper brazing filler metal (BCuP) which
does not require flux.
(Flux has an extremely negative effect on refrigerant piping
systems. For instance, if chlorine based flux is used, it will
cause pipe corrosion. Flux containing fluorine will damage
refrigerant oil.)
7
Refrigerant pipes
Nitrogen
Fig. 9
• Make sure the drain works properly.
• The diameter of the drain piping should be greater than or
equal to the diameter of the connecting pipe (vinyl tube; pipe
size : 25/32 in. ; outer dimension : 1-1/32 in.).
(not including a riser)
• Keep the drain piping short and sloping downwards at a gradient of at least 1/100 to prevent air pockets from forming.
(Refer to Fig. 10)
4 in.
or more
Refrigerant piping
Taping
Fig. 10
Main drain piping
(with a slope of at least 1/100)
CAUTION
Water accumulating in the drain piping can cause the
drain to clog.
• To keep the drain piping from sagging, space hanging
bracket every 3 to 5 ft..
• Use the drain hose (2) and the metal clamp (1). Insert the
drain hose (2) fully into the drain pipe connection hole and
firmly tighten the metal clamp (1) with the upper part of the
tape on the hose end. Tighten the metal clamp (1) until the
screw head is less than 1/8 in. from the hose.
(Refer to Fig. 11, 12)
• The two areas below should be insulated because condensation may form there causing water to leak.
• Drain piping passing indoors
• Drain pipe connection hole
Referring the figure below, insulate the metal clamp (1) and
drain hose (2) using the included large sealing pad (5).
(Refer to Fig. 12)
Large sealing
pad (5)
(accessory)
Metal clamp (1)
(accessory)
Metal clamp (1)
(accessory)
Tape
Drain hose (2)
(accessory)
Fig. 11
≤1/8 in.
Fig. 12
〈 PRECAUTIONS FOR DRAIN RAISING PIPE 〉
• Make sure the drain raising pipe height is no higher than
23-5/8 in..
• Place the drain raising pipe vertically and make sure it is no
further than 11-3/4 in. from the unit. (Refer to Fig. 13)
Ceiling slab
11-3/4 in. or less
Metal clamp (1) (accessory)
Drain hose (2) (accessory)
Fig. 13
3-5 ft.
Hanging bracket
Adjustable range
(23-5/8 in. or less)
CAUTION
• The electric wiring work shall be performed by qualified
electricians.
• If workers not having the electrician qualification have performed the electric wiring work, the steps 3 to 7 shall be
performed after the TEST RUN.
1. Remove the lid of the control box. Connect the remote
controller and power supply (single-phase, 60Hz 208230V) respectively to the terminal block and securely
connect the ground also. (as shown in the figure below).
CAUTION
Securely clamp the cables with the clamps (9)(10)
offered as accessories as shown in Fig. 14 so that tension will not be applied on the cable connection areas.
2. Confirm that the lid of the control box is closed before
turning on the power.
3. Remove the inspection lid.
4. Gradually pour approximately 1 L of water from the water
inlet into the drain pan to check drainage.
CAUTION
Drain raising pipe
(Field supply)
〈 PRECAUTIONS 〉
Drain piping connections
• Do not connect the drain piping directly to sewage pipes that
smell of ammonia. The ammonia in the sewage might enter
the indoor unit through the drain piping and corrode the heat
exchanger.
• Do not twist or bend the drain hose (2), so that excessive
force is not applied to it.
(This type of treatment may cause leaking.)
• If you are using central drain piping, follow the procedure
outlined in the figure 10.
• Select central drain piping of proper size according to the
capacity of the connected unit.
(2) After piping work is finished, check drainage flows
smoothly.
• Gradually insert approximately 1 L of water into the drain
pan to check drainage in the manner described below.
Be sure to prevent an external force from being exerted
on the float switch. (This may cause breakage.)
5. Attach the inspection lid.
6. Perform the following operation using the remote controller, and check drainage.
• Select the inspection/test operation button “ TEST ”
using the remote controller. The unit will engage the
test operation. Press the operation selector button
“
”, and select FAN OPERATION “
• Press the ON/OFF button “
drain pump will operate.)
”.
”. (The indoor fan and
CAUTION
The fan will turn also at the same time. Take due care.
Do not touch the drain pump to prevent electric shock.
Drain outlet
Water inlet
Portable pump
Inspection lid
Refrigerant pipes
Service drain hole
(with rubber cap)
Bucket
Indoor PCboard
(ASSY)
P1
P2
REMOTE
CNTRL
F1
F2
TRANSMISSION
WIRING
T1
L1 L2
T2
FORCED
OFF
P1
P2
REMOTE
CNTRL
F1
F2
T1
TRANSMISSION
WIRING
T2
FORCED
OFF
L
Remote controller
terminal connection
method
Terminal block
N
Power supply:
Single phase,
60Hz,208-230V
Power terminal
connection
method
Terminal block
7. Make sure to use the remote controller in finishing the
operation.
8
8.
INSTALLING THE DUCT
Connect the duct supplied in the field.
Air inlet side
• Attach the duct and intake-side flange (field supply).
• Connect the flange to the main unit with accessory screws (in
20 or 24 positions).
• Wrap the intake-side flange and duct connection area with
aluminum tape or something similar to prevent air escaping.
CAUTION
When attaching a duct to the intake side, be sure to attach an
air filter inside the air passage on the intake side. (Use an air
filter whose dust collecting efficiency is at least 50% in a gravimetric technique.)
The included filter is not used when the intake duct is attached.
Flange
(Field supply)
Connection screw (7)
Main unit
Flange
(accessory)
Insulation
material
(Field supply)
Aluminum tape
(Field supply)
Air outlet side
Air outlet side
• Connect the duct according to the air inside of the outlet-side
flange.
• Wrap the outlet-side flange and the duct connection area
with aluminum tape or something similar to prevent air
escaping.
CAUTION
• Be sure to insulate the duct to prevent condensation from forming. (Material: glass wool or polyethylene foam, 1 in. thick)
• Use electric insulation between the duct and the wall when
using metal ducts to pass metal laths of the net or fence
shape or metal plating into wooden buildings.
• Be sure to explain about the way of maintaining and cleaning
local procurements (air filter, grille (both air outlet and suction
grille), etc.) to your customer.
9.
ELECTRIC WIRING WORK
9-1 GENERAL INSTRUCTIONS
• Shut off the power before doing any work.
• All field supplied parts and materials, electric works must
conform to local codes.
• Use copper wire only.
• See also the “Wiring Diagram label” attached to the control
box lid when laying electrical wiring.
• For details on hooking up the remote controller, refer to the
“REMOTE CONTROLLER INSTALLATION MANUAL”
• All wiring must be performed by an authorized electrician.
• This system consists of multiple indoor units. Mark each
indoor unit as unit A, unit B . . . , and be sure the terminal board
wiring to the outdoor unit and BS unit are properly matched. If
wiring and piping between the outdoor unit and an indoor unit
are mismatched, the system may cause a malfunction.
9
DANGER
• Do not ground units to water pipes, telephone wires or lightning rods because incomplete grounding could cause a
severe shock hazard resulting in severe injury or death, and
to gas pipes because a gas leak could result in an explosion
which could lead to severe injury or death.
9-2 LIST OF STANDARD WIRING EQUIPMENT
Power supply wiring
(including ground wire)
Field fuses
15A
Aluminum tape
(Field supply)
Air inlet side
• Install a wiring interrupter or ground-fault circuit interrupter
for the power wiring.
• Make sure the ground resistance is no greater than 100Ω.
• To avoid short circuiting the power supply wire, be sure to use
insulated terminals.
• Do not turn on the power supply (wiring interrupter or groundfault circuit interrupter) until all other work is done.
Transmission wiring
Remote controller wiring
Size
Wire
Size
Must comply with local
codes.
Sheathed wire
(2 wires)
AWG18 – 16
NOTES
1. If the wiring is in a place where people it can be easily
touched by people, install a ground-fault circuit interrupter to
prevent electric shock.
2. When using a ground-fault circuit interrupter, make sure to
select one useful also to protection against overcurrent and
short-circuit.
When using a ground-fault circuit interrupter only for
grounding device, make sure to use a wiring interrupter
together.
• The length of the transmission wiring and remote controller
wiring are as follows.
Length of the transmission wiring and remote controller wiring
Outdoor unit – Indoor unit
Max. 3280 ft.
(Total wiring length: 6560 ft.)
Indoor unit – Remote controller
Max. 1640 ft.
9-3 ELECTRICAL CHARACTERISTICS
Units
Model
Hz Volts
Voltage
range
07 · 09 · 12 type
18 type
24 type
Power supply
Fan motor
MCA
KW
FLA
0.062
0.7
0.13
1.0
0.13
1.1
MFA
0.9
60
208230
Min. 187
Max. 253
1.3
1.4
15
MCA: Minimum Circuit Amps (A) MFA: Max. Fuse Amps (A)
KW: Fan motor output (kW)
FLA: Full Load Amps (A)
10. WIRING EXAMPLE
10-1 HOW TO CONNECT WIRINGS
• Wire only after removing the control box lid as shown in
Fig. 14.
Control box lid
Power supply wiring and
ground wire through conduit
Wiring Diagram
(Rear)
Power supply wiring and
ground wire through conduit
Conduit
(field supply)
∗Transmission wiring
∗Remote controller wiring
∗ Do not connect power
supply wiring here.
That may cause
malfunctions.
Conduit mounting
plate
(accessory)
Screw
(accessory)
Clamp
Clamp (for fixing in place)
Match up the wiring sheath with the fixing clasp with the clamping
material for preventing slippage on the power supply side and clamp
(accessory (9)).
Clamp (for prevent slippage)
Clamp the wiring sheaths (accessory (10))
• Make sure to let a wire go through a wire penetration area.
• After wiring, seal the wire and wire penetration area to prevent
moisture and small creatures from the outside.
• Wrap the wire with the sealing material (12) as shown in the figure below.
(Otherwise, moisture or small creatures such as insects from
the outside may cause short-circuit inside the control box.)
Attach securely so that there are no gaps.
CAUTION
• When clamping the wiring, use the included clamp material (9)
and (10) as shown in the Fig.14 to prevent outside pressure
being exerted on the wiring connections and clamp firmly.
• When doing the wiring, make sure the wiring is neat and
does not cause the control box lid to stick up, then close the
cover firmly. When attaching the control box lid, make sure
you do not pinch any wires.
• Outside the air conditioners, separate the low voltage wiring
(remote controller and transmission wiring) and high voltage
wiring (ground wire and power supply wiring) at least 5 in. so
that they do not pass through the same place together. Proximity may cause electrical interference, malfunctions, and
breakage.
[ PRECAUTIONS ]
• Refer to the “REMOTE CONTROLLER INSTALLATION
MANUAL” on how to install and lay the wiring for the remote
controller.
• See also the “Wiring Diagram label” attached to the control
box lid when laying electrical wiring.
• Connect the remote controller and transmission wiring their
respective terminal blocks.
CAUTION
• Do not, under any circumstances, connect the power supply wiring to the remote controller or transmission wiring
terminal block. Doing so can destroy the entire system.
[ Connecting electrical wiring, remote controller wiring,
and transmission wiring ] (Refer to Fig. 15)
Indoor PCboard (ASSY)
P1P2 F1F2T1 T2
REMOTE
CONTRL
Sealing
material (12)
TRANSMISSION
WIRING
FORCED
OFF
L
N
Terminal block (3P)
Insulation tube
(accessory)
Penetration area
(accsessory)
Wiring through
hole
Terminal block (6P)
Remote controller wiring
Transmission wiring
Wire
Outside unit
[How to adhere it]
Inside unit
Power supply wiring
Ground wire
P1 P2 F1 F2 T1 T2
REMOTE
CONTRL
TRANSMISSION
WIRING
FORCED
OFF
Fig. 14
DANGER
• Use only specified wire and connect wires to terminals tightly.
Be careful that wires do not place external stress on terminals. Keep wires in neat order so as to not to obstruct other
equipment. Make sure that the electric parts box lid closes
tightly. Incomplete connections could result in overheating,
and in worse cases, electric shock or fire.
WARNING
• Never connect power supply wiring to the terminal block for
remote controller wiring as this could damage the entire system.
Fig. 15
• Power supply wiring and Ground wire
Remove the control box lid.
Next, pull the wires into the unit through the conduit and
thread them through the insulation tube (accessory), then
connect to the terminal block (3P).
• Remote controller and transmission wiring
Pull the wires into the unit through the wiring through hole and
connect to the terminal block (6P).
Be sure to put the part of the sheathed vinyl into the control box.
10
〈 Precautions when laying power supply wiring 〉
• Wiring of different thicknesses cannot be connected to the
power supply wiring terminal block. (Slack in the power supply wiring may cause abnormal heat.)
• Use sleeve-insulated round crimp-style terminals for connections to the power supply wiring terminal block. When none
are available, connect wires of the same diameter to both
sides, as shown in the figure.
[ WIRING EXAMPLE ]
No. 1 system When using 1 remote controller for
1 indoor unit
Power supply
single phase
60Hz 208-230V
Power supply
single phase
60Hz 208-230V
Outdoor unit
L1 L2
Power supply
single phase
60Hz 208-230V
L1 L2
IN/D
L1 L2
OUT/D
F1 F2 F1 F2
Insulation sleeve
Round crimp-style terminal
L1 L2
L1 L2
P1 P2 F1 F2 T1 T2
Indoor unit A
P1 P2 F1 F2 T1 T2
L1 L2
P1 P2
P1 P2
Remote controller
(option)
Connect wires of
the same gauge to
both sides.
Most
downstream
Indoor unit
Indoor unit B
Remote controller
(option)
Fig. 16
IN/D OUT/D
F1 F2 F1 F2
L1 L2
P1 P2 F1 F2 T1 T2
P1 P2 F1 F2 T1 T2
L1 L2
L1 L2
P1 P2 F1 F2 T1 T2
Indoor unit B
Indoor
unit A
P1 P2
P1 P2
Case of group control
Remote controller
(option)
Fig. 17
Outdoor unit
BS unit
L1 L2
IN/D OUT/D
F1 F2 F1 F2
Most downstream
indoor unit
P1 P2
Remote controller Remote controller
(option)
For use with 2
remote controllers
No. 3 system When including BS unit
Power supply
single phase
60Hz 208-230V
Do not connect
wires of different
gauges.
Remote controller
(option)
Note) There is not need to set the indoor unit
address when using group control.
(It is automatically set when the power
is turned on.)
L1 L2
Do not connect
wires of the same
gauge to one side.
P1 P2
No. 2 system For group control or use with 2 remote
controllers
Power supply
single phase
60Hz 208-230V Outdoor unit
Electric wire
P1 P2 F1 F2 T1 T2
OUT/D IN/D
F1 F2 F1 F2
Follow the instructions are below if the wiring may get very
hot due to slack in the power supply wiring.
• For wiring, use the designated power supply wiring and connect firmly, then secure to prevent outside pressure being
exerted on the terminal board.
• Use the correct screwdriver for tightening the terminal screws. If
the blade of screwdriver is too small, the head of the screw
might be damaged, and the screw will not be properly tightened.
• If the terminal screws are tightened too hard, screws might
be damaged.
• Refer to the table below for the tightening torque of the terminal screws.
Terminal block
Tightening torque (ft · lbf)
Remote controller / transmission wiring
terminal block (6P)
0.58 – 0.72
Power supply wiring terminal block (3P)
0.87 – 1.06
10-2 CONTROL BY 2 REMOTE CONTROLLERS (Controlling 1 indoor unit by 2 remote controllers)
• When using 2 remote controllers, one must be set to “MAIN”
and the other to “SUB”.
MAIN/SUB CHANGEOVER
(1) Insert a
screwdriver into the recess between the
upper and lower part of remote controller and, working
from the 2 positions, pry off the upper part.
The remote controller PC board is attached to the upper
part of remote controller.
Upper part of
remote controller
L1 L2
P1 P2 F1 F2 T1 T2
Indoor unit A
P1 P2
Remote controller
(option)
Fig. 18
11
Lower part of
remote controller
Insert the screwdriver here and gently work
off the upper part of remote controller.
(2) Turn the MAIN/SUB changeover switch on one of the
two remote controller PC boards to “S”.
(Leave the switch of the other remote controller set to “M”.)
(Factory setting)
S
M
(3) Remove the control box lid.
(4) Add remote controller 2 (SUB) to the terminal block for
remote controller (P1, P2) in the control box.
(There is no polarity.)
P1 P2 F1 F2 T1 T2
TRANSMISSION
WIRING
FORCED
OFF
Remote controller wiring
terminal block
Remote
controller 2
(SUB)
Remote
controller 1
(MAIN)
[ PRECAUTIONS ]
• Crossover wiring is needed when using group control and
2 remote controllers at the same time.
• Connect the indoor unit at the end of the crossover wire
(P1, P2) to remote controller 2 (SUB).
Indoor unit 1
AWG18 – 16
Length
Max. 328 ft.
Contact that can ensure the minimum applicable load of 15 V DC, 1 mA.
10-4 CENTRALIZED CONTROL
• For centralized control, it is necessary to designate the group
No. For details, refer to the manual of each optional controllers for centralized control.
11. FIELD SETTING AND TEST RUN
Wiring Method (See ‘‘9 ELECTRIC WIRING WORK’’)
REMOTE
CONTRL
Sheathed vinyl cord or cable (2 wires)
Gauge
External terminal
S
M
Remote controller
PC board
Only one remote controller
needs to be changed
if factory settings have
remained untouched.
Wire specification
Indoor unit 2
Max. No. of
indoor units
(2) Depending on the type of installation, make the field
settings from the remote controller after the power is
turned on, following the “Field Settings” manual which
came with the remote controller.
• The settings can select “Mode No.”, “FIRST CODE NO.”
and “SECOND CODE NO.”.
• The “Field Settings” included with the remote controller
lists the order of the settings and method of operation.
SECOND
CODE NO.
Mode No.
FIRST
CODE NO.
SETTING
Remote controller 2
(SUB)
• Lastly, make sure the customer keeps the “Field Settings”
manual, along with the operating manual, in a safe place.
11-1 SETTING THE STATIC PRESSURE SELECTION
External static pressure
Standard
10-3 REMOTE CONTROL (FORCED OFF AND ON/
OFF OPERATION)
• Connect input lines from the outside to the terminals T1
and T2 on the terminal block (6P) for remote controller to
achieve remote control.
• See the “11. FIELD SETTING AND TEST RUN” for
details on operation.
P1 P2 F1 F2 T1 T2
REMOTE
CONTRL
TRANSMISSION
WIRING
FIELD SET
MODE
• Select the SECOND CODE NO. for the resistance of the connected duct.
(The SECOND CODE NO. is set to “01” when shipped.)
• See the technical documentation for details.
Crossover wire (P1.P2)
Remote controller 1
(MAIN)
〈Field settings may have to be performed using the remote
controller, depending on the type of installation.〉
(1) Make sure the control box lids are closed on the indoor
and outdoor units.
High static pressure setting
FIRST
CODE NO.
13(23)
5
SECOND
CODE NO.
01
02
11-2 REMOTE CONTROL SETTING
• Forced off and ON/OFF operation should be selected by selecting the SECOND CODE NO. as shown in the table below.
(The SECOND CODE NO. is set to “01” when shipped.)
External ON/OFF input
Forced off
FORCED
OFF
Mode No.
ON/OFF operation
Mode No.
FIRST
CODE NO.
12(22)
1
SECOND
CODE NO.
01
02
• Input A of forced off and ON/OFF operation work as shown in
the table below.
Input A
Forced off
ON/OFF operation
Input A “on” to force a stop
Unit operated by changing input A
(remote controller reception prohibited) from “off” to “on”
Input A “off” to allow remote controller
Unit stopped by changing input A
from “on” to “off”
12
11-3 SETTING THE FILTER SIGN DISPLAY INTERVAL
• Explain the following to the customer if the filter dirt settings
have been changed.
• The filter sign display time is set to 2500 hours
(equivalent to 1 year’s use) when shipped.
• The settings can be changed to not display.
• When installing the unit in a place with much dusts, set the filter sign display time to shorter intervals (1,250 hours).
• Explain it to the customer that the filter needs to be cleaned
regularly to prevent clogging and also the time that is set.
Mode No.
10 (20)
SECOND
CODE NO.
FIRST CODE NO.
01
02
0
Filter dirt
low
high
1 (low/high)
Displayed time
(units: hours)
2500/
1250
10000/
5000
3
Filter sign display
ON
OFF
11-4 SETTINGS FOR SEPARATELY SOLD
ACCESSORIES
• See the instruction manuals included with separately sold
accessories for the necessary settings.
〈 When using a wireless remote controller 〉
• A wireless remote controller address needs to be set when
using a wireless remote controller. See the installation manual included with the wireless remote controller for details on
how to make the settings.
(3) Perform a test run according to the outdoor unit’s
installation manual.
• The operation lamp of the remote controller will flash
when a malfunction occurs. Check the malfunction code
on the liquid crystal display to identify the point of trouble.
An explanation of malfunction codes and the corresponding trouble is provided in “CAUTION FOR SERVICING” of
the outdoor unit.
If the display shows any of the following, there is a possibility that the wiring was done incorrectly or that the
power is not on, so check again.
Remote control display
Content
“
” display
• There is a short circuit at the FORCED
OFF terminals (T1, T2).
“
” display
• The test-run has not been performed.
“
” display
“
” display
“
” display
No display
• The power on the outdoor unit is off.
• The outdoor unit has not been wired for
power supply.
• Wiring is incorrect for the transmission
wiring and / or FORCED OFF wiring.
• The transmission wiring is cut.
• Reversed transmission wiring
• The power on the indoor unit is off.
• The indoor unit has not been wired for
power supply.
• Wiring is incorrect for the remote controller wiring, the transmission wiring
and / or the FORCED OFF wiring.
• The remote controller wiring is cut.
CAUTION
• Always stop the test run using the remote controller to stop
operation.
13
(4) After finishing the test run, make sure to check drainage in the drain pump according to “7. DRAIN PIPING
WORK”.
3PN06240-4E EM05A056
(0601) FS HT
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