Slip-On (2008

Slip-On (2008
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
2. Remove side covers and seat.
V.A.L.E.
9. Slide supplied barrel clamp on end of slip tube where it
will meet OEM headpipe.
TM
2008 Kawasaki
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
ZX-10R
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-1990406V, 005-1990407V, 005-1990408V
3. Remove rear passenger seat.
10. Install the TBR muffler assembly and attach using the S.H.
flat bolt and OEM nut to secure the rear muffler mount.
4. Remove OEM rear fender.
11. Check alignment and tighten muffler and the 4 6x14mm
V.A.L.E.™ S.H.C.S.
5. Remove lower rear exhaust cover.
Parts List
Qty. Description
1
Muffler Canister
1
Slip-on Tube 1
HARDWARE KIT
1
X-Ring Kit
1
Fender Bracket
1
Turn Signals (set of 2)
2
Lighted License Plate Bolt
6
But Splice Connectors
1
Barrel Clamp
1
Zip Ties
1
Zip Tie Tab
1
8x50mm Socket Head Flat (Black)
4
6x20mm Socket Head Cap Screw
4
6mm Flange Nut
1
TBR Sticker Kit
12. Tighten barrel clamp.
Part Number
005-199-206M
005-19904S
005-199-3
005-7-2-3KIT
005-19904B
005-88T2
005-8504LTZ
005-BS1614
005-27-66MSH
005-ZT458B
005-ZTM4
005-SHF850
005-SH620
005-FN6
015-10212
6. Remove exhaust valve cables from servo under seat.
*Keep servo plugged
into harness but cables
will not be used.
13. Install TBR fender eliminator kit using the 4 6x14mm
S.H.C.S. and supplied nuts to rear frame.
7. Remove OEM muffler assembly.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
8. Attach TBR muffler to slip-on tube using the 4 6x14mm
S.H.C.S. and lock washers provided. Leave loose for now.
Continued on pg. 2
Installation Instructions
V.A.L.E.
TM
2008 Kawasaki
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
ZX-10R
WIRING DIAGRAM
Rig
(Bl ht T
ac ur
kc n
on Si
ne gn
cto al
r)
Red
(
Black/Yellow
l
na
Sigctor)
n
ur nne
ft T co
LeGrey
Wiring Harness
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-1990406V, 005-1990407V, 005-1990408V
14. Attach turn signals and plate light bolts using the wire
splice connectors supplied to the correct wires in the
harness as shown in the Wiring Diagram.
Plate Lights
ck
d
Bla
Re
ck
Bla
d
Re
15. Re-install seats and covers.
16. Double check all your work.
17. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Also,
remove any plastic film from the name badge(s) and or
canister clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
2008 Kawasaki
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
ZX-10R
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-1990406V, 005-1990407V, 005-1990408V
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Qty. Description
1
Muffler Canister
1
Slip-on Tube 1
HARDWARE KIT
1
X-Ring Kit
1
Fender Bracket
1
Turn Signals (set of 2)
2
Lighted License Plate Bolt
6
But Splice Connectors
1
Barrel Clamp
1
Zip Ties
1
Zip Tie Tab
1
8x50mm Socket Head Flat (Black)
4
6x20mm Socket Head Cap Screw
4
6mm Flange Nut
1
TBR Sticker Kit
Part Number
005-199-206M
005-19904S
005-199-3
005-7-2-3KIT
005-19904B
005-88T2
005-8504LTZ
005-BS1614
005-27-66MSH
005-ZT458B
005-ZTM4
005-SHF850
005-SH620
005-FN6
015-10212
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