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Bunn TNT-3 Service manual
BUNN
®
TNT-3
TNTF-3
DISCONTINUED VERSION
The information in this manual
is no longer current.
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
TELEPHONE: (217) 529-6601 FAX: (217) 529-6644
28201.0000C
8/00 © 1997 Bunn-O-Matic Corporation
CONTENTS
Introduction ............................................................. 2
Warranty .................................................................. 2
User Notices ............................................................ 3
Electrical Requirements ........................................... 4
Plumbing Requirements .......................................... 4
Initial Set-Up ............................................................ 5
Adjusting Brew Volumes .......................................... 6
Operating Controls................................................... 7
Cleaning ................................................................... 7
Tea Brewing ............................................................. 7
Troubleshooting ....................................................... 8
Service................................................................... 14
Wiring Diagram ..................................................... 30
INTRODUCTION
This equipment will brew a half-gallon batch of fresh hot tea into an airpot server or three-gallon batch of
fresh tea into a dispenser and dispense at approximately room temperature to conserve ice. The brewer is only
for indoor use on a sturdy counter or shelf.
WARRANTY
Bunn-O-Matic Corp. (“Bunn”) warrants the equipment manufactured by it to be commercially free from defects
in material and workmanship existing at the time of manufacture and appearing within one year from the date of
installation. In addition:
1.) Bunn warrants electronic circuit and/or control boards to be commercially free from defects in material and
workmanship for two years from the date of installation.
2.) Bunn warrants the compressor on refrigeration equipment to be commercially free from defects in material
and workmanship for two years from the date of installation.
3.) Bunn warrants that the grinding burrs on coffee grinding equipment will grind coffee to meet original factory
screen sieve analysis for three years from date of installation or for 30,000 pounds of coffee, whichever comes first.
This warranty does not apply to any equipment, component or part that was not manufactured by Bunn or that,
in Bunn’s judgement, has been affected by misuse, neglect, alteration, improper installation or operation, improper
maintenance or repair, damage or casualty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR
ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Bunn are
not authorized to make modifications to this warranty or to make additional warranties that are binding on Bunn.
Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not
be relied upon.
The Buyer shall give Bunn prompt notice of any claim to be made under this warranty by telephone at (217)
529-6601 or by writing to Post Office Box 3227, Springfield, Illinois, 62708-3227. If requested by Bunn, the Buyer
shall ship the defective equipment prepaid to an authorized Bunn service location. If Bunn determines, in its sole
discretion, that the equipment does not conform to the warranty, Bunn shall repair the equipment with no charge
for parts during the warranty period and no charge for labor by a Bunn Authorized Service Representative during
the warranty period. If Bunn determines that repair is not feasible, Bunn shall, at its sole option, replace the
equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE
OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AS
SPECIFIED HEREIN, TO REPAIR OR, AT BUNN’S SOLE OPTION, REPLACEMENT OR REFUND.
In no event shall Bunn be liable for any other damage or loss, including, but not limited to, lost profits, lost sales,
loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute
equipment, facilities or services, or any other special, incidental or consequential damages.
28201 081500
Page 2
USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protection.
All notices on the equipment should be kept in good condition. Replace any unreadable or damaged labels.
#00831.0000
#00656.0000
#03408.0000
#03409.0000
Page 3
28201 081598
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.
120V model brewers require 2-wire, grounded service rated 120 volt
ac, 15 amp, single phase, 60 Hz.
120/208V model brewers require 3-wire, grounded service rated 120/
208 volt, 20 amp, single phase, 60 Hz.
L2 RED
WHITE
120V.A.C.
208V.A.C.
NEUTRAL
L1 BLACK
120V.A.C.
Electrical Hook-Up
CAUTION – Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Remove the top lid and rotate the control thermostat knob fully counterclockwise to the "OFF" position.
3. a) 120V brewers have an attached cordset. Plug in the brewer and proceed to #6.
b) 120/208V brewers, feed the cord through the strain refief at the rear of the brewer and connect it to the
terminal block.
4. Using a voltmeter, check the voltage and color coding of each conductor at the power source.
5. Connect the brewer to the power source and verify the voltage at the terminal block.
6. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing
has been hooked up, the brewer is ready for Initial Set-Up.
PLUMBING REQUIREMENTS
These brewers must be connected to a cold water system with operating pressure between 20 (138) and 90
psi (620 kPa) from a 1⁄2" or larger supply line. A shut-off valve should be installed in the line before the brewer.
Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345 kPa). The
water inlet fitting is 1⁄4" flare.
NOTE - Bunn-O-Matic recommends 1⁄4" copper tubing for installations of less than 25 feet and 3⁄8" for more than
25 feet from the 1⁄2" water supply line. A tight coil of copper tubing in the water line will facilitate moving the
brewer to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the
brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
This equipment must be installed to comply with the Basic Plumbing Code of the
Building Officials and Code Administrators International, Inc. (BOCA)
and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Page 4
28201 081500
PLUMBING REQUIREMENTS (cont.)
P1394
BREWERS W/OUT FAUCET
BREWERS W/FAUCET
P1392
1. Remove the shipping cap(s) from the bulkhead fitting(s) on the rear of the brewer.
2. Attach the flare fitting from the short piece of tubing on the strainer/flow control (supplied) to the water inlet
fitting(s) at the rear of the brewer.
3. Flush the water line and securely attach it to the flare fitting on the tee or strainer/flow control.
4. Turn on the water supply.
5. On Brewers with a faucet place an empty vessel beneath the faucet and lift the handle until water is dispensed.
INITIAL SET-UP
CAUTION – The brewer must be unplugged throughout the initial set-up, except when specified in the instructions.
1. Remove the top lid from the brewer.
2. Rotate the control thermostat knob fully counterclockwise to the “OFF” position and replace the top lid.
3. Insert the funnel (empty) into the funnel rails.
4. Place an empty tea dispenser on the brewer base. Be prepared to empty the dispenser a few times.
5. Plug in the brewer, place the ICED/OFF/HOT switch in the “HOT” position, and momentarily press the start
switch. When the flow of water into the tank stops, press the start switch to initiate a second cycle. Wait until
the flow of water stops and start a third cycle.. During the third cycle, the tank will fill to its capacity and the
excess will flow from the funnel into the dispenser. Empty the dispenser when this third cycle stops.
6. Place the ICED/OFF/HOT switch in the “ICED” position and begin another brew cycle.
7. Measure the total water volume from the dispenser. It should be approximately (396 ounces.)
8. If not, adjust the Iced Tea timer as required. See Adjusting Brew Volumes.
9. Start and measure another cycle.
10. Repeat steps 7-9 until the recommended total water volume (396 ounces) is achieved.
11. The concentrate valve is preadjusted to deliver the correct ratio of brew water to dilution water.
12. Unplug the brewer, remove the top lid, rotate the control thermostat knob fully clockwise to the “ON” position
and replace the top lid.
Page 5
28201 081500
INITIAL SET-UP (cont.)
13. Empty the dispenser.
14. Plug in the brewer and wait for the water in the tank to heat to brewing temperature (approximately 20
minutes). Some water will drip from the funnel during this time; this is due to expansion and should not
occur thereafter.
15. Place the ICED/OFF/HOT switch in the “HOT” position and begin another brew cycle. Empty the reservoir
after water has stopped flowing from the funnel.
16. Allow the water in the tank to heat to the proper temperature and begin another brew cycle.
17. Measure the total water volume from the dispenser. It should be approximately 64 ounces.
18. If not, adjust the Hot Tea timer as required. See Adjusting Brew Volumes.
19. Start and measure another cycle.
20. Repeat steps 17-19 until the recommended total water volume (64 ounces) is achieved.
21 The brewer is now ready to brew approximately one-half gallon of hot tea or 3-gallons of freshly brewed
room temperature tea.
ADJUSTING BREW VOLUMES
CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement
or adjustment of any component.
NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is
properly filled, and a funnel and server are in place.
1. Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET”
position on the circuit board.
To increase a batch size. Press and hold the START or BREW switch until three clicks are heard. Release the
switch (Failure to release the switch within two seconds after the third click causes the volume setting to be
aborted and previous volume setting will remain in memory) and press it again one or more times. Each time
the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in order
to verify that the desired volume has been achieved.
To decrease a batch size. Press and release the START or BREW switch once for every two-second interval
to be removed from the total brew time period; then immediately press and hold down the START or BREW
switch until three clicks are heard. Release the switch. (Failure to release the switch within two seconds after
the third click causes the volume setting to be aborted and previous volume setting will remain in memory).
Allow the brew cycle to finish in order to verify that the desired volume has been achieved.
2. Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on
the circuit board. Press and hold the START or BREW switch until three distinct clicks are heard, and then
release the switch. (Failure to release the switch within two seconds after the third click causes the volume
setting to be aborted and previous volume setting will remain in memory). View the level of the liquid being
dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF” (lower). The brewer remembers this volume and will continue to brew batches of this size until the volume setting procedure is repeated.
NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds.
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times
once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any programming to be done until switch is once again placed in the “SET” position.
Page 6
28201 081500
CLEANING
CAUTION – Do not keep brewed tea overnight. Clean and sanitize your iced tea dispenser daily
1. Remove and thoroughly clean the brew funnel. The funnel tip and screen must be free from any tea particles
or residue. Reassemble the funnel.
2. Unplug the brewer. Remove and thoroughly rinse the sprayhead. The holes must be open and clear of any
mineral deposits. Wipe the sprayhead panel clean with a damp cloth.
3. Insert the deliming spring into the sprayhead fitting until no more than one inch is visible and move it in and
out 5 or 6 times. Insert the spring into the airvent hole in the sprayhead panel and move it in and out 5 or 6
times. Reattach the sprayhead.
4. Wash the entire outside surface of the brewer with a clean damp cloth.
OPERATING CONTROLS
A. ICED/OFF/HOT Switch
ICED – Placing the switch in the left position allows the start switch to activate a timed brew cycle delivering
.5 gallon of tea concentrate and 2.5 gallons of dilution water into the dispenser.
OFF – Placing the switch in the center position stops the brew cycle. Stopping a brew cycle after it has
started will not stop the flow of water into the funnel until the tank syphons down to its level. The switch should
always be placed in this position after a brew cycle and whenever the brewer is unattended.
HOT – Placing the switch in the right position allows the start switch to activate a timed brew cycle delivering
.5 gallon of hot tea into an airpot dispenser.
B. Start Switch
Starts a brew cycle when the ICED/OFF/HOT switch is in either the “ICED” or “HOT” position.
BREWING
1. Begin brewing with a clean empty brew funnel and dispenser. (Be sure the dispenser is open.)
2. Insert a BUNN® filter into the funnel.
3. Pour the fresh loose tea leaves into the filter.
4. Level the bed of tea leaves by gently shaking.
5. Slide the funnel into the funnel rails until it stops.
6. Place the ICED/OFF/HOT switch in the desired position.
7. Momentarily press the start switch.
8. Carefully remove the brew funnel and discard its contents after liquid stops flowing from the funnel.
CAUTION – The funnel contains hot liquid. Remove funnel slowly.
9. Place the ICED/OFF/HOT switch in the “OFF” position to prevent a false start.
Page 7
28201 081500
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic
Technical Service Department.
•
•
•
•
•
•
•
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of
terminals or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an
intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a
terminal or crimp.
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are
energized for more than ten minutes without a supply of water.
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will
help to avoid twists and kinks in the tubing.
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
This brewer is heated at all times. Keep away from combustibles.
WARNING –
• Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specified.
• Follow recommended service procedures
• Replace all protective shields or safety notices
Problem
Probable Cause
Remedy
Brew cycle(s) will not start
1. No water
Water lines and valves to the brewer
must be open.
2. No power or incorrect voltage to
the brewer
Check circuit breakers or fuses.
3.External Strainer/ Flow Control
(.750 GPM)
(A) Direction of flow arrow must be
pointing towards the brewer.
(B) Remove the strainer/flow control and check for obstructions.
Clear or replace.
4. ICED/OFF/HOT Switch
Refer to Service - ICED/OFF/HOT
Switch for testing. See page 26
5. Start Switch
Refer to Service - Start Switch for
testing procedures. See page 27
Page 8
28201 081500
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
Brew cycle(s) will not start (cont.)
6. Brew Timer
A) Iced Tea
B) Hot Tea
7. Brew Solenoid Valve
A) Iced Tea
B) Hot Tea
8. Internal Flow control (.222 GPM)
(Hot Tea Only)
REMEDY
Refer to Service - Brew Timer (Iced
Tea) for testing procedures. See
page 20 or 21
Refer to Service - Brew Timer (Hot
Tea) for testing procedures. See
page 17 or 18
Refer to Service - Brew Solenoid
Valve (Iced Tea) for testing procedures. See page 16
Refer to Service- Brew Solenoid
Valve (Hot Tea) for testing procedures. See page 15
(A) Direction of flow arrow must be
pointing towards brewer.
(B) Remove the flow control and
check for obstructions. Clear or replace.
Brew water is not hot
Dilution (Iced Tea) cycle will not
start
1. Limit Thermostat
CAUTION - Do not eliminate or bypass limit thermostat. Use only
BOM
replacement
part
#29329.1000
Refer to Service - Limit Thermostat
for testing procedures. See page 25
2. Thermal Fuse
CAUTION - Do not eleminate or bypass thermal fuse.
Refer to Service - Thermal fuse for
testing procedures. See page 29
3. Control Thermostat
Refer to Service - Control Thermostat for testing procedures. See
page 23
4. Tank Heater
Refer to Service - Tank Heater for
testing procedures. See page 28
1. ICED/OFF/HOT Switch
Refer to Service - ICED/OFF/HOT
Switch for testing procedures. See
page 26
Page 9
28201 081500
TROUBLESHOOTING (cont.)
PROBLEM
Dilution (Iced Tea) cycle will not
start (cont.)
Inconsistent beverage level in
dispenser (Hot Tea)
PROBABLE CAUSE
REMEDY
2. Start Switch
Refer to Service - Start Switch for
testing procedures. See page 27
3. Brew Timer (Iced Tea)
Refer to Service- Brew Timer (Iced
Tea) for testing procedures. See
page 20 or 21
4. Brew Solenoid Valve (Iced Tea)
Refer to Service - Brew Solenoid
Valve (Iced Tea) for testing procedures. See page 16
5. Dilution Solenoid Valve
Refer to Service - Dilution Solenoid
Valve for testing procedures. See
page 24
1. Internal Flow Control (.222 GPM)
(A) Direction of flow arrow must be
pointing towards the brewer.
(B) Remove the flow control and
check for obstruction. Clear or replace.
Consistently high or low beverage
level in the dispenser
2. Syphon System
The brewer must be level or slightly
lower in front to syphon properly.
3. Lime Build-up
CAUTION - Tank and tank components should be delimed regularly
depending on local water conditions. Excessive mineral build-up
on stainless steel surfaces can initiate corrosive reactions resulting
in serious leaks.
Inspect the tank assembly for excessive lime deposits. Delime as
required.
4. Water Pressure
The water pressure to the brewer
must be at least 20 psi.
1. Brew Timer
With the ICED/OFF/HOT switch in
the "ICED" position adjust the needle
valve to achieve the recommended
76 oz of concentrate then the timer
to achieve a total of 396 oz for each
three-gallon brew cycle.
Page 10
28201 081500
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Consistently high or low beverage
level in the dispenser. (cont.)
2. External Strainer/Flow Control
(.750 GPM)
(A) Direction of flow arrow must be
pointing towards brewer.
(B) Remove the strainer/flow control and check for obstructions.
Clear or replace.
Spitting or excessive steaming
1. Lime Build-up
CAUTION - Tank and tank components should be delimed regularly
depending on local water conditions. Excessive mineral build-up
on stainless steel surfaces can initiate corrosive reactions resulting
in serious leaks.
Inspect tank assembly for excessive
lime deposits. Delime as required.
2. Control Thermostat
Refer to Service - Control Thermostat for testing procedures. See
page 23
Drip-out time too long
1. Funnel Tip
The brew funnel should be cleaned
thoroughly before each brew cycle
to lessen the chance of tea leaf particles clogging the drip-out tip.
Dripping from sprayhead
1. Syphon System
The brewer must be level or slightly
lower in front to syphon properly.
2. Lime Build-up
CAUTION - Tank and tank components should be delimed regularly
depending on local water conditions. Excessive mineral build-up
on stainless steel surfaces can initiate corrosive reactions resulting
in serious leaks.
Inspect the tank assembly for excessive lime deposits. Delime as
required.
3. Brew Solenoid Valve
A) Iced Tea
Refer to Service - Brew Solenoid
Valve (Iced Tea) for testing procedures. See page 16
B) Hot Tea
Page 11
Refer to Service- Brew Solenoid
Valve (Hot Tea) for testing procedures. See Page 15
28201 081500
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
Water flows into tank continuously
(ICED/OFF/HOT Switch in the "ICED
or "HOT" position)
1. Brew Timer
A) Iced Tea
B) Hot Tea
Water flows into tank continuously
(ICED/OFF/HOT Switch in the "OFF"
position)
1. Brew Solenoid Valve
A) Iced Tea
B) Hot Tea
Beverage overflows dispenser
REMEDY
Refer to Service - Brew Timer (Iced
Tea) for testing procedures. See
page 20
Refer to Service- Brew Timer (Hot
Tea) for testing procedures. See
page 17
Refer to Service - Brew Solenoid
Valve (Iced Tea) for testing procedures. See page 16
Refer to Service- Brew Solenoid
Valve (Hot Tea) for testing procedures. See page 15
The dispenser must be completely
empty before starting a brew cycle.
1.Dispenser
2. Brew Timer
A) Iced Tea
B) Hot Tea
3. Brew Solenoid Valve
A) Iced Tea
Refer to Service - Brew Timer (Iced
Tea) for testing procedures. See
page 20 or 21
Refer to Service- Brew Timer (Hot
Tea) for testing procedures. See
page 17 or 18
Remove the Iced Tea Brew Solenoid
Valve and clean any obstruction.
Rebuild or replace the valve if necessary. See page 16
B) Hot Tea
Remove the Hot Tea Brew Solenoid
Valve and clean any obstruction.
Rebuild or replace the valve if necessary. See page 15
4. Dilution Solenoid Valve
Refer to Service - Dilution Solenoid
Valve for testing procedures. See
page 24
Page 12
28201 081500
TROUBLESHOOTING (cont.)
PROBABLE CAUSE
1. Filter Type
REMEDY
BUNN® paper filters must be used
for proper extraction.
2. Tea
A sufficient quantity of fresh, loose
tea leaves should be used for proper
extraction.
3. Sprayhead
A six-hole stainless steel sprayhead must be used for proper extraction.
4. Funnel Loading
The BUNN® paper filter must be centered in the funnel and the bed of tea
leaves leveled by gentle shaking.
5. Water Temperature
Place an empty funnel on an empty
dispenser beneath the sprayhead. Initiate a brew cycle and check the water temperature immediately below
the sprayhead with a thermometer.
The reading should not be less than
200°F (93°C). Adjust the control thermostat to increase the water temperature. Replace if necessary.
Dry tea leaves remain in the
funnel
1. Funnel Loading
The BUNN® paper filter must be centered in the funnel and the bed of
grounds leveled by gently shaking.
Brewer is making unusal noises
1. Solenoid(s)
The nut on the solenoid(s) must be
tight or it will vibrate during operation.
2. Plumbing Lines
Plumbing lines should not be resting on the counter top.
3. Water Supply
(A) The brewer must be connected
to a cold water line.
PROBLEM
Weak beverage
(B) Water pressure to the brewer
must not exceed 90 psi (620 kPa).
Install a regulator if necessary to
lower the working pressure to approximately 50 psi (345 kPa).
4. Tank Heater
Page 13
Remove and clean lime off the tank
heater. See page 28
28201 081500
SERVICE
This section provides procedures for testing and
replacing various major components used in this
brewer should service become necessary. Refer to
Troubleshooting for assistance in determining the
cause of any problem.
WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualified
service personnel. The brewer should be disconnected
from the power source when servicing, except when
electrical tests are required and the test procedure specifically states to plug in the brewer.
COMPONENT ACCESS
WARNING - Disconnect the brewer from the power
source before the removal of any panel or the replacement of any component.
All components are accessible by the removal of
the top cover and rear inspection panel.
The top cover is attached with four #6-32 screws.
Removal of the top cover will allow access to ICED/
OFF/HOT switch, start switch, brew timers, control
thermostat, limit thermostat, thermal fuse and tank
heater.
The rear inspection panel is attached with six #832 screws. Removal of the rear panel will allow access
to the brew solenoid valves and the dilution solenoid
valve .222 GPM flow control and check valve.
FIG. 1 COMPONENT ACCESS
P1370.40
Contents
Brew Solenoid Valve (Hot Tea)............................ 15
Brew Solenoid Valve (Iced Tea) .......................... 16
Brew Timer (Hot Tea) (Early Models) .................. 17
Digital Brew Timer (Hot Tea )(Late Models) ........ 18
Brew Timer (Iced Tea) (Early Models) ................. 20
Digital Brew Timer (Iced Tea)(Late Models ......... 21
Control Thermostat ............................................. 23
Dilution Solenoid Valve ....................................... 24
Limit Thermostat ................................................ 25
ICED/OFF/HOT Switch ......................................... 26
Start Switch ........................................................ 27
Tank Heater ......................................................... 28
Thermal Fuse ...................................................... 29
Wiring Diagrams ................................................. 30
Page 14
28201 081500
SERVICE (cont.)
BREW SOLENOID VALVE (HOT TEA)
If continuity is not present as described, replace the
solenoid valve.
6. Check the hot tea solenoid valve for coil action.
Connect the brewer to the power source. With
ICED/OFF/HOT switch in the "HOT" position press
the start switch and listen carefully in the vicinity
of the solenoid valve for a "clicking" sound as the
coil magnet attracts.
7. Disconnect the brewer from the power source.
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the water line before the solenoid valve or, the
solenoid valve may require inspection for wear, and
removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
P1391.60
FIG. 2 HOT TEA BREW SOLENOID VALVE
Location:
Viewing the brewer from the rear, the hot tea brew
solenoid valve is mounted on the left side of the
mounting bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the white/red and white/green wires
from the hot tea solenoid valve. With the ICED/
OFF/HOT switch in the "HOT" position press the
start switch.
3. With a voltmeter, check the voltage across the
white/red and white/green wires. Connect the
brewer to the power source. The indication must
be 120 volts ac for two wire 120 volt models and
three wire 120/208 volt models.
4. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove all wires from solenoid valves.
2. Turn off the water supply to the brewer.
3. Disconnect the water lines to and from the solenoid valves.
4. Remove the two #8-32 keps nuts holding the
mounting bracket to the brewer base.
5. Lift out the bracket.
6. Remove the two #10-32 slotted-head screws holding the hot tea solenoid valve to the mounting
bracket.
7. Securely install the new hot tea solenoid valve to
the mounting bracket.
8. Attach the mounting bracket to the brewer base.
9. Securely fasten the water lines to and from the
solenoid valves.
10. Refer to Fig.3 when reconnecting the wires.
WHI/GRN to Hot Tea
Timer TL 4
WHI/RED to Hot Tea Timer TL 1
WHI/VIO to Dilution Solenoid
WHI/VIO to Iced Tea Brew Timer TL 1
If voltage is present as described, proceed to #5
If voltage is not present as described, refer to Wiring
Diagram and check brewer wiring harness.
5. Check for continuity across the hot tea solenoid
valve coil terminals.
If continuity is present as described, reconnect the
white/red and white/green wires from the hot tea brew
timer.
Page 15
WHI/BLU to Iced Tea Timer TL 4
WHI/VIO to Iced Tea
Brew Timer TL 1
HOT TEA BREW
SOLENOID
ICED TEA BREW
SOLENOID
DILUTION
SOLENOID
WHI/BLU to Iced
Tea Timer TL 4
FIG.3 SOLENOID VALVE TERMINALS
P1364
28201 081598
SERVICE (cont.)
If continuity is not present as described, replace the
solenoid valve.
BREW SOLENOID VALVE (ICED TEA)
6. Check the iced tea solenoid valve for coil action.
Connect the brewer to the power source. With
ICED/OFF/HOT switch in the "ICED" position press
the start switch and listen carefully in the vicinity
of the solenoid valve for a "clicking" sound as the
coil magnet attracts.
7. Disconnect the brewer from the power source.
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the water line before the solenoid valve, or the
solenoid valve may require inspection for wear, and
removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
FIG. 4 ICED TEA BREW SOLENOID VALVE
P1391.60
Location:
Viewing the brewer from the rear, the iced tea brew
solenoid valve is mounted in the center of the mounting bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the white/violet and white/blue wires
from the iced tea brew solenoid valve. With the
ICED/OFF/HOT switch in the "ICED" position press
the start switch.
3. With a voltmeter, check the voltage across the
white/violet and white/blue wires. Connect the
brewer to the power source. The indication must
be 120 volts ac for two wire 120 volt models and
three wire 120/208 volt models.
4. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove all wires from solenoid valves.
2. Turn off the water supply to the brewer.
3. Disconnect the water lines to and from the solenoid valves.
4. Remove the two #8-32 keps nuts holding the
mounting bracket to the brewer base.
5. Lift out the bracket.
6. Remove the two #10-32 slotted-head screws holding the iced tea brew solenoid valve to the mounting bracket.
7. Securely install the new iced tea brew solenoid
valve to the mounting bracket.
8. Attach the mounting bracket to the brewer base.
9. Securely fasten the water lines to and from the
solenoid valves.
10. Refer to Fig. 5 when reconnecting the wires.
WHI/GRN to Hot Tea
Timer TL 4
WHI/RED to Hot Tea Timer TL 1
WHI/VIO to Dilution Solenoid
WHI/VIO to Iced Tea Brew Timer TL 1
WHI/BLU to Iced Tea Timer TL 4
If voltage is present as described, proceed to #5
If voltage is not present as described, refer to Wiring
Diagram and check brewer wiring harness.
5. Check for continuity across the iced tea brew solenoid valve coil terminals.
If continuity is present as described, reconnect the
white/violet and white/blue wires from the iced tea
brew timer.
Page 16
WHI/VIO to Iced Tea
Brew Timer TL 1
HOT TEA BREW
SOLENOID
ICED TEA BREW
SOLENOID
DILUTION
SOLENOID
WHI/BLU to Iced
Tea Timer TL 4
FIG.5 SOLENOID VALVE TERMINALS
P1364
28201 081598
SERVICE (cont.)
If continuity is not present as described, refer to the
Wiring Diagram and check the wiring harness.
BREW TIMER (HOT TEA - EARLY MODELS)
5. Check the voltage across terminals TL1 and TL4
with a voltmeter when the ICED/OFF/HOT switch
is in the “HOT” position and the start switch is
momentarily placed in the lower position. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt
models and three wire 120/208 volt models for
approximately twenty seconds and then return to
its previous indication.
6. Disconnect the brewer from the power source.
If voltage is present as described, the timer is operating properly. Adjust the timer dial as required.
If voltage is not present as described, replace the timer.
OLD STYLE
P1391.60
FIG. 6 HOT TEA BREW TIMER
Location:
The hot tea brew timer is located in the hood on the
left side. It consists of a dial plate and circuit board.
Test Procedure:
1. Disconnect the brewer from the power source.
2. Remove the wires from terminals TL3, TL4, & TL5
of the timer and rotate the dial fully counterclockwise.
2. With a voltmeter, check the voltage across terminals TL1 and TL2 when the ICED/OFF/HOT switch
is in the “HOT” position. Connect the brewer to
the power source. The indication must be 120
volts ac for two wire 120 volt models and three
wire 120/208 volt models.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the wiring harness.
Removal and Replacement:
1. Remove all wires from the timer.
2. Remove the circuit board and dial plate from the
brackets.
3. Install the new timer circuit board as described in
Late Model Timer section on the following pages.
4. Refer to Fig.9 when reconnecting the wires.
5. Install the Timer Setting Decal, provided with the
timer replacement kit, on the bottom of the hood
cover.
6. Adjust the timer as required. See Late Model Timer
Section on the following pages.
WHI to Power Cord (120V Models)
or WHI to Terminal Block 120/208V
Models)
WHI/RED to Hot Tea Brew Solenoid
WHI/RED to ICED/OFF/HOT Switch
WHI/ORN to Start Switch
WHI/GRN to Hot Tea Brew
Solenoid
WHI/YEL to Start Switch
4. Check for continuity across the white/orange and
white/yellow wires when the start switch is held
in the lower position.
If continuity is present as described, reconnect the
wires to terminals TL3, TL4, & TL5 of the timer board
and proceed to #5.
Page 17
OLD STYLE
P1365.85
FIG. 7 HOT TEA BREW TIMER TERMINALS
28201 081500
SERVICE (cont.)
BREW TIMER (HOT TEA - LATE MODELS)
6. With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "HOT" position. Connect the brewer to the
power source. The indication must be 0 volts.
If voltage is as described, proceed to #7.
If voltage is not as described, disconnect the brewer
from the power source and replace the timer.
7. With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "HOT" position. Connect the brewer to the
power source and press the "START" switch. The
indication must be 120 volts ac for two wire 120
volt models and three wire 120/208 volt models.
NEW STYLE
FIG. 8 DIGITAL HOT TEA BREW TIMER
P2213.60
Location:
The hot tea brew timer is located in the hood, on
the left side.
Test Procedure.
NOTE: Do not remove or install wires while timer board
is installed. Pressure applied to one side may cause
damage to the board.
1. Disconnect the brewer from the power source and
remove hood cover.
2. Remove the two #8-32 screws securing circuit
board to the mounting bracket.
3. Remove circuit board and spacers (as required).
4. With a voltmeter, check the voltage across terminals TL1 and TL2 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "HOT" position. Connect the brewer to the
power source. The indication must be 120 volts ac
for two wire 120 volt models and three wire 120/
208 volt models.
5. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #6.
If voltage is not present as described, refer to the
Wiring Diagram and check the brewer wiring harness.
If voltage is present as described, the brew timer is
operating properly. Reset the timer as required, to
obtain the desired brew volume.
If voltage is not present as described, disconnect the
brewer from the power source and replace the timer.
Removal and Replacement:
1. Remove the two #8-32 screws securing circuit
board to the mounting bracket.
2. Remove circuit board and spacers (as required).
3. Remove all wires from the timer.
4. Attach all wires to the replacement timer board
prior to installation to the component mounting
bracket. Refer to FIG. 9 when reconnecting the
wires.
5. Install new circuit board with spacers (as required) to the component mounting bracket.
6. Adjust the timer as described below.
Timer Setting:
NOTE: Prior to setting or modifying volumes, check
that the brewer is connected to water supply, the tank
is properly filled, and a funnel and server are in place.
NOTE: All volume settings must be done with the
sprayhead installed.
Page 18
28201 081500
SERVICE (cont.)
BREW TIMER (HOT TEA - LATE MODELS)(cont.)
1. Modifying brew volumes. To modify a brew volume, first check that the SET/LOCK switch is in the
“SET” position on the circuit board.
To increase a brew volume, place the ON/OFF
switch in the “ON” position, press and hold the START
switch until three clicks are heard. Release the switch
and press it again one or more times. (Failure to release the switch within two seconds after the third
click causes the volume setting to be aborted and previous volume setting will remain in memory.) Each
time the switch is pressed, two seconds are added to
the brew time period. Allow the brew cycle to finish in
order to verify that the desired volume has been
achieved.
procedure is repeated.
NOTE: When brewing coffee, volume will decrease due
to absorption by the coffee grounds.
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing
brew time once programmed, you can set the SET/
LOCK switch to the “LOCK” position. This will prevent any further programming until switch is once
again put into the “SET” position.
To decrease a brew volume, place the ON/OFF
switch in the “ON” position, press and release the
START switch once for every two-second interval to
be removed from the total brew time period; then immediately press and hold down the START switch until
three clicks are heard. Release the switch. (Failure to
release the switch within two seconds after the third
click causes the volume setting to be aborted and previous volume setting will remain in memory). Allow
the brew cycle to finish in order to verify that the desired volume has been achieved.
2. Setting brew volumes. To set a brew volume,
first check that the SET/LOCK switch is in the “SET”
position on the circuit board. Place the ON/OFF switch
in the “ON” position, press and hold the START switch
until three distinct clicks are heard and then release
the switch. (Failure to release the switch within two
seconds after the third click causes the volume setting to be aborted and previous volume setting will
remain in memory.)
View the level of the liquid being dispensed. When
the desired level is reached, turn the ON/OFF switch
to “OFF”.
NOTE: Several ounces of water will continue to syphon from the tank after turning the switch “OFF”.
The brewer remembers this volume and will continue
to brew batches of this size until the volume setting
Page 19
TL1 - WHI/RED to Hot Tea Brew Solenoid and
WHI/RED to ICED/OFF/HOT Switch
TL2 - WHI to Power Cord (120V Models) or
WHI to Terminal Block (120/208V Models)
TL3 - WHI/ORN to Start Switch
TL4 - WHI/GRN to Hot Tea Brew Solenoid
TL5 - WHI/YEL to Start Switch
P2037
FIG. 9 DIGITAL TIMER WIRING
28201 081500
SERVICE (cont.)
If continuity is present as described, reconnect the
wires to terminals TL3, TL4, & TL5 of the timer board
and proceed to #5.
If continuity is not present as described, refer to the
Wiring Diagram and check the wiring harness.
BREW TIMER (ICED TEA - EARLY MODELS)
5. With a voltmeter, check the voltage across terminals TL1 and TL4 when the ICED/OFF/HOT switch
is in the “ICED” position and the start switch is
momentarily placed in the lower position. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt
models and three wire 120/208 volt models for
approximately twenty seconds and then return to
its previous indication.
6. Disconnect the brewer from the power source.
If voltage is present as described, the timer is operating properly. Adjust the timer dial as required.
If voltage is not present as described, replace the timer.
OLD STYLE
FIG. 10 ICED TEA BREW TIMER
P1391.60
Location:
The iced tea brew timer is located in the hood on
the right side. It consists of the dial plate and circuit
board.
Test Procedure:
1. Disconnect the brewer from the power source.
2. Remove the wires from terminals TL3, TL4, & TL5
of the iced tea timer and rotate the dial fully counterclockwise.
2. With a voltmeter, check the voltage across terminals TL1 and TL2 when the ICED/OFF/HOT switch
is in the “ICED” position. Connect the brewer to
the power source. The indication must be 120
volts ac for two wire 120 volt models and three
wire 120/208 volt models.
3. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove all wires from the iced tea brew timer.
2. Remove the circuit board and dial plate from the
brackets.
3. Install the new timer circuit board as described in
Late Model Timer section on the following pages.
4. Refer to Fig. 13 when reconnecting the wires.
5. Install the Timer Setting Decal, provided with the
timer replacement kit, on the bottom of the hood
cover.
6. Adjust the timer as required. See Late Model Timer
Section on the following pages.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the wiring harness.
4. Check for continuity across the orange and yellow wires when the start switch is held in the lower
position.
Page 20
WHI to Power Cord (120V Models)
or WHI to Terminal Block 120/208V
Models)
WHI/RED to Hot Tea Brew Solenoid
WHI/RED to ICED/OFF/HOT Switch
ORN to Start Switch
WHI/BLU to Iced Tea
Brew Solenoid
YEL to Start Switch
OLD STYLE
P1365.85
FIG. 11 ICED TEA BREW TIMER TERMINALS
28201 081500
SERVICE (cont.)
BREW TIMER (ICED TEA - LATE MODELS)
6. With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "ICED" position. Connect the brewer to the
power source. The indication must be 0 volts.
If voltage is as described, proceed to #7.
If voltage is not as described, disconnect the brewer
from the power source and replace the timer.
7. With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "ICED" position. Connect the brewer to the
power source and press the "START" switch. The
indication must be as follows 120 volts ac for two
wire 120 volt models and three wire 120/208 volt
models.
NEW STYLE
FIG. 12 ICED TEA BREW TIMER
P2213.60
Location:
The timer is located in the hood on the right side.
Test Procedure.
NOTE: Do not remove or install wires while timer
board is installed. Pressure applied to one side may
cause damage to the board.
1. Disconnect the brewer from the power source and
remove the front access panel.
2. Remove the two #8-32 screws securing circuit
board to the mounting bracket.
3. Remove circuit board and spacers (as required).
4. With a voltmeter, check the voltage across terminals TL1 and TL2 when the "ON/OFF" switch is in
the "ON" position and the ICED/OFF/HOT switch is
in the "ICED" position. Connect the brewer to the
power source. The indication must be 120 volts ac
for two wire 120 volt models and three wire 120/
208 volt models.
5. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #6.
If voltage is not present as described, refer to the
Wiring Diagrams and check the brewer wiring harness.
If voltage is present as described, the brew timer is
operating properly. Reset the timer as required, to
obtain the desired brew volume.
If voltage is not present as described, disconnect the
brewer from the power source and replace the timer.
Removal and Replacement:
1. Remove the two #8-32 screws securing circuit
board to the mounting bracket.
2. Remove circuit board and spacers (as required).
3. Remove all wires from the timer.
4. Attach all wires to the replacement timer board
prior to installation to the component mounting
bracket. Refer to FIG. 13 when reconnecting the
wires.
5. Install new circuit board with spacers (as required) to the component mounting bracket.
6. Adjust the timer as described below.
Timer Setting:
NOTE: Prior to setting or modifying volumes, check
that the brewer is connected to water supply, the tank
is properly filled, and a funnel and server are in place.
NOTE: All volume settings must be done with the
sprayhead installed.
Page 21
28201 081500
SERVICE (cont.)
BREW TIMER (ICED TEA - LATE MODELS)(cont.)
1. Modifying brew volumes. To modify a brew volume, first check that the SET/LOCK switch is in the
“SET” position on the circuit board.
To increase a brew volume, place the ON/OFF
switch in the “ON” position, press and hold the START
switch until three clicks are heard. Release the switch
and press it again one or more times. (Failure to release the switch within two seconds after the third
click causes the volume setting to be aborted and previous volume setting will remain in memory.) Each
time the switch is pressed, two seconds are added to
the brew time period. Allow the brew cycle to finish in
order to verify that the desired volume has been
achieved.
NOTE: When brewing coffee, volume will decrease due
to absorption by the coffee grounds.
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing
brew time once programmed, you can set the SET/
LOCK switch to the “LOCK” position. This will prevent any further programming until switch is once
again put into the “SET” position.
To decrease a brew volume, place the ON/OFF
switch in the “ON” position, press and release the
START switch once for every two-second interval to
be removed from the total brew time period; then immediately press and hold down the START switch until
three clicks are heard. Release the switch. (Failure to
release the switch within two seconds after the third
click causes the volume setting to be aborted and previous volume setting will remain in memory). Allow
the brew cycle to finish in order to verify that the desired volume has been achieved.
2. Setting brew volumes. To set a brew volume,
first check that the SET/LOCK switch is in the “SET”
position on the circuit board. Place the ON/OFF switch
in the “ON” position, press and hold the START switch
until three distinct clicks are heard and then release
the switch. (Failure to release the switch within two
seconds after the third click causes the volume setting to be aborted and previous volume setting will
remain in memory.)
View the level of the liquid being dispensed. When
the desired level is reached, turn the ON/OFF switch
to “OFF”.
NOTE: Several ounces of water will continue to syphon from the tank after turning the switch “OFF”.
The brewer remembers this volume and will continue
to brew batches of this size until the volume setting
procedure is repeated.
Page 22
TL1 - WHI/VIO to Iced Tea Brew Solennoid and
WHI/VIO to ICED/OFF/HOT Switch
TL2 - WHI to Power Cord (120V Models) or
WHI to Terminal Block (120/208V Models)
TL3 - ORN to Start Switch
TL4 - WHI/BLU to Iced Tea Brew Solenoid
TL5 - YEL to Start Switch
P2037
FIG. 13 DIGITAL TIMER WIRING
28201 081500
SERVICE (cont.)
b) 208 volts ac for three wire 120/208 volt models
8. Disconnect the brewer from the power source.
CONTROL THERMOSTAT
If voltage is present as described, reinstall the capillary tube into the tank to the line 4.5" above the bulb,
the control thermostat is operating properly.
If voltage is not present as described, replace the thermostat.
NOTE – The capillary tube must be clear of any electrical termination and not kinked.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the
Wiring Diagram and check the brewer wiring harness.
4. Locate the black wire on the control thermostat.
5. Gently remove the capillary bulb and grommet
from the tank.
6. With a voltmeter, check the voltage across the
black wire of the control thermostat and the white
wire on the tank heater for 120 volt two wire models or red wire on the tank heater for 120/208 volt
three wire models when the control thermostat is
turned fully clockwise. Connect the brewer to the
power source. The indication must be:
a) 120 volts ac for two wire 120 volt models.
Page 23
HI
HI
F
OF
7. Fasten the new control thermostat to its bracket.
8. Refer to Fig. 15 when reconnecting the wires.
9. Adjust the control thermostat as required.
F
Test Procedures:
1. Disconnect the brewer from the power source.
2. With a voltmeter, check the voltage across the blue
wire on the control thermostat and the white wire
on the tank heater for 120 volt two wire models or
red wire on the tank heater for 120/208 volt three
wire models. Connect the brewer to the power
source. The indication must be:
a) 120 volts ac for two wire 120 volt models.
b) 208 volts ac for three wire 120/208 volt models.
3. Disconnect the brewer from the power source.
OF
Location:
The control thermostat is located inside hood on
the right side just behind the iced tea brew timer.
BUNN
P2213.60
BUNN
FIG. 14 CONTROL THERMOSTAT
Removal and Replacement:
1. Remove both wires from the control thermostat
terminals.
2. Remove the thermostat capillary bulb by firmly
pulling up on the capillary tube at the tank lid. This
will disengage the grommet from the tank lid.
3. Remove the #8-32 screw holding the control thermostat to its bracket.
4. Slide the grommet to the line 4.5" above the bulb
on the new capillary tube.
5. Insert the capillary bulb through the hole in the
tank lid and press the grommet firmly and evenly
so that the groove in the grommet fits into the
tank lid.
6. Carefully bend the capillary tube so that the tube
and bulb inside the tank are in a vertical position.
BLK to Tank Heater or
Thermal Fuse on Models
W/Faucet
BLU to Limit Thermostat
P1390
FIG. 15 CONTROL THERMOSTAT TERMINALS
28201 081598
5. Check the solenoid valve for coil action. Connect
the brewer to the power source, place the ICED/
OFF/HOT switch in the “ICED” position and momentarily place the start switch in the lower position and release. Listen carefully in the vicinity of
the solenoid valve for a “clicking” sound as the
coil magnet attracts.
6. Disconnect the brewer from the power source.
SERVICE (cont.)
DILUTION SOLENOID VALVE
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the water line before or after the solenoid valve
or, the solenoid valve may require inspection for wear,
and removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
FIG. 16 DILUTION SOLENOID VALVE
P1391.60
Location:
Viewing the brewer from the rear the dilution solenoid is mounted on the right side of the solenoid
mounting bracket which is secured to the trunk base.
Test Procedure:
1. Disconnect the brewer from the power source.
2. With a voltmeter, check the voltage across the
white/blue and white/violet wires on the dilution
solenoid terminals when the ICED/OFF/HOT switch
is in the “ICED” position and the start switch is
momentarily placed in the lower position. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt
models and three wire 120/208 volt models.
3. Disconnect the brewer from the power supply.
Removal and Replacement:
1. Remove all wires from the solenoid valves.
2. Turn off the water supply to the brewer.
3. Disconnect the water lines to and from the solenoid valves.
4. Remove the two #8-32 keps nuts holding the
mounting bracket to the trunk base.
5. Lift out the bracket.
6. Remove the two #10-32 slotted-head screws holding the solenoid valve to the mounting bracket.
7. Securely install the new solenoid valve to the
mounting bracket.
8. Attach the mounting bracket to the trunk base.
9. Securely fasten the water lines to and from the
solenoid valves.
10. Refer to Fig. 17 when reconnecting the wires.
WHI/GRN to Hot Tea
Timer TL 4
WHI/RED to Hot Tea Timer TL 1
WHI/VIO to Dilution Solenoid
WHI/VIO to Iced Tea Brew Timer TL 1
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the wiring harness.
4. Remove both wires from the coil and check for
continuity across the coil terminals.
If continuity is present as described, reconnect the
white/blue and white/violet wires and proceed to #5.
If continuity is not present as described, replace the
solenoid valve.
WHI/BLU to Iced Tea Timer TL 4
WHI/VIO to Iced Tea
Brew Timer TL 1
HOT TEA BREW
SOLENOID
ICED TEA BREW
SOLENOID
DILUTION
SOLENOID
WHI/BLU to Iced
Tea Timer TL 4
FIG.17 SOLENOID VALVE TERMINALS
Page 24
P1364
28201 081598
SERVICE (cont.)
5. With a voltmeter, check the voltage across the exposed terminal of the limit thermostat and the
white wire from the power cord or the red wire
from the terminal block. Connect the brewer to
the power source. The indication must be:
a) 120 volts ac for two wire 120 volt models.
b) 208 volts ac for three wire 120/208 volt models.
6. Disconnect the brewer from the power source.
LIMIT THERMOSTAT
If voltage is present as described, reconnect the blue
wire to the limit thermostat. The limit thermostat is
operating properly.
If voltage is not present as described, replace the limit
thermostat.
FIG. 18 LIMIT THERMOSTAT
P2213.60
Location:
The limit thermostat is located inside the hood on
the tank lid.
Removal and Replacement
1. Remove both wires from the limit thermostat terminals.
2. Carefully slide the limit thermostat out from under the retaining clip.
3. Carefully slide the new limit thermostat into the
retaining clip.
4. Refer to Fig. 19 when reconnecting the wires.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the black wire from the limit thermostat.
2. With a voltmeter, check the voltage across the
black wire removed from the limit thermostat and
the white wire or red wire on the tank heater terminal. Connect the brewer to the power source.
The indication must be:
a) 120 volts ac for two wire 120 volt models.
b) 208 volts ac for three wire 120/208 volt models.
3. Disconnect the brewer to from the power source.
If voltage is present as described, reconnect the black
wire and proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the wiring harness.
BLU to
Control
Thermostat
BLK to Power Cord
or Terminal Block
FIG. 19 LIMIT THERMOSTAT TERMINALS
P1800
4. Remove the blue wire from the limit thermostat.
Page 25
28201 081598
If voltage is present as described, proceed to #6.
If voltage is not present as described, refer to the Wiring Diagram and check the wiring harness.
SERVICE (cont.)
ICED/OFF/HOT SWITCH
6. Check for continuity across the center and left terminals of the top row when switch is in the "ICED"
position and the center and right terminals of the
top row when the switch is in the "HOT” position.
If continuity is present as described, replace the wires,
the switch is operating properly.
If continuity is not present as described, replace the
switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Compress the clips inside the hood and gently
push the switch through the opening.
3. Push the new switch into the opening and spread
the clips to hold the switch captive in the hood.
4. Refer to FIG. 21 when reconnecting the wires.
BLK to Limit Thermostat (120V
or 120/208V Models)
WHI/VIO to Iced Tea
Brew Timer TL1
FIG. 20 ICED/OFF/HOT SWITCH
WHI/RED to Hot Tea
Brew Timer TL1
P1370.40
Location:
The ICED/OFF/HOT switch is located in the front
of the hood, above and to the left of the brew funnel.
Test Procedure:
1. Disconnect the brewer from the power source.
2. Remove the black and white/violet wires from the
switch terminals.
3. With a voltmeter, check the voltage across the
black wire removed from the ICED/OFF/HOT switch
and the white wire remaining on the switch terminal.
4. Connect the brewer to the power source.The indication must be 120 volts ac for two wire 120 volt
models and three wire 120/208 volt models,
5. Disconnect the brewer from the power source.
Page 26
WHI to Iced Tea Brew Timer TL2
(120V or 120/208V Models)
P1367
FIG.21 ICED/OFF/HOT SWITCH TERMINALS
28201 081598
SERVICE (cont.)
4. Check for continuity across the two terminals on
the left side of the switch when it is held in the
lower position. Continuity must not be present
across these terminals in the upper position.
START SWITCH
If continuity is present as described, reconnect the
wires, the switch is operating properly.
If continuity is not present as described, replace the
switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Compress the clips inside the hood and gently
push the switch through the opening.
3. Push the new switch into the opening and spread
the clips to hold the switch captive in the hood.
4. Refer to Fig. 23 when reconnecting the wires.
WHI/ORN to Hot
Tea Brew Timer TL3
WHI/YEL to
Hot Tea Brew
Timer TL5
FIG. 22 START SWITCH
P1370.40
ORN to Iced Tea
Brew Timer TL3
YEL to Iced Tea
Brew Timer TL5
FIG. 23 START SWITCH TERMINALS
P1368
Location:
The start switch is located in the front of the hood,
above and to the right of the brew funnel.
Test Procedure:
1. Disconnect the brewer from the power source.
2. Remove the wires from all four terminals.
3. Check for continuity across the two terminals on
the right side of the switch when it is held in the
lower position. Continuity must not be present
across these terminals in the upper position.
If continuity is present as described, proceed to #4.
If continuity is not present as described, replace the
switch.
Page 27
28201 081598
SERVICE (cont.)
TANK HEATER
FIG. 24 TANK HEATER
P2213.60
Location:
The tank heater is located inside the tank and secured to the tank lid.
Test Procedures:
1. Disconnect the brewer from the power supply.
2. With a voltmeter, check the voltage across the
black and white wires on 120 volt models or the
black and red wires for 120/208 volt models with
a voltmeter. Connect the brew to the power source.
The indication must be:
a) 120 volts ac for two wire 120 volt models .
b) 208 volts ac for three wire120/208 volt models.
3. Disconnect the brewer from the power source.
Removal and Replacement:
1. Disconnect the black wire and the white or red
wire from the tank heater terminals.
2. Remove sprayhead and the hex nut securing the
sprayhead tube to the hood. Set aside for reassembly.
3. Disconnect vent tube.
4. Remove the six #10 thread cutting screws securing the tank lid to the tank.
5. Remove the tank lid with limit thermostat, sprayhead tube, tank heater and vent tube.
6. Remove the two hex nuts securing the tank heater
to the tank lid. Remove tank heater with gaskets
and discard.
7. Install new tank heater with gaskets on the tank
lid and secure with two hex nuts.
8. Install tank lid with limit thermostat, sprayhead
tube, tank heater and vent tube using six #10
thread cutting screws.
9. Secure sprayhead tube to hood using a hex nut.
10. Install sprayhead.
11. Connect vent tube to fitting.
12. Reconnect the wires to the limit thermostat and
tank heater. See limit thermostat section in this
manual when reconnecting wires.
13. Refer to Fig.25 when reconnecting the tank heater
wires.
BLK to Control
Thermostat or
Thermal Fuse
WHI to Power Cord (120V Models)
RED to Terminal Block (120/208V
Models)
If voltage is present as described, proceed to #4
If voltage is not present as described, refer to the Wiring Diagrams and check wiring harness.
4. Disconnect the black wire and the white wire or
red wire from the tank heater terminals.
5. Check for continuity across the tank heater terminals.
If continuity is present as described, reconnect the
wires, the tank heater is operating properly.
If continuity is not present as described, replace the
tank heater.
NOTE- If the tank heater remains unable to heat, remove and inspect heater for cracks in the sheath.
Page 28
FIG. 25 TANK HEATER TERMINALS
P1369
28201 081598
SERVICE (cont.)
THERMAL FUSE (Models W/Faucet Only)
Removal and Replacement:
1. Disconnect the thermal fuse from the right tank
heater terminal and the black lead from the control thermostat.
2. Remove thermal fuse and discard.
3. Connect new thermal fuse to the right tank heater
terminal and the blaclead from the control thermostat
4. Refer to Fig. 27 when reconnecting wires.
BLK Lead from
Control Thermostat
Thermal Fuse
P2213.60
FIG. 26 THERMAL FUSE
Location:
OFF
HI
BUN
N
The thermal fuse is located inside the hood connected to the right tank heater terminal.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the thermal fuse from the right tank
heater terminal and the black lead from the control thermostat.
3. With an ohmmeter, check for continuity across
the thermal fuse terminals.
Tank Heater
Terminals
P1393.70
FIG. 27 THERMAL FUSE THERMINALS
If continuity is present as described, the thermal fuse
is operating properly.
If continuity is not present as described, replace the
thermal fuse.
Page 29
28201 081598
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28201 081598
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