BL67 I/O Bus Systems
BL67 – Table of Contents
BL67 – System Concept
BL67 – Module Key
Quick Selection Guide
2
4
5
BL67 – General
System Description – BL67 and PROFIBUS®-DP
System Description – BL67 and DeviceNet™
BL67 – Power Distribution
BL67 – Dimensions
BL67 – Environmental Conditions
6
8
10
12
13
BL67 – Gateways
DeviceNet™
PROFIBUS®-DP
14
16
BL67 – Electronic and Base Modules
Power Feeder Module
Digital Input Modules
Digital Output Modules
Analog Input Modules
Resistive Thermal Device Input Module
Thermocouple Input Module
Analog Output Modules
Serial Interface Module
18
20
24
28
30
32
34
36
BL67 – Accessories
I/Oassistant Software
BL67 – Labels
BL67 – Manuals
BL67 – Programming Cable
38
39
39
39
Cable and Accessories
DeviceNet™
Power Cordsets for DeviceNet™
Power Field Wireables for DeviceNet™
PROFIBUS®-DP
Power Cordsets for PROFIBUS®-DP
Power Field Wireables for PROFIBUS®-DP
I/O Cordsets
Cable Characteristics
Installations
1
2
3
41
72
75
77
89
91
93
103
4
105
Flexlife®10 Performance
Cable Bundling Techniques
Cable Installation
106
107
108
Index of Components
110
Warranty Statement
112
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5
1
The BL67 Solution
BL67 combines all the flexibility of in the cabinet PLC I/O systems, with modularity,
ruggedness, and connectorization. BL67 is a complementary product to the AIM™,
BL20, and piconet® product families to meet the needs of unique applications such as
small machine or conveyor systems requiring IP67 protection.
The BL67 Concept
The BL67 modular concept is a very flexible
approach to connectorized I/O; the gateway,
base, and electronic module combine many
benefits. I/O modules are not dependent on the
fieldbus protocol with the BL67 gateway. The
gateway provides communication between the
fieldbus and the I/O modules. The DIN-rail, or
frame mountable base modules, are available
with eurofast®, minifast® and picofast® connectors. The electronic modules are hot
swappable. The power distribution module (24
VDC) supplies the connected I/O with the
required voltage. The system supports multiple
networks and a wide variety of I/O signals in a
compact and rugged housing. The BL67’s
strengths are its openness, flexibility,
connectorization and ruggedness.
Address Window
™
DeviceNet
Gateway
Gateway
• Interface between the BL67 station and the fieldbus
• Supports PROFIBUS®-DP and DeviceNet™
• Coordinates the entire I/O data exchange
• Generates detailed diagnostic information for the PLC
• Provides I/Oassistant configuration and monitoring software interface
• Provides rotary switches for setting network address
• The I/O modules are independent of the bus system
2
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Mechanical Key
Power Feeder Modules
• Keys an electronic module to a particular base module
• Supplies isolated 24VDC to electronic modules
• Prevents insertion of incorrect electronic module
• Create isolated groups of I/O
1
LED’s
Electronic Module
Software I/Oassistant
• Project planning
• Documentation
• Configuring BL67 Station
• Monitoring I/O data
• Error logging
Electronic Modules
Base Module
• Available in digital, analog, temperature, RS232/485
and more
• Communicate with the gateway via an internal bus
• Independent of the higher-level fieldbus
• Replaceable without removing I/O wiring
• Available with 2, 4 or 8 channels
• Color coded for easy identification
Connectorized Base Modules
• Available in eurofast®, minifast® or picofast® connectors
• Eliminates wiring errors
• Greatly reduces wiring time and cost
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3
BL67 – Module Key
BL67 – Gateways
–
BL67
–
GW
G W Gateway
DP
DP PROFIBUS®-DP
DN DeviceNet™
BL67 – Base Modules
BL67
–
–
B
–
2M12
B Base Module
P
Wiring:
P Paired
8 8-pin
Connector Type:
M8 = picofast®
M12 = eurofast®
RSM = minifast®
Connector Number:
2/4/8
BL67 – Electronic Modules
BL67
–
2AI
Signal Number
Signal Type:
AI = Analog Input
AO = Analog Output
DI = Digital Input
DO = Digital Output
etc.
4
–
P
Additional Information:
V = Voltage
I = Current
PT = Pt100, Pt1000, Ni100 etc.
TC = Thermocouple
P = Paired
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Page
M8
RSM
-B-1
BL67
-B-4
M12
-B-4
-B-8
BL67
✓
✓
BL67
✓
M8
-P
✓
BL67
BL67
-B-4
M12
-P
M12
BL67
-B-2
M12
-B-2
-8
M12
M12
-B-1
-B-1
BL67
BL67
Digital Input Modules
BL67-4DI-P
BL67-8DI-P
Analog Input Modules
BL67-2AI-I
BL67-2AI-V
BL67-2AI-PT
BL67-2AI-TC
Digital Output Modules
BL67-4DO-0.5A-P
BL67-4DO-2A-P
BL67-8DO-0.5A-P
Analog Output Modules
BL67-2AO-I
BL67-2AO-V
Serial Interface Module
BL67-1RS232
Power Feeder Module
BL67-PF-24VDC
BL67
Mod
Base
BL67 – Electronic modules and
corresponding bases
ules
BL67 – Quick Selection Guide
✓
✓
✓
✓
✓
✓
✓
✓
✓
28
28
30
32
✓
✓
✓
✓
✓
✓
✓
✓
24
24
26
✓
✓
✓
✓
1
20
22
34
34
✓
36
✓
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18
5
BL67 and PROFIBUS®-DP
System Description
PROFIBUS®, or “Process Field Bus”, is a standardized, open communication network. It complies with the DIN 19 245 standard and
consists of three different protocol profiles:
PROFIBUS®-FMS (Fieldbus Message Specification) is designed to handle the data exchange between PLC’s or PC-based controllers.
InterlinkBT® stations are designed to support PROFIBUS®-DP, not FMS.
PROFIBUS®-PA (Process Automation) is an intrinsically safe network for the process industry. InterlinkBT I/O stations do not support
PA.
PROFIBUS®-DP (Decentralized Periphery) is designed to handle the data exchange between PLC’s and their I/O. InterlinkBT stations
support PROFIBUS®-DP.
PROFIBUS®-DP operates as a master slave system. It usually consists of a single Master (PLC) and from 4 to 30 or more slaves (I/O
Blocks). When the system is running, the master simply polls each slave in sequence. It is possible to have multiple masters on a
network. The masters then share the network by passing a token.
PROFIBUS®-DP uses an industrially proven physical layer based on the RS-485 standard. It is a two-wire differential system that is
extremely resistant to electrical interference. At 12 Mbps it’s the fastest in its class.
PROFIBUS®-DP can accommodate a large number of I/O points. With up to 126 addressable nodes, systems may have thousands
of analog and digital I/O points per network.
Every PROFIBUS®-DP device has a Device Master File (GSD File) associated with it. This file contains detailed information about the
device, including: I/O data size, comm rates supported, revision, etc. To configure a station within a PROFIBUS®-DP system a GSD File
for that station is required. GSD files are available at www.interlinkbt.com.
InterlinkBT stations and cordsets are certified by the Profibus Trade Organization (PTO).
Maximum System Extension without Repeaters
A PROFIBUS®-DP bus line consists of at least a master and
a slave. Without a repeater, a PROFIBUS®-DP bus line can
consist of up to 31 slaves.
Maximum System Extension with Repeaters
Repeaters can be used within a PROFIBUS®-DP structure.
This increases the number of possible slaves to 122. Do not
exceed the maximum number of 125 bus stations. The
PROFIBUS®-DP addresses 000, 126 and 127 are reserved
and cannot be used for BL67.
A maximum of 32 devices can be connected on a
PROFIBUS®-DP segment. A repeater allows 31 more devices
to be connected (32-1: the repeater itself is a device). Up to 4
repeaters can be used on any network. In some cases,
master timing characteristics may need to be adjusted.
6
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PROFIBUS®-DP
Maximum Size of the BL67 Station
A BL67 station consists of a gateway for PROFIBUS®-DP and
a maximum of 32 modules (approximately 1 meter of din rail).
Maximum Station Extension,
Based on I/O Data Limits
Module Type
Digital inputs, 8 DI
Digital outputs, 8 DO
Analog inputs, 2AI
Analog inputs, 2 AI-PT
Analog inputs, 2 AI-TC
Analog outputs, 2 AO
1RS232
Channel
Maximum
Module
Maximum
256
256
64
46
64
32
15
32
32
32
23
32
16
15
2
Maximum Station Extension,
Based on Diagnostic Data Limits
Module Type
Digital inputs, 8 DI
Digital outputs, 8 DO
Analog inputs, 2 AI
Analog inputs, 2 AI-PT
Analog inputs, 2AI-TC
Analog outputs, 2 AO
1RS232
Channel
Maximum
Module
Maximum
256
256
60
46
60
32
15
32
32
30
23
30
16
15
When using mixed systems (digital, analog, and serial modules together in one system), determining the number of modules that
are supported can become complicated. Maximum system size depends on a number of factors, such as : overall I/O data size,
diagnostic data size, parameterization (or configuration) data size, and power requirements.
To determine exactly if a given system will work:
1) Build the system using the I/Oassistant software
2) Click on “Station” and then “Verify”
The I/Oassistant will return “No Error” if the configuration is within total limits.
To quickly estimate if a system will work:
Add up the fractional usage of each module. For example, consider a system with the following:
10 of the 8 DI modules
2 of the 1 RS232 modules
8 of the 2 AI-TC modules
- For the 8 DI we are using 10 out of 32 possible or 31.2 % of the total system resources
- For the 1 RS232 we are using 2 out of 15 possible or 13.3% of the total system resources
- For the 2 AI-TC modules we are using 8 out of 30 possible or 26.6% of the total system recources
Adding all the percentages together equals 71.1% which is less than 100%; this system will work.
Note: This simple aproach is a worst case approximation. Often you can build a system slightly larger than shown by this “estimate”. Use the I/Oassistant to determine the exact system limitations.
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7
BL67 and DeviceNet™
System Description
DeviceNet is a low-cost communications link to connect industrial devices such as limit switches, photoelectric sensors, valve
manifolds, motor starters, process sensors, bar code readers, variable frequency drives, panel displays and operator interfaces
to a network and eliminate hard wiring. The direct connectivity provides improved communication between devices as well as
important device-level diagnostics not easily accessible or available through hard-wired I/O interfaces.
DeviceNet is based on a broadcast-oriented communication architecture - the Controller Area Network (CAN). CAN uses the
CSMA/BA bus arbitration method. CSMA/BA assures that the highest priority message always gets transmitted. The
DeviceNet protocol further defines message priorities such that I/O messages are given top priority and configuration messages have lower priority.
A DeviceNet network supports up to 64 nodes and an unlimited amount of I/O. The bus uses a trunkline-dropline topology. Bus
power and communication are supplied on a single cable. Bus power is 24 VDC and supplies current to operate the node as
well as current to power input devices. Some InterlinkBT® stations require an additional 24 VDC auxiliary power to supply
current for the outputs.
DeviceNet allows for Peer-to Peer data exchange (in which a DeviceNet product can produce and consume messages) and
Master/Slave operation (called the Predefined Master/Slave Connection Set).
Maximum System Extension
The branches can be up to 6 meters (20 ft) long, but the
total length of all branches depends on the baud rate.
A DeviceNet bus line consists of a scanner and at least
another device. Do not exceed the maximum number of 64
devices (including the scanner).
Mixed Operation with Other Devices
Within a DeviceNet structure, BL67 can be used in conjunction with standardized DeviceNet fieldbus devices from
various manufacturers.
8
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DeviceNet™
Maximum size of the BL67 station
A BL67 station consists of a gateway for
DeviceNet and a maximum of 32 electronic
modules (approximately 1 meter of din rail,
including end bracket and end plate).
2
Module Type
Digital inputs, 8 DI
Digital outputs, 8 DO
Analog inputs, 2 AI
Analog outputs, 2 AO-I
Analog outputs, 2 AO-V
1RS232
Channel
Maximum
Module
Maximum
256
256
64
64
50
15
32
32
32
32
25
15
When using mixed systems (digital, analog, and serial modules together in one system), determining the number of modules that
are supported can become complicated. Maximum system size depends on a number of factors, such as : overall I/O data size,
diagnostic data size, parameterization (or configuration) data size, and power requirements.
To determine exactly if a given system will work:
1) Build the system using the I/Oassistant software
2) Click on “Station” and then “Verify”
The I/Oassistant will return “No Error” if the configuration is within total limits.
To quickly estimate if a system will work:
Add up the fractional usage of each module. For example, consider a system with the following:
10 of the 8 DI modules
2 of the 1 RS232 modules
8 of the 2 AI-TC modules
- For the 8 DI we are using 10 out of 32 possible or 31.2 % of the total system resources
- For the 1 RS232 we are using 2 out of 15 possible or 13.3% of the total system resources
- For the 2 AI-TC modules we are using 8 out of 32 possible or 25% of the total system recources
Adding all the percentages together equals 69.5% which is less than 100%; this system will work.
Note: This simple aproach is a worst case approximation. Often you can build a system slightly larger than shown by this “estimate”. Use the I/Oassistant to determine the exact system limitations.
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9
BL67 Power Distribution
Power Overview
Internal Power Consumption Via Module Bus
The power supply to a BL67 station is fed via the power
connector on the PROFIBUS® gateway or directly from the
network on the DeviceNet™ gateway.
Power feeder modules can be added to the system at any
point. Power feeder modules will provide a fresh isolated supply
of power to all I/O connected to their right.
The number of BL67 modules that can be supplied via the
internal module bus depends on the respective nominal
current IMB of the individual modules on the module bus. The
sum total of the nominal current inputs of the connected BL67
modules must not exceed 1.5 A. If the I/Oassistant software
is used, an error message is generated automatically via the
<Station - Verify> as soon as the system supply via the
module bus is no longer sufficiently guaranteed.
Nominal Current Consumption
The following table offers an overview of the nominal internal current consumption of the different BL67 types on the module bus:
Module
Gateway PROFIBUS®-DP
Gateway DeviceNet™
BL67-PF-24VDC
BL67-4DI-P
BL67-8DI-P
BL67-4DO-0.5A-P
BL67-4DO-2A-P
BL67-8DO-0.5A-P
BL67-2AI-V
BL67-2AI-I
BL67-2AI-TC
BL67-2AI-PT
BL67-2AO-I
BL67-2AO-V
BL67-1RS232
Nominal 1)
Current at 5 V
IMB
Nominal 3)
Effective Draw 2)
from Gateway at 24VDC Current from
VI
IMB (24)
< 30 mA
< 30 mA
< 30 mA
< 30 mA
< 30 mA
< 30 mA
< 35 mA
< 35 mA
< 35 mA
< 45 mA
< 40 mA
< 60 mA
< 100 mA
<150 mA
<100 mA
< 9 mA
< 9 mA
< 9 mA
< 9 mA
< 9 mA
< 9 mA
< 10 mA
< 10 mA
< 10 mA
< 13 mA
< 12 mA
< 17 mA
< 28 mA
Nominal 4)
Current from
VO
< 40 mA
< 40 mA
< 100 mA
< 100 mA
< 100 mA
< 12 mA
< 12 mA
< 30 mA
< 45 mA
< 50 mA
< 50 mA
< 50 mA
To calculate current draw on DeviceNet:
-Add IMB(24) for all modules, then add VI and VO for electronic modules to the left of the first power feed module.
-Then add the current draw of the I/O devices.
To calculate current draw on PROFIBUS® Gateway power connector for VI:
-Add IMB for all modules, then add VI current for all modules to the left of the first power feed module.
-Then add the current draw of the input devices.
For VO add the VO current for all modules to the left of the first power feed module.
-Then add the current draw of output devices themselves.
1) The sum of these currents must be less than 1.5 amps. This is only a concern when using the 1RS232 electronic module.
2) The sum of these currents is drawn from DeviceNet, or VI on the PROFIBUS® gateway.
3 & 4) The sum of these currents are drawn from the gateway or power feeding module.
VMB = Module Bus Power
VI = Input Power
VO = Output Power
IMB = Module Bus Current
IMB(24) = Effective Current Draw from Gateway at 24 VDC Supply
10
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BL67 Power Distribution
PROFIBUS® System
IMB(5V)
VMB(5V)
System Power
2
Isolation
Field Power
VMB(24V) IMB(24V)
4A
II
4A
II
IO
IO
VI
Vo
VI VO
VI, Vo, VMB from Power
on Gateway
Isolation of Field Power VI, VO
IMB(5V) < 1.5A
VMB = Module Bus Power
II
< 4A (protected) VI = Input Power
IO
< 8A
VO = Output Power
A power feeder module provides a new
isolated power segment for all modules to
its right.
DeviceNet™ System
IMB(5V)
VMB(5V)
System Power
Isolation
VMB(24V) IMB(24V)
Field Power
4A
II
4A
IO
IO
VI
Vo
VI, VO, VMB
from DeviceNet
VMB = Module Bus Power
IMB(5V) < 1.5A
II
< 4A (protected) VI = Input Power
VO = Output Power
IO
< 8A
II
VI Vo
Isolation of Field Power VI, VO
A power feeder module provides a new
isolated power segment for all modules to
its right.
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11
Dimensions
12
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Environmental Conditions
Intended Application Environments
• The BL67 does not need an enclosure
• Mount directly on machine or conveyor
• Rugged design provides protection against dirt, dust, and liquids
2
Not Intended for these Environments
• Continuous submersion
• 100 percent humidity
• Outdoors
• High pressure washdown
NOTE: For higher levels of protection consider fully potted AIM™ stations
General Environmental
Potential isolation
Operating temperature
Storage temperature
Relative humidity
Vibration
Shock
Protection class
Electromagnetic compatibility (EMC)
Housing Material
Approvals
via optocoupler
32 °F to +131 °F (0 to +55 °C)
-13 °F to +185 °F (-25 to +85 °C)
5 to 95 % (indoor), noncondensing
1.0g 5-100Hz
15g
IP 67, NEMA 1, 3, 4, 12, 13
according to EN 61131-2
PC-V0 (Lexan), Nickel plated brass
CE
UL (Pending)
CSA (Pending)
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13
Technical Data - Gateways
DeviceNet™
Gateway overview
• The gateway connects the BL67 station to
DeviceNet
• The gateway exchanges data between
the BL67 station and the DeviceNet scanner
• The connection to DeviceNet is made via a
5-pin minifast® connector
• LEDs indicate supply voltage,
group diagnostics and bus errors
• End plate included
BL67 DeviceNet™ Gateway
Supply voltage
Permissible range
Nominal current consumption
Service interface
Connection technology fieldbus
Transmission speed
DeviceNet address set using
DeviceNet address range
14
BL67-GW-DN
24 VDC (from DeviceNet)
11-26 VDC
100 mA (see page 10 for details)
PS/2 socket
minifast® IP67 connector
125/250/500/kBits/s
2 rotary switches
0 to 63
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Technical Data - Gateways
DeviceNet™ - Pinout and Accessories
Pinout
Gateway
Accessories
5-pin minifast®
Cordset: Male and Female minifast®
connectors use RSM RKM 579-*M
BL67-GW-DN
Tee: Male and Female minifast®
connectors use RSM 2RKM 57
Male
Female
Through Bus
1= Shield
2 = V+
3=V4 = CAN_H
5 = CAN_L
3
Settings-I/Oassistant, transfer rate, addressing
Service
Set
Address
901
2
8
7
3
6 54
901
2
8
7
3
6 54
901
2
8
7
3
6 54
x 10
• Set-button: press to learn existing configuration
• Service-interface for I/Oassistant: cable part
number is XN-PS2-CABLE
x1
0 : 125 K
1 : 250 K
2 : 500 K
3 : Auto
• Rotary address switch
• Data rate switch: 125/250/500/Auto kBits/s
* indicates length in meters
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15
Technical Data - Gateways
PROFIBUS®-DP
Gateway Overview
• The gateway connects the BL67 station to
PROFIBUS®-DP
• The gateway exchanges data between
the BL67 station and the PROFIBUS®-DP master
• The connection to PROFIBUS®-DP is
made via 2 eurofast® connectors
• 3 rotary switches for setting the PROFIBUS®-DP
station address (001-125)
• LEDs indicate supply voltage, group or bus errors
• End plate included
BL67 PROFIBUS®-DP Gateway
Supply voltage
Permissible range
Residual ripple
Nominal current consumption from Vinput
Service interface
Connection technology fieldbus
Transmission speed
PROFIBUS®-DP addressing
PROFIBUS®-DP connection
Number of parameter bytes
Number of diagnostic bytes
Address range for PROFIBUS®-DP
16
BL67-GW-DP
24 VDC via 5-pin minifast® connector
18-30 VDC
according to EN 61131-2
<150 mA (see page 10 for details)
PS/2 socket
eurofast® IP67 connectors
max. 12 MBit/s
3 rotary switches
via eurofast® connectors
5 Bytes
3 Bytes
001 to 125
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Technical Data - Gateways
PROFIBUS®-DP - Pinout and Accessories
Gateway
Wiring diagram
for BL67-GW-DP
Pinout
BL67-GW-DN
5-pin eurofast®
Accessories
Cordset: Male and Female eurofast®
connectors use RSSW RKSW 456-*M
Tee: Male and Female eurofast®
connectors use RKSW 2RSSW 45
Female
Male
1 = 5 VDC
2 = Bus - A
3 = Bus GND
4 = Bus - B
5 = Shield
3
Cordset: Male minifast® connector use
RKM 50-*M
5-pin minifast®
Tee: Male minifast® connector use
RSM 2RKM 50
Male
1 = GND
2 = GND
3 = PE
4 = Vinputs
5 = Voutpus
Settings-I/Oassistant, transfer rate, addressing
Service
Address
901
2
8
7
3
6 54
901
2
8
7
3
6 54
901
2
8
7
3
6 54
0,1 : x 100
9 : UPD
x 10
• Service-Interface for I/Oassistant: cable part
•
number is XN-PS2-CABLE
Setting PROFIBUS® address: 1-125
x1
* indicates length in meters
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17
Technical Data - Power Distribution Module
Power Feeder Module with Diagnostics
Module overview
• Supply the field with 24 VDC
• Used to create isolated I/O groups
• LEDs indicate system and field supply as
well as diagnostics
Power Feeder Module with Diagnostics
Electronic module
Nominal voltage
Permissible range
Nominal current from module bus IMB
Maximum current Voutput
Maximum current Vinput
Diagnostic data
Base module
18
BL67-PF-24VDC
24 VDC
18 to 30 VDC
< 30 mA
10 Amps not limited, output electronics
modules limit this individually
4 Amps short circuit protected
1 Byte (overcurrent,undervoltage Vinput,
undervoltage, Voutput)
BL67-B-1RSM
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Power Distribution Module
Base Module, Pinout and Accessories
minifast®, 1 Connector
Base Module
BL67-B-1RSM
Pinout
Accessories
5-pin minifast®
Cordset: Male minifast® connector
use RKM 50-*M
Male
1= GND
2= GND
3= PE
4= Vinputs
5= Voutputs
3
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
19
Technical Data - Digital Input Modules
4DI, 24 VDC
Module overview
• Digital input for 24VDC PNP 3-wire sensors
• 4 channels, positive switching
• Electronics galvanically isolated from the field
level via optocoupler
• LEDs for indicating status and diagnostics
Digital Input Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical
Input voltage, nominal value at 24 VDC
Low level
High level
Input current Iin
Low level
High level
Isolation voltage
UTMB (module bus/field)
Base module
20
BL67-4DI-P
4
24 VDC
< 40 mA
< 30 mA
< 250 mW
< 4.5 V
7 to 9 V
-20 to 5 mA
< 1.5 mA
2.1 to 3.7 mA
max. 1000 VDC
BL67-B-2M12
BL67-B-2M12-P
BL67-B-4M12
BL67-B-4M8
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Digital Input Modules
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Pinout
Base Module
BL67-B-2M12
-Standard
5-pin eurofast®
BL67-B-2M12-P
-Paired
1= Vinput
2 = Input B
3 = GND
4 = Input A
5 = PE
Accessories
Cordset: Sensor with 2 Signals
use RK 4.4T-*-RS 4.4T
Sensor with 2 Signals
Splitter: Splitter with 2 Sensors
use VBRS 4.4-2RK 4T-*/*
3
Splitter and 2 Sensors
eurofast®, 4 Connectors
Pinout
Base Module
5-pin eurofast®
BL67-B-4M12
Accessories
Cordset: Single Sensor
use RK 4.4T-*-RS 4.4T
Single Sensor
1= Vinput
2 = N/C
3 = GND
4 = Input A
5 = PE
picofast®, 4 Connectors
Pinout
Base Module
BL67-B-4M8
3-pin picofast®
(+)
( )
(–)
4
3
Accessories
Cordset: Single Sensor
use PKG-3M-*-PSG 3M
1
Single Sensor
1= Vinput
3 = GND
4 = Input
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
21
Technical Data - Digital Input Modules
8DI, 24 VDC
Module overview
• Digital input for 24 VDC PNP 3-wire sensors
• 8 channels, positive switching
• Electronics galvanically isolated from
the field level via optocoupler
• LEDs for indicating status and diagnostics
Digital Input Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical
Input voltage, nominal value at 24 VDC
Low level
High level
Input current Iin
Low level IL
High level IH
Isolation voltage
UTMB (module bus/field)
Base module
22
BL67-8DI-P
8
24 VDC
< 40 mA
< 30 mA
< 250 mW
< 4.5 V
7 to 9 V
-20 to 5 mA
< 1.5 mA
2.1 to 3.7 mA
max. 1000 VDC
BL67-B-4M12
BL67-B-4M12-P
BL67-B-8M8
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Digital Input Modules
Base Module, Pinout and Accessories
eurofast®, 4 Connectors
Pinout
Base Module
BL67-B-4M12
-Standard
5-pin eurofast®
BL67-B-4M12-P
-Paired
1= Vinput
2 = Input B
3 = GND
4 = Input A
5 = PE
Accessories
Cordset: Sensor with 2 Signals
use RK 4.4T-*-RS 4.4T
Sensor with 2 Signals
Splitter: Splitter with 2 Sensors
use VBRS 4.4-2RK 4T-*/*
3
Splitter and 2 Sensors
* indicates length in meters
picofast®, 8 Connectors
Base Module
Pinout
BL67-B-8M8
3-pin picofast®
Cordset: Single Sensor
use PKG-3M-*-PSG 3M
(+)
( )
(–)
4
3
Accessories
1
Single Sensor
1= Vinput
3 = GND
4 = Input
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
23
Technical Data - Digital Output Modules
4 DO, 24 VDC
Module overview
•
•
•
•
Digital output, 24 VDC
4 channels, positive switching
0.5A or 2A rated current
Electronics galvanically isolated from the
field level via optocoupler
• LEDs indicate status and diagnostics
Digital Output Module
Electronic module
Number of channels
Nominal voltage from power feed Voutput
Nominal current from power feed Voutput
Nominal current from module bus IMB
Power loss of the module, typical
Output voltage (loaded)
High level
Output current
High level IA (nominal value)
High level IAMAX
Switch-on resistance RON
Delay at signal change
and resistive load (RLO < 1 kW )
from low to high level
from high to low level
Load impedance range
Synchronization factor
Switching off characteristic KA
(for 4DO-0.5A)
( for 4DO-2A)
IOUT > 1.5 A
IOUT > 6 A
1.0 A < IOUT < 1.5 A
4 A < IOUT < 6 A
0.6 A < IOUT > 1.0 A 2.4 A < IOUT > 4 A
Load Type
Load impedance, resistive RLO
Lamp load RLL
Switching frequency
Resistive load
Inductive load
Lamp load
Diagnostic Data
Base module
24
BL67-4DO-0.5A-P
BL67-4DO-2A-P
4
24 VDC
< 100 mA
< 30 mA
< 1.5 W
4
24 VDC
< 100 mA
< 30 mA
< 1.5 W
min. L+ (-1 V)
min. L+ (-1 V)
0.5 A
0.6 A (acc. to IEC 6 11 31-2)
max. 190 mW
2A
max. 2.4 A (acc. to IEC 6 11 31-2)
max. 50 mW
< 3 ms
< 3 ms
48W to 1 kW
100 %
< 3 ms
< 3 ms
12W to 1 kW
100 %
< 4 ms
< 10 s
min.10 s/max. 60 s
< 4 ms
< 10 s
min.10 s/max. 60 s
resistive and inductive loads
as well as lamp loads
min. 48W
3W
resistive and inductive loads
as well as lamp loads
min. 12W
10 W
200 Hz
2 Hz
20 Hz
Short circuit/per channel
BL67-B-2M12
BL67-B-2M12-P
BL67-B-4M12
BL67-B-4M8
200 Hz
2 Hz
20 Hz
Short circuit/per channel
BL67-B-2M12
BL67-B-2M12-P
BL67-B-4M12
BL67-B-4M8
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Digital Output Modules
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Pinout
Base Module
BL67-B-2M12
-Standard
5-pin eurofast®
BL67-B-2M12-P
-Paired
Accessories
Cordset: Dual Output
use RK 4.4T-*-RS 4.4T
Splitter: Dual Output use
VB2-RS 4.5T-*/2VAS 22-A528-*/*
(“A” Style valve plug, other’s available)
Dual Output
Field Wireable: Dual Output
use BS8141-0
1 = Vinput
2 = Output B
3 = GND
4 = Output A
5 = PE
3
eurofast®, 4 Connectors
Pinout
Base Module
5-pin eurofast®
BL67-B-4M12
Accessories
Cordset: Single Output
use RK 4.4T-*-RS 4.4T
Field Wireable: Single Output
use BS8141-0
Single Output
1 = Vinput
2 = N/C
3 = GND
4 = Output
5 = PE
picofast®, 4 Connectors
Base Module
Pinout
BL67-B-4M8
3-pin picofast®
4
3
(+)
1
24 VDC
(–)
Accessories
Cordset: Single Output
use PKG-3M-*-PSG 3M
Field Wireable: Single Output
use BS5131-0
Single Output
1 = Vinput
3 = GND
4 = Output
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
25
Technical Data - Digital Output Modules
8 DO, 24 VDC
Module overview
•
•
•
•
Digital output signals 24 VDC
8 channels, positive switching
0.5 A rated current
Electronics galvanically isolated from
the field level via optocoupler
• LEDs indicate status and diagnostics
Digital Output Module
Electronic module
Number of channels
Nominal voltage from power feed Voutput
Nominal current from power feed Voutput
Nominal current from module bus IMB
Power loss of the module, typical
Output voltage (loaded)
High level
Output current
High level IA (nominal value)
High level IAMAX
Load resistance RON
Delay at signal change
and resistive load (RLO < 1W )
from low to high level
from high to low level
Load impedance range
Synchronization factor
Switching off characteristic KA
IOUT > 1.5 A
1.0 A < IOUT < 1.5 A
0.6 A < IOUT > 1.0 A
Connectable are
Load impedance, resistive RLO
Lamp load RLL
Switching frequency
Resistive load
Inductive load
Lamp load
Diagnostic Data
Base module
26
BL67-8DO-0.5A-P
8
24 VDC
<100 mA
< 30 mA
< 1.5 W
min. L+ (-1V)
0.5 A
0.6 A (according to IEC 61131-2)
max. 190 m W
< 3 ms
< 3 ms
48W to 1kW
100 %
< 4 ms
< 10 s
min. 10 s/max. 60 s
resistive and inductive loads
as well as lamp loads
W
min. 48W
3W
200 Hz
2 Hz
20 Hz
Short circuit, per channel
BL67-B-4M12
BL67-B-4M12-P
BL67-B-8M8
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Digital Output Modules
Base Module, Pinout and Accessories
eurofast®, 4 Connectors
Base Module
Pinout
BL67-B-4M12 BL67-B-4M12-P
-Standard
-Paired
5-pin eurofast®
Accessories
Cordset: Dual Output
use RK 4.4T-*-RS 4.4T
Splitter: Dual Output use
VB2-RS 4.5T-*/2VAS 22-A528-*/*
(“A” Style valve plug, other’s available)
Dual Output
Field Wireable: Dual Output
use BS8141-0
1 = Vinput
2 = Output B
3 = GND
4 = Output A
5 = PE
3
* indicates length in meters
picofast®, 8 Connectors
Pinout
Base Module
BL67-B-8M8
3-pin picofast®
4
3
(+)
1
24 VDC
(–)
Accessories
Cordset: Single Output
use PKG-3M-*-PSG 3M
Field Wireable: Single Output
use BS5131-0
Single Output
1 = Vinput
3 = GND
4 = Output
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
27
Technical Data - Analog Input Modules
2AI-I (0/4 to 20 mAmps),
2AI-V (-10/0 to +10 Volts)
Module overview
• Analog input signals
• 2 channel current or voltage
• Electronics galvanically isolated from
the field level via optocoupler
• LEDs indicate diagnostics
Analog Input Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical
Input current
Max. input current
Input voltage
Max. input voltage
Input resistance (burden)
Cutoff frequency (-3 dB)
Basic error at 23 °C
Repeat accuracy
Temperature coefficient
Resolution of A/D converter
Measuring principle
Measurement value representation
Parameter data
Diagnostic data
Base module
28
BL67-2AI-I
2
24 VDC
< 12 mA
< 35 mA
<1W
0/4 to 20 mA
50 mA
<125W
> 50 Hz
< 0.2 %
0.05 %
< 300 ppm/°C from end value
16 Bit
Delta sigma
16 Bit signed integer /
12 Bit full-range left-justified
1 Byte per channel
-16/12 bit data
- 0 to 20/4 to 20mA
-Suppress/enable diagnostics
-Activate/deactivate channel
1 Byte per channel
-Over/under current
-Short circuit
BL67-B-2M12
BL67-2AI-V
2
24 VDC
< 12 mA
< 35 mA
<1W
-10/0 to +10 VDC
35 V continuous
> 98.5 kW
> 50 Hz
< 0.2 %
0.05 %
< 150 ppm/°C from end value
16 Bit
Delta sigma
16 Bit signed integer /
12 Bit signed integer left-justified /
1 Byte per channel
-16/12 bit data
- -10 to +10V/ 0 to 10V
-Suppress/enable diagnostics
-Activate/deactivate channel
1 Byte per channel
-over/under voltage
BL67-B-2M12
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Analog Input Modules
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Base Module
Pinout
BL67-B-2M12
5-pin eurofast®
Accessories
Cordset: Single Sensor
use RK 4.4T-*-RS 4.4T
Cordset 4-wire:
No Drain, No Shield, Single Sensor
use RK 4.4T-*-RS 4.4T
Single Sensor
Cordset 5-wire:
Drain and Shield, Single Sensor
use RK 4.5T-*-RS 4.5T/S653
1 = Vinput
2 = AIN +
3 = GND
4 = AIN 5 = PE
3
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
29
Technical Data - Resistive Thermal Device (RTD) Input Module
2 AI-PT
Module overview
• RTD temperature inputs:
Pt100, Pt200, Pt500 and Pt1000 as well
as nickel sensors Ni100 and Ni1000
• 2- or 3-wire connections
• Electronics galvanically isolated from the
field level via optocoupler
• LEDs indicate diagnostics
RTD Input Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical PMAX
Measurement current
Destruction limit
Platinum sensors
Nickel sensors
Measurement value representation
Offset error
Linearity
Basic error at 23 °C
Repeat accuracy
Temperature coefficient TK
Cycle time
Connectable sensors
Platinum sensors
Nickel sensors
Parameter data
Diagnostic data
Base module
30
BL67-2AI-PT
2
24 VDC
< 30 mA
< 45 mA
<1W
< 1 mA
> 30 VDC
according to DIN IEC 751
according to DIN 43 760
16 Bit signed integer /
12 Bit full-range left-justified
< 0.1 %
< 0.1 %
< 0.2 %
0.05 %
< 300 ppm/°C from end value
< 130 ms per channel
Pt100, Pt200, Pt500, Pt1000
Ni100, Ni1000
- 50/60 Hz filter
- 16/12 bit data
- Enable/suppress diagnostics
- Activate/deactivate channel
- RTD type
- 2-wire/3-wire
- Over/under range
- Open circuit
- Short circuit
BL67-B-2M12
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Resistive Thermal Device Input Module
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Base Module
Pinout
BL67-B-2M12
5-pin eurofast®
Accessories
Cordset: Single Sensor
use RK 4.4T-*-RS 4.4T
Cordset 4-wire:
No Drain, No Shield, Single Sensor
use RK 4.4T-*-RS 4.4T
Single Sensor
1
2
3
4
5
Cordset 5-wire:
Drain and Shield, Single Sensor
use RK 4.5T-*-RS 4.5T/S653
=S+
= AIN +
= GND
= AIN = PE
3
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
31
Technical Data - Thermocouple Input Module
2 AI-TC
Module overview
• Thermocouple input types:
B, E, J, K, N, R, S and T
• Electronics galvanically isolated from the
field level via optocoupler
• Internal or remote cold junction
compensation
• LEDs indicate diagnostics
Thermocouple Input Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical PMAX
Max. input voltage UMAX (destruction limit)
Sensors
Temperature ranges
Type B
Type E
Type J
Type K
Type N
Type R
Type S
Type T
Voltage measurements (resolution)
± 50 mV
± 100 mV
± 500 mV
±1V
Measurement value representation
Offset error
Linearity
Basic error at 23 °C
Repeat accuracy
Temperature coefficient TK
Cycle time
Parameter data
Diagnostic data
Base module
32
BL67-2AI-TC
2
24 VDC
< 30 mA
< 35 mA
<1W
> 10 VDC (continuous)
according to DIN IEC 584, Class 1, 2, 3
100 to 1820.0 °C
-270 to 1000.0 °C
-210 to 1200.0 °C
-270 to 1370.0 °C
-270 to 1300.0 °C
-50 to 1760.0 °C
-50 to 1540.0 °C
-270 to 400.0 °C
< 2 µV
< 4 µV
< 20 µV
< 50 µV
16 Bit signed integer /
12 Bit full-range left-justified
< 0.1 %
< 0.1 %
< 0.2 %
0.05 %
< 300 ppm/°C from end value
temperature: <130 ms per channel;
voltage: <70 ms per channel
- 50/60 Hz filter
- 16/12 bit data
- Enable/suppress diagnostics
- Activate/deactivate channel
- Thermocouple type
- Over/under range
- Open circuit
- no Pt1000-sensor found
(cold juntion compensation)
BL67-B-2M12
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Thermocouple Input Module
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Base Module
Pinout
BL67-B-2M12
5-pin eurofast®
Accessories
Cordset: Single Sensor
use RK 4.4T-*-RS 4.4T
Field Wireable (built in Pt1000):
Single Sensor
use BL67-WAS5-THERMO
Single Sensor
1
2
3
4
5
=
=
=
=
=
CJ+
TC+
GND
TC-, CJPE
Cordset 4-wire:
No Drain, No Shield, Single Sensor
use RK 4.4T-*-RS 4.4T
Cordset 5-wire:
Drain and Shield, Single Sensor
use RK 4.5T-*-RS 4.5T/S653
3
CJ = Cold Junction Compensator Pt1000
TC = Thermocouple
* indicates length in meters
Thermoelement can be replaced remotely using this configuration.
RK 4.5T-*-RS 4.5T/S653
BL67-WAS5-THERMO
Thermocouple Probe
BL67-B-2M12
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
33
Technical Data - Analog Output Modules
2 AO-I (0/4 to 20 mAmps),
2AO-V (-10/0 to +10 Volts)
Module overview
• An analog output signal
• 2 channel current or voltage
• Electronics galvanically isolated
via optocoupler
• LEDs indicate diagnostics
Analog Output Module
Electronic module
Number of channels
Nominal voltage from power feed Vinput
Nominal current from power feed Vinput
Nominal current from module bus IMB
Power loss of the module, typical
Output voltage UA
Output current
Burden resistance
Resistive load RLO
Inductive load RLI
Capacitive load RLK
Short-circuit current IK
Transmission frequency fT
Basic error at 23 °C
Repeat accuracy
Output ripple
Temperature coefficient
Settling time (maximal)
Resistive load
Inductive load
Capacitive load
Interference voltage suppression
Common mode
Normal mode
Interference between channels
Data format
Parameter data
Base module
34
BL67-2AO-I
2
24 VDC
< 50 mA
< 40 mA
<1W
BL67-2AO-V
2
24 VDC
< 50 mA
< 60 mA
<1W
-10/0 to +10VDC
0/4 to 20 mA
< 450W
< 1 mH
< 200 Hz
0.2 %
0.05 %
0.02 %
< 150 ppm/°C from end value
0.1 ms
0.5 ms
16 Bit signed integer /
12 Bit full-range left-justified
Negative values are set to
0 mA or 4 mA.
-16/12 bit data
- 0 to 20/4 to 20 mA
-substitute value
-activate/deactivate channel
BL67-B-2M12
> 1 kW
> 1 µF
< 40 mA
< 100 Hz
0.2 %
0.05 %
0.02 %
< 300 ppm/°C from end value
0.1 ms
0.5 ms
0.5 ms
> 90 dB
> 70 dB
> -50 dB
16 Bit signed integer /
12 Bit signed integer left-justified /
12 Bit full-range left-justified
Negative values are set to 0 when the
measurement range is 0 to +10 VDC.
-16/12 bit data
- 0 to +10 V/ -10 to +10V
-substitute value
-activate/deactivate channel
BL67-B-2M12
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Technical Data - Analog Output Modules
Base Module, Pinout and Accessories
eurofast®, 2 Connectors
Base Module
Pinout
BL67-B-2M12
5-pin eurofast®
Accessories
Cordset: Single Sensor
use RK 4.4T-*-RS 4.4T
Cordset 4-wire:
No Drain, No Shield, Single Sensor
use RK 4.4T-*-RS 4.4T
Single Sensor
1= Vinput
2 = AOUT +
3 = GND
4 = AOUT 5 = PE
Cordset 5-wire:
Drain and Shield, Single Sensor
use RK 4.5T-*-RS 4.5T/S653
3
* indicates length in meters
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
35
Technical Data - Serial Interface Module
1RS232
Module overview
• Transfer of serial RS232 data
• Bit Transfer Rate: 300 Bit/s to 115200 Bit/s.
• 7 or 8 bit format
• Parity: None, even or odd
• 1 or 2 stop bits
• LEDs indicate data transfer status
Serial Interface Module
Electronic module
Number of channels
Voltage supply
Voltage from module bus UMB
voltage range
Nominal current from power feed Vinput
Nominal current from module bus IMB
In/- Outputs
transmission level active (URS1)
transmission level inactive (URS0)
common mode voltage range (UGL)
transmission channels
transmission rate
RS232 cable length
Isolation voltage
UTMB (module bus/RS232)
Memory
Parameter data
Diagnostic Data
Base module
36
BL67-1RS232
1
via module bus
5 VDC
4.75 to 5.25 VDC
< 50 mA
100 mA
-15 to -3 VDC
3 to 15 VDC
-7 to 12 VDC
2 (1/1) TxD and RxD, full duplex
300 to 115200 Baud
max. 15 m
min. 1000 VDC
128 Byte receive; 64 Byte transmit
-Enable/suppress diagnostics
-Data rate
-Data bits
-Parity
-Stop bits
-Data flow control
-XON character
-XOff character
-Buffer overflow
-Frame error
-Data flow control error
-Hardware failure
-Parameterization error
BL67-B-1M12-8
BL67-B-1M12
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Technical Data - Serial Interface Module
Base Module, Pinout and Accessories
eurofast®, 1 Connector
Base Module
BL67-B-1M12-8
Pinout
8-pin eurofast®
1
2
3
4
5
6
7
8
Accessories
Cordset: 8-pin eurofast®
use RKC 8T-*-RSC 8T
= RxD
= TxD
= RTS
= CTS
= GND
= RTS
= TxD
= PE
3
* indicates length in meters
eurofast®, 1 Connector
Base Module
BL67-B-1M12
Pinout
5-pin eurofast®
1
2
3
4
5
Accessories
Cordset: 4-pin eurofast®
use RS 4.4T-*-RK 4.4T
= GNDMB
= TxD
= GNDIO
= RxD
= PE
* indicates length in meters
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37
Software
I/Oassistant Software for the BL67 Station
Overview
Diagnostic software for
• project planning
• configuring BL67 station
• monitoring I/O data
• error logging
Programming Cable
Part no. XN-PS2-CABLE
Description
Functions
The I/Oassistant software package is an integral
part of the BL67 system. At every step in the
process this software provides helpful information
in a clear, concise and easy to use manner.
• Example projects
During the initial design stages you can build an
“off-line” system before you order a single piece
of hardware. The I/Oassistant will guide you
through choosing the right base and electronic
modules. It will determine if the system is within
power and data limitations. It will provide detailed
documentation including: bills of material, overall
dimensions, and labels. With real hardware, the
software is used to configure the BL67 station. It
can be used to set any settable parameter
including: thermocouple types, analog ranges,
diagnostic reporting events and more. Once the
BL67 system is installed and running, the I/
Oassistant can be used to monitor I/O data.
• Selection of the required modules
One of the best features of the I/Oassistant is its
ability to automatically down load a diagnostic log
from a running BL67 station. One of the most
powerful features of the BL67 station is that it
automatically logs all diagnostic messages - with
a time and date stamp! This is great for those
hard to find intermittent problems.
• Commissioning station
• Projects can be created on the monitor,
structured and extended according to needs
• Plausibility tests of the station
• Off-line configuration of individual stations
• Detailed project documentation
• On-line help
• On-line configuration and parameterization of
individual stations
• Creation of station-specific GSD files
• Reading and setting I/O data
• Diagnostic and error correction
• Download of new firmware into the BL67 gateway
• Resetting a BL67 station
• Error logging
38
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Labels, Manuals and Programming Cable
Designation
Description
Type
Labels
For labeling electronic modules
DIN A4 sheets, slice, perforated (laser print)
50 labels
BL67-LABEL/DIN-A4 50STCK
Manuals
BL67 PROFIBUS® Manual
BL67 DeviceNet™ Manual
BL67 Electronic Modules
Description of BL67-Gateway for PROFIBUS®-DP
Description of BL67-Gateway for DeviceNet
Description of fieldbus independent BL67 electronic modules
Programming Cable
For online configuration of BL67 Gateway
XN-PS2-CABLE
3
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39
Notes
40
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DeviceNet™ Cables and Accessories
4
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41
Pre-molded Fieldbus Cables for DeviceNetTM
Standard lengths of pre-molded cordsets and bulk cable are listed below.
Standard Cable Lengths
Cordsets
Bulk Cable
meters
feet
0.3
1.0
0.5
1.6
1.0
3.3
1.5
4.9
2.0
6.6
2.5
8.2
3.0
9.8
4.0
13
5.0
16
6.0
20
8.0
26
10
33
15
49
20
66
25
82
30
98
40
131
50
164
meters
feet
30
98
75
246
150
492
225
738
300
984
---
---
Other lengths available upon request. Contact the factory at 1-888-546-5880.
Unit Conversions:
Tolerances:
1 meter = 3.28 feet
1 meter = 39.8 inches
42
+ 4 % (or 50 mm) of length
-0% of length
whichever is greater
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
DeviceNetTM – Thin Cable Specifications
Cable that meets the requirements of
ODVA Thin or Type 1 cable. This cable is
commonly used as drop cable to a
maximum length of 6 meters (20 feet) or
trunk cable in networks up to a maximum
length of 100 meters (328 feet).
† Available on some cable types.
†
Data Rate
Maximum
Trunk Length
125 Kbaud
100M (328FT)
250 Kbaud
100M (328FT)
500 Kbaud
100M (328FT)
Drop Length
Maximum
Cumulative
156M (512FT)
6M (20FT)
78M (256FT)
39M (128FT)
Data Pair
Power Pair
Outer Jacket
Shields
Bulk
Cable †
Type
Approvals
AWG
DCR (/1000 ft)
AWG
Color Code Insulation
Color Code
DCR (/1000ft)
Insulation
Material Color
Nominal O.D.
Type
Drain Wire
572
NEC PLTC
CEC AWMI/II A/B FT4
2/22 AWG
Black/Red
16.5 Ω
PVC
2/22 AWG
Blue/White
16.5 Ω
PE
PVC Gray
7.3 mm(.285 in)
Foil
22 AWG
RB50603-*M
NEC PLTC
CEC AWMI/II A/B FT4
2/22 AWG
Black/Red
16.5 Ω
SR-PVC
2/22 AWG
Blue/White
16.5 Ω
PE
PVC Gray
8.4 mm(.330 in)
Foil/Braid
22 AWG
RB50629-*M
AWM 2464
75°C 300V
577
AWM 2464
75°C 300V
578
AWM 2464
75°C 300V
5715
AWM 2095
80°C 300V
5724 † † †
AWM 2464
75°C 300V
††
NEC PLTC/CL2 2/22 AWG
CEC CMG
Black/Red
16.5 Ω
PVC
2/22 AWG
Blue/White
16.5 Ω
PE
PVC Gray
7.3 mm(.285 in)
NEC AWM
CEC AWMI/II A/B FT1
2/22 AWG
Black/Red
16.5 Ω
PVC
2/22 AWG
Blue/White
16.5 Ω
PE
Foil (Data Only) RB50764-*M
PVC Gray
22AWG
6.0 mm(.235 in)
NEC AWM
CEC AWMI/II A/B FT1
2/24 AWG
Black/Red
24.9 Ω
PVC
2/24 AWG
Blue/White
24.9 Ω
PE
PVC Light Gray
5.7 mm(.224 in)
Foil/Braid
22 AWG
Foil
24 AWG
RB50651-*M
RB51045-*M
† See page 42 for standard bulk cable lengths.
† † See page 106 for flexlife performance.
† † † Maximum trunk length is 75 meters at all data rates.
* indicates length in meters.
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43
4
DeviceNetTM – Mid Cable Specifications
A
Cable that meets the requirements of
ODVA Mid or Type III cable. It
provides more flexibility when used
as a trunk cable up to a maximum
length of 300 meters (984 feet).
B
Data Rate
Maximum
Trunk Length
125 Kbaud
300M (984FT)
250 Kbaud
250M (820FT)
500 Kbaud
100M (328FT)
Power Pair
Data Pair
Shields
Material Color
Nominal O.D.
Type
Drain Wire
Bulk
Cable
Part †
Number
Type
Approvals
AWG
Color Code
5711
NEC PLTC
CEC AWMI/II A/B FT4
2/16 AWG
Black/Red
4.1 Ω
PVC
2/20 AWG
Blue/White
10.4 Ω
PE
PVC Gray
8.4 mm(.330 in)
Foil
RB50721-*M
22 AWG
A
NEC PLTC
CEC AWMI/II A/B FT4
2/17 AWG
Black/Red
5.2 Ω
PVC
2/20 AWG
Blue/White
10.4 Ω
PE
PVC Gray
8.4 mm(.330 in)
Foil
RB50876-*M
22 AWG
††
A
NEC AWM
CEC AWMI/II A/B FT1
2/17 AWG
Black/Red
5.2 Ω
PVC
2/20 AWG
Blue/White
10.4 Ω
PE
PUR Gray
8.4 mm(.330 in)
Foil
22 AWG RB50877-*M
††
A
NEC PLTC/CM 2/18 AWG
CEC CMG
Black/Red
6.7 Ω
PVC
2/20 AWG
Blue/White
10.4 Ω
PE
PVC Gray
Foil/Armor RB50859-*M
13.5 mm(.530 in)
20 AWG
†† †
Aluminum Armor
B
AWM 2464
75°C 300V
5722
AWM 2464
75°C 300V
5723
AWM 20233
80°C 300V
5721A
75°C 300V
†††
DCR (/1000 ft) AWG
DCR (/1000ft)
Insulation
Color Code
Insulation
Outer Jacket
† See page 42 for standard bulk cable lengths.
†† See page 106 for flexlife performance.
†† † Armorfast Cable
* indicates length in meters.
44
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Dwg
DeviceNetTM – Thick Cable Specifications
A
Cable that meets the requirements of
ODVA Thick or Type II cable. It provides
the most power to a network when used
as a trunk cable up to a maximum
standard cable length of 500 meters
(1640 feet). Flat cable and TC rated
cables may be used as a trunk cable to a
maximum length of 420M (1378FT).
B
Data Rate
Maximum Standard
Trunk Length
Maximum Trunk
Length (5713, 5720)
125 Kbaud
500M (1640FT)
420M (1378FT)
250 Kbaud
250M (820FT)
200M (656FT)
500 Kbaud
100M (328FT)
100M (328FT)
Power Pair
Data Pair
Type
Approvals
DCR (/1000 ft)
AWG
AWG
Color Code
Color Code Insulation
575
NEC AWM
CEC AWMI/II A/B FT1
2/15 AWG
Black/Red
AWM20233
80°C 300V
579
AWM 2570
75°C 300V
NEC TC
75°C 600V
5713
75°C 300V
NEC CL2
CEC AWMI/II A/B FT4
DCR (/1000ft)
Insulation
Material Color
Nominal O.D.
Shields
Bulk
Cable
Type
Part †
Drain Wire Number Dwg
3.2 Ω
PVC
2/18 AWG
Blue/White
6.9 Ω
PE
PUR Light Gray Foil/Braid RB50633-*M
10.4 mm(.409 in) 18 AWG
A
3.2 Ω
SR-PVC
2/18 AWG
Blue/White
6.9 Ω
PE
PVC Light Gray Foil/Braid
RB50652-*M
11 mm(.435 in) 18 AWG
A
2/16 AWG
Black/Red
4.9 Ω
PVC
2/18 AWG
Blue/White
6.9 Ω
PE
PVC Light Gray Foil/Braid
RB50793-*M
13 mm (.515)
18 AWG
A
2/16 AWG
Black/Red
4.4 Ω
PVC
2/16 AWG
Blue/White
4.1 Ω
PE
PVC Light Gray
Flat Profile ††
B
NEC PLTC/CL2 2/15 AWG
CEC CMB
Black/Red
5720
Outer Jacket
None
RB50787-*M
4
† See page 42 for standard bulk cable lengths.
† † Flat Profile is 19.3 mm (0.760 in) x 5.3 mm (0.210 in).
* indicates length in meters.
Flat Cable
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45
DeviceNet™ Thin, Mid, and Thick Cable and Cordsets
minifast®
Pin (Male)
RSM
eurofast® (thin, mid only)
Pin (Male)
Socket (Female)
RKM
WSM
WKM
RSC
RSM 57x- *M
WSM 57x- *M
RKM 57x- *M
WKM 57x- *M
RSC 57x- *M
RSM RSM 57x- *M
RSM WSM 57x- *M
RSM RKM 57x- *M
RSM WKM 57x- *M
RSM RSC 57x- *M
WSM WSM 57x- *M
WSM RKM 57x- *M
WSM WKM 57x- *M
WSM RSC 57x- *M
RKM RKM 57x- *M
RKM WKM 57x- *M
RKM RSC 57x- *M
WKM WKM 57x- *M
WKM RSC 57x- *M
minifast®
Pin (Male)
Bare
RSM
Socket (Female)
WSM
RKM
WKM
eurofast® (thin, mid only)
Socket (Female)
Pin (Male)
RSC RSC 57x- *M
RSC
WSC
RKC
WKC
x indicates cable type.
* indicates length in meters.
Example
WSM RSC 57x- *M
Standard cable lengths are 0.3, 0.5, 1.0, 2.0, 2.5, 3.0, 3.5,
4.0, 5.0 ,6.0 ,8.0 ,10 ,15....50M. Consult factory for other lengths.
For stainless steel coupling nut:
Change part number (RSM...to RSV, RSC...to RSCV).
Refer to the Cordset Builder on www.interlinkbt.com for
assistance with cordset/cable combinations.
1 Meter
Armorfast cable is only available with straight minifast® connectors (RSM, RKM).
46
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
DeviceNet™ Thin, Mid, and Thick Cable and Cordsets
Pin (Male)
eurofast® (thin and mid only)
Socket (Female)
WKC
WSC
RKC
WSC 57x- *M
RKC 57x- *M
WKC 57x- *M
RSM WSC 57x- *M
RSM RKC 57x- *M
WSM WSC 57x- *M
minifast® bulkhead
Pin (Male)
Socket (Female)
RSFP
eurofast® bulkhead (thin only)
Socket (Female)
Pin (Male)
RKFP
FSFD
FKFD
RSFP 57x- *M
RKFP 57x- *M
FSFD 57x- *M
FKFD 57x- *M
RSM WKC 57x- *M
RSM RSFP 57x- *M
RSM RKFP 57x- *M
RSM FSFD 57x- *M
RSM FKFD 57x- *M
WSM RKC 57x- *M
WSM WKC 57x- *M
WSM RSFP 57x- *M
WSM RKFP 57x- *M
WSM FSFD 57x- *M
WSM FKFD 57x- *M
RKM WSC 57x- *M
RKM RKC 57x- *M
RKM WKC 57x- *M
RKM RSFP 57x- *M
RKM RKFP 57x- *M
RKM FSFD 57x- *M
RKM FKFD 57x- *M
WKM WSC 57x- *M
WKM RKC 57x- *M
WKM WKC 57x- *M
WKM RSFP 57x- *M
WKM RKFP 57x- *M WKM FSFD 57x- *M
WKM FKFD 57x- *M
RSC WSC 57x- *M
RSC RKC 57x- *M
RSC WKC 57x- *M
RSC RSFP 57x- *M
RSC RKFP 57x- *M
RSC FSFD 57x- *M
RSC FKFD 57x- *M
WSC WSC 57x- *M
WSC RKC 57x- *M
WSC WKC 57x- *M
WSC RSFP 57x- *M
WSC RKFP 57x- *M
WSC FSFD 57x- *M
WSC FKFD 57x- *M
4
RKC RKC 57x- *M
RKC WKC 57x- *M
RKC RSFP 57x- *M
RKC RKFP 57x- *M
RKC FSFD 57x- *M
RKC FKFD 57x- *M
WKC WKC 57x- *M
WKC RSFP 57x- *M
WKC RKFP 57x- *M
WKC FSFD 57x- *M
WKC FKFD 57x- *M
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47
DeviceNet™ Open Connector Cordsets
eurofast®
minifast ®
Pin (Male)
Socket (Female)
Bare
RSM
WSM
RKM
CBC5 57x-*M
RSM CBC5 57x-*M
WSM CBC5 57x-*M
RKM CBC5 57x-*M
WKM
WKM CBC5 57x-*M
Pin (Male)
RSC
RSC CBC5 57x-*M
CBC5
BK52C 57x-*M
RSM BK52C 57x-*M WSM BK52C 57x-*M RKM BK52C 57x-*M WKM BK52C 57x-*M RSC BK52C 57x-*M
BK52C
Thin & Mid only
Thin, Mid and Thick
x indicates cable type.
* indicates length in meters.
For stainless steel coupling nut: Change part number (RSM...to RSV, RSC...to RSCV).
BK52C
CBC5
Pinouts
Female minifast®
1 = Black (-Voltage)
1 = Black (-Voltage)
2 = Blue (CAN_L)
2 = Blue (CAN_L)
3 = Bare (Shield Drain)
3 = Bare (Shield Drain)
4 = White (CAN_H)
4 = White (CAN_H)
5 = Red (+Voltage)
5 = Red (+Voltage)
Male minifast®
1 = Bare (Shield Drain Wire)
Female eurofast®
Male eurofast®
2 = Red (+ Voltage)
3 = Black (-Voltage)
4 = White (CAN_H)
5 = Blue (CAN_L)
48
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
DeviceNet™ Open Connector Cordsets
Pin (Male)
eurofast®
Socket (Female)
WSC
RKC
WSC CBC5 57x-*M
RKC CBC5 57x-*M
minifast® bulkhead
Pin (Male)
Socket (Female)
WKC
RSFP
WKC CBC5 57x-*M
RSFP CBC5 57x-*M
RKFP
RKFP CBC5 57x-*M
eurofast® bulkhead
Pin(Male)
Socket (Female)
FSFD
FKFD
FSFD CBC5 57x-*M
FKFD CBC5 57x-*M
WSC BK52C 57x-*M RKC BK52C 57x-*M WKC BK52C 57x-*M RSFP BK52C 57x-*M RKFP BK52C 57x-*M FSFD BK52C 57x-*M FKFD BK52C 57x-*M
Thin and Mid only
Thin, Mid and Thick
Thin only
See page 47 for bare lead options on bulkheads.
Refer to the Cordset Builder on www.interlinkbt.com for assistance with cordset/cable combinations.
Standard cable lengths are 0.3, 0.5, 1.0, 2.0, 2.5, 3.0, 3.5, 4.0, 5.0 ,6.0 ,8.0 ,10 ,15....50M. Consult factory for other lengths.
DeviceNet™ Multi-Drop Harnesses
4
CBC5
VB2
VBRK
Mini-Tee
Consult factory for daisy chain options.
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49
minifast® Cordset and Receptacle Connector Dimensions/Configuration
RKM
RSM
WSM
RSFP
WKM
RKFP
Mounting Installation
Pinouts
Male
Female
1. Bare (Shield Drain Wire)
2. Red ( + Voltage)
3. Black ( - Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
50
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
eurofast® Cordset and Receptacle Connector Dimensions/
Configuration
RKC
RSC
WSC
WKC
FSFD
FKFD
Mounting Installation
4
Pinouts
Male
Female
1. Bare (Shield Drain Wire)
2. Red ( + Voltage)
3. Black ( - Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
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51
DeviceNetTM Terminating Resistors
Type
Applications
Wiring diagram / Pin configuration
RSE 57-TR2
eurofast® terminating resistor
• internal resistor
• male eurofast® connector
nominal voltage: 24 VDC
internal resistance: 120 Ω, 1/4 W
RKE 57-TR2
eurofast® terminating resistor
• internal resistor
• female eurofast® connector
nominal voltage: 24 VDC
internal resistance: 120 Ω, 1/4 W
RSM 57-TR2
minifast® terminating resistor
• internal resistor
• male minifast® connector
nominal voltage: 24 VDC
internal resistance: 120 Ω, 1/4 W
RSM 57VM-TR2
minifast® terminating resistor with
voltage monitoring
• internal resistor
• male minifast® connector
• led indication
red-reverse polarity
green-okay
nominal voltage: 24 VDC
internal resistance: 120 Ω, 1/4 W
RKM 57-TR2
minifast® terminating resistor
• internal resistor
• female minifast® connector
nominal voltage: 24 VDC
internal resistance: 120 Ω, 1/4 W
52
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
DeviceNetTM Feed Through Connectors
Type
FKM FS 57/M12
Panel Cutout
Applications
eurofast® feed through connection, M 12 x 1
• straight male/female connector
• for pre-molded eurofast® cables
RSF RKF 57/22
minifast® Bulkhead Receptacle
• straight male/female feed-through
• for use with DeviceNet minifast® cordsets
Closure Caps
Type
RSFK-BC (10/BAG)
4
Applications
minifast® Closure Cap
• mates to female receptacles
• nylon
eurofast® Closure Cap
VZ-3 (8/BAG)
• mates to female receptacles
• nylon
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53
Flat Cable Connectors
eurofast® Flat Cable Connector
Flat cable connector to
female eurofast® drop
Type
Dimensions
FK 57-IDC
Includes connector, end termination kit, and splice kit.
FK 57-IDC ET
For stainless steel: Change part number (FK...to FKV).
minifast® Flat Cable Connector
Flat cable connector to
female minifast® drop
Dimensions
Type
RKF 57-IDC
Includes connector, end termination kit, and splice kit.
RKF 57-IDC ET
For stainless steel: Change part number (RKF...to RKFV).
54
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
Circuit Board Connectors and Receptacles with Leads
eurofast®
Panel Cut-out
Board Layout (reference only**)
Panel Cut-out
Board Layout (reference only**)
FKFD 57 PCB
FSFD 57 PCB
WFS 57 PCB
FK 57 PCB KIT
FS 57 PCB KIT
FKFD 57- *M
FSFD 57- *M
minfast®
RKF 57 PCB KIT
4
RSF 57 PCB KIT
RKF 57- * M
RSF 57- *M
Pinouts
minifast® Male
eurofast® Male
1. Bare
2. (+Volt)
3. (-Volt)
4. (CAN_H)
5. (CAN_L)
eurofast® Female
minifast® Female
* indicates length in meters.
** consult source drawing for board layout.
Refer to page 42 for standard cable lengths.
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55
DeviceNetTM eurofast® Junction- Standard and with Voltage Monitoring
Type
JBBS-57-E811
Applications
Wiring diagram / Pin configuration
8-port busstop® junction with voltage
monitoring
• bus in/bus out connections
(7/8" minifast®)
• eight eurofast® connectors for
field connections
• voltage monitoring provides low
voltage (12.9V) and high voltage
(25.6V) indication.
LED Indication
(Lo) < 12.9V Amber
(Ok) 12.9V-25.6V Green
(Hi) > 25.6V Amber
Type
Applications
Wiring diagram / Pin configuration
JBBS-57-E812
8-port busstop® junction
• bus in/bus out connections
(7/8" minifast®)
• eight eurofast® connectors for
field connections
56
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DeviceNetTM eurofast® Junction Tee
Type
Applications
Wiring diagram / Pin configuration
JTBS 57-E434
4-port busstop® junction tee
• minifast ® bus in/bus out connections
• four eurofast® device ports
• for stainless steel connectors change
part number to JTBS 57-E433
JTBS 57-E634
6-port busstop® junction tee
• minifast® bus in/bus out connections
• six eurofast® device ports
• for stainless steel connectors change
part number to JTBS 57-E633
4
Pinouts
minifast® Male
1. Bare (Shield Drain Wire)
2. Red (+Voltage)
3. Black (-Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
eurofast® Female
minifast® Female
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57
DeviceNetTM minifast® Junction Tee
Type
Applications
Wiring diagram / Pin configuration
JTBS 57-M434
4-port busstop® junction tee
• minifast® bus in/bus out connections
• four minifast® device ports
• for stainless steel connectors change
part number to JTBS 57-M433
JTBS 57-M634
6-port busstop® junction tee
• minifast® bus in/bus out connections
• six minifast® device ports
• for stainless steel connectors change
part number to JTBS 57-M633
Pinouts
minifast® Male
58
1. Bare (Shield Drain Wire)
2. Red (+Voltage)
3. Black (-Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
minifast® Female
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DeviceNetTM eurofast® Junction Tee with Voltage Monitoring
Type
Applications
Wiring diagram / Pin configuration
JTBS 57VM-E434
4-port busstop® junction tee with
voltage monitoring
• minifast ® bus in/bus out connections
• four eurofast® device ports
• for stainless steel connectors change
part number to JTBS 57-E433
• voltage monitoring provides low
voltage (12.9V) and high voltage (25.6)
indication.
Led Indication
(Lo) < 12.9V Amber
(Ok) 12.9-25.6V Green
(Hi) > 25.6V Amber
JTBS 57VM-E634
6-port busstop® junction tee with voltage
monitoring
• minifast® bus in/bus out connections
• six eurofast® device ports
• for stainless steel connectors change
part number to JTBS 57-E633
• voltage monitoring provides low
voltage (12.9V) and high voltage (25.6)
indication.
4
Led Indication
(Lo) < 12.9V Amber
(Ok) 12.9-25.6V Green
(Hi) > 25.6V Amber
Pinouts
minifast® Male
1. Bare (Shield Drain Wire)
2. Red (+Voltage)
3. Black (-Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
eurofast® Female
minifast® Female
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59
DeviceNetTM minifast® Junction Tee with Voltage Monitoring
Type
Applications
Wiring diagram / Pin configuration
JTBS 57VM-M434
4-port busstop® junction tee with voltage
monitoring
• minifast® bus in/bus out connections
• four minifast® device ports
• for stainless steel connectors change
part number to JTBS 57-M433
• voltage monitoring provides low
voltage (12.9V) and high voltage (25.6)
indication.
Led Indication
(Lo) < 12.9V Amber
(Ok) 12.9-25.6V Green
(Hi) > 25.6V Amber
JTBS 57VM-M634
6-port busstop® junction tee with voltage
monitoring
• minifast® bus in/bus out connections
• six minifast® device ports
• for stainless steel connectors change
•
part number to JTBS 57-M633
voltage monitoring provides low
voltage (12.9V) and high voltage (25.6)
indication.
Led Indication
(Lo) < 12.9V Amber
(Ok) 12.9-25.6V Green
(Hi) > 25.6V Amber
Pinouts
minifast® Male
60
1. Bare (Shield Drain Wire)
2. Red (+Voltage)
3. Black (-Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
minifast® Female
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eurofast®
1-port
BCA 57-M123
BCA 57-E123
BCA 57-M223
BCA 57-E223
Schematic
Trunk
Drop
Trunk
Drop
Drop
Description
minifast®
2-port
DeviceNetTM Conduit Adapter
The conduit adapter attaches to a standard conduit body for transition to minifast® or
eurofast® connectors.
Gasket and mounting hardware included (8-32 x 1/2”).
Dimensions
1 = Black (-Voltage)
2 = Blue (CAN_L)
3 = Bare (Shield Drain)
4 = White (CAN_H)
5 = Red (+Voltage)
Check network layout to see if the terminator should be turned on. Default is to off position.
Conduit Bodies
4
CROUSE - HINDS Hub Size = 3/4
Shape
Style
Part Number
C
Form 8
Mark 9
C28
C29
LB
Form 8
Mark 9
LB28
LB29
LL
Form 8
Mark 9
LL28
LL29
LR
Form 8
Mark 9
LR28
LR29
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61
DeviceNetTM eurofast® Drop Junctions
Type
Applications
Wiring diagram / Pin configuration
VB2-FKM/FKM/FSM 57
VB2 junction
• ready for eurofast®
branch and trunk cordsets
• maximum 6 meter drop
J2
J1
J3
VB2-RKC57x-*M-FKM FSM
J2
VB2 junction with trunk line
• ready for eurofast® trunk line
• maximum 6 meter drop
J1
J3
VB2-FKM/RKC RSC57x-*M/*M
VB2 junction with trunk line
• reduced power and data
branch
• maximum 6 meter branch
J2
J1
J3
* indicates cable length.
x indicates cable type.
Part Number Definition
x
C
x
A
B
* indicates cable length.
x indicates cable type; thin and mid only.
62
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DeviceNetTM eurofast® Bus Tees
Type
Applications
Wiring diagram / Pin configuration
RSM-FKM-RKM57
eurofast® Branch
• minifast® (7/8“) to eurofast®
(M12 x 1)
• bus power and data branch
RSM RKC 57x-*M RKM 57
eurofast® Cordset Branch
• minifast® (7/8“) to eurofast®
(M12 x 1) extension cable
• available with all thin cables;
limit 6 M branch
• for right angle connector,
change RKC to WKC
4
RSC 2RKC 57
eurofast® Tee
• eurofast® (M12 x 1) trunk
and drop
* indicates cable length.
x indicates cable type.
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63
Bus Drop, Power and Diagnostic Tees
Type
RSM 2RKM 57
Applications
Wiring diagram / Pin configuration
minifast® Drop Off Bus Line
• full power and data drop
• maximum 6 meter branch
• standard keyway
RSM 2RKM 57-KF
minifast® Drop Off Bus Line
• full power and data drop
• maximum 6 meter branch
• keyway facing female
RSM 2RKM 57-KM
minifast® Drop Off Bus Line
• full power and data drop
• maximum 6 meter branch
• keyway facing male
RSM RKM 57 WSM 40 PST
busstop® Power Tee
• provides segment power
• includes reverse current
protection
RSM 2RKM 57 DGT
busstop® Diagnostic Tee
• provides easy connection
for diagnostic tools
• tap protected with cover
when not in use (not shown)
For stainless steel coupling nuts: Change part number (RSM 2RKM..to RSV 2RKV..).
64
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Gender Changers and Elbow Connectors
Type
Applications
RSM RSM 57
Male minifast® Gender Changer
• changes female cordset to male receptacle
RKM RKM 57
Female minifast® Gender Changer
• changes male cordset to female receptacle
WSM RKM 57
minifast® Elbow
• right angle male to female connector
4
RSM 57-FK 4.5 †
minifast® to eurofast® Adapter
• minifast male to eurofast female connector
For stainless steel coupling nuts: Change part number (RKM RKM.. to RKV RKV..).
† not available in stainless steel.
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65
Device Gland Receptacles
Selection Guide
eurofast®
minifast®
1/2 - NPT
FSV 57-*M / 14.5
RSFV 57-*M / 14.5
3/4 - NPT
FSV 57-*M / 14.75
RSFV 57-*M / 14.75
FSV 57-*M / M20
RSFV 57-*M / M20
M20
FSV 57-*M / 14.5
RSFV 57-*M / 14.5
FSV 57-*M / 14.75
RSFV 57-*M / 14.75
FSV 57-*M / M20
RSFV 57-*M / M20
Male minifast®
* indicates cable length.
Consult factory for availability
of nickel plated brass.
66
1. Grey (Shield)
2. Red (+ Voltage)
3. Black (- Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
Male eurofast®
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Cable
Leads
Panel Mount Receptacles - minifast®, eurofast®
Selection Guide
Female
minifast®
RKF 57 - *M
RSF 57 - *M
eurofast®
FK 57 - *M
FS 57 - *M
minifast®
RKF 57x - *M
RSF 57x - *M
eurofast®
FK 57x - *M
FS 57x - *M
RKF 57
Male
RSF 57
FS 57
FK 57
4
Parts in photo represent solder cups only. For solder cup only order part number RKF 57, FS 57 etc.
For stainless steel add “V” to housing identifier. Example: RKF...to RKFV or FK...to FKV...
Panel locknuts: LN 1/2-14/10 (10 pieces) for RSF and RKF styles.
Receptacles also available with DeviceNet cable; see pages 43-45 for cable specifications.
Example: RSF 57x-*M
x indicates cable type (57 only for bare lead option).
* indicates cable length.
1 Meter
Female minifast®
1. Grey (Shield)
2. Red (+ Voltage)
3. Black (- Voltage)
4. White (CAN_H)
5. Blue (CAN_L)
Female eurofast®
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67
eurofast® System Module Junction
Part Number
Applications
Schematic
JBBS-57-SM01
System Module with Two
Circuit Groups
• DeviceNet™ Circuit
- Supplies DC power
- Two Drops
• Auxiliary Power
- Supplies DC power
- Category 2 E-stop
- General Purpose
M(achine)-stop
Typical Application
Note: See following page for descriptions of part numbers.
* indicates length in meters.
68
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Specifications
Pinouts-minifast®
Dimensions
Female
Trunk Left & Right
1 = Shield
2 = V+
3 = V4 = CAN_H
5 = CAN_L
Female
Aux Power
Left & Right
Male
Bus Power in
Aux Power in
1 = V+
2 = E-Stop +
3 = E-Stop4 = V-
1 = V+Right (Red)
2 = V+Left (Green)
3 = V-Left (White)
4 = V-Right (Black)
RKM 46-*M
Pinouts-eurofast®
Female
Shield
Male
E-Stop
Female
Dropline Local
1 = Shield
2 = Shield
3 = Shield
4 = Shield
5 = Shield
1 = E-Stop -Right
2 = E-Stop +Right
3 = E-Stop -Left
4 = E-Stop +Left
1 = Shield
2 = V+
3 = V4 = Can_H
5 = CAN_L
4
InterlinkBT®
RSC CBC5 572-*M
RSM RKM 579-*M
RSF RKF 57/22
RKC 572-*M
RSC 572-*M
JBBS-57-SM01
*-meter, DeviceNet™ 5-pin eurofast® connector to 5 combicon connector
*-meter, full trunkline (bus line) DeviceNet cable, male/female molded ends
male/female, 5-pin minifast® through-wall connector
*-meter, 5-wire DeviceNet thin cable, female/tinned ends
*-meter, 5-wire DeviceNet thin cable, male/tinned ends
System Module
TURCK
RS 4.5T-*M
RSF RKF 40/22
RSM RKM 46-*M
RKM 46-*M
S7-M
C7-A20DX/24VDC w/S9-N
*-meter, 5-wire eurofast cable, male/tinned ends, 20 AWG,gry PVC, ground all
male/female, 4-pin minifast® through-wall connector
*-meter, 4-wire, male/female molded minifast® cable, 16 AWG, yellow PVC jacket
*-meter, 4-wire, female/tinned ends minifast® cable, 16 AWG, yellow PVC jacket
relay base, DIN and panel mount,with relay locking tab
relay, 24 VDC coil with free-wheeling diode, 10A, DPDT
Caution! Install with S9-N blank plug to disable Push-To-Test/Pull-To-Lock functions.
* indicates cable length.
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69
Power Taps
Bus Line
Auxiliary Power
1. Shield
2. + Voltage
3. - Voltage
4. CAN_H
5. CAN_L
1. + Voltage
2. - Voltage
3. + Voltage
4. - Voltage
Type
Wiring diagram / Pin configuration
SPTC1
busstop® Power Tap with minifast® connectors
• minifast® male to female bus connector
• minifast® female power connector
SPTC2
busstop Power Tap with minifast® connectors
• minifast® female to female bus connector
• minifast® female power connector
SPTT1
busstop® Power Tap with terminal connectors
• terminal strip bus connectors
• terminal strip power connector
70
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eurofast® 5-pin Field Wireable Connectors
Female eurofast®
Male eurofast®
Rating: 3 A, 36 VDC
Rating: 3 A, 36 VDC
Right Angle
B 8251-0
Female
Straight
B 8151-0
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
BS 8151-0 †
Male
BS 8251-0
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
† To connect thermocouples use the field wireable with built in cold junction compensation. Part number BL67-WAS5-THERMO.
minifast® 5-pin Field Wireable Connectors
Male minifast®
Female minifast®
Rating: 9 A, 300 VDC
4
Female
Thin Cable
B 4151-0/9
Rating: 9 A, 300 VDC
Thick Cable
B 4151-0/13.5
Accepts 6-8 mm cable.
Accepts 10-12 mm cable.
BS 4151-0/13.5
Male
BS 4151-0/9
Accepts 6-8 mm cable.
Accepts 10-12 mm cable.
For stainless steel housing: Change part number (BS 4151...to BSV 4157 or B 4151...to BV 4157...).
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71
TURCK Power Cordsets for DeviceNet™ - minifast® Connectors
minifast®
Socket (Female)
Pin (Male)
RSM
WSM
RSM 46-*M
Pin (Male)
RSM RSM 46-*M
RKM
WSM 46-*M
RSM WSM 46-*M
RKM 46-*M
RSM RKM 46-*M
WKM 46-*M
RSM WKM 46-*M
RSM
WSM WSM 46-*M WSM RKM 46-*M
minifast®
WKM
WSM WKM 46-*M
Socket (Female)
WSM
RKM RKM 46-*M
RKM WKM 46-*M
RKM
WKM WKM 46-*M
WKM
* indicates length in meters.
For stainless steel coupling nuts: Change part number (RSM..to RSV..).
Standard cable lengths are 0.3, 0.5, 1.0, 2.0, 2.5, 3.0, 3.5, 4.0, 5.0 ,6.0 ,8.0 ,10 ,15....50M.
Consult factory for other lengths.
Example
WSM RKM 46-1M
1 Meter
72
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Specifications for DeviceNet™ Systems
Power Pair
Cable
Type
46
AWM 2464
105°C 300V
Outer Jacket
Approvals
AWG
DCR (/1000 ft) Material Color
Color Code Insulation
Nominal O.D.
NEC STOW
CEC STOW
FT2
4/16 AWG
Bk,Wh,Rd,
Gn
Dimensions
4.3 Ω
PVC
Bulk Cable
Shields
Type
Drain Wire
PVC Yellow
11 mm(.435 in)
None
RF50538-*M
Cordset Pinouts
(per SAE-J-1738 A)
Station Pinouts
(per EN 50 044)
RSM
Male minifast®
RSM
Male minifast®
WSM
WSM
Male
Male minifast®
minifast®
RKM
Female minifast®
RKM
Female minifast®
4
WKM
WKM
Female minifast®
Female minifast®
Color Codes
1. Black (-Voltage)
2. White (E-)
3. Red (+ Voltage)
4. Green (E+)
1. Red (+ Voltage)
2. Green (E+)
3. White (E-)
4. Black (-Voltage)
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73
TURCK Power Tees for DeviceNet™ - minifast® Connectors
Part Number
Applications
RSM 2RKM 40
minifast® Power Tee
• standard keyway
RSM 2RKM 40-KF
minifast® Power Tee
• keyway facing female
RSM 2RKM 40-KM
minifast® Power Tee
• keyway facing male
For stainless steel coupling nuts: Change part number ( RSM 2RKM..to RSV 2RKV..).
74
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TURCK eurofast® 4-pin Field Wireable Connectors
Straight
Female eurofast®
Male eurofast®
Rating: 4 A, 150 VDC
Rating: 4 A, 150 VDC
Right Angle
B 8241-0/PG 9
Female
B 8141-0/PG 9
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
BS 8241-0/PG 9
Male
BS 8141-0/PG 9
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
4
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75
Notes
76
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PROFIBUS®-DP Cables and Accessories
4
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77
Pre-molded Fieldbus Cables for PROFIBUS®-DP
Standard lengths of pre-molded cordsets and bulk cable are listed below.
Standard Cable Lengths
Cordsets
Bulk Cable
meters
feet
0.3
1.0
0.5
1.6
1.0
3.3
1.5
4.9
2.0
6.6
2.5
8.2
3.0
9.8
4.0
13
5.0
16
6.0
20
8.0
26
10
33
15
49
20
66
25
82
30
98
40
131
50
164
meters
feet
30
98
75
246
150
492
225
738
300
984
---
---
Other lengths available upon request. Contact the factory at 1-888-546-5880.
Unit Conversions:
Tolerances:
1 meter = 3.28 feet
1 meter = 39.8 inches
78
+ 4 % (or 50 mm) of length
-0% of length
whichever is greater
InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
PROFIBUS®-DP Cable Specifications
A
Cable that meets the requirements of
EN50170-2-2:1996 for communications
up to 12Mbaud.
B
Baud Rate (k baud)
9.6
19.2
93.75
187.5
500
1500
12000
Maximum Trunk Length
1200m
1200m
1200m
1000m
400m
200m
100m
Data Pair
Outer Jacket
Shields
Material Color
Nominal O.D.
Type
Drain Wire
Bulk Cable
Part Number †
Type
Approvals
AWG
Color Code
455
NEC PLTC
CEC AWMI/II A/B FT4
2/22 AWG
Red/Green
16.5 Ω
PE
PVC Purple
8.1 mm(0.319 in)
Foil/Braid
22 AWG
RB50672-*M
A
NEC AWM
CEC AWMI/II A/B FT1
2/22 AWG
Red/Green
16.5 Ω
PE
PUR Purple
8.1 mm(0.319 in)
Foil/Braid
22 AWG
RB50683-*M
A
NEC CMX
2/22 AWG
Red/Green
16.5 Ω
PE
PUR Purple
8.0 mm(0.315 in)
Foil/Braid
No Drain
RB50708-*M
A
NEC AWM
CEC AWMI/II A/B FT1
2/22 AWG
Red/Green
16.5 Ω
PE
PUR Plum
8.1 mm(0.319 in)
Foil/Braid
22 AWG
NEC PLTC
CEC AWMI/II A/B FT4
2/22 AWG
Red/Green
AWM 2464
75°C 300V
456
AWM 20233
80°C 300V
457
DCR (/1000ft)
Insulation
75°C 100V
458
AWM 20233
80°C 300V
4511
4
105°C 300V
A
RB50692-*M
††
16.5 Ω
PE
PVC Purple
8.1 mm(0.319 in)
Foil/Braid
22 AWG
A
RB50881-*M
††
105°C 300V
4510A
Dwg
NEC PLTC
CEC CMCMG
2/22 AWG
Red/Green
16.5 Ω
PE
Aluminum Armor/PVC
Armor Foil/Braid RB50875-*M
Purple
22 AWG
14.2 mm (.560 in)
B
†††
† See page 78 for standard bulk cable lengths.
†† See page 106 for flexlife performance.
††† Armorfast Cable
* indicates length in meters.
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79
PROFIBUS®-DP Cables, Extensions, eurofast®
eurofast®
Socket (Female)
Pin (Male)
RSSW
RSSW 45x-*M
WSSW
WSSW 45x-*M
RKSW
RKSW 45x-*M
Pin (Male)
RSSW RSSW 45x-*M RSSW WSSW 45x-*M RSSW RKSW 45x-*M
WKSW 45x-*M
RSSW WKSW 45x-*M
RSSW
WSSW WSSW 45x-*M WSSW RKSW 45x-*M
eurofast®
WKSW
WSSW WKSW 45x-*M
Socket (Female)
WSSW
RKSW RKSW 45x-*M
RKSW WKSW 45x-*M
RKSW
WKSW WKSW 45x-*M
WKSW
x indicates cable type.
* indicates length in meters.
Refer to the Cordset Builder on www.interlinkbt.com for assistance with cordset/cable combinations.
Standard cable lengths are 0.3, 0.5, 1.0, 2.0, 2.5, 3.0, 3.5, 4.0, 5.0 ,6.0 ,8.0 ,10 ,15....50M. Consult factory for other lengths.
Example
WSSW RKSW 45x- 1M
1 Meter
80
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PROFIBUS®-DP Dimensions / Configuration
RSSW
RKSW
WSSW
WKSW
FSFDWE
FKSDWE
4
Pinouts
Male
Female
1.
2.
3.
4.
5.
N/C
Green
N/C
Red
Bare (shield drain)
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81
PROFIBUS®-DP Cables, Extensions, eurofast®
eurofast®
Pin (Male)
45x
D9S/T 45x-*M
RSSW
RSSW D9S/T 45x-*M
WSSW
RKSW
WSSW D9S/T 45x-*M
RKSW D9S/T 45x-*M
WKSW
WKSW D9S/T 45x-*M
D9S/T
D9S 45x-*M
RSSW D9S RSSW 45x-*M-*M
WSSW D9S WSSW 45x-*M-*M
RKSW D9S RKSW 45x-*M-*M
WKSW D9S WKSW 45x-*M-*M
D9SM/T 45x-*M
RSSW D9SM/T 45x-*M
WSSW D9SM/T 45x-*M
RKSW D9SM/T 45x-*M
WKSW D9SM/T 45x-*M
D9S
D9SM/T
Straight
9-Pin Sub D Connector
Master
Node
Terminator
Field
Wireable
Socket (Female)
SD9S 45x-*M
RSSW SD9S RSSW 45x-*M-*M WSSW SD9S WSSW 45x-*M-*M RKSW SD9S RKSW 45x-*M-*M WKSW SD9S WKSW 45x-*M-*M
SD9S
x indicates cable type.
* indicates length in meters.
PROFIBUS-DP D9 Sub Connector
D9SM
Schematic for RSSW D9S RKSW 45x-*M-*M
-with termination switch off
D9S or D9S/T
SD9S
Schematic for RKSW D9S/T 45x-*M
-with termination switch on
D9 Sub Connector
82
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PROFIBUS®-DP Cables, Extensions, eurofast®
eurofast® bulkhead
eurofast®
Pin (Male) /Socket (Female)
RSSW/RKSW
RSSW D9S RKSW 45x-*M-*M
Pin (Male)
WSSW/WKSW
FSSDWE
WSSW D9S WKSW 45x-*M-*M
RSSW SD9S RKSW 45x-*M-*M WSSW SD9S WKSW 45x-*M-*M
Socket (Female)
FKSDWE
Pin(Male)/Socket(Female)
FSSDWE/FKSDWE
FSSDWE D9S/T 45x-*M
FKSDWE D9S/T 45x-*M
FSSDWE D9S FSSDWE
FKSDWE D9S FKSDWE
FSSDWE D9S FKSDWE
45x-*M-*M
45x-*M-*M
45x-*M-*M
FSSDWE D9SM/T 45x-*M
FKSDWE D9SM/T 45x-*M
FSSDWE SD9S FSSDWE
FKSDWE SD9S FKSDWE
FSSDWE SD9S FKSDWE
45x-*M-*M
45x-*M-*M
45x-*M-*M
x indicates cable type.
* indicates length in meters.
PROFIBUS®-DP D9 Sub Connector Examples
4
RSSW D9S RKSW 45x-*M-*M
FSSDWE D9S FKSDWE 45x-*M-*M
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83
PROFIBUS®-DP Bus Tees
RKSW 2RSSW 45
fully shielded eurofast® tee
PROFIBUS-DP tee (12 M baud), M 12x1
Dimensions
Pin Configuration
eurofast® male
Wiring diagram
eurofast® female
RKSW 2RSSW 45-0001
fully shielded eurofast® tee
PROFIBUS-DP tee (12 M baud), M 12x1
eurofast® male
eurofast® female
Note: This part must be used when joining two tees together directly. A female terminating resistor will not work with this tee since
there is no ground and power connection on the male side.
PROFIBUS-DP Bus Y-junction
VB2/FSW/FKW/FSW 45
fully shielded eurofast®
PROFIBUS-DP tee (12 M baud), M 12x1
Dimensions
Pin configuration
Wiring diagram
S einfügen!
eurofast® male
84
eurofast® female
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PROFIBUS®-DP -eurofast® Field Wireable Connectors
eurofast® female
eurofast® male
rating: 3 A,
36 VDC
rating: 3 A,
36 VDC
Straight
Right Angle
BMWS 8251-8.5
Female
BMWS 8151-8.5
Accepts 4-9 mm cable.
Accepts 4-9 mm cable.
BMSWS 8251-8.5
Male
BMSWS 8151-8.5
4
Accepts 4-9 mm cable.
Accepts 4-9 mm cable.
Assembly
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85
PROFIBUS®-DP-Field Wireable D9 Connectors
Straight
Standard
Right Angle
PDP-Connector/SD9S
PDP-Connector/D9S
Pinouts
Diagnostic
1 - N/C
2 - N/C
3 - Red (Bus_B)
4 - N/C
5 - N/C
6 - N/C
7 - N/C
8 - Green (Bus_A)
PDP-Connector/D9SM
9 - N/C
PROFIBUS®-DP – Feed Through Receptacles - type eurofast®
Type
Applications
Recommended Panel Cutout
FKW FSW 45/M12
eurofast® feed-through receptacle,
M 12 x 1
• straight male/female connector
• for premolded, reverse-keyed
eurofast® cables
86
0.63
15.9
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PROFIBUS®-DP Terminating Resistors
Applications
Type
Wiring diagram/pin configuration
RSSW 45-TR
eurofast® terminating resistor
(M 12 x 1)
• internal resistor
• male eurofast® connector
• reverse-keyed
nominal voltage: 50 VDC
internal resistance: 330 Ω, 1/4 W (2)
220 Ω, 1/4 W
RKSW 45-TR
eurofast® terminating resistor
(M 12 x 1)
• internal resistor
• female eurofast® connector
• reverse-keyed
nominal voltage: 50 VDC
internal resistance: 330 Ω, 1/4 W (2)
220 Ω, 1/4 W
PROFIBUS®-DP Active Terminating Resistors
The active terminating resistor PDP-TRA is used to terminate a PROFIBUS®-DP segment. Due to its external power supply it is
possible to connect/disconnect any of the bus occupants without causing interferences on the bus. An LED signals the power
status.
Type
PDP-TRA
4
Wiring diagrams
1. N/C
2. GND
3. N/C
4. UI = 24 VDC
5. N/C
®
minifast connector
1. N/C
2. Bus_A
3. N/C
4. Bus_B
5. N/C
eurofast® connector
nominal voltage: 50 VDC
internal resistance: 390 Ω, 1/4 W (2)
220 Ω, 1/4 W
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87
Circuit Board Connectors and OEM Receptacles
eurofast®
Panel Cut-out
Board Layout (reference only**)
FKFDW 45 PCB
FSFDW 45 PCB
WFSW 45 PCB
FKW 45 PCB KIT
FSW 45 PCB KIT
FKFDW 45- *M
FSFDW 45- *M
Pinout
Male
1. N/C
2. Bus_A
3. N/C
4. Bus_B
5. Bare
Female
* indicates length in meters.
** consult source drawing for board layout.
Refer to page 78 for standard cable lengths.
88
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TURCK Power Cordsets for PROFIBUS®-DP
-minifast® Connectors and Tees
minifast®
Socket (Female)
Pin (Male)
WSM
RSM
RSM 50-*M
WSM 50-*M
Pin (Male)
RSM RSM 50-*M
RSM WSM 50-*M
RKM 50-*M
RSM RKM 50-*M
WKM 50-*M
RSM WKM 50-*M
RSM
WSM WSM 50-*M WSM RKM 50-*M
minifast®
WKM
RKM
WSM WKM 50-*M
Socket (Female)
WSM
RKM RKM 50-*M
RKM WKM 50-*M
RKM
WKM WKM 50-*M
WKM
For stainless steel coupling nuts: Change part number (RSM.... to RSV....).
4
WSM RKM 50-1M
Example
1 Meter
Part Number
Applications
Schematic
RSM 2RKM 50
minifast® Power Tee
For stainless steel coupling nuts: Change part number (RSM 2RKM.. to RSV 2RKV..).
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89
Specifications for PROFIBUS®-DP Systems
Power Pair
Cable
Type
50
AWM 2517
105°C 300V
Approvals
NEC AWM
CEC AWM
FT1
Outer Jacket
AWG
DCR (/1000 ft) Material Color
Color Code
Insulation
Nominal O.D.
5/18 AWG
Bk,Bu,
Gn/Ye,Bn, Wh
6.9 Ω
PVC
PVC Yellow
7.2 mm(.285 in)
Shields
Bulk
Cable
Type
Drain Wire
None
RF50549-*M
Dimensions
RSM
RKM
WSM
WKM
RSM 2RKM 50
Pinouts
Male minifast®
Female minifast®
1. Black
2. Blue
3. Green/Yellow
4. Brown
5. White
90
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eurofast® 5-pin Field Wireable Connectors for PROFIBUS®-DP
Female eurofast®
Rating: 3 A, 36 VDC
Right Angle
B 8151-0
B 8251-0
Rating: 3 A, 36 VDC
Female
Straight
Male eurofast®
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
BS 8251-0
Male
BS 8151-0
Accepts 4-8 mm cable.
Accepts 4-8 mm cable.
4
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91
Notes
92
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I/O Cordsets
4
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93
TURCK Valve Connectors and eurofast® Extensions
“A” Style (18 mm)
Without LED Indicator
With LED Indicator
Cable
Male eurofast®
Connector
Standard Duty
PVC
Standard Duty
PUR
VAS 22-A653*M-RS 5.3T
VAS 22-A669*M-RS 5.3T
VAS 22-A653*M-WS 5.3T
VAS 22-A669*M-WS 5.3T
Heavy Duty
Rubber
Standard Duty
PVC
Standard Duty
PUR
Heavy Duty
Rubber
VAS 22-A654*M-RSE 5.3T
VAS 22-B653*M-RS 5.3T
VAS 22-B669*M-RS 5.3T
VAS 22-B654*M-RSE 5.3T
VAS 22-B653*M-WS 5.3T
VAS 22-B669*M-WS 5.3T
VAS 22-B654*M-WSE 5.3T
VAS 22-B653-*M
VAS 22-B669-*M
VAS 22-B642-*M
VAS 22-B587-*M VAS 22-B654-*M
Straight
VAS 22-A654*M-WSE 5.3T
Right
Leaded Ends
Standard
VAS 22-A653-*M VAS 22-A669-*M
VAS 22-A642-*M VAS 22-A587-*M
VAS 22-A654-*M
IEC
VAY 22-A658-*M
VAY 22-B658-*M
Automotive
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
Dimensions
94
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TURCK Valve Connectors and eurofast® Extensions
“B” Style (10 mm)
Without LED Indicator
With LED Indicator
Cable
Standard Duty
PVC
Standard Duty
PUR
VBS 2-A653*M-RS 5.3T
VBS 2-A669*M-RS 5.3T
VBS 2-A653*M-WS 5.3T
VBS 2-A669*M-WS 5.3T
Heavy Duty
Rubber
Standard Duty
PVC
Standard Duty
PUR
Heavy Duty
Rubber
VBS 2-A654*M-RS E 5.3T
VBS 2-B653*M-RS 5.3T
VBS 2-B669*M-RS 5.3T
VBS 2-B654*M-RSE 5.3T
VBS 2-A654*M-WSE 5.3T
VBS 2-B653*M-WS 5.3T
VBS 2-B669*M-WS 5.3T
VBS 2-B654*M-WSE 5.3T
VBS 2-B653-*M
VBS 2-B669-*M
VBS 2-B642-*M
VBS 2-B587-*M
Male eurofast®
Connector
Straight
Right
Leaded Ends
Standard
VBS 2-A653-*M
VBS 2-A669-*M
VBS 2-A642-*M
VBS 2-A587-*M
VBS 2-A654-*M
VBS 2-B654-*M
IEC
Automotive
VBY 2-A658-*M
VBY 2-B658-*M
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
4
Dimensions
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95
TURCK Valve Connectors and eurofast® Extensions
“C” Style (8 mm)
Without LED Indicator
Cable
Male eurofast®
Connector
Standard Duty
PVC
Standard Duty
PUR
With LED Indicator
Heavy Duty
Rubber
Standard Duty
PVC
Standard Duty
PUR
TC8S 2-A653*M-RS 5.3T
TC8S 2-A669*M-RS 5.3T
TC8S 2-L653*M-RS 5.3T
TC8S 2-L669*M-RS 5.3T
TC8S 2-A653*M-WS 5.3T
TC8S 2-A669*M-WS 5.3T
TC8S 2-L653*M-WS 5.3T
TC8S 2-L669*M-WS 5.3T
Heavy Duty
Rubber
Straight
Right
Leaded Ends
Standard
TC8S 2-A653-*M
TC8S 2-A669-*M
TC8S 2-A642-*M TC8S 2-A587-*M
TC8S 2-L653-*M
TC8S 2-L669-*M
TC8S 2-L642-*M
TC8S 2-L587-*M
IEC
Automotive
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
Dimensions
.45
96
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TURCK Valve Connectors and eurofast® Extensions
“I” Style (11 mm)
Without LED Indicator
With LED Indicator
Cable
Standard Duty
PVC
Standard Duty
PUR
Heavy Duty
Rubber
Standard Duty
PVC
Standard Duty
PUR
Heavy Duty
Rubber
Male eurofast®
Connector
VIS 2-A653*M-RS 5.3T
VIS 2-A669*M-RS 5.3T
VIS 2-A654*M-RSE 5.3T
VIS 2-B653*M-RS 5.3T
VIS 2-B669*M-RS 5.3T
VIS 2-B654*M-RSE 5.3T
VIS 2-A653*M-WS 5.3T
VIS 2-A669*M-WS 5.3T
VIS 2-A654*M-WSE 5.3T
VIS 2-B653*M-WS 5.3T
VIS 2-B669*M-WS 5.3T
VIS 2-B654*M-WSE 5.3T
VIS 2-A653-*M
VIS 2-A669-*M
VIS 2-A642-*M
VIS 2-A587-*M
Straight
Right
Leaded Ends
Standard
VIS 2-A654-*M
VIS 2-B653-*M
VIS 2-B669-*M
VIS 2-B642-*M
VIS 2-B587-*M
VIS 2-B654-*M
IEC
Automotive
VIY 2-A658-*M
VIY 2-B658-*M
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
4
Dimensions
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97
Turck eurofast® 2-Branch Molded Splitters
Type
Applications
Wiring diagram
YB2-FSM 4.5-2FKM 4.5
• for sensors with complementary
outputs, split signal.
• branches have eurofast®
connectors.
• combines 2 sensors into the
input connector.
1
2
3
4
5
4
1
3
5
2
5
4
3
2
1
Turck eurofast® 2-Branch Molded Splitters
Type
Applications
Wiring diagram
VBRK 4.4-2ESM 3S
• for sensors with complementary
outputs, split signal.
• branches have picofast®
snap lock.
• combines 2 sensors into the
input connector.
VBRS 4.4-2RK 4T-*/*
• for sensors with complementary
outputs, split signal.
• combines 2 sensors into 1
input connector.
VBRS 4.5-2RK 4T-*/*/S818
• combines 2 sensors into 1
input connector.
• allows open circuit detection
on both inputs.
5
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
98
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TURCK picofast® Cable and Connectors
picofast®
picofast®
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
Dimensions
4
picofast® Pinouts
Female
Male
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99
TURCK eurofast® Cable and Connectors
eurofast®
eurofast®
* indicates length in meters.
Replace 4.4 with 4.5 and add /S653 to the end of part number for 5-pin (4-wire and connected drain) with foil shield.
For additional options, consult TURCK Tech Support (1-800-544-7769).
Dimensions
WK
RK
RS
eurofast® Pinouts
Female
Male
WS
TURCK eurofast® Cordset, 8-pin
eurofast® Pinouts
RKC 8T-*-RSC 8T
Female
Male
* indicates length in meters.
For additional options, consult TURCK Tech Support (1-800-544-7769).
100
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TURCK picofast® 3-pin Field Wireable Connectors
Female picofast®
Male picofast®
Rating: 3 A, 75 VDC
Rating: 3 A, 75 VDC
Right Angle
B 5131-0
B 5231-0
Female
Straight
Accepts 3-5 mm cable.
Accepts 3-5 mm cable.
BS 5231
Male
BS 5131-0
Accepts 3-5 mm cable.
Accepts 3-5 mm cable.
4
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101
Cable Lengths and Connectors
Standard lengths of pre-molded cordsets and bulk cable are listed below.
Standard Cable Lengths
Cordsets
Bulk Cable
meters
feet
0.3
1.0
0.5
1.6
1.0
3.3
1.5
4.9
2.0
6.6
2.5
8.2
3.0
9.8
4.0
13
5.0
16
6.0
20
8.0
26
10
33
15
49
20
66
25
82
30
98
40
131
50
164
meters
feet
30
98
75
246
150
492
225
738
300
984
---
---
Other lengths available upon request. Contact the factory at 1-888-546-5880.
Unit Conversions:
Tolerances:
1 meter = 3.28 feet
0-1 meter: +35 / - 0 mm
1 meter = 39.8 inches
> 1 m +85/-0 mm or +4% of length
which ever is greater
Leaded End Color Codes and Connectors
1.
2.
3.
4.
5.
N/C
N/C
Black 2
Black 1
Gn/Yel
4
1
2
Standard
102
3
5
1.
2.
3.
4.
5.
N/C
N/C
Blue
Brown
Black
4
1
2
IEC
3
5
1.
2.
3.
4.
5.
N/C
N/C
Red 2
Red 1
Gray
4
1
2
3
5
Automotive
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TURCK Cable Characteristics
4
P=Poor
F=Fair
G=Good
E=Excellent
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103
Notes
104
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Installations
5
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105
Cable Installation
Performance
Flexlife cables and cordsets are designed to handle the
abuse of constant motion and bending. To ensure this,
FlexLife® cables undergo a series of rigorous tests to ensure
longer life in industrial settings. The tests exceed ASTM tests
and MIL-specs for bend and torsional flex testing. In addition
to their flexibility, they meet the signal attenuation requirements of DeviceNet™ and PROFIBUS® networks.
The Bend Radius Test repeatedly bends the cable back and forth with a
6.5 inch radius on a 180 degree plane, at a rate of 30 cycles per minute.
During the test all conductors are monitored until a conductor fails. This
“tick-tock” motion replicates the strenuous abuse of bending and contact
with industrial machines. Flexlife cables can withstand 10 million cycles of
the Bend Radius Test.
The Torsional Flex Test repeatedly moves and twists the cable through 360
degrees of torsional twisting. Simultaneously, it is rolling 14 inches back and
forth over an eight inch diameter sheave, which remains in contact throughout
the test. This action is continuous (30 cycles per minute) and replicates the
most abusive robotic movements for an industrial cable. Again, all conductors
are monitored until a conductor fails. Flexlife cables withstand 10 million cycles
of the Torsional Flex Test.
106
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Cable Bundling T
echniques
Techniques
When bundling several cables together, always keep the bundle loose enough to move within itself. Tightly tied
bundles create both compression and tension stresses when the bundle is moved.
Correct
Incorrect
Tying Cables with Cable T
ies
Ties
When tying cable with self locking ties, always leave the ties loose enough for the cables to slide freely under the tie.
Over-tightening will create stress concentrations that can cause the conductors to fail prematurely. Never tighten the
tie to the point where the cable jacket becomes deformed or pinched.
Correct
Incorrect
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InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
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Cable Installation
Proper management of cabling systems can mean the difference between a dependable and smooth operating
installation and costly recurring down time. The suggestions outlined below illustrate some of the common sources of
problems and provide simple and effective solutions.
Proper Bend Radius for Fixed and Moving Applications
Providing sufficient bend radius will allow the cable to absorb the energy of bending over a greater portion of its length,
increasing its effective working life. Small increases in the radius of the bend can produce substantial increases in cable
life.
Fixed Applications
Moving Applications
Minimum bend radius 5 x cable diameter
Minimum bend radius 10 x cable diameter
Eliminating Stress Points in Cable Dress
Installing cables to allow for adequate stress loops and freedom of motion increases the life of the cables. InterlinkBT®
cordsets incorporate molded strain reliefs that will assist in preventing stress.
Strain Relief
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InterlinkBT® 3000 Campus Drive Minneapolis, MN 55441 Phone: (01) (763) 694-2300 Fax: (01) (763) 694-2399 Toll Free: 1-888-546-5880
V isit us at www
.interlinkbt.com
www.interlinkbt.com
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Link to support.interlinkbt.com
Web Site Features:
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s New:
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Products:
Search:
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Check the latest articles, literature updates and product releases.
Complete listing of network cables and cordsets, interconnection products, accessories,
I/O stations and modules, I/O systems and more.
Use keywords and phrases to locate specific information.
See page link above.
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Contains a complete listing of catalogs, brochures, tutorials, CAD drawings and electronic
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Contains company information and opportunities.
The login page is to access the secure area for the InterlinkBT® sales channel.
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