10000 30-ft Parts Manual

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10000 30-ft Parts Manual | Manualzz

Manual Part # 99905185

Model 10000 30-foot Parts &

Specifications

Effective S/N 100001101001

Revised 20141001

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

Copyright © 2014 Iowa Mold Tooling Co., Inc.

All rights reserved

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Contents

Revisions .................................................................................................................................................... iii

Introduction 5

i

Specifications 7

Model 10000 30' Specifications .................................................................................................................... 7

10000 30' Minimum Chassis Specifications ................................................................................................. 9

Dimensional Drawing ................................................................................................................................. 10

30' 10000 Crane Capacity ........................................................................................................................... 12

Crane Reference 13

Greasing Instructions .................................................................................................................................. 14

10000 30-foot Crane Recommended Spare Parts ....................................................................................... 16

Installation Introduction .............................................................................................................................. 17

Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ..................................................... 18

Additional Installation Components, Non-IMT Body (93713748) ...................................... 20

Telescopic Crane Orientation ..................................................................................................................... 21

Crane Controls ............................................................................................................................................ 21

Parts 23

Parts Information ........................................................................................................................................ 24

Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 26

Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 28

Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 30

Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 32

Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 34

Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 36

Valvebank Assembly (99904925) ............................................................................................................... 38

Valvebank Assembly-Single Proportional (99904925) .............................................................................. 40

Winch & Anti-Two Block Assembly (99904925) ...................................................................................... 42

Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 43

Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 45

Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 47

Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 49

99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 51

99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 55

Gear Rotator (71056577) ............................................................................................................................ 59

Lower Cylinder (51722956) ....................................................................................................................... 61

Extension Cylinder Assembly (51723604) ................................................................................................. 63

Cylinder (51723931)........................................................................................................................ 65

Cylinder (51723927)........................................................................................................................ 67

ii Contents

Winch Specifications (71570825) ............................................................................................................... 69

Winch Parts (71570825) ............................................................................................................................. 70

Winch Oil Specifications ............................................................................................................................ 73

Valvebank (73734472) ............................................................................................................................... 74

Valvebank (73734727) ............................................................................................................................... 75

Seal Kit for 73734727 (94399214) .................................................................................................. 76

Connection Block Seal Kit for 73734727 (94399213) .................................................................... 78

Hydraulic Schematic Fully Proportional (99905018) ................................................................................. 80

Hydraulic Schematic Single Proportional (99905596) ............................................................................... 83

Radio Remote Harness (77441481) ............................................................................................................ 87

Radio Remote Harness (77441481) ............................................................................................................ 88

Radio Remote Harness (77441481) ............................................................................................................ 89

Radio Remote Harness-Single Proportional (77441537) ............................................................................ 90

Radio Remote Harness-Single Proportional (77441537) ............................................................................ 91

Radio Remote Harness-Single Proportional (77441537) ............................................................................ 92

Horn Circuit (99905614) ............................................................................................................................ 93

Decal Placement, 10000 30' Crane ............................................................................................................. 94

Option-Winch Roller (99905055) ............................................................................................................... 96

Option - Boom Tip Light Kit (99905289) .................................................................................................. 98

General Reference 101

Inspection Checklist .................................................................................................................................. 101

Deficiency / Recommendation / Corrective Action Report ...................................................................... 106

Thread Torque Charts ............................................................................................................................... 108

Contents iii

Revisions

DATE

20111031

20120815

20130228

20130412

20130417

20130417

20130522

20130214

20130826

20131009

20131115

20140324

20140415

20140508

20140813

20141001

LOCATION

77441481

99904925

73734727

99904925

99904925

99904925

99904925

99904925

99904925

99904925

99904925

77441481

77441537

99905614

99904925

99904925

99905067

99904925

99905289

99905087

71570825

51723604

Greasing

Instructions

99905595

73734472

DESCRIPTION

ECN 11624 - Harness change

ECN 11774 - Added cable guide

ECN 11783 - 73734727 was 73734635

ECN 11913 - Single proportional system available

ECN 11945 - Cable guide changed

ECN 11952 - A2B bracket changed

ECN 11959 - Horn controls added

ECN 11940 - Hook stow and pin changes

ECN 11895 - S3 crane hook, snatch block, and mast changes

ECN 11860 - Winch studs changed

Engineering mark-up; valvebank assembly item 62 part number change.

Added nailboard and circuit charts

Added circuit chart

Added horn circuit schematic

Updated part number of item 13

Updated details of item 54

ECN 12147 – move limit switch, update crane assembly within drawings

Corrected/Added part numbers per 9/11 drawing from vendor.

ECN 12216 – changed width of pin boss from 4.88” to 4.75”

ECN 12264 – Molub-Alloy 882 was Molub-Alloy 936

ECN 12266 – Added

ECN 12253 – Delete 72534560, Add 72532699 & 72532674

C

H A P T E R

1

Introduction

5

This volume includes specifications, installation information, and spare parts drawings applicable to your particular crane. For operating, maintenance and repair instructions, see the Telescopic

Crane Operation, Maintenance and Repair Manual (IMT part number 99905190).

It is your responsibility to operate and maintain this unit in a manner that will result in the safest working conditions possible. You must be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this IMT crane. The crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the

American Society of Mechanical Engineers (www.asme.org) for more information on

ANSI/ASME B30.5.

Misuse of the crane through overloading, abuse, lack of maintenance and unauthorized modifications will void the warranty on any part of the unit subjected to this misuse. No warranty

- verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit.

Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of personnel. They are defined as follows:

NOTE

A NOTE is used to either convey additional information or to provide further emphasis for a previous point.

CAUTION

A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure.

WARNING

A WARNING is used when there is the potential for personal injury or death.

For a safe work environment, treat this equipment with respect and service it regularly.

C

H A P T E R

2

Specifications

In This Chapter

Model 10000 30' Specifications ................................................ 7

10000 30' Minimum Chassis Specifications .............................. 9

Dimensional Drawing ............................................................... 10

30' 10000 Crane Capacity ........................................................ 12

Model 10000 30' Specifications

GENERAL SPECIFICATIONS

CRANE RATING (Crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions retracted and lower boom in horizontal position.)

HORIZONTAL REACH - FLIP SHEAVE UP (From centerline of rotation)

HORIZONTAL REACH - FLIP SHEAVE DOWN (From centerline of rotation)

HYDRAULIC EXTENSIONS (2)

LIFTING HEIGHT (From base of crane)

CRANE WEIGHT

CRANE STORAGE HEIGHT

MOUNTING SPACE REQUIRED (Crane base)

OPTIMUM PUMP CAPACITY

SYSTEM OPERATING PRESSURE

CENTER OF GRAVITY

 Horizontal from Centerline of Rotation

 Vertical from Bottom of Crane Base

TIE-DOWN BOLT PATTERN (8 bolts)

ROTATIONAL TORQUE

75,000 ft-lb (10.4 tm)

30'-10" (9.4 m)

32'-1" (9.8 m)

102" & 102" (259 cm & 259 cm)

30'-7" (9.3 m)

2,480 lb (1,125 kg)

41.2" (104.7 cm)

20" x 21" (50.8 cm x 53.3 cm)

10 -12 U.S gpm (37.9 - 45.4 l/min)

3,000 psi (206.8 bar)

54.5" (138.3 cm)

21.38" (54.3 cm)

14.75" x 14.75" (37.5 cm x 37.5 cm)

9,000 ft-lb (1.2 tm)

7

8 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

PERFORMANCE CHARACTERISTICS

SPECIFICATIONS

ROTATION 400° (7.0 rad.)

LOWER BOOM ELEVATION -10° to +80° (-0.17 to +1.4 rad)

SPEED

30 seconds

12 seconds to raise or lower

EXTENSION CYLINDERS (2) 102" & 102" (259 cm & 259 cm) 33 seconds to extend or retract

WINCH SPEED (single line) 60 feet per minute

POWER SOURCE

Hydraulic power is provided by an integral mounted hydraulic pump and PTO application. Other standard power sources may be used. Minimum power required is 23.5 horsepower based on

10-12 GPM (37.9 - 45.4 liters/min) at 3,000 PSI (207 bar).

CYLINDER HOLDING VALVES

The holding sides of all cylinders are equipped with integral-mounted counterbalance valves or load-holding check valves to prevent sudden cylinder collapse in case of hose failure.

ROTATION SYSTEM

Rotation of the crane is accomplished through a turntable gear bearing powered by a hightorque hydraulic motor through worm gear reduction. Standard rotation is 400º (6.98 rad).

HYDRAULIC SYSTEM (PTO DRIVEN)

The hydraulic system is an open-centered, full-pressure system that requires 10-12 GPM (37.9 -

45.4 liters/min.) optimum oil flow at 3000 psi (207 bar). It is equipped with a four-section, stacktype, electric, remote control valve with an RF remote-control system with a 40' (9.1 m) radio elimination cable. The system includes a separate hydraulic oil reservoir, suction line filter, return-line filter and control valve.

OVERLOAD PROTECTION SYSTEM

Overloading of the crane is prevented by the overload protection system. A pressure transducer mounted on the lower cylinder senses overload conditions. When in an overload situation, the winch-up, extension-out, and boom-down functions are stopped. To relieve the situation, raise the boom, retract the extensions, or lower the winch.

WINCH

The 5,500 lb (2,495 kg) planetary winch is powered using a high-torque hydraulic motor. The lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line capacity is based on the maximum crane capacity. The winch is equipped with 120 ft (36.6 m) of 7/16"

(1.1 cm) 6X25 wire rope. A compact, anti-two block device is included to prevent the lower block or hook assembly from coming in contact with the boom sheave assembly. The winch meets

ANSI B30.5 standards.

Chapter 2 Specifications 9

10000 30' Minimum Chassis Specifications

CRANE MODEL

CHASSIS STYLE

BODY STYLE

CAB-TO-AXLE (1)

RESISTANCE TO BENDING MOMENT

FRAME SECTION MODULUS

RATED MOMENT

GROSS VEHICLE WEIGHT RATING (2)

NOTES:

10000 - 30'

Conventional Cab

Dominator™ II minimum

84 - 120" (213 - 305 cm)

1,200,000 in-lb (138,255 kg-m)

14.2 cubic inches (232.7 cc)

75,000 ft-lb (10,369 kg-m)

26,000 lb (11,793 kg) minimum

1 The Cab to Axle (CA) dimension varies based on the configuration of the body, crane, and auxiliary equipment including welder decks. Make sure the CA is free and clear from obstructions everywhere except between the frame rails.

2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have questions regarding your particular installation.

3 In addition to these specifications, heavy duty electrical and cooling systems are required. It is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake lock, and power steering.

4 Weight distribution calculations are required to determine final axle loading.

5 All chassis, crane and body combinations must be stability-tested to ensure stability per

ANSI B30.5

Iowa Mold Tooling Co., Inc. reserves the right to change specifications and design without notice.

10 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Dimensional Drawing

Dimensions for 30' 9500 and 10000 Crane

5'-8"

(1.7 m)

32'-1"

(9.8 m)

(Fully extended)

2'-8"

(0.8 m)

15'-4"

(4.7 m)

(Fully retracted)

13'-0"

(4.0 m)

(Fully retracted)

30'-0"

(9.1 m)

(Fully extended)

Chapter 2 Specifications 11

MOUNTING HOLE PATTERN

(FROM BASE OF CRANE)

6.6" (16.8 cm)

14.75"

(37.5 cm)

RADIUS 20" (51 cm)

SWING CLEARANCE

13.75"

(34.9 cm)

14.75"

(37.5 cm)

20.8" (52.8 cm)

18.1"

(46 cm)

23.4"

(59.3 cm)

24"

(61.0 cm)

8" (20.3 cm)

47.8" (121.4 cm)

TOP VIEW

175.1" (444.7 cm)

CENTER

OF GRAVITY

29.6"

(75.1 cm)

41.2"

(104.7 cm)

8.7"

(22.1 cm)

17.75"

(45.1 cm)

52.6" (133.6 cm)

20.3"

(51.6 cm)

6.5"

(16.5 cm)

50.4" (128.1 cm)

15.91"

(40.4 cm)

12 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

30' 10000 Crane Capacity

8550

3880

80°

75°

6170

2800

60°

3900

1770

• Values in the box indicate the use of 2-part line is required.

xxxx lb

xxxx kg

• Maximum 1-part line weight is 5500 lb

(2500 kg).

• The weight of load-handling devices is part of the load lifted and must be deducted from the rated capacity.

10000

4535

8950

4060

3030

1375

45°

6100

2765

4580

2075

10000

4535

10000

4535

9025

4095

7475

3390

6400

2900

5850

2655

5750

2610

4000

1815

3600

1635

3250

1475

2640

1195

30°

2330

1060

15°

2030

920

13'-0"

(4.0 m)

21'-6"

(6.6 m)

30'-0"

(9.1 m)

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424 70399109

C

H A P T E R

3

Crane Reference

In This Chapter

Greasing Instructions ............................................................... 14

10000 30-foot Crane Recommended Spare Parts List ............. 16

Installation Introduction............................................................. 17

Telescopic Crane Orientation ................................................... 21

Crane Controls ......................................................................... 21

13

14 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Greasing Instructions

Different lubricants are required for different sections of your crane. Contact your lubricant supplier for specific product information. Follow the grease and lubricant specifications and intervals listed in this manual for best results.

Crane grease zerks must be greased on a weekly basis during normal operating conditions.

Under severe operating conditions the zerks must be greased more frequently. Each grease zerk is marked with a decal, “Grease Weekly”, as shown. Rotate the worm gear bearing when greasing the worm gear bearing grease zerks.

Crane worm gear bearing teeth must be lubricated weekly with Molub-Alloy 882 Heavy or equivalent, applied with a grease gun or brush. Cover all teeth with grease and leave no exposed metal surfaces showing.

Weekly, remove cover and lubricate with

MOLUB-ALLOY 882 HEAVY open-gear compound while rotating crane.

MOLUB-ALLO Y is a registered trademark of

Castrol Industrial PLD Downers Grove, I L 1-800-621-6221

Flip

Sheave

Zerk

Opposite Side of Crane

Chapter 3 Crane Reference 15

Snatch

Block

Zerk

Remove guard. Grease worm gear teeth with

Molub-Alloy 882 or equivalent. Spray or brush on.

Turntable

Bearing

Grease

Zerk

LOCATION

Base - Turntable Bearing

Grease Zerk

Flip Sheave Pin

Snatch Block Pin

Worm Gear Bearings Grease

Zerks (*Rotate crane while greasing)

Rotation Worm Gear Teeth

NOTE:

Rotated view

Worm Gear Grease Zerks

FREQUENCY LUBRICANT

Extreme Pressure Lithium

Grease such as

Shell Alvania 2EP,

Shell Retinax "A",

Mobilgrease XHP 462,

Cenex ML 365,

Xtreme True-Flo MP EP2

Lithium Grease

or equivalent.

Molub-Alloy 882 Heavy or equivalent

APPLICATION

METHOD

Apply with hand or pneumatic pressure grease gun.

Brush or spray on.

Weekly

Weekly

16 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

10000 30-foot Crane Recommended Spare Parts

This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations.

BASE & MAST ASSEMBLY

73051919

72601949

HYDRAULIC MOTOR

CAP SCREW 0.50-13 X 1.25 SHZC

72601629

72601817

BOOM ASSEMBLY

60030336

60030337

60030422

60030423

60030424

WEAR PAD-RC

WEAR PAD-ROUND

WEAR PAD-ROUND

WEAR PAD-RC

CAP- ANTI-TWO BLOCK PIN

60030428

60030425

WEAR PAD-ROUND

WEAR PAD-ROUND

60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET

ANTI-TWO-BLOCK ASSEMBLY

1

2

CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z 4

CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z 16

4

2

2

1

2

1

4

2

77041863 LIMIT SWITCH

CRANE & WINCH ASSEMBLY

52718741

52723036

60140915

PIN (effective through 05/22/13)

PIN (effective through 05/22/13)

60140916

70732882

70580203

PIN-TYPE NN 2.0 X 13.75

(effective from 05/22/13)

PIN-TYPE NN 2.0 X 9.5

(effective from 05/22/13)

HOOK, 5.9 TON

WIRE ROPE ASSEMBLY

1

2

1

2

1

1

1

60030255 SHEAVE

LOWER CYLINDER (51722956)

1

94399133 SEAL KIT 1

51723931 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)

94399160 SEAL KIT 1

51723927 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)

SEAL KIT 1 94399162

WINCH (71570825)

73534498

73534499

73534500

OIL RETAINER SEAL

OIL RETAINER SEAL

BALL BEARING

1

1

1

73540344

73534501

DUAL COUNTERBALANCE VALVE ASSEMBLY 1

BALL BEARING

VALVE BANK (73734727)

1

94399213

94399214

77041898

SEAL KIT, CONNECTION BLOCK

SEAL KIT, VALVE SECTIONS

SOLENOID, 12V

1

1

1

Chapter 3 Crane Reference 17

Installation Introduction

GENERAL

This section contains instructions for the installation of your crane. Prior to installing the crane and hydraulic components, make sure that the chassis is ready to receive the crane (see the

Installation Section of the IMT Telescopic Crane Operation & Safety Manual, 99905190).

Reinforce the chassis frame, as necessary, and install the PTO and pump.

Each installation may vary in components used. It is important to use hoses of proper length, pumps of correct size, and PTO’s of adequate speed. Study the applicable installation kit in the parts section before attempting any installation.

CRANE INSTALLATION

In addition to meeting Minimum Chassis Specifications, there must be sufficient room to mounting the crane and the platform must be strong enough to support the crane and rated load.

Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body. Before attempting to install the crane, the body must be installed.

18 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Dominator II - 8600 - 10000 Crane Installation Kit (99905067)

2

3

4

1

5, 7

DOOR

SIDE

5, 7

CUT WASHER

LOCATIONS

5, 6 5, 7

5, 7

5, 7

5, 7

5, 6

7 (6)

5 (8)

2

6 (2)

NOTES (SEE REFERENCE NUMBER IN BOX):

1

INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.

2

TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS

WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE

THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS

ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE

PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM

OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.

CRANE MOUNTING HOLE LOCATIONS

14.75” (37.5 cm)

7.38”

(18.7 cm)

2.38”

(6 cm)

13.75”

(34.9 cm)

6.75”

(17.1 cm)

Chapter 3 Crane Reference 19

1.13” (2.9 cm) THROUGH

CRANE BOX TOP ONLY

(8 PLACES)

7.25”

(18.4 cm)

14.75”

(37.5 cm)

3.

4.

5.

99905067 PARTS

ITEM

1.

2.

PART #

93713669

CRANE

6.

7.

BODY

72042097

72601748

72063066

72063286

REV E 20140211

6.63”

(16.8 cm)

REAR OF TRUCK

6” (15.2 cm) THROUGH

CRANE BOX TOP ONLY

DESCRIPTION

INSTALLATION KIT

CRANE ASSEMBLY

DETAILS

7500-10000

KIT #

DOMINATOR BODY

LEVEL INDICATOR LEVEL

CAP SCREW

#1

1.00- 8X 3.00 SH GR8 #1

WASHER

WASHER

1.00 FLAT HI STR #1

FLAT 1.00 H ASTM F436

Z-CUT

#1

1

1

8

QUANTITY

1

1

2

6

20 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Additional Installation Components, Non-IMT Body (93713748)

Chassis Wiring Harness (77441476 / 99905212)

TO RECOMMENDED

SWITCHED 12V POWER

(NOT TO EXCEED 7 AMPS)

TO RECOMMENDED 12V CRANE

HOURMETER (12V LATCHING SIGNAL

WHEN LINK IS ESTABLISHED

BETWEEN RADIO AND TRANSMITTER)

TO RECOMMENDED OEM

12V SPEED CONTROL

TO BATTERY GROUND

TO RECOMMENDED

ENGINE KILL OPTION

BOOM

FLOOD

LIGHTS

CRANE

HOURMETER

ENGINE

SPEED

GROUND

STOW

SIGNAL POWER

IN-LINE 5A FUSE

COMPRESSOR

ON

30

85

87A

87

86

ENGINE

START

TO RECOMMENDED

SELECTOR SOLENOID

ENGINE

STOP

SELECTOR

SOLENOID

POWER

IN-LINE

15A FUSE

12V NORMALLY CLOSED

OUTPUT FROM BOOM STOW SENSOR

12V NORMALLY OPEN OUTPUT

FROM BOOM STOW SENSOR

TO 12V SOURCE FOR BOOM

STOW SENSOR POWER

TO RECOMMENDED

COMPRESSOR ON

(12V LATCHING SIGNAL)

87A

87

86

TO RECOMMENDED OEM

12V ENGINE START

(12V MOMENTARY SIGNAL)

30

85

TO 12V

IGNITION

KEYED POWER

TO 12V BATTERY

SOURCE

RECOMMENDED

USING PTO

GROUND SIGNAL

Filter (10 micron) (73052091)

Used on ship-out IMT telescopic cranes.

IMT HARNESS

77441476

Chapter 3 Crane Reference 21

Telescopic Crane Orientation

When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180° (3.14 radians) to the boom rest.

BOOM

REST

400°

ROTATION

OUTLINE OF

TRUCK BODY

REAR OF

TRUCK

Crane Controls

IMT's telescopic cranes are controlled by radio remote controls. See the Telescopic Crane Radio

Remote System manual, IMT # 99905114, for complete details on the radio remote system.

C

H A P T E R

4

Parts

In This Chapter

Parts Information ...................................................................... 24

Base & Mast Assembly, Test Stand (99904925)....................... 26

Base & Mast Assembly, Truck Mount (99904925) .................... 30

Boom Assembly (99904925) .................................................... 34

Valvebank Assembly (99904925) ............................................. 38

Winch & Anti-Two Block Assembly (99904925) ........................ 41

Crane & Winch Assembly (99904925) ...................................... 43

Flip Sheave Assembly (99904925) ........................................... 46

Gear Rotator (71056577) ......................................................... 59

Lower Cylinder (51722956) ...................................................... 61

Extension Cylinder Assembly (51723604) ................................ 63

Winch Specifications (71570825) ............................................. 68

Winch Parts (71570825) ........................................................... 70

Winch Oil Specifications ........................................................... 73

Valvebank-Single Proportional (73734472) .............................. 74

Valvebank (73734727) ............................................................. 75

Hydraulic Schematic Fully Proportional (99905018) ................. 80

Hydraulic Schematic Single Proportional (99905596) ............... 83

Radio Remote Harness (77441481) ......................................... 87

Radio Remote Harness – Single Proportional (77441537) ....... 90

Decal Placement, 10000 30' Crane .......................................... 94

Option-Winch Roller (99905055) .............................................. 96

Option - Boom Tip Light Kit (99905289) ................................... 97

23

24 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Parts Information

GENERAL

This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family. For optional equipment such as winches and remote controls, refer to the appropriate service manual.

WARNING

Do not attempt to repair any component without reading the information contained in the repair section. Pay particular attention to statements marked Warning, Caution or

Note in that section. Failure to comply with these instructions may result in damage to the equipment, personal injury or death.

CRANE IDENTIFICATION

Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.

Address all inquiries to your authorized IMT distributor or to:

Iowa Mold Tooling Co., Inc.

Box 189, Garner, IA 50438-0189

Telephone: 641-923-3711

Technical Support Fax: 641-923-2424

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

MODEL

NUMBER

SERIAL

NUMBER

MFG

DATE

CYLINDER IDENTIFICATION

Chapter 4 Parts 25

To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual. You must include the part number stamped on the cylinder case when ordering parts.

CYLINDER

PART NUMBER

LOCATION

WELDMENT IDENTIFICATION

Each of the major weldments - base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment. The locations of the part numbers are shown in the Crane Reference Section.

ORDERING REPAIR PARTS

When ordering replacement parts:

1 Give the model number of the unit.

2 Give the serial number of the unit.

3 Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number.

4 Give a complete description of the part.

5 Specify the quantity required.

26 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Test Stand (99904925)

(See Parts List for Effectivity Dates)

NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.

1 64

5

1 67

1 66

64 1

67 1

7

6

65

11 2

33 2

34

77

3 111

59

51

77

41

50 2 4

41

5

111

128

3

128

7

6

77

81

80

115

NOTES (SEE REFERENCE NUMBER IN BOX):

1

TORQUE TO 280 FT-LB (38.7 KG-M)

2

USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR

BEARING.

3

APPLY BLUE THREAD LOCKER.

4

APPLY GEAR LUBE ON GEAR TEETH.

5

BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF

MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.

6

PORT A

7

PORT B

Chapter 4 Parts

6.

11.

33.

34.

41.

50.

51.

59.

64.

99904925 BASE & MAST ON TEST STAND

ITEM

1.

PART# DESCRIPTION DETAILS

91723059 KIT-HARDWARE BASE & MAST

5.

65.

66.

67.

77.

80.

81.

111.

91723584 HARDWARE KIT

(effective through 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

52722950 MAST WELDMENT

(effective through 05/22/13)

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

70029595 THREADED PLUG

71056577 GEAR ROTATOR

76039295 GASKET

73051919 MOTOR-HYDRAULIC

72060207 CAP SCREW

(effective through 02/14/13)

72063116 WASHER

72601629 CAP SCREW

72601817 CAP SCREW

(effective through 02/14/13)

70034382 CAP-GREASE

72053301 COUPLING

72053508 ZERK

72601949 CAP SCREW

115. 51395121 HOSE

128. 72533613 ADAPTER

REV G 20120815

SINGLE PROPORTIONAL

1.00-8

0.75 BOLTS

#50

.75-10 X 3.00 HEX HEAD GR8 Z #1

.75 N FLAT H ASTM F436 Z #1

.75-10 X 4.00 HEX HEAD GR8 Z #1

.75-10 X 3.25 HEX HEAD GR8 Z #1

BLK .12

NPT 0.12

.50-13 X 1.25 SOCKET HEAD

ZINC-COATED

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 10 6

KIT #

#5

#5

#5

#5

#6

#6

27

QTY

1

1

A/R

A/R

1

1

1

2

1

1

1

2

6

1

4

2

1

2

22

4

16

28 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Test Stand (99904925)

(See Parts List for Effectivity Dates)

NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.

1 67

67 1

1 66

6

65

7

65

11

2

33

2

34

77

3

111

59

51

77

41

41

50 2 4

BOTTOM VIEW

128

6

111

128

3

7

77

80

81

115

NOTES (SEE REFERENCE NUMBER IN BOX):

1

TORQUE TO 280 FT-LB (38.7 KG-M)

2

USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR

BEARING.

3

APPLY BLUE THREAD LOCKER.

4

APPLY GEAR LUBE ON GEAR TEETH.

5

BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF

MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.

6

PORT A

7

PORT B

Chapter 4 Parts

6.

11.

33.

34.

41.

50.

51.

59.

64.

99904925 BASE & MAST ON TEST STAND

ITEM

1.

PART# DESCRIPTION DETAILS

91723059 KIT-HARDWARE BASE & MAST

5.

65.

66.

67.

77.

80.

81.

111.

91725205 HARDWARE KIT

(effective from 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

52725172 MAST WELDMENT

(effective from 05/22/13)

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

70029595 THREADED PLUG

71056577 GEAR ROTATOR

76039295 GASKET

73051919 MOTOR-HYDRAULIC

72060207 CAP SCREW

(effective through 02/14/13)

72063116 WASHER

72601629 CAP SCREW

72601817 CAP SCREW

(effective from 02/14/13)

70034382 CAP-GREASE

72053301 COUPLING

72053508 ZERK

72601949 CAP SCREW

115. 51395121 HOSE

128. 72533613 ADAPTER

REV G 20120815

SINGLE PROPORTIONAL

1.00-8

0.75 BOLTS

#50

.75-10 X 3.00 HEX HEAD GR8 Z #1

.75 N FLAT H ASTM F436 Z #1

.75-10 X 4.00 HEX HEAD GR8 Z #1

.75-10 X 3.25 HEX HEAD GR8 Z #1

BLK .12

NPT 0.12

.50-13 X 1.25 SOCKET HEAD

ZINC-COATED

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 10 6

KIT #

#5

#5

#5

#5

#6

#6

29

QTY

1

1

A/R

A/R

1

1

1

2

1

1

1

2

6

1

4

2

1

2

22

4

14

30 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Truck Mount

(99904925)

(See Parts List for Effectivity Dates)

NOTE: This base and mast assembly is shown as it if it were mounted on a truck.

1 64

1 67

1 67

1 66

64 1

67 1

65

11 2

41

34

41

33 2 4

111 3

51

111

59

128

128 6

7

3

5

50 2

77

77

115 80 81

77

6 7

NOTES (SEE REFERENCE NUMBER IN BOX):

1

TORQUE TO 280 FT-LB (38.7 KG-M)

2

USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR

BEARING.

3

APPLY BLUE THREAD LOCKER.

4

APPLY GEAR LUBE ON GEAR TEETH.

5

BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF

ROTATION ASSEMBLY.

6

PORT A

7

PORT B

Chapter 4 Parts

6.

11.

33.

34.

41.

50.

51.

59.

64.

BASE & MAST, TRUCK MOUNT (99904925)

ITEM

1.

PART# DESCRIPTION DETAILS

91723059 KIT-HARDWARE BASE & MAST

5.

65.

66.

67.

77.

80.

81.

111.

91723584 HARDWARE KIT

(effective through 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

52722950 MAST WELDMENT

(effective through 05/22/13)

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

70029595 THREADED PLUG

71056577 GEAR ROTATOR

76039295 GASKET

73051919 MOTOR-HYDRAULIC

72060207 CAP SCREW

(effective through 02/14/12)

72063116 WASHER

72601629 CAP SCREW

72601817 CAP SCREW

(effective through 02/14/13)

70034382 CAP-GREASE

72053301 COUPLING

72053508 ZERK

72601949 CAP SCREW

115. 51395121 HOSE

128. 72533613 ADAPTER

REV G 20120815

SINGLE PROPORTIONAL

1.00-8

0.75 BOLTS

#50

.75-10 X 3.00 HEX HEAD GR8 Z #1

.75 N FLAT H ASTM F436 Z #1

.75-10 X 4.00 HEX HEAD GR8 Z #1

.75-10 X 3.25 HEX HEAD GR8 Z #1

BLK .12

NPT 0.12

.50-13 X 1.25 SOCKET HEAD

ZINC-COATED

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 10 6

KIT #

#5

#5

#5

#5

#6

#6

31

QTY

1

1

A/R

A/R

1

1

1

2

1

1

1

2

6

1

4

2

1

2

22

4

16

32 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Truck Mount

(99904925)

(See Parts List for Effectivity Dates)

NOTE: This base and mast assembly is shown as it if it were mounted on a truck.

1

67

1

67

67

1

1 66

65

65

11

2

41

34

41

33

2 4

111

3

51

111

3

115

80

81

77

77

50

77

2

59

128 7

128 6

6

BOTTOM VIEW

7

NOTES (SEE REFERENCE NUMBER IN BOX):

1

TORQUE TO 280 FT-LB (38.7 KG-M)

2

USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR

BEARING.

3

APPLY BLUE THREAD LOCKER.

4

APPLY GEAR LUBE ON GEAR TEETH.

5

BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF

ROTATION ASSEMBLY.

6

PORT A

7

PORT B

Chapter 4 Parts

6.

11.

33.

34.

41.

50.

51.

59.

65.

66.

67.

BASE & MAST, TRUCK MOUNT (99904925)

ITEM

1.

PART# DESCRIPTION DETAILS

91723059 KIT-HARDWARE BASE & MAST

5.

77.

80.

81.

111.

91725205 HARDWARE KIT

(effective from 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

52725172 MAST WELDMENT

(effective from 05/22/13)

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

70029595 THREADED PLUG

71056577 GEAR ROTATOR

76039295 GASKET

73051919 MOTOR-HYDRAULIC

72063116 WASHER

72601629 CAP SCREW

72601817 CAP SCREW

(effective from 02/14/13)

70034382 CAP-GREASE

72053301 COUPLING

72053508 ZERK

72601949 CAP SCREW

115. 51395121 HOSE

128. 72533613 ADAPTER

REV G 20120815

SINGLE PROPORTIONAL

1.00-8

0.75 BOLTS

.75 N FLAT H ASTM F436 Z #1

.75-10 X 4.00 HEX HEAD GR8 Z #1

.75-10 X 3.25 HEX HEAD GR8 Z #1

#50

BLK .12

NPT 0.12

.50-13 X 1.25 SOCKET HEAD

ZINC-COATED

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 10 6

KIT #

#5

#5

#5

#5

#6

#6

33

QTY

1

1

A/R

A/R

1

1

1

2

1

1

1

22

4

14

6

1

4

2

1

2

34 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Boom Assembly (99904925)

(See Parts List for Effectivity Dates)

101

108

37

1

101

108

44

14

28

22

24

28

45

13

44

45

9

26

104(6)

106(6)

36

87(6)

25

29

130

134 131

129

133

132

26

87(6)

35

104(6)

106(6)

29

23

39

23

2 12

39

3 89

105

14

44

108"

6"

6.5"

6"

13

45 108"

6"

4

6.5"

6"

5

NOTES (SEE REFERENCE NUMBER IN BOX):

1

APPLY NEVER-SEEZ

2

INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.

3

TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.

4

START WITH RED SEGMENT

5

ALIGN WITH EDGE

Chapter 4 Parts 35

BOOM ASSEMBLY PARTS LIST (99904925)

ITEM PART #

5.

9.

91723584

DESCRIPTION

HARDWARE KIT

(effective through 05/22/13)

51723604 CYLINDER ASSEMBLY

12.

13.

14.

DETAILS

52723022 WELDMENT-LOWER BOOM

(effective through 05/22/13)

52723023 WELDMENT-1st STAGE EXT BOOM

(effective through 05/22/13)

2.50/ 1.50 2.75/1.75 204.0S 144.6

7500/10000

7500/10000

52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000

KIT # QTY

1

1

1

1

1

22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1

23.

24.

25.

26.

27.

29.

30.

35.

36.

37.

39.

60030337

60030421

60030422

WEAR PAD-ROUND

WEAR PAD-RC

WEAR PAD-ROUND

2.00 DIA X 1.00 DIA X 1.188 LG

.25 X 6.00 X 6 .00

2.00 DIA X .50 DIA X 1.69 L

60030423 WEAR PAD-RC

60030424 CAP- ANTI-TWO BLOCK PIN

(effective through 04/17/13)

60030428 WEAR PAD-ROUND

0.25 X 2.25 X 6.00L

2.0 0 DIA X .75 DIA X .72L

60030429 WEAR PAD- ANTI-TWO BLOCK

BRACKET (effective through 04/17/13)

60140028 CAP-LOWER BOOM

(effective through 04/12/13)

60135668 CAP-FIRST STAGE

60135669 PIN

(WAS 60135667)

1.2 5X 6.89 ( 6.46)

2

1

1

4

2

4

2

1

1

1

2

44.

45.

87.

89.

60135833 RETAINER-1st STAGE EXTENSION

CYLINDER

70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00

70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00

72060094 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5

72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5

2

2

12

1

1.25 X10 GA NR

.50 LOCK

#5

#5

2

17

101. 72063035 M MACHINERY BUSHING

104. 72063053 WASHER

(effective through 05/22/13)

105. 72063116 WASHER

106. 72063132 WASHER

108. 72066129 RETAINING RING-EXTERNAL

129. 72602075 CAP SCREW

(effective through 04/12/13)

130. 72062073 CAP SCREW

(effective through 04/12/13)

131. 72063005 WASHER

(effective through 04/12/13)

132. 72062080 NUT (effective through 04/12/13)

133. 60140030 ROLLER-CABLE GUIDE

(effective through 04/12/13)

134. 60140029 BRACKET-CABLE GUIDE

(effective through 04/12/13)

135. 93724760 KIT-CABLE GUIDE

(effective through 04/12/13)

REV G 20120815

FLAT .75 N H ASTM F436 Z

.50 FLAT ASTM F436

1.25 HD

.50-13 X 12.5 HHGR5Z

.50-13 X 11.5 HHGR5Z

.50 FLAT

.50-13 HEX NYLOCK

#5

#5

1

17

#5 2

#135 1

#135

#135

#135

#135

#135

1

2

2

2

1

1

36 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Boom Assembly (99904925)

(See Parts List for Effectivity Dates)

101

108

37

1

101

108

44

14

28

22

44

25

29

26

9

36

106 104

6 PCS

6 PCS

87

6 PCS

13

28

45

45

87

6 PCS

26

35

104

6 PCS

106

6 PCS

29

2

39

23

24

39

23

12

3

105

89

NOTES (SEE REFERENCE NUMBER IN BOX):

1

APPLY NEVER-SEEZ

2

INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.

3

TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.

4

START WITH RED SEGMENT

5

ALIGN WITH EDGE

Chapter 4 Parts

BOOM ASSEMBLY PARTS LIST (99904925)

ITEM PART # DESCRIPTION

5.

9.

91725205 HARDWARE KIT

(effective from 05/22/13)

51723604 CYLINDER ASSEMBLY

12.

13.

14.

DETAILS

52725160 WELDMENT-LOWER BOOM

(effective from 05/22/13)

52725161 WELDMENT-1st STAGE EXT BOOM

(effective from 05/22/13)

2.50/ 1.50 2.75/1.75 204.0S 144.6

7500/10000

7500/10000

52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000

KIT #

22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00

23.

24.

25.

26.

28.

60030337 WEAR PAD-ROUND

60030421 WEAR PAD-RC

60030422 WEAR PAD-ROUND

60030423 WEAR PAD-RC

60030425 WEAR PAD-ROUND

2.00 DIA X 1.00 DIA X 1.188 LG

.25 X 6.00 X 6 .00

2.00 DIA X .50 DIA X 1.69 L

0.25 X 2.25 X 6.00L

0.44 X 1.25 X 0.50X 0.50

29.

35.

60030428 WEAR PAD-ROUND

60140899 CAP-LOWER BOOM

(effective from 04/12/13)

60135668 CAP-FIRST STAGE

2.0 0 DIA X .75 DIA X .72L

36.

37.

39.

44.

45.

87.

89.

60135669 PIN 1.2 5X 6.89 ( 6.46)

60135833 RETAINER-1st STAGE EXTENSION

CYLINDER

70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00

70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00

72060093 CAP SCREW

72060206 CAP SCREW

101. 72063035 M MACHINERY BUSHING

104. 72063053 WASHER

(effective from 05/22/13)

105. 72063116 WASHER

106. 72063132 WASHER

.50-13 X 1.75 HEX HEAD GR5 Z #5

.75-10 X 2.00 HEX HEAD GR8Z #5

1.25 X10 GA NR

.50 LOCK

FLAT .75 N H ASTM F436 Z

.50 FLAT ASTM F436

#5

#5

#5

#5

108. 72066129 RETAINING RING-EXTERNAL

135. 93724760 KIT-CABLE GUIDE

(effective from 04/12/13)

REV G 20120815

1.25 HD #5

37

QTY

1

1

1

1

1

1

2

1

17

2

1

2

2

12

1

2

12

1

1

2

1

1

4

2

4

1

38 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank Assembly (99904925)

WINCH (DOWN)

EXT. CYLINDER

(RETRACT)

LOWER CYLINDER

(RETRACT)

ROTATION (CW)

CASE DRAIN

ROTATION (CCW)

LOWER CYLINDER

(EXTEND)

EXT. CYLINDER

(EXTEND)

WINCH (UP)

RETURN

(TANK)

123

PRESSURE

62

117

125 119

20

122

117

117

127

117

119 119

119

121

72

71

73

72

71

73

72

71

73

NOTES (SEE REFERENCE NUMBER IN BOX):

1

INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.

99904925 VALVEBANK ASSEMBLY

ITEM PART # DESCRIPTION

3.

6.

20.

62.

71.

72.

91723543 HARDWARE KIT-VALVEBANK

MOUNT

91723601 HYDRAULIC KIT

52723563 WELDMENT-MAST VALVEBANK

BRACKET

(effective through 03/05/13)

60140840 MAST VALVEBANK BRACKET

(effective through 03/05/13)

73734727 VALVE BANK (WAS 73734553 or

73734635)

72601797 WASHER-LOCK

72602065 WASHER-FLAT

73.

117.

72602052 CAP SCREW

72532356 ADAPTER

DETAILS

10 GPM

8MM

M8

M8-1.25X 16 HEX HEAD Z

M STR/M JIC 8 6

KIT #

#3

#3

#3

#6

QTY

1

1

1

2

1

3

3

3

4

99904925 VALVEBANK ASSEMBLY

ITEM PART # DESCRIPTION

119.

121.

122.

72532358 ADAPTER

72532361 ADAPTER

72532670 ELBOW

123.

125.

72532690 ELBOW

72532792 ADAPTER

127. 72533583 ELBOW

REV G 20120815

Chapter 4 Parts 39

DETAILS

M STR/M JIC 8 8

M STR/M JIC 8 10

M JIC/45/ F JIC 8 8

M JIC/90 /FJIC SW 4 4

M STR/M JIC 8 4

M STR/45/ M JIC 8 6

#6

#6

#6

KIT #

#6

#6

#6

1

1

1

QTY

4

1

1

40 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank Assembly-Single Proportional

(99904925)

WINCH (DOWN)

EXT CYL (RETRACT)

MAIN CYL (RETRACT)

ROTATION CW

RETURN (TANK)

PRESSURE

95

98

CASE DRAIN

138

98

140

95

139

139

98

ROTATION CCW

MAIN CYL (EXTEND)

EXT CYL (EXTEND)

WINCH (UP)

122

127

139

139

NOTES (SEE REFERENCE NUMBER IN BOX):

1

INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.

99904925 VALVEBANK ASSEMBLY

ITEM

3.

6.

71.

PART # DESCRIPTION

91723543 HARDWARE KIT-VALVEBANK

MOUNT

91725088 HYDRAULIC KIT

72601797 WASHER-LOCK

72.

73.

117.

72602065 WASHER-FLAT

72602052 CAP SCREW

72532356 ADAPTER

119.

121.

122.

123.

125.

72532358 ADAPTER

72532361 ADAPTER

72532670 ELBOW

72532690 ELBOW

72532792 ADAPTER

DETAILS

8MM

M8

M8-1.25X 16 HEX HEAD Z

M STR/M JIC 8 6

M STR/M JIC 8 8

M STR/M JIC 8 10

M JIC/45/ F JIC 8 8

M JIC/90 /FJIC SW 4 4

M STR/M JIC 8 4

KIT #

#6

#6

#6

#6

#6

#3

#3

#3

#6

98

138

QTY

1

4

1

1

1

1

1

3

3

3

4

95

95

99904925 VALVEBANK ASSEMBLY

ITEM PART # DESCRIPTION

127.

138.

72533583 ELBOW

60140840 MAST VALVEBANK BRACKET

140. 73734472 VALVE BANK-SINGLE

PROPORTIONAL

REV G 20120815

DETAILS

M STR/45/ M JIC 8 6

10 GPM

Chapter 4 Parts 41

KIT #

#6

QTY

1

2

1

42 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Winch & Anti-Two Block Assembly (99904925)

4

126

107

93

54

107

93

110

112

3

120

2 120

NOTES:

1

USE BLUE LOCKTITE.

2

PORT A

3

PORT B

4

CASE DRAIN

99904925 WINCH & ANTI-TWO BLOCK ASSEMBLY

ITEM PART # DESCRIPTION

5.

6.

54.

62.

91723584 HARDWARE KIT

(effective through 05/22/13)

91725205 HARDWARE KIT

(effective from 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

71570825 WINCH-PLANETARY

77041863 SWITCH-LIMIT

78.

90.

93.

107.

110.

112.

120.

71413185 SPRING

72060639 SCREW-MACHINERY

72062093 NUT

72063271 WASHER

72601938 BOLT-EYE

72602022 BOLT-SHOULDER

72532359 ADAPTER

126. 72533490 ADAPTER

REV G 20120815

78

62

90

1

DETAILS KIT #

SINGLE PROPORTIONAL

60.00 LB LINE PULL (A60)

DT04-4P CONN

.105 WIRE 0.75OD 2 .875 LG #5

10-24 X 1.25 ROUND HEAD #5

#8 -32 HEX ZINC #5

# 8 W FLAT ANSI B 27. 2Z

# 8-32X 1.125

.38X 1.25

M STR/M JIC 10 8

M BSPP/M JIC 4 4

#5

#5

#5

#6

#6

QTY

1

1

2

1

1

2

1

1

2

2

A/R

A/R

1

1

Crane & Winch Assembly (99904925)

(See Parts List for Effectivity Dates)

Chapter 4 Parts 43

40

54

120

120

2 56

2 57

109

2 57

2 56

84,99,103

109

83,98,102

68,70(4)

109

57 2

56 2

83,98,102

16 1

106

104

86

56 2

57 2

124

118

116

10 1

106 104

86

8

124

K

84,99,103

106104

86

2 57

2 56

3 70(4)

79

79

DETAIL K

10 1

NOTES:

1

APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO

CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.

2

IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER

BOOM.

3

USE BLUE LOCTITE.

99904925 CRANE & WINCH ASSEMBLY

ITEM

2.

5.

6.

8.

PART # DESCRIPTION DETAILS

91723579 HARDWARE KIT-WINCH MOUNT

91723584 HARDWARE KIT

(effective through 05/22/13)

91723601 HYDRAULIC KIT

51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC

10.

16.

40.

54.

52718741 PIN (effective through 05/22/13)

52723036 PIN (effective through 05/22/13)

60136475 COVER-VALVE BANK

(effective through 05/22/13)

71570825 WINCH-PLANETARY

MM 2.00 X 12.75 (11.94 )

MM 2.00 X 9.00 (8.19 )

6000 LB LINE PULL (A60)

KIT # QTY

1

1

1

1

2

1

1

1

44 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

99904925 CRANE & WINCH ASSEMBLY

ITEM

56.

57.

68.

70.

PART #

72063038

DESCRIPTION

MACHINERY BUSHING

72063039 MACHINERY BUSHING

72062108 NUT

DETAILS

2.00 X14 GA NR

2.00 X10 GA NR

.50 -20 HEX CENTER LOCK

KIT # QTY

A/R

#2

72602061 STUD (effective through 12/06/12) .50-13(20)X2.5 NC(NF) GR8STL #2

A/R

4

4

.50-13 X .50 UNC-2B #5

.25-20 X .75 HEX HEAD GR5 Z #5

2

4

79.

83.

84.

86.

98.

99.

102.

72034479 PLUG-PLASTIC

72060002 CAP SCREW

(effective through 02/28/13)

72060044 CAP SCREW

72060091 CAP SCREW

(effective through 05/22/13)

72063001 WASHER

(effective through 02/28/13)

72063003 WASHER

(effective through 04/10/13)

72063049 WASHER

(effective through 02/28/13)

72063051 WASHER 103.

104.

106.

109.

116.

118.

120.

72063053 WASHER (effective through

05/22/13)

72063132 WASHER

72066136 RETAINING RING-EXTERNAL

(effective through 05/22/13)

72532355 ADAPTER

72532357 ADAPTER

72532359 ADAPTER

124. 72532700 ELBOW

REV G 20120815

.38-16 X .75 HEX HEAD GR5 Z

.50-13 X 1.00 HEX HEAD GR5 Z

.25 FLAT

.38 FLAT

.25 LOCK

.38 LOCK

.50 LOCK

.50 FLAT ASTM F436

2.00 HD

M STR/M JIC 6 6

M STR/M JIC 6 8

M STR/M JIC 10 8

M STR/90/ M JIC XL 6 6

#5

#5

#5

#5

#5

#5

#5

#5

#5

#6

#6

#6

#6

4

5

9

17

6

4

17

17

3

1

1

2

2

Crane & Winch Assembly (99904925)

(See Parts List for Effectivity Dates)

Chapter 4 Parts 45

146

145

146

145

143

1

144

120

120

54

144

143

2

99, 103, 84

98 139

98

98

95

98

K

SEENOTE#2

4

68, 70 (4)

146

145

143

142

118

116

8

57

56

3

70 (4)

79

79

DETAIL K

137

95

98

98

139

84, 103, 99

2

NOTES:

1

APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO

CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.

2

IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER

BOOM.

3

USE BLUE LOCTITE.

4

TORQUE TO 84 FT-LB

99904925 CRANE & WINCH ASSEMBLY

ITEM PART # DESCRIPTION

2.

5.

6.

91723579 HARDWARE KIT-WINCH MOUNT

91725205 HARDWARE KIT

(effective from 05/22/13)

91723601 HYDRAULIC KIT

8.

54.

51722956 CYLINDER

71570825 WINCH-PLANETARY

DETAILS

5.25/2.50 25.07S 45.52CCC

60.00 LB LINE PULL (A60)

KIT # QTY

1

1

1

1

1

46 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

99904925 CRANE & WINCH ASSEMBLY

ITEM

56.

57.

68.

70.

79.

84.

95.

98.

99.

PART # DESCRIPTION

72063038 MACHINERY BUSHING

72063039 MACHINERY BUSHING

72062108 NUT

72602082 STUD (effective from 12/06/12)

72034479 PLUG-PLASTIC

72060044 CAP SCREW

72062104 NUT (effective from 03/05/13)

72063001 WASHER

(effective from 02/28/13)

72063003 WASHER

(effective from 04/10/13)

72063051 WASHER

72532355 ADAPTER

DETAILS

2.00 X14 GA NR

2.00 X10 GA NR

.50 -20 HEX CENTER LOCK

.50-13(20)X2.75 NC(NF)

GR8STL

.50-13 X .50 UNC-2B

#2

#5

.38-16 X .75 HEX HEAD GR5 Z #5

0.25-20 HEX NYLOCK

.25 FLAT

.38 FLAT

103.

116.

118.

.38 LOCK

M STR/M JIC 6 6

M STR/M JIC 6 8

120.

124.

72532357 ADAPTER

72532359 ADAPTER

72532700 ELBOW

M STR/M JIC 10 8

M STR/90/ M JIC XL 6 6

137.

139.

142.

143.

144.

60140838 COVER-VALVE BANK SIII

(effective from 03/05/13)

72060004 CAP SCREW

(effective from 03/05/13)

60140916 PIN-TYPE NN 2.0 X 9.5

(effective from 05/22/13)

71415016 KEEPER-PIN

(effective from 05/22/13)

0.25-20 X 1.00 HH GR5

0.62

60140915 PIN-TYPE NN 2.0 X 13.75

(effective from 05/22/13)

72063055 WASHER (effective from 05/22/13) 0.62 LOCK 145.

146. 72060149 CAP SCREW

(effective from 05/22/13)

REV Y 20140212

0.62-11 X 1.5 HH GR5

#5

#5

#5

#5

#6

#6

#5

#5

KIT #

#2

#6

#6

3

3

3

8

1

3

9

2

2

1

4

1

1

2

4

10

17

QTY

A/R

A/R

4

4

Flip Sheave Assembly (99904925)

(See Parts List for Effectivity Dates)

Chapter 4 Parts 47

31,95,

98,99

74

75

55,97

98,102,82

92,114

7

38

31,95,98(2)

52

96(4)

46

43

85(4),99(8),

A

88 1

49

76 76

48

NOTES:

1

USE BLUE LOCTITE.

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)

ITEM PART # DESCRIPTION

4.

5.

7.

15.

17.

51719413 HARDWARE KIT-CRANE

RADIO CONTROLS

91723584 HARDWARE KIT

(effective through 05/22/13)

51723610 CORD REEL ASSEMBLY

52723030 PIN

18.

19.

21.

27.

30.

31.

32.

DETAILS

30' WITH CONNECTOR

M 1.50X 3.38

52723058 WELDMENT- ANTI-TWO

BLOCK BRACKET

(effective through 04/17/13)

52723060 WELDMENT-FLIP SHEAVE

(effective through 04/17/13)

52723061 WELDMENT- SNATCH BLOCK

(effective through 03/04/13)

60030255 SHEAVE

9500/ 10000

9500/ 10000

9.00 NYLATRON GSM

60030424 CAP- ANTI-TWO BLOCK PIN

(effective through 04/17/13)

60030429 WEAR PAD- ANTI-TWO BLOCK

BRACKET

(effective through 04/17/13)

70034490 PLATE-ANGLE PLASTIC 3.5"

60109337 PIN RETAINER PLATE 3.00 DIA

113

81,77

99,94

15 99,94

27

113

21

18

99

91

99

91

53 100

86

58

104 106

17

60

77,81,27

32,88

30 30

60

106

42

104

86

113

19

77,81

60

47

DETAIL A

KIT # QTY

1

1

1

1

1

1

1

1

2

2

2

1

48 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)

ITEM PART # DESCRIPTION

38.

42.

43.

46.

47.

52723623 HOOK HOLDER-WELDMENT

(effective through 05/22/13)

70034517 SPLIT SHEAVE PROTECTOR

(effective through 05/22/13)

70145121 COLLAR-SHAFT 2 PIECE

70580203 WIRE ROPE ASSEMBLY

48.

49.

52.

53.

55.

70732882 HOOK-SWIVEL POS LOCK

(effective through 04/26/13)

70734559 TRANSMITTER-RADIO

REMOTE

(effective through 04/17/13)

70734560 RECEIVER-RADIO REMOTE

(effective through 04/17/13)

71073035 HOOK-SWIVEL

(effective through 04/26/13)

71414205 PLATE-SINGLE SHEAVE

72034485 CLAMP-PLASTIC

58.

60.

74.

75.

72661641 PIN-QUICK

73734565 PIN-LOCK WITH HANDLE

72062194 NUT-STAINLESS STEEL

72063166 WASHER-FLAT

DETAILS

7/8 in.

0.44 (6X25 )X130 ft LH LAY

5.9 TON

5.0T W/LATCH

76.

77.

81.

82.

85.

86.

88.

91.

92.

94.

72601846 CAP SCREW

70034382 CAP-GREASE

72053508 ZERK

72060000 CAP SCREW

72060064 CAP SCREW

(effective through 04/17/13)

72060091 CAP SCREW

(effective through 05/22/13)

72060147 CAP SCREW

72060893 CAP SCREW

72062000 NUT

72062103 NUT

(20 #) .50 WIRE ROPE

1/4 " CABLE

5/16-2-1/16 ZINC YELLOW

1.00 X 3.50 WITH HAIRPIN

.25 -20 NYLOC

.25 R WRT 18 -8 .62 OD

STAINLESS STEEL

.25-20 X 1.25 HEX HEAD

STAINLESS STEEL

NPT 0.12

.25-20 X .50 HEX HEAD GR5 Z

.44-14 X 1.50 HEX HEAD GR5 Z

.50-13 X 1.00 HEX HEAD GR5 Z

.62-11 X 1.00 HEX HEAD GR5 Z

.38-16 X 3.25 HEX HEAD GR5 Z

.25-20 HEX

.38-16 HEX NYLOCK

95.

96.

97.

98.

99.

72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK

72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK

72062106 NUT

72063001 WASHER

(effective through 02/28/13)

72063003 WASHER

(effective through 04/10/13)

72063010 WASHER 100.

102.

104.

106.

113.

114.

72063049 WASHER

(effective through 02/28/13)

72063053 WASHER

(effective through 05/22/13)

72063132 WASHER

72661543 PIN-QUICK

72661694 BRIDLE RING

REV G 20120815

10-24 HEX NYLOCK

.25 FLAT

.38 FLAT

1.00 FLAT

.25 LOCK

.50 LOCK

.50 FLAT ASTM F436

1-1/12 ID X 1/ 4-20

KIT # QTY

1

1

1

1

1

1

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#4

#5

#5

#5

#5

#5

#4

#4

17

1

6

17

17

3

3

2

4

8

9

1

2

3

2

2

6

4

2

4

5

1

1

1

9

1

3

2

2

Flip Sheave Assembly (99904925)

(See Parts List for Effectivity Dates)

46

43

A

55, 97

55, 97

55, 97

55, 97

55, 97

92, 114

98, 102, 82

98, 102, 82

55, 97

55, 97

55, 97

7

98, 31, 99, 95

74

75

95, 98, 31, 98

88 1

Chapter 4 Parts 49

113

81, 77

149

99, 94

147

99, 94

15

148

113

21

18

99

91

151

53

100

58

17

113

19

150

60

88, 32

136

99

91

147

60

77, 81

77, 81

DETAIL A

60

49

76

76

NOTES:

1

USE BLUE LOCTITE.

48

21.

31.

32.

43.

46.

48.

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)

ITEM

4.

5.

7.

15.

17.

18.

19.

48.

PART # DESCRIPTION

51719413 HARDWARE KIT-CRANE

RADIO CONTROLS

91725205 HARDWARE KIT

(effective from 05/22/13)

51723610 CORD REEL ASSEMBLY

52723030 PIN

52725155 WELDMENT- ANTI-TWO

BLOCK BRACKET

(effective from 04/17/13)

52725153 WELDMENT-FLIP SHEAVE

(effective from 04/17/13)

52725066 WELDMENT- SNATCH BLOCK

(effective from 03/04/13)

60030255 SHEAVE

70034490 PLATE-ANGLE PLASTIC

9500/ 10000

9500/ 10000

9.00 NYLATRON GSM

3.5"

60109337 PIN RETAINER PLATE

70145121 COLLAR-SHAFT 2 PIECE

70580203 WIRE ROPE ASSEMBLY

70734748 TRANSMITTER-RADIO

REMOTE

(effective from 04/17/13)

70734761 TRANSMITTER-RADIO

REMOTE

(effective from 04/17/13)

DETAILS

30' WITH CONNECTOR

M 1.50X 3.38

3.00 DIA

7/8 in.

0.44 (6X25 )X130 ft LH LAY

SINGLE PROPORTIONAL

NON-GATED W/HORN

KIT # QTY

1

1

1

1

1

1

1

1

2

1

1

1

A/R

A/R

50 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)

ITEM PART # DESCRIPTION

48.

49.

53.

55.

58.

60.

74.

75.

76.

77.

81.

82.

88.

91.

92.

94.

70734762 TRANSMITTER-RADIO

REMOTE

(effective from 04/17/13)

70734750 RECEIVER-RADIO REMOTE

(effective from 04/17/13)

70734763 RECEIVER-RADIO REMOTE

(effective from 04/17/13)

71414205 PLATE-SINGLE SHEAVE

72034485 CLAMP-PLASTIC

72661641 PIN-QUICK

73734565 PIN-LOCK WITH HANDLE

72062194 NUT-STAINLESS STEEL

72063166 WASHER-FLAT

72601846 CAP SCREW

70034382 CAP-GREASE

72053508 ZERK

72060000 CAP SCREW

72060147 CAP SCREW

72060893 CAP SCREW

72062000 NUT

72062103 NUT

DETAILS

GATED W/HORN

SINGLE PROPORTIONAL

(20 #) .50 WIRE ROPE

1/4 " CABLE

5/16-2-1/16 ZINC YELLOW

1.00 X 3.50 WITH HAIRPIN

.25 -20 NYLOC

.25 R WRT 18 -8 .62 OD

STAINLESS STEEL

.25-20 X 1.25 HEX HEAD

STAINLESS STEEL

NPT 0.12

.25-20 X .50 HEX HEAD GR5 Z

.62-11 X 1.00 HEX HEAD GR5 Z

.38-16 X 3.25 HEX HEAD GR5 Z

.25-20 HEX

.38-16 HEX NYLOCK

95.

97.

98.

99.

100.

102.

72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK

72062106 NUT 10-24 HEX NYLOCK

.25 FLAT 72063001 WASHER

(effective from 02/28/13)

72063003 WASHER

(effective from 04/10/13)

72063010 WASHER

72063049 WASHER

(effective from 02/28/13)

72661543 PIN-QUICK

.38 FLAT

1.00 FLAT

.25 LOCK

113.

114.

135.

136.

147.

148.

149.

150.

72661694 BRIDLE RING

151.

REV G 20120815

1-1/12 ID X 1/ 4-20

93725207 KIT-CABLE GUIDE

(effective from 04/12/13)

70734176 HOOK-SWIVEL

(effective from 04/26/13)

60030486 SPACER-A2B BRACKET

(effective from 04/17/13)

9500/14000

WITH LATCH

60140935 GUIDE-CABLE WEAR (WIDE)

(effective from 04/12/13)

60140938 BRKT-CABLE GUIDE (WIDE)

(effective from 04/12/13)

72060006 CAP SCREW

(effective from 04/12/13)

0.25-20 X 1.5 HH GR5

72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK

KIT # QTY

A/R

#4

#4

#4

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#135

#135

#135

#135

1

9

1

3

2

2

2

A/R

A/R

3

3

1

17

1

6

2

3

2

6

4

2

1

2

8

9

1

1

1

2

2

2

Chapter 4 Parts

99904925 Crane Assembly Parts List, Complete

(See Parts List for Effectivity Dates)

6.

6.

7.

8.

9.

10.

11.

22.

23.

24.

25.

26.

27.

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

1.

2.

3.

4.

5.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

28.

29.

KIT #

91723059 KIT-HARDWARE BASE &

MAST

91723579 HARDWARE KIT-WINCH

MOUNT

91723543 HARDWARE KIT-VALVEBANK

MOUNT

51719413 HARDWARE KIT-CRANE

RADIO CONTROLS

91723584 HARDWARE KIT

(effective through 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT SINGLE PROPORTIONAL

51723610

52718741

52722950

CORD REEL ASSEMBLY

51722956 CYLINDER

51723604 CYLINDER ASSEMBLY

30' WITH CONNECTOR

5.25/2.50 25.07S 45.52CCC

2.50/ 1.50 2.75/1.75 204.0S 144.6

PIN (effective through 05/22/13) MM 2.00 X 12.75 (11.94 )

MAST WELDMENT

(effective through 05/22/13)

52723022 WELDMENT-LOWER BOOM

(effective through 05/22/13)

52723023 WELDMENT-1st STAGE EXT

BOOM

(effective through 05/22/13)

52723024 WELDMENT-2nd STAGE EXT

BOOM

52723030 PIN

7500/10000

7500/10000

7500/10000

M 1.50X 3.38

52723036 PIN (effective through 05/22/13) MM 2.00 X 9.00 (8.19 )

52723058 WELDMENT- ANTI-TWO

BLOCK BRACKET

(effective through 04/17/13)

52723060 WELDMENT-FLIP SHEAVE

(effective through 04/17/13)

52723061 WELDMENT- SNATCH BLOCK

(effective through 03/04/13)

52723563 WELDMENT-MAST

VALVEBANK BRACKET

(effective through 03/05/13)

60030255 SHEAVE

9500/ 10000

9500/ 10000

9.00 NYLATRON GSM

60030336 WEAR PAD-RC

60030337 WEAR PAD-ROUND

60030421 WEAR PAD-RC

60030422 WEAR PAD-ROUND

.19 X 6.00 X 6.00

2.00 DIA X 1.00 DIA X 1.188 LG

.25 X 6.00 X 6 .00

2.00 DIA X .50 DIA X 1.69 L

60030423 WEAR PAD-RC

60030424 CAP- ANTI-TWO BLOCK PIN

(effective through 04/17/13)

60030425 WEAR PAD-ROUND

60030428 WEAR PAD-ROUND

0.25 X 2.25 X 6.00L

1.25 DIA X 0.50 DIA X 0.94L

2.0 0 DIA X .75 DIA X .72L

QTY

1

1

1

1

1

1

1

1

1

1

2

1

A/R

A/R

1

1

1

1

1

1

1

2

4

1

1

2

1

1

4

2

51

52 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

31.

32.

33.

34.

35.

59.

60.

61.

62.

63.

53.

54.

55.

56.

57.

58.

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

30.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

64.

65.

60030429 WEAR PAD- ANTI-TWO BLOCK

BRACKET

(effective through 04/17/13)

70034490 PLATE-ANGLE PLASTIC 3.5"

60109337 PIN RETAINER PLATE

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

3.00 DIA

(WAS 60135667) 60140028 CAP-LOWER BOOM

(effective through 04/12/13)

60135668 CAP-FIRST STAGE

1.2 5X 6.89 ( 6.46) 60135669 PIN

52723623 HOOK HOLDER-WELDMENT

(effective through 05/22/13)

60135833 RETAINER-1st STAGE

EXTENSION CYLINDER

60136475 COVER-VALVE BANK

(effective through 03/05/13)

70029595 THREADED PLUG

70034517 SPLIT SHEAVE PROTECTOR

(effective through 05/22/13)

70145121 COLLAR-SHAFT 2 PIECE

70399044 TAPE -REFLECTIVE RED/

SILVER

70399045 TAPE -REFLECTIVE RED/

SILVER

70580203 WIRE ROPE ASSEMBLY

70732882 HOOK-SWIVEL POS LOCK

(effective through 04/26/13)

70734559 TRANSMITTER-RADIO

REMOTE

(effective through 04/17/13)

70734560 RECEIVER-RADIO REMOTE

(effective through 04/17/13)

71056577 GEAR ROTATOR

1.00-8

7/8 in.

1.25 X108.00

2.00 X108.00

0.44 (6X25 )X130 ft LH LAY

5.9 TON

76039295 GASKET

71073035 HOOK-SWIVEL

(effective through 04/26/13)

71414205 PLATE-SINGLE SHEAVE

71570825 WINCH-PLANETARY

0.75 BOLTS

5.0T W/LATCH

(20 #) .50 WIRE ROPE

60.00 LB LINE PULL (A60)

1/4 " CABLE 72034485 CLAMP-PLASTIC

72063038 MACHINERY BUSHING

72063039 MACHINERY BUSHING

72661641 PIN-QUICK

2.00 X14 GA NR

2.00 X10 GA NR

5/16-2-1/16 ZINC YELLOW

73051919 MOTOR-HYDRAULIC

73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN

73734727 VALVE BANK (WAS 73734635) 10 GPM

77041863 SWITCH-LIMIT

77441481 HARNESS-RADIO REMOTE

(WAS 77441426)

72060207 CAP SCREW

(effective through 02/14/13)

72063116 WASHER

DT04-4P CONN

.75-10 X 3.00 HEX HEAD GR8 Z

.75 N FLAT H ASTM F436 Z

KIT # QTY

2

#1

#50

#1

1

1

1

1

1

3

1

1

1

1

1

9

A/R

A/R

1

2

22

1

2

1

1

2

2

1

1

1

1

1

1

2

2

1

1

1

1

Chapter 4 Parts

71.

72.

73.

74.

75.

77.

78.

79.

80.

81.

82.

83.

94.

95.

96.

97.

98.

87.

88.

89.

90.

91.

92.

93.

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

66.

67.

68.

69.

70.

76.

84.

85.

86.

99.

100.

101.

102.

103.

72601629 CAP SCREW

72601817 CAP SCREW

(effective through 02/14/13)

72062108 NUT

72063132 WASHER

72602061 STUD

(effective through 12/06/12)

72601797 WASHER-LOCK

72602065

72602052

72062194

72063166

72601846

WASHER-FLAT

CAP SCREW

NUT-STAINLESS STEEL

WASHER-FLAT

CAP SCREW

70034382 CAP-GREASE

71413185 SPRING

72034479 PLUG-PLASTIC

72053301 COUPLING

72053508 ZERK

72060000 CAP SCREW

72060002 CAP SCREW

(effective through 02/28/13)

72060044 CAP SCREW

72060064 CAP SCREW

(effective through 04/17/13)

72060091 CAP SCREW

(effective through 05/22/13)

72060093 CAP SCREW

.75-10 X 4.00 HEX HEAD GR8 Z

.75-10 X 3.25 HEX HEAD GR8 Z

.50 -20 HEX CENTER LOCK

.50 FLAT ASTM F436

.50-13(20)X2.5 NC(NF) GR8STL

8MM

M8

M8-1.25X 16 HEX HEAD Z

.25 -20 NYLOC

.25 R WRT 18 -8 .62 OD

STAINLESS STEEL

.25-20 X 1.25 HEX HEAD

STAINLESS STEEL

.105 WIRE 0.75OD 2 .875 LG

.50-13 X .50 UNC-2B

BLK .12

NPT 0.12

.25-20 X .50 HEX HEAD GR5 Z

.25-20 X .75 HEX HEAD GR5 Z

.38-16 X .75 HEX HEAD GR5 Z

.44-14 X 1.50 HEX HEAD GR5 Z

.50-13 X 1.00 HEX HEAD GR5 Z

72060147 CAP SCREW

72060206 CAP SCREW

72060639 SCREW-MACHINERY

72060893 CAP SCREW

72062000 NUT

72062093 NUT

.50-13 X 1.75 HEX HEAD GR5 Z

.62-11 X 1.00 HEX HEAD GR5 Z

.75-10 X 2.00 HEX HEAD GR8Z

10-24 X 1.50 ROUND HEAD

.38-16 X 3.25 HEX HEAD GR5 Z

.25-20 HEX

#8 -32 HEX ZINC

72062103 NUT .38-16 HEX NYLOCK

72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK

72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK

72062106 NUT

72063001 WASHER

(effective through 02/28/13)

72063003 WASHER

(effective through 04/10/13)

72063010 WASHER

72063035 M MACHINERY BUSHING

72063049 WASHER

(effective through 02/28/13)

72063051 WASHER

10-24 HEX NYLOCK

.25 FLAT

.38 FLAT

1.00 FLAT

1.25 X10 GA NR

.25 LOCK

.38 LOCK

KIT #

#1

#1

#2

#2

#2

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#3

#3

#3

#4

#4

#4

#5

#5

#5

#5

#5

#5

#5

#5

4

4

4

3

3

3

2

2

53

QTY

4

16

2

4

2

4

6

1

2

1

4

4

5

2

2

4

8

9

2

3

2

12

1

1

2

17

1

2

6

4

54 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS KIT #

104.

105.

106.

107.

108.

109.

110.

111.

112.

113.

114.

115.

116.

117.

118.

119.

120.

121.

122.

72063053 WASHER

(effective through 05/22/13)

72063116 WASHER

72063132 WASHER

72063271 WASHER

.50 LOCK

FLAT .75 N H ASTM F436 Z

.50 FLAT ASTM F436

# 8 W FLAT ANSI B 27. 2Z

#5

#5

#5

#5

72066129 RETAINING RING-EXTERNAL 1.25 HD

72066136 RETAINING RING-EXTERNAL

(effective through 05/22/13)

72601938 BOLT-EYE

2.00 HD

# 8-32X 1.125

72601949 CAP SCREW

72602085 BOLT-SHOULDER

.50-13 X 1.25 SOCKET HEAD ZINC-

COATED

.38X 1.25

#5

#5

#5

#5

#5

#5 72661543 PIN-QUICK

72661694 BRIDLE RING

51395121 HOSE

72532355 ADAPTER

1-1/12 ID X 1/ 4-20

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 6 6

72532356 ADAPTER

72532357 ADAPTER

72532358 ADAPTER

72532359 ADAPTER

72532361 ADAPTER

72532670 ELBOW

M STR/M JIC 8 6

M STR/M JIC 6 8

M STR/M JIC 8 8

M STR/M JIC 10 8

M STR/M JIC 8 10

M JIC/45/ F JIC 8 8

123.

124.

125.

126.

127.

72532690

72532700

72532792

72533490

72533583

ELBOW

ELBOW

ADAPTER

ADAPTER

ELBOW

M JIC/90 /FJIC SW 4 4

M STR/90/ M JIC XL 6 6

M STR/M JIC 8 4

M BSPP/M JIC 4 4

M STR/45/ M JIC 8 6

128.

129.

130.

131.

132.

72533613 ADAPTER M STR/M JIC 10 6

72602075 CAP SCREW

(effective through 04/12/13)

72062073 CAP SCREW

(effective through 04/12/13)

.50-13 X 12.5 HHGR5Z

.50-13 X 11.5 HHGR5Z

72063005 WASHER

(effective through 04/12/13)

.50 FLAT

72062080 NUT (effective through 04/12/13) .50-13 HEX NYLOCK

133.

134.

60140030 ROLLER-CABLE GUIDE

(effective through 04/12/13)

60140029 BRACKET-CABLE GUIDE

(effective through 04/12/13)

135. 93724760 KIT-CABLE GUIDE

(effective through 04/12/13)

REV G 20120815

#5

#6

#6

#6

#6

#6

#6

#6

#6

#135

#135

#135

#135

#135

#6

#6

#6

#6

#6

#6

#135

QTY

17

1

17

2

2

3

1

2

4

1

4

2

1

1

1

3

3

1

1

1

2

1

1

1

2

1

1

1

1

2

2

2

Chapter 4 Parts

99904925 Crane Assembly Parts List, Complete

(See Parts List for Effectivity Dates)

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

1.

2.

3.

4.

5.

12.

13.

14.

15.

17.

18.

19.

21.

22.

23.

24.

25.

26.

28.

29.

31.

32.

33.

34.

35.

6.

6.

7.

8.

9.

11.

36.

37.

91723059 KIT-HARDWARE BASE &

MAST

91723579 HARDWARE KIT-WINCH

MOUNT

91723543 HARDWARE KIT-VALVEBANK

MOUNT

51719413 HARDWARE KIT-CRANE

RADIO CONTROLS

91725205 HARDWARE KIT

(effective from 05/22/13)

91723601 HYDRAULIC KIT

91725088 HYDRAULIC KIT

51723610 CORD REEL ASSEMBLY

51722956 CYLINDER

51723604 CYLINDER ASSEMBLY

52725172 MAST WELDMENT

(effective from 05/22/13)

52725160 WELDMENT-LOWER BOOM

(effective from 05/22/13)

52725161 WELDMENT-1st STAGE EXT

BOOM

(effective from 05/22/13)

52723024 WELDMENT-2nd STAGE EXT

BOOM

52723030 PIN

52725155 WELDMENT- ANTI-TWO

BLOCK BRACKET

(effective from 04/17/13)

52725153 WELDMENT-FLIP SHEAVE

(effective from 04/17/13)

52725066 WELDMENT- SNATCH BLOCK

(effective from 03/04/13)

60030255 SHEAVE

60030336 WEAR PAD-RC

60030337 WEAR PAD-ROUND

60030421 WEAR PAD-RC

60030422 WEAR PAD-ROUND

60030423 WEAR PAD-RC

60030425 WEAR PAD-ROUND

60030428 WEAR PAD-ROUND

70034490 PLATE-ANGLE PLASTIC

60109337 PIN RETAINER PLATE

60120138 SLIDE-ROTATION STOP

60128849 GEAR GUARD

60140899 CAP-LOWER BOOM

(effective from 04/12/13)

60135668 CAP-FIRST STAGE

60135669 PIN

SINGLE PROPORTIONAL

30' WITH CONNECTOR

5.25/2.50 25.07S 45.52CCC

2.50/ 1.50 2.75/1.75 204.0S 144.6

7500/10000

7500/10000

7500/10000

M 1.50X 3.38

9500/ 10000

9500/ 10000

9.00 NYLATRON GSM

.19 X 6.00 X 6.00

2.00 DIA X 1.00 DIA X 1.188 LG

.25 X 6.00 X 6 .00

2.00 DIA X .50 DIA X 1.69 L

0.25 X 2.25 X 6.00L

1.25 DIA X 0.50 DIA X 0.94L

2.0 0 DIA X .75 DIA X .72L

3.5"

3.00 DIA

(WAS 60135667)

1.2 5X 6.89 ( 6.46)

KIT # QTY

1

1

1

1

1

1

1

1

A/R

A/R

1

1

1

1

1

1

1

1

1

1

2

1

1

4

2

4

2

1

1

1

1

1

1

55

56 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

71.

72.

73.

74.

75.

50.

51.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

39.

41.

43.

44.

45.

46.

48.

49.

65.

66.

67.

68.

69.

70.

76.

60135833 RETAINER-1st STAGE

EXTENSION CYLINDER

70029595 THREADED PLUG

70145121 COLLAR-SHAFT 2 PIECE

70399044 TAPE -REFLECTIVE RED/

SILVER

70399045 TAPE -REFLECTIVE RED/

SILVER

70580203 WIRE ROPE ASSEMBLY

70734748 TRANSMITTER

(effective from 04/17/13)

70734761 TRANSMITTER-RADIO

REMOTE

(effective from 04/17/13)

70734762 TRANSMITTER-RADIO

REMOTE

(effective from 04/17/13)

70734750 RECEIVER

(effective from 04/17/13)

70734763 RECEIVER-RADIO REMOTE

(effective from 04/17/13)

71056577 GEAR ROTATOR

76039295 GASKET

71414205 PLATE-SINGLE SHEAVE

71570825 WINCH-PLANETARY

72034485 CLAMP-PLASTIC

72063038 MACHINERY BUSHING

72063039 MACHINERY BUSHING

1.00-8

7/8 in.

1.25 X108.00

2.00 X108.00

0.44 (6X25 )X130 ft LH LAY

SINGLE PROPORTIONAL

NON-GATED W/HORN

GATED W/HORN

SINGLE PROPORTIONAL

0.75 BOLTS

(20 #) .50 WIRE ROPE

60.00 LB LINE PULL (A60)

1/4 " CABLE

2.00 X14 GA NR

2.00 X10 GA NR

72661641 PIN-QUICK

73051919 MOTOR-HYDRAULIC

5/16-2-1/16 ZINC YELLOW

73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN

73734727 VALVE BANK (WAS 73734635) 10 GPM

DT04-4P CONN 77041863 SWITCH-LIMIT

77441481 HARNESS-RADIO REMOTE

(WAS 77441426)

72063116 WASHER

72601629 CAP SCREW

72601817 CAP SCREW

(effective from 02/14/13)

72062108 NUT

.75 N FLAT H ASTM F436 Z

.75-10 X 4.00 HEX HEAD GR8 Z

.75-10 X 3.25 HEX HEAD GR8 Z

72063132 WASHER

72602082 STUD

(effective from 12/06/12)

72601797 WASHER-LOCK

.50 -20 HEX CENTER LOCK

.50 FLAT ASTM F436

.50-13(20)X2.5 NC(NF) GR8STL

72602065

72602052

72062194 NUT-STAINLESS STEEL

72063166 WASHER-FLAT

72601846

WASHER-FLAT

CAP SCREW

CAP SCREW

8MM

M8

M8-1.25X 16 HEX HEAD Z

.25 -20 NYLOC

.25 R WRT 18 -8 .62 OD

STAINLESS STEEL

.25-20 X 1.25 HEX HEAD

STAINLESS STEEL

#1

#1

#1

#2

#2

#2

#3

#3

#3

#4

#4

#50

#4

KIT #

2

1

A/R

A/R

QTY

2

2

1

2

A/R

4

4

4

22

4

16

3

3

3

2

2

A/R

A/R

1

1

1

1

9

A/R

A/R

1

1

3

1

1

1

2

Chapter 4 Parts

105.

106.

107.

108.

110.

111.

118.

119.

120.

121.

122.

123.

112.

113.

114.

115.

116.

117.

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

84.

87.

88.

89.

90.

91.

92.

93.

94.

77.

78.

79.

80.

81.

82.

95.

97.

98.

99.

100.

101.

102.

103.

104.

70034382

71413185

72034479

72053301 COUPLING

72053508 ZERK

72060000

72060044 CAP SCREW

72060093 CAP SCREW

72060147

72060206 CAP SCREW

72060639 SCREW-MACHINERY

72060893 CAP SCREW

72062000 NUT

72062093

72062103

CAP-GREASE

SPRING

PLUG-PLASTIC

CAP SCREW

CAP SCREW

NUT

NUT

.105 WIRE 0.75OD 2 .875 LG

.50-13 X .50 UNC-2B

BLK .12

NPT 0.12

.25-20 X .50 HEX HEAD GR5 Z

.38-16 X .75 HEX HEAD GR5 Z

.50-13 X 1.75 HEX HEAD GR5 Z

.62-11 X 1.00 HEX HEAD GR5 Z

.75-10 X 2.00 HEX HEAD GR8Z

10-24 X 1.25 ROUND HEAD

.38-16 X 3.25 HEX HEAD GR5 Z

.25-20 HEX

#8 -32 HEX ZINC

.38-16 HEX NYLOCK

KIT #

72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK

72062106 NUT 10-24 HEX NYLOCK

72063001 WASHER

(effective from 02/28/13)

72063003 WASHER

(effective from 04/10/13)

72063010 WASHER

.25 FLAT

.38 FLAT

1.00 FLAT

72063035 M MACHINERY BUSHING

72063049 WASHER

(effective from 02/28/13)

72063051 WASHER

72063053 WASHER

(effective from 05/22/13)

72063116 WASHER

72063132

72601938

WASHER

BOLT-EYE

72601949 CAP SCREW

1.25 X10 GA NR

.25 LOCK

.38 LOCK

.50 LOCK

FLAT .75 N H ASTM F436 Z

.50 FLAT ASTM F436

72063271 WASHER # 8 W FLAT ANSI B 27. 2Z

72066129 RETAINING RING-EXTERNAL 1.25 HD

# 8-32X 1.125

72602085

72661543

BOLT-SHOULDER

PIN-QUICK

.50-13 X 1.25 SOCKET HEAD ZINC-

COATED

.38X 1.25

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5 72661694 BRIDLE RING

51395121 HOSE

72532355 ADAPTER

72532356 ADAPTER

1-1/12 ID X 1/ 4-20

AA .13 X 13.5 0 OAL (2-2)

M STR/M JIC 6 6

M STR/M JIC 8 6

#6

#6

#6

72532357 ADAPTER

72532358 ADAPTER

72532359 ADAPTER

72532361 ADAPTER

72532670 ELBOW

72532690 ELBOW

M STR/M JIC 6 8

M STR/M JIC 8 8

M STR/M JIC 10 8

M STR/M JIC 8 10

M JIC/45/ F JIC 8 8

M JIC/90 /FJIC SW 4 4

#6

#6

#6

#6

#6

#6

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

#5

9

1

2

2

4

12

1

17

2

2

1

2

1

1

1

1

4

2

1

1

4

1

3

3

57

QTY

1

2

2

3

4

12

1

2

2

1

4

2

6

1

2

12

8

17

58 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST

ITEM PART# DESCRIPTION DETAILS

124.

125.

126.

127.

72532700 ELBOW

72532792 ADAPTER

72533490 ADAPTER

72533583 ELBOW

72533613 ADAPTER

M STR/90/ M JIC XL 6 6

M STR/M JIC 8 4

M BSPP/M JIC 4 4

M STR/45/ M JIC 8 6

128.

135.

136.

137.

138.

139.

140.

141.

93725207 KIT-CABLE GUIDE

(effective from 04/12/13)

70734176 HOOK-SWIVEL

(effective from 04/26/13)

60140838 COVER-VALVE BANK SIII

(effective from 03/05/13)

60140840 BRKT-MAST VB

(effective from 03/05/13)

72060004 CAP SCREW

(effective from 03/05/13)

7374472 VALVE BANK

77441537 HARNESS

M STR/M JIC 10 6

0.25-20 X 1.00 HH GR5

SINGLE PROPORTIONAL

SINGLE PROPORTIONAL

142.

143.

144.

145.

146.

147.

148.

149.

150.

60140916 PIN-TYPE NN S.0 X 9.5

(effective from 05/22/13)

71415016 KEEPER-PIN

(effective from 05/22/13)

60140915 PIN-TYPE NN 2.0 X 13.75

(effective from 05/22/13)

72063055 WASHER

(effective from 05/22/13)

72060149 CAP SCREW

(effective from 05/22/13)

151.

REV G 20120815

0.62

0.62 LOCK

0.62-11 X 1.5 HH GR5

60030486 SPACER-A2B BRACKET

(effective from 04/17/13)

60140935 GUIDE-CABLE WEAR (WIDE)

(effective from 04/12/13)

0140938 BRKT-CABLE GUIDE (WIDE)

(effective from 04/12/13)

72060006 CAP SCREW

(effective from 04/12/13)

0.25-20 X 1.5 HH GR5

72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK

3

2

8

A/R

A/R

1

1

1

QTY

2

1

1

1

2

1

2

1

2

2

2

1

3

3

#5

#5

KIT #

#6

#6

#6

#6

#6

#5

#135

#135

#135

#135

Gear Rotator (71056577)

A

Chapter 4 Parts 59

20

11

4

7

15

23

21

13

5

2

BEARING

GREASE

ZERK LOC.

1/8-27 N.P.T.

LOADING

PLUG LOC.

9

18

17

10

1

6

14

22

16

8

19

3

12

GUIDE MUST BE

FLUSH WITH

BOTTOM OF

HOUSING.

11

10

18,19

(NOTE 6)

13,14,15

(NOTE 3)

1

9

16 4

6

5

3 (NOTE 1)

20

21

A

(NOTE 1)

3

8

20

21

5

17 (NOTE 1)

7

12

6

2 (NOTE 4)

SECTION A-A

NOTES

1

Install seals #3 and #17 with Loctite plastic gasket on O.D. Lubricate seal surface before assembly.

2

Pack cavities with EPO grease.

3

Shim to obtain 0.000/0.004" end play on worm shaft.

4

Lubricate o-ring #2 with worm gear oil before installing.

5

Set backlash between worm and rotation bearing 0.005 - 0.012". Tighten bolts numbered 1, 2, 3, 4.

6

Tighten 3/4-10UNC Grade 8 mounting bolts as follows: a) Tightening must be progressive and at 180 degree intervals. First interval at 130 ft-lb. Second interval at

280 ft-lb. Third interval at 380 ft-lb. b) Tighten bolts in order shown in diamonds.

7

Do not use Loctite on mounting bolts.

60 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

71056577 PARTS LIST

ITEM

1.

2.

PART #

71056607

70395074

10.

11.

12.

13.

14.

15.

3.

4.

5.

6.

7.

8.

9.

16.

17.

18.

76039295

72533604

72601817

19.

20.

72063116

72533605

21. 72533439

REV B 20050314

70395076

70145786

70055271

70055281

70145501

70056550

70146322

70145848

72601754

72601733

73145506

73145505

73145504

DESCRIPTION

GEAR BEARING

O-RING

SEAL

SNAP RING

CONE BEARING

CUP BEARING

RETAINER, BEARING

WORM

MAIN HOUSING

HOSE GUIDE

SCREW

CAP SCREW

SHIM, METAL (0.005)

SHIM, METAL (0.015)

SHIM, METAL (0.030)

GASKET

PLUG

CAP SCREW

WASHER

ZERK

VENT PLUG

DETAILS

SLT FH1.25-20 NC X 1/2

FERRY 1/2NCX1-1/4

3/4-10X3-1/4 HHGR8

3/4 FLAT

1

1

23

23

2

2

2

1

1

1

2

4

2

2

1

1

1

QUANTITY

1

1

2

1

Lower Cylinder (51722956)

E R

5

1

17

13

11

12

1112

7

6

TE

9.5"

RETRACT

PORT

40° 13

TEST

PORT

7

11 10 11 10

EXTEND

PORT

13

Ø3.25" TYP

STAMP PART NUMBER

AND REVISION.

13

14

8

15

Chapter 4 Parts 61

4

9

2

5.25"

POLYGON BEARING

70055368

(2 PCS EACH END)

40°

16

COUNTERBORED

FOR BEARINGS

Ø2" TYP

3

2 3 2

4

A

Ø6" BORE

Ø5.25" BORE

Ø2.5" BORE

25.06" STROKE

45.52" RETRACTED

70.58" EXTENDED

±0.063"

4 5

6

2

3

SECTION A-A

1

PISTON SEALS

ITEM NO.

DESCRIPTION

1 PISTON

2

3

4

WEAR RING

PISTON SEAL

O-RING

A

QTY.

1

2

1

1

SEAL KIT # 94399133. INCLUDES ALL SEALS. SEALS CANNOT

BE PURCHASED INDIVIDUALLY.

SPACER

BETWEEN

BEARINGS

A

1

SECTION A-A

ITEM NO.

1

2

3

4

5

6

ROD SEALS

DESCRIPTION

ROD BEARING

ROD SEAL

WIPER

O-RING

BACKUP RING

WEAR RING

A

QTY.

1

1

1

1

1

1

62 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

NOTES:

1

SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.

2

REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO

REDUCE DOWNTIME.

3

APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD

BEARING AND HOLDING VALVE SEALS.

4

TORQUE ROD BEARING TO 500-600 FT-LB (69-83 KG-M); PISTON SET SCREW TO 12-18 FT-LB (1.7-2.5

KG-M) AND PISTON TO 200-300 FT-LB (27.6 - 41.5 KG-M).

5

USE BLUE LOCTITE ON PISTON.

6

TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM

BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-

TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.

10.

11.

12.

13.

14.

15.

16.

7.

8.

9.

4.

5.

6.

51722956 PARTS LIST

ITEM PART #

1.

2.

3.

52723921

52723922

71414687

71414688

71414693

71414694

73540444

73540490

17.

REF

77041866

94399133

REV C 20120712

DESCRIPTION

CASE

ROD ASSEMBLY

PISTON ASSEMBLY

ROD BEARING ASSEMBLY

TRANSFER TUBE

TRANSFER TUBE

FITTING ADAPTER

VALVE BLOCK ASSEMBLY

LOCKING SCREW

HEX BOLT

WASHER

NYLOC NUT

PLASTIC PLUG SAE O-RING

NYLON TIP SET SCREW

COUNTERBALANCE VALVE

STEEL SAE O-RING PLUG

PRESSURE TRANSDUCER

SEAL KIT

DETAILS

5/16"-18 X 4.00 GR5 2

.31 FLAT 4

.31-18 2

4

1

1

#6

.250-20 UNC

#4

1

1

1

QUANTITY

1

1

1

3

1

1

1

1

Extension Cylinder Assembly (51723604)

Chapter 4 Parts 63

1

2

STAMP PART # AND REVISION DATE

3

5

13

12

SECTION B-B

12

12

5

7

4.75"

9

3

5

13

5

4

140.06" RETRACTED (REF)

102" STROKE

Ø1.5" ROD

Ø2.5" BORE

Ø3" BARREL

1

7

Ø2"

Ø1.27"

B

7

4

6

B 8

10

3/4-10 UNC

0.75" DEEP

Ø1.75" ROD

Ø2.75" BORE

Ø3.25" BARREL

102" STROKE

136.94" RETRACTED (REF)

2

144.69 CLOSED - 348.69 OPEN - 204.00 STROKE

SECTION A-A

NOTES:

1

TEST CYLINDER AT 3500 PSI.

2

TORQUE NUT #3 (1.25-12 UNF) TO 810.7 FT-LB (112 KG-M).

3

PAINT BLACK SEMI-GLOSS.

4

INSTALL HOSE CLAMPS AFTER PAINTING.

64 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

51723604 PARTS LIST

ITEM

1.

2.

3.

4.

PART # DESCRIPTION

51723931 CYLINDER ASSEMBLY

51723927 CYLINDER ASSEMBLY

SELF-LOCKING NUT

PIN

5.

6.

7.

FITTING ADAPTER

WASHER

HAIRPIN, COTTER

8.

9.

10.

11.

12.

PLASTIC PLUG SAE O-RING

73054807 VALVE, COUNTERBALANCE

SAE O-RING PLUG

SAE O-RING PLUG, STEEL

HOSE CLAMP

13. 71414720 TUBE LINE

REV. B 20110407

#6

#2

DETAILS

1.25-12

#4

#56

2

1

1

4

2

2

3

3

2

QUANTITY

1

1

1

1

Cylinder (51723931)

Chapter 4 Parts 65

4.88"

STAMP WITH PART

NUMBER AND REVISION.

1.25-12 UNC 2A

4

2

4

7

143.62" CLOSED - 245.62" OPEN - 102" STROKE

1

Ø2.5" BORE

Ø3" BARREL Ø1.5" ROD

6

3

Ø2"

Ø1.27"

SECTION B-B

B

A

5

171°

4

5

6

SEALS FOR 51723931 ROD BEARING

A

2

3

B

A

3

30.44"

STROKE

LIMITER

SECTION A-A

SEALS FOR 51723931 PISTON

2

A

SECTION A-A

1

PISTON SEALS

ITEM NO. DESCRIPTION

1

2

3

PISTON

PISTON SEAL

O-RING

4

A

WEAR RING (PISTON)

QTY.

1

1

1

1

SECTION A-A

4

5

6

1

ROD SEALS

ITEM NO. DESCRIPTION

1 ROD BEARING

2

3

ROD SEAL

WIPER

WEAR RING

O-RING

BACK-UP RING

A

QTY.

1

1

1

1

1

1

SEAL KIT # 94399160, INCLUDES ALL ROD AND PISTON SEALS FOR 51723931. SEALS CANNOT BE PURCHASED INDIVIDUALLY.

NOTES:

1

SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.

2

REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO

REDUCE DOWNTIME.

3

APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD

BEARING AND HOLDING VALVE SEALS.

66 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

4

TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).

5

TORQUE PISTON NUT (#4) TO 412.3 FT-LB (57 KG-M).

6

TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM

BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-

TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.

7

SEAL KIT 94399160 INCLUDES ALL SEALS FOR CYLINDER 51723931.

51723931 PARTS LIST

ITEM PART #

1.

2.

3.

4.

5.

6.

7.

52724028

71414724

52724029

71414723

73050199

REF 94399160

NEW 20110407

DESCRIPTION

CASE

PISTON ASSEMBLY

ROD ASSEMBLY

SELF-LOCKING NUT

ROD BEARING ASSEMBLY

LOCKING SCREW

STROKE LIMITER

SEAL KIT

DETAILS

1.00-14 UNF

QUANTITY

1

1

1

1

1

1

1

1

Cylinder (51723927)

Chapter 4 Parts 67

R1.16"

Ø1.03"

1

.

3"

R1.25"

SECTION B-B

STAMP WITH PART

NUMBER AND REVISION.

A

Ø1.27"

B

7

SECTION A-A

5

2

3.63"

4

4

Ø1.75" ROD

Ø3.25" BARREL

Ø2.75" BORE

139.94" CLOSED - 241.94" OPEN - 102" STROKE

6

SEALS FOR 51723927 PISTON

4

2

4 4

A

6

4

SEALS FOR 51723927 ROD BEARING

5 1 2

A

3

A

3

B

SECTION A-A

PISTON SEALS

ITEM NO. DESCRIPTION

1 PISTON

2

3

4

PISTON SEAL

O-RING

WEAR RING (PISTON)

A

QTY.

1

1

1

4

SECTION A-A

ROD SEALS

ITEM NO. DESCRIPTION

1 ROD BEARING

2

3

ROD SEAL

WIPER

4

5

6

O-RING

BACKUP RING

WEAR RING

SEAL KIT # 94399162, WHICH INCLUDES ALL ROD AND PISTON SEALS FOR 51723927.

SEALS CANNOT BE PURCHASED INDIVIDUALLY.

A

QTY.

1

1

1

1

1

1

68 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

NOTES:

1

SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.

2

REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO

REDUCE DOWNTIME.

3

APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD

BEARING AND HOLDING VALVE SEALS.

4

TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).

5

TORQUE PISTON 200-300 FT-LB (27.6 - 41.5 KG-M).

6

TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM

BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #6, SELF-

TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.

7

SEAL KIT 94399162 INCLUDES ALL SEALS FOR CYLINDER 51723927.

51723927 PARTS LIST

ITEM PART #

1.

2.

3.

52724034

52724035

73050203

4.

5.

6.

71414725

71414726

7.

REF 94399162

NEW 20110407

DESCRIPTION

CASE

ROD ASSEMBLY

STROKE LIMITER

PISTON ASSEMBLY

ROD BEARING ASSEMBLY

LOCKING SCREW

NYLON TIP SET SCREW

SEAL KIT

DETAILS

.25-20

QUANTITY

1

1

1

1

1

1

1

1

Winch Specifications (71570825)

Chapter 4 Parts 69

71570825 WINCH SPECIFICATIONS

LAYER LINE PULL (POUNDS) LINE SPEED (FPM)

1 6000

(AT 10 GAL/MIN

FLOW)

60

2

3

5400

4900

67

74

80 4 4500

PERFORMANCE ESTIMATE

PRESSURE

SYSTEM VOLUME

MOTOR DISPLACEMENT

CAPACITY (FT) (7/16"

WIRE ROPE DIA.)

3000 PSI

20 GPM MAXIMUM; 1.5 GPM MINIMUM

4.88 CI/REV

15.7:1 GEAR RATIO

DRUM SPECIFICATIONS

34

72

113

159

DRUM DIAMETER

FLANGE DIAMETER

WIDTH

ROPE

7.50 INCHES

11.125 INCHES

7.28 INCHES

0.44" DIAMETER

70 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Winch Parts (71570825)

1 2 3 4 5 6 7 8 9 10

24 25 26 27

16.

17.

18.

19.

20.

21.

22.

10.

11.

12.

13.

14.

15.

7.

8.

9.

4.

5.

6.

71570825 PARTS LIST

ITEM PART #

1.

2.

3.

73511107

73511108

73534498

70580215

71415752

71415753

73534499

73534500

28

29

30

31

32 33 34 35 36 37 38 39 40

DESCRIPTION

MOTOR

BRAKE UNIT

OIL RETAINER SEAL

SEAL

SLEEVE

REDUCTION GEAR UNIT

REDUCTION GEAR UNIT

SEAL

WEDGE-WINCH CABLE

SCREW

THIMBLE

CROSS MEMBER

HEX SCREW

SEAL

OIL RETAINER SEAL

BALL BEARING

ANTI-ROTATION FLANGE

CAP SCREW, SOCKET HEAD

GEAR SIDE SUPPORT

CAP SCREW, SOCKET HEAD

REDUCTION GEAR SIDE BODY

CAP SCREW, SOCKET HEAD

11 12 13

14

15

16

17

18

19

20

21

22

KIT # QUANTITY

1

1

41 1

1

1

1

1

1

1

2

1

2

16

1

1 41

1

1

8

1

4

1

8

33.

34.

35.

36.

37.

71570825 PARTS LIST

ITEM

24.

25.

PART #

73540247

26.

27.

28.

29.

30.

31.

32. 73534501

38.

39.

40.

41. 94397459

REV. 20110124

DESCRIPTION

CAP SCREW, SOCKET HEAD

DUAL COUNTERBALANCE VALVE ASSEMBLY

90° CONNECTION (CONICAL)

BRAKE PIPE

CAP SCREW, SOCKET HEAD

SIDE PANEL, MOTOR SIDE

MOTOR SIDE SUPPORT

PLATE

BALL BEARING

RETAINING RING

PLUG

COPPER WASHER

PROPELLER SHAFT

SUN GEAR

SUN GEAR

WINCH DRUM

O-RING JOINT

SEAL KIT

Chapter 4 Parts 71

41

KIT # QUANTITY

1

1

2

1

8

1

1

2

1

41

1

1

1

1

1

1

1

2

1REF

72

12

11

10

7

6

5

4

9

8

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

3

2

1 23

2.

3.

4.

73511108 BRAKE UNIT PARTS LIST

ITEM PART #

1. PART OF 94397459 SEAL KIT

DESCRIPTION

O-RING

PART OF 94397459 SEAL KIT O-RING

PISTON

FLANGE

5.

6.

7.

8.

PART OF 94397459 SEAL KIT GASKET

BALL BEARING

GEAR

SPRING WASHER

9. SHOULDER RING

10. PART OF 94397459 SEAL KIT O-RING

11. PART OF 94397459 SEAL KIT BACK-UP RING

12. SCREW

13. CALIPER

14. PART OF 94397459 SEAL KIT O-RING

15. PART OF 94397459 SEAL KIT BACKUP RING

16.

17.

BRAKE DISC

BRAKE DISC

18. PART OF 94397459 SEAL KIT O-RING

19. TABLET

20.

21.

22.

23.

SNAP RING

SHIM

BALL BEARING

BEARING FLANGE

19

20

21

22

13

14

15

16

17

18

1

1

7

1

1

1

8

1

1

1

1

2

1

1

1

1

6

1

1

QUANTITY

1

2

1

1

Winch Oil Specifications

Chapter 4 Parts 73

The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance.

Oil Change Frequency

Gear oil should be changed after the first 100 hours or 30 days of machine operation, and then every 1000 hours or 12 months, whichever occurs first.

Gear oil should also be changed whenever the ambient temperature changes significantly and an oil from a different temperature range would be more appropriate. Check and drain the oil using the fill plug in the winch. The winch should be at least 1/2 full.

Winch Fill /

Drain Plug

Warm-Up Procedure

Warming up the winch is recommended at start-up and at ambient temperatures below 40 °F (4

°C). Run the prime mover at its lowest recommended RPM with the hydraulic winch control valve in neutral, allowing sufficient time to warm up the system. Operate the winch at low speeds, forward and reverse, several times to prime all lines with warm hydraulic oil and to circulate gear oil through the planetary gear sets.

Lubricants

The following lubricants are recommended based on ambient temperature. Other lubricants may work equally as well. We suggest you work with your lubricant supplier to find an equivalent product if needed. The winch is initially filled with Exxon Spartan EP150 or equivalent.

Prevailing Ambient

Temperature

Recommended Lubricant

25 -130 °F (-4 - 54 °C) Exxon Spartan EP220 or equivalent (AGMA 5 EP, ISO VG 200)

10 - 100 °F (-12 - 38

°C)

Exxon Spartan EP 150 or equivalent (AGMA 4 EP, ISO VG 150)

Note: Avoid using Exxon Spartan EP150 above 80 °F (27 °C) in severe applications such as offshore lifting, sustained fast duty cycles, or frequent lifting.

-25 - 130 °F (-32 - 54

°C)

Mobil SHC 629 or 630 synthetic or equivalent

74 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank (73734472)

3, 4

6, 7

2

11 10 10 10

8

1

12

15

15

14

16

11 10 11 10

13

5

11

8.

9.

10.

11.

12.

13.

3.

4.

5.

6.

7.

9

73734472 PARTS LIST

ITEM PART #

1. 73540394

2. 73540375

DESCRIPTION

VALVE BODY

VALVE SECTION

73540252

73540253

73540396

73540397

73540256

VALVE-P. FLOW CONTROL

COIL (PART OF #3)

RELIEF VALVE

VALVE-SPOOL

COIL-S SERIES 12VDC DEUTSCH

73540027

70145830

72532356

72532358

72053758

72533507

14.

15.

72532699

72532674

16. 72534561

REV C 20140908

END PLATE

MOUNTING FOOT

ADPTR-M STR/M JIC 8 6

ADPTR-M STR/M JIC 8 8

ELBOW-M STR/90/M JIC 4 4

ELBOW-M STR/90/M JIC 8 10

ELBOW-M STR/90/M JIC 6 4

CAP-JIC STL 4 (.44 THD)

PLUG-STR SOC HD STL 6 ZERO LEAK

9

4

1

1

1

2

5

QTY

1

4

1

1

1

1

1

1

2

1

Valvebank (73734727)

WAS 73734635 THROUGH S/N 10000121216.

VALVE SECTIONS

Chapter 4 Parts 75

WINCH

EXT CYL

MAIN CYL

ROTATION

WINCH

DRAIN

SOLENOID

RELIEF

VALVE

RETURN

(TANK)

PRESSURE

CONNECTION

BLOCK

Circuitry for coding - DT12

- DT24

4-pin

Coil A Coil B

4

3

1

2

4 3 2 1

73734727 PARTS LIST

PART #

94399213

94399214

DESCRIPTION

SEAL KIT, CONNECTION BLOCK

SEAL KIT, SEALS BETWEEN SECTIONS

77041898

77040598

SOLENOID, 12V

12V COIL FOR 77041898 SOLENOID

QUANTITY

1

1

4

76 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Seal Kit for 73734727 (94399214)

121

6 Nm

103

101

100

100

102

100

100

102

100

100

102

104

6 Nm 112

112 6 Nm

105

104

105

119

109

108

109

108

200

118

108

105

106

108

106

106

106

110

111

106

106

111

121 6 Nm

114

114

117

113

113

116

117

94399214 SEAL KIT PARTS

ITEM DESCRIPTION

100.

101.

O-RING

O-RING

102.

103.

O-RING

USIT-RING

116

116

116

DETAILS

1.78 x 1.02 mm

6.75 x 1.75 mm P5001

25.07 x 2.62 mm Z24

ST 37 STANDARD

115

115

QUANTITY

2

2

1

1

120

114.

115.

116.

117.

118.

119.

120.

121.

94399214 SEAL KIT PARTS

ITEM DESCRIPTION

104.

105.

106.

O-RING

O-RING

O-RING

108.

109.

110.

111.

112.

113.

O-RING

O-RING

O-RING

O-RING

SEAL NUT

USIT-RING

COPPER RING

SOFT IRON SEAL RING

O-RING

SEAL-LOCK COLLAR NUT

O-RING

O-RING

COPPER RING

SEAL NUT

DETAILS

26.7 x 1.78 mm Z24

12.42 x 1.78 mm P5001

2.90 x 1.78 mm Z24

10.82 x 1.78mm P5001

6.07 x 1.78 mm P5001

3 x 1.5 mm

6.75 x 1.78 mm P5001

ST 37 STANDARD

4 x 8 x 1 mm

17.17 x 1.78 mm P5001

M6 12 x 1

10.00 x 1.00 mm P5001

5.00 x 1.00 mm P5001

5 x 7.5 x 1 mm

Chapter 4 Parts

2

2

2

2

1

2

2

2

2

1

2

6

4

2

QUANTITY

1

3

8

NOTE: These seals are all part of 94399214, and cannot be purchased individually.

77

78 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Connection Block Seal Kit for 73734727 (94399213)

104

116

113

112

111

115

118

117

101

100

102

101

100

109

110

108a

108

CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)

ITEM

100.

101.

DESCRIPTION

O-RING

O-RING

DETAILS

2.90x1.78 Z24

10.82x1.78 P5001

102.

104.

108.

O-RING

O-RING

COPPER RING

12.42x1.78 P5001

17.17 x 1.78 P 5001

1

1

SHAPE A DIN 7603 10X14X1.5-Cu 1

QUANTITY

4

3

108a.

109.

110.

111.

FITTING SEAL

SEAL RING

SEAL

O-RING

8.3X11X1.15 PTFE 7625 109/1

1/4" DRV

9X1.5 NBR 90 SH

1

1

1

1

Chapter 4 Parts

CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)

ITEM

112.

113.

115.

116.

117.

118.

DESCRIPTION

O-RING

O-RING

SEAL

O-RING

O-RING

SEAL RING

DETAILS

12.42x1.78 P5001

14.03x2.61 P5001 94 Sh A

G 1/4" DRV 100116-NB 650 NBR

15X2 HNBR 90 SH RED SPOT

2

1

23.52X1.78 HNBR 90 SH RED SPOT 1

27X32X2 ST 1

QUANTITY

1

1

NOTE: These seals are all part of 94399213, and cannot be purchased individually.

79

80 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Hydraulic Schematic Fully Proportional

(99905018)

31

22

24

26

28

CASE DRAIN

20

10

CASE

12

DRAIN

VALVE

BANK

16

4

9

6 4 6 8

RETURN

(SEE INSTL KIT)

CW DN IN DN

R

ROT LOW

CCW

4 13

UP

EXT WIN

OUT

4 6

UP

6

P

PRESSURE

(SEE INSTL KIT)

15

19

17

7 (PORT B) (DN)

WINCH

MTR

7 (PORT A) (UP)

27

21

15

11 (PORT E)

EXT

CYL

11 (PORT R)

23

5 (PORT R) DN

LOWER CYL

3 (PORT E) UP

25

29

30

15

14 (PORT B) (CCW)

ROTATION

14 (PORT A) (CW)

18

Chapter 4 Parts 81

17

7

7

PORT A

PLANETARY WINCH

PORT

IDENTIFICATION

COUNTERBALANCE

VALVE

PORT B

14

PORT B

WINCH

(BOTTOM

VIEW)

14

LOWER CYL

(RETRACT)

ROT CW

CASE

DRAIN

18

(GREASE HOSE) PRESSURE &

RETURN HOSES

TRANSDUCER

EXT CYL

(RETRACT)

WINCH (DN)

RETURN

PRESSURE

5

3

LOWER

CYLINDER

LOWER CYLINDER

PORT IDENTIFICATION

PORT A

HYD MOTOR

PORT

IDENTIFICATION

(ROTATION)

ROT CCW

LOWER CYL

(EXTEND)

WINCH (UP)

VALVE BANK

PORT

IDENTIFICATION

EXT CYL

(EXTEND)

RETRACT

PORT (R)

11

11

EXTEND

PORT(E)

EXT CYLINDER

PORT IDENTIFICATION

NOTES:

1

INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.

2

INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.

3

INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH

THE MAST.

99905018 PARTS LIST

3.

4.

5.

6.

7.

8.

ITEM

1.

2.

PART # DESCRIPTION

91723601 HYDRAULIC KIT-A40-60

73734727 VALVE BANK (WAS 73734635) 4SECTION 10 GPM

PROPORTIONAL

72532355 ADAPTER M STR/M JIC 6 6

72532356 ADAPTER

72532357 ADAPTER

72532358 ADAPTER

72532359 ADAPTER

72532361 ADAPTER

DETAILS

M STR/M JIC 8 6

M STR/M JIC 6 8

M STR/M JIC 8 8

M STR/M JIC 10 8

M STR/M JIC 8 10

KIT #

#1

#1

#1

#1

#1

#1

QUANTITY

1

1 REF

1

4

1

4

2

1

82 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

21.

22.

23.

24.

25.

26.

15.

16.

17.

18.

19.

20.

99905018 PARTS LIST

ITEM PART # DESCRIPTION

9. 72532670 ELBO W

10.

11.

12.

13.

14.

72532690 ELBOW

72532700 ELBOW

72532792 ADAPTER

72533583 ELBO W

72533613 ADAPTER

72533648 SWIVEL

72534412 SWIVEL

72533490 ADAPTER

51395121 HOSE-AA

51396017 HOSE-FJ

51397080 HOSE-FJ

51397081 HOSE-FZ

51397082 HOSE-FJ

51396886 HOSE-FZ

51396887 HOSE-FJ

51399077 HOSE-FJ

51399078 HOSE-FZ

27.

28.

29.

30.

31.

32.

51399072 HOSE-FJ

51399073 HOSE-FZ

51399228 HOSE-FJ

51399229 HOSE-FJ

51399074 HOSE-FJ

60350141 SLEEVE-HOSE

33.

34.

60350142 SLEEVE-HOSE

60350105 SLEEVE-HOSE

REV F 20120815

DETAILS

M JIC/45/F JIC 8 8

M JIC/90/F JIC SW 4 4

M STR/90/M JIC XLG 6 6

M STR/M JIC 8 4

M STR/M JIC 10 6

M JIC/90/M JIC 8 8

M JIC/90/M JIC 10 10

M BSPP/M JIC 4 4

.13 X 13.50 (2-2) 100R17

.50 X 30.00 (8-8) 100R16

.62 X 30.00 (10-10) 100R17

.50 X 31.50 (8-8) 100R17

.50 X 31.00 (8-8) 100R17

.38 X 25.00 (6-6) 100R17

.38 X 24.50 (6-6) R10017

.38 X 29.00 (6-6) 100R17

.50 X 30.00 (8-8) 100R17

.38 X 22.50 (8-6) 100R17

.38 X 25.00 (8-6) 100R17

.38 X 18.00 (8-6) 100R17

.38 X 22.00 (8-6) 100R17

.25 X 32.00 (4-4) 100R2

159 X 12 CUT & SEALED

254 X 15 CUT & SEALED

WRAP AROUND, 4 IN DIA.

1

1

1

1

1

3

2

1

1

1

1

1

1

1

2

3

1

1

1

1

1

QUANTITY

1

1

2

1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

#1

KIT #

#1

#1

#1

#1

Chapter 4 Parts 83

Hydraulic Schematic Single Proportional

(99905596)

22

24

26

28

31

CASE

DRAIN

20

19

16

RETURN

(SEE INSTL KIT)

PRESSURE

15

9

VALVE BANK

R P

T2

BR

17

MTR

WINCH

BRAKE

TUBE

ASSEMBLY

(EXISTING)

13

27

15

35

21

7 (PORT B) (DN)

36

7 (PORT A) (UP)

11 (PORT E)

EXT

CYL

11 (PORT R)

23

5 (PORT R) DN

LOWER CYL

3 (PORT E) UP

25

29

14 (PORT B) (CCW)

ROTATION

14 (PORT A) (CW)

30

15

18

84 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

WINCH

PORT A

PORT B

WINCH (BOTTOM VIEW)

GREASE HOSE

WINCH (DOWN)

EXT CYL (RETRACT)

MAIN CY L (RETRACT)

ROTATION CW

RETURN (TANK)

PRESSURE

PORT R

(RETRACT)

PORT E

(EXTEND)

COUNTERBALANCE

VALVE

PORT A

CASE DRAIN

PORT B

ROTATION

HYD MOTOR

PORT B

PORT A

ROTATION CCW

MAIN CY L (EXTEND)

EXT CYL (EXTEND)

WINCH (UP)

MAIN CYLINDER

PORT IDENTIFICATIONS

HYD MOTOR

PORT IDENTIFIC ATION

VALVE BANK

PORT IDENTIFIC ATION

NOTES:

1

INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.

2

INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.

15.

16.

17.

18.

19.

20.

21.

22.

5.

7.

9.

11.

13.

14.

3

INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH

THE MAST.

99905596 PARTS LIST

ITEM

1.

2.

3.

PART # DESCRIPTION

91725088 HYDRAULIC KIT-A40-60

73734472 VALVE BANK

72532355 ADAPTER

DETAILS

M STR/M JIC 6 6

KIT #

#1

QTY

1 REF

1

72532357 ADAPTER

72532359 ADAPTER

72532670 ELBOW

72532700 ELBOW

72533583 ELBOW

72533613 ADAPTER

M STR/M JIC 6 8

M STR/M JIC 10 8

M JIC/45/F JIC 8 8

M STR/90/M JIC XLG 6 6

M STR/45/M JIC 8 6

M STR/M JIC 10 6

#1

#1

#1

#1

#1

#1

1

2

1

2

1

2

72533648 SWIVEL

72534412 SWIVEL

72533490 ADAPTER

51395121 HOSE-AA

51396017 HOSE-FJ

51397080 HOSE-FJ

51397081 HOSE-FZ

51397082 HOSE-FJ

M JIC/90/M JIC 8 8

M JIC/90/M JIC 10 10

M BSPP/M JIC 4 4

.13 X 13.50 (2-2) 100R17

.50 X 30.00 (8-8) 100R17

.62 X 30.00 (10-10) 100R17

.50 X 31.50 (8-8) 100R17

.50 X 31.00 (8-8) 100R17

#1

#1

#1

#1

#1

#1

#1

#1

1

1

1

3

1

1

1

1

99905596 PARTS LIST

ITEM

23.

24.

25.

26.

27.

28.

PART # DESCRIPTION

51396886 HOSE-FZ

51396887 HOSE-FJ

51399462 HOSE-FJ

51399463 HOSE-FZ

51399072 HOSE-FJ

51399073 HOSE-FZ

29.

30.

31.

32.

33.

51399228 HOSE-FJ

51399229 HOSE-FJ

51395837 HOSE-FJ

60350141 SLEEVE-HOSE

60350142 SLEEVE-HOSE

34.

35.

51726252 KIT

72534910 TEE-STL

36. 51399668 HOSE-FDF

REV B 20140903

Chapter 4 Parts 85

DETAILS

.38 X 25.00 (6-6) 100R17

.38 X 24.50 (6-6) 100R17

.38 X 31.00 (6-6) 100R17

.50 X 32.00 (8-8) 100R17

.38 X 22.50 (8-6) 100R17

.38 X 25.00 (8-6) 100R17

.38 X 18.00 (8-6) 100R17

.38 X 22.00 (8-6) 100R17

.25 X 38.00 (4-4) 100R2

NHS-159 X 12 CUT & SEALED

#1

#1

#1

#1

NHS-254 X 15 CUT & SEALED

DINAMIC WINCH BRAKE RELEASE

#1

MBSPT/MDIN/MDIN 2 6 6 RUN

.25 X 32.00 (6-4) 100R17

#34

#34

KIT #

#1

#1

#1

#1

#1

#1

1

1

1

1

1

1

3

2

1

1

1

QTY

1

1

1

87

Radio Remote Harness (77441481)

88 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Radio Remote Harness (77441481)

LO CA TOR C ODE:

CP-101

TERM: 12124580

C AVIT Y COLOR GA.

A WHT 16

PRIN T LABE L

WEATHERPACK: 12015791

SEAL: 12015323

T O CON-SPLC C AVIT Y

SPARE PWR

TO CJ-1202 9

LO CA TOR C ODE:

TERM: -

C AVIT Y

A

COLOR

-

CJ-101

GA.

-

PRIN T LABE L

-

WEATHERPACK: 12010996

PLUG: 12010300

T O

TO

CON-SPLC

-

C AVIT Y

-

LO CA TOR C ODE:

CP-300

TERM: 0462-201-16141

C AVIT Y

A

B

C

COLOR

WHT

WHT

-

GA.

16

16

-

PRIN T LABE L

TRANS PWR

TRANS SIG

-

DEUTSCH: DT06-3S

WEDGE: W3S PLUG: 114017

T O CON-SPLC C AVIT Y

-

TO

TO

TO

SPL P

CP-1200

-

11

-

LO CA TOR C ODE:

CJ-300

TERM: 12124582

C AVIT Y

A

B

C

COLOR

WHT

WHT

WHT

GA.

16

16

14

PRIN T LABE L

PACKARD: 12010717

SEAL: 12015323/12010293

T O CON-SPLC C AVIT Y

-

GROUND

A2B SIG

BOOM FLD LT

TO

TO

TO

SPL G

CP-1200

CJ-1202

8

12

LO CA TOR C ODE:

C AVIT Y

-

-

-

-

COLOR

BRN

WHT

BLU

BLK

GA.

22

22

22

22

CJ-400

C A P:

80012

(TIE T O HARNESS) OR EQUIV

PRIN T LABE L T O

CAN LOW

TETHER PWR

CAN HIGH

GROUND

TO

TO

TO

TO

CON-SPLC

CP-1201

CP-1201

CP-1201

SPL G

LO CA TOR C ODE:

CP-401

TERM: 0462-201-16141

C AVIT Y

1

2

3

4

COLOR

WHT

-

-

WHT

GA.

16

-

-

16

PRIN T LABE L

WINCH OUT

-

-

DEUTSCH: DT06-4S

WEDGE: W4S

CON-SPLC T O

TO

WINCH OUT

TO

TO

TO

J4

-

-

CP-1201

C AVIT Y

8

6

5

-

C AVIT Y

4

-

-

4

LO CA TOR C ODE:

CJ-401

TERM: 0460-202-16141

C AVIT Y COLOR GA.

PRIN T LABE L

1

2

3

4

WHT 16

-

-

WHT

-

-

16

WINCH OUT

-

-

WINCH OUT

DEUTSCH: DT04-4P

WEDGE: W4P PLUG: 114017

T O CON-SPLC C AVIT Y

TO

TO

TO

TO

CJ-401

-

-

CJ-401

4

-

-

1

LO CA TOR C ODE:

J1

TERM: 0462-201-16141

C AVIT Y

1

2

3

4

COLOR

WHT

WHT

WHT

WHT

GA.

16

16

16

16

PRIN T LABE L

ROT CCW

GND

GND

ROT CW

DEUTSCH: DT06-4S

WEDGE: W4S PLUG: 114017

T O

TO

TO

TO

TO

CON-SPLC

CP-1201

SPL R

SPL R

CP-1201

C AVIT Y

11

-

-

12

LO CA TOR C ODE:

J2

TERM: 0462-201-16141

C AVIT Y COLOR GA.

PRIN T LABE L

1

2

3

4

WHT

WHT

WHT

WHT

16

16

16

16

BOOM DN

GND

GND

BOOM U P

DEUTSCH: DT06-4S

WEDGE: W4S PLUG: 114017

T O CON-SPLC C AVIT Y

TO

TO

TO

TO

CP-1201

SPL B

SPL B

CP-1201

2

-

-

1

LO CA TOR C ODE:

J3

TERM: 0462-201-16141

C AVIT Y COLOR GA.

PRIN T LABE L

1

2

3

4

WHT

WHT

WHT

WHT

16

16

16

16

BOOM RET

GND

GND

BOOM EXT

DEUTSCH: DT06-4S

WEDGE: W4S PLUG: 114017

T O CON-SPLC C AVIT Y

TO

TO

TO

TO

CP-1201

SPL E

SPL E

CP-1201

10

-

-

9

LO CA TOR C ODE:

J4

TERM: 0462-201-16141

C AVIT Y

1

2

3

4

COLOR

WHT

WHT

WHT

WHT

GA.

16

16

16

16

PRIN T LABE L

WINCH IN

GND

GND

WINCH OUT

DEUTSCH: DT06-4S

WEDGE: W4S PLUG: 114017

T O CON-SPLC C AVIT Y

TO

TO

TO

TO

CP-1201

SPL W

SPL W

CP-401

3

-

-

1

8

9

10

6

7

4

5

LO CA TOR C ODE:

TERM:

CP-1200

1062-20-0122

WEDGE:

C AVIT Y COLOR GA.

DEUTSCH: DTM06-12SA

WM12S

PRIN T LABE L

C AVI T Y P LUG:

0413-204-2005

CON-SPLC C AVIT Y

1

2

3

WHT

-

WHT

WHT

16

-

16

16

POWER

-

ENG SPD

ENG START

T O

TO

TO

TO

SPL P

-

CJ-1202

CJ-1202

-

-

5

6

11

12

WHT

WHT

WHT

WHT

WHT

WHT

WHT

WHT

16

16

16

16

16

16

16

16

ENG STOP

COMP ON

CRANE HOUR M

A2B SIG

HORN (1)

HORN (2)

TRANS SIG

GROUND

TO

TO

TO

TO

TO

TO

TO

TO

TO

CJ-1202

SPL C

CJ-1202

CJ-300

CJ-1202

CJ-1202

CP-300

SPL G

2

-

8

B

11

10

B

-

LO CA TOR C ODE:

TERM:

CP-1201

1062-20-0122

WEDGE:

C AVIT Y COLOR GA.

WM12S

PRIN T LABE L

DEUTSCH: DTM06-12SB

CA VI T Y P LUG:

0413-204-2005

T O CON-SPLC C AVIT Y

7

8

9

10

1

2

3

4

5

6

11

12

WHT

WHT

WHT

WHT

BLU

WHT

WHT

BRN

16

22

WHT

WHT

WHT

16

16

WHT 16

16

16

16

16

16

22

22

BOOM U P

BOOM DN

WINCH IN

WINCH OUT

CAN HIGH

TETHER PWR

POWER

CAN LOW

BOOM EXT

BOOM RET

ROT CCW

ROT CW

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

J2

J2

J4

CP-401

CJ-400

CJ-400

SPL P

CJ-400

J3

J3

J1

J1

4

1

1

4

-

-

-

-

4

1

1

4

LO CA TOR C ODE:

TERM:

CJ-1202

0460-215-16141

C AVIT Y COLOR GA.

WEDGE:

W12P

DUETSCH DT04-12PA

PRIN T LABE L T O CON-SPLC

3

4

1

2

5

6

7

8

9

10

11

12

WHT

WHT

WHT

WHT

WHT

WHT

16

16

WHT 14

WHT 16

WHT

WHT

16

16

16

16

14

16

WHT 16

WHT 14

SELECTOR

ENG STOP

GROUND

COMP ON

ENG SPD

ENG START

POWER

CRANE HOUR M

SPARE PWR

HORN (2)

HORN (1)

BOOM FLD LT

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

SPL C

CP-1200

SPL G

SPL C

CP-1200

CP-1200

SPL P

CP-1200

CP-101

CP-1200

CP-1200

CJ-300

C AVIT Y

-

3

4

-

5

-

-

7

A

10

9

C

LO CA TOR C ODE:

C AVIT Y

-

-

-

COLOR

WHT

WHT

WHT

-

GA.

16

16

16

PRIN T LABE L

GND

GND

GND

SPLICE B

T O

TO

TO

TO

CON-SPLC

J2

J2

SPL G

C AVIT Y

2

3

-

LO C AT OR C ODE:

C AVIT Y

-

-

-

COLOR

WHT

WHT

WHT

-

GA.

16

16

16

LO C AT OR C ODE:

COLOR C AVIT Y

-

-

-

WHT

WHT

WHT

-

GA.

16

16

16

LO C AT OR C ODE:

C AVIT Y

-

-

-

COLOR

WHT

WHT

WHT

-

GA.

16

16

16

LO C AT OR C ODE:

COLOR C AVIT Y

-

-

-

WHT

WHT

WHT

-

GA.

16

16

16

LO C AT OR C ODE:

COLOR C AVIT Y

-

-

-

-

-

-

-

-

-

-

GA.

WHT

WHT

WHT

WHT

WHT

16

WHT 16

WHT

WHT

16

16

14

16

16

16

BLK 22

LO C AT OR C ODE:

C AVIT Y

-

-

-

-

COLOR

WHT

WHT

WHT

WHT

-

GA.

14

16

16

16

PRIN T LABE L

GND

GND

GND

SPLICE C

PRIN T LABE L

COMP ON

SELECTOR

COMP ON

SPLICE E

T O

TO

TO

TO

T O

TO

TO

TO

PRIN T LABE L

GROUND

GROUND

GROUND

STOW SEN GND

GND

GND

GND

GND

GROUND

SPLICE G

T O

TO

TO

TO

TO

TO

TO

TO

TO

TO

PRIN T LABE L

POWER

POWER

POWER

POWER

SPLICE P

T O

TO

TO

TO

TO

PRIN T LABE L

GND

GND

GND

SPLICE R

T O

TO

TO

TO

PRIN T LABE L

GND

GND

GND

SPLICE W

T O

TO

TO

TO

CON-SPLC

CP-1200

CJ-1202

CJ-1202

CON-SPLC

J3

J3

SPL G

CON-SPLC

CJ-1202

CP-1200

CJ-300

CJ-401

SPL B

SPL E

SPL R

SPL W

CJ-400

CON-SPLC

CJ-1202

CP-1200

CP-1201

CP-300

CON-SPLC

J1

J1

SPL G

CON-SPLC

J4

J4

SPL G

C AVIT Y

6

1

4

C AVIT Y

2

3

-

C AVIT Y

-

-

B

-

-

-

3

12

A

C AVIT Y

7

1

7

A

C AVIT Y

2

3

-

C AVIT Y

2

3

-

Chapter 4 Parts 89

Radio Remote Harness (77441481)

POWER (RADIO) 1

N/C 2

ENGINE SPEED 3

ENGINE START 4

ENGINE STOP 5

CP-1200

RADIO

RECEIVER

INTERFACE

(GRAY)

COMPRESSOR ON 6

CRANE HOURMETER 7

A2B SIGNAL 8

N/C 9

N/C 10

TRANSDUCER SIGNAL 11

GROUND 12

CP-1201

RADIO

RECEIVER

INTERFACE

(BLACK)

BOOM UP 1

BOOM DOWN 2

WINCH IN 3

WINCH OUT 4

CAN HIGH 5

TETHER POWER 6

POWER (RADIO) 7

CAN LOW 8

BOOM EXTEND 9

BOOM RETRACT 10

ROTATE CCW 11

ROTATE CW 12

G

P

P

C

CJ-1202

BODY INTERFACE

1 2 3 4 5 6 7 8 9 10 11 12

G

R

G G

W

BLACK

BROWN

WHITE

BLUE

GROUND

CAN LOW

1

CJ-400

TETHER POWER (6V) RADIO RECEIVER

CAN HIGH

1

TETHER INTERFACE

G

A

B

C

D

STOW SENSOR POWER

STOW SENSOR GROUND

STOW SENSOR N/C

STOW SENSOR N/O

CJ-401

STOW SENSOR

A

B

C

D

CP-401

CAP

A

B

C

TRANSDUCER POWER

TRANSDUCER SIGNAL

N/C

CP-300

PRESSURE

TRANSDUCER

G

B

A

B

C

2 GROUND

GROUND

A2B SIGNAL

BOOM FLOOD LIGHT

1

3

4

4

3

1

2 GROUND

BOOM UP

GROUND

BOOM DOWN

WINCH IN

GROUND

WINCH OUT

J2 BOOM UP/DOWN

J4 WINCH IN/OUT

CJ-300

A2B/FLOOD LIGHT

E

3

4

1

2

WINCH OUT

N/C

CP-402

WINCH OUT

N/C

WINCH OUT LIMIT SWITCH

3

4

1

2

CJ-402

WINCH OUT

LIMIT SWITCH JUMPER

2 GROUND

4

3

1

BOOM EXTEND

GROUND

BOOM RETRACT

J3 BOOM EXT/RETRACT

1

2

ROTATE CCW

GROUND

4 ROTATE CW

3 GROUND

J1 ROTATE CW/CCW

NOTES:

1

USE SHIELDED, TWISTED PAIR FOR CAN LOW, CAN HIGH BETWEEN CP-1201 AND CJ-400.

90 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Radio Remote Harness-Single Proportional (77441537)

1

2

1

2

Chapter 4 Parts 91

Radio Remote Harness-Single Proportional (77441537)

LOCATOR CODE:

CP-300

TERM: 0462-201-16141

CAVIT Y

A

B

C

COLOR

WHT

GA.

16

WHT 16

-

PRINT LABEL

DEUTSCH: DT06-3S

WEDGE: W3S PLUG: 114017

TO CON-SPLC CAVITY

-

TRANS PWR

TRANS SIG

-

TO

TO

TO

SPL P

CP-1200

-

11

-

LOCATOR CODE:

CJ-300

TERM: 12124582

CAVIT Y

A

B

C

COLOR

WHT

WHT

WHT

GA.

16

16

14

PRINT LABEL

PACKARD: 12010717

SEAL: 12015323/12010293

TO CON-SPLC CAVITY

-

GROUND

A2B SIG

BOOM FLDLT

TO

TO

TO

SPL G

CP-1200

CJ-1202

8

12

LOCATOR CODE:

COLOR

CJ-400

GA.

CAP:

80012

(TIE TO HARNESS) OR EQUIV

PRINT LABEL TO CON-SPLC CAVIT Y

-

-

-

-

BRN

WHT

BLU

BLK

22

22

22

22

CAN LOW

TETHER PWR

CAN HIGH

GROUND

TO

TO

TO

TO

CP-1201

CP-1201

CP-1201

SPL G

LOCATOR CODE:

CP-401

TERM: 0462-201-16141

DEUTSCH: DT06-4S

WEDGE: W4S

CAVITY

8

6

5

-

PLUG: 114017

1

2

3

4

WHT 18

-

-

WHT 18

LOCATOR CODE:

CJ-401

TERM: 0460-202-16141

WINCH OUT

-

-

WINCH OUT

TO

TO

TO

TO

SPL D

-

-

CP-1201

DEUTSCH: DT04-4P

WEDGE: W4P PLUG: 114017

-

-

-

4

1

2

3

4

WHT 18

-

-

WHT 18

WINCH OUT

-

-

WINCH OUT

TO

TO

TO

TO

CJ-401

-

-

CJ-401

LOCATOR CODE:

J1

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

DEUTSCH:DT06-2S

WEDGE: W2S

WINCH BRK

TO

TO

TO

CON-SPLC

SPL G

R1

LOCATOR CODE:

J2

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

ROT CCW

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

TO

TO

SPL R

CP-1201

LOCATOR CODE:

J3

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

ROT CW

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

TO

TO

SPL R

CP-1201

LOCATOR CODE:

J4

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

BOOM DN

TO

TO

SPL B

CP-1201

LOCATOR CODE:

J5

TERM: 0462-201-16141

CAVIT Y COLOR GA.

PRINT LABEL

1

2

WHT

WHT

18

18

GND

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

BOOM UP

TO

TO

SPL B

CP-1201

LOCATOR CODE:

J6

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

BOOM RET

DEUTSCH:DT06-2S

WEDGE: W2S

TO

TO

TO

CON-SPLC

SPL E

CP-1201

4

-

-

1

CAVITY

-

87

CAVITY

-

11

CAVITY

-

12

CAVITY

-

2

CAVITY

-

1

CAVITY

-

10

LOCATOR CODE:

J7

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

BOOM EXT

TO

TO

SPL E

CP-1201

LOCATOR CODE:

J8

TERM: 0462-201-16141

CAVIT Y COLOR GA.

PRINT LABEL

1

2

WHT

WHT

LOCATOR CODE:

18

18

J9

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

GND

DEUTSCH:DT06-2S

WEDGE: W2S

WINCH IN

PRINT LABEL

GND

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

WINCH OUT

TO

TO

TO

TO

TO

CON-SPLC

SPL W

SPL F

SPL W

SPL D

CAVITY

-

9

CAVITY

-

-

CAVITY

-

-

LOCATOR CODE:

J10

TERM: 0462-201-16141

CAVIT Y

1

2

COLOR

WHT

WHT

GA.

18

18

PRINT LABEL

GND

PROP OUT

DEUTSCH:DT06-2S

WEDGE: W2S

TO CON-SPLC

TO

TO

SPL G

CP-1200

CAVITY

-

2

LOCATOR CODE:

TERM:

CP-1200

1062-20-0122

WEDGE:

CAVIT Y

1

2

3

COLOR

WHT

WHT

WHT

GA.

16

18

16

WM12S

PRINT LABEL

PWR

DEUTSCH:DTM06-12SA

PROP OUT

ENG SPD

CAVITY PLUG:

TO

TO

TO

TO

0413-204-2005

CON-SPLC

SPL P

J10

CJ-1202

CAVITY

-

2

5

4

5

6

7

8

9

10

11

12

WHT

WHT

16

16

WHT 16

WHT 16

WHT

WHT

WHT

16

16

16

WHT

16

WHT 16

ENG START

ENG STOP

COMP ON

CRANE HOUR M

A2B SIG

HORN (1)

HORN (2)

TRANS SIG

GND

TO

TO

TO

TO

TO

TO

TO

TO

TO

CJ-1202

CJ-1202

SPL C

CJ-1202

CJ-300

CJ-1202

CJ-1202

CP-300

SPL G

6

2

-

8

B

11

10

B

-

LOCATOR CODE:

CP-101

TERM: 12124580

CAVIT Y

A

COLOR

WHT

LOCATOR CODE:

TERM: -

CAVIT Y

A

COLOR

-

GA.

16

CJ-101

GA.

-

PRINT LABEL

PRINT LABEL

-

PRINT LABEL

GND

GND

GND

PRINT LABEL

GND

GND

GND

WEATHERPACK: 12015791

SEAL: 12015323

SPARE PWR

TO

TO

SPLICE B

TO

TO

TO

TO

SPLICE E

TO

TO

TO

TO

CON-SPLC

CJ-1202

WEATHERPACK: 12010996

PLUG: 12010300

TO

TO

CON-SPLC

-

CAVITY

9

CAVITY

-

LOCATOR CODE:

D1

TERM: 0462-209-16141

CAVIT Y COLOR GA.

DEUTSCH: DT06-2S

WEDGE: W2S DIODE: DT04-2P-RT-01

PRINT LABEL TO CON-SPLC CAVITY

1

2

WHT

WHT

18

18

WINCH BRK

WINCH IN

TO

TO

SPL A

SPL F

-

-

LOCATOR CODE:

D2

TERM: 0462-209-16141

CAVIT Y

1

2

COLOR

WHT

WHT

LOCATOR CODE:

CAVIT Y

-

-

COLOR

WHT

WHT

-

WHT

-

LOCATOR CODE:

CAVIT Y

-

COLOR

-

-

WHT

WHT

WHT

-

GA.

18

18

GA.

18

18

18

GA.

18

18

16

LOCATOR CODE:

CAVIT Y

-

-

-

COLOR

WHT

WHT

WHT

-

GA.

16

16

16

3

4

1

2

7

8

5

6

9

10

11

12

LOCATOR CODE:

TERM:

CP-1201

1062-20-0122

WEDGE:

CAVIT Y COLOR GA.

WM12S

PRINT LABEL

DEUTSCH: DTM06-12SB

CAVITY PLUG:

0413-204-2005

TO CON-SPLC CAVITY

WHT

WHT

WHT

WHT

BLU

WHT

WHT

BRN

WHT

WHT

18

18

WHT 18

WHT 18

18

18

18

18

22

22

16

22

BOOM UP

BOOM DN

WINCH IN

WINCH OUT

CAN HIGH

TETHER PWR

POWER

CAN LOW

BOOM EXT

BOOM RET

ROT CCW

ROT CW

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

J5

J4

SPL F

CP-401

CJ-400

CJ-400

SPL P

CJ-400

J7

J6

J2

J3

-

-

4

-

-

2

2

-

2

2

2

2

LOCATOR CODE:

TERM:

CAVIT Y

0460-215-16141

COLOR

CJ-1202

GA.

WEDGE:

W12P

DUETSCHDT04-12PA

PRINT LABEL TO CON-SPLC

1

2

3

4

5

10

11

12

8

9

6

7

WHT

WHT

WHT

16

16

14

WHT

WHT

16

16

16 WHT

WHT 14

WHT 16

WHT

WHT

16

16

WHT 16

WHT 14

SELECTOR

ENG STOP

GND

COMP ON

ENG SPD

ENG START

PWR

CRANE HOUR M

SPARE PWR

HORN (2)

HORN (1)

BOOM FLDLT

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

SPL C

CP-1200

SPL G

SPL C

CP-1200

CP-1200

SPL P

CP-1200

CP-101

CP-1200

CP-1200

CJ-300

CAVITY

-

5

-

-

3

7

A

4

-

10

9

C

LOCATOR CODE:

CAVIT Y

-

COLOR

-

WHT

WHT

-

WHT

-

GA.

18

18

18

LOCATOR CODE:

CAVIT Y

-

-

COLOR

WHT

WHT

-

WHT

-

GA.

18

18

16

LOCATOR CODE:

CAVIT Y

-

-

COLOR

WHT

-

WHT

WHT

-

GA.

18

18

18

DEUTSCH: DT06-2S

WEDGE: W2S DIODE: DT04-2P-RT-01

PRINT LABEL TO CON-SPLC CAVITY

WINCH BRK

WINCH OUT

PRINT LABEL

PRINT LABEL

COMP ON

SELECTOR

COMP ON

PRINT LABEL

PRINT LABEL

WINCH IN

WINCH IN

WINCH IN

TO

TO

SPLICE A

TO

WINCH BRK

WINCH BRK

WINCH BRK

WINCH OUT

WINCH OUT

WINCH OUT

TO

TO

TO

SPLICE C

TO

TO

TO

TO

SPLICE D

TO

TO

TO

TO

SPLICE F

TO

TO

TO

TO

SPL A

SPL D

CON-SPLC

D1

D2

R1

CON-SPLC

J4

J5

SPL G

CON-SPLC

CP-1200

CJ-1202

CJ-1202

CON-SPLC

CP-401

D2

J9

CON-SPLC

J6

J7

SPL G

CON-SPLC

CP-1201

D1

J8

CAVITY

1

1

-

CAVITY

CAVITY

1

2

2

6

1

4

CAVITY

CAVITY

3

2

2

1

1

-

-

-

CAVITY

1

1

86

LOCATOR CODE:

CAVITY

-

-

-

-

-

-

-

-

-

-

-

LOCATOR CODE:

CAVITY

-

-

COLOR

WHT

WHT

-

-

WHT

WHT

-

WHT

-

COLOR GA.

WHT

WHT

WHT

WHT 16

WHT

WHT

16

16

WHT

WHT

WHT

WHT

BLK

14

16

16

16

18

18

18

22

-

GA.

14

16

16

16

18

PRINT LABEL

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

SPLICE G

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

TO

PRINT LABEL

PWR

PWR

PWR

TRANS PWR

PWR

SPLICE P

TO

TO

TO

TO

TO

TO

CON-SPLC

CJ-1202

CP-1200

CJ-300

SPL B

SPL E

SPL R

SPL W

J1

J10

R1

CJ-400

CON-SPLC

CJ-1202

CP-1200

CP-1201

CP-300

R1

CAVITY

3

12

-

-

A

-

-

1

1

85

-

CAVITY

7

1

7

A

30

LOCATOR CODE:

CAVITY

-

-

COLOR

WHT

WHT

-

WHT

-

GA.

18

18

16

PRINT LABEL

GND

GND

GND

SPLICE R

TO

TO

TO

TO

CON-SPLC

J2

J3

SPL G

CAVITY

1

1

-

LOCATOR CODE:

CAVITY

-

-

COLOR

WHT

WHT

-

WHT

-

GA.

18

18

16

PRINT LABEL

GND

GND

GND

SPLICE W

TO

TO

TO

TO

CON-SPLC

J8

J9

SPL G

CAVITY

1

1

-

LOCATOR CODE:

CAVITY

30

87

87A

86

85

-

R1

COLOR

WHT

WHT 18

WHT

WHT

GA.

18

-

18

18

RELAY SOCKET:

TERM: 12066614/12033997

PRINT LABEL

PWR

WINCH BRK

-

WINCH BRK

GND

PACKARD 12065685, 12052834

RELAY: 87411 (SEALED)

TO

TO

TO

TO

TO

TO

CON-SPLC

SPL P

J1

-

SPL A

SPL G

CAVITY

-

2

-

-

-

92 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

RADIO RECEIVER

INTER FACE

(GR AY)

CP-1200

POWER (RADIO)

PROPO RTIONA L OUTPU T

2

1

ENGINE SPEED

3

ENGINE S TART

4

ENGINE S TO P

5

COMPRESSOR ON

6

CRANE HOURMETER

7

A2B SIGNA L

8

HORN OUTPU T (1)

9

HORN OUTPU T (2)

10

TRANSDUCER SIGNA L

11

GROUND

12

P

P

G

BOOM U P

1

BOOM DOWN

2

WINCH IN

3

CP-1201

RADIO RECEIVER

INTER FACE

(BLACK)

WINCH OU T

4

CAN HIGH

5

TETHER POWER

6

POWER (RADIO)

7

CAN LOW

8

BOOM EXTEND

9

BOOM RETRAC T OUTPU T

10

ROTATE CCW OUTPU T

11

ROTATE CW OUTPU T

12

P

C

CJ-1202

BOD Y INTER FACE

1 2 3 4 5 6 7 8 9 10 11 12

Radio Remote Harness-Single Proportional (77441537)

1

2

PROPO RTIONA L OUTPU T

30

86

R1

87a

87

85

G

G

1

2

WINCH BRAKE

BLACK

GROUND

BROWN

CAN LOW (SEE NOTE 6

WHITE

BLUE

PAGE 1)

TETHER POWER (5 VO LTS)

CAN HIGH (SEE NOTE 6 PAGE 1)

A

SPARE POWER

CJ-101

CP-101

SPARE IGNITION POWER

CJ-400

RADIO RECEIVER

TETHER INTER FACE

G

R

G

D1

1

2

A

1

2

D2

F

D

G

W

A

TRANSDUCER POWER

B

C

TRANSDUCER SIGNA L

N/C

G

A

B

C

GROUND

A2B SIGNA L

BOOM FLOOD LIGH T

B

1

2

GROUND

WINCH IN

1

2

GROUND

WINCH OU T

1

2

GROUND

BOOM U P

1

GROUND

2

BOOM DOWN

WINCH IN

WINCH OU T

BOOM U P

BOOM DOWN

1

2

3

4

WINCH OU T

N/C

N/C

WINCH OU T

CP-401

WINCH OU T

LIMI T SWITCH

1

2

3

4

CJ-401

WINCH OU T

LIMI T SWITCH JUMPER

E

1

GROUND

2

BOOM EXTEND

1

GROUND

2

BOOM RETRAC T

1

2

GROUND

RO TATE CCW

BOOM EXTEND

BOOM RETRAC T

RO TATE CCW

1

GROUND

2

RO TATE CW

RO TATE CW

CP-300

PRESSURE TRANSDUCER

CJ-300

ANTI-TWO/FLOOD LIGH T

CRANE HARNESS 77441481 REV A

Chapter 4 Parts 93

Horn Circuit (99905614)

CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)

NOTE: THIS MAY BE 12V OR GROUND

BEFORE WIRING IN IMT HORN CIRCUIT

REMOVE WIRE FROM CJ-401 POS C

AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 10)

REMOVE WIRE FROM CJ-401 POS D

AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 9)

STOW SENSOR NC (CRANE HARNESS)

STOW SENSOR NO (CRANE HARNESS)

SEE NOTES

STOW SENSOR NC (IMT CHASSIS HARNESS)

STOW SENSOR NO (IMT CHASSIS HARNESS)

30

86

87a

87

85

30

86

87a

87

85

CRANE HARNESS 77441481 REV B

GRAY CONNECTOR ON RADIO (PIN 10)

GRAY CONNECTOR ON RADIO (PIN 9)

CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)

NOTE: THIS MAY BE 12V OR GROUND

BEFORE WIRING IN IMT HORN CIRCUIT

HORN OUTPUT (2)

HORN OUTPUT (1)

SEE NOTES

STOW SENSOR NC (IMT CHASSIS HARNESS)

STOW SENSOR NO (IMT CHASSIS HARNESS)

30

86

87a

87

85

30

86

87a

87

85

Decal Placement, 10000 30' Crane

23 3

9

3 4

24

10

21

25

6

8

1

3

5

3

4

24

9

4

22

2

23

22

11

94

NOTES (SEE REFERENCE NUMBER IN BOX):

1

SERIAL NUMBER PLACARD. MOUNT STREETSIDE.

2

PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN.

3

CENTER ABOVE HOOK WELDMENT.

4

EITHER SIDE.

DECAL PLACEMENT (IF NOT SHOWN ON CRANE)

ITEM #

12,17,19,20, 25

13

15

14,16

18

PLACEMENT

AT OR NEAR REMOTE HANDLE STORAGE POINT

2 ON REAR STABILIZERS, 2 ON SIDEPACK FRONT WALLS

AT OR NEAR DRIVELINE

ON ALL FOUR SIDES OF CARRIER VEHICLE

ON TOP OF HYDRAULIC RESERVOIR

25

21

Chapter 4 Parts 95

3.

4.

5.

6.

8.

70391612

70391613

70392524

70392399

70395324

9. 70395670

10. 71399136

11. 71399137

12. 70392213

13. 70392864

14. 70392868

15. 70392891

16. 70394445

17. 70396613

18. 70394189

19. 71039134

20. 70392982

21. 70399195

22. 70399140

23. 70399050

24. 70399071

25. 70399109

REV D 20140414

DECAL PLACEMENT, 10000 30' CRANES (REF 99905087)

ITEM PART #

1. 95724111

2. 95719348

DESCRIPTION

DECAL KIT - TELE COMMON SIII (7500-14000)

DECAL KIT - BODY COMMON

KIT # QTY IN KIT QTY ON CRANE

1

1

DECAL-GREASE WEEKLY (LEFT)

DECAL-GREASE WEEKLY (RIGHT)

DECAL-ROTATE CRANE WHILE GREAS

DECAL-LUBRICATE WORM

DECAL-ASME/ANSI B30.5-TELESCOP

DECAL-CAUTION DOWN HAUL WT

DECAL-ANGLE INDICATOR RH

DECAL-ANGLE INDICATOR LH

DECAL-CAUTION DONT WASH/WAX

1

1

1

1

DECAL-WARNING STABILIZER STAND CLEAR 2

1

1

1

1

1

DECAL-WARNING CR LOADLINE (TRK)

DECAL-DANGER DRIVELINE

DECAL-DANGER ELEC HZD LG TELES

DECAL-CRANE SAFETY OPER

DECAL-MOBILOIL RESERVOIR

DECAL-CAUTION OIL LEVEL

DECAL-SERVICE REPAIR

DECAL-DIAMOND IMT 4 X 8 (REFL)

DECAL-DIAMOND IMT 6.75X13.50 (REFL)

DECAL-ID 10000

DECAL-LOAD BLOCK RATING 5.25 TONS

DECAL-CAP CHART 10000-30'

1

1

2

2

2

2

2

2

2

3

2

1

1

1

2

1

1

1

4

4

1

4

1

1

1

1

1

2

2

1

1

1

4

3

2

1

1

1

1

1

1

4

1

4

1

1

2

2REF

2REF

3REF

96 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Option-Winch Roller (99905055)

Kit 51723637

11

17 11

17

10

4

7

9

17

11

18 5

8

12

8

5

17

11

18

16

12

13

3

16

3

10

9

14

15

9

15

14

13

6 1

1

3"

(7.6 cm)

6

2

2.31"

(5.9 cm)

1"

(2.5 cm)

NOTES (SEE REFERENCE NUMBER IN BOX):

1

REPLACE EXISTING BAR ON WINCH WITH 60136607.

2

USE EXISTING BOLTS AS SHOWN.

99905055 PARTS LIST

ITEM

1.

2.

3.

PART # DESCRIPTION

71570825 WINCH-PLANETARY 6000 LB LINE

PULL

91723603 HARDWARE KIT-WINCH ROLLER

DETAILS

4.

5.

6.

52723094 MOUNTING BRACKET- WINCH

SWITCH

52723095 ROLLER ASSEMBLY- WINCH

SWITCH

60030439 SLEEVE-TYPE C

60136607 WINCH PLATE-ROLLER BRACKET

0.38X 0.62X.25

7. 77041863 SWITCH-LIMIT

KIT # QTY

REF

1

1

1

2

1

1

11.

12.

13.

14.

15.

16.

99905055 PARTS LIST

ITEM PART # DESCRIPTION

8.

9.

10.

71413185

72060047

72060641

SPRING

CAP SCREW

MACHINE SCREW

72062093

72062103

72062106

NUT

NUT

NUT

72063003 WASHER

72063051 WASHER

72063268 WASHER

17.

18.

72063271

72601938

REV A 20110513

WASHER

BOLT-EYE

Chapter 4 Parts 97

DETAILS KIT #

0.105WIRE 0.75 OD 2.875 LG #2

.38-16X 1.25 HH G R5 Z #2

#10-24X 1.75 ROUND HEAD #2

#8-32 HEX ZINC

.38-16 HEX NYLOCK

#10-24 HEX NYLOCK

#2

#2

#2

.38 FLAT

.38 LOCK

#10 W FLAT ANSI B27.2Z

# 8 W FLAT ANSI B27.2Z

# 8-32X 1.125

#2

#2

#2

#2

#2

4

2

2

2

2

4

2

2

QTY

2

4

2

98 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Option - Boom Tip Light Kit (99905289)

4

5

2

NOTES:

1

LIGHT CAN BE PLACED ON EITHER SIDE.

2

HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH.

SINGLE INCANDESCENT LIGHT KIT (12V & 24V) (DWG 99905289)

ITEM PART # DESCRIPTION

1. 51723830 ELECTRICAL KIT-BOOM

SINGLE FLOOD LIGHT (12V)

1A. 51724606 ELECTRICAL KIT-BOOM

SINGLE FLOOD LIGHT (24V)

2. 77040424 FLOODLIGHT-COMPOSITE

WORK LAMP TOP MTG (12V)

2A. 77441279 FLOODLIGHT-COMPOSITE

WORK LAMP TOP MTG (24V)

3. 77441470 HARNESS-BOOM TIP FLOOD

LIGHT JUMPER

4. 72063005 WASHER

5. 72062080 NUT

REV C 20140203

DETAILS

.50 FLAT

12V KIT (51723830) 24V KIT (51724606)

KIT # QUANTITY KIT # QUANTITY

#1

#1

#2

.50-13 HEX NYLOCK #2

1

1

1

1

1

#1A

#1A

#2A

1

1

1

1

1

#2A 1

Chapter 4 Parts 99

2

4

4

4

4

2

NOTES (SEE REFERENCE NUMBER IN BOX:

1

LIGHT CAN BE PLACED ON EITHER SIDE.

2

HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH.

DUAL LED LIGHT KIT (KIT 51724116 / DWG 99905289)

ITEM PART #

1.

2.

51724116

DESCRIPTION

ELECTRICAL KIT-BOOM DUAL

LED FLOOD LIGHT

77040581 FLOODLIGHT-LED

3.

4.

DETAILS

12-36 VDC

77441473 HARNESS-BOOM TIP LED FLOOD

LIGHT JUMPER

72063002 WASHER .31 FLAT

REV C 20140203

KIT #

#1

#1

#1

QUANTITY

1

2

1

4

100 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

3

2

4

ELECTRICAL INSTALLATION, LIGHT KITS (99905289)

ITEM PART #

1.

1.

1.

2.

51723830

DESCRIPTION

ELECTRICAL KIT-BOOM

SINGLE FLOOD LIGHT

51724116 ELECTRICAL KIT-BOOM

DUAL LED FLOOD LIGHT

51724606 ELECTRICAL KIT-BOOM

SINGLE FLOOD LIGHT 24V

77045888 TERMINAL

DETAILS

3.

4.

77044927

77044574

REV C 20140203

CABLE SEAL

CONNECTOR

PKRD WP 14-16GA

FEM

14GA GRAY

PKRD WP 2CAV FEM

TOWER

QUANTITY

1

1

1

2

2

1

C

H A P T E R

5

General Reference

101

In This Chapter

Inspection Checklist ................................................................. 101

Deficiency / Recommendation / Corrective Action Report ......... 106

Thread Torque Charts .............................................................. 108

Inspection Checklist

NOTICE:

The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements.

OWNER/COMPANY:

CONTACT PERSON:

TYPE OF INSPECTION (circle one):

CRANE MAKE & MODEL:

CRANE SERIAL NUMBER:

DAILY MONTHLY QUARTERLY ANNUAL

DATE INSPECTED:

HOURMETER READING (if applicable):

INSPECTED BY (print): UNIT I.D. NUMBER:

LOCATION OF UNIT: SIGNATURE OF INSPECTOR:

102 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

TYPE OF INSPECTION

NOTES:

Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

Quarterly and annual inspections are to be performed by a “qualified person” who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training and experience, successfully demonstrated the ability to solve/resolve problems relating to the subject matter, the work, or the project.

One hour of normal crane operation assumes 20 complete cycles per hour. If operation exceeds 20 cycles per hour, inspection frequency should be increased accordingly.

Consult Operator / Service Manual for additional inspection items, service bulletins and other information.

Before inspecting and operating crane, crane must be set up away from power lines and leveled with stabilizers fully extended.

DAILY (D): Before each shift of operation, those items designated with a (D) must be inspected.

MONTHLY (M): Monthly inspections or 100 hours of normal operation (whichever comes first) includes all daily inspections plus items designated with an (M). This inspection must be recorded and retained for a minimum of 3 months.

QUARTERLY (Q): Every three to four months or 300 hours of normal operation (whichever comes first) includes all daily and monthly inspection items plus items designated with a (Q). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.

ANNUAL (A): Each year or 1200 hours of normal operation (whichever comes first) includes all items on this form which encompasses daily, monthly and quarterly inspections plus those items designated by (A). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.

INSPECTION CHECKLIST STATUS KEY:

S = Satisfactory

R = Recommendation

(Should be considered for corrective action)

NA = Not Applicable

X = Deficient

(NOTE: If a deficiency is found, an immediate determination must be made as to whether the deficiency constitutes a safety hazard and must be corrected prior to operation.)

FREQUENCY ITEM KEY

D

D

D

D

D

D

1

2

3

4

5

6

INSPECTION DESCRIPTION

Labels All load charts, safety & warning labels, and control labels are present and legible.

Check all safety devices for proper operation. Crane

Controls Control mechanisms for proper operation of all functions, leaks and cracks.

Station Control and operator's station for dirt, contamination by lubricants, and foreign material.

Hydraulic

System

Hydraulic system (hoses, tubes, fittings) for leakage and proper oil level.

Hook Presence and proper operation of hook safety latches.

STATUS

(S,R,X,NA)

Chapter 5 General Reference 103

D

M

M

FREQUENCY ITEM KEY

D

D

D

D

D

D

D

D

D

D

D

D

D

D

D

INSPECTION DESCRIPTION

7

8

9

Wire Rope Inspect for apparent deficiencies per applicable requirements and manufacturer’s specifications.

Pins

General

Proper engagement of all connecting pins and pin retaining devices.

Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.

10 Operation During operation, observe crane for abnormal performance, unusual wear (loose pins, wire rope damage, etc.). If observed, discontinue use and determine cause and severity of hazard.

11 Remote

Ctrl

Operate remote control devices to check for proper operation.

12 Electrical Operate all lights, alarms, etc. to check for proper operation.

13 Anti-TwoOperate anti two-block or two-block damage prevention device to check for proper operation. Block or

Two-Block

Damage

Prevention

14 Tires

15 Ground

Conditions

Check tires (when in use) for proper inflation and condition.

Check ground conditions around the equipment for proper support, watching for ground settling under and around stabilizers and supporting foundations, ground water accumulation, or similar conditions.

16 Level

17 Operator cab windows

18 Rails, rail stops, rail clamps and supporting surfaces

Check the equipment for level position within the tolerances specified by the equipment manufacturer’s recommendations, both before each shift and after each move and setup.

Check windows for cracks, breaks, or other deficiencies which would hamper the operator's view.

Check rails, rail stops, rail clamps and supporting surfaces when the equipment has rail traveling.

19 Safety devices

Check safety devices and operational aids for proper operation.

20 Electrical Check electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation.

21 Other

STATUS

(S,R,X,NA)

M

M

M

M

M

M

M

M

22

23 Daily

Other

All daily inspection items.

24 Cylinders Visual inspection of cylinders for leakage at rod, fittings, and welds.

Damage to rod and case.

25 Valves

26 Valves

Holding valves for proper operation.

Control valves for leaks at fittings and between stations.

27 Valves Control valve linkages for wear, smoothness of operation, and tightness of fasteners. Relief valve for proper pressure settings.

28 General Bent, broken, or significantly rusted/corroded parts.

29 Electrical Electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation. Electrical systems for presence of dirt, moisture, and frayed wires.

30 Structure All structural members for damage.

31 Welds

32 Pins

All welds for breaks and cracks.

All pins for proper installation and condition.

104 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

M

M

M

M

M

M

M

M

M

M

M

Q

Q

Q

Q

Q

Q

Q

FREQUENCY ITEM KEY INSPECTION DESCRIPTION

33 Hardware All bolts, fasteners and retaining rings for tightness, wear and corrosion.

34 Wear

Pads

Presence of wear pads.

35

36

Pump &

Motor

PTO

Hydraulic pumps and motors for leakage at fittings, seals, and between sections. Check tightness of mounting bolts.

Transmission/PTO for leakage, abnormal vibration & noise, alignment, and mounting bolt torque.

37 Hyd Fluid Quality of hydraulic fluid and presence of water.

38 Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly.

39 Hook Load hook for abnormal throat distance, twist, wear, and cracks.

40 Wire Rope Condition of load line.

41 Manual

42

43

44 Daily

Presence of operator's manual with unit.

Other

Other

All daily inspection items.

45 Monthly All monthly inspection items.

46 Rotation

Sys

Rotation bearing for proper torque of all mounting bolts.

47 Hardware Base mounting bolts for proper torque.

48 Structure All structural members for deformation, cracks and corrosion.

49

50

51

• Base

• Stabilizer beams and legs

• Mast

52

53

54

55

56

57

• Inner Boom

• Outer Boom

• Extension(s)

• Jib boom

• Jib extension(s)

• Other

58 Hardware Pins, bearing, shafts, gears, rollers, and locking devices for wear, cracks, corrosion and distortion.

59

60

61

62

63

• Rotation bearing(s)

• Inner boom pivot pin(s) and retainer(s)

• Outer boom pivot pin(s) and retainer(s)

• Inner boom cylinder pin(s) and retainer(s)

• Outer boom cylinder pin(s) and retainer(s)

64

65

66

73

74

75

• Extension cylinder pin(s) and retainer(s)

• Jib boom pin(s) and retainer(s)

• Jib cylinder pin(s) and retainer(s)

67

68

• Jib extension cylinder pin(s) and retainer(s)

• Boom tip attachment

69 • Other

70 Hyd Lines Hoses, fittings and tubing for proper routing, leakage, blistering, deformation and excessive abrasion.

71 • Pressure line(s) from pump to control valve

72 • Return line(s) from control valve to reservoir

• Suction line(s) from reservoir to pump

• Pressure line(s) from control valve to each function

• Load holding valve pipe(s) and hose(s)

STATUS

(S,R,X,NA)

Chapter 5 General Reference 105

Q

Q

Q

Q

A

A

A

A

A

A

A

A

FREQUENCY ITEM KEY

Q

A

A

A

A

INSPECTION DESCRIPTION

76

77 Pumps &

Motors

78

79

80

• Other

Pumps and Motors for loose bolts/fasteners, leaks, noise, vibration, loss of performance, heating & excess pressure.

• Winch motor(s)

• Rotation motor(s)

• Other

81

82

83

84

85

86

Valves Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure.

• Main control valve

• Load holding valve(s)

• Stabilizer or auxiliary control valve(s)

• Other

• Other

87 Cylinders Hydraulic cylinders for drifting, rod seal leakage and leakage at welds. Rods for nicks, scores and dents. Case for damage. Case

88 and rod ends for damage and abnormal wear.

• Stabilizer cylinder(s)

89

90

91

• Inner boom cylinder(s)

• Outer boom cylinder(s)

• Extension cylinder(s)

92

93

94

• Rotation cylinder(s)

• Jib lift cylinder(s)

• Jib extension cylinder(s)

95 • Other

96 Winch Winch, sheaves and drums for damage, abnormal wear, abrasions and other irregularities.

97 Hyd Filters Hydraulic filters for replacement per maintenance schedule.

98 Daily All daily inspection items.

99 Monthly All monthly inspection items.

100 Quarterly All quarterly inspection items.

101 Hyd Sys Hydraulic fluid change per maintenance schedule.

102 Controls Control valve calibration for correct pressure & relief valve settings.

103 Valves

104 Valves

Safety valve calibration for correct pressure & relief valve settings.

Valves for failure to maintain correct settings.

105 Rotation

Sys

Rotation drive system for proper backlash clearance & abnormal wear, deformation and cracks.

106 Lubricatio n

107 Hardware Check tightness of all fasteners and bolts, using torque specifications on component drawings or torque chart.

108 Wear

Pads

Gear oil change in rotation drive system per maintenance schedule.

Wear pads for excessive wear.

109 Loadline Loadline for proper attachment to drum.

STATUS

(S,R,X,NA)

106 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Deficiency / Recommendation / Corrective

Action Report

DATE: OWNER: UNIT I.D. NUMBER:

GUIDELINES

a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.

b Recommendations (R) should be considered for corrective actions. Corrective action for a particular recommendation depends on the facts in each situation.

c Corrective actions (CA), repairs, adjustments, parts replacement, etc. are to be performed by a qualified person in accordance with all manufacturer’s recommendations, specifications and requirements.

NOTE: Deficiencies (X) listed must be followed by the corresponding corrective action taken (CA).

X = DEFICIENCY R = RECOMMENDATION CA = CORRECTIVE ACTION TAKEN

X,R,CA ITEM # EXPLANATION DATE CORRECTED

X,R,CA ITEM # EXPLANATION

Chapter 5 General Reference 107

DATE CORRECTED

108 Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Thread Torque Charts

FINE THREAD BOLTS (ENGLISH)

SIZE BOLT

DIA.

GRADE 5 GRADE 8

COARSE THREAD BOLTS (ENGLISH)

SIZE

BOLT

DIA.

GRADE 5 GRADE 8

SAE J429

GRADE 5

SAE J429

GRADE 8

SAE J429

GRADE 5

SAE J429

GRADE 8

(DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED (DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED

(FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB)

5/16-24

3/8-24

7/16-20 0.4375 55

1/2-20

9/16-18

5/8-18

3/4-16

7/8-11

1-12

1 1/8-12

1 1/4-12

1 3/8-12

0.3125

0.375

0.5

0.5625

0.625

0.75

0.875

1

1.125

1.25

1.375

19

35

90

120

170

300

445

645

890

1240

1675

14

26

41

64

90

130

225

325

485

670

930

1255

27

49

78

120

170

240

420

670

995

1445

2010

2710

20

35

58

90

130

180

315

500

745

1085

1510

2035

1 1/2-12 1.5

NOTES

2195 1645 3560

1

Tightening torques provided are midrange.

2670

5/16-18 0.3125 17

3/8-16

0.375 31

7/16-14 0.4375 49

1/2-13 0.5 75

9/16-12

0.5625 110

5/8-11 0.625 150

0.75 265 3/4-10

7/8-9

1-8

0.875

1

395

590

1 1/8-7 1.125

1 1/4-7 1.25

1 3/8-6 1.375

1 1/2-6 1.5

13

23

37

57

82

115

200

295

445

795 595

1120 840

1470

1950

1100

1460

25

44

70

105

155

220

375

605

910

1290

1815

18

33

52

80

115

160

280

455

680

965

1360

2380 1780

3160 2370

2

Consult bolt manufacturer’s particular specifications, when provided.

3

Use flat washers of equal strength.

4

All torque measurements are given in foot-pounds.

5

Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.

WARNING

Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coe fficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.

FINE THREAD TORQUE CHART (METRIC)

Chapter 5 General Reference 109

TIGHTENING TORQUE

SIZE

(DIA-

TPI)

BOLT

DIA.

(INCHES)

SAE J429

GRADE 5

SAE J429

GRADE 8

COARSE THREAD TORQUE CHART (METRIC)

TIGHTENING TORQUE

SIZE

(DIA-

TPI)

BOLT DIA

(INCHES)

SAE J429

GRADE 5

SAE J429

GRADE 8

PLAIN

(KG-M)

PLATED

(KG-M)

PLAIN

(KG-M)

PLATED

(KG-M)

5/16-24 0.3125

PLAIN

(KG-M)

3

PLATED

(KG-M)

PLAIN

(KG-

M)

2 4

PLATED

(KG-M)

3

3/8-24 0.375 5 4 7 5

7/16-20 0.4375 8

1/2-20 0.5 12

9/16-18 0.5625 17

5/8-18 0.625 24

6

9

12

18

11

17

24

33

8

12

18

25

3/4-16 0.75

7/8-11 0.875

1-12 1

1 1/8-12 1.125

1 1/4-12 1.25

1 3/8-12 1.375

41

62

89

123

171

232

31

45

67

93

129

174

58

93

138 103

200

278

375

44

69

150

209

281

1 1/2-12 1.5

NOTES

304 228 492

1

Tightening torques provided are midrange.

369

2

Consult bolt manufacturer’s particular specifications, when provided.

5/16-18 0.3125

3/8-16 0.375

7/16-14 0.4375

1/2-13 0.5

9/16-12 0.5625

5/8-11 0.625

3/4-10 0.75

7/8-9 0.875

1-8 1

1 1/8-7 1.125

1 1/4-7 1.25

1 3/8-6 1.375

1 1/2-6 1.5

2

4

7

10

15

21

37

55

82

110

155

203

270

2

3

5

8

11

16

28

41

62

82

116

152

210

3

6

10

15

21

30

52

84

126

178

251

329

438

39

63

94

133

188

246

328

2

5

7

11

16

22

3

Use flat washers of equal strength.

4

All torque measurements are given in kilogram-meters.

5

Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.

WARNING

Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coe fficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.

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