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Manual Part # 99905185
Model 10000 30-foot Parts &
Specifications
Effective S/N 100001101001
Revised 20141001
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
Contents
Introduction 5
i
Specifications 7
Crane Reference 13
Parts 23
ii Contents
General Reference 101
Contents iii
Revisions
DATE
20111031
20120815
20130228
20130412
20130417
20130417
20130522
20130214
20130826
20131009
20131115
20140324
20140415
20140508
20140813
20141001
LOCATION
77441481
99904925
73734727
99904925
99904925
99904925
99904925
99904925
99904925
99904925
99904925
77441481
77441537
99905614
99904925
99904925
99905067
99904925
99905289
99905087
71570825
51723604
Greasing
Instructions
99905595
73734472
DESCRIPTION
ECN 11624 - Harness change
ECN 11774 - Added cable guide
ECN 11783 - 73734727 was 73734635
ECN 11913 - Single proportional system available
ECN 11945 - Cable guide changed
ECN 11952 - A2B bracket changed
ECN 11959 - Horn controls added
ECN 11940 - Hook stow and pin changes
ECN 11895 - S3 crane hook, snatch block, and mast changes
ECN 11860 - Winch studs changed
Engineering mark-up; valvebank assembly item 62 part number change.
Added nailboard and circuit charts
Added circuit chart
Added horn circuit schematic
Updated part number of item 13
Updated details of item 54
ECN 12147 – move limit switch, update crane assembly within drawings
Corrected/Added part numbers per 9/11 drawing from vendor.
ECN 12216 – changed width of pin boss from 4.88” to 4.75”
ECN 12264 – Molub-Alloy 882 was Molub-Alloy 936
ECN 12266 – Added
ECN 12253 – Delete 72534560, Add 72532699 & 72532674
C
H A P T E R
1
Introduction
5
This volume includes specifications, installation information, and spare parts drawings applicable to your particular crane. For operating, maintenance and repair instructions, see the Telescopic
Crane Operation, Maintenance and Repair Manual (IMT part number 99905190).
It is your responsibility to operate and maintain this unit in a manner that will result in the safest working conditions possible. You must be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this IMT crane. The crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the
American Society of Mechanical Engineers (www.asme.org) for more information on
ANSI/ASME B30.5.
Misuse of the crane through overloading, abuse, lack of maintenance and unauthorized modifications will void the warranty on any part of the unit subjected to this misuse. No warranty
- verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit.
Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of personnel. They are defined as follows:
NOTE
A NOTE is used to either convey additional information or to provide further emphasis for a previous point.
CAUTION
A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure.
WARNING
A WARNING is used when there is the potential for personal injury or death.
For a safe work environment, treat this equipment with respect and service it regularly.
C
H A P T E R
2
Specifications
In This Chapter
Model 10000 30' Specifications ................................................ 7
10000 30' Minimum Chassis Specifications .............................. 9
Dimensional Drawing ............................................................... 10
30' 10000 Crane Capacity ........................................................ 12
Model 10000 30' Specifications
GENERAL SPECIFICATIONS
CRANE RATING (Crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions retracted and lower boom in horizontal position.)
HORIZONTAL REACH - FLIP SHEAVE UP (From centerline of rotation)
HORIZONTAL REACH - FLIP SHEAVE DOWN (From centerline of rotation)
HYDRAULIC EXTENSIONS (2)
LIFTING HEIGHT (From base of crane)
CRANE WEIGHT
CRANE STORAGE HEIGHT
MOUNTING SPACE REQUIRED (Crane base)
OPTIMUM PUMP CAPACITY
SYSTEM OPERATING PRESSURE
CENTER OF GRAVITY
Horizontal from Centerline of Rotation
Vertical from Bottom of Crane Base
TIE-DOWN BOLT PATTERN (8 bolts)
ROTATIONAL TORQUE
75,000 ft-lb (10.4 tm)
30'-10" (9.4 m)
32'-1" (9.8 m)
102" & 102" (259 cm & 259 cm)
30'-7" (9.3 m)
2,480 lb (1,125 kg)
41.2" (104.7 cm)
20" x 21" (50.8 cm x 53.3 cm)
10 -12 U.S gpm (37.9 - 45.4 l/min)
3,000 psi (206.8 bar)
54.5" (138.3 cm)
21.38" (54.3 cm)
14.75" x 14.75" (37.5 cm x 37.5 cm)
9,000 ft-lb (1.2 tm)
7
8 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
PERFORMANCE CHARACTERISTICS
SPECIFICATIONS
ROTATION 400° (7.0 rad.)
LOWER BOOM ELEVATION -10° to +80° (-0.17 to +1.4 rad)
SPEED
30 seconds
12 seconds to raise or lower
EXTENSION CYLINDERS (2) 102" & 102" (259 cm & 259 cm) 33 seconds to extend or retract
WINCH SPEED (single line) 60 feet per minute
POWER SOURCE
Hydraulic power is provided by an integral mounted hydraulic pump and PTO application. Other standard power sources may be used. Minimum power required is 23.5 horsepower based on
10-12 GPM (37.9 - 45.4 liters/min) at 3,000 PSI (207 bar).
CYLINDER HOLDING VALVES
The holding sides of all cylinders are equipped with integral-mounted counterbalance valves or load-holding check valves to prevent sudden cylinder collapse in case of hose failure.
ROTATION SYSTEM
Rotation of the crane is accomplished through a turntable gear bearing powered by a hightorque hydraulic motor through worm gear reduction. Standard rotation is 400º (6.98 rad).
HYDRAULIC SYSTEM (PTO DRIVEN)
The hydraulic system is an open-centered, full-pressure system that requires 10-12 GPM (37.9 -
45.4 liters/min.) optimum oil flow at 3000 psi (207 bar). It is equipped with a four-section, stacktype, electric, remote control valve with an RF remote-control system with a 40' (9.1 m) radio elimination cable. The system includes a separate hydraulic oil reservoir, suction line filter, return-line filter and control valve.
OVERLOAD PROTECTION SYSTEM
Overloading of the crane is prevented by the overload protection system. A pressure transducer mounted on the lower cylinder senses overload conditions. When in an overload situation, the winch-up, extension-out, and boom-down functions are stopped. To relieve the situation, raise the boom, retract the extensions, or lower the winch.
WINCH
The 5,500 lb (2,495 kg) planetary winch is powered using a high-torque hydraulic motor. The lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line capacity is based on the maximum crane capacity. The winch is equipped with 120 ft (36.6 m) of 7/16"
(1.1 cm) 6X25 wire rope. A compact, anti-two block device is included to prevent the lower block or hook assembly from coming in contact with the boom sheave assembly. The winch meets
ANSI B30.5 standards.
Chapter 2 Specifications 9
10000 30' Minimum Chassis Specifications
CRANE MODEL
CHASSIS STYLE
BODY STYLE
CAB-TO-AXLE (1)
RESISTANCE TO BENDING MOMENT
FRAME SECTION MODULUS
RATED MOMENT
GROSS VEHICLE WEIGHT RATING (2)
NOTES:
10000 - 30'
Conventional Cab
Dominator™ II minimum
84 - 120" (213 - 305 cm)
1,200,000 in-lb (138,255 kg-m)
14.2 cubic inches (232.7 cc)
75,000 ft-lb (10,369 kg-m)
26,000 lb (11,793 kg) minimum
1 The Cab to Axle (CA) dimension varies based on the configuration of the body, crane, and auxiliary equipment including welder decks. Make sure the CA is free and clear from obstructions everywhere except between the frame rails.
2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have questions regarding your particular installation.
3 In addition to these specifications, heavy duty electrical and cooling systems are required. It is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake lock, and power steering.
4 Weight distribution calculations are required to determine final axle loading.
5 All chassis, crane and body combinations must be stability-tested to ensure stability per
ANSI B30.5
Iowa Mold Tooling Co., Inc. reserves the right to change specifications and design without notice.
10 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dimensional Drawing
Dimensions for 30' 9500 and 10000 Crane
5'-8"
(1.7 m)
32'-1"
(9.8 m)
(Fully extended)
2'-8"
(0.8 m)
15'-4"
(4.7 m)
(Fully retracted)
13'-0"
(4.0 m)
(Fully retracted)
30'-0"
(9.1 m)
(Fully extended)
Chapter 2 Specifications 11
MOUNTING HOLE PATTERN
(FROM BASE OF CRANE)
6.6" (16.8 cm)
14.75"
(37.5 cm)
RADIUS 20" (51 cm)
SWING CLEARANCE
13.75"
(34.9 cm)
14.75"
(37.5 cm)
20.8" (52.8 cm)
18.1"
(46 cm)
23.4"
(59.3 cm)
24"
(61.0 cm)
8" (20.3 cm)
47.8" (121.4 cm)
TOP VIEW
175.1" (444.7 cm)
CENTER
OF GRAVITY
29.6"
(75.1 cm)
41.2"
(104.7 cm)
8.7"
(22.1 cm)
17.75"
(45.1 cm)
52.6" (133.6 cm)
20.3"
(51.6 cm)
6.5"
(16.5 cm)
50.4" (128.1 cm)
15.91"
(40.4 cm)
12 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
30' 10000 Crane Capacity
8550
3880
80°
75°
6170
2800
60°
3900
1770
• Values in the box indicate the use of 2-part line is required.
xxxx lb
xxxx kg
• Maximum 1-part line weight is 5500 lb
(2500 kg).
• The weight of load-handling devices is part of the load lifted and must be deducted from the rated capacity.
10000
4535
8950
4060
3030
1375
45°
6100
2765
4580
2075
10000
4535
10000
4535
9025
4095
7475
3390
6400
2900
5850
2655
5750
2610
4000
1815
3600
1635
3250
1475
2640
1195
30°
2330
1060
15°
2030
920
0°
13'-0"
(4.0 m)
21'-6"
(6.6 m)
30'-0"
(9.1 m)
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711 FAX: 641-923-2424 70399109
C
H A P T E R
3
Crane Reference
In This Chapter
Greasing Instructions ............................................................... 14
10000 30-foot Crane Recommended Spare Parts List ............. 16
Installation Introduction............................................................. 17
Telescopic Crane Orientation ................................................... 21
Crane Controls ......................................................................... 21
13
14 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Greasing Instructions
Different lubricants are required for different sections of your crane. Contact your lubricant supplier for specific product information. Follow the grease and lubricant specifications and intervals listed in this manual for best results.
Crane grease zerks must be greased on a weekly basis during normal operating conditions.
Under severe operating conditions the zerks must be greased more frequently. Each grease zerk is marked with a decal, “Grease Weekly”, as shown. Rotate the worm gear bearing when greasing the worm gear bearing grease zerks.
Crane worm gear bearing teeth must be lubricated weekly with Molub-Alloy 882 Heavy or equivalent, applied with a grease gun or brush. Cover all teeth with grease and leave no exposed metal surfaces showing.
Weekly, remove cover and lubricate with
MOLUB-ALLOY 882 HEAVY open-gear compound while rotating crane.
MOLUB-ALLO Y is a registered trademark of
Castrol Industrial PLD Downers Grove, I L 1-800-621-6221
Flip
Sheave
Zerk
Opposite Side of Crane
Chapter 3 Crane Reference 15
Snatch
Block
Zerk
Remove guard. Grease worm gear teeth with
Molub-Alloy 882 or equivalent. Spray or brush on.
Turntable
Bearing
Grease
Zerk
LOCATION
Base - Turntable Bearing
Grease Zerk
Flip Sheave Pin
Snatch Block Pin
Worm Gear Bearings Grease
Zerks (*Rotate crane while greasing)
Rotation Worm Gear Teeth
NOTE:
Rotated view
Worm Gear Grease Zerks
FREQUENCY LUBRICANT
Extreme Pressure Lithium
Grease such as
Shell Alvania 2EP,
Shell Retinax "A",
Mobilgrease XHP 462,
Cenex ML 365,
Xtreme True-Flo MP EP2
Lithium Grease
or equivalent.
Molub-Alloy 882 Heavy or equivalent
APPLICATION
METHOD
Apply with hand or pneumatic pressure grease gun.
Brush or spray on.
Weekly
Weekly
16 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
10000 30-foot Crane Recommended Spare Parts
This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations.
BASE & MAST ASSEMBLY
73051919
72601949
HYDRAULIC MOTOR
CAP SCREW 0.50-13 X 1.25 SHZC
72601629
72601817
BOOM ASSEMBLY
60030336
60030337
60030422
60030423
60030424
WEAR PAD-RC
WEAR PAD-ROUND
WEAR PAD-ROUND
WEAR PAD-RC
CAP- ANTI-TWO BLOCK PIN
60030428
60030425
WEAR PAD-ROUND
WEAR PAD-ROUND
60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET
ANTI-TWO-BLOCK ASSEMBLY
1
2
CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z 4
CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z 16
4
2
2
1
2
1
4
2
77041863 LIMIT SWITCH
CRANE & WINCH ASSEMBLY
52718741
52723036
60140915
PIN (effective through 05/22/13)
PIN (effective through 05/22/13)
60140916
70732882
70580203
PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
PIN-TYPE NN 2.0 X 9.5
(effective from 05/22/13)
HOOK, 5.9 TON
WIRE ROPE ASSEMBLY
1
2
1
2
1
1
1
60030255 SHEAVE
LOWER CYLINDER (51722956)
1
94399133 SEAL KIT 1
51723931 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
94399160 SEAL KIT 1
51723927 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
SEAL KIT 1 94399162
WINCH (71570825)
73534498
73534499
73534500
OIL RETAINER SEAL
OIL RETAINER SEAL
BALL BEARING
1
1
1
73540344
73534501
DUAL COUNTERBALANCE VALVE ASSEMBLY 1
BALL BEARING
VALVE BANK (73734727)
1
94399213
94399214
77041898
SEAL KIT, CONNECTION BLOCK
SEAL KIT, VALVE SECTIONS
SOLENOID, 12V
1
1
1
Chapter 3 Crane Reference 17
Installation Introduction
GENERAL
This section contains instructions for the installation of your crane. Prior to installing the crane and hydraulic components, make sure that the chassis is ready to receive the crane (see the
Installation Section of the IMT Telescopic Crane Operation & Safety Manual, 99905190).
Reinforce the chassis frame, as necessary, and install the PTO and pump.
Each installation may vary in components used. It is important to use hoses of proper length, pumps of correct size, and PTO’s of adequate speed. Study the applicable installation kit in the parts section before attempting any installation.
CRANE INSTALLATION
In addition to meeting Minimum Chassis Specifications, there must be sufficient room to mounting the crane and the platform must be strong enough to support the crane and rated load.
Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body. Before attempting to install the crane, the body must be installed.
18 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dominator II - 8600 - 10000 Crane Installation Kit (99905067)
2
3
4
1
5, 7
DOOR
SIDE
5, 7
CUT WASHER
LOCATIONS
5, 6 5, 7
5, 7
5, 7
5, 7
5, 6
7 (6)
5 (8)
2
6 (2)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.
2
TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS
ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.
CRANE MOUNTING HOLE LOCATIONS
14.75” (37.5 cm)
7.38”
(18.7 cm)
2.38”
(6 cm)
13.75”
(34.9 cm)
6.75”
(17.1 cm)
Chapter 3 Crane Reference 19
1.13” (2.9 cm) THROUGH
CRANE BOX TOP ONLY
(8 PLACES)
7.25”
(18.4 cm)
14.75”
(37.5 cm)
3.
4.
5.
99905067 PARTS
ITEM
1.
2.
PART #
93713669
CRANE
6.
7.
BODY
72042097
72601748
72063066
72063286
REV E 20140211
6.63”
(16.8 cm)
REAR OF TRUCK
6” (15.2 cm) THROUGH
CRANE BOX TOP ONLY
DESCRIPTION
INSTALLATION KIT
CRANE ASSEMBLY
DETAILS
7500-10000
KIT #
DOMINATOR BODY
LEVEL INDICATOR LEVEL
CAP SCREW
#1
1.00- 8X 3.00 SH GR8 #1
WASHER
WASHER
1.00 FLAT HI STR #1
FLAT 1.00 H ASTM F436
Z-CUT
#1
1
1
8
QUANTITY
1
1
2
6
20 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Additional Installation Components, Non-IMT Body (93713748)
Chassis Wiring Harness (77441476 / 99905212)
TO RECOMMENDED
SWITCHED 12V POWER
(NOT TO EXCEED 7 AMPS)
TO RECOMMENDED 12V CRANE
HOURMETER (12V LATCHING SIGNAL
WHEN LINK IS ESTABLISHED
BETWEEN RADIO AND TRANSMITTER)
TO RECOMMENDED OEM
12V SPEED CONTROL
TO BATTERY GROUND
TO RECOMMENDED
ENGINE KILL OPTION
BOOM
FLOOD
LIGHTS
CRANE
HOURMETER
ENGINE
SPEED
GROUND
STOW
SIGNAL POWER
IN-LINE 5A FUSE
COMPRESSOR
ON
30
85
87A
87
86
ENGINE
START
TO RECOMMENDED
SELECTOR SOLENOID
ENGINE
STOP
SELECTOR
SOLENOID
POWER
IN-LINE
15A FUSE
12V NORMALLY CLOSED
OUTPUT FROM BOOM STOW SENSOR
12V NORMALLY OPEN OUTPUT
FROM BOOM STOW SENSOR
TO 12V SOURCE FOR BOOM
STOW SENSOR POWER
TO RECOMMENDED
COMPRESSOR ON
(12V LATCHING SIGNAL)
87A
87
86
TO RECOMMENDED OEM
12V ENGINE START
(12V MOMENTARY SIGNAL)
30
85
TO 12V
IGNITION
KEYED POWER
TO 12V BATTERY
SOURCE
RECOMMENDED
USING PTO
GROUND SIGNAL
Filter (10 micron) (73052091)
Used on ship-out IMT telescopic cranes.
IMT HARNESS
77441476
Chapter 3 Crane Reference 21
Telescopic Crane Orientation
When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180° (3.14 radians) to the boom rest.
BOOM
REST
400°
ROTATION
OUTLINE OF
TRUCK BODY
REAR OF
TRUCK
Crane Controls
IMT's telescopic cranes are controlled by radio remote controls. See the Telescopic Crane Radio
Remote System manual, IMT # 99905114, for complete details on the radio remote system.
C
H A P T E R
4
Parts
In This Chapter
Parts Information ...................................................................... 24
Base & Mast Assembly, Test Stand (99904925)....................... 26
Base & Mast Assembly, Truck Mount (99904925) .................... 30
Boom Assembly (99904925) .................................................... 34
Valvebank Assembly (99904925) ............................................. 38
Winch & Anti-Two Block Assembly (99904925) ........................ 41
Crane & Winch Assembly (99904925) ...................................... 43
Flip Sheave Assembly (99904925) ........................................... 46
Gear Rotator (71056577) ......................................................... 59
Lower Cylinder (51722956) ...................................................... 61
Extension Cylinder Assembly (51723604) ................................ 63
Winch Specifications (71570825) ............................................. 68
Winch Parts (71570825) ........................................................... 70
Winch Oil Specifications ........................................................... 73
Valvebank-Single Proportional (73734472) .............................. 74
Valvebank (73734727) ............................................................. 75
Hydraulic Schematic Fully Proportional (99905018) ................. 80
Hydraulic Schematic Single Proportional (99905596) ............... 83
Radio Remote Harness (77441481) ......................................... 87
Radio Remote Harness – Single Proportional (77441537) ....... 90
Decal Placement, 10000 30' Crane .......................................... 94
Option-Winch Roller (99905055) .............................................. 96
Option - Boom Tip Light Kit (99905289) ................................... 97
23
24 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Parts Information
GENERAL
This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family. For optional equipment such as winches and remote controls, refer to the appropriate service manual.
WARNING
Do not attempt to repair any component without reading the information contained in the repair section. Pay particular attention to statements marked Warning, Caution or
Note in that section. Failure to comply with these instructions may result in damage to the equipment, personal injury or death.
CRANE IDENTIFICATION
Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
Address all inquiries to your authorized IMT distributor or to:
Iowa Mold Tooling Co., Inc.
Box 189, Garner, IA 50438-0189
Telephone: 641-923-3711
Technical Support Fax: 641-923-2424
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE
CYLINDER IDENTIFICATION
Chapter 4 Parts 25
To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual. You must include the part number stamped on the cylinder case when ordering parts.
CYLINDER
PART NUMBER
LOCATION
WELDMENT IDENTIFICATION
Each of the major weldments - base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment. The locations of the part numbers are shown in the Crane Reference Section.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit.
2 Give the serial number of the unit.
3 Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number.
4 Give a complete description of the part.
5 Specify the quantity required.
26 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Test Stand (99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
1 64
5
1 67
1 66
64 1
67 1
7
6
65
11 2
33 2
34
77
3 111
59
51
77
41
50 2 4
41
5
111
128
3
128
7
6
77
81
80
115
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF
MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
6.
11.
33.
34.
41.
50.
51.
59.
64.
99904925 BASE & MAST ON TEST STAND
ITEM
1.
PART# DESCRIPTION DETAILS
91723059 KIT-HARDWARE BASE & MAST
5.
65.
66.
67.
77.
80.
81.
111.
91723584 HARDWARE KIT
(effective through 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
52722950 MAST WELDMENT
(effective through 05/22/13)
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
70029595 THREADED PLUG
71056577 GEAR ROTATOR
76039295 GASKET
73051919 MOTOR-HYDRAULIC
72060207 CAP SCREW
(effective through 02/14/13)
72063116 WASHER
72601629 CAP SCREW
72601817 CAP SCREW
(effective through 02/14/13)
70034382 CAP-GREASE
72053301 COUPLING
72053508 ZERK
72601949 CAP SCREW
115. 51395121 HOSE
128. 72533613 ADAPTER
REV G 20120815
SINGLE PROPORTIONAL
1.00-8
0.75 BOLTS
#50
.75-10 X 3.00 HEX HEAD GR8 Z #1
.75 N FLAT H ASTM F436 Z #1
.75-10 X 4.00 HEX HEAD GR8 Z #1
.75-10 X 3.25 HEX HEAD GR8 Z #1
BLK .12
NPT 0.12
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 10 6
KIT #
#5
#5
#5
#5
#6
#6
27
QTY
1
1
A/R
A/R
1
1
1
2
1
1
1
2
6
1
4
2
1
2
22
4
16
28 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Test Stand (99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
1 67
67 1
1 66
6
65
7
65
11
2
33
2
34
77
3
111
59
51
77
41
41
50 2 4
BOTTOM VIEW
128
6
111
128
3
7
77
80
81
115
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF
MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
6.
11.
33.
34.
41.
50.
51.
59.
64.
99904925 BASE & MAST ON TEST STAND
ITEM
1.
PART# DESCRIPTION DETAILS
91723059 KIT-HARDWARE BASE & MAST
5.
65.
66.
67.
77.
80.
81.
111.
91725205 HARDWARE KIT
(effective from 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
52725172 MAST WELDMENT
(effective from 05/22/13)
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
70029595 THREADED PLUG
71056577 GEAR ROTATOR
76039295 GASKET
73051919 MOTOR-HYDRAULIC
72060207 CAP SCREW
(effective through 02/14/13)
72063116 WASHER
72601629 CAP SCREW
72601817 CAP SCREW
(effective from 02/14/13)
70034382 CAP-GREASE
72053301 COUPLING
72053508 ZERK
72601949 CAP SCREW
115. 51395121 HOSE
128. 72533613 ADAPTER
REV G 20120815
SINGLE PROPORTIONAL
1.00-8
0.75 BOLTS
#50
.75-10 X 3.00 HEX HEAD GR8 Z #1
.75 N FLAT H ASTM F436 Z #1
.75-10 X 4.00 HEX HEAD GR8 Z #1
.75-10 X 3.25 HEX HEAD GR8 Z #1
BLK .12
NPT 0.12
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 10 6
KIT #
#5
#5
#5
#5
#6
#6
29
QTY
1
1
A/R
A/R
1
1
1
2
1
1
1
2
6
1
4
2
1
2
22
4
14
30 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Truck Mount
(99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
1 64
1 67
1 67
1 66
64 1
67 1
65
11 2
41
34
41
33 2 4
111 3
51
111
59
128
128 6
7
3
5
50 2
77
77
115 80 81
77
6 7
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF
ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
6.
11.
33.
34.
41.
50.
51.
59.
64.
BASE & MAST, TRUCK MOUNT (99904925)
ITEM
1.
PART# DESCRIPTION DETAILS
91723059 KIT-HARDWARE BASE & MAST
5.
65.
66.
67.
77.
80.
81.
111.
91723584 HARDWARE KIT
(effective through 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
52722950 MAST WELDMENT
(effective through 05/22/13)
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
70029595 THREADED PLUG
71056577 GEAR ROTATOR
76039295 GASKET
73051919 MOTOR-HYDRAULIC
72060207 CAP SCREW
(effective through 02/14/12)
72063116 WASHER
72601629 CAP SCREW
72601817 CAP SCREW
(effective through 02/14/13)
70034382 CAP-GREASE
72053301 COUPLING
72053508 ZERK
72601949 CAP SCREW
115. 51395121 HOSE
128. 72533613 ADAPTER
REV G 20120815
SINGLE PROPORTIONAL
1.00-8
0.75 BOLTS
#50
.75-10 X 3.00 HEX HEAD GR8 Z #1
.75 N FLAT H ASTM F436 Z #1
.75-10 X 4.00 HEX HEAD GR8 Z #1
.75-10 X 3.25 HEX HEAD GR8 Z #1
BLK .12
NPT 0.12
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 10 6
KIT #
#5
#5
#5
#5
#6
#6
31
QTY
1
1
A/R
A/R
1
1
1
2
1
1
1
2
6
1
4
2
1
2
22
4
16
32 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Truck Mount
(99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
1
67
1
67
67
1
1 66
65
65
11
2
41
34
41
33
2 4
111
3
51
111
3
115
80
81
77
77
50
77
2
59
128 7
128 6
6
BOTTOM VIEW
7
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF
ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
6.
11.
33.
34.
41.
50.
51.
59.
65.
66.
67.
BASE & MAST, TRUCK MOUNT (99904925)
ITEM
1.
PART# DESCRIPTION DETAILS
91723059 KIT-HARDWARE BASE & MAST
5.
77.
80.
81.
111.
91725205 HARDWARE KIT
(effective from 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
52725172 MAST WELDMENT
(effective from 05/22/13)
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
70029595 THREADED PLUG
71056577 GEAR ROTATOR
76039295 GASKET
73051919 MOTOR-HYDRAULIC
72063116 WASHER
72601629 CAP SCREW
72601817 CAP SCREW
(effective from 02/14/13)
70034382 CAP-GREASE
72053301 COUPLING
72053508 ZERK
72601949 CAP SCREW
115. 51395121 HOSE
128. 72533613 ADAPTER
REV G 20120815
SINGLE PROPORTIONAL
1.00-8
0.75 BOLTS
.75 N FLAT H ASTM F436 Z #1
.75-10 X 4.00 HEX HEAD GR8 Z #1
.75-10 X 3.25 HEX HEAD GR8 Z #1
#50
BLK .12
NPT 0.12
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 10 6
KIT #
#5
#5
#5
#5
#6
#6
33
QTY
1
1
A/R
A/R
1
1
1
2
1
1
1
22
4
14
6
1
4
2
1
2
34 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Boom Assembly (99904925)
(See Parts List for Effectivity Dates)
101
108
37
1
101
108
44
14
28
22
24
28
45
13
44
45
9
26
104(6)
106(6)
36
87(6)
25
29
130
134 131
129
133
132
26
87(6)
35
104(6)
106(6)
29
23
39
23
2 12
39
3 89
105
14
44
108"
6"
6.5"
6"
13
45 108"
6"
4
6.5"
6"
5
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY NEVER-SEEZ
2
INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
3
TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.
4
START WITH RED SEGMENT
5
ALIGN WITH EDGE
Chapter 4 Parts 35
BOOM ASSEMBLY PARTS LIST (99904925)
ITEM PART #
5.
9.
91723584
DESCRIPTION
HARDWARE KIT
(effective through 05/22/13)
51723604 CYLINDER ASSEMBLY
12.
13.
14.
DETAILS
52723022 WELDMENT-LOWER BOOM
(effective through 05/22/13)
52723023 WELDMENT-1st STAGE EXT BOOM
(effective through 05/22/13)
2.50/ 1.50 2.75/1.75 204.0S 144.6
7500/10000
7500/10000
52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000
KIT # QTY
1
1
1
1
1
22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1
23.
24.
25.
26.
27.
29.
30.
35.
36.
37.
39.
60030337
60030421
60030422
WEAR PAD-ROUND
WEAR PAD-RC
WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
.25 X 6.00 X 6 .00
2.00 DIA X .50 DIA X 1.69 L
60030423 WEAR PAD-RC
60030424 CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
60030428 WEAR PAD-ROUND
0.25 X 2.25 X 6.00L
2.0 0 DIA X .75 DIA X .72L
60030429 WEAR PAD- ANTI-TWO BLOCK
BRACKET (effective through 04/17/13)
60140028 CAP-LOWER BOOM
(effective through 04/12/13)
60135668 CAP-FIRST STAGE
60135669 PIN
(WAS 60135667)
1.2 5X 6.89 ( 6.46)
2
1
1
4
2
4
2
1
1
1
2
44.
45.
87.
89.
60135833 RETAINER-1st STAGE EXTENSION
CYLINDER
70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00
70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00
72060094 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5
72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5
2
2
12
1
1.25 X10 GA NR
.50 LOCK
#5
#5
2
17
101. 72063035 M MACHINERY BUSHING
104. 72063053 WASHER
(effective through 05/22/13)
105. 72063116 WASHER
106. 72063132 WASHER
108. 72066129 RETAINING RING-EXTERNAL
129. 72602075 CAP SCREW
(effective through 04/12/13)
130. 72062073 CAP SCREW
(effective through 04/12/13)
131. 72063005 WASHER
(effective through 04/12/13)
132. 72062080 NUT (effective through 04/12/13)
133. 60140030 ROLLER-CABLE GUIDE
(effective through 04/12/13)
134. 60140029 BRACKET-CABLE GUIDE
(effective through 04/12/13)
135. 93724760 KIT-CABLE GUIDE
(effective through 04/12/13)
REV G 20120815
FLAT .75 N H ASTM F436 Z
.50 FLAT ASTM F436
1.25 HD
.50-13 X 12.5 HHGR5Z
.50-13 X 11.5 HHGR5Z
.50 FLAT
.50-13 HEX NYLOCK
#5
#5
1
17
#5 2
#135 1
#135
#135
#135
#135
#135
1
2
2
2
1
1
36 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Boom Assembly (99904925)
(See Parts List for Effectivity Dates)
101
108
37
1
101
108
44
14
28
22
44
25
29
26
9
36
106 104
6 PCS
6 PCS
87
6 PCS
13
28
45
45
87
6 PCS
26
35
104
6 PCS
106
6 PCS
29
2
39
23
24
39
23
12
3
105
89
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY NEVER-SEEZ
2
INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
3
TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.
4
START WITH RED SEGMENT
5
ALIGN WITH EDGE
Chapter 4 Parts
BOOM ASSEMBLY PARTS LIST (99904925)
ITEM PART # DESCRIPTION
5.
9.
91725205 HARDWARE KIT
(effective from 05/22/13)
51723604 CYLINDER ASSEMBLY
12.
13.
14.
DETAILS
52725160 WELDMENT-LOWER BOOM
(effective from 05/22/13)
52725161 WELDMENT-1st STAGE EXT BOOM
(effective from 05/22/13)
2.50/ 1.50 2.75/1.75 204.0S 144.6
7500/10000
7500/10000
52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000
KIT #
22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00
23.
24.
25.
26.
28.
60030337 WEAR PAD-ROUND
60030421 WEAR PAD-RC
60030422 WEAR PAD-ROUND
60030423 WEAR PAD-RC
60030425 WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
.25 X 6.00 X 6 .00
2.00 DIA X .50 DIA X 1.69 L
0.25 X 2.25 X 6.00L
0.44 X 1.25 X 0.50X 0.50
29.
35.
60030428 WEAR PAD-ROUND
60140899 CAP-LOWER BOOM
(effective from 04/12/13)
60135668 CAP-FIRST STAGE
2.0 0 DIA X .75 DIA X .72L
36.
37.
39.
44.
45.
87.
89.
60135669 PIN 1.2 5X 6.89 ( 6.46)
60135833 RETAINER-1st STAGE EXTENSION
CYLINDER
70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00
70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00
72060093 CAP SCREW
72060206 CAP SCREW
101. 72063035 M MACHINERY BUSHING
104. 72063053 WASHER
(effective from 05/22/13)
105. 72063116 WASHER
106. 72063132 WASHER
.50-13 X 1.75 HEX HEAD GR5 Z #5
.75-10 X 2.00 HEX HEAD GR8Z #5
1.25 X10 GA NR
.50 LOCK
FLAT .75 N H ASTM F436 Z
.50 FLAT ASTM F436
#5
#5
#5
#5
108. 72066129 RETAINING RING-EXTERNAL
135. 93724760 KIT-CABLE GUIDE
(effective from 04/12/13)
REV G 20120815
1.25 HD #5
37
QTY
1
1
1
1
1
1
2
1
17
2
1
2
2
12
1
2
12
1
1
2
1
1
4
2
4
1
38 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank Assembly (99904925)
WINCH (DOWN)
EXT. CYLINDER
(RETRACT)
LOWER CYLINDER
(RETRACT)
ROTATION (CW)
CASE DRAIN
ROTATION (CCW)
LOWER CYLINDER
(EXTEND)
EXT. CYLINDER
(EXTEND)
WINCH (UP)
RETURN
(TANK)
123
PRESSURE
62
117
125 119
20
122
117
117
127
117
119 119
119
121
72
71
73
72
71
73
72
71
73
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
99904925 VALVEBANK ASSEMBLY
ITEM PART # DESCRIPTION
3.
6.
20.
62.
71.
72.
91723543 HARDWARE KIT-VALVEBANK
MOUNT
91723601 HYDRAULIC KIT
52723563 WELDMENT-MAST VALVEBANK
BRACKET
(effective through 03/05/13)
60140840 MAST VALVEBANK BRACKET
(effective through 03/05/13)
73734727 VALVE BANK (WAS 73734553 or
73734635)
72601797 WASHER-LOCK
72602065 WASHER-FLAT
73.
117.
72602052 CAP SCREW
72532356 ADAPTER
DETAILS
10 GPM
8MM
M8
M8-1.25X 16 HEX HEAD Z
M STR/M JIC 8 6
KIT #
#3
#3
#3
#6
QTY
1
1
1
2
1
3
3
3
4
99904925 VALVEBANK ASSEMBLY
ITEM PART # DESCRIPTION
119.
121.
122.
72532358 ADAPTER
72532361 ADAPTER
72532670 ELBOW
123.
125.
72532690 ELBOW
72532792 ADAPTER
127. 72533583 ELBOW
REV G 20120815
Chapter 4 Parts 39
DETAILS
M STR/M JIC 8 8
M STR/M JIC 8 10
M JIC/45/ F JIC 8 8
M JIC/90 /FJIC SW 4 4
M STR/M JIC 8 4
M STR/45/ M JIC 8 6
#6
#6
#6
KIT #
#6
#6
#6
1
1
1
QTY
4
1
1
40 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank Assembly-Single Proportional
(99904925)
WINCH (DOWN)
EXT CYL (RETRACT)
MAIN CYL (RETRACT)
ROTATION CW
RETURN (TANK)
PRESSURE
95
98
CASE DRAIN
138
98
140
95
139
139
98
ROTATION CCW
MAIN CYL (EXTEND)
EXT CYL (EXTEND)
WINCH (UP)
122
127
139
139
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
99904925 VALVEBANK ASSEMBLY
ITEM
3.
6.
71.
PART # DESCRIPTION
91723543 HARDWARE KIT-VALVEBANK
MOUNT
91725088 HYDRAULIC KIT
72601797 WASHER-LOCK
72.
73.
117.
72602065 WASHER-FLAT
72602052 CAP SCREW
72532356 ADAPTER
119.
121.
122.
123.
125.
72532358 ADAPTER
72532361 ADAPTER
72532670 ELBOW
72532690 ELBOW
72532792 ADAPTER
DETAILS
8MM
M8
M8-1.25X 16 HEX HEAD Z
M STR/M JIC 8 6
M STR/M JIC 8 8
M STR/M JIC 8 10
M JIC/45/ F JIC 8 8
M JIC/90 /FJIC SW 4 4
M STR/M JIC 8 4
KIT #
#6
#6
#6
#6
#6
#3
#3
#3
#6
98
138
QTY
1
4
1
1
1
1
1
3
3
3
4
95
95
99904925 VALVEBANK ASSEMBLY
ITEM PART # DESCRIPTION
127.
138.
72533583 ELBOW
60140840 MAST VALVEBANK BRACKET
140. 73734472 VALVE BANK-SINGLE
PROPORTIONAL
REV G 20120815
DETAILS
M STR/45/ M JIC 8 6
10 GPM
Chapter 4 Parts 41
KIT #
#6
QTY
1
2
1
42 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Winch & Anti-Two Block Assembly (99904925)
4
126
107
93
54
107
93
110
112
3
120
2 120
NOTES:
1
USE BLUE LOCKTITE.
2
PORT A
3
PORT B
4
CASE DRAIN
99904925 WINCH & ANTI-TWO BLOCK ASSEMBLY
ITEM PART # DESCRIPTION
5.
6.
54.
62.
91723584 HARDWARE KIT
(effective through 05/22/13)
91725205 HARDWARE KIT
(effective from 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
71570825 WINCH-PLANETARY
77041863 SWITCH-LIMIT
78.
90.
93.
107.
110.
112.
120.
71413185 SPRING
72060639 SCREW-MACHINERY
72062093 NUT
72063271 WASHER
72601938 BOLT-EYE
72602022 BOLT-SHOULDER
72532359 ADAPTER
126. 72533490 ADAPTER
REV G 20120815
78
62
90
1
DETAILS KIT #
SINGLE PROPORTIONAL
60.00 LB LINE PULL (A60)
DT04-4P CONN
.105 WIRE 0.75OD 2 .875 LG #5
10-24 X 1.25 ROUND HEAD #5
#8 -32 HEX ZINC #5
# 8 W FLAT ANSI B 27. 2Z
# 8-32X 1.125
.38X 1.25
M STR/M JIC 10 8
M BSPP/M JIC 4 4
#5
#5
#5
#6
#6
QTY
1
1
2
1
1
2
1
1
2
2
A/R
A/R
1
1
Crane & Winch Assembly (99904925)
(See Parts List for Effectivity Dates)
Chapter 4 Parts 43
40
54
120
120
2 56
2 57
109
2 57
2 56
84,99,103
109
83,98,102
68,70(4)
109
57 2
56 2
83,98,102
16 1
106
104
86
56 2
57 2
124
118
116
10 1
106 104
86
8
124
K
84,99,103
106104
86
2 57
2 56
3 70(4)
79
79
DETAIL K
10 1
NOTES:
1
APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO
CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.
2
IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER
BOOM.
3
USE BLUE LOCTITE.
99904925 CRANE & WINCH ASSEMBLY
ITEM
2.
5.
6.
8.
PART # DESCRIPTION DETAILS
91723579 HARDWARE KIT-WINCH MOUNT
91723584 HARDWARE KIT
(effective through 05/22/13)
91723601 HYDRAULIC KIT
51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC
10.
16.
40.
54.
52718741 PIN (effective through 05/22/13)
52723036 PIN (effective through 05/22/13)
60136475 COVER-VALVE BANK
(effective through 05/22/13)
71570825 WINCH-PLANETARY
MM 2.00 X 12.75 (11.94 )
MM 2.00 X 9.00 (8.19 )
6000 LB LINE PULL (A60)
KIT # QTY
1
1
1
1
2
1
1
1
44 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
99904925 CRANE & WINCH ASSEMBLY
ITEM
56.
57.
68.
70.
PART #
72063038
DESCRIPTION
MACHINERY BUSHING
72063039 MACHINERY BUSHING
72062108 NUT
DETAILS
2.00 X14 GA NR
2.00 X10 GA NR
.50 -20 HEX CENTER LOCK
KIT # QTY
A/R
#2
72602061 STUD (effective through 12/06/12) .50-13(20)X2.5 NC(NF) GR8STL #2
A/R
4
4
.50-13 X .50 UNC-2B #5
.25-20 X .75 HEX HEAD GR5 Z #5
2
4
79.
83.
84.
86.
98.
99.
102.
72034479 PLUG-PLASTIC
72060002 CAP SCREW
(effective through 02/28/13)
72060044 CAP SCREW
72060091 CAP SCREW
(effective through 05/22/13)
72063001 WASHER
(effective through 02/28/13)
72063003 WASHER
(effective through 04/10/13)
72063049 WASHER
(effective through 02/28/13)
72063051 WASHER 103.
104.
106.
109.
116.
118.
120.
72063053 WASHER (effective through
05/22/13)
72063132 WASHER
72066136 RETAINING RING-EXTERNAL
(effective through 05/22/13)
72532355 ADAPTER
72532357 ADAPTER
72532359 ADAPTER
124. 72532700 ELBOW
REV G 20120815
.38-16 X .75 HEX HEAD GR5 Z
.50-13 X 1.00 HEX HEAD GR5 Z
.25 FLAT
.38 FLAT
.25 LOCK
.38 LOCK
.50 LOCK
.50 FLAT ASTM F436
2.00 HD
M STR/M JIC 6 6
M STR/M JIC 6 8
M STR/M JIC 10 8
M STR/90/ M JIC XL 6 6
#5
#5
#5
#5
#5
#5
#5
#5
#5
#6
#6
#6
#6
4
5
9
17
6
4
17
17
3
1
1
2
2
Crane & Winch Assembly (99904925)
(See Parts List for Effectivity Dates)
Chapter 4 Parts 45
146
145
146
145
143
1
144
120
120
54
144
143
2
99, 103, 84
98 139
98
98
95
98
K
SEENOTE#2
4
68, 70 (4)
146
145
143
142
118
116
8
57
56
3
70 (4)
79
79
DETAIL K
137
95
98
98
139
84, 103, 99
2
NOTES:
1
APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO
CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.
2
IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER
BOOM.
3
USE BLUE LOCTITE.
4
TORQUE TO 84 FT-LB
99904925 CRANE & WINCH ASSEMBLY
ITEM PART # DESCRIPTION
2.
5.
6.
91723579 HARDWARE KIT-WINCH MOUNT
91725205 HARDWARE KIT
(effective from 05/22/13)
91723601 HYDRAULIC KIT
8.
54.
51722956 CYLINDER
71570825 WINCH-PLANETARY
DETAILS
5.25/2.50 25.07S 45.52CCC
60.00 LB LINE PULL (A60)
KIT # QTY
1
1
1
1
1
46 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
99904925 CRANE & WINCH ASSEMBLY
ITEM
56.
57.
68.
70.
79.
84.
95.
98.
99.
PART # DESCRIPTION
72063038 MACHINERY BUSHING
72063039 MACHINERY BUSHING
72062108 NUT
72602082 STUD (effective from 12/06/12)
72034479 PLUG-PLASTIC
72060044 CAP SCREW
72062104 NUT (effective from 03/05/13)
72063001 WASHER
(effective from 02/28/13)
72063003 WASHER
(effective from 04/10/13)
72063051 WASHER
72532355 ADAPTER
DETAILS
2.00 X14 GA NR
2.00 X10 GA NR
.50 -20 HEX CENTER LOCK
.50-13(20)X2.75 NC(NF)
GR8STL
.50-13 X .50 UNC-2B
#2
#5
.38-16 X .75 HEX HEAD GR5 Z #5
0.25-20 HEX NYLOCK
.25 FLAT
.38 FLAT
103.
116.
118.
.38 LOCK
M STR/M JIC 6 6
M STR/M JIC 6 8
120.
124.
72532357 ADAPTER
72532359 ADAPTER
72532700 ELBOW
M STR/M JIC 10 8
M STR/90/ M JIC XL 6 6
137.
139.
142.
143.
144.
60140838 COVER-VALVE BANK SIII
(effective from 03/05/13)
72060004 CAP SCREW
(effective from 03/05/13)
60140916 PIN-TYPE NN 2.0 X 9.5
(effective from 05/22/13)
71415016 KEEPER-PIN
(effective from 05/22/13)
0.25-20 X 1.00 HH GR5
0.62
60140915 PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
72063055 WASHER (effective from 05/22/13) 0.62 LOCK 145.
146. 72060149 CAP SCREW
(effective from 05/22/13)
REV Y 20140212
0.62-11 X 1.5 HH GR5
#5
#5
#5
#5
#6
#6
#5
#5
KIT #
#2
#6
#6
3
3
3
8
1
3
9
2
2
1
4
1
1
2
4
10
17
QTY
A/R
A/R
4
4
Flip Sheave Assembly (99904925)
(See Parts List for Effectivity Dates)
Chapter 4 Parts 47
31,95,
98,99
74
75
55,97
98,102,82
92,114
7
38
31,95,98(2)
52
96(4)
46
43
85(4),99(8),
A
88 1
49
76 76
48
NOTES:
1
USE BLUE LOCTITE.
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM PART # DESCRIPTION
4.
5.
7.
15.
17.
51719413 HARDWARE KIT-CRANE
RADIO CONTROLS
91723584 HARDWARE KIT
(effective through 05/22/13)
51723610 CORD REEL ASSEMBLY
52723030 PIN
18.
19.
21.
27.
30.
31.
32.
DETAILS
30' WITH CONNECTOR
M 1.50X 3.38
52723058 WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective through 04/17/13)
52723060 WELDMENT-FLIP SHEAVE
(effective through 04/17/13)
52723061 WELDMENT- SNATCH BLOCK
(effective through 03/04/13)
60030255 SHEAVE
9500/ 10000
9500/ 10000
9.00 NYLATRON GSM
60030424 CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
60030429 WEAR PAD- ANTI-TWO BLOCK
BRACKET
(effective through 04/17/13)
70034490 PLATE-ANGLE PLASTIC 3.5"
60109337 PIN RETAINER PLATE 3.00 DIA
113
81,77
99,94
15 99,94
27
113
21
18
99
91
99
91
53 100
86
58
104 106
17
60
77,81,27
32,88
30 30
60
106
42
104
86
113
19
77,81
60
47
DETAIL A
KIT # QTY
1
1
1
1
1
1
1
1
2
2
2
1
48 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM PART # DESCRIPTION
38.
42.
43.
46.
47.
52723623 HOOK HOLDER-WELDMENT
(effective through 05/22/13)
70034517 SPLIT SHEAVE PROTECTOR
(effective through 05/22/13)
70145121 COLLAR-SHAFT 2 PIECE
70580203 WIRE ROPE ASSEMBLY
48.
49.
52.
53.
55.
70732882 HOOK-SWIVEL POS LOCK
(effective through 04/26/13)
70734559 TRANSMITTER-RADIO
REMOTE
(effective through 04/17/13)
70734560 RECEIVER-RADIO REMOTE
(effective through 04/17/13)
71073035 HOOK-SWIVEL
(effective through 04/26/13)
71414205 PLATE-SINGLE SHEAVE
72034485 CLAMP-PLASTIC
58.
60.
74.
75.
72661641 PIN-QUICK
73734565 PIN-LOCK WITH HANDLE
72062194 NUT-STAINLESS STEEL
72063166 WASHER-FLAT
DETAILS
7/8 in.
0.44 (6X25 )X130 ft LH LAY
5.9 TON
5.0T W/LATCH
76.
77.
81.
82.
85.
86.
88.
91.
92.
94.
72601846 CAP SCREW
70034382 CAP-GREASE
72053508 ZERK
72060000 CAP SCREW
72060064 CAP SCREW
(effective through 04/17/13)
72060091 CAP SCREW
(effective through 05/22/13)
72060147 CAP SCREW
72060893 CAP SCREW
72062000 NUT
72062103 NUT
(20 #) .50 WIRE ROPE
1/4 " CABLE
5/16-2-1/16 ZINC YELLOW
1.00 X 3.50 WITH HAIRPIN
.25 -20 NYLOC
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
NPT 0.12
.25-20 X .50 HEX HEAD GR5 Z
.44-14 X 1.50 HEX HEAD GR5 Z
.50-13 X 1.00 HEX HEAD GR5 Z
.62-11 X 1.00 HEX HEAD GR5 Z
.38-16 X 3.25 HEX HEAD GR5 Z
.25-20 HEX
.38-16 HEX NYLOCK
95.
96.
97.
98.
99.
72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK
72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK
72062106 NUT
72063001 WASHER
(effective through 02/28/13)
72063003 WASHER
(effective through 04/10/13)
72063010 WASHER 100.
102.
104.
106.
113.
114.
72063049 WASHER
(effective through 02/28/13)
72063053 WASHER
(effective through 05/22/13)
72063132 WASHER
72661543 PIN-QUICK
72661694 BRIDLE RING
REV G 20120815
10-24 HEX NYLOCK
.25 FLAT
.38 FLAT
1.00 FLAT
.25 LOCK
.50 LOCK
.50 FLAT ASTM F436
1-1/12 ID X 1/ 4-20
KIT # QTY
1
1
1
1
1
1
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#4
#5
#5
#5
#5
#5
#4
#4
17
1
6
17
17
3
3
2
4
8
9
1
2
3
2
2
6
4
2
4
5
1
1
1
9
1
3
2
2
Flip Sheave Assembly (99904925)
(See Parts List for Effectivity Dates)
46
43
A
55, 97
55, 97
55, 97
55, 97
55, 97
92, 114
98, 102, 82
98, 102, 82
55, 97
55, 97
55, 97
7
98, 31, 99, 95
74
75
95, 98, 31, 98
88 1
Chapter 4 Parts 49
113
81, 77
149
99, 94
147
99, 94
15
148
113
21
18
99
91
151
53
100
58
17
113
19
150
60
88, 32
136
99
91
147
60
77, 81
77, 81
DETAIL A
60
49
76
76
NOTES:
1
USE BLUE LOCTITE.
48
21.
31.
32.
43.
46.
48.
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM
4.
5.
7.
15.
17.
18.
19.
48.
PART # DESCRIPTION
51719413 HARDWARE KIT-CRANE
RADIO CONTROLS
91725205 HARDWARE KIT
(effective from 05/22/13)
51723610 CORD REEL ASSEMBLY
52723030 PIN
52725155 WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective from 04/17/13)
52725153 WELDMENT-FLIP SHEAVE
(effective from 04/17/13)
52725066 WELDMENT- SNATCH BLOCK
(effective from 03/04/13)
60030255 SHEAVE
70034490 PLATE-ANGLE PLASTIC
9500/ 10000
9500/ 10000
9.00 NYLATRON GSM
3.5"
60109337 PIN RETAINER PLATE
70145121 COLLAR-SHAFT 2 PIECE
70580203 WIRE ROPE ASSEMBLY
70734748 TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
70734761 TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
DETAILS
30' WITH CONNECTOR
M 1.50X 3.38
3.00 DIA
7/8 in.
0.44 (6X25 )X130 ft LH LAY
SINGLE PROPORTIONAL
NON-GATED W/HORN
KIT # QTY
1
1
1
1
1
1
1
1
2
1
1
1
A/R
A/R
50 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM PART # DESCRIPTION
48.
49.
53.
55.
58.
60.
74.
75.
76.
77.
81.
82.
88.
91.
92.
94.
70734762 TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
70734750 RECEIVER-RADIO REMOTE
(effective from 04/17/13)
70734763 RECEIVER-RADIO REMOTE
(effective from 04/17/13)
71414205 PLATE-SINGLE SHEAVE
72034485 CLAMP-PLASTIC
72661641 PIN-QUICK
73734565 PIN-LOCK WITH HANDLE
72062194 NUT-STAINLESS STEEL
72063166 WASHER-FLAT
72601846 CAP SCREW
70034382 CAP-GREASE
72053508 ZERK
72060000 CAP SCREW
72060147 CAP SCREW
72060893 CAP SCREW
72062000 NUT
72062103 NUT
DETAILS
GATED W/HORN
SINGLE PROPORTIONAL
(20 #) .50 WIRE ROPE
1/4 " CABLE
5/16-2-1/16 ZINC YELLOW
1.00 X 3.50 WITH HAIRPIN
.25 -20 NYLOC
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
NPT 0.12
.25-20 X .50 HEX HEAD GR5 Z
.62-11 X 1.00 HEX HEAD GR5 Z
.38-16 X 3.25 HEX HEAD GR5 Z
.25-20 HEX
.38-16 HEX NYLOCK
95.
97.
98.
99.
100.
102.
72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK
72062106 NUT 10-24 HEX NYLOCK
.25 FLAT 72063001 WASHER
(effective from 02/28/13)
72063003 WASHER
(effective from 04/10/13)
72063010 WASHER
72063049 WASHER
(effective from 02/28/13)
72661543 PIN-QUICK
.38 FLAT
1.00 FLAT
.25 LOCK
113.
114.
135.
136.
147.
148.
149.
150.
72661694 BRIDLE RING
151.
REV G 20120815
1-1/12 ID X 1/ 4-20
93725207 KIT-CABLE GUIDE
(effective from 04/12/13)
70734176 HOOK-SWIVEL
(effective from 04/26/13)
60030486 SPACER-A2B BRACKET
(effective from 04/17/13)
9500/14000
WITH LATCH
60140935 GUIDE-CABLE WEAR (WIDE)
(effective from 04/12/13)
60140938 BRKT-CABLE GUIDE (WIDE)
(effective from 04/12/13)
72060006 CAP SCREW
(effective from 04/12/13)
0.25-20 X 1.5 HH GR5
72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK
KIT # QTY
A/R
#4
#4
#4
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#135
#135
#135
#135
1
9
1
3
2
2
2
A/R
A/R
3
3
1
17
1
6
2
3
2
6
4
2
1
2
8
9
1
1
1
2
2
2
Chapter 4 Parts
99904925 Crane Assembly Parts List, Complete
(See Parts List for Effectivity Dates)
6.
6.
7.
8.
9.
10.
11.
22.
23.
24.
25.
26.
27.
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
1.
2.
3.
4.
5.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
28.
29.
KIT #
91723059 KIT-HARDWARE BASE &
MAST
91723579 HARDWARE KIT-WINCH
MOUNT
91723543 HARDWARE KIT-VALVEBANK
MOUNT
51719413 HARDWARE KIT-CRANE
RADIO CONTROLS
91723584 HARDWARE KIT
(effective through 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT SINGLE PROPORTIONAL
51723610
52718741
52722950
CORD REEL ASSEMBLY
51722956 CYLINDER
51723604 CYLINDER ASSEMBLY
30' WITH CONNECTOR
5.25/2.50 25.07S 45.52CCC
2.50/ 1.50 2.75/1.75 204.0S 144.6
PIN (effective through 05/22/13) MM 2.00 X 12.75 (11.94 )
MAST WELDMENT
(effective through 05/22/13)
52723022 WELDMENT-LOWER BOOM
(effective through 05/22/13)
52723023 WELDMENT-1st STAGE EXT
BOOM
(effective through 05/22/13)
52723024 WELDMENT-2nd STAGE EXT
BOOM
52723030 PIN
7500/10000
7500/10000
7500/10000
M 1.50X 3.38
52723036 PIN (effective through 05/22/13) MM 2.00 X 9.00 (8.19 )
52723058 WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective through 04/17/13)
52723060 WELDMENT-FLIP SHEAVE
(effective through 04/17/13)
52723061 WELDMENT- SNATCH BLOCK
(effective through 03/04/13)
52723563 WELDMENT-MAST
VALVEBANK BRACKET
(effective through 03/05/13)
60030255 SHEAVE
9500/ 10000
9500/ 10000
9.00 NYLATRON GSM
60030336 WEAR PAD-RC
60030337 WEAR PAD-ROUND
60030421 WEAR PAD-RC
60030422 WEAR PAD-ROUND
.19 X 6.00 X 6.00
2.00 DIA X 1.00 DIA X 1.188 LG
.25 X 6.00 X 6 .00
2.00 DIA X .50 DIA X 1.69 L
60030423 WEAR PAD-RC
60030424 CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
60030425 WEAR PAD-ROUND
60030428 WEAR PAD-ROUND
0.25 X 2.25 X 6.00L
1.25 DIA X 0.50 DIA X 0.94L
2.0 0 DIA X .75 DIA X .72L
QTY
1
1
1
1
1
1
1
1
1
1
2
1
A/R
A/R
1
1
1
1
1
1
1
2
4
1
1
2
1
1
4
2
51
52 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
31.
32.
33.
34.
35.
59.
60.
61.
62.
63.
53.
54.
55.
56.
57.
58.
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
30.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
64.
65.
60030429 WEAR PAD- ANTI-TWO BLOCK
BRACKET
(effective through 04/17/13)
70034490 PLATE-ANGLE PLASTIC 3.5"
60109337 PIN RETAINER PLATE
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
3.00 DIA
(WAS 60135667) 60140028 CAP-LOWER BOOM
(effective through 04/12/13)
60135668 CAP-FIRST STAGE
1.2 5X 6.89 ( 6.46) 60135669 PIN
52723623 HOOK HOLDER-WELDMENT
(effective through 05/22/13)
60135833 RETAINER-1st STAGE
EXTENSION CYLINDER
60136475 COVER-VALVE BANK
(effective through 03/05/13)
70029595 THREADED PLUG
70034517 SPLIT SHEAVE PROTECTOR
(effective through 05/22/13)
70145121 COLLAR-SHAFT 2 PIECE
70399044 TAPE -REFLECTIVE RED/
SILVER
70399045 TAPE -REFLECTIVE RED/
SILVER
70580203 WIRE ROPE ASSEMBLY
70732882 HOOK-SWIVEL POS LOCK
(effective through 04/26/13)
70734559 TRANSMITTER-RADIO
REMOTE
(effective through 04/17/13)
70734560 RECEIVER-RADIO REMOTE
(effective through 04/17/13)
71056577 GEAR ROTATOR
1.00-8
7/8 in.
1.25 X108.00
2.00 X108.00
0.44 (6X25 )X130 ft LH LAY
5.9 TON
76039295 GASKET
71073035 HOOK-SWIVEL
(effective through 04/26/13)
71414205 PLATE-SINGLE SHEAVE
71570825 WINCH-PLANETARY
0.75 BOLTS
5.0T W/LATCH
(20 #) .50 WIRE ROPE
60.00 LB LINE PULL (A60)
1/4 " CABLE 72034485 CLAMP-PLASTIC
72063038 MACHINERY BUSHING
72063039 MACHINERY BUSHING
72661641 PIN-QUICK
2.00 X14 GA NR
2.00 X10 GA NR
5/16-2-1/16 ZINC YELLOW
73051919 MOTOR-HYDRAULIC
73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN
73734727 VALVE BANK (WAS 73734635) 10 GPM
77041863 SWITCH-LIMIT
77441481 HARNESS-RADIO REMOTE
(WAS 77441426)
72060207 CAP SCREW
(effective through 02/14/13)
72063116 WASHER
DT04-4P CONN
.75-10 X 3.00 HEX HEAD GR8 Z
.75 N FLAT H ASTM F436 Z
KIT # QTY
2
#1
#50
#1
1
1
1
1
1
3
1
1
1
1
1
9
A/R
A/R
1
2
22
1
2
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
Chapter 4 Parts
71.
72.
73.
74.
75.
77.
78.
79.
80.
81.
82.
83.
94.
95.
96.
97.
98.
87.
88.
89.
90.
91.
92.
93.
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
66.
67.
68.
69.
70.
76.
84.
85.
86.
99.
100.
101.
102.
103.
72601629 CAP SCREW
72601817 CAP SCREW
(effective through 02/14/13)
72062108 NUT
72063132 WASHER
72602061 STUD
(effective through 12/06/12)
72601797 WASHER-LOCK
72602065
72602052
72062194
72063166
72601846
WASHER-FLAT
CAP SCREW
NUT-STAINLESS STEEL
WASHER-FLAT
CAP SCREW
70034382 CAP-GREASE
71413185 SPRING
72034479 PLUG-PLASTIC
72053301 COUPLING
72053508 ZERK
72060000 CAP SCREW
72060002 CAP SCREW
(effective through 02/28/13)
72060044 CAP SCREW
72060064 CAP SCREW
(effective through 04/17/13)
72060091 CAP SCREW
(effective through 05/22/13)
72060093 CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
.75-10 X 3.25 HEX HEAD GR8 Z
.50 -20 HEX CENTER LOCK
.50 FLAT ASTM F436
.50-13(20)X2.5 NC(NF) GR8STL
8MM
M8
M8-1.25X 16 HEX HEAD Z
.25 -20 NYLOC
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
.105 WIRE 0.75OD 2 .875 LG
.50-13 X .50 UNC-2B
BLK .12
NPT 0.12
.25-20 X .50 HEX HEAD GR5 Z
.25-20 X .75 HEX HEAD GR5 Z
.38-16 X .75 HEX HEAD GR5 Z
.44-14 X 1.50 HEX HEAD GR5 Z
.50-13 X 1.00 HEX HEAD GR5 Z
72060147 CAP SCREW
72060206 CAP SCREW
72060639 SCREW-MACHINERY
72060893 CAP SCREW
72062000 NUT
72062093 NUT
.50-13 X 1.75 HEX HEAD GR5 Z
.62-11 X 1.00 HEX HEAD GR5 Z
.75-10 X 2.00 HEX HEAD GR8Z
10-24 X 1.50 ROUND HEAD
.38-16 X 3.25 HEX HEAD GR5 Z
.25-20 HEX
#8 -32 HEX ZINC
72062103 NUT .38-16 HEX NYLOCK
72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK
72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK
72062106 NUT
72063001 WASHER
(effective through 02/28/13)
72063003 WASHER
(effective through 04/10/13)
72063010 WASHER
72063035 M MACHINERY BUSHING
72063049 WASHER
(effective through 02/28/13)
72063051 WASHER
10-24 HEX NYLOCK
.25 FLAT
.38 FLAT
1.00 FLAT
1.25 X10 GA NR
.25 LOCK
.38 LOCK
KIT #
#1
#1
#2
#2
#2
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#3
#3
#3
#4
#4
#4
#5
#5
#5
#5
#5
#5
#5
#5
4
4
4
3
3
3
2
2
53
QTY
4
16
2
4
2
4
6
1
2
1
4
4
5
2
2
4
8
9
2
3
2
12
1
1
2
17
1
2
6
4
54 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS KIT #
104.
105.
106.
107.
108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
72063053 WASHER
(effective through 05/22/13)
72063116 WASHER
72063132 WASHER
72063271 WASHER
.50 LOCK
FLAT .75 N H ASTM F436 Z
.50 FLAT ASTM F436
# 8 W FLAT ANSI B 27. 2Z
#5
#5
#5
#5
72066129 RETAINING RING-EXTERNAL 1.25 HD
72066136 RETAINING RING-EXTERNAL
(effective through 05/22/13)
72601938 BOLT-EYE
2.00 HD
# 8-32X 1.125
72601949 CAP SCREW
72602085 BOLT-SHOULDER
.50-13 X 1.25 SOCKET HEAD ZINC-
COATED
.38X 1.25
#5
#5
#5
#5
#5
#5 72661543 PIN-QUICK
72661694 BRIDLE RING
51395121 HOSE
72532355 ADAPTER
1-1/12 ID X 1/ 4-20
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 6 6
72532356 ADAPTER
72532357 ADAPTER
72532358 ADAPTER
72532359 ADAPTER
72532361 ADAPTER
72532670 ELBOW
M STR/M JIC 8 6
M STR/M JIC 6 8
M STR/M JIC 8 8
M STR/M JIC 10 8
M STR/M JIC 8 10
M JIC/45/ F JIC 8 8
123.
124.
125.
126.
127.
72532690
72532700
72532792
72533490
72533583
ELBOW
ELBOW
ADAPTER
ADAPTER
ELBOW
M JIC/90 /FJIC SW 4 4
M STR/90/ M JIC XL 6 6
M STR/M JIC 8 4
M BSPP/M JIC 4 4
M STR/45/ M JIC 8 6
128.
129.
130.
131.
132.
72533613 ADAPTER M STR/M JIC 10 6
72602075 CAP SCREW
(effective through 04/12/13)
72062073 CAP SCREW
(effective through 04/12/13)
.50-13 X 12.5 HHGR5Z
.50-13 X 11.5 HHGR5Z
72063005 WASHER
(effective through 04/12/13)
.50 FLAT
72062080 NUT (effective through 04/12/13) .50-13 HEX NYLOCK
133.
134.
60140030 ROLLER-CABLE GUIDE
(effective through 04/12/13)
60140029 BRACKET-CABLE GUIDE
(effective through 04/12/13)
135. 93724760 KIT-CABLE GUIDE
(effective through 04/12/13)
REV G 20120815
#5
#6
#6
#6
#6
#6
#6
#6
#6
#135
#135
#135
#135
#135
#6
#6
#6
#6
#6
#6
#135
QTY
17
1
17
2
2
3
1
2
4
1
4
2
1
1
1
3
3
1
1
1
2
1
1
1
2
1
1
1
1
2
2
2
Chapter 4 Parts
99904925 Crane Assembly Parts List, Complete
(See Parts List for Effectivity Dates)
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
1.
2.
3.
4.
5.
12.
13.
14.
15.
17.
18.
19.
21.
22.
23.
24.
25.
26.
28.
29.
31.
32.
33.
34.
35.
6.
6.
7.
8.
9.
11.
36.
37.
91723059 KIT-HARDWARE BASE &
MAST
91723579 HARDWARE KIT-WINCH
MOUNT
91723543 HARDWARE KIT-VALVEBANK
MOUNT
51719413 HARDWARE KIT-CRANE
RADIO CONTROLS
91725205 HARDWARE KIT
(effective from 05/22/13)
91723601 HYDRAULIC KIT
91725088 HYDRAULIC KIT
51723610 CORD REEL ASSEMBLY
51722956 CYLINDER
51723604 CYLINDER ASSEMBLY
52725172 MAST WELDMENT
(effective from 05/22/13)
52725160 WELDMENT-LOWER BOOM
(effective from 05/22/13)
52725161 WELDMENT-1st STAGE EXT
BOOM
(effective from 05/22/13)
52723024 WELDMENT-2nd STAGE EXT
BOOM
52723030 PIN
52725155 WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective from 04/17/13)
52725153 WELDMENT-FLIP SHEAVE
(effective from 04/17/13)
52725066 WELDMENT- SNATCH BLOCK
(effective from 03/04/13)
60030255 SHEAVE
60030336 WEAR PAD-RC
60030337 WEAR PAD-ROUND
60030421 WEAR PAD-RC
60030422 WEAR PAD-ROUND
60030423 WEAR PAD-RC
60030425 WEAR PAD-ROUND
60030428 WEAR PAD-ROUND
70034490 PLATE-ANGLE PLASTIC
60109337 PIN RETAINER PLATE
60120138 SLIDE-ROTATION STOP
60128849 GEAR GUARD
60140899 CAP-LOWER BOOM
(effective from 04/12/13)
60135668 CAP-FIRST STAGE
60135669 PIN
SINGLE PROPORTIONAL
30' WITH CONNECTOR
5.25/2.50 25.07S 45.52CCC
2.50/ 1.50 2.75/1.75 204.0S 144.6
7500/10000
7500/10000
7500/10000
M 1.50X 3.38
9500/ 10000
9500/ 10000
9.00 NYLATRON GSM
.19 X 6.00 X 6.00
2.00 DIA X 1.00 DIA X 1.188 LG
.25 X 6.00 X 6 .00
2.00 DIA X .50 DIA X 1.69 L
0.25 X 2.25 X 6.00L
1.25 DIA X 0.50 DIA X 0.94L
2.0 0 DIA X .75 DIA X .72L
3.5"
3.00 DIA
(WAS 60135667)
1.2 5X 6.89 ( 6.46)
KIT # QTY
1
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
2
1
1
4
2
4
2
1
1
1
1
1
1
55
56 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
71.
72.
73.
74.
75.
50.
51.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
39.
41.
43.
44.
45.
46.
48.
49.
65.
66.
67.
68.
69.
70.
76.
60135833 RETAINER-1st STAGE
EXTENSION CYLINDER
70029595 THREADED PLUG
70145121 COLLAR-SHAFT 2 PIECE
70399044 TAPE -REFLECTIVE RED/
SILVER
70399045 TAPE -REFLECTIVE RED/
SILVER
70580203 WIRE ROPE ASSEMBLY
70734748 TRANSMITTER
(effective from 04/17/13)
70734761 TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
70734762 TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
70734750 RECEIVER
(effective from 04/17/13)
70734763 RECEIVER-RADIO REMOTE
(effective from 04/17/13)
71056577 GEAR ROTATOR
76039295 GASKET
71414205 PLATE-SINGLE SHEAVE
71570825 WINCH-PLANETARY
72034485 CLAMP-PLASTIC
72063038 MACHINERY BUSHING
72063039 MACHINERY BUSHING
1.00-8
7/8 in.
1.25 X108.00
2.00 X108.00
0.44 (6X25 )X130 ft LH LAY
SINGLE PROPORTIONAL
NON-GATED W/HORN
GATED W/HORN
SINGLE PROPORTIONAL
0.75 BOLTS
(20 #) .50 WIRE ROPE
60.00 LB LINE PULL (A60)
1/4 " CABLE
2.00 X14 GA NR
2.00 X10 GA NR
72661641 PIN-QUICK
73051919 MOTOR-HYDRAULIC
5/16-2-1/16 ZINC YELLOW
73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN
73734727 VALVE BANK (WAS 73734635) 10 GPM
DT04-4P CONN 77041863 SWITCH-LIMIT
77441481 HARNESS-RADIO REMOTE
(WAS 77441426)
72063116 WASHER
72601629 CAP SCREW
72601817 CAP SCREW
(effective from 02/14/13)
72062108 NUT
.75 N FLAT H ASTM F436 Z
.75-10 X 4.00 HEX HEAD GR8 Z
.75-10 X 3.25 HEX HEAD GR8 Z
72063132 WASHER
72602082 STUD
(effective from 12/06/12)
72601797 WASHER-LOCK
.50 -20 HEX CENTER LOCK
.50 FLAT ASTM F436
.50-13(20)X2.5 NC(NF) GR8STL
72602065
72602052
72062194 NUT-STAINLESS STEEL
72063166 WASHER-FLAT
72601846
WASHER-FLAT
CAP SCREW
CAP SCREW
8MM
M8
M8-1.25X 16 HEX HEAD Z
.25 -20 NYLOC
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
#1
#1
#1
#2
#2
#2
#3
#3
#3
#4
#4
#50
#4
KIT #
2
1
A/R
A/R
QTY
2
2
1
2
A/R
4
4
4
22
4
16
3
3
3
2
2
A/R
A/R
1
1
1
1
9
A/R
A/R
1
1
3
1
1
1
2
Chapter 4 Parts
105.
106.
107.
108.
110.
111.
118.
119.
120.
121.
122.
123.
112.
113.
114.
115.
116.
117.
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
84.
87.
88.
89.
90.
91.
92.
93.
94.
77.
78.
79.
80.
81.
82.
95.
97.
98.
99.
100.
101.
102.
103.
104.
70034382
71413185
72034479
72053301 COUPLING
72053508 ZERK
72060000
72060044 CAP SCREW
72060093 CAP SCREW
72060147
72060206 CAP SCREW
72060639 SCREW-MACHINERY
72060893 CAP SCREW
72062000 NUT
72062093
72062103
CAP-GREASE
SPRING
PLUG-PLASTIC
CAP SCREW
CAP SCREW
NUT
NUT
.105 WIRE 0.75OD 2 .875 LG
.50-13 X .50 UNC-2B
BLK .12
NPT 0.12
.25-20 X .50 HEX HEAD GR5 Z
.38-16 X .75 HEX HEAD GR5 Z
.50-13 X 1.75 HEX HEAD GR5 Z
.62-11 X 1.00 HEX HEAD GR5 Z
.75-10 X 2.00 HEX HEAD GR8Z
10-24 X 1.25 ROUND HEAD
.38-16 X 3.25 HEX HEAD GR5 Z
.25-20 HEX
#8 -32 HEX ZINC
.38-16 HEX NYLOCK
KIT #
72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK
72062106 NUT 10-24 HEX NYLOCK
72063001 WASHER
(effective from 02/28/13)
72063003 WASHER
(effective from 04/10/13)
72063010 WASHER
.25 FLAT
.38 FLAT
1.00 FLAT
72063035 M MACHINERY BUSHING
72063049 WASHER
(effective from 02/28/13)
72063051 WASHER
72063053 WASHER
(effective from 05/22/13)
72063116 WASHER
72063132
72601938
WASHER
BOLT-EYE
72601949 CAP SCREW
1.25 X10 GA NR
.25 LOCK
.38 LOCK
.50 LOCK
FLAT .75 N H ASTM F436 Z
.50 FLAT ASTM F436
72063271 WASHER # 8 W FLAT ANSI B 27. 2Z
72066129 RETAINING RING-EXTERNAL 1.25 HD
# 8-32X 1.125
72602085
72661543
BOLT-SHOULDER
PIN-QUICK
.50-13 X 1.25 SOCKET HEAD ZINC-
COATED
.38X 1.25
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5 72661694 BRIDLE RING
51395121 HOSE
72532355 ADAPTER
72532356 ADAPTER
1-1/12 ID X 1/ 4-20
AA .13 X 13.5 0 OAL (2-2)
M STR/M JIC 6 6
M STR/M JIC 8 6
#6
#6
#6
72532357 ADAPTER
72532358 ADAPTER
72532359 ADAPTER
72532361 ADAPTER
72532670 ELBOW
72532690 ELBOW
M STR/M JIC 6 8
M STR/M JIC 8 8
M STR/M JIC 10 8
M STR/M JIC 8 10
M JIC/45/ F JIC 8 8
M JIC/90 /FJIC SW 4 4
#6
#6
#6
#6
#6
#6
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
#5
9
1
2
2
4
12
1
17
2
2
1
2
1
1
1
1
4
2
1
1
4
1
3
3
57
QTY
1
2
2
3
4
12
1
2
2
1
4
2
6
1
2
12
8
17
58 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM PART# DESCRIPTION DETAILS
124.
125.
126.
127.
72532700 ELBOW
72532792 ADAPTER
72533490 ADAPTER
72533583 ELBOW
72533613 ADAPTER
M STR/90/ M JIC XL 6 6
M STR/M JIC 8 4
M BSPP/M JIC 4 4
M STR/45/ M JIC 8 6
128.
135.
136.
137.
138.
139.
140.
141.
93725207 KIT-CABLE GUIDE
(effective from 04/12/13)
70734176 HOOK-SWIVEL
(effective from 04/26/13)
60140838 COVER-VALVE BANK SIII
(effective from 03/05/13)
60140840 BRKT-MAST VB
(effective from 03/05/13)
72060004 CAP SCREW
(effective from 03/05/13)
7374472 VALVE BANK
77441537 HARNESS
M STR/M JIC 10 6
0.25-20 X 1.00 HH GR5
SINGLE PROPORTIONAL
SINGLE PROPORTIONAL
142.
143.
144.
145.
146.
147.
148.
149.
150.
60140916 PIN-TYPE NN S.0 X 9.5
(effective from 05/22/13)
71415016 KEEPER-PIN
(effective from 05/22/13)
60140915 PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
72063055 WASHER
(effective from 05/22/13)
72060149 CAP SCREW
(effective from 05/22/13)
151.
REV G 20120815
0.62
0.62 LOCK
0.62-11 X 1.5 HH GR5
60030486 SPACER-A2B BRACKET
(effective from 04/17/13)
60140935 GUIDE-CABLE WEAR (WIDE)
(effective from 04/12/13)
0140938 BRKT-CABLE GUIDE (WIDE)
(effective from 04/12/13)
72060006 CAP SCREW
(effective from 04/12/13)
0.25-20 X 1.5 HH GR5
72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK
3
2
8
A/R
A/R
1
1
1
QTY
2
1
1
1
2
1
2
1
2
2
2
1
3
3
#5
#5
KIT #
#6
#6
#6
#6
#6
#5
#135
#135
#135
#135
Gear Rotator (71056577)
A
Chapter 4 Parts 59
20
11
4
7
15
23
21
13
5
2
BEARING
GREASE
ZERK LOC.
1/8-27 N.P.T.
LOADING
PLUG LOC.
9
18
17
10
1
6
14
22
16
8
19
3
12
GUIDE MUST BE
FLUSH WITH
BOTTOM OF
HOUSING.
11
10
18,19
(NOTE 6)
13,14,15
(NOTE 3)
1
9
16 4
6
5
3 (NOTE 1)
20
21
A
(NOTE 1)
3
8
20
21
5
17 (NOTE 1)
7
12
6
2 (NOTE 4)
SECTION A-A
NOTES
1
Install seals #3 and #17 with Loctite plastic gasket on O.D. Lubricate seal surface before assembly.
2
Pack cavities with EPO grease.
3
Shim to obtain 0.000/0.004" end play on worm shaft.
4
Lubricate o-ring #2 with worm gear oil before installing.
5
Set backlash between worm and rotation bearing 0.005 - 0.012". Tighten bolts numbered 1, 2, 3, 4.
6
Tighten 3/4-10UNC Grade 8 mounting bolts as follows: a) Tightening must be progressive and at 180 degree intervals. First interval at 130 ft-lb. Second interval at
280 ft-lb. Third interval at 380 ft-lb. b) Tighten bolts in order shown in diamonds.
7
Do not use Loctite on mounting bolts.
60 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
71056577 PARTS LIST
ITEM
1.
2.
PART #
71056607
70395074
10.
11.
12.
13.
14.
15.
3.
4.
5.
6.
7.
8.
9.
16.
17.
18.
76039295
72533604
72601817
19.
20.
72063116
72533605
21. 72533439
REV B 20050314
70395076
70145786
70055271
70055281
70145501
70056550
70146322
70145848
72601754
72601733
73145506
73145505
73145504
DESCRIPTION
GEAR BEARING
O-RING
SEAL
SNAP RING
CONE BEARING
CUP BEARING
RETAINER, BEARING
WORM
MAIN HOUSING
HOSE GUIDE
SCREW
CAP SCREW
SHIM, METAL (0.005)
SHIM, METAL (0.015)
SHIM, METAL (0.030)
GASKET
PLUG
CAP SCREW
WASHER
ZERK
VENT PLUG
DETAILS
SLT FH1.25-20 NC X 1/2
FERRY 1/2NCX1-1/4
3/4-10X3-1/4 HHGR8
3/4 FLAT
1
1
23
23
2
2
2
1
1
1
2
4
2
2
1
1
1
QUANTITY
1
1
2
1
Lower Cylinder (51722956)
E R
5
1
17
13
11
12
1112
7
6
TE
9.5"
RETRACT
PORT
40° 13
TEST
PORT
7
11 10 11 10
EXTEND
PORT
13
Ø3.25" TYP
STAMP PART NUMBER
AND REVISION.
13
14
8
15
Chapter 4 Parts 61
4
9
2
5.25"
POLYGON BEARING
70055368
(2 PCS EACH END)
40°
16
COUNTERBORED
FOR BEARINGS
Ø2" TYP
3
2 3 2
4
A
Ø6" BORE
Ø5.25" BORE
Ø2.5" BORE
25.06" STROKE
45.52" RETRACTED
70.58" EXTENDED
±0.063"
4 5
6
2
3
SECTION A-A
1
PISTON SEALS
ITEM NO.
DESCRIPTION
1 PISTON
2
3
4
WEAR RING
PISTON SEAL
O-RING
A
QTY.
1
2
1
1
SEAL KIT # 94399133. INCLUDES ALL SEALS. SEALS CANNOT
BE PURCHASED INDIVIDUALLY.
SPACER
BETWEEN
BEARINGS
A
1
SECTION A-A
ITEM NO.
1
2
3
4
5
6
ROD SEALS
DESCRIPTION
ROD BEARING
ROD SEAL
WIPER
O-RING
BACKUP RING
WEAR RING
A
QTY.
1
1
1
1
1
1
62 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
4
TORQUE ROD BEARING TO 500-600 FT-LB (69-83 KG-M); PISTON SET SCREW TO 12-18 FT-LB (1.7-2.5
KG-M) AND PISTON TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
USE BLUE LOCTITE ON PISTON.
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
10.
11.
12.
13.
14.
15.
16.
7.
8.
9.
4.
5.
6.
51722956 PARTS LIST
ITEM PART #
1.
2.
3.
52723921
52723922
71414687
71414688
71414693
71414694
73540444
73540490
17.
REF
77041866
94399133
REV C 20120712
DESCRIPTION
CASE
ROD ASSEMBLY
PISTON ASSEMBLY
ROD BEARING ASSEMBLY
TRANSFER TUBE
TRANSFER TUBE
FITTING ADAPTER
VALVE BLOCK ASSEMBLY
LOCKING SCREW
HEX BOLT
WASHER
NYLOC NUT
PLASTIC PLUG SAE O-RING
NYLON TIP SET SCREW
COUNTERBALANCE VALVE
STEEL SAE O-RING PLUG
PRESSURE TRANSDUCER
SEAL KIT
DETAILS
5/16"-18 X 4.00 GR5 2
.31 FLAT 4
.31-18 2
4
1
1
#6
.250-20 UNC
#4
1
1
1
QUANTITY
1
1
1
3
1
1
1
1
Extension Cylinder Assembly (51723604)
Chapter 4 Parts 63
1
2
STAMP PART # AND REVISION DATE
3
5
13
12
SECTION B-B
12
12
5
7
4.75"
9
3
5
13
5
4
140.06" RETRACTED (REF)
102" STROKE
Ø1.5" ROD
Ø2.5" BORE
Ø3" BARREL
1
7
Ø2"
Ø1.27"
B
7
4
6
B 8
10
3/4-10 UNC
0.75" DEEP
Ø1.75" ROD
Ø2.75" BORE
Ø3.25" BARREL
102" STROKE
136.94" RETRACTED (REF)
2
144.69 CLOSED - 348.69 OPEN - 204.00 STROKE
SECTION A-A
NOTES:
1
TEST CYLINDER AT 3500 PSI.
2
TORQUE NUT #3 (1.25-12 UNF) TO 810.7 FT-LB (112 KG-M).
3
PAINT BLACK SEMI-GLOSS.
4
INSTALL HOSE CLAMPS AFTER PAINTING.
64 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
51723604 PARTS LIST
ITEM
1.
2.
3.
4.
PART # DESCRIPTION
51723931 CYLINDER ASSEMBLY
51723927 CYLINDER ASSEMBLY
SELF-LOCKING NUT
PIN
5.
6.
7.
FITTING ADAPTER
WASHER
HAIRPIN, COTTER
8.
9.
10.
11.
12.
PLASTIC PLUG SAE O-RING
73054807 VALVE, COUNTERBALANCE
SAE O-RING PLUG
SAE O-RING PLUG, STEEL
HOSE CLAMP
13. 71414720 TUBE LINE
REV. B 20110407
#6
#2
DETAILS
1.25-12
#4
#56
2
1
1
4
2
2
3
3
2
QUANTITY
1
1
1
1
Cylinder (51723931)
Chapter 4 Parts 65
4.88"
STAMP WITH PART
NUMBER AND REVISION.
1.25-12 UNC 2A
4
2
4
7
143.62" CLOSED - 245.62" OPEN - 102" STROKE
1
Ø2.5" BORE
Ø3" BARREL Ø1.5" ROD
6
3
Ø2"
Ø1.27"
SECTION B-B
B
A
5
171°
4
5
6
SEALS FOR 51723931 ROD BEARING
A
2
3
B
A
3
30.44"
STROKE
LIMITER
SECTION A-A
SEALS FOR 51723931 PISTON
2
A
SECTION A-A
1
PISTON SEALS
ITEM NO. DESCRIPTION
1
2
3
PISTON
PISTON SEAL
O-RING
4
A
WEAR RING (PISTON)
QTY.
1
1
1
1
SECTION A-A
4
5
6
1
ROD SEALS
ITEM NO. DESCRIPTION
1 ROD BEARING
2
3
ROD SEAL
WIPER
WEAR RING
O-RING
BACK-UP RING
A
QTY.
1
1
1
1
1
1
SEAL KIT # 94399160, INCLUDES ALL ROD AND PISTON SEALS FOR 51723931. SEALS CANNOT BE PURCHASED INDIVIDUALLY.
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
66 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
4
TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
TORQUE PISTON NUT (#4) TO 412.3 FT-LB (57 KG-M).
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
7
SEAL KIT 94399160 INCLUDES ALL SEALS FOR CYLINDER 51723931.
51723931 PARTS LIST
ITEM PART #
1.
2.
3.
4.
5.
6.
7.
52724028
71414724
52724029
71414723
73050199
REF 94399160
NEW 20110407
DESCRIPTION
CASE
PISTON ASSEMBLY
ROD ASSEMBLY
SELF-LOCKING NUT
ROD BEARING ASSEMBLY
LOCKING SCREW
STROKE LIMITER
SEAL KIT
DETAILS
1.00-14 UNF
QUANTITY
1
1
1
1
1
1
1
1
Cylinder (51723927)
Chapter 4 Parts 67
R1.16"
Ø1.03"
1
.
3"
R1.25"
SECTION B-B
STAMP WITH PART
NUMBER AND REVISION.
A
Ø1.27"
B
7
SECTION A-A
5
2
3.63"
4
4
Ø1.75" ROD
Ø3.25" BARREL
Ø2.75" BORE
139.94" CLOSED - 241.94" OPEN - 102" STROKE
6
SEALS FOR 51723927 PISTON
4
2
4 4
A
6
4
SEALS FOR 51723927 ROD BEARING
5 1 2
A
3
A
3
B
SECTION A-A
PISTON SEALS
ITEM NO. DESCRIPTION
1 PISTON
2
3
4
PISTON SEAL
O-RING
WEAR RING (PISTON)
A
QTY.
1
1
1
4
SECTION A-A
ROD SEALS
ITEM NO. DESCRIPTION
1 ROD BEARING
2
3
ROD SEAL
WIPER
4
5
6
O-RING
BACKUP RING
WEAR RING
SEAL KIT # 94399162, WHICH INCLUDES ALL ROD AND PISTON SEALS FOR 51723927.
SEALS CANNOT BE PURCHASED INDIVIDUALLY.
A
QTY.
1
1
1
1
1
1
68 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
4
TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
TORQUE PISTON 200-300 FT-LB (27.6 - 41.5 KG-M).
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #6, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
7
SEAL KIT 94399162 INCLUDES ALL SEALS FOR CYLINDER 51723927.
51723927 PARTS LIST
ITEM PART #
1.
2.
3.
52724034
52724035
73050203
4.
5.
6.
71414725
71414726
7.
REF 94399162
NEW 20110407
DESCRIPTION
CASE
ROD ASSEMBLY
STROKE LIMITER
PISTON ASSEMBLY
ROD BEARING ASSEMBLY
LOCKING SCREW
NYLON TIP SET SCREW
SEAL KIT
DETAILS
.25-20
QUANTITY
1
1
1
1
1
1
1
1
Winch Specifications (71570825)
Chapter 4 Parts 69
71570825 WINCH SPECIFICATIONS
LAYER LINE PULL (POUNDS) LINE SPEED (FPM)
1 6000
(AT 10 GAL/MIN
FLOW)
60
2
3
5400
4900
67
74
80 4 4500
PERFORMANCE ESTIMATE
PRESSURE
SYSTEM VOLUME
MOTOR DISPLACEMENT
CAPACITY (FT) (7/16"
WIRE ROPE DIA.)
3000 PSI
20 GPM MAXIMUM; 1.5 GPM MINIMUM
4.88 CI/REV
15.7:1 GEAR RATIO
DRUM SPECIFICATIONS
34
72
113
159
DRUM DIAMETER
FLANGE DIAMETER
WIDTH
ROPE
7.50 INCHES
11.125 INCHES
7.28 INCHES
0.44" DIAMETER
70 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Winch Parts (71570825)
1 2 3 4 5 6 7 8 9 10
24 25 26 27
16.
17.
18.
19.
20.
21.
22.
10.
11.
12.
13.
14.
15.
7.
8.
9.
4.
5.
6.
71570825 PARTS LIST
ITEM PART #
1.
2.
3.
73511107
73511108
73534498
70580215
71415752
71415753
73534499
73534500
28
29
30
31
32 33 34 35 36 37 38 39 40
DESCRIPTION
MOTOR
BRAKE UNIT
OIL RETAINER SEAL
SEAL
SLEEVE
REDUCTION GEAR UNIT
REDUCTION GEAR UNIT
SEAL
WEDGE-WINCH CABLE
SCREW
THIMBLE
CROSS MEMBER
HEX SCREW
SEAL
OIL RETAINER SEAL
BALL BEARING
ANTI-ROTATION FLANGE
CAP SCREW, SOCKET HEAD
GEAR SIDE SUPPORT
CAP SCREW, SOCKET HEAD
REDUCTION GEAR SIDE BODY
CAP SCREW, SOCKET HEAD
11 12 13
14
15
16
17
18
19
20
21
22
KIT # QUANTITY
1
1
41 1
1
1
1
1
1
1
2
1
2
16
1
1 41
1
1
8
1
4
1
8
33.
34.
35.
36.
37.
71570825 PARTS LIST
ITEM
24.
25.
PART #
73540247
26.
27.
28.
29.
30.
31.
32. 73534501
38.
39.
40.
41. 94397459
REV. 20110124
DESCRIPTION
CAP SCREW, SOCKET HEAD
DUAL COUNTERBALANCE VALVE ASSEMBLY
90° CONNECTION (CONICAL)
BRAKE PIPE
CAP SCREW, SOCKET HEAD
SIDE PANEL, MOTOR SIDE
MOTOR SIDE SUPPORT
PLATE
BALL BEARING
RETAINING RING
PLUG
COPPER WASHER
PROPELLER SHAFT
SUN GEAR
SUN GEAR
WINCH DRUM
O-RING JOINT
SEAL KIT
Chapter 4 Parts 71
41
KIT # QUANTITY
1
1
2
1
8
1
1
2
1
41
1
1
1
1
1
1
1
2
1REF
72
12
11
10
7
6
5
4
9
8
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
3
2
1 23
2.
3.
4.
73511108 BRAKE UNIT PARTS LIST
ITEM PART #
1. PART OF 94397459 SEAL KIT
DESCRIPTION
O-RING
PART OF 94397459 SEAL KIT O-RING
PISTON
FLANGE
5.
6.
7.
8.
PART OF 94397459 SEAL KIT GASKET
BALL BEARING
GEAR
SPRING WASHER
9. SHOULDER RING
10. PART OF 94397459 SEAL KIT O-RING
11. PART OF 94397459 SEAL KIT BACK-UP RING
12. SCREW
13. CALIPER
14. PART OF 94397459 SEAL KIT O-RING
15. PART OF 94397459 SEAL KIT BACKUP RING
16.
17.
BRAKE DISC
BRAKE DISC
18. PART OF 94397459 SEAL KIT O-RING
19. TABLET
20.
21.
22.
23.
SNAP RING
SHIM
BALL BEARING
BEARING FLANGE
19
20
21
22
13
14
15
16
17
18
1
1
7
1
1
1
8
1
1
1
1
2
1
1
1
1
6
1
1
QUANTITY
1
2
1
1
Winch Oil Specifications
Chapter 4 Parts 73
The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance.
Oil Change Frequency
Gear oil should be changed after the first 100 hours or 30 days of machine operation, and then every 1000 hours or 12 months, whichever occurs first.
Gear oil should also be changed whenever the ambient temperature changes significantly and an oil from a different temperature range would be more appropriate. Check and drain the oil using the fill plug in the winch. The winch should be at least 1/2 full.
Winch Fill /
Drain Plug
Warm-Up Procedure
Warming up the winch is recommended at start-up and at ambient temperatures below 40 °F (4
°C). Run the prime mover at its lowest recommended RPM with the hydraulic winch control valve in neutral, allowing sufficient time to warm up the system. Operate the winch at low speeds, forward and reverse, several times to prime all lines with warm hydraulic oil and to circulate gear oil through the planetary gear sets.
Lubricants
The following lubricants are recommended based on ambient temperature. Other lubricants may work equally as well. We suggest you work with your lubricant supplier to find an equivalent product if needed. The winch is initially filled with Exxon Spartan EP150 or equivalent.
Prevailing Ambient
Temperature
Recommended Lubricant
25 -130 °F (-4 - 54 °C) Exxon Spartan EP220 or equivalent (AGMA 5 EP, ISO VG 200)
10 - 100 °F (-12 - 38
°C)
Exxon Spartan EP 150 or equivalent (AGMA 4 EP, ISO VG 150)
Note: Avoid using Exxon Spartan EP150 above 80 °F (27 °C) in severe applications such as offshore lifting, sustained fast duty cycles, or frequent lifting.
-25 - 130 °F (-32 - 54
°C)
Mobil SHC 629 or 630 synthetic or equivalent
74 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank (73734472)
3, 4
6, 7
2
11 10 10 10
8
1
12
15
15
14
16
11 10 11 10
13
5
11
8.
9.
10.
11.
12.
13.
3.
4.
5.
6.
7.
9
73734472 PARTS LIST
ITEM PART #
1. 73540394
2. 73540375
DESCRIPTION
VALVE BODY
VALVE SECTION
73540252
73540253
73540396
73540397
73540256
VALVE-P. FLOW CONTROL
COIL (PART OF #3)
RELIEF VALVE
VALVE-SPOOL
COIL-S SERIES 12VDC DEUTSCH
73540027
70145830
72532356
72532358
72053758
72533507
14.
15.
72532699
72532674
16. 72534561
REV C 20140908
END PLATE
MOUNTING FOOT
ADPTR-M STR/M JIC 8 6
ADPTR-M STR/M JIC 8 8
ELBOW-M STR/90/M JIC 4 4
ELBOW-M STR/90/M JIC 8 10
ELBOW-M STR/90/M JIC 6 4
CAP-JIC STL 4 (.44 THD)
PLUG-STR SOC HD STL 6 ZERO LEAK
9
4
1
1
1
2
5
QTY
1
4
1
1
1
1
1
1
2
1
Valvebank (73734727)
WAS 73734635 THROUGH S/N 10000121216.
VALVE SECTIONS
Chapter 4 Parts 75
WINCH
EXT CYL
MAIN CYL
ROTATION
WINCH
DRAIN
SOLENOID
RELIEF
VALVE
RETURN
(TANK)
PRESSURE
CONNECTION
BLOCK
Circuitry for coding - DT12
- DT24
4-pin
Coil A Coil B
4
3
1
2
4 3 2 1
73734727 PARTS LIST
PART #
94399213
94399214
DESCRIPTION
SEAL KIT, CONNECTION BLOCK
SEAL KIT, SEALS BETWEEN SECTIONS
77041898
77040598
SOLENOID, 12V
12V COIL FOR 77041898 SOLENOID
QUANTITY
1
1
4
76 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Seal Kit for 73734727 (94399214)
121
6 Nm
103
101
100
100
102
100
100
102
100
100
102
104
6 Nm 112
112 6 Nm
105
104
105
119
109
108
109
108
200
118
108
105
106
108
106
106
106
110
111
106
106
111
121 6 Nm
114
114
117
113
113
116
117
94399214 SEAL KIT PARTS
ITEM DESCRIPTION
100.
101.
O-RING
O-RING
102.
103.
O-RING
USIT-RING
116
116
116
DETAILS
1.78 x 1.02 mm
6.75 x 1.75 mm P5001
25.07 x 2.62 mm Z24
ST 37 STANDARD
115
115
QUANTITY
2
2
1
1
120
114.
115.
116.
117.
118.
119.
120.
121.
94399214 SEAL KIT PARTS
ITEM DESCRIPTION
104.
105.
106.
O-RING
O-RING
O-RING
108.
109.
110.
111.
112.
113.
O-RING
O-RING
O-RING
O-RING
SEAL NUT
USIT-RING
COPPER RING
SOFT IRON SEAL RING
O-RING
SEAL-LOCK COLLAR NUT
O-RING
O-RING
COPPER RING
SEAL NUT
DETAILS
26.7 x 1.78 mm Z24
12.42 x 1.78 mm P5001
2.90 x 1.78 mm Z24
10.82 x 1.78mm P5001
6.07 x 1.78 mm P5001
3 x 1.5 mm
6.75 x 1.78 mm P5001
ST 37 STANDARD
4 x 8 x 1 mm
17.17 x 1.78 mm P5001
M6 12 x 1
10.00 x 1.00 mm P5001
5.00 x 1.00 mm P5001
5 x 7.5 x 1 mm
Chapter 4 Parts
2
2
2
2
1
2
2
2
2
1
2
6
4
2
QUANTITY
1
3
8
NOTE: These seals are all part of 94399214, and cannot be purchased individually.
77
78 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Connection Block Seal Kit for 73734727 (94399213)
104
116
113
112
111
115
118
117
101
100
102
101
100
109
110
108a
108
CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)
ITEM
100.
101.
DESCRIPTION
O-RING
O-RING
DETAILS
2.90x1.78 Z24
10.82x1.78 P5001
102.
104.
108.
O-RING
O-RING
COPPER RING
12.42x1.78 P5001
17.17 x 1.78 P 5001
1
1
SHAPE A DIN 7603 10X14X1.5-Cu 1
QUANTITY
4
3
108a.
109.
110.
111.
FITTING SEAL
SEAL RING
SEAL
O-RING
8.3X11X1.15 PTFE 7625 109/1
1/4" DRV
9X1.5 NBR 90 SH
1
1
1
1
Chapter 4 Parts
CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)
ITEM
112.
113.
115.
116.
117.
118.
DESCRIPTION
O-RING
O-RING
SEAL
O-RING
O-RING
SEAL RING
DETAILS
12.42x1.78 P5001
14.03x2.61 P5001 94 Sh A
G 1/4" DRV 100116-NB 650 NBR
15X2 HNBR 90 SH RED SPOT
2
1
23.52X1.78 HNBR 90 SH RED SPOT 1
27X32X2 ST 1
QUANTITY
1
1
NOTE: These seals are all part of 94399213, and cannot be purchased individually.
79
80 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Hydraulic Schematic Fully Proportional
(99905018)
31
22
24
26
28
CASE DRAIN
20
10
CASE
12
DRAIN
VALVE
BANK
16
4
9
6 4 6 8
RETURN
(SEE INSTL KIT)
CW DN IN DN
R
ROT LOW
CCW
4 13
UP
EXT WIN
OUT
4 6
UP
6
P
PRESSURE
(SEE INSTL KIT)
15
19
17
7 (PORT B) (DN)
WINCH
MTR
7 (PORT A) (UP)
27
21
15
11 (PORT E)
EXT
CYL
11 (PORT R)
23
5 (PORT R) DN
LOWER CYL
3 (PORT E) UP
25
29
30
15
14 (PORT B) (CCW)
ROTATION
14 (PORT A) (CW)
18
Chapter 4 Parts 81
17
7
7
PORT A
PLANETARY WINCH
PORT
IDENTIFICATION
COUNTERBALANCE
VALVE
PORT B
14
PORT B
WINCH
(BOTTOM
VIEW)
14
LOWER CYL
(RETRACT)
ROT CW
CASE
DRAIN
18
(GREASE HOSE) PRESSURE &
RETURN HOSES
TRANSDUCER
EXT CYL
(RETRACT)
WINCH (DN)
RETURN
PRESSURE
5
3
LOWER
CYLINDER
LOWER CYLINDER
PORT IDENTIFICATION
PORT A
HYD MOTOR
PORT
IDENTIFICATION
(ROTATION)
ROT CCW
LOWER CYL
(EXTEND)
WINCH (UP)
VALVE BANK
PORT
IDENTIFICATION
EXT CYL
(EXTEND)
RETRACT
PORT (R)
11
11
EXTEND
PORT(E)
EXT CYLINDER
PORT IDENTIFICATION
NOTES:
1
INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.
2
INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.
3
INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH
THE MAST.
99905018 PARTS LIST
3.
4.
5.
6.
7.
8.
ITEM
1.
2.
PART # DESCRIPTION
91723601 HYDRAULIC KIT-A40-60
73734727 VALVE BANK (WAS 73734635) 4SECTION 10 GPM
PROPORTIONAL
72532355 ADAPTER M STR/M JIC 6 6
72532356 ADAPTER
72532357 ADAPTER
72532358 ADAPTER
72532359 ADAPTER
72532361 ADAPTER
DETAILS
M STR/M JIC 8 6
M STR/M JIC 6 8
M STR/M JIC 8 8
M STR/M JIC 10 8
M STR/M JIC 8 10
KIT #
#1
#1
#1
#1
#1
#1
QUANTITY
1
1 REF
1
4
1
4
2
1
82 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
21.
22.
23.
24.
25.
26.
15.
16.
17.
18.
19.
20.
99905018 PARTS LIST
ITEM PART # DESCRIPTION
9. 72532670 ELBO W
10.
11.
12.
13.
14.
72532690 ELBOW
72532700 ELBOW
72532792 ADAPTER
72533583 ELBO W
72533613 ADAPTER
72533648 SWIVEL
72534412 SWIVEL
72533490 ADAPTER
51395121 HOSE-AA
51396017 HOSE-FJ
51397080 HOSE-FJ
51397081 HOSE-FZ
51397082 HOSE-FJ
51396886 HOSE-FZ
51396887 HOSE-FJ
51399077 HOSE-FJ
51399078 HOSE-FZ
27.
28.
29.
30.
31.
32.
51399072 HOSE-FJ
51399073 HOSE-FZ
51399228 HOSE-FJ
51399229 HOSE-FJ
51399074 HOSE-FJ
60350141 SLEEVE-HOSE
33.
34.
60350142 SLEEVE-HOSE
60350105 SLEEVE-HOSE
REV F 20120815
DETAILS
M JIC/45/F JIC 8 8
M JIC/90/F JIC SW 4 4
M STR/90/M JIC XLG 6 6
M STR/M JIC 8 4
M STR/M JIC 10 6
M JIC/90/M JIC 8 8
M JIC/90/M JIC 10 10
M BSPP/M JIC 4 4
.13 X 13.50 (2-2) 100R17
.50 X 30.00 (8-8) 100R16
.62 X 30.00 (10-10) 100R17
.50 X 31.50 (8-8) 100R17
.50 X 31.00 (8-8) 100R17
.38 X 25.00 (6-6) 100R17
.38 X 24.50 (6-6) R10017
.38 X 29.00 (6-6) 100R17
.50 X 30.00 (8-8) 100R17
.38 X 22.50 (8-6) 100R17
.38 X 25.00 (8-6) 100R17
.38 X 18.00 (8-6) 100R17
.38 X 22.00 (8-6) 100R17
.25 X 32.00 (4-4) 100R2
159 X 12 CUT & SEALED
254 X 15 CUT & SEALED
WRAP AROUND, 4 IN DIA.
1
1
1
1
1
3
2
1
1
1
1
1
1
1
2
3
1
1
1
1
1
QUANTITY
1
1
2
1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
KIT #
#1
#1
#1
#1
Chapter 4 Parts 83
Hydraulic Schematic Single Proportional
(99905596)
22
24
26
28
31
CASE
DRAIN
20
19
16
RETURN
(SEE INSTL KIT)
PRESSURE
15
9
VALVE BANK
R P
T2
BR
17
MTR
WINCH
BRAKE
TUBE
ASSEMBLY
(EXISTING)
13
27
15
35
21
7 (PORT B) (DN)
36
7 (PORT A) (UP)
11 (PORT E)
EXT
CYL
11 (PORT R)
23
5 (PORT R) DN
LOWER CYL
3 (PORT E) UP
25
29
14 (PORT B) (CCW)
ROTATION
14 (PORT A) (CW)
30
15
18
84 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
WINCH
PORT A
PORT B
WINCH (BOTTOM VIEW)
GREASE HOSE
WINCH (DOWN)
EXT CYL (RETRACT)
MAIN CY L (RETRACT)
ROTATION CW
RETURN (TANK)
PRESSURE
PORT R
(RETRACT)
PORT E
(EXTEND)
COUNTERBALANCE
VALVE
PORT A
CASE DRAIN
PORT B
ROTATION
HYD MOTOR
PORT B
PORT A
ROTATION CCW
MAIN CY L (EXTEND)
EXT CYL (EXTEND)
WINCH (UP)
MAIN CYLINDER
PORT IDENTIFICATIONS
HYD MOTOR
PORT IDENTIFIC ATION
VALVE BANK
PORT IDENTIFIC ATION
NOTES:
1
INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.
2
INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.
15.
16.
17.
18.
19.
20.
21.
22.
5.
7.
9.
11.
13.
14.
3
INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH
THE MAST.
99905596 PARTS LIST
ITEM
1.
2.
3.
PART # DESCRIPTION
91725088 HYDRAULIC KIT-A40-60
73734472 VALVE BANK
72532355 ADAPTER
DETAILS
M STR/M JIC 6 6
KIT #
#1
QTY
1 REF
1
72532357 ADAPTER
72532359 ADAPTER
72532670 ELBOW
72532700 ELBOW
72533583 ELBOW
72533613 ADAPTER
M STR/M JIC 6 8
M STR/M JIC 10 8
M JIC/45/F JIC 8 8
M STR/90/M JIC XLG 6 6
M STR/45/M JIC 8 6
M STR/M JIC 10 6
#1
#1
#1
#1
#1
#1
1
2
1
2
1
2
72533648 SWIVEL
72534412 SWIVEL
72533490 ADAPTER
51395121 HOSE-AA
51396017 HOSE-FJ
51397080 HOSE-FJ
51397081 HOSE-FZ
51397082 HOSE-FJ
M JIC/90/M JIC 8 8
M JIC/90/M JIC 10 10
M BSPP/M JIC 4 4
.13 X 13.50 (2-2) 100R17
.50 X 30.00 (8-8) 100R17
.62 X 30.00 (10-10) 100R17
.50 X 31.50 (8-8) 100R17
.50 X 31.00 (8-8) 100R17
#1
#1
#1
#1
#1
#1
#1
#1
1
1
1
3
1
1
1
1
99905596 PARTS LIST
ITEM
23.
24.
25.
26.
27.
28.
PART # DESCRIPTION
51396886 HOSE-FZ
51396887 HOSE-FJ
51399462 HOSE-FJ
51399463 HOSE-FZ
51399072 HOSE-FJ
51399073 HOSE-FZ
29.
30.
31.
32.
33.
51399228 HOSE-FJ
51399229 HOSE-FJ
51395837 HOSE-FJ
60350141 SLEEVE-HOSE
60350142 SLEEVE-HOSE
34.
35.
51726252 KIT
72534910 TEE-STL
36. 51399668 HOSE-FDF
REV B 20140903
Chapter 4 Parts 85
DETAILS
.38 X 25.00 (6-6) 100R17
.38 X 24.50 (6-6) 100R17
.38 X 31.00 (6-6) 100R17
.50 X 32.00 (8-8) 100R17
.38 X 22.50 (8-6) 100R17
.38 X 25.00 (8-6) 100R17
.38 X 18.00 (8-6) 100R17
.38 X 22.00 (8-6) 100R17
.25 X 38.00 (4-4) 100R2
NHS-159 X 12 CUT & SEALED
#1
#1
#1
#1
NHS-254 X 15 CUT & SEALED
DINAMIC WINCH BRAKE RELEASE
#1
MBSPT/MDIN/MDIN 2 6 6 RUN
.25 X 32.00 (6-4) 100R17
#34
#34
KIT #
#1
#1
#1
#1
#1
#1
1
1
1
1
1
1
3
2
1
1
1
QTY
1
1
1
87
Radio Remote Harness (77441481)
88 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Radio Remote Harness (77441481)
LO CA TOR C ODE:
CP-101
TERM: 12124580
C AVIT Y COLOR GA.
A WHT 16
PRIN T LABE L
WEATHERPACK: 12015791
SEAL: 12015323
T O CON-SPLC C AVIT Y
SPARE PWR
TO CJ-1202 9
LO CA TOR C ODE:
TERM: -
C AVIT Y
A
COLOR
-
CJ-101
GA.
-
PRIN T LABE L
-
WEATHERPACK: 12010996
PLUG: 12010300
T O
TO
CON-SPLC
-
C AVIT Y
-
LO CA TOR C ODE:
CP-300
TERM: 0462-201-16141
C AVIT Y
A
B
C
COLOR
WHT
WHT
-
GA.
16
16
-
PRIN T LABE L
TRANS PWR
TRANS SIG
-
DEUTSCH: DT06-3S
WEDGE: W3S PLUG: 114017
T O CON-SPLC C AVIT Y
-
TO
TO
TO
SPL P
CP-1200
-
11
-
LO CA TOR C ODE:
CJ-300
TERM: 12124582
C AVIT Y
A
B
C
COLOR
WHT
WHT
WHT
GA.
16
16
14
PRIN T LABE L
PACKARD: 12010717
SEAL: 12015323/12010293
T O CON-SPLC C AVIT Y
-
GROUND
A2B SIG
BOOM FLD LT
TO
TO
TO
SPL G
CP-1200
CJ-1202
8
12
LO CA TOR C ODE:
C AVIT Y
-
-
-
-
COLOR
BRN
WHT
BLU
BLK
GA.
22
22
22
22
CJ-400
C A P:
80012
(TIE T O HARNESS) OR EQUIV
PRIN T LABE L T O
CAN LOW
TETHER PWR
CAN HIGH
GROUND
TO
TO
TO
TO
CON-SPLC
CP-1201
CP-1201
CP-1201
SPL G
LO CA TOR C ODE:
CP-401
TERM: 0462-201-16141
C AVIT Y
1
2
3
4
COLOR
WHT
-
-
WHT
GA.
16
-
-
16
PRIN T LABE L
WINCH OUT
-
-
DEUTSCH: DT06-4S
WEDGE: W4S
CON-SPLC T O
TO
WINCH OUT
TO
TO
TO
J4
-
-
CP-1201
C AVIT Y
8
6
5
-
C AVIT Y
4
-
-
4
LO CA TOR C ODE:
CJ-401
TERM: 0460-202-16141
C AVIT Y COLOR GA.
PRIN T LABE L
1
2
3
4
WHT 16
-
-
WHT
-
-
16
WINCH OUT
-
-
WINCH OUT
DEUTSCH: DT04-4P
WEDGE: W4P PLUG: 114017
T O CON-SPLC C AVIT Y
TO
TO
TO
TO
CJ-401
-
-
CJ-401
4
-
-
1
LO CA TOR C ODE:
J1
TERM: 0462-201-16141
C AVIT Y
1
2
3
4
COLOR
WHT
WHT
WHT
WHT
GA.
16
16
16
16
PRIN T LABE L
ROT CCW
GND
GND
ROT CW
DEUTSCH: DT06-4S
WEDGE: W4S PLUG: 114017
T O
TO
TO
TO
TO
CON-SPLC
CP-1201
SPL R
SPL R
CP-1201
C AVIT Y
11
-
-
12
LO CA TOR C ODE:
J2
TERM: 0462-201-16141
C AVIT Y COLOR GA.
PRIN T LABE L
1
2
3
4
WHT
WHT
WHT
WHT
16
16
16
16
BOOM DN
GND
GND
BOOM U P
DEUTSCH: DT06-4S
WEDGE: W4S PLUG: 114017
T O CON-SPLC C AVIT Y
TO
TO
TO
TO
CP-1201
SPL B
SPL B
CP-1201
2
-
-
1
LO CA TOR C ODE:
J3
TERM: 0462-201-16141
C AVIT Y COLOR GA.
PRIN T LABE L
1
2
3
4
WHT
WHT
WHT
WHT
16
16
16
16
BOOM RET
GND
GND
BOOM EXT
DEUTSCH: DT06-4S
WEDGE: W4S PLUG: 114017
T O CON-SPLC C AVIT Y
TO
TO
TO
TO
CP-1201
SPL E
SPL E
CP-1201
10
-
-
9
LO CA TOR C ODE:
J4
TERM: 0462-201-16141
C AVIT Y
1
2
3
4
COLOR
WHT
WHT
WHT
WHT
GA.
16
16
16
16
PRIN T LABE L
WINCH IN
GND
GND
WINCH OUT
DEUTSCH: DT06-4S
WEDGE: W4S PLUG: 114017
T O CON-SPLC C AVIT Y
TO
TO
TO
TO
CP-1201
SPL W
SPL W
CP-401
3
-
-
1
8
9
10
6
7
4
5
LO CA TOR C ODE:
TERM:
CP-1200
1062-20-0122
WEDGE:
C AVIT Y COLOR GA.
DEUTSCH: DTM06-12SA
WM12S
PRIN T LABE L
C AVI T Y P LUG:
0413-204-2005
CON-SPLC C AVIT Y
1
2
3
WHT
-
WHT
WHT
16
-
16
16
POWER
-
ENG SPD
ENG START
T O
TO
TO
TO
SPL P
-
CJ-1202
CJ-1202
-
-
5
6
11
12
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
16
16
16
16
16
16
16
16
ENG STOP
COMP ON
CRANE HOUR M
A2B SIG
HORN (1)
HORN (2)
TRANS SIG
GROUND
TO
TO
TO
TO
TO
TO
TO
TO
TO
CJ-1202
SPL C
CJ-1202
CJ-300
CJ-1202
CJ-1202
CP-300
SPL G
2
-
8
B
11
10
B
-
LO CA TOR C ODE:
TERM:
CP-1201
1062-20-0122
WEDGE:
C AVIT Y COLOR GA.
WM12S
PRIN T LABE L
DEUTSCH: DTM06-12SB
CA VI T Y P LUG:
0413-204-2005
T O CON-SPLC C AVIT Y
7
8
9
10
1
2
3
4
5
6
11
12
WHT
WHT
WHT
WHT
BLU
WHT
WHT
BRN
16
22
WHT
WHT
WHT
16
16
WHT 16
16
16
16
16
16
22
22
BOOM U P
BOOM DN
WINCH IN
WINCH OUT
CAN HIGH
TETHER PWR
POWER
CAN LOW
BOOM EXT
BOOM RET
ROT CCW
ROT CW
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
J2
J2
J4
CP-401
CJ-400
CJ-400
SPL P
CJ-400
J3
J3
J1
J1
4
1
1
4
-
-
-
-
4
1
1
4
LO CA TOR C ODE:
TERM:
CJ-1202
0460-215-16141
C AVIT Y COLOR GA.
WEDGE:
W12P
DUETSCH DT04-12PA
PRIN T LABE L T O CON-SPLC
3
4
1
2
5
6
7
8
9
10
11
12
WHT
WHT
WHT
WHT
WHT
WHT
16
16
WHT 14
WHT 16
WHT
WHT
16
16
16
16
14
16
WHT 16
WHT 14
SELECTOR
ENG STOP
GROUND
COMP ON
ENG SPD
ENG START
POWER
CRANE HOUR M
SPARE PWR
HORN (2)
HORN (1)
BOOM FLD LT
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
SPL C
CP-1200
SPL G
SPL C
CP-1200
CP-1200
SPL P
CP-1200
CP-101
CP-1200
CP-1200
CJ-300
C AVIT Y
-
3
4
-
5
-
-
7
A
10
9
C
LO CA TOR C ODE:
C AVIT Y
-
-
-
COLOR
WHT
WHT
WHT
-
GA.
16
16
16
PRIN T LABE L
GND
GND
GND
SPLICE B
T O
TO
TO
TO
CON-SPLC
J2
J2
SPL G
C AVIT Y
2
3
-
LO C AT OR C ODE:
C AVIT Y
-
-
-
COLOR
WHT
WHT
WHT
-
GA.
16
16
16
LO C AT OR C ODE:
COLOR C AVIT Y
-
-
-
WHT
WHT
WHT
-
GA.
16
16
16
LO C AT OR C ODE:
C AVIT Y
-
-
-
COLOR
WHT
WHT
WHT
-
GA.
16
16
16
LO C AT OR C ODE:
COLOR C AVIT Y
-
-
-
WHT
WHT
WHT
-
GA.
16
16
16
LO C AT OR C ODE:
COLOR C AVIT Y
-
-
-
-
-
-
-
-
-
-
GA.
WHT
WHT
WHT
WHT
WHT
16
WHT 16
WHT
WHT
16
16
14
16
16
16
BLK 22
LO C AT OR C ODE:
C AVIT Y
-
-
-
-
COLOR
WHT
WHT
WHT
WHT
-
GA.
14
16
16
16
PRIN T LABE L
GND
GND
GND
SPLICE C
PRIN T LABE L
COMP ON
SELECTOR
COMP ON
SPLICE E
T O
TO
TO
TO
T O
TO
TO
TO
PRIN T LABE L
GROUND
GROUND
GROUND
STOW SEN GND
GND
GND
GND
GND
GROUND
SPLICE G
T O
TO
TO
TO
TO
TO
TO
TO
TO
TO
PRIN T LABE L
POWER
POWER
POWER
POWER
SPLICE P
T O
TO
TO
TO
TO
PRIN T LABE L
GND
GND
GND
SPLICE R
T O
TO
TO
TO
PRIN T LABE L
GND
GND
GND
SPLICE W
T O
TO
TO
TO
CON-SPLC
CP-1200
CJ-1202
CJ-1202
CON-SPLC
J3
J3
SPL G
CON-SPLC
CJ-1202
CP-1200
CJ-300
CJ-401
SPL B
SPL E
SPL R
SPL W
CJ-400
CON-SPLC
CJ-1202
CP-1200
CP-1201
CP-300
CON-SPLC
J1
J1
SPL G
CON-SPLC
J4
J4
SPL G
C AVIT Y
6
1
4
C AVIT Y
2
3
-
C AVIT Y
-
-
B
-
-
-
3
12
A
C AVIT Y
7
1
7
A
C AVIT Y
2
3
-
C AVIT Y
2
3
-
Chapter 4 Parts 89
Radio Remote Harness (77441481)
POWER (RADIO) 1
N/C 2
ENGINE SPEED 3
ENGINE START 4
ENGINE STOP 5
CP-1200
RADIO
RECEIVER
INTERFACE
(GRAY)
COMPRESSOR ON 6
CRANE HOURMETER 7
A2B SIGNAL 8
N/C 9
N/C 10
TRANSDUCER SIGNAL 11
GROUND 12
CP-1201
RADIO
RECEIVER
INTERFACE
(BLACK)
BOOM UP 1
BOOM DOWN 2
WINCH IN 3
WINCH OUT 4
CAN HIGH 5
TETHER POWER 6
POWER (RADIO) 7
CAN LOW 8
BOOM EXTEND 9
BOOM RETRACT 10
ROTATE CCW 11
ROTATE CW 12
G
P
P
C
CJ-1202
BODY INTERFACE
1 2 3 4 5 6 7 8 9 10 11 12
G
R
G G
W
BLACK
BROWN
WHITE
BLUE
GROUND
CAN LOW
1
CJ-400
TETHER POWER (6V) RADIO RECEIVER
CAN HIGH
1
TETHER INTERFACE
G
A
B
C
D
STOW SENSOR POWER
STOW SENSOR GROUND
STOW SENSOR N/C
STOW SENSOR N/O
CJ-401
STOW SENSOR
A
B
C
D
CP-401
CAP
A
B
C
TRANSDUCER POWER
TRANSDUCER SIGNAL
N/C
CP-300
PRESSURE
TRANSDUCER
G
B
A
B
C
2 GROUND
GROUND
A2B SIGNAL
BOOM FLOOD LIGHT
1
3
4
4
3
1
2 GROUND
BOOM UP
GROUND
BOOM DOWN
WINCH IN
GROUND
WINCH OUT
J2 BOOM UP/DOWN
J4 WINCH IN/OUT
CJ-300
A2B/FLOOD LIGHT
E
3
4
1
2
WINCH OUT
N/C
CP-402
WINCH OUT
N/C
WINCH OUT LIMIT SWITCH
3
4
1
2
CJ-402
WINCH OUT
LIMIT SWITCH JUMPER
2 GROUND
4
3
1
BOOM EXTEND
GROUND
BOOM RETRACT
J3 BOOM EXT/RETRACT
1
2
ROTATE CCW
GROUND
4 ROTATE CW
3 GROUND
J1 ROTATE CW/CCW
NOTES:
1
USE SHIELDED, TWISTED PAIR FOR CAN LOW, CAN HIGH BETWEEN CP-1201 AND CJ-400.
90 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Radio Remote Harness-Single Proportional (77441537)
1
2
1
2
Chapter 4 Parts 91
Radio Remote Harness-Single Proportional (77441537)
LOCATOR CODE:
CP-300
TERM: 0462-201-16141
CAVIT Y
A
B
C
COLOR
WHT
GA.
16
WHT 16
-
PRINT LABEL
DEUTSCH: DT06-3S
WEDGE: W3S PLUG: 114017
TO CON-SPLC CAVITY
-
TRANS PWR
TRANS SIG
-
TO
TO
TO
SPL P
CP-1200
-
11
-
LOCATOR CODE:
CJ-300
TERM: 12124582
CAVIT Y
A
B
C
COLOR
WHT
WHT
WHT
GA.
16
16
14
PRINT LABEL
PACKARD: 12010717
SEAL: 12015323/12010293
TO CON-SPLC CAVITY
-
GROUND
A2B SIG
BOOM FLDLT
TO
TO
TO
SPL G
CP-1200
CJ-1202
8
12
LOCATOR CODE:
COLOR
CJ-400
GA.
CAP:
80012
(TIE TO HARNESS) OR EQUIV
PRINT LABEL TO CON-SPLC CAVIT Y
-
-
-
-
BRN
WHT
BLU
BLK
22
22
22
22
CAN LOW
TETHER PWR
CAN HIGH
GROUND
TO
TO
TO
TO
CP-1201
CP-1201
CP-1201
SPL G
LOCATOR CODE:
CP-401
TERM: 0462-201-16141
DEUTSCH: DT06-4S
WEDGE: W4S
CAVITY
8
6
5
-
PLUG: 114017
1
2
3
4
WHT 18
-
-
WHT 18
LOCATOR CODE:
CJ-401
TERM: 0460-202-16141
WINCH OUT
-
-
WINCH OUT
TO
TO
TO
TO
SPL D
-
-
CP-1201
DEUTSCH: DT04-4P
WEDGE: W4P PLUG: 114017
-
-
-
4
1
2
3
4
WHT 18
-
-
WHT 18
WINCH OUT
-
-
WINCH OUT
TO
TO
TO
TO
CJ-401
-
-
CJ-401
LOCATOR CODE:
J1
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
DEUTSCH:DT06-2S
WEDGE: W2S
WINCH BRK
TO
TO
TO
CON-SPLC
SPL G
R1
LOCATOR CODE:
J2
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
ROT CCW
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
TO
TO
SPL R
CP-1201
LOCATOR CODE:
J3
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
ROT CW
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
TO
TO
SPL R
CP-1201
LOCATOR CODE:
J4
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
BOOM DN
TO
TO
SPL B
CP-1201
LOCATOR CODE:
J5
TERM: 0462-201-16141
CAVIT Y COLOR GA.
PRINT LABEL
1
2
WHT
WHT
18
18
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
BOOM UP
TO
TO
SPL B
CP-1201
LOCATOR CODE:
J6
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
BOOM RET
DEUTSCH:DT06-2S
WEDGE: W2S
TO
TO
TO
CON-SPLC
SPL E
CP-1201
4
-
-
1
CAVITY
-
87
CAVITY
-
11
CAVITY
-
12
CAVITY
-
2
CAVITY
-
1
CAVITY
-
10
LOCATOR CODE:
J7
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
BOOM EXT
TO
TO
SPL E
CP-1201
LOCATOR CODE:
J8
TERM: 0462-201-16141
CAVIT Y COLOR GA.
PRINT LABEL
1
2
WHT
WHT
LOCATOR CODE:
18
18
J9
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
GND
DEUTSCH:DT06-2S
WEDGE: W2S
WINCH IN
PRINT LABEL
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
WINCH OUT
TO
TO
TO
TO
TO
CON-SPLC
SPL W
SPL F
SPL W
SPL D
CAVITY
-
9
CAVITY
-
-
CAVITY
-
-
LOCATOR CODE:
J10
TERM: 0462-201-16141
CAVIT Y
1
2
COLOR
WHT
WHT
GA.
18
18
PRINT LABEL
GND
PROP OUT
DEUTSCH:DT06-2S
WEDGE: W2S
TO CON-SPLC
TO
TO
SPL G
CP-1200
CAVITY
-
2
LOCATOR CODE:
TERM:
CP-1200
1062-20-0122
WEDGE:
CAVIT Y
1
2
3
COLOR
WHT
WHT
WHT
GA.
16
18
16
WM12S
PRINT LABEL
PWR
DEUTSCH:DTM06-12SA
PROP OUT
ENG SPD
CAVITY PLUG:
TO
TO
TO
TO
0413-204-2005
CON-SPLC
SPL P
J10
CJ-1202
CAVITY
-
2
5
4
5
6
7
8
9
10
11
12
WHT
WHT
16
16
WHT 16
WHT 16
WHT
WHT
WHT
16
16
16
WHT
16
WHT 16
ENG START
ENG STOP
COMP ON
CRANE HOUR M
A2B SIG
HORN (1)
HORN (2)
TRANS SIG
GND
TO
TO
TO
TO
TO
TO
TO
TO
TO
CJ-1202
CJ-1202
SPL C
CJ-1202
CJ-300
CJ-1202
CJ-1202
CP-300
SPL G
6
2
-
8
B
11
10
B
-
LOCATOR CODE:
CP-101
TERM: 12124580
CAVIT Y
A
COLOR
WHT
LOCATOR CODE:
TERM: -
CAVIT Y
A
COLOR
-
GA.
16
CJ-101
GA.
-
PRINT LABEL
PRINT LABEL
-
PRINT LABEL
GND
GND
GND
PRINT LABEL
GND
GND
GND
WEATHERPACK: 12015791
SEAL: 12015323
SPARE PWR
TO
TO
SPLICE B
TO
TO
TO
TO
SPLICE E
TO
TO
TO
TO
CON-SPLC
CJ-1202
WEATHERPACK: 12010996
PLUG: 12010300
TO
TO
CON-SPLC
-
CAVITY
9
CAVITY
-
LOCATOR CODE:
D1
TERM: 0462-209-16141
CAVIT Y COLOR GA.
DEUTSCH: DT06-2S
WEDGE: W2S DIODE: DT04-2P-RT-01
PRINT LABEL TO CON-SPLC CAVITY
1
2
WHT
WHT
18
18
WINCH BRK
WINCH IN
TO
TO
SPL A
SPL F
-
-
LOCATOR CODE:
D2
TERM: 0462-209-16141
CAVIT Y
1
2
COLOR
WHT
WHT
LOCATOR CODE:
CAVIT Y
-
-
COLOR
WHT
WHT
-
WHT
-
LOCATOR CODE:
CAVIT Y
-
COLOR
-
-
WHT
WHT
WHT
-
GA.
18
18
GA.
18
18
18
GA.
18
18
16
LOCATOR CODE:
CAVIT Y
-
-
-
COLOR
WHT
WHT
WHT
-
GA.
16
16
16
3
4
1
2
7
8
5
6
9
10
11
12
LOCATOR CODE:
TERM:
CP-1201
1062-20-0122
WEDGE:
CAVIT Y COLOR GA.
WM12S
PRINT LABEL
DEUTSCH: DTM06-12SB
CAVITY PLUG:
0413-204-2005
TO CON-SPLC CAVITY
WHT
WHT
WHT
WHT
BLU
WHT
WHT
BRN
WHT
WHT
18
18
WHT 18
WHT 18
18
18
18
18
22
22
16
22
BOOM UP
BOOM DN
WINCH IN
WINCH OUT
CAN HIGH
TETHER PWR
POWER
CAN LOW
BOOM EXT
BOOM RET
ROT CCW
ROT CW
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
J5
J4
SPL F
CP-401
CJ-400
CJ-400
SPL P
CJ-400
J7
J6
J2
J3
-
-
4
-
-
2
2
-
2
2
2
2
LOCATOR CODE:
TERM:
CAVIT Y
0460-215-16141
COLOR
CJ-1202
GA.
WEDGE:
W12P
DUETSCHDT04-12PA
PRINT LABEL TO CON-SPLC
1
2
3
4
5
10
11
12
8
9
6
7
WHT
WHT
WHT
16
16
14
WHT
WHT
16
16
16 WHT
WHT 14
WHT 16
WHT
WHT
16
16
WHT 16
WHT 14
SELECTOR
ENG STOP
GND
COMP ON
ENG SPD
ENG START
PWR
CRANE HOUR M
SPARE PWR
HORN (2)
HORN (1)
BOOM FLDLT
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
SPL C
CP-1200
SPL G
SPL C
CP-1200
CP-1200
SPL P
CP-1200
CP-101
CP-1200
CP-1200
CJ-300
CAVITY
-
5
-
-
3
7
A
4
-
10
9
C
LOCATOR CODE:
CAVIT Y
-
COLOR
-
WHT
WHT
-
WHT
-
GA.
18
18
18
LOCATOR CODE:
CAVIT Y
-
-
COLOR
WHT
WHT
-
WHT
-
GA.
18
18
16
LOCATOR CODE:
CAVIT Y
-
-
COLOR
WHT
-
WHT
WHT
-
GA.
18
18
18
DEUTSCH: DT06-2S
WEDGE: W2S DIODE: DT04-2P-RT-01
PRINT LABEL TO CON-SPLC CAVITY
WINCH BRK
WINCH OUT
PRINT LABEL
PRINT LABEL
COMP ON
SELECTOR
COMP ON
PRINT LABEL
PRINT LABEL
WINCH IN
WINCH IN
WINCH IN
TO
TO
SPLICE A
TO
WINCH BRK
WINCH BRK
WINCH BRK
WINCH OUT
WINCH OUT
WINCH OUT
TO
TO
TO
SPLICE C
TO
TO
TO
TO
SPLICE D
TO
TO
TO
TO
SPLICE F
TO
TO
TO
TO
SPL A
SPL D
CON-SPLC
D1
D2
R1
CON-SPLC
J4
J5
SPL G
CON-SPLC
CP-1200
CJ-1202
CJ-1202
CON-SPLC
CP-401
D2
J9
CON-SPLC
J6
J7
SPL G
CON-SPLC
CP-1201
D1
J8
CAVITY
1
1
-
CAVITY
CAVITY
1
2
2
6
1
4
CAVITY
CAVITY
3
2
2
1
1
-
-
-
CAVITY
1
1
86
LOCATOR CODE:
CAVITY
-
-
-
-
-
-
-
-
-
-
-
LOCATOR CODE:
CAVITY
-
-
COLOR
WHT
WHT
-
-
WHT
WHT
-
WHT
-
COLOR GA.
WHT
WHT
WHT
WHT 16
WHT
WHT
16
16
WHT
WHT
WHT
WHT
BLK
14
16
16
16
18
18
18
22
-
GA.
14
16
16
16
18
PRINT LABEL
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
SPLICE G
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
PRINT LABEL
PWR
PWR
PWR
TRANS PWR
PWR
SPLICE P
TO
TO
TO
TO
TO
TO
CON-SPLC
CJ-1202
CP-1200
CJ-300
SPL B
SPL E
SPL R
SPL W
J1
J10
R1
CJ-400
CON-SPLC
CJ-1202
CP-1200
CP-1201
CP-300
R1
CAVITY
3
12
-
-
A
-
-
1
1
85
-
CAVITY
7
1
7
A
30
LOCATOR CODE:
CAVITY
-
-
COLOR
WHT
WHT
-
WHT
-
GA.
18
18
16
PRINT LABEL
GND
GND
GND
SPLICE R
TO
TO
TO
TO
CON-SPLC
J2
J3
SPL G
CAVITY
1
1
-
LOCATOR CODE:
CAVITY
-
-
COLOR
WHT
WHT
-
WHT
-
GA.
18
18
16
PRINT LABEL
GND
GND
GND
SPLICE W
TO
TO
TO
TO
CON-SPLC
J8
J9
SPL G
CAVITY
1
1
-
LOCATOR CODE:
CAVITY
30
87
87A
86
85
-
R1
COLOR
WHT
WHT 18
WHT
WHT
GA.
18
-
18
18
RELAY SOCKET:
TERM: 12066614/12033997
PRINT LABEL
PWR
WINCH BRK
-
WINCH BRK
GND
PACKARD 12065685, 12052834
RELAY: 87411 (SEALED)
TO
TO
TO
TO
TO
TO
CON-SPLC
SPL P
J1
-
SPL A
SPL G
CAVITY
-
2
-
-
-
92 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
RADIO RECEIVER
INTER FACE
(GR AY)
CP-1200
POWER (RADIO)
PROPO RTIONA L OUTPU T
2
1
ENGINE SPEED
3
ENGINE S TART
4
ENGINE S TO P
5
COMPRESSOR ON
6
CRANE HOURMETER
7
A2B SIGNA L
8
HORN OUTPU T (1)
9
HORN OUTPU T (2)
10
TRANSDUCER SIGNA L
11
GROUND
12
P
P
G
BOOM U P
1
BOOM DOWN
2
WINCH IN
3
CP-1201
RADIO RECEIVER
INTER FACE
(BLACK)
WINCH OU T
4
CAN HIGH
5
TETHER POWER
6
POWER (RADIO)
7
CAN LOW
8
BOOM EXTEND
9
BOOM RETRAC T OUTPU T
10
ROTATE CCW OUTPU T
11
ROTATE CW OUTPU T
12
P
C
CJ-1202
BOD Y INTER FACE
1 2 3 4 5 6 7 8 9 10 11 12
Radio Remote Harness-Single Proportional (77441537)
1
2
PROPO RTIONA L OUTPU T
30
86
R1
87a
87
85
G
G
1
2
WINCH BRAKE
BLACK
GROUND
BROWN
CAN LOW (SEE NOTE 6
WHITE
BLUE
PAGE 1)
TETHER POWER (5 VO LTS)
CAN HIGH (SEE NOTE 6 PAGE 1)
A
SPARE POWER
CJ-101
CP-101
SPARE IGNITION POWER
CJ-400
RADIO RECEIVER
TETHER INTER FACE
G
R
G
D1
1
2
A
1
2
D2
F
D
G
W
A
TRANSDUCER POWER
B
C
TRANSDUCER SIGNA L
N/C
G
A
B
C
GROUND
A2B SIGNA L
BOOM FLOOD LIGH T
B
1
2
GROUND
WINCH IN
1
2
GROUND
WINCH OU T
1
2
GROUND
BOOM U P
1
GROUND
2
BOOM DOWN
WINCH IN
WINCH OU T
BOOM U P
BOOM DOWN
1
2
3
4
WINCH OU T
N/C
N/C
WINCH OU T
CP-401
WINCH OU T
LIMI T SWITCH
1
2
3
4
CJ-401
WINCH OU T
LIMI T SWITCH JUMPER
E
1
GROUND
2
BOOM EXTEND
1
GROUND
2
BOOM RETRAC T
1
2
GROUND
RO TATE CCW
BOOM EXTEND
BOOM RETRAC T
RO TATE CCW
1
GROUND
2
RO TATE CW
RO TATE CW
CP-300
PRESSURE TRANSDUCER
CJ-300
ANTI-TWO/FLOOD LIGH T
CRANE HARNESS 77441481 REV A
Chapter 4 Parts 93
Horn Circuit (99905614)
CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)
NOTE: THIS MAY BE 12V OR GROUND
BEFORE WIRING IN IMT HORN CIRCUIT
REMOVE WIRE FROM CJ-401 POS C
AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 10)
REMOVE WIRE FROM CJ-401 POS D
AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 9)
STOW SENSOR NC (CRANE HARNESS)
STOW SENSOR NO (CRANE HARNESS)
SEE NOTES
STOW SENSOR NC (IMT CHASSIS HARNESS)
STOW SENSOR NO (IMT CHASSIS HARNESS)
30
86
87a
87
85
30
86
87a
87
85
CRANE HARNESS 77441481 REV B
GRAY CONNECTOR ON RADIO (PIN 10)
GRAY CONNECTOR ON RADIO (PIN 9)
CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)
NOTE: THIS MAY BE 12V OR GROUND
BEFORE WIRING IN IMT HORN CIRCUIT
HORN OUTPUT (2)
HORN OUTPUT (1)
SEE NOTES
STOW SENSOR NC (IMT CHASSIS HARNESS)
STOW SENSOR NO (IMT CHASSIS HARNESS)
30
86
87a
87
85
30
86
87a
87
85
Decal Placement, 10000 30' Crane
23 3
9
3 4
24
10
21
25
6
8
1
3
5
3
4
24
9
4
22
2
23
22
11
94
NOTES (SEE REFERENCE NUMBER IN BOX):
1
SERIAL NUMBER PLACARD. MOUNT STREETSIDE.
2
PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN.
3
CENTER ABOVE HOOK WELDMENT.
4
EITHER SIDE.
DECAL PLACEMENT (IF NOT SHOWN ON CRANE)
ITEM #
12,17,19,20, 25
13
15
14,16
18
PLACEMENT
AT OR NEAR REMOTE HANDLE STORAGE POINT
2 ON REAR STABILIZERS, 2 ON SIDEPACK FRONT WALLS
AT OR NEAR DRIVELINE
ON ALL FOUR SIDES OF CARRIER VEHICLE
ON TOP OF HYDRAULIC RESERVOIR
25
21
Chapter 4 Parts 95
3.
4.
5.
6.
8.
70391612
70391613
70392524
70392399
70395324
9. 70395670
10. 71399136
11. 71399137
12. 70392213
13. 70392864
14. 70392868
15. 70392891
16. 70394445
17. 70396613
18. 70394189
19. 71039134
20. 70392982
21. 70399195
22. 70399140
23. 70399050
24. 70399071
25. 70399109
REV D 20140414
DECAL PLACEMENT, 10000 30' CRANES (REF 99905087)
ITEM PART #
1. 95724111
2. 95719348
DESCRIPTION
DECAL KIT - TELE COMMON SIII (7500-14000)
DECAL KIT - BODY COMMON
KIT # QTY IN KIT QTY ON CRANE
1
1
DECAL-GREASE WEEKLY (LEFT)
DECAL-GREASE WEEKLY (RIGHT)
DECAL-ROTATE CRANE WHILE GREAS
DECAL-LUBRICATE WORM
DECAL-ASME/ANSI B30.5-TELESCOP
DECAL-CAUTION DOWN HAUL WT
DECAL-ANGLE INDICATOR RH
DECAL-ANGLE INDICATOR LH
DECAL-CAUTION DONT WASH/WAX
1
1
1
1
DECAL-WARNING STABILIZER STAND CLEAR 2
1
1
1
1
1
DECAL-WARNING CR LOADLINE (TRK)
DECAL-DANGER DRIVELINE
DECAL-DANGER ELEC HZD LG TELES
DECAL-CRANE SAFETY OPER
DECAL-MOBILOIL RESERVOIR
DECAL-CAUTION OIL LEVEL
DECAL-SERVICE REPAIR
DECAL-DIAMOND IMT 4 X 8 (REFL)
DECAL-DIAMOND IMT 6.75X13.50 (REFL)
DECAL-ID 10000
DECAL-LOAD BLOCK RATING 5.25 TONS
DECAL-CAP CHART 10000-30'
1
1
2
2
2
2
2
2
2
3
2
1
1
1
2
1
1
1
4
4
1
4
1
1
1
1
1
2
2
1
1
1
4
3
2
1
1
1
1
1
1
4
1
4
1
1
2
2REF
2REF
3REF
96 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Option-Winch Roller (99905055)
Kit 51723637
11
17 11
17
10
4
7
9
17
11
18 5
8
12
8
5
17
11
18
16
12
13
3
16
3
10
9
14
15
9
15
14
13
6 1
1
3"
(7.6 cm)
6
2
2.31"
(5.9 cm)
1"
(2.5 cm)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
REPLACE EXISTING BAR ON WINCH WITH 60136607.
2
USE EXISTING BOLTS AS SHOWN.
99905055 PARTS LIST
ITEM
1.
2.
3.
PART # DESCRIPTION
71570825 WINCH-PLANETARY 6000 LB LINE
PULL
91723603 HARDWARE KIT-WINCH ROLLER
DETAILS
4.
5.
6.
52723094 MOUNTING BRACKET- WINCH
SWITCH
52723095 ROLLER ASSEMBLY- WINCH
SWITCH
60030439 SLEEVE-TYPE C
60136607 WINCH PLATE-ROLLER BRACKET
0.38X 0.62X.25
7. 77041863 SWITCH-LIMIT
KIT # QTY
REF
1
1
1
2
1
1
11.
12.
13.
14.
15.
16.
99905055 PARTS LIST
ITEM PART # DESCRIPTION
8.
9.
10.
71413185
72060047
72060641
SPRING
CAP SCREW
MACHINE SCREW
72062093
72062103
72062106
NUT
NUT
NUT
72063003 WASHER
72063051 WASHER
72063268 WASHER
17.
18.
72063271
72601938
REV A 20110513
WASHER
BOLT-EYE
Chapter 4 Parts 97
DETAILS KIT #
0.105WIRE 0.75 OD 2.875 LG #2
.38-16X 1.25 HH G R5 Z #2
#10-24X 1.75 ROUND HEAD #2
#8-32 HEX ZINC
.38-16 HEX NYLOCK
#10-24 HEX NYLOCK
#2
#2
#2
.38 FLAT
.38 LOCK
#10 W FLAT ANSI B27.2Z
# 8 W FLAT ANSI B27.2Z
# 8-32X 1.125
#2
#2
#2
#2
#2
4
2
2
2
2
4
2
2
QTY
2
4
2
98 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Option - Boom Tip Light Kit (99905289)
4
5
2
NOTES:
1
LIGHT CAN BE PLACED ON EITHER SIDE.
2
HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH.
SINGLE INCANDESCENT LIGHT KIT (12V & 24V) (DWG 99905289)
ITEM PART # DESCRIPTION
1. 51723830 ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT (12V)
1A. 51724606 ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT (24V)
2. 77040424 FLOODLIGHT-COMPOSITE
WORK LAMP TOP MTG (12V)
2A. 77441279 FLOODLIGHT-COMPOSITE
WORK LAMP TOP MTG (24V)
3. 77441470 HARNESS-BOOM TIP FLOOD
LIGHT JUMPER
4. 72063005 WASHER
5. 72062080 NUT
REV C 20140203
DETAILS
.50 FLAT
12V KIT (51723830) 24V KIT (51724606)
KIT # QUANTITY KIT # QUANTITY
#1
#1
#2
.50-13 HEX NYLOCK #2
1
1
1
1
1
#1A
#1A
#2A
1
1
1
1
1
#2A 1
Chapter 4 Parts 99
2
4
4
4
4
2
NOTES (SEE REFERENCE NUMBER IN BOX:
1
LIGHT CAN BE PLACED ON EITHER SIDE.
2
HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH.
DUAL LED LIGHT KIT (KIT 51724116 / DWG 99905289)
ITEM PART #
1.
2.
51724116
DESCRIPTION
ELECTRICAL KIT-BOOM DUAL
LED FLOOD LIGHT
77040581 FLOODLIGHT-LED
3.
4.
DETAILS
12-36 VDC
77441473 HARNESS-BOOM TIP LED FLOOD
LIGHT JUMPER
72063002 WASHER .31 FLAT
REV C 20140203
KIT #
#1
#1
#1
QUANTITY
1
2
1
4
100 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
3
2
4
ELECTRICAL INSTALLATION, LIGHT KITS (99905289)
ITEM PART #
1.
1.
1.
2.
51723830
DESCRIPTION
ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT
51724116 ELECTRICAL KIT-BOOM
DUAL LED FLOOD LIGHT
51724606 ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT 24V
77045888 TERMINAL
DETAILS
3.
4.
77044927
77044574
REV C 20140203
CABLE SEAL
CONNECTOR
PKRD WP 14-16GA
FEM
14GA GRAY
PKRD WP 2CAV FEM
TOWER
QUANTITY
1
1
1
2
2
1
C
H A P T E R
5
General Reference
101
In This Chapter
Inspection Checklist ................................................................. 101
Deficiency / Recommendation / Corrective Action Report ......... 106
Thread Torque Charts .............................................................. 108
Inspection Checklist
NOTICE:
The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements.
OWNER/COMPANY:
CONTACT PERSON:
TYPE OF INSPECTION (circle one):
CRANE MAKE & MODEL:
CRANE SERIAL NUMBER:
DAILY MONTHLY QUARTERLY ANNUAL
DATE INSPECTED:
HOURMETER READING (if applicable):
INSPECTED BY (print): UNIT I.D. NUMBER:
LOCATION OF UNIT: SIGNATURE OF INSPECTOR:
102 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
TYPE OF INSPECTION
NOTES:
Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
Quarterly and annual inspections are to be performed by a “qualified person” who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training and experience, successfully demonstrated the ability to solve/resolve problems relating to the subject matter, the work, or the project.
One hour of normal crane operation assumes 20 complete cycles per hour. If operation exceeds 20 cycles per hour, inspection frequency should be increased accordingly.
Consult Operator / Service Manual for additional inspection items, service bulletins and other information.
Before inspecting and operating crane, crane must be set up away from power lines and leveled with stabilizers fully extended.
DAILY (D): Before each shift of operation, those items designated with a (D) must be inspected.
MONTHLY (M): Monthly inspections or 100 hours of normal operation (whichever comes first) includes all daily inspections plus items designated with an (M). This inspection must be recorded and retained for a minimum of 3 months.
QUARTERLY (Q): Every three to four months or 300 hours of normal operation (whichever comes first) includes all daily and monthly inspection items plus items designated with a (Q). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.
ANNUAL (A): Each year or 1200 hours of normal operation (whichever comes first) includes all items on this form which encompasses daily, monthly and quarterly inspections plus those items designated by (A). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.
INSPECTION CHECKLIST STATUS KEY:
S = Satisfactory
R = Recommendation
(Should be considered for corrective action)
NA = Not Applicable
X = Deficient
(NOTE: If a deficiency is found, an immediate determination must be made as to whether the deficiency constitutes a safety hazard and must be corrected prior to operation.)
FREQUENCY ITEM KEY
D
D
D
D
D
D
1
2
3
4
5
6
INSPECTION DESCRIPTION
Labels All load charts, safety & warning labels, and control labels are present and legible.
Check all safety devices for proper operation. Crane
Controls Control mechanisms for proper operation of all functions, leaks and cracks.
Station Control and operator's station for dirt, contamination by lubricants, and foreign material.
Hydraulic
System
Hydraulic system (hoses, tubes, fittings) for leakage and proper oil level.
Hook Presence and proper operation of hook safety latches.
STATUS
(S,R,X,NA)
Chapter 5 General Reference 103
D
M
M
FREQUENCY ITEM KEY
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
INSPECTION DESCRIPTION
7
8
9
Wire Rope Inspect for apparent deficiencies per applicable requirements and manufacturer’s specifications.
Pins
General
Proper engagement of all connecting pins and pin retaining devices.
Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.
10 Operation During operation, observe crane for abnormal performance, unusual wear (loose pins, wire rope damage, etc.). If observed, discontinue use and determine cause and severity of hazard.
11 Remote
Ctrl
Operate remote control devices to check for proper operation.
12 Electrical Operate all lights, alarms, etc. to check for proper operation.
13 Anti-TwoOperate anti two-block or two-block damage prevention device to check for proper operation. Block or
Two-Block
Damage
Prevention
14 Tires
15 Ground
Conditions
Check tires (when in use) for proper inflation and condition.
Check ground conditions around the equipment for proper support, watching for ground settling under and around stabilizers and supporting foundations, ground water accumulation, or similar conditions.
16 Level
17 Operator cab windows
18 Rails, rail stops, rail clamps and supporting surfaces
Check the equipment for level position within the tolerances specified by the equipment manufacturer’s recommendations, both before each shift and after each move and setup.
Check windows for cracks, breaks, or other deficiencies which would hamper the operator's view.
Check rails, rail stops, rail clamps and supporting surfaces when the equipment has rail traveling.
19 Safety devices
Check safety devices and operational aids for proper operation.
20 Electrical Check electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation.
21 Other
STATUS
(S,R,X,NA)
M
M
M
M
M
M
M
M
22
23 Daily
Other
All daily inspection items.
24 Cylinders Visual inspection of cylinders for leakage at rod, fittings, and welds.
Damage to rod and case.
25 Valves
26 Valves
Holding valves for proper operation.
Control valves for leaks at fittings and between stations.
27 Valves Control valve linkages for wear, smoothness of operation, and tightness of fasteners. Relief valve for proper pressure settings.
28 General Bent, broken, or significantly rusted/corroded parts.
29 Electrical Electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation. Electrical systems for presence of dirt, moisture, and frayed wires.
30 Structure All structural members for damage.
31 Welds
32 Pins
All welds for breaks and cracks.
All pins for proper installation and condition.
104 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
M
M
M
M
M
M
M
M
M
M
M
Q
Q
Q
Q
Q
Q
Q
FREQUENCY ITEM KEY INSPECTION DESCRIPTION
33 Hardware All bolts, fasteners and retaining rings for tightness, wear and corrosion.
34 Wear
Pads
Presence of wear pads.
35
36
Pump &
Motor
PTO
Hydraulic pumps and motors for leakage at fittings, seals, and between sections. Check tightness of mounting bolts.
Transmission/PTO for leakage, abnormal vibration & noise, alignment, and mounting bolt torque.
37 Hyd Fluid Quality of hydraulic fluid and presence of water.
38 Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly.
39 Hook Load hook for abnormal throat distance, twist, wear, and cracks.
40 Wire Rope Condition of load line.
41 Manual
42
43
44 Daily
Presence of operator's manual with unit.
Other
Other
All daily inspection items.
45 Monthly All monthly inspection items.
46 Rotation
Sys
Rotation bearing for proper torque of all mounting bolts.
47 Hardware Base mounting bolts for proper torque.
48 Structure All structural members for deformation, cracks and corrosion.
49
50
51
• Base
• Stabilizer beams and legs
• Mast
52
53
54
55
56
57
• Inner Boom
• Outer Boom
• Extension(s)
• Jib boom
• Jib extension(s)
• Other
58 Hardware Pins, bearing, shafts, gears, rollers, and locking devices for wear, cracks, corrosion and distortion.
59
60
61
62
63
• Rotation bearing(s)
• Inner boom pivot pin(s) and retainer(s)
• Outer boom pivot pin(s) and retainer(s)
• Inner boom cylinder pin(s) and retainer(s)
• Outer boom cylinder pin(s) and retainer(s)
64
65
66
73
74
75
• Extension cylinder pin(s) and retainer(s)
• Jib boom pin(s) and retainer(s)
• Jib cylinder pin(s) and retainer(s)
67
68
• Jib extension cylinder pin(s) and retainer(s)
• Boom tip attachment
69 • Other
70 Hyd Lines Hoses, fittings and tubing for proper routing, leakage, blistering, deformation and excessive abrasion.
71 • Pressure line(s) from pump to control valve
72 • Return line(s) from control valve to reservoir
• Suction line(s) from reservoir to pump
• Pressure line(s) from control valve to each function
• Load holding valve pipe(s) and hose(s)
STATUS
(S,R,X,NA)
Chapter 5 General Reference 105
Q
Q
Q
Q
A
A
A
A
A
A
A
A
FREQUENCY ITEM KEY
Q
A
A
A
A
INSPECTION DESCRIPTION
76
77 Pumps &
Motors
78
79
80
• Other
Pumps and Motors for loose bolts/fasteners, leaks, noise, vibration, loss of performance, heating & excess pressure.
• Winch motor(s)
• Rotation motor(s)
• Other
81
82
83
84
85
86
Valves Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure.
• Main control valve
• Load holding valve(s)
• Stabilizer or auxiliary control valve(s)
• Other
• Other
87 Cylinders Hydraulic cylinders for drifting, rod seal leakage and leakage at welds. Rods for nicks, scores and dents. Case for damage. Case
88 and rod ends for damage and abnormal wear.
• Stabilizer cylinder(s)
89
90
91
• Inner boom cylinder(s)
• Outer boom cylinder(s)
• Extension cylinder(s)
92
93
94
• Rotation cylinder(s)
• Jib lift cylinder(s)
• Jib extension cylinder(s)
95 • Other
96 Winch Winch, sheaves and drums for damage, abnormal wear, abrasions and other irregularities.
97 Hyd Filters Hydraulic filters for replacement per maintenance schedule.
98 Daily All daily inspection items.
99 Monthly All monthly inspection items.
100 Quarterly All quarterly inspection items.
101 Hyd Sys Hydraulic fluid change per maintenance schedule.
102 Controls Control valve calibration for correct pressure & relief valve settings.
103 Valves
104 Valves
Safety valve calibration for correct pressure & relief valve settings.
Valves for failure to maintain correct settings.
105 Rotation
Sys
Rotation drive system for proper backlash clearance & abnormal wear, deformation and cracks.
106 Lubricatio n
107 Hardware Check tightness of all fasteners and bolts, using torque specifications on component drawings or torque chart.
108 Wear
Pads
Gear oil change in rotation drive system per maintenance schedule.
Wear pads for excessive wear.
109 Loadline Loadline for proper attachment to drum.
STATUS
(S,R,X,NA)
106 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Deficiency / Recommendation / Corrective
Action Report
DATE: OWNER: UNIT I.D. NUMBER:
GUIDELINES
a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
b Recommendations (R) should be considered for corrective actions. Corrective action for a particular recommendation depends on the facts in each situation.
c Corrective actions (CA), repairs, adjustments, parts replacement, etc. are to be performed by a qualified person in accordance with all manufacturer’s recommendations, specifications and requirements.
NOTE: Deficiencies (X) listed must be followed by the corresponding corrective action taken (CA).
X = DEFICIENCY R = RECOMMENDATION CA = CORRECTIVE ACTION TAKEN
X,R,CA ITEM # EXPLANATION DATE CORRECTED
X,R,CA ITEM # EXPLANATION
Chapter 5 General Reference 107
DATE CORRECTED
108 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Thread Torque Charts
FINE THREAD BOLTS (ENGLISH)
SIZE BOLT
DIA.
GRADE 5 GRADE 8
COARSE THREAD BOLTS (ENGLISH)
SIZE
BOLT
DIA.
GRADE 5 GRADE 8
SAE J429
GRADE 5
SAE J429
GRADE 8
SAE J429
GRADE 5
SAE J429
GRADE 8
(DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED (DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED
(FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB)
5/16-24
3/8-24
7/16-20 0.4375 55
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
0.3125
0.375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
19
35
90
120
170
300
445
645
890
1240
1675
14
26
41
64
90
130
225
325
485
670
930
1255
27
49
78
120
170
240
420
670
995
1445
2010
2710
20
35
58
90
130
180
315
500
745
1085
1510
2035
1 1/2-12 1.5
NOTES
2195 1645 3560
1
Tightening torques provided are midrange.
2670
5/16-18 0.3125 17
3/8-16
0.375 31
7/16-14 0.4375 49
1/2-13 0.5 75
9/16-12
0.5625 110
5/8-11 0.625 150
0.75 265 3/4-10
7/8-9
1-8
0.875
1
395
590
1 1/8-7 1.125
1 1/4-7 1.25
1 3/8-6 1.375
1 1/2-6 1.5
13
23
37
57
82
115
200
295
445
795 595
1120 840
1470
1950
1100
1460
25
44
70
105
155
220
375
605
910
1290
1815
18
33
52
80
115
160
280
455
680
965
1360
2380 1780
3160 2370
2
Consult bolt manufacturer’s particular specifications, when provided.
3
Use flat washers of equal strength.
4
All torque measurements are given in foot-pounds.
5
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coe fficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.
FINE THREAD TORQUE CHART (METRIC)
Chapter 5 General Reference 109
TIGHTENING TORQUE
SIZE
(DIA-
TPI)
BOLT
DIA.
(INCHES)
SAE J429
GRADE 5
SAE J429
GRADE 8
COARSE THREAD TORQUE CHART (METRIC)
TIGHTENING TORQUE
SIZE
(DIA-
TPI)
BOLT DIA
(INCHES)
SAE J429
GRADE 5
SAE J429
GRADE 8
PLAIN
(KG-M)
PLATED
(KG-M)
PLAIN
(KG-M)
PLATED
(KG-M)
5/16-24 0.3125
PLAIN
(KG-M)
3
PLATED
(KG-M)
PLAIN
(KG-
M)
2 4
PLATED
(KG-M)
3
3/8-24 0.375 5 4 7 5
7/16-20 0.4375 8
1/2-20 0.5 12
9/16-18 0.5625 17
5/8-18 0.625 24
6
9
12
18
11
17
24
33
8
12
18
25
3/4-16 0.75
7/8-11 0.875
1-12 1
1 1/8-12 1.125
1 1/4-12 1.25
1 3/8-12 1.375
41
62
89
123
171
232
31
45
67
93
129
174
58
93
138 103
200
278
375
44
69
150
209
281
1 1/2-12 1.5
NOTES
304 228 492
1
Tightening torques provided are midrange.
369
2
Consult bolt manufacturer’s particular specifications, when provided.
5/16-18 0.3125
3/8-16 0.375
7/16-14 0.4375
1/2-13 0.5
9/16-12 0.5625
5/8-11 0.625
3/4-10 0.75
7/8-9 0.875
1-8 1
1 1/8-7 1.125
1 1/4-7 1.25
1 3/8-6 1.375
1 1/2-6 1.5
2
4
7
10
15
21
37
55
82
110
155
203
270
2
3
5
8
11
16
28
41
62
82
116
152
210
3
6
10
15
21
30
52
84
126
178
251
329
438
39
63
94
133
188
246
328
2
5
7
11
16
22
3
Use flat washers of equal strength.
4
All torque measurements are given in kilogram-meters.
5
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coe fficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.
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Table of contents
- 3 Contents
- 5 Revisions
- 7 Introduction
- 9 Specifications
- 9 Model 10000 30' Specifications
- 11 10000 30' Minimum Chassis Specifications
- 12 Dimensional Drawing
- 14 30' 10000 Crane Capacity
- 15 Crane Reference
- 16 Greasing Instructions
- 18 10000 30-foot Crane Recommended Spare Parts
- 19 Installation Introduction
- 20 Dominator II - 8600 - 10000 Crane Installation Kit (99905067)
- 22 Additional Installation Components, Non-IMT Body (93713748)
- 23 Telescopic Crane Orientation
- 23 Crane Controls
- 25 Parts
- 26 Parts Information
- 28 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates)
- 30 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates)
- 32 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates)
- 34 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates)
- 36 Boom Assembly (99904925) (See Parts List for Effectivity Dates)
- 38 Boom Assembly (99904925) (See Parts List for Effectivity Dates)
- 40 Valvebank Assembly (99904925)
- 42 Valvebank Assembly-Single Proportional (99904925)
- 44 Winch & Anti-Two Block Assembly (99904925)
- 45 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates)
- 47 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates)
- 49 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates)
- 51 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates)
- 53 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates)
- 57 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates)
- 61 Gear Rotator (71056577)
- 63 Lower Cylinder (51722956)
- 65 Extension Cylinder Assembly (51723604)
- 67 Cylinder (51723931)
- 69 Cylinder (51723927)
- 71 Winch Specifications (71570825)
- 72 Winch Parts (71570825)
- 75 Winch Oil Specifications
- 76 Valvebank (73734472)
- 77 Valvebank (73734727)
- 78 Seal Kit for 73734727 (94399214)
- 80 Connection Block Seal Kit for 73734727 (94399213)
- 82 Hydraulic Schematic Fully Proportional (99905018)
- 85 Hydraulic Schematic Single Proportional (99905596)
- 89 Radio Remote Harness (77441481)
- 90 Radio Remote Harness (77441481)
- 91 Radio Remote Harness (77441481)
- 92 Radio Remote Harness-Single Proportional (77441537)
- 93 Radio Remote Harness-Single Proportional (77441537)
- 94 Radio Remote Harness-Single Proportional (77441537)
- 95 Horn Circuit (99905614)
- 96 Decal Placement, 10000 30' Crane
- 98 Option-Winch Roller (99905055)
- 100 Option - Boom Tip Light Kit (99905289)
- 103 General Reference
- 103 Inspection Checklist
- 108 Deficiency / Recommendation / Corrective Action Report
- 110 Thread Torque Charts