ABB | RECA-01 | ABB DC drives DCS550, 20 A – 1,000 A, 230 V

ABB DC drives DCS550, 20 A – 1,000 A, 230 V
ABB DC drives
DCS550, 20 A – 1,000 A, 230 VAC – 525 VAC, – 500 kW
The OEM machine manufacturing market places high
demands on modern DC-drives. With its compact
dimensions and robust technology, the DCS550 is an ideal
drive solution for this market – both in new installations or
as a replacement for older analog devices.
Integrated “winder”, high-performance field supply and
various interfaces provide machine manufacturers with a
maximum of flexibility in terms of machine integration.
In the DCS550, the extremely user friendly operational
concept of the DCS400 has been consistently refined and
optimized based on practical experience.
DCS550 – The highlights
− Compact dimensions
For installations with limited space
− Integrated high performance three phase field exciter up to 35 A
Fits all available motors without additional installations
− “Winder” with commissioning assistant
For easy and fast adaption to applications
− Different Fieldbus interfaces (incl. EtherCAT, Profinet…)
For easy integration into automation
− Additional PID-controller
For overriding control functions (e. g. pressure- or level control)
− Adaptive programming with Drive AP, ABB’s graphical PC-tool
For easy implementation of additional functions
− Various start-up assistants and auto-tune functions
For fast commissioning
− Large control panel
For straight forward and self-explanatory operation
− Rugged design
For rough environments, high reliability
− Worldwide service
Local service in more than 60 countries
DCS550 – Extensive applications
− Extruders
− Sugar centrifuges
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Wire drawing machines
Coating lines
Printing machines
Presses
Tools machines main drives
Food processing machines
Woodworking (wooden products and MDF industry)
Retrofit of analog DC-technology
Modern DC-drives – More up-to-date than ever
Today, DC-drive technology is more up-to-date than ever. Their
attractive cost-performance ratio and functional advantages
such as high torque at low speed, light weight and low power
loss turn DC-drives into the preferred solution for many
applications. As far as innovation is concerned ABB’s DCdrives match the same high standards as ABB’s AC-drives.
Easy upgrade of installed older converters
The machines are frequently still in very good condition but
spare parts and know-how for the installed power electronics
are no longer available.
With the DCS550, existing machines can be kept in operation
by replacing the old drive.
Short downtimes and low costs for the retrofit are additional
advantages of an upgrade of existing machinery.
ABB DC drive DCS550
Simplicity as a principle
The DCS550 is based on the well-proven concept of ABB’s
digital converters, which is highly appreciated around the world
for its simplicity. Each operating step is displayed explicitly and
easily comprehensible for the user.
with multilingual help function. The large graphic display
allows the user to freely select actual and set values. Another
additional advantage: the user can call up a list of all changed
parameters. The control panel can also store parameters as a
security backup or copy them for use in other converters.
The basic version of the DCS550 is already equipped with a
large number of standard hardware interfaces like an encoder,
an analog tachogenerator and four analog input devices.
Since the basic unit includes all important functions nearly all
applications are covered – options are not necessary.
The one-volume documentation provides comprehensive
information on the unit, firmware and hardware. The guided
start-up and complementary support functions reduce start-up
times to a minimum. The grouped structure of the parameters
provides easy and clearly arranged navigation within the
various features and functions. Error messages and help texts
are displayed in plaintext in the user’s native language. The
reduced need for training is an additional advantage created
by the synergies and similarities with ABB’s DCS800 converter
and ABB AC-drives.
Fieldbus: Pluggable flexibility
The pluggable fieldbus options allow the connection to
most automation systems. A single cable with two twisted
conductors replaces complex conventional cabling while
reducing cost and increasing the reliability of the entire system.
Control panel: High level of convenience included
The assistant control panel is part of the basic unit. It offers
a multi-language alpha-numeric display (EN, DE, ES, FR, IT)
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Profibus
CANopen
DeviceNet
ControlNet
Modbus RTU
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−
−
−
Ethernet IP
Modbus TCP
EtherCAT
ProfiNet
I/O extension modules:
The pluggable I/O modules extend the basic I/O’s.
− RDIO-01 Digital extension module 3 x DI, 2 x DO
− RAIO-01 Analogue extension module 2 x AI, 2 x AO
R-Fieldbus module
Fieldexciter connection
R-IO extension module
DCS550 Control panel
R-IO extension module
Analog output, 2 x AO
Encoder interface
Analog input, 4 x AI
Digital input, 8 x DI
Tacho input /10 ... 270 V
Digital output, 4 x D0
Armature Connection
Digital output, Relay
AC Connection
DCS550 converter module
3ADW000374R0101 | DCS550 Product flyer
Drive tools
Useful features
DriveWindow Light
The user-friendly start-up and maintenance tool for the world
of ABB-drives supports both ABB’s DC-drives and AC-drives.
DriveWindow Light is a PC-software for easy and fast startup and maintenance of DCS550 converters and is part of the
basic package. In offline-mode, all parameters can be set
from the user’s office desk. The parameter browser can both
display and save parameters on the computer. A comparison
feature can compare and align current values with a stored
set of parameters. With the “Local”-feature, the drive can be
controlled, as well. At the same time, up to four display values
can be visualised graphically. DriveWindow Light also includes
an assistant for guided start-up, winder functions as well as the
AP-tool for block programming.
Start-up assistant
The DWL start-up assistant for the DCS550 provides valuable
support during commissioning via an interactive dialogue.
The individual steps of the start-up process are pre-defined
in the right order and all required parameters are displayed.
The “Basic”-feature captures motor and connection data and
adjusts the controller automatically. The “Advanced”-feature
supports the start-up of serial communication (fieldbus) and
winder functions. The context sensitive help function is always
available.
“Adaptive Programming” (AP):
Adaptive Programming is included in the basic package.
With the help of 16 functional blocks users can develop, test
and document their own programs easily in a graphic manner.
The „Adaptive Programming“ (AP) function allows the
implementation of additional features.
Modifications can be configured with either the control panel or
with the help of the graphic interface of DriveWindow Light AP.
The main features of DriveWindow Light AP are:
− 16 programmable function blocks
− Available functions:
– Logical: AND, OR and XOR
– Mathematical: add, mul, div, abs, max and min
– Other: timer, switch, comparator, filter, SR, PI and
user-defined warnings or faults
− Freely definable execution order
− Easy documentation
Start-up Assistant
Adaptive Programming
Speed Controller Autotuning
Winder Macros
Winder Assistant
Trending
Integrated winder function
Integrated winder functions
The DCS550 is equipped with a winder function with predefined macros for the four most commonly used winder
types:
Velocity control
Calculates the diameter and rotation speed set value.
The diameter is used to adjust the speed controller to all
winding sizes. There is no tension control. All other macros are
included in this basic structure.
Indirect tension control
Controls the tension with the help of preset charts for friction
and moment of inertia (open loop).
This structure provides a very robust control behaviour
because no physical tension measurement is required.
Direct tension control
Closed loop for physical value of tension
The tension is measured with a load cell and transferred to the
drive as an analog actual value. The DCS550 is equipped with
a free PID-controller that can be integrated into the control
loop with the “Tension Control” macro.
Dancer control
Controls the tension with the weight of the dancer roll
(closed loop).
The dancer has to be kept in the right position with additional
speed set values. The PID-controller of the DCS550 can also
control the positioning of the dancer roll. The position of the
dancer roll is transmitted to the controller as an analog actual
value.
Commissioning assistant
For an easy winder set-up, all different winder types can be
configured and commissioned using a graphical assistant.
The assistant is part of DriveWindows Light PC-tool.
The rating for friction and inertia can be determined by auto
tuning.
Example: direct tension control (closed loop)
DCS550 Product flyer | 3ADW000374R0101
Technial data
SDCS-CON-F
Mains connection
Mains
3-phase 230 VAC - 525 VAC; -15 % / +10 %
Rated frequency
50 Hz or 60 Hz
X1:1
t
2
3
Field exciter
Supply voltage
Internally connected to the mains
Hardware
Completely integrated 3-phase OnBoard field
exciter
5
Degree of protection
EMC
Compliance
IP 00
Fulfilling EN 61800-3 in accordance with
3ADW 000 032
CE, cULus
Digital I/O
Motor temperature
1 PTC
Analog tacho input
As standard
Encoder input
As standard for 5 V and 24 V encoders
two slots for analog and digital I/O plug-in
options
DCS550 Control Panel
Status display
Analog I/O
Option slots
S1 3
1
S1
6
4
3
4 250
3
4 250
S2
-
ATACH
+
AI1
+
+
AI3
-
10
+
X2:1
-
AI4
+
115 VAC, 230 VAC, 230 V DC
DriveWindow Light, DWL AP, start-up assistant,
winder assistant, help function
As standard, several languages, start-up
assistant, help function
Seven-segment display as standard
4 AI (15 bit + sign);
3 AO (11 bit + sign; two are freely
programmable, one is fixed for armature current)
8 DI, 5 DO (one for mains breaker)
PC-tools
±8...±30 V
S3
Control interfaces
Auxiliary voltages
±30...±90 V
6
Operating conditions
Firmware
±90...±270 V
3
GND
4
+10V
5
-10V
6
GND
8
9
I-act
10
GND
X3:1
2
T
ChA +
S4
121 100nF 1 2 3 ChA
10k
ChB
+
S4
121 100nF 4 5 6 ChB
-
5
6
10k
ChZ +
S4
121 100nF 7 8 9 ChZ
-
8
Special firmware functions
Adaptive Program
16 freely programmable function blocks
PID controller
Freely usable PID controller
Macros
10 pre-defined macros for fast commissioning
winder macros
4 pre-defined winder macros
GND
10k
10
Sense 0 V
Sense 5 V
Power
X4:1
3
4
Control and communication options
S4
10
11
5V
12
24V
DI1
DI3
DI4
Analog & digital plug-in options
1 * RAIO
2 AI, 2 AO
2 * RDIO
3 DI, 2 DO each
Classic fieldbusses
9
RCAN-01
CANopen
RCNA-01
ControlNet
RDNA-01
DeviceNet
RMBA-01
Modbus (RTU)
RPBA-01 Profibus
Profibus
10
X5: 1
4
Ethernet fieldbusses
8
RECA-01
EtherCat*
RETA-01
Ethernet/IP and Modbus/TCP
REPL-01
Ethernet Powerlink*
RETA-02
Profinet*
*= in preparation
3ADW000374R0101 | DCS550 Product flyer
K1
230V
DO1
DO4
GND
SDCS-PIN-F
X96:1
Con-F_I_O_2_a.dsf
Control Connections
Single bridge (2-Q Drive)
Mains [V]
230 – 525
–15 / +10 %
IA [A]
20
IF [A]
1 - 12
Fan supply
no fan
Dimensions
h x w x d [mm]
370 x 270 x 220
Weight
[kg]
11
Type code
Size
DCS550-S01-0020-05
F1
45
internal
DCS550-S01-0045-05
65
internal
DCS550-S01-0065-05
90
internal
135
1 - 18
115 / 230 V
180
115 / 230 V
225
270
115 / 230 V
115 / 230 V
315
2 - 25
405
16
459 x 270 x 310
25
230 V
F2
DCS550-S01-0315-05
F3
DCS550-S01-0405-05
115 / 230 V
2 - 35
DCS550-S01-0135-05
DCS550-S01-0180-05
DCS550-S01-0225-05
DCS550-S01-0270-05
115 / 230 V
470
610
115 / 230 V
DCS550-S01-0090-05
370 x 270 x 270
DCS550-S01-0470-05
644 x 270 x 345
38
DCS550-S01-0610-05
740
230 V
DCS550-S01-0740-05
900
230 V
DCS550-S01-0900-05
F4
Double bridge (4-Q Drive)
Mains [V]
230 – 525
–15 / +10 %
I A [A]
25
IF [A]
1 - 12
Fan supply
no fan
Dimensions
h x w x d [mm]
370 x 270 x 220
Weight
[kg]
11
Type code
Size
DCS550-S02-0025-05
F1
50
internal
DCS550-S02-0050-05
75
internal
DCS550-S02-0075-05
100
internal
150
1 - 18
115 / 230 V
DCS550-S02-0100-05
370 x 270 x 270
16
DCS550-S02-0150-05
200
115 / 230 V
DCS550-S02-0200-05
250
115 / 230 V
DCS550-S02-0250-05
300
115 / 230 V
350
2 - 25
450
DCS550-S02-0300-05
459 x 270 x 310
25
115 / 230 V
520
680
115 / 230 V
230 V
DCS550-S02-0350-05
DCS550-S02-0520-05
644 x 270 x 345
38
DCS550-S02-0680-05
820
230 V
DCS550-S02-0820-05
1000
230 V
DCS550-S02-1000-05
For more information please contact:
ABB Automation Products
Wallstadter Straße 59
68526 Ladenburg
Germany
Phone +49(0)6203-71-0
Fax
+49(0)6203-71-7609
www.abb.com/motors&drives
E-Mail: dc-drives@de.abb.com
© Copyright 2010 ABB. All rights reserved.
Specifications subject to change without notice.
F3
DCS550-S02-0450-05
115 / 230 V
2 - 35
F2
F4
Ident. No.: 3ADW000374R0101 Rev. A
Technial data, dimensions and weights
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