Reactor A25, Operation

Reactor A25, Operation

Operation

®

A-25

P L U R A L C O M P O N E N T P R O P O R T I O N E R

3A1569B

EN

Air operated, electrically heated, plural component proportioner

For spraying or dispensing 1:1 ratio polyurethane foam formulations and other 1:1 fast setting materials.

Not for use in explosive atmospheres or hazardous locations.

This model is field-configurable to the following supply voltages:

230 V, 1 Phase

230 V, 3 Phase

380 V, 3 Phase

2000 psi (14 MPa, 138 bar) Maximum Fluid Working Pressure

80 psi (550 kPa, 5.5 bar) Maximum Air Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 9 for model information, including maximum

working pressure and approvals.

ti16811a

2

Contents

Proportioner Models . . . . . . . . . . . . . . . . . . . . . . . . 3

Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Two-Component Material Information . 7

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7

Keep Components A and B Separate . . . . . . . . . 7

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7

Foam Resins with 245 fa Blowing Agents . . . . . . 7

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8

Typical Installation, without Circulation . . . . . . . . 9

Typical Installation, with Circulation . . . . . . . . . . 10

Component Identification . . . . . . . . . . . . . . . . . . . 11

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Temperature Controls and Indicators . . . . . . . . 13

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Locate Reactor A-25 . . . . . . . . . . . . . . . . . . . . . 15

Determine Power Source . . . . . . . . . . . . . . . . . 15

Electrical Requirements . . . . . . . . . . . . . . . . . . 15

Configure to Supply Power . . . . . . . . . . . . . . . . 16

Ground System . . . . . . . . . . . . . . . . . . . . . . . . . 18

Iso Pump Lubrication System Setup . . . . . . . . . 18

Fluid Supply Connections . . . . . . . . . . . . . . . . . 18

Air Supply Connection . . . . . . . . . . . . . . . . . . . 18

Recirculation / Pressure Relief Lines . . . . . . . . 19

Install Fluid Temperature Sensor (FTS) . . . . . . 19

Connect Heated Hose . . . . . . . . . . . . . . . . . . . . 19

Close Gun Fluid Inlet Valves A and B . . . . . . . . 20

Connect Whip Hose to Gun or Gun Fluid Manifold

20

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Pressure Check Hose . . . . . . . . . . . . . . . . . . . . 21

Set Temperatures . . . . . . . . . . . . . . . . . . . . . . . 22

Supply Wet-Cups with Throat Seal Liquid . . . . . 23

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Spray Adjustments . . . . . . . . . . . . . . . . . . . . . . 25

Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 26

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Flushing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Daily Start-up Procedure . . . . . . . . . . . . . . . . . . 28

Fluid Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Circulation Through Reactor . . . . . . . . . . . . . . . 30

Circulation Through Gun Manifold . . . . . . . . . . . 31

DataTrak Controls and Indicators . . . . . . . . . . . . . 32

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 33

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Temperature Control Diagnostic Codes . . . . . . . 35

DataTrak Diagnostic Codes . . . . . . . . . . . . . . . . 35

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 38

3A1569B

Proportioner Models

Proportioner Models

All proportioners can be configured to operate on 380V (4 wire), 230V (3 wire), or 230V 1Ø.

Part No.

Maximum Fluid Working

Pressure psi (MPa, bar)

Maximum Air Working

Set Pressure psi (kPa, bar)

Includes:

DataTrak

(cycle count only) Wheels Approvals

262572 2000 psi (14, 138) 80 psi (550, 5.5) -----

262614 2000 psi (14, 138) 80 psi (550, 5.5) 24A592

3172585

Conforms to ANSI/UL

Std. 499 Certified to

CAN/CSA Std.

C22.2 No. 88

Systems

All systems include a proportioner, spray gun, and 60 ft (18.3 m) of heated hose.

Part

P22614

AP2614

CS2614

P22572

AP2572

CS2572

Maximum Working

Pressure psi (MPa, bar)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

Proportioner

(see Typical

Installation, without

Circulation)

262614

262614

262614

262572

262572

262572

Heated Hose

50 ft (15 m) 10 ft (3 m) Model

246678

246678

246678

246678

246678

246678

246050

246050

Probler P2

Fusion

AP

246050

Fusion

CS

246050

Probler P2

246050

246050

Fusion

AP

Fusion

CS

Gun

Part

GCP2R1

246101

CS01RD

GCP2R1

246101

CS01RD

Related Manuals

Manuals are available at www.graco.com.

Component manuals in English:

Manual

3A1570

309577

309815

309827

309852

309572

Description

Reactor A-25 Proportioner, Repair-Parts

Proportioning Pump, Repair-Parts

Feed Pump Kit, Instructions-Parts

Feed Pump Air Supply KIt, Instructions-Parts

Circulation and Return Tube Kit, Instructions-Parts

Heated Hose, Instructions-Parts

Manual

309550

312666

313213

313541

312796

Description

Fusion

AP Spray Gun, Instructions-Parts

Fusion

CS Spray Gun, Instructions-Parts

Probler P2 Spray Gun, Instructions-Parts

DataTrak Kits, Installation-Parts

NXT

®

Air Motor, Instructions-Parts

3A1569B 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded .

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

3A1569B

3A1569B

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

5

6

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethylene, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

3A1569B

Important Two-Component Material Information

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material

MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Keep Components A and B

Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture

(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir (if installed) filled with Graco Throat Seal Liquid (TSL), Part 206995.

The lubricant creates a barrier between the ISO and the atmosphere.

• Use moisture-proof hoses specifically designed for

ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Foam Resins with 245 fa

Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

3A1569B 7

8

Important Two-Component Material Information

Changing Materials

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

3A1569B

Typical Installation, without Circulation

Typical Installation, without Circulation

K

G

M

J

K

F

A

N

H

J

N

B

H

D

L

E

C*

P

F

IG

. 1: Typical Installation, without Circulation

Key for F

IG

. 1

A Reactor Proportioner

B Heated Hose

C Fluid Temperature Sensor (FTS)

D Heated Whip Hose

E Spray Gun

F Proportioner and Gun Air Supply Hose

G Feed Pump Air Supply Lines

H Waste Containers

J Fluid Supply Lines

K Feed Pumps

L Agitator (if required) ti16812a

* Shown exposed for clarity. Wrap with tape during operation.

M Desiccant Dryer

N Bleed Lines/Over Pressure Relief

P Gun Fluid Manifold

3A1569B 9

Typical Installation, with Circulation

Typical Installation, with Circulation

Key for F

IG

. 2

A Reactor Proportioner

B Heated Hose

C Fluid Temperature Sensor (FTS)

D Heated Whip Hose

E Spray Gun

F Proportioner and Gun Air Supply Hose

G Feed Pump Air Supply Lines

J Fluid Supply Lines

K Feed Pumps

L Agitator (if required)

M Desiccant Dryer

N Recirculation/Over Pressure Relief Return Hoses

P Gun Fluid Manifold

G

K

M

M

J

K

F

A

N

N

J

F

N

B

F

IG

. 2: Typical Installation, with Circulation

L

D

E

C*

P ti16813a

* Shown exposed for clarity. Wrap with tape during operation.

10 3A1569B

Component Identification

W

AG

AC

AD

AI

S

DD

AA

AF

Z

GG

F

IG

. 3: Typical Installation

3A1569B

U

V

Y

X

FF

T

R

Component Identification

AH

AB

AE

ti16814a

11

Component Identification

Key:

R

Main Disconnect Switch - Controls power to heating circuits. I

S

Main Air Filter - Filters system air supply.

T

Resin (B) Pressure Gauge - Displays pressure in resin proportioning system (B side).

U

Resin (B) - Inlet Supply Valve

V

Resin (B) Fluid Y-Strainer - (20 mesh)

W ISO (A) Pressure Gauge - Displays pressure in isocyanate proportioning system (A side).

X

ISO (A) - Inlet Supply Valve

Y

ISO (A) Fluid Y-Strainer - (20 mesh)

Z

ISO (A) Pump Lube System - Behind Proportioner shroud. (A side only)

AA ISO (A) - Packing Nut and Lube Cup - (A side only)

AB *Primary Heater Thermocouples - Senses temperature of primary heater and inputs that information.

AC FTS Jumper Harness - Carries electrical signal from FTS sensor in isocyanate hose to hose temperature controller.

AH *Primary Heater Over-Temperature Switches -

Sends signal to temperature controller if heater exceeds maximum temperature condition.

AI Resin (B) Pump Wet Cup - Access for daily wet cup refill.

DD Main Air Inlet Ball Valve - (1/2 NPT female fitting)

FF ISO (A) Inlet - Fitting (3/4 swivel fitting)

GG Resin (B) Inlet - Fitting (3/4 swivel fitting)

AD Primary Heaters - Heats material to required dispensing temperature.

AE ISO (A) - (Isocyanate) Proportioning Pump -

Draws in and dispenses a fixed volume of isocyanate to gun.

AF Resin (B) Proportioning Pump - Draws in and dispenses a fixed volume of resin to gun.

AG Power-Lock

Hose Heat Connection - Connects power to heated hoses.

12 3A1569B

Component Identification

Control Panel

See Tempera-

ture Controls and Indicators

E L EC T RO N IC M O N I T O R IN G S Y S T E M

A

B

°

F

°

C

ti16815a

Temperature Controls and Indicators

NOTICE

To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

Heater Power Indicators Temperature Displays

DataTrak (optional)

See page 32.

Air Motor

Pressure Gauge

Air Motor

Shutoff Valve

Air Pressure

Regulator

Zone A Arrow Keys

Zone B Arrow Keys

Hose Zone Arrow Keys

Actual Temperature Key

Target Temperature Key

3A1569B

A

B

°

F

°

C

Heater A On/Off Key

Heater B On/Off Key

Hose Heater On/Off Key

Temperature Scale Keys

13

Component Identification

Main Power Switch

Located on right side of unit, page 11. Turns heater power ON and OFF heater zones or pumps on.

Actual Temperature Key/LED

. Does not turn

Press to display actual temperature.

Temperature Displays

Show actual temperature or target temperature of heater zones, depending on selected mode. Defaults to actual at startup. Range is 32-190°F (0-88°C) for A and

B, 32-180°F (0-82°C) for hose.

Circuit Breakers

Press and hold to display electrical current.

Target Temperature Key/LED

Press to display target temperature.

Located inside Reactor cabinet.

Ref.

CB1

CB2

CB3

CB4

Size

50 A

30 A

25 A

25 A

Component

Hose Secondary (single)

Hose Primary (double)

Heater A (double)

Heater B (double)

Press and hold board temperature.

to display heater control circuit

Temperature Scale Keys/LEDs

Press

°

F

or

°

C

to change temperature scale.

Heater Zone On/Off Keys/LEDs

Press to turn heater zones on and off. Also clears

heater zone diagnostic codes, see page 35.

NOTE: LEDs flash when heater zones are on. The duration of each flash shows the extent that the heater is turned on.

Temperature Arrow Keys

Press , then press or perature settings in 1 degree increments.

to adjust tem-

CB1

CB2

CB3

CB4 ti17569a

14 3A1569B

Setup

Setup

Locate Reactor A-25

1.

Locate Reactor A-25 on a level surface and bolt in place to the floor with 3/8 in. (10 mm) bolts, unless the Reactor needs to remain portable.

• Two bolts through the 2 in. (50 mm) deep caster bushings in the rear.

• Two bolts through the 3-5/8 in. (168 mm) deep caster bushings in the front.

2.

Do not expose Reactor A-25 to rain.

3.

If you need to move the machine, add optional wheel kit.

4.

Lift with hoist only from bar spanning across top of cart.

Electrical Requirements

Improper wiring may cause electric shock or other serious injury if work is not performed properly.

• Have a qualified electrician connect power and ground to main power switch terminals and ground lug.

• Ensure your installation complies with all National,

State, and Local safety and fire codes.

• Ensure that incoming power is disconnected and locked out at the source.

NOTE: Power cord is not supplied.

Determine Power Source

Reactor A-25 can be wired to 3 types of power source:

• 230 Volt / 1 Phase

• 230 Volt / 3 Phase Delta (3 wire + ground PE)

• 380 Volt / 3 Phase WYE (4 wire + ground PE)

(220 Volts to Neutral)

3A1569B 15

Setup

Configure to Supply Power

NOTE: Both cord connection AND jumper positioning

steps on page 17 must be completed.

Step One - Connect Electrical Cord

NOTE: Disregard terminal numbers on disconnect switch blocks. Wire to positions shown. Terminals will accept up to #8 AWG (10 mm

2

) conductors.

1.

Using a flat screw driver, turn cover fasteners 90° counterclockwise. Lift and pull the front cover away.

2.

Connect main power cord to electrical console as follows: a.

Feed power cord through strain relief (SR) on right side of unit. Push black die release lever

(RL) down to release contacts block (PD) for easy wiring.

NOTE: Strain relief accepts cords 0.59 to 1.0 in. (15-25 mm) diameter.

b.

Connect power leads to Power Disconnect

Switch (PD). Snap contacts block (PD) back onto switch. c.

Tighten strain relief nut.

d.

Connect ground wire to ground lug (GL).

RL

230V, 1 Phase: Use a screwdriver to connect two power leads to the top two middle terminal positions as shown.

Connect green to ground (GND). See page 17 for proper

jumper positions.

NOTE: Disregard terminal numbers on disconnect switch blocks. Wire to positions shown.

230V, 3 Phase Delta: Use a screwdriver to connect three power leads to top three left terminals as shown.

Connect green to ground (GND). See page 17 for

proper jumper positions.

380V, 3 Phase WYE: Use a screwdriver to connect four power leads to the top terminals as shown. Connect neutral only to N. Connect green to ground (GND). See

page 17 for proper jumper positions.

PD

GL

SR

ti17570a

3.

Replace lower front shroud. Reinstall the two screws retained in Step 1.

16 3A1569B

Setup

Step Two - Install Power Jumpers

Find location for power jumpers which are in a plastic bag tie wrapped to the ground lug.

NEW

Heater Jumper Location

Heater Jumpers

Power Jumper Location

Install Power Jumpers

ti17569a

1.

Turn screws counter-clockwise on the upper part of the shroud until they stop. Pull door up and out.

2.

Install red jumpers from the storage bag to the positions shown for your power.

• Push the jumper firmly into the new position.

• If necessary, a flat-blade screwdriver can be used under the ridge on the side of the jumper to remove them.

3.

Replace front shroud.

Step Two

TB2

Terminal Blocks

Install red jumpers

380V 3ø WYE 230V 3ø Delta 230V 1ø

Step Three - Reposition Heater Jumpers

(if necessary)

Find location of Heater Jumpers.

Machines are shipped with heaters wired for 6000 watts.

To reposition heater jumpers for 3000 watts, change jumper positions as shown below.

1.

Turn screws counter-clockwise on the upper part of the shroud and remove by pulling them out.

2.

Move red jumpers from the storage positions to the positions shown for your power.

• A flat-blade screwdriver can be used under the ridge on the side of the jumper to remove them.

• Push the jumper firmly into the new position.

3.

Replace lower front shroud.

Step Three

TB2

Terminal Blocks

Position red jumpers

6000 WATTS 3000 WATTS

3A1569B 17

Setup

Ground System

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric current.

Reactor: is grounded through power cord; see page

16.

Spray gun: connect whip hose ground wire to FTS;

see page 19. Do not disconnect wire or spray with-

out whip hose.

Fluid supply containers: follow your local code.

Object being sprayed: follow your local code.

Solvent pails used when flushing: follow your local code. Use only metal pails that are conductive.

Place them on a grounded surface. Do no place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure, hold a metal part of spray gun firmly to the side of a grounded metal pail, then trigger gun.

Iso Pump Lubrication System

Setup

Prepare isocyanate pump lubrication system as follows:

1.

Lift lubricant reservoir out of bracket and remove reservoir from cap.

2.

Fill reservoir 3/4 full with TSL.

3.

Thread reservoir onto cap assembly and place it into bracket.

The lubrication system is now ready for operation; no priming is required.

Fluid Supply Connections

Feed pumps are typically used. Siphon feeding is not recommended. Connect material supply to inlets of proportioning unit as follows:

1.

Connect fluid inlet ball valves (U.X) and y-strainers

(V, Y) to pump inlets.

2.

Ensure the A- and B- inlet ball valves (U,X) on proportioning unit are closed.

3.

Connect and tighten B- supply hose (J) to 3/4 NPT swivel fitting (GG) on B- inlet ball valve (U), and to resin transfer pump.

GG

J

V

U ti17571a

4.

Connect and tighten A- supply hose (BB) to 1/2 NPT swivel fitting (FF) on A- inlet ball valve (X), and to isocyanate transfer pump. See F

IG

. 3, page 11.

Air Supply Connection

Connect main air supply (F) to air inlet 1/2 in. npt (f) valve (DD) at air filter (S). Hose fitting requires a 1/2

NPT male fitting.

NOTE: Use a minimum of 3/8 in. ID air line (not supplied) to deliver air supply to proportioning unit. Use 1/2 in. ID hose if over 15 ft long.The main air supply must be clean and free of oil and contaminants.

DD

F

S ti17572a

18 3A1569B

Setup

Recirculation / Pressure Relief

Lines

Connect Heated Hose

NOTE: See heated hose manual for detailed instructions for Graco heated hoses.

Do not install shutoffs downstream of the

PRESSURE RELIEF/SPRAY valve outlets (BA, BB).

The valves function as over pressure relief valves when set to SPRAY. Lines must be open so valves can automatically relieve pressure when machine is operating.

If circulating fluid back to the supply drums, use high pressure hose rated to withstand the maximum working pressure of this equipment.

If Recirculating to Supply Drum: Connect high pressure hose (R) to relief fittings (BA, BB) of both

PRESSURE RELIEF/SPRAY valves. Route hose back to component A and B drums. Refer to manual 309852.

Alternate recirculation hoses (requires adapter

fittings):

249508 - ISO (A) (moisture guard) red hose, 1/4 in. (6 mm) ID; #5 JIC fittings (m x f); 35 ft (10.7 m) long.

249509 - Resin (B) blue hose; 1/4 in. (6 mm) ID, #6 JIC fittings (m x f), 35 ft (10.7 m) long.

NOTICE

The fluid temperature sensor (FTS) and whip hose

must be used with heated hose; see page 19. Hose

length, including whip hose, must be 60 ft (18.3 m) minimum.

1.

Turn main power OFF.

2.

Assemble heated hose sections, FTS, and whip hose. See Heated Hose manual for instructions.

3.

Connect A and B hoses to A and B outlets on

Reactor fluid manifold (FM). Hoses are color coded: red for component A (ISO), blue for component B

(RES). Fittings are sized to prevent connection errors.

VV

WW

PH

FM

R

BA ti8441a

R

BB

AH ti17788a

NOTE: Manifold hose fittings (VV, WW) allow use of 1/4 in. and 3/8 in. ID Reactor heated fluid hoses.

4.

Connect heated hose air line (AH) to proportioner air hose.

Install Fluid Temperature Sensor

(FTS)

Install FTS between main hose and whip hose. See

Heated Hose manual for instructions.

3A1569B 19

Setup

5.

Connect cables (SS). Connect electrical connectors

(NN). Be sure cables have slack when hose bends.

Wrap cable and electrical connections with electrical tape.

SS

NN

Connect Whip Hose to Gun or

Gun Fluid Manifold

For Probler P2 guns: Connect hoses to inlet valves.

For Fusion guns: Connect hoses to inlet manifold. Do not connect manifold to gun.

1.

Overlap A and B component hoses and assemble to gun or gun manifold fittings as shown.

2.

Tighten fittings to A and B component hoses.

Ensure hose remains flat after fittings are tightened.

Loosen and retighten fittings as necessary to eliminate any torque on hoses.

ti17787a

Fusion AP Gun shown.

Close Gun Fluid Inlet Valves A and B

ti12158a

Fusion AP Gun shown.

ti2411a

20 3A1569B

Initial Startup

Initial Startup

Do not operate Reactor without all covers and shrouds in place.

Load Fluid with Feed Pumps

NOTE: The Reactor is tested with oil at the factory.

Flush out the oil with a compatible solvent before spray-

ing; see page 27.

1.

Check that Setup process is complete; see page 15.

2.

Turn on component B agitator, if used.

3.

Turn both PRESSURE RELIEF/SPRAY valves (SA,

SB) to SPRAY.

6.

Purge air from hoses.

a.

For Probler P2 guns: Loosen hose fittings and bleed out air until air-free fluid comes from hoses.

b.

For Fusion guns: Hold gun fluid manifold over two grounded waste containers. Open fluid valves A and B until clean, air-free fluid comes from valves. Close valves.

The Fusion AP Gun is shown.

TI2484a

SB

SA

Pressure Check Hose

See hose manual. Pressure check for leaks. If no leaks, wrap hose and electrical connections to protect from damage.

4.

Open both fluid valves (FV).

ti8442a

FV ti17571a

5.

Start feed pumps. Do not start proportioner air motor or pumps.

Always provide two grounded waste containers to keep component A and component B fluids separate.

3A1569B 21

Initial Startup

Set Temperatures

6.

Turn on

A

and

B

heat zones by pressing

for each zone.

See Setup, page 15.

7.

Hold zone.

to view electrical currents for each

1.

Turn main power ON .

2.

Press scale.

°

F

or

°

C

to change temperature

8.

Hold perature.

to view heater control circuit board tem-

9.

Manual current control mode only:

3.

Press to display target temperatures.

4.

To set

A

heat zone target temperature, press

or until display shows desired temperature. Repeat for

B

and zones.

When in manual current control mode, monitor hose temperature with thermometer. Install per instructions below. Thermometer reading must not exceed 160°F

(71°C). Never leave machine unattended when in manual current control mode.

If FTS is disconnected or display shows diagnostic code E04, turn main power switch OFF

NOTE: For zone only, if FTS is disconnected at

startup, display will show hose current (0A). See step 9, page 22.

then ON to clear diagnostic code and enter manual current control mode.

display will show current to hose. Current is not limited by target temperature.

Do not turn on hose heat without fluid in hoses.

5.

Turn on heat zone by pressing . Preheat hose (15-60 min). Indicator will flash very slowly when fluid reaches target temperature. Display shows actual fluid temperature in hose near

FTS.

Thermal expansion can cause over pressurization, resulting in equipment rupture and serious injury, including fluid injection. Do not pressurize system when preheating hoses.

Press or to adjust current setting.

To prevent overheating, install hose thermometer close to gun end, within operator view. Insert thermometer through foam cover of A component hose so stem is next to inner tube. Thermometer reading will be about 20°F less than actual fluid temperature.

If thermometer reading exceeds 160°F (71°C), reduce current with key.

22 3A1569B

Supply Wet-Cups with Throat

Seal Liquid

Pump rod and connecting rod move during operation.

Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from wet-cup during operation. Close main air valve before filling wet-cup.

1.

Component A (ISO) Pump: Keep reservoir (Z) 3/4 filled with TSL. Wet-cup piston circulates TSL through wet-cup to carry away isocyanate film on displacement rod. Change the fluid in the reservoir when it becomes milky-looking.

2.

Component B (Resin) Pump: Check felt washers in packing nut/wet-cup (AK) daily. Keep saturated with TSL to prevent material from hardening on displacement rod. Replace felt washers when worn or contaminated with hardened material.

AK

Z

3A1569B

ti16974a

Initial Startup

23

Spraying

Spraying

The Fusion AP gun is shown.

1.

After reaching spray temperatures, engage gun piston safety lock.

5.

Open air inlet ball valve (DD).

ti2409a

2.

Close gun fluid inlet valves A and B.

DD

ti17573a

6.

Turn the air regulator counterclockwise to 0 pressure.

E L EC T RO N IC M O N I T O R IN G S Y S T E M

air regulator

DD

air motor shutoff valve

ti2728a

3.

Attach gun fluid manifold. Connect gun air line.

Open air line valve.

7.

Open the air motor shutoff valve.

8.

Close the park valve.

ti17574a ti2543a

4.

Set PRESSURE RELIEF/SPRAY valves (SA, SB) to

SPRAY.

SB

SA

Closed

ti8442a

24 3A1569B

Spraying

9.

Slowly increase the air regulator setting until the approximate stall (static) pressure is achieved on fluid gauges (GA) and (GB).

SB

SA

GA

GB

ti8441a

10. Check fluid pressure gauges (GA, GB) to ensure proper pressure balance. If imbalanced, reduce pressure of higher component by slightly turning

PRESSURE RELIEF/SPRAY valve for that component toward PRESSURE

RELIEF/CIRCULATION, until gauges show balanced pressures.

NOTE: Ensure relief tubes are in waste containers.

11. Open gun fluid inlet valves A and B.

Spray Adjustments

Flow rate, atomization, and amount of overspray are affected by four variables.

Fluid pressure setting. Too little pressure results in an uneven pattern, coarse droplet size, low flow, and poor mixing. Too much pressure results in excessive overspray, high flow rates, difficult control, and excessive wear.

Fluid temperature. Effects are similar to when fluid pressure setting is too high or too low.

Mix chamber size. Choice of mix chamber is based on desired flow rate within machine capability and fluid viscosity.

Cleanoff air adjustment. Too little cleanoff air results in droplets building up on the front of the nozzle, and no pattern containment to control overspray. Too much cleanoff air results in air-assisted atomization and excessive overspray.

ti2414a

12. Disengage gun piston safety lock.

ti2410a

13. Test spray onto cardboard. Adjust the air regulator to get the minimum fluid pressure that results in a good spray pattern.

NOTE: Pumps have fluid to air ratio of 25 to 1. Feed pumps add 2X feed pressure boost to outlet pressure

(on the up stroke only). For best results, use regulators on feed pumps to limit inlet feed pressure to approximately 100 psi (0.7 MPA, 7 bar).

14. Check A and B fluid pressure gauges (GA, GB) to ensure proper pressure balance between A and B.

15. Equipment is ready to spray.

3A1569B 25

Park

Park

Park the pumps at the end of the day to cycle proportioner pumps to home position, submerging displacement rod.

1.

Open the park valve.

5.

Engage gun piston safety lock.

ti2409a

6.

Close gun fluid inlet valves A and B.

ti2421a

Open

Close

2.

Trigger the gun until pumps stops at the bottom and relieves pressure.

3.

Close the air motor shutoff valve.

4.

Close the park valve.

7.

Close pump inlet supply valves.

Pressure Relief

Procedure Shutdown

ti17716a

1.

Turn main heater power OFF .

The Fusion AP gun is shown.

1.

Turn off feed pumps and agitator if used.

2.

Park component A pump. Follow Park; see page 26.

3.

Close the air inlet valve.

4.

Trigger spray gun until gauges read zero.

2.

Follow Park; see page 26.

3.

Check and fill wet-cups (AK, Z).

4.

Follow gun shutdown procedure. See gun manual.

26 3A1569B

Flushing

Flushing

Flush equipment only in a well-ventilated area. Do not spray flammable fluids. Do not turn on heaters while flushing with flammable solvents.

• Flush out old fluid with new fluid, or flush out old fluid with a compatible moisture-free solvent.

• Use lowest possible pressure when flushing.

• To flush feed hoses, pumps, and the heater separately from the heated hoses, set PRESSURE

RELIEF/SPRAY valves (SA, SB) to PRESSURE

RELIEF/CIRCULATION. Flush through bleed lines

(N).

N

SA

SB

N

ti8441a

• To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).

• Always leave hydraulic oil or a non-water based, non-water absorbent fluid in system. Do not use water.

Only use flush solvents that are compatible with

Fluoroelastomer seals. Non-compatible solvents will damage seals and cause hazardous conditions, such as high pressure leaks.

3A1569B 27

Operation

Operation

Daily Start-up Procedure

NOTE: The daily start-up procedures describe normal operation. Assume that all temperature and pressure settings have been previously set, but that the heating system is not up to operating temperature.

1.

Check condition isocyanate lubrication system and service as required. Change pump lubricant when it shows signs of change to a milky color.

2.

Ensure supply fluid is at correct temperature as recommended by chemical system supplier. Ensure individual chemicals are correctly agitated within their drums/day tanks, and moisture protection system is properly set for operation. Recirculate heated fluid back to supply drums if necessary; see

page 30.

3.

Turn on main air supply to transfer pumps.

4.

Pressurize transfer pumps and open A- and B-inlet supply valves.

5.

Open air inlet ball valve (DD).

8.

Check that hose setpoint temperature is correct.

9.

Turn on all three heat zones.

10. The hose power controller automatically adjusts the hose current to the hose to compensate for hose length and ambient temperature. Wait for actual hose temperature readout to match hose setpoint temperature.

To prevent excessive pressure build-up in heated hoses, always bring hoses and primary heater up to operating temperature before opening air motor shutoff valve.

11. Set PRESSURE RELIEF/SPRAY valves (SA, SB) to

SPRAY.

SA

SB

ti8442a

12. Check that heat zones are on and temperatures are

on target, page 22.

13. Open air motor shutoff valve.

14. Pumps will pressurize the fluid according to air regulator pressure.

DD

ti17573a

6.

Turn main power ON .

NOTICE

Uncoil heated hoses before turning on hose heater switch to prevent overheating and hot spots within hose.

7.

Uncoil heated hose.

28 3A1569B

Operation

15. Check A and B fluid pressure gauges (GA, GB) to ensure proper pressure balance between A and B. If imbalanced, bleed off the high side with valves SA and SB until balanced.

GA

GB

ti8442a

16. Open gun fluid manifold valves A and B.

The Fusion AP gun is shown.

ti2414A

17. Disengage gun piston safety lock.

18. Test spray onto cardboard.

19. Equipment is ready to spray.

ti2410A

3A1569B 29

Fluid Circulation

Fluid Circulation

Circulation Through Reactor

5.

Set temperature targets, see page 22. Turn on

A

and

B

heat zones by pressing .

Do not turn on heat zone unless hoses are already loaded with fluid.

Do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.

To circulate through gun manifold and preheat hose, see

page 31.

1.

Follow Initial Startup, page 21.

6.

Press to display actual temperatures.

7.

Turn the air regulator to a low pressure until

A

and

B

temperatures reach targets. Increase the pressure once the temperatures are on target.

Do not install shutoffs downstream of the

PRESSURE RELIEF/SPRAY valve outlets (BA, BB).

The valves function as overpressure relief valves when set to SPRAY . Lines must be open so valves can automatically relieve pressure when machine is operating.

2.

See Typical Installation, with Circulation, page

10. Route circulation lines back to respective com-

ponent A or B supply drum. Use hoses rated at the maximum working pressure of this equipment. See

Technical Data, page 37.

3.

Set PRESSURE RELIEF/SPRAY valves (SA, SB) to

8.

Turn on heat zone by pressing .

9.

Set PRESSURE RELIEF/SPRAY valves (SA, SB) to

SPRAY .

SA

SB

ti8442a

PRESSURE RELIEF/CIRCULATION .

SA

SB

4.

Turn main power ON .

30

ti8441a

3A1569B

Fluid Circulation

Circulation Through Gun

Manifold

5.

Set temperature targets, see page 22. Turn on

A

,

B

, and heat zones by pressing

.

Do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.

Circulating fluid through the gun manifold allows rapid preheating of hose.

1.

Install gun fluid manifold (P) on accessory circulation kit (CK). Connect high pressure circulation lines

(R) to circulation manifold.

6.

Press to display actual temperatures.

7.

Turn the air regulator to a low pressure until and

B

A

temperatures reach targets. Increase the pressure once the temperatures are on target.

P

CK

R

The Fusion AP gun manifold is shown.

ti2767a

Table 1: Circulation Kit (CK)

Part Gun Manual

246362 Fusion AP

256566 Fusion CS

GC1703 Probler P2

309818

313058

313213

2.

Route circulation lines back to respective component A or B supply drum. Use hoses rated at the maximum working pressure of this equipment. See manual for installation instructions.

3.

Follow Initial Startup, page 21.

4.

Turn main power ON .

3A1569B 31

DataTrak Controls and Indicators

DataTrak Controls and Indicators

The DataTrak on the Reactor A-25 sprayers do not have runaway protection. For setup and operation instructions see

DataTrak Operation, page 33.

Key for F

IG

. 4

AB Combined Lower Displacement (user settable)

AC Flow Rate Units (user settable to

/min,

gpm [US], gpm

[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)

AD LED (fault indicator when lit)

AE Display

PF Prime/Flush Key (Enables Prime/Flush mode. While in

Prime/Flush mode, the batch totalizer [BT] will not count.)

LED will flash while in Prime/Flush mode.

RK Reset Key (Resets faults. Press and hold for 3 seconds to clear the batch totalizer.) Push to toggle between flow rate and cycle rate.

CF Cycle/Flow Rate

BT Batch Totalizer

GT Grand Totalizer

RT Runaway Toggle (leave disabled)

GT

AE, see details at right

Run Mode

RK PF

AD

TI11883a

AC

AB

RK

CF BT ti8622b

Setup Mode

RT

PF ti17741a

F

IG

. 4. DataTrak Controls and Indicators

32 3A1569B

DataTrak Operation

DataTrak Operation

NOTE: The display (AE) will turn off after 1 minute to save battery life. Press any key to wake up the display.

NOTICE

To prevent damage to the soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

Setup Mode

1.

See F

IG

. 4, page 32. Press and hold onds until Setup menu appears.

for 5 sec-

2.

To enter settings for lower size, flow rate units, and disable runaway protection press to change the value, then to save the value and move the cursor to the next data field.

• Set lower size to 98cc.

• Disable runaway.

3.

Move the cursor to the E5 error enable option field, then press once more to exit Setup mode.

Run Mode

Prime/Flush

1.

See F

IG

. 4, page 32. To enter Prime/Flush mode, press any key to wake up the display, then press

. The Prime/Flush symbol will appear in the dis-

Counter/Totalizer

See F

IG

. 4, page 32. The last digit of the batch totalizer

(BT) represents tenths of gallons or liters. To reset the totalizer, press any key to wake up the display, then press and hold for 3 seconds.

• If AC is set to gallons or ounces, BT and GT display gallons.

• If AC is set to liters or cc, BT and GT display liters.

• If AC is set to cycles, BT and GT display cycles.

Press to toggle between flow rate units and cycles.

A letter under the BT display indicates that both BT and

GT are displaying gallons (g) or liters (l). No letter means both BT and GT are displaying cycles.

Display

See F

IG

. 4, page 32. The display (AE) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display.

NOTE: DataTrak will continue to count cycles when display is off.

NOTE: The display (AE) may turn off if a high-level static discharge is applied to the DataTrak. Press any key to wake up the display.

Diagnostics

See DataTrak Diagnostic Codes page 35.

play and the LED will flash .

2.

While in Prime/Flush mode, the batch totalizer (BT) will not count. The grand totalizer (GT) continues to count.

3.

To exit Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush symbol will disappear from the display and the LED will stop flashing.

3A1569B 33

Maintenance

Maintenance

• Check and add TSL to B side pump wet-cup daily.

• Check ISO lube bottle for significant discoloration or crystallization daily. Replace with fresh TSL when needed.

• Ensure ISO (A) pump is down and in PARK position during every shutdown.

• Keep any ISO (A) fluid from being exposed to atmosphere to prevent crystallization.

• Remove inlet filter screen plug (V, Y) and clean screens if increased unbalanced pressures between

A and B is noticed or as needed for fluids used. Also clean after flushing.

• Close gun fluid shutoff valves when not in use.

• If using a Fusion AP or Probler P2 gun, add grease with grease gun per manual.

• Clean gun filter screens and mix chamber ports regularly, or when increased unbalanced pressures between A and B is noticed. See gun manual.

• Use lithium grease or Iso Pump Oil on all threaded fluid fittings on the “A” side.

34 3A1569B

Diagnostic Codes

Diagnostic Codes

Temperature Control Diagnostic Codes

Temperature control diagnostic codes appear on temperature display.

These alarms turn off heat. E99 clears automatically when communication is regained. Codes E03 through

E06 can be cleared by pressing turn main power OFF

. For other codes,

then ON

See repair manual for corrective action.

to clear.

05

06

30

99

01

02

03

04

High fluid temperature

High zone current

Individual

Individual

No zone current Individual

FTS or thermocouple disconnected Individual

Control board over temperature

Communication cable unplugged

Momentary loss of communication

Loss of communication

Individual

Individual

All

All

NOTE: For hose zone only, if FTS is disconnected at startup, display will show hose current 0A.

DataTrak Diagnostic Codes

DataTrak can diagnose several problems with the pump.

When the monitor detects a problem, the LED (AD, F

IG

.

4) will flash and a diagnostic code will appear on the display.

To acknowledge the diagnosis and return to the normal operating screen, press once to wake up the display, and once more to clear the diagnostic code screen.

Symbol

E-2 Diving Down

Diagnosis

Leak during downstroke.

Cause

Worn intake valve.

E-3 Low Battery Battery voltage too low to stop runaway.

Low battery. Replace battery; see Reactor A-25 Repair manual.

E-6 Blown Fuse Fuse is blown. Replace fuse; see Reactor A-25 Repair manual.

Faulty solenoid or solenoid wiring.

Extreme temperatures

(above 140°F [60°C]).

3A1569B 35

Dimensions

Dimensions

A

B

Dimension

A

B

C

With Wheels in. (mm)

43.5 (1105)

29 (736.6)

30 (762)

Without Wheels in. (mm)

43.5 (1105)

21.5 (546)

24.5 (622)

C ti17605a

36 3A1569B

Technical Data

Technical Data

Category

Maximum Fluid Working Pressure

Maximum Air Supply Pressure

Maximum Air Working Pressure

Pressure Ratio

Air consumption with 02 tip at 1500 psi stall pressure

Machine Maximum Power with hose

Voltage Requirement (50/60 Hz)

(230 V Nominal: 195-253 VAC)

(380 V Nominal: 338-457 VAC)

Amperage Requirement (Full Load Peak)*

Maximum Heater Fluid Temperature

Maximum Hose Fluid Temperature

Maximum Ambient Temperature

Maximum Output

Output Per Cycle (A and B)

Heater Power

Hose Power

Sound Pressure (see NXT air motor manual)

Sound Power (see NXT air motor manual)

Viscosity Range

Maximum Fluid Inlet Pressure

Fluid Inlet/Strainer Filter

Air inlet Filter Mesh

Component B (Resin) Inlet

Component A (Isocyanate) Inlet

Recirculation/Block Hose Connections

Maximum Heated Hose Length***

Weight

Wetted Parts

Data

2000 psi (14 MPa, 138 bar)

125 psi (0.9 MPa, 9 bar)

80 psi (550 kPa, 5.5 bar)

25:1

28 scfm (0.8m

3

/min)

9000 Watts

230 V, 1 Phase

230 V, 3 Phase (Delta)

380 V, 3 Phase (WYE 220 V to Neutral)

40 amps @ 230 V, 1 Phase

32 amps @ 230 V, 3 Phase

18.5 amps @ 380 V, 3 Phase

190 °F (88 °C)

180 °F (82 °C)

120 °F (49 °C)

25 lb/min. (11.4 kg/min.)

0.025 gal/cycle (0.095 ltr/cycle)

6000 Watts

2790 Watts

70.2 dB(A)

80.1 dB(A)

250-1500 centipoise (typical)

300 psi (2.1 MPa, 21 bar) or 15% of output pressure

20 mesh standard

40 Micron

3/4 npt(f) swivel

3/4 npt(f) swivel

Iso (A) side: #5 JIC (m); Resin (B) side: #6 JIC (m)

210 ft of 3/8 ID

310 lb (140.6 kg)

Carbon steel, stainless steel, chrome, aluminum,

Fluoroelastomer, PTFE, nylon

*Full load amps with all devices operating at maximum capabilities with 210 ft (64.1 m) of hose.

***210 ft (64 m) of heated hose will produce the maximum allowable heat capacity. 310 ft (94 m) of heated hose may be used, but will have 25% less heat capacity.

3A1569B 37

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

This manual contains English. MM 3A1569

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised July 2013

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