Blue Seal | G91 | Specifications | Blue Seal G91 Specifications

Blue Seal G91 Specifications
INSTALLATION AND OPERATION MANUAL
GAS SALAMANDER
G91
G91B
For use in GB & IE
234060-3
MANUFACTURED BY
Moffat Limited
Christchurch
New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited
Web:
E.Mail:
Main Office:
Service:
Spares:
Customer Service:
www.moffat.com.au
vsales@moffat.com.au
(tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
(tel): 1800 622 216
(tel): 1800 337 963
(tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web:
E.Mail:
Sales:
Service:
www.servecanada.com
info@servecanada.com
(tel): 800 551 8795 (Toll Free)
(tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web:
E.Mail:
Main Office:
www.moffat.co.nz
sales@moffat.co.nz
(tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web:
E.Mail:
Sales:
Spares:
Service:
www.blue-seal.co.uk
sales@blue-seal.co.uk
(tel): +44 121 327 5575
(fax): +44 121 327 9711
(tel): +44 121 322 6640
(fax): +44 121 327 9201
(tel): +44 121 322 6644
(fax): +44 121 327 6257
UNITED STATES
Moffat
Web:
Sales:
Service:
www.moffat.com
(tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 9546
(tel): 800 858 4477 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 1660
REST OF WORLD
Moffat Limited
Web:
E.Mail:
www.moffat.co.nz
export@moffat.co.nz
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. April 2011.
Contents
G91
GAS SALAMANDER (Branding Plate Optional)
G91B
GAS SALAMANDER (With Branding Plate)
Introduction .............................................................................................. 2
Specifications ............................................................................................ 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Dimensions ................................................................................................ 5
Dimensions
Internal Dimensions
Cooking Area
Weight
Installation ................................................................................................ 6
Installation Requirements
Unpacking
Location
Clearances
Wall Mounting (to non combustible wall only)
Gas Connection
Commissioning
Operation .................................................................................................. 9
Operation Guide
Description of Controls
Lighting the Main Burners
Racking System
Cooking Recommendations
Cleaning and Maintenance ...................................................................... 13
General
Racking
Stainless Steel Surfaces
Vitreous Enamel Surfaces
Trough Tray
Fault Finding ........................................................................................... 15
Gas Conversion and Specifications ......................................................... 16
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 19
Introduction
We are confident that you will be delighted with your Blue Seal Gas Salamander, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal Gas Salamander, there are two
important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
GREAT
CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.


THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
IT IS RECOMMENDED THAT A REGULAR INSPECTION IS
MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

DO NOT

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
CAUTION:
This appliance is;

For professional use and is to be used by qualified persons only.

Only authorised service persons are to carry out installation, servicing and
gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
2
Specifications
Model Numbers Covered in this Specification
G91
G91B
Gas Salamander.
Gas Salamander.
General
A commercial heavy duty, wall mounted gas fired infra-red grilling Salamander for a wide range of
foods.
Blue Seal Salamanders feature independently controlled heat zones for left and right side of the cooking
area.
Two high speed infrared surface combustion burners in the ceiling of the cavity are independently
operated with the left and right hand side controls of the appliance.
Each burner is provided with a flame failure feature for ease of operation and safety. Main burners are
manually lit.
Each burner has LO to HI settings to provide full cooking flexibility.
G91
Rack supports have 4 fixed height positions offering flat and angled rack positioning.
Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Branding Plate is available as an accessory item. Refer to Replacement Parts List.
G91B
Rack supports have 4 fixed height positions offering flat and angled rack positioning.
Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Supplied with Branding Plate.
The cast Aluminium branding plates provide a deep grooved / ribbed surface and can be used with this
racking system.
The Branding Plates are fitted onto the standard wire rack allowing ease of change as required between
menus.
Blue Seal Salamanders come standard with a trough tray incorporating a front grease trough for direct
collection of cooking grease from Branding Plate operation.
The tray is easily removed (slide out) for cleaning and to provide easy cleaning access to rear and sides
of cooking area.
3
Specifications
Gas Supply Requirements
Heat Input
(Gross)
Gas Rate
Natural (G20)
Propane (G31)
Nominal
8.8 kW
8.8 kW
Reduced
3.6 kW
2.6 kW
3
Nominal
0.84 m /hr
0.63 kg/hr
Reduced
0.34 m3/hr
0.19 kg/hr
20 mbar
37 mbar
Supply Pressure
Burner Operating Pressure
10 mbar (*)
26 mbar (*)
1
Gas Connection
/2” BSP Male
Gas Regulator Cap Screw
NOTE: * The burner operating pressure is to be measured at the manifold test point with both
burners operating at full setting. The operating pressure is ex-factory set and not to be
adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas
Conversion’ section for details).
Gas Connection
Gas supply connection point is located at the back, 128 mm from right hand side of the appliance, and
entered from beneath the appliance.
Connection is ½ BSP male.
4
Dimensions
Dimensions:
Front
Side
Plan
Internal Dimensions
Width
685 mm.
Height
230 mm (at front).
Depth
330 mm.
Cooking Area
Rack
610 mm x 310 mm.
Branding Plate
610 mm x 310 mm.
Weight (Nett)
41 kg (without Branding Plate or Racking System).
5
Installation
Installation Requirements
NOTE: It is most important that this salamander is installed correctly and that operation is correct
before use. Installation shall comply with local gas, health and safety requirements.
Blue Seal Salamanders are designed to provide years of satisfactory service, and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
AUSTRALIA:
NEW ZEALAND:
UNITED KINGDOM:
IRELAND:
- AS5601
- Gas Installations.
- NZS5261
- Gas Installation.
- Gas Safety (Installation & Use) Regulations 1998.
- BS6173
- Installation of Catering Appliances.
- BS5440
- 1 & 2 Installation Flueing & Ventilation.
- IS 820
- Non - Domestic Gas Installations.
Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
allowed to be adjusted by an qualified service person. They are not to be adjusted by the
installation person.
Unpacking
 Remove all packaging and transit protection from the appliance including all protective plastic
coating from the exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
 Report any deficiencies to the distributor who supplied the appliance.
1 x Salamander Rack.
1 x Wall Mounting Bracket, including;
1 x Trough Tray.
- 2 x 25 mm Black Plastic Spacers.
1 x Gas Regulator.
- 2 x 3/8” Bolts / Nuts.
1 x Alternate Gas Conversion Kit.
 Check that the available gas supply is correct to that shown on the rating plate located on the front
bottom corner of the right hand side panel.
 Check that the following parts have been supplied with the appliance:
Location
1.
Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Combustion Air Requirements
Natural Gas
LPG / Propane
2.
3.
4.
5.
6.
9 m³/hr minimum.
9 m³/hr minimum.
Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.
This appliance must be mounted onto a non-combustible wall or tailored stand, using the rear wall
bracket and spacing screws provided.
Combustible walls must not protrude past the front of the appliance.
This appliance must not be mounted on a combustible surface or metal surface, as radiated heat will
cause these surfaces to become extremely hot.
Caution should be taken as intense heat is emitted at the bottom front of the appliance.
6
Installation
7.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation person.
The unit should be mounted under an extraction hood in compliance with all local regulations.
8.
In the event that the unit is not mounted under an extraction hood, the installer must ensure
that all regulations are met and that there is an unobstructed minimum distance of 750 mm
from the top surface of the unit to the ceiling, which must be of non-combustible material.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
Combustible Surface
Non-Combustible Surface
Left / Right hand side
100 mm
25 mm (*)
Rear
50 mm
30 mm (**)
Top Clearance to:
- Extraction Hood
200 mm
- Grease Arresting Filter (***)
400 mm
- Ceiling (***)
750 mm
*
We recommend allowing a clearance of 100 mm on either side of the appliance to allow access to
the side panels for servicing purposes.
**
Using the wall mounting accessories provided with this appliance.
***
Top clearances can be reduced where local fire protection system is provided, if allowed by the local
regulations.
7
Installation
Wall Mounting (to Non-Combustible Wall Only)
1.
Fix the wall mounting bracket to the wall with six screws, in such a position that the top of the
bracket is level and at least 945 mm (38”) above any surface beneath the unit. This will ensure that
the bottom of the Salamander is at least 600 mm (24”) above any surface.
2.
Fit the two black plastic spacers to the top
rear corners of the unit. Leave them
unscrewed by approximately 5 mm.
3.
Fit the two adjusting screws / bolts into the
nutserts at the bottom rear corners of the
unit. These should protrude approximately
30 mm from the rear of the Salamander.
4.
Lift the Salamander onto the wall bracket,
lining up the black plastic spacers on the
salamander with the mounting notches in
the bracket.
~ 5mm
Fig 1
5.
~30mm
Lower the Salamander onto the mounting bracket.
Fig 2
6.
Tighten the black spacers securely and adjust the
levelling screws / bolts to ensure that the unit is level.
Fig 3

Fig 4
8
Installation
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON.
1.
2.
Blue Seal Salamanders do not require an electrical connection, as they function totally on the gas
supply only.
It is essential that the gas supply is correct for the Salamander being installed and that adequate
supply pressure and volume are available. The following checks should be made before installation:a. Gas Type the appliance has been
supplied for, is shown on a
coloured stickers located above
the gas connection and next to the
rating plate. Check that this is
correct for the gas supply the
appliance is being installed for.
The gas conversion procedure is
detailed in this manual.
Rating Plate
b. Supply Pressure required for this
appliance is shown in the
‘Specifications’ section of this
manual. Check the gas supply to
ensure adequate supply pressure
exists.
Fig 5
c. Input Rate of this appliance is stated on the Rating Plate and in the ‘Specifications’ section of
this manual. The input rate should be checked against the available supply line capacity.
Particular note should be taken if the salamander is being added to an existing
installation.
NOTE: It is important that adequately sized piping runs directly to the connection joint on the
appliance with as few tees and elbows as possible to give maximum supply volume.
3.
Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.
NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas
and LPG as per the ‘Gas Conversion Section’ in this manual.
Ensure the regulator is converted to the correct gas type that the appliance will operate on.
The regulator outlet pressure is fixed ex-factory for the gas type that the regulator is
converted to and it is NOT to be adjusted.
The regulator connections are 1/2" BSP female.
The connection to the appliance is 1/2" BSP male.
(Refer to the the “Specifications” section for the gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
4.
5.
6.
Correctly locate the appliance into its final operating position.
Connect gas supply to the appliance. A suitable jointing compound which resists the breakdown
action of LPG must be used on every gas line connection, unless compression fittings are used.
Check all gas connections for leakages using soapy water or other gas detecting equipment.
WARNING:
DO
NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .
9
Installation
7.
Check that the gas operating pressure is as shown in ‘Specifications’ section.
NOTE: The operating pressure to be measured at the manifold test point and with both burners
operating at the ‘High Flame’ setting.
8.
9.
10.
11.
Verify the operating pressure remains correct.
Check the gas supply pressure is as shown in the ‘Specifications’ section, ‘Gas Supply Requirements’
table.
Light the Main Burners. Refer to the ‘Operation’ section, ‘Lighting the Main Burners’.
Verify that the supply pressure is still correct.
NOTE: Insufficient gas supply line capacity, indicated by the operating pressure drop during the
maximum gas supply demand, is NOT ACCEPTABLE and may invalidate the manufacturers
warranty for this appliance.
Commissioning
1.
Before leaving the new installation;
a. Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.
 Light the Main Burners.
 Check the Low Fire burner operation.
 Check the High Fire burner operation.
 Check the Racking System operation.
b. Ensure that the operator has been instructed in the areas of correct lighting, operation, and
shutdown procedure for the appliance.
2.
This manual must be kept by the owner for future reference, and a record of Date of Purchase,
Date of Installation and Serial Number of Unit recorded and kept with this manual. (These
details can be found on the Rating Plate attached to the R/H side panel (refer to the ‘Gas
Connection’ section).
NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas
supply and contact the supplier of this unit.
10
Operation
Operation Guide
C AUTIO N :
 This appliance is for professional use and is only to be used by qualified
people.
 Only authorised service persons should carry out installation, servicing or
gas conversion operations.
 Components
having adjustments protected (e.g. paint sealed)
manufacturer should not be adjusted by the user / operator.
1.
2.
by
the
Blue Seal Salamanders have been designed to provide simplicity of operation and 100% safety
protection.
Improper operation is therefore almost impossible, however bad operation practices can reduce the
life of the salamander and produce a poor quality product. To use this salamander correctly please
read the following sections carefully: Lighting the Main Burners.
 Racking System.
 Cooking Recommendations.
 Turning ‘Off’ the Main Burners.
Description of Controls
The salamander has individual heat controls for the left and right sides. Select the desired heat level and
allow a few minutes for the elements to heat up.
 Blue Seal salamanders provide two independently controlled heat zones.
 High speed grilling is provided by the two infrared gas burners in the ceiling of the grilling
compartment.
 The left and right hand gas control knobs operate the left side and right side burners respectively,
independently of each other.
 Each burner is provided with flame failure protection for the main burner.
G91B
Gas Control Knobs
๐
OFF Position.
HIGH Flame.
LOW Flame.
Fig 6
Rack Handles
11
Operation
Lighting the Main Burners
1.
2.
3.
4.
5.
6.
7.
Check that the gas supply is turned 'On'.
Depress the gas control knob and rotate anti-clockwise to the 'HIGH' position.
Manually light the Main Burner, holding the Gas Control Knob depressed for approx. 10 -15 seconds,
then release.
If the Main Burner does not light, repeat Items 1 to 3 above.
Once lit the main burner will be burning at full rate. For a lower heat, push in the Gas Control Knob
and turn it fully anti-clockwise to the 'LOW' position.
For intermediate heat, position the control knob between the 'HIGH' and 'LOW' positions.
Repeat Items 2 to 6 to light the second main burner.
Turning 'Off' the Main Burners
1.
2.
Depress the gas control knob and rotate clockwise to the 'OFF' position.
The main burner will extinguish.
Racking System
The Rack System fitted to the Salamander is self-supporting when withdrawn, to allow easy loading of
food. The installation of the rack is dependent on the cooking function required.
With Branding Plate
Without Branding Plate
Fig 7
Fig 8
Cooking Recommendations
C AUTIO N :
Do not leave the Salamander unattended when in use, as it does cook fast.
1.
2.
3.
4.
5.
The G91B Salamander has been designed to give a good evenness of heat across the rack area, so
toasting, cheese melting and grilling should be relatively even wherever food is placed.
The HIGH position is recommended for most grilling, cheese melting functions and LOW for a
reduced heat.
For cooking food through rather than just surface browning, rack position three and four from the
top is recommended.
With the Branding Plate fitted, the unit is able to aid the chef in its ability to produce "medium rare"
steaks in the front and "well done" steaks at the rear - achieved with the sloped Branding Plate rack
position. (Shelf 2 and 3 from the top.).
Heating the Branding Plate under the burners before cooking commences, also allows the "sealed in
flavoured goodness" to be achieved.
12
Cleaning and Maintenance
C AUTIO N :
Always turn off the gas supply at the main gas supply before cleaning.
This appliance is not water proof.
Do not use water jet spray to clean interior or exterior of this appliance.
General
 To achieve the best results, cleaning must be thorough, and all controls and mechanical parts
checked and adjusted periodically by a competent serviceman. If any small faults occur, have them
attended to promptly.
 Don't wait until they cause a complete breakdown.
Racking
 For ease of cleaning of this unit and the racking system and to achieve the best results, it is
recommended that the racking is removed completely from the unit and cleaned independently. This
will allow for a more thorough cleaning of the Salamander.
 To remove the racking system, carry out the following instructions.
1.
2.
3.
4.
5.
6.
Remove the Trough Tray from the underside of the salamander unit.
Remove the Branding Plate from the rack (if fitted).
Slide the rack out of the side racks and remove from the unit.
Remove the left and right hand side racks from the unit by removing the single securing screw
from each of the side racks.
Withdraw the left and right hand side racks from the unit.
Refit the Racking in the reverse order once cleaning has been completed.
Stainless Steel Surfaces
 Clean with detergent. Baked on deposits or discolouration may require a good quality stainless steel
cleaner or stainless steel wool. Always apply the cleaner when the Salamander is cool and rub in the
direction of the "grain".
Vitreous Enamel Surfaces
 Do not use wire brushes, steel wool or other abrasive material. Clean the enamelled surfaces
regularly with a good quality domestic oven cleaner. Remove the rack and side racks from the
Salamander - this allows easy cleaning of the flat enamelled side walls. Leave the tray in to collect
all residue.
Trough Tray
 Empty and clean daily.
13
Cleaning and Maintenance
Periodic Maintenance
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.
Gas Control Valve Re-Greasing
The gas control valve should be dismantled and greased every 6 months to ensure the correct
operation of the gas control valve.
To carry out this operation;a. Remove the gas control knobs from the gas tap spindles by
pulling the knobs away from the control panel.
b. Remove the drip tray from the appliance.
c. Remove the two screws on the underside of the control panel,
securing the control panel to the hob.
d. Remove the control panel from the front of the appliance.
e. Remove the 2 screws holding shaft plate to gas control body and
remove control shaft and plate. (See Fig 9). Note orientation of
shaft for correct re-assembly.
f. Using needle nose pliers or similar, pull out gas control
spindle, again noting its orientation.
g. Apply a suitable high temperature gas cock grease or
lubricant such as ROCOL - A.S.P (Anti scuffing paste) /
Dry Moly Paste to the outside of spindle. (See Fig 10).
h. Replace spindle and re-assemble the gas control in
reverse order.
i. Refit the control panel to the appliance and secure with 2 screws.
j. Refit the knobs to the gas control valve spindles.
14
Two Screws
Spindle
Fig 9
Fig 10
Fault Finding
This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information: The Model Code and the Serial Number of the appliance.
Rating Plate located on the appliance.
Fault
Main Burner goes out when gas
control knob released.
Possible Cause
Releasing knob before the
thermocouple has heated.
(both can be found on the
Remedy
Hold knob in for at least 20
seconds following ignition of main
burner.
Main Burner flame too small:- Gas pressure too low.
- Partially blocked main injector.
Call service provider.
Thermocouple faulty.
Call service provider.
No gas supply.
Ensure gas isolation valve is
turned on, and that bottles are
not empty.
Incorrect supply pressure.
Call service provider.
Blocked main injector.
Call service provider.
Faulty gas control.
Call service provider.
Check that the main burner flame
is touching the thermocouple.
Call service provider.
Interruption in gas supply to
burner.
Call service provider.
Main injector size too small.
(See Specifications section).
Call service provider.
Lack of glowing.
Large haze beneath burner.
Check the gas pressure at the
pressure test point.
Call service provider.
Burner blow-back.
Gas leak in burner plaque.
(See Servicing Section).
New burner plaque required.
Call service provider.
Main burners will not light.
Burner goes out.
15
Gas Conversion and Specifications
Conversion Procedure
C AUTIO N :
Ensure that the Unit is isolated from the gas supply before commencing
servicing
NOTE:
 These conversions should only be carried out by qualified persons. All connections must
be checked for leaks before re-commissioning the appliance.
 For all the following conversion instructions, the side panels have to be removed (Remove
the two screws at the bottom of each side panel).
 All conversion details apply to both L/Hand and R/Hand burners.
 For all relevant gas specifications refer to the table at the end of this section.
Main Burner Injectors
1.
2.
3.
Unscrew the main burner injectors (1/2” A/F).
Determine the correct injector sizes for the corresponding gas
type from the rating plate affixed to the right hand side panel
front bottom corner.
Replace with the correct size injectors.
Main Burner
Injector
Fig 11
16
Gas Conversion
Gas Regulator
NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure
is fixed ex-factory and is NOT to be adjusted.
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
Fig 12
1.
2.
3.
4.
Ensure that the gas supply is turned ‘OFF’ at the mains.
Unscrew the hexagonal cap (23 mm A/F) from the regulator.
Un-clip the plastic pin from the cap, rotate the pin and re-fit it back into
the cap the correct way for the gas type to be used. (Either ‘LP’ or
‘NAT’ should be visible on the flank of the pin once re-fitted to
the cap).
Screw the cap back into the regulator hand tight only.
Gas Type Identification Label
On completion of the gas conversion, replace the gas type labels located at:- The rear of the unit, above the gas connection.
- Beside the rating plate.
NOTE: If for some reason it is not possible to get the appliance to operate correctly, shut off the
gas supply and contact the supplier of this appliance.
Low Fire Adjustment
1.
2.
3.
Remove the gas control knobs from the front of the unit.
Remove the 2 front control panels by removing the two screws
(per panel) located at the bottom of each panel.
Set the burner low fire adjustment. The low fire screw on the
gas control valve should be screwed fully in, then unscrewed by
the measurement shown in the ‘Gas Specifications’ table.
NOTE: The ‘Low Fire Screw’ should be sealed with coloured
paint on completion of the low fire adjustment.
17
Low Fire
Adjustment
Fig 13
Gas Conversion
Commissioning
Before leaving the converted installation;
1.
Check all gas connections for leakages using soapy water or other gas detecting equipment.
WARNING:
DO
2.
NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .
Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.
 Light the Main Burners.
 Check the Low Fire burner operation.
 Check the High Fire burner operation.
 Ensure all controls operate correctly.
 Turning ‘Off’ the Main Burners.
NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas
supply and contact the supplier of this unit.
Gas Specifications
Main Burner Injectors
Low
Fire:
Size
Adjustment
Operating Pressure
Natural Gas (G20)
Propane (G31)
Ø 1.85 mm
Ø 1.15 mm
Ø 1.00 mm
Ø 1.00 mm
2 turns out (c.c.w.)
½ turn out (c.c.w.)
10 mbar (*)
26 mbar (*)
Gas Regulator Cap Screw
NOTE: * The burner operating pressure is to be measured at the manifold test point with both
burners operating at full setting. The operating pressure is ex-factory set and not to be
adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas
Conversion’ section for details).
18
Replacements Parts List
Replacement Parts List
IMPORTANT:
Only genuine authorized replacement parts should be used for the servicing and
repair of this appliance. The instructions supplied with the parts should be followed
when replacing components.
For further information and servicing instructions, contact your nearest authorized
service branch (contact details are as shown on the reverse of the front cover of this
manual).
When ordering spare parts, please quote the part number and the description as listed below. If the part
required is not listed below, request the part by description and quote model number and serial number
which is shown on the rating plate.
Controls
019430
227379
034115
034185
019574
019214K
026123
232067
Gas Control Valve.
Control Knob (No Pilot).
Main Injector (LPG)
Main Injector (Natural Gas)
Low Fire Screw
Burner Kit.
Burner Guard.
Thermocouple.
1.15 mm.
1.85 mm.
1.00 mm
General
026096
017963
013395
026093
227961
227950
013418
Wall Mounting Bracket.
Rack.
Rack Handle.
Side Rack.
Screw Side Rack.
Trough Tray.
Branding Plate.
Gas Regulator
Gas Type
Nat. Gas
LPG / Butane
Gas Regulator
Description
Part No.
228533
Regulator (RV47) - 1/2” BSP F/F.
Gas Conversion Kits
Gas Type to Convert to
Model
G91 / G91B
UK Only
Australia / New Zealand Only
Nat. Gas
LPG
Nat. Gas
LPG
232057
232056
232057
232056
19
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