Mitsubishi Electric | PKH-P35GALH | Service manual | Mitsubishi Electric PKH-P35GALH Service manual

Mitsubishi Electric PKH-P35GALH Service manual
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
February 2012
No.OC330
REVISED EDITION-C
SERVICE MANUAL
Indoor unit
[Model names]
PKA-RP35GAL
PKA-RP50GAL
PKH-P35GALH
PKH-P50GALH
[Service Ref.]
PKA-RP35GAL
PKA-RP35GAL#1
PKA-RP50GAL
PKA-RP50GAL#1
PKH-P35GALH
PKH-P50GALH
Revision :
• The indicated No. of
CORNER COVER (page 37
and 42) have been corrected
in REVISED EDITION-C.
• Some descriptions have
been modified.
• Please void OC330
REVISED EDITION-B.
Note :
• This manual describes only
service data of the indoor
units.
• RoHS compliant products
have <G> mark on spec
name plate.
For servicing of RoHS
compliant products, refer to
the RoHS Parts List.
CONTENTS
Indoor unit
Model name
indication
Remote controller
1. TECHNICAL CHANGES...................................... 2
2. REFERENCE MANUAL....................................... 2
3. SAFETY PRECAUTION....................................... 3
4. PART NAMES AND FUNCTIONS........................7
5. SPECIFICATIONS................................................ 9
6. NOISE CRITERION CURVES............................ 11
7. OUTLINES AND DIMENSIONS......................... 12
8. WIRING DIAGRAM.............................................13
9. REFRIGERANT SYSTEM DIAGRAM..................14
10. TROUBLESHOOTING....................................... 15
11. SPECIAL FUNCTION......................................... 30
12. DISASSEMBLY PROCEDURE...........................33
13. PARTS LIST........................................................37
14. RoHS PARTS LIST.............................................40
1
TECHNICAL CHANGES
PKA-RP35GAL
PKA-RP50GAL
PKA-RP35GAL#1
PKA-RP50GAL#1
INDOOR CONTROLLER BOARD(I.B.) has been changed.
2
REFERENCE MANUAL
2-1. OUTDOOR UNIT’S SERVICE MANUAL
Service Ref.
Service Manual No.
PUHZ-RP35/50/60/71/100/125/140VHA(1)
PUHZ-RP100/125/140YHA
PUHZ-RP71/100/125/140VHA(1)-A
PUHZ-RP200/250YHA(1)(2)
PUHZ-RP200/250YHA(1)-A
PU(H)-P • VGAA.UK
PU(H)-P • YGAA.UK
PUHZ-P100/125/140VHA.UK
PUHZ-RP35/50/60/71/100/125/140VHA2(1)
PUHZ-RP100/125/140YHA2(1)
PUHZ-RP35/50/60/71/100VHA3
PUHZ-RP100YHA3
PU(H)-P71/100VHA(1).UK
PU(H)-P100/125/140YHA(1).UK
PUHZ-P100/125/140VHA2(1).UK
PUHZ-RP71/100/125/140VHA2-A
PUHZ-RP100/125/140YHA2-A
PUHZ-BP100/125/140VHA-A
PUHZ-BP200/250YHA-A
PUHZ-P200/250YHA2
PUHZ-HRP71/100VHA
PUHZ-HRP100/125YHA
PUHZ-RP200/250YHA2
OC334
OC337
OC338
OC339
OC336
OC359
OC374
OC379
OCH415 / OCB415
OCH422 / OCB422
OCH423 / OCB423
OCH424 / OCB424
OCH425 / OCB425
OCH428 / OCB428
2-2. TECHNICAL DATA BOOK
Series (Outdoor unit)
Manual No.
PUHZ-RP • HA(-A)
PU(H)-P • GAA.UK
PUHZ-RP • HA2
PUHZ-P • HA
PU(H)-P • HA
PUHZ-P • VHA2, PUHZ-P • YHA
PUHZ-RP • HA2-A
PUHZ-BP • HA
PUHZ-HRP • HA
OC330C
OCS01
OCS02
OCS05
OCS06
OCS07
OCS08
OCS09
OCS10
OCS11
2
3
SAFETY PRECAUTION
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply
circuits must be disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R407C
Do not use the existing refrigerant piping.
Do not use a refrigerant other than R407C.
The old refrigerant and lubricant in the existing piping
contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.
If another refrigerant (R22, etc.) is used, the chlorine in the
refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.)
inside the piping and joints, deterioration of the lubricant
will result.
Store the piping to be used indoors during
installation, and keep both ends of the piping
sealed until just before brazing. (Leave elbow
joints, etc. in their packaging.)
If dust, dirt, or water enters the refrigerant cycle,
deterioration of the oil and compressor trouble may result.
Use ESTER , ETHER or HAB as the lubricant to
coat flares and flange connection parts.
Use the specified refrigerant only.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
If large amount of mineral oil enter, that can cause
deterioration of refrigerant oil etc.
OC330C
The vacuum pump oil may flow back into the refrigerant
cycle and cause the lubricant deterioration.
3
[1] Cautions for service
· After recovering the all refrigerant in the unit, proceed to working.
· Do not release refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[2] Refrigerant recharging
(1) Refrigerant recharging process
1 Direct charging from the cylinder.
· R407C cylinder are available on the market has a syphon pipe.
· Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
Unit
Gravimeter
(2) Recharge in refrigerant leakage case
· After recovering the all refrigerant in the unit, proceed to working.
· Do not release the refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.
1
Tool name
Gauge manifold
Specifications
· Only for R407C.
· Use the existing fitting SPECIFICATIONS. (UNF7/16)
· Use high-tension side pressure of 3.43MPa·G or over.
2
Charge hose
3
Electronic scale
4
Gas leak detector
· Use the detector for R134a or R407C.
5
Adaptor for reverse flow check
· Attach on vacuum pump.
6
Refrigerant charge base
7
Refrigerant cylinder
8
Refrigerant recovery equipment
· Only for R407C.
· Use pressure performance of 5.10MPa·G or over.
OC330C
—
—
· For R407C
· Top of cylinder (Brown)
· Cylinder with syphon
—
4
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
Use a vacuum pump with a reverse flow check
valve.
In case of using the existing pipes for R22, be careful with
the followings.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Make sure that the inside and outside of refrigerant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, etc,
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
Gauge manifold
Charge hose
Gas leak detector
Torque wrench
Tools for R410A
Flare tool
Size adjustment gauge
Vacuum pump adaptor
Electronic refrigerant
charging scale
Handle tools with care.
Store the piping to be used indoors during
installation, and keep both ends of the piping
sealed until just before brazing. (Leave elbow
joints, etc. in their packaging.)
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
Use the specified refrigerant only.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
OC330C
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
5
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.
1
Tool name
Gauge manifold
Specifications
· Only for R410A
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2
Charge hose
· Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3
Electronic scale
4
Gas leak detector
· Use the detector for R134a, R407C or R410A.
5
Adaptor for reverse flow check
· Attach on vacuum pump.
6
Refrigerant charge base
7
Refrigerant cylinder
—
—
· Only for R410A
· Top of cylinder (Pink)
· Cylinder with syphon
8
Refrigerant recovery equipment
OC330C
—
6
4
PART NAMES AND FUNCTIONS
Indoor unit
Filter
Air intake grille
Air intake
Auto vane
Guide vane
OC330C
Air outlet
7
Wireless remote controller
When the cover is open.
CHECK TEST RUN display
CHECK&TEST RUN display indicates that
the unit is being checked or test-run.
MODEL SELECT display
Blinks when model is selected.
display
Lights up while transmission to the indoor
unit is mode using switches.
display
SET TEMP. display
temperature set.
Displays the current time.
TIMER display
CHECK TEST RUN
MODEL SELECT
°C
AMPM
Displays when in timer operation or when
setting timer.
“
AMPM
NOT AVAILABLE
The vertical direction of air flow is indicated.
desired
CLOCK display
display
OPERATION MODE display
Operation mode display indicates which
operation mode is in effect.
display
indicates
ON/OFF
“
TEMP
”“
” display
Displays the order of timer operation.
”“
” display
Displays whether timer is on or off.
display
button
FAN SPEED display indicates which fan
speed has been selected.
FAN
AUTO STOP
VANE
AUTO START
SET TEMPERATURE button sets any desired
room temperature.
ON/OFF button
The unit is turned ON and OFF alternately
each time the button is pressed.
MODE
CHECK LOUVER
h
FAN SPEED SELECT button
Used to change the fan speed.
MODE SELECT button
TEST RUN
SET
min
RESET
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch
is set, the air conditioner will be
automatically stopped at the preset time.
AUTO START (ON timer): when this switch is
set, the air conditioner will be automatically
started at the preset time.
CLOCK
Used to switch the operation mode between
cooling, drying, heating and auto mode.
h and min buttons
Buttons used to set the “hour and minute” of
the current time and timer settings.
+ In case the outdoor unit is cool only type,
the heating and auto mode not available.
LOUVER button
CHECK-TEST RUN button
Changes left/right airflow direction.
Only press this button to perform an
inspection check or test operation.
Do not use it for normal operation.
(Not available for this model.)
CLOCK button
VANE CONTROL button
RESET button
Used to change the air flow direction.
SET buttonCLOCK button
OC330C
8
INDOOR UNIT
INDOOR UNIT
5
SPECIFICATIONS
Service Ref.
Mode
Power supply(phase, cycle, voltage)
Input
kW
Running current
A
Starting current
A
External finish
Heat exchanger
Fan
Fan(drive) x No.
Fan motor output
kW
Airflow(Low-Medium2-Medium1-High) */min(CFM)
External static pressure
Pa(mmAq)
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
dB
Unit drain pipe O.D.
mm(in.)
Dimensions
mm(in.)
W
mm(in.)
D
mm(in.)
H
Weight
kg(lbs)
PKA-RP35GAL, PKA-RP35GAL#1
Cooling
Heating
Single phase, 50Hz, 230V
0.07
0.07
0.33
0.33
0.40
0.40
Munsell 0.70Y 8.59/0.97
Plate fin coil
Line flow (direct) x 1
0.030
9-10-11-12(320-355-390-425)
0(direct blow)
Wireless remote controller & built-in
36-38-41-43
20(13/16)
990(39)
235(9-1/4)
340(13-3/8)
16(35)
Service Ref.
Mode
Power supply(phase, cycle, voltage)
Input
kW
Running current
A
Starting current
A
External finish
Heat exchanger
Fan
Fan(drive) x No.
Fan motor output
kW
Airflow(Low-Medium2-Medium1-High) */min(CFM)
External static pressure
Pa(mmAq)
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
dB
Unit drain pipe O.D.
mm(in.)
Dimensions
mm(in.)
W
mm(in.)
D
mm(in.)
H
Weight
kg(lbs)
PKA-RP50GAL, PKA-RP50GAL#1
Heating
Cooling
Single phase, 50Hz, 230V
0.07
0.07
0.33
0.33
0.40
0.40
Munsell 0.70Y 8.59/0.97
Plate fin coil
Line flow (direct) x 1
0.030
9-10-11-12(320-355-390-425)
0(direct blow)
Wireless remote controller & built-in
36-38-41-43
20(13/16)
990(39)
235(9-1/4)
340(13-3/8)
16(35)
OC330C
9
Service Ref.
Mode
Power supply(phase, cycle,voltage)
Input
+1
kW
Running current
+1
A
Starting current
+1
A
External finish
Heat exchanger
Fan
Fan(drive) x No.
Fan motor output
kW
Airflow(Low-Medium2-Medium1-High) */min(CFM)
External static pressure
Pa(mmAq)
Booster heater
+1
kW
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
dB
Unit drain pipe O.D.
mm(in.)
Dimensions
W
mm(in.)
D
mm(in.)
H
mm(in.)
Weight
kg(lbs)
+1 : < > Shows the only booster heater rating.
PKH-P35GALH
Cooling
0.07
0.33
0.40
INDOOR UNIT
OC330C
0.07<0.73>
0.33<3.17>
0.40<3.17>
Munsell 0.70Y8.59/0.97
Plate fin coil
Line flow (direct) x 1
0.030
9-10-11-12(318-353-388-424)
0(direct blow)
<0.73>
Wireless remote controller & built-in
36-38-41-43
20(13/16)
990(39)
235(9-1/4)
340(13-3/8)
17(37)
PKH-P50GALH
Cooling
Heating
Single phase, 50Hz, 230V
0.07
0.33
0.40
0.07<0.73>
0.33<3.17>
0.40<3.17>
Munsell 0.70Y 8.59/0.97
Plate fin coil
Line flow (direct) x 1
0.030
9-10-11-12(318-353-388-424)
0(direct blow)
<0.73>
Wireless remote controller & built-in
36-38-41-43
20(13/16)
990(39)
235(9-1/4)
340(13-3/8)
17(37)
INDOOR UNIT
Service Ref.
Mode
Power supply(phase, cycle,voltage)
Input
+1
kW
Running current
+1
A
Starting current
+1
A
External finish
Heat exchanger
Fan
Fan(drive) x No.
Fan motor output
kW
Airflow(Low-Medium2-Medium1-High) */min(CFM)
External static pressure
Pa(mmAq)
Booster heater
+1
kW
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
dB
Unit drain pipe O.D.
mm(in.)
Dimensions
mm(in.)
W
mm(in.)
D
mm(in.)
H
Weight
kg(lbs)
+1 : < > Shows the only booster heater rating.
Heating
Single phase, 50Hz, 230V
10
6
NOISE CRITERION CURVES
NOTCH SPL(dB)
High
43
Medium1
41
38
Medium2
Low
36
PKA-RP35/50GAL
PKA-RP35/50GAL#1
PKH-P35/50GALH
LINE
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0dB=0.0002 μbar)
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
BAND CENTER FREQUENCIES, Hz
UNIT
WALL
1m
1m
MICROPHONE
OC330C
11
8000
495
Model
35, 50
Knockout hole for
left-rear piping
Left-rear
piping hole
49-:5hole
for tapping screw
Details of installation plate
245
300
360
Sleeve +1
:90
150 or more
MITSUBISHI ELECTRIC
Through hole
:90~:100
R52.5
Liquid pipe
Gas pipe
990
705 Air outlet
80
400
581
P35, 50
RP35, 50
Model
225
40
153
3/8F(:9.52)
Knockout hole for right piping
Refrigerant pipe.Drain pipe.
Wiring hole
Less than 15
Gas pipe
(Right side piping
installation)
Terminal block for
power supply (Heater (PKH-P35, 50GALH only))
Terminal block to
outdoor unit
Service panel
(Power supply access)
Knockout hole for under piping
Refrigerant piping.Drain pipe.
Wiring hole
235
60
Right side
5/8F(:15.88)
Refigerant Pipe flared connection Refigerant Pipe flared connection
For R410A : 1/4F(:6.35)
For R410A : 1/2F(:12.7)
For R407C : 3/8F(:9.52)
For R407C : 5/8F(:15.88)
86
54
70 35
MITSUBISHI ELECTRIC
mr.SLIm
190
160
235
ON STAND COOL HEAT
OFF BY
233
Liquid pipe
700 (Flexible hose total length800)
449
395
Auto vane
280 Air intake
245
715 Air intake
12-Louvers(manual)
340 Air intake
Front view(to open the grille)
Filter grip
50
Lower side
(Left side piping
installation)
Unit drain pipe O.D.20
35
272
310
322
230
190
130
0
35
55
80
(Necessary clearance for
Unit installation)
Less than 130
Right side
60
340
+1 Sleeves are available on the market.
+2 This size shows the lower end of through hole.
Right-rear
piping hole
R52.5
Unit center
Installation plate
balance point hole
Knockout hole for
right-rear piping
405
420
m r.SLIm
75
32
20
0
35
0
14-:14hole
for bolts
190
STAND COOL HEAT
BY
95
50 or more
135
R5
2.5
ON
OFF
150
245
70 21
30 or more
180 or more
260
Allowing clearances
Front view
205
170
190
12
2.5
R5
230
210
320
345
53
79
Knockout hole for left piping
Refrigerant pipe.Drain pipe.Wiring hole.
495
198 Air intake
60
Front view
80
Left side
425
PKA-RP35GAL
PKA-RP50GAL
280
INDOOR UNIT
PKH-P35GALH
PKH-P50GALH
31
OC330C
70 21
7
OUTLINES AND DIMENSIONS
Unit : mm
PKA-RP35GAL#1
PKA-RP50GAL#1
WIRING DIAGRAM
PKH-P35GALH
PKH-P50GALH
PKA-RP35GAL
PKA-RP50GAL
P.B CNDK
(RED)
CN2S
(WHT)
1
2 DC13.1V
3
MF
1 2 3
PKA-RP35GAL#1
PKA-RP50GAL#1
+1 (Fig.1)
1
2
TB4
YLW
S1
S2
ORN
S3
ORN
BRN
X4
BCR
BLK
WHT
TO
OUTDOOR
UNIT
POWER
POWER
1 2
1 3 VANE
CNDK 1 3 CND 1 3
CN6V
INDOOR/OUTDOOR (GRN)
(RED)
(ORN)
POWER
CN2D(WHT) COMMUNICATION
CN3C(BLU)
ZNR
X4
CN41
CN2L
CN51
CN32
I.B
6
FUSE
FAN 1 3 5
(WHT)
YLW
ORN
I.B
RED
WHT
RED
WHT
BLK
C
RED
BLU
GRN/YLW
1 3
MV
TB2
L
N
POWER
SUPPLY
~(1PHASE)
230V 50Hz
YLW TB4S1
ORN
S2
ORN
BRN
S3
YLW
ORN
8
TO
OUTDOOR
UNIT
1 3
POWER INDOOR/OUTDOOR
CND COMMUNICATION
(ORN)
CN3C
(BLU)
9
WIRELESS
CN90
(WHT)
LED3 LED2 LED1
SW2
SWE
ON
OFF
SW1
INTAKE LIQUID PIPE
CN20 CN21
CN29
(RED) (WHT) (BLK)
1 2
1 2
1 2
CNB
BZ
REMOCON
CN22
(BLU)
RU
RECEIVER LED1 LED2 SW2 SW1
1 2
W.B
Refer to tables 1
and 2 for service PCB.
TH2
TH1
2
1
TH5
R.B
TRANSMISSION WIRES DC12V
1
TB6
2
TB5
PKH-P35,50GALH models only
1 2
H1
YLW
YLW
I.B
HEATER
CN24
(YLW)
6
RED
88H
1
GRY
6
5 RED
SW1
Service board
1 2 3 4 5
SYMBOL
P.B
I.B
FUSE
ZNR
CN2L
CN32
CN41
CN51
SW1
SW2
SWE
X4
BCR
LED1
LED2
LED3
ON
OFF
FS1
FS2
26H
RED
WHT
1
2
RED 5
88H
TB2
L
3 RED
N
BLU
GRN/YLW
MODELS
PKA-RP35GAL
PKH-P35GALH
POWER SUPPLY
~(1PHASE)
230V 50Hz
Please set the voltage using the
remote controller.
For the setting method,please refer to
the indoor unit Installation Manual.
SW2
Service board
MODELS
Service board
1 2 3 4 5
1 2 3 4 5
NAME
INDOOR POWER BOARD
INDOOR CONTROLLER BOARD
FUSE (T6.3AL250V)
VARISTOR
CONNECTOR <LOSSNAY>
CONNECTOR <REMOTE SWITCH>
CONNECTOR <HA TERMINAL-A>
CONNECTOR <CENTRALLY CONTROL>
SWITCH <MODEL SELECTION>+See Table 1.
SWITCH <CAPACITY CODE>+See Table 2.
SWITCH <EMERGENCY OPERATION>
RELAY <FAN MOTOR>
FAN CONTROL ELEMENT
POWER SUPPLY <I.B>
POWER SUPPLY <R.B>
TRANSMISSION <INDOOR-OUTDOOR>
SYMBOL
C
MF
MV
TB2
TB4
TB5,TB6
TH1
TH2
TH5
ON
OFF
PKA-RP50GAL
PKH-P50GALH
NAME
CAPACITOR <FAN MOTOR>
FAN MOTOR
VANE MOTOR
TERMINAL BLOCK (HEATER) +PKH-P.GALH
models only or option for PKA-RP.GAL models.
TERMINAL BLOCK <INDOOR/ OUTDOOR
CONNECTING LINE>
TERMINAL BLOCK <REMOTE CONTROLLER
TRANSMISSION LINE> <OPTION>
ROOM TEMP.THERMISTOR
<0/ 15k, 25/ 5.4k DETECT>
PIPE TEMP.THERMISTOR/ LIQUID
<0/ 15k, 25/ 5.4k DETECT>
COND./ EVA.TEMP.THERMISTOR
<0/ 15k, 25/ 5.4k DETECT>
ON
OFF
SYMBOL
W.B
RU
BZ
LED1
LED2
SW1
SW2
R.B
HEATER
FS1
FS2
H1
26H
88H
The black square ( )
indicates a switch position.
NAME
WIRELESS REMOTE CONTROLLER BOARD
RECEIVING UNIT
BUZZER
LED <RUN INDICATOR>
LED <HOT ADJUST>
SWITCH (HEATING ON/ OFF>
SWITCH (COOLING ON/ OFF>
WIRED REMOTE CONTROLLER BOARD
THERMAL FUSE <10410A>
THERMAL FUSE <8410A>
HEATER
HEATER THERMAL SWITCH
HEATER CONTACTOR
NOTES:
1. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2. Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (S1, S2, S3).
3. Make sure that the main power supply of the booster heater is independent.
4. Symbols used in wiring diagram above are,
: Connector,
: Terminal (block).
+1. When work to supply power separately to Indoor and Outdoor unit was applied, refer to Fig 1.
+2. For power supply system of this unit, refer to the caution label located near this diagram.
OC330C
13
9
REFRIGERANT SYSTEM DIAGRAM
PKH-P35GALH
PKH-P50GALH
PKA-RP35GAL
PKA-RP50GAL
PKA-RP35GAL#1
PKA-RP50GAL#1
Strainer
#50
Heat exchanger
Refrigerant GAS pipe connection
(Flare)
Condenser/evaporator
temperature thermistor
(TH5)
Refrigerant flow in cooling
Refrigerant flow in heating
Refrigerant LIQUID pipe connection
(Flare)
Pipe temperature
thermistor/liquid
(TH2)
Room temperature
thermistor (TH1)
Distributor
with strainer
#50
OC330C
Strainer
#50
14
10
TROUBLESHOOTING
10-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit.
Actions to be taken for service and the trouble reoccurrence at field are summarized in the table below. Check the contents
below before investigating details.
Unit conditions at service
Error code
Actions to be taken for service (summary)
Displayed
Judge what is wrong and take a corrective action
according to “SELF-DIAGNOSIS ACTION TABLE” (10-3).
The trouble is reoccurring.
Not displayed
Logged
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical component,
controller board, remote controller and etc.
Not logged
Re-check the abnormal symptom.
Conduct troubleshooting and ascertain the cause of the
trouble according to “TROUBLESHOOTING OF
PROBLEMS ” (10-4).
Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concering of parts such as
electrical component, controller board, remote controller
and etc.
The problem is not reoccurring.
OC330C
Conduct troubleshooting and ascertain the cause of the
trouble according to “TROUBLESHOOTING OF
PROBLEMS ” (10-4).
15
10-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
Refrigerant
address
display
CHECK
CHECK
display
Temperature
button
TEMP
ON/OFF
1. Press the CHECK button twice.
• "CHECK" lights, and refrigerant
address "00" flashes.
• Check that the remote controller's
display has stopped before continuing.
2. Press the temperature
buttons.
• Select the refrigerant address of the
indoor unit for the self-diagnosis.
Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1).
(For more information, see the
outdoor unit installation manual.)
ON/OFF
button
MODE
FAN
AUTO STOP
VANE
AUTO START
CHECK LOUVER
CHECK
button
min
TEST RUN
SET
h
RESET
CLOCK
HOUR
button
3. Point the remote controller at the • If an air conditioner error occurs, the
sensor on the indoor unit and
indoor unit's sensor emits an intermitpress the HOUR button.
tent buzzer sound, the operation light
flashes, and the error code is
output.
(It takes 3 seconds at most for error
code to appear.)
4. Point the remote controller at the • The check mode is cancelled.
sensor on the indoor unit and
press the ON/OFF button.
To be continued to the next page.
OC330C
16
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds
OPERATION
INDICATOR
lamp flash
pattern
Beep
Beep Beep Beep
Off
Beep
1st
2 nd
3 rd
nth
On
On
On
On
Beep Beep
1st
Off
On
2 nd · · · Repeated
On
0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
Self-check Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
starts
(Start signal
Number of flashes/beeps in pattern indicates the check Number of flashes/beeps in pattern indicates
received)
code in the following table (i.e., n=5 for “P5”)
the check code in the following table
[Output pattern B]
Beeper sounds
OPERATION
INDICATOR
lamp flash
pattern
Beep
Beep Beep Beep
1st
Off
Self-check Approx. 2.5 sec.
starts
(Start signal
received)
On
Approx. 3 sec.
2nd
3 rd
On
On
On
0.5 sec. 0.5 sec. 0.5 sec.
Beep
Beep
nth
1st
On
Off
0.5 sec. Approx. 2.5 sec.
Number of flashes/beeps in pattern indicates the check
code in the following table (i.e., n=5 for “U2”)
On
Approx. 3 sec.
Beep
2 nd · · · Repeated
On
On
0.5 sec. 0.5 sec.
Number of flashes/beeps in pattern indicates
the check code in the following table
[Output pattern A] Errors detected by indoor unit
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom
INDICATOR lamp flashes
Check code
(Number of times)
1
P1
Intake sensor error
P2
Pipe (TH2) sensor error
2
P9
Pipe (TH5) sensor error
Indoor/outdoor unit communication error
3
E6,E7
4
P4
Drain sensor error
P5
Drain pump error
5
Forced compressor stop(due to water leakage abnormality)
PA
6
P6
Freezing/Overheating protection operation
7
EE
Communication error between indoor and outdoor units
8
P8
Pipe temperature error
9
E4, E5
Remote controller signal receiving error
–
–
10
–
–
11
12
Fb
Indoor unit control system error (memory error, etc.)
Remote controller transmission error
E0, E3
–
–
E1, E2
Remote controller control board error
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom
INDICATOR lamp flashes
Check code
(Number of times)
Indoor/outdoor unit communication error
1
E9
(Transmitting error) (Outdoor unit)
Compressor overcurrent interruption
2
UP
Open/short of outdoor unit thermistors
3
U3,U4
Compressor overcurrent interruption (When compressor locked)
4
UF
Abnormal high discharging temperature/49C operated/
5
U2
insufficient refrigerant
Abnormal high pressure (63H operated)/Overheating
U1,Ud
6
protection operation
Abnormal temperature of heat sink
U5
7
Outdoor
unit fan protection stop
8
U8
9
Compressor overcurrent interruption/Abnormal of power module
U6
Abnormality of super heat due to low discharge temperature
10
U7
Abnormality such as overvoltage or voltage shortage and
11
U9,UH
abnormal synchronous signal to main circuit/Current sensor error
–
–
12
–
–
13
Others
Other errors (Refer to the technical manual for the outdoor unit.)
14
Remark
Remark
For details, check
the LED display
of the outdoor
controller board.
As for outdoor
unit, refer to
outdoor unit's
service manual.
*1 If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
OC330C
17
• On wireless remote controller
The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
• On wired remote controller
Check code displayed in the LCD.
• If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller
LED 1, 2 (PCB in outdoor unit)
For about 2
After LED 1, 2 are lighted, LED 2 is •For about 2 minutes following power-on,opPLEASE WAIT
minutes after turned off, then only LED 1 is
eration of the remote controller is not possible
lighted. (Correct operation)
power-on
due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection
Only LED 1 is lighted. →
device is not connected.
PLEASE WAIT → Error code
LED 1, 2 blink. •Reverse or open phase wiring for the outdoor
Subsequent to
unit’s power terminal block (L1, L2, L3)
about 2 minutes
after power-on Only LED 1 is lighted. →
Display messages do not
•Incorrect wiring between indoor and outdoor
appear even when operation
LED 1 blinks twice, units (incorrect polarity of S1, S2, S3)
switch is turned ON (operation
LED 2 blinks once. •Remote controller wire short
lamp does not light up).
On the wireless remote controller with condition above, following phenomena take place.
• No signals from the remote controller can be received.
• Operation lamp is blinking.
• The buzzer makes a short ping sound.
Note:
Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microprocessor)
LED2 (power for remote controller)
Indicates whether control power is supplied. Make sure that this LED is
always lit.
Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the indoor unit which is connected to the
outdoor unit refrigerant addresses “0”.
LED3 (communication between indoor and
outdoor units)
Indicates state of communication between the indoor and outdoor units.
Make sure that this LED is always blinking.
OC330C
18
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
10-3. SELF-DIAGNOSIS ACTION TABLE
Abnormal point and detection method
Error Code
P1
Room temperature thermistor (TH1)
1 The unit is in 3-minute resume
prevention mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3
minutes. (The unit returns to normal
operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation.
Short: -90: or more
Open: -40: or less
Cause
Countermeasure
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN20) on the indoor controller
board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Defective indoor controller
board
1–3 Check resistance value of thermistor.
0:.... 15.0k"
10:....9.6k"
20:....6.3k"
30:....4.3k"
40:....3.0k"
If you put force on (draw or bend) the lead wire
with measuring resistance value of thermistor,
breaking of wire or contact failure can be
detected.
2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 10-7-1.
Turn the power on again and check restart
after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there
is abnormal difference with actual room
temperature.
Turn the power off, and on again to operate
after check.
P2
Pipe temperature thermistor/Liquid
(TH2)
1 The unit is in 3-minute resume
prevention mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3
minutes. (The unit returns to normal
operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating (except defrosting)
operation
Short: 90: or more
Open: -40: or less
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN44) on the indoor controller
board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Defective refrigerant circuit
is causing thermistor
temperature of 90: or more
or -40: or less.
5 Defective indoor controller
board
1–3 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN44) on
the indoor controller board. Refer to 10-7-1.
Turn the power on and check restart after
inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid>
temperature is extremely low (in cooling
mode) or high (in heating mode), refrigerant
circuit may have defective.
5 Check pipe <liquid> temperature with
remote controller in test run mode. If there is
extremely difference with actual pipe <liquid>
temperature, replace indoor controller board.
Turn the power off, and on again to operate
after check.
P4
P5
Drain sensor (DS)
1 Suspensive abnormality, if short/open
of thermistor is detected for 30 seconds
continuously. Compressor and indoor fan
will be turned off
2 Short/open is detected for 30 seconds
continuously during suspensive
abnormality.
(The unit returns to normal operation, if it
has normally reset.)
3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature
or room temperature is short/open
temperature.
• During drain pomp operation.
1–3 Check resistance value of thermistor.
1 Defective thermistor
0:....6.0k"
characteristics
10:....3.9k"
2 Contact failure of connector
20:....2.6k"
(CN31) on the indoor controller
30:....1.8k"
board. (Insert failure).
40:....1.3k"
3 Breaking of wire or contact
failure of drain sensor wiring.
2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 10-7-1.
4 Defective indoor controller board.
Turn the power on again and check restart
after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor
connector CN31-1 and 2 is short-circuited,
and abnormality reappears.
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor is let heat itself and
temperature rises slightly. Compressor
and indoor fan will be turned off.
2 Drain pump is abnormal if the condition
above is detected during suspensive
abnormality.
3 Constantly detected during drain pump
operation.
1 Malfunction of drain pump
2 Defective drain
Clogged drain pump
Clogged drain pipe
3 Attached drop of water at the
drain sensor
• Drops of drain trickles from
lead wire.
• Clogged filter is causing
wave of drain.
4 Defective indoor controller board.
OC330C
Turn the power off, and on again to operate
after check.
19
1 Check if drain-up machine works.
2 Check drain function.
3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor
connector CN31-1 and 2 is short-circuited
and abnormality reappears.
Refer to 10-7-1.
Turn the power off, and on again to operate
after check.
Error Code
P6
P8
Abnormal point and detection method
Freezing/overheating protection is
operating
1 Freezing protection (Cooling mode)
The unit is in 6-minute resume
prevention mode if pipe <liquid or
condenser/evaporator> temperature
stays under -15: for 3 minutes, 3
minutes after the compressor started.
Abnormal if it stays under -15: for 3
minutes again within 16 minutes after
6-minute resume prevention mode.
2 Overheating protection (Heating mode)
The units is in 6 minute resume
prevention mode if pipe <condenser /
evaporator> temperature is detected as
over 70: after the compressor started.
Abnormal if the temperature of over
70: is detected again within 30 minutes
after 6 minute resume prevention mode.
Pipe temperature
<Cooling mode>
Detected as abnormal when the pipe
temperature is not in the cooling range
3 minutes after compressor start and 6
minutes after the liquid or condenser/
evaporator pipe is out of cooling range.
Note 1) It takes at least 9 minutes to
detect.
Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range : -3 °C ] (TH-TH1)
TH: Lower temperature between:
liquid pipe temperature (TH2) and
condenser/evaporator temperature
(TH5)
TH1: Intake temperature
<Heating mode>
When 10 seconds have passed after the
compressor starts operation and the hot
adjustment mode has finished, the unit is
detected as abnormal when condenser/
evaporator pipe temperature is not in
heating range within 20 minutes.
Cause
(Cooling or drying mode)
1 Clogged filter (reduced airflow)
2 Short cycle of air path
3 Low-load (low temperature)
operation out of the tolerance
range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
defective.
4 Refer to 10-7-1.
5 Defective outdoor fan control
6 Overcharge of refrigerant
7 Defective refrigerant circuit
(clogs)
5 Check outdoor fan motor.
67 Check operating condition of refrigerant
circuit.
(Heating mode)
1 Clogged filter (reduced airflow)
2 Short cycle of air path
3 Over-load (high temperature)
operation out of the tolerance
range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
defective.
5 Defective outdoor fan control
6 Overcharge of refrigerant
7 Defective refrigerant circuit
(clogs)
8 Bypass circuit of outdoor unit
is defective.
(Heating mode)
1 Check clogs of the filter.
2 Remove shields.
1 Slight temperature difference
between indoor room
temperature and pipe <liquid
or condenser/evaporator>
temperature thermistor
• Shortage of refrigerant
• Disconnected holder of
pipe <liquid or condenser/
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units
connection)
3 Converse wiring of indoor/
outdoor unit connecting wire
(on plural units connection)
4 Defective detection of indoor
room temperature and pipe
<condenser/evaporator>
temperature thermistor
5 Stop valve is not opened
completely.
1~4 Check pipe <liquid or condenser/
evaporator> temperature with room
temperature display on remote controller
and outdoor controller circuit board.
Pipe <liquid or condenser/evaporator>
temperature display is indicated by
setting SW2 of outdoor controller circuit
board as follows.
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting.
(Detection restarts when defrosting
mode is over.)
Heating range : 3 °C [ (TH5-TH1)
OC330C
Countermeasure
(Cooling or drying mode)
1 Check clogs of the filter.
2 Remove shields.
20
4 Refer to 10-7-1.
5 Check outdoor fan motor.
6~8Check operating condition of refrigerant
circuit.
(
Conduct temperature check with outdoor
controller circuit board after connecting
‘A-Control Service Tool(PAC-SK52ST)’.
)
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor
unit connecting wire.
Error Code
P9
Abnormal point and detection method
Pipe temperature thermistor/
Condenser-Evaporator (TH5)
1 The unit is in 3-minute resume protection
mode if short/open of thermistor is
detected. Abnormal if the unit does not
get back to normal within 3 minutes. (The
unit returns to normal operation, if it has
been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation (except
defrosting)
Short: 90: or more
Open: -40: or less
Countermeasure
Cause
1–3 Check resistance value of thermistor.
1 Defective thermistor
For characteristics, refer to (P1) above.
characteristics
2 Check contact failure of connector (CN29)
2 Contact failure of connector
on the indoor controller board.
(CN29) on the indoor controller
Refer to 10-7-1.
board (Insert failure)
Turn the power on and check restart after
3 Breaking of wire or contact
inserting connector again.
failure of thermistor wiring
4 Operate in test run mode and check pipe
4 Temperature of thermistor is
<condenser/evaporator> temperature with
90: or more or -40: or less
outdoor controller circuit board. If pipe
caused by defective refrigerant
<condenser/evaporator> temperature is
circuit.
extremely low (in cooling mode) or high (in
heating mode), refrigerant circuit may have
5 Defective indoor controller
defect.
board
5 Operate in test run mode and check pipe
<condenser/evaporator> temperature
with outdoor control circuit board. If there
is extreme difference with actual pipe
<condenser/evaporator> temperature,
replace indoor controller board.
There is no abnormality if none of above
comes within the unit.
Turn the power off and on again to operate.
In case of checking pipe temperature
with outdoor controller circuit board,
be sure to connect A-control service
tool (PAC-SK52ST).
(
E0
or
E4
E3
or
E5
)
Remote controller transmission
1 Contact failure at transmission
error(E0)/signal receiving error(E4)
wire of remote controller
1 Abnormal if main or sub remote controller 2 All remote controllers are set
cannot receive any transmission
as “sub” remote controller.
normally from indoor unit of refrigerant
In this case, E0 is displayed
address “0” for 3 minutes.
on remote controller, and E4
(Error code : E0)
is displayed at LED (LED1,
2 Abnormal if sub remote controller could
LED2) on the outdoor controller
not receive any signal for 2 minutes.
circuit board.
(Error code: E0)
3 Miswiring of remote controller
4 Defective transmitting receiving
1 Abnormal if indoor controller board can
circuit of remote controller
not receive any data normally from
5 Defective transmitting receiving
remote controller board or from other
circuit of indoor controller board
indoor controller board for 3 minutes.
of refrigerant addresses “0”.
(Error code: E4)
6 Noise has entered into the
2 Indoor controller board cannot receive
transmission wire of remote
any signal from remote controller for 2
controller.
minutes. (Error code: E4)
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main” if
there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500m
(Do not use cable x 3 or more.)
• The number of connecting indoor units:
max. 16 units
• The number of connecting remote
controller: max. 2 units
Remote controller transmission
error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6
seconds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time and compares the
received and transmitted data. Abnormal
if these data are judged to be different
30 continuous times. (Error code: E3)
1 Set a remote controller to main, and the
other to sub.
1 2 remote controllers are set as
“main.”
(In case of 2 remote controllers)
2 Remote controller is connected
with 2 indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board
1 Abnormal if indoor controller board could 6 Noise has entered into
not find blank of transmission path.
transmission wire of remote
(Error code: E5)
controller.
2 Indoor controller board receives
transmitted data at the same time and
compares the received and transmitted
data. Abnormal if these data are judged
to be different 30 continuous times. (Error
code: E5)
OC330C
21
When it is not the above-mentioned problem of
1~3
4 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem.
Turn the power off, and on again to check.
If abnormality generates again, replace
indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller.
c) When “RC E3” or “ERC 00-66” is displayed,
noise may be causing abnormality.
* If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0” may
be abnormal.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote
controllers have no problem.
Turn the power off, and on again to check.
When becoming abnormal again, replace
indoor controller board.
b) When “RC NG” is displayed, replace
remote controller.
c) When “RC E3” or “ERC 00-66” is
displayed, noise may be causing
abnormality.
Error Code
Abnormal point and detection method
Cause
Countermeasure
E6
Indoor/outdoor unit communication
error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for 6
minutes after turning the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for 3
minutes.
3 Consider the unit abnormal under the
following condition: When 2 or more
indoor units are connected to an outdoor
unit, indoor controller board cannot
receive a signal for 3 minutes from
outdoor controller circuit board, a signal
which allows outdoor controller circuit
board to transmit signals.
1 Contact failure, short circuit or,
miswiring (converse wiring) of
indoor/outdoor unit connecting
wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
* Check LED display on the outdoor control
circuit board. (Connect A-control service
tool, PAC-SK52ST.)
Refer to outdoor unit service manual.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit
or outdoor unit.
Check all the units in case of twin triple
indoor unit system.
2-4 Turn the power off, and on again to
check. If abnormality generates again,
replace indoor controller board or outdoor
controller circuit board.
* Other indoor controller board may have
defect in case of twin triple indoor unit
system.
E7
Indoor/outdoor unit communication
1 Defective transmitting receiving 1-3 Turn the power off, and on again to check.
circuit of indoor controller board
error (Transmitting error)
If abnormality generates again, replace
Abnormal if “1” receiving is detected 30
2 Noise has entered into power
indoor controller board.
supply.
times continuously though indoor controller
board has transmitted “0”.
3 Noise has entered into outdoor
control wire.
Fb
Indoor controller board
Abnormal if data cannot be read normally
from the nonvolatile memory of the indoor
controller board.
E1
or
E2
PA
1 Defective indoor controller
board
Remote controller control board
1 Defective remote controller
1 Abnormal if data cannot be read
normally from the nonvolatile memory of
the remote controller control board.
(Error code: E1)
1 Replace indoor controller board.
1 Replace remote controller.
2 Abnormal if the clock function of remote
controller cannot be operated normally.
(Error code: E2)
Forced compressor stop
(due to water leakage abnormality)
1 When the intake temperature subtracted
with liquid pipe temperature is less than
-10:, drain sensor is detected whether
it is soaked in the water or not at the interval
of 90 seconds. (Drain pump will start operating
when the drain sensor is detected to be
soaked in the water.)
2 The unit has a water leakage abnormality
when the following conditions, a and b,
are satisfied while the above-mentioned
detection is performed.
a) The drain sensor is detected to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted with
liquid pipe temperature is detected to be
less than -10: for a total of 30 minutes.
(When the drain sensor is detected to
be NOT soaked in the water, the detection
record of a and b will be cleared.)
3 The drain sensor detection is performed
in operations other than cooling. (When
the unit stops operating, during heating
or fan operation, when the unit stops
because of some abnormality)
* Once the water leakage abnormality is
detected, abnormality state will not be
released until the main power is reset.
OC330C
1 Drain pump trouble
1 Check the drain pump.
2 Drain defective
· Drain pump clogging
· Drain pipe clogging
2 Please confirm whether water can be
drained.
3 Open circuit of drain sensor
side heater
3 Confirm the resistance of the drain sensor.
4 Contact failure of drain sensor 4 Check the connector contact failure.
connector
5 Dew condensation on drain
sensor
· Drain water descends along
lead wire.
· Drain water waving due to filter
clogging.
5 Check the drain sensor leadwire mounted.
Check the filter clogging
6 Extension piping connection
difference at twin, triple,
quadruple system.
6 Check the piping connection.
7 Mis-wiring of indoor/ outdoor
connecting at twin, triple,
quadruple system.
7 Check the indoor/ outdoor connecting wires.
8 Check the room temperature display of
8 Room temperature thermistor/
remote controller.
liquid pipe temperature
Check the indoor liquid pipe temperature
thermistor detection is defective.
display of outdoor controller board.
22
10-4. TROUBLESHOOTING OF PROBLEMS
Note: Refer to the manual of outdoor unit for the detail of remote controller.
Phenomena
Cause
(1) LED2 on indoor controller board • When LED1 on indoor controller board is also off.
1 Power supply of rated voltage is not supplied to
is off.
outdoor unit.
2 Defective outdoor controller circuit board.
3 Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor power board.
5 Defective indoor controller board.
(For the separate indoor/outdoor unit power
supply system)
1 Power supply of 220~240V AC is not supplied to
indoor unit.
2 The connectors of the optional replacement kit are
not used.
3 Defective indoor controller board.
4 Defective indoor power board.
Countermeasure
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L3, N).
• When AC 220~240V is not detected.
Check the power wiring to outdoor unit
and the breaker.
• When AC 220~240V is detected.
—Check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 220~240V is not detected.
Check the fuse on outdoor controller
circuit board.
Check the wiring connection.
• When AC 220~240V is detected.
—Check 3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 220~240V is not detected.
Check indoor/outdoor unit connecting
wire for mis-wiring.
• When AC 220~240V is detected.
—Check 4 (below).
4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 10-7-2.
• When no voltage is output.
Check the wiring connection.
• When output voltage is between
DC12.5V and DC13.7V.
—Check 5 (below).
5 Check the wiring connection between
indoor controller board and indoor power
board. Check the fuse on indoor controller
board. If no problems are found, indoor
controller board is defective.
1 Check the voltage of indoor power supply
terminal block (L,N).
• When AC220~240V is not detected.
Check the power supply wiring.
• When AC220~240V is detected.
-Check 2 (below).
2 Check that there is no problem in the
method of connecting the connectors.
• When there are problems in the method
of connecting the connectors.
Connect the connector correctly referring
to installation manual of an optional kit.
• When there is no problem in the method
of connecting the connectors.
-Check 3 (below).
3 Check voltage output from CNDK on
indoor controller board.
• When AC220~240V is not detected.
Check the fuse on indoor controller board.
Check the wiring connection between
indoor power supply terminal block and
CND on indoor controller board.
• When AC220~240V is detected.
-Check 4 (below).
4 Check voltage output from CN2S on
indoor power board.
• When no voltage output.
Check the wiring connection between
CNDK on indoor controller board and
CNSK on indoor power board.
If no problem are found, indoor power
board is defective.
• When DC12.5~13.7V is detected.
Check the wiring connection between
CN2S on indoor power board and
CN2D on indoor power board.
If no problem are found, indoor
controller board is defective.
• When LED1 on indoor controller board is lit.
1 Reconfirm the setting of refrigerant
1 Mis-setting of refrigerant address for outdoor unit
address for outdoor unit
(There is no unit corresponding to refrigerant address
Set the refrigerant address to “0”.
“0”.)
(For grouping control system under which
2 or more outdoor units are connected,
set one of the units to “0”.)
Set refrigerant address using SW1 (3-6)
on outdoor controller circuit board.
OC330C
23
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena
(2) LED2 on indoor controller board
is blinking.
Cause
Countermeasure
• When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire
Connection failure of indoor/outdoor unit connecting for connection failure.
wire
1 Check the connection of remote control• When LED1 is lit.
ler wires in case of twin triple indoor unit
1 Mis-wiring of remote controller wires
system. When 2 or more indoor units are
Under twin triple indoor unit system, 2 or more indoor
wired in one refrigerant system, connect
units are wired together.
remote controller wires to one of those
units.
2 Refrigerant address for outdoor unit is wrong or not 2 Check the setting of refrigerant address
in case of grouping control system.
set.
If there are some units whose refrigerant
Under grouping control system, there are some units
addresses are 0 in one group, set one of
whose refrigerant address is 0.
the units to 0 using SW1 (3-6) on outdoor
controller circuit board.
34 Remove remote controller wires and
3 Short-cut of remote controller wires
check LED2 on indoor controller board.
4 Defective remote controller
• When LED2 is blinking, check the
short-cut of remote controller wires.
• When LED2 is lit, connect remote controller wires again and:
if LED2 is blinking, remote controller is
defective; if LED2 is lit, connection failure of remote controller terminal block
etc. has returned to normal.
(3) Upward/downward vane
performance failure
1 The vane is not downward during defrosting and heat 1 Normal operation (The vane is set to
horizontal regardless of remote control.)
preparation and when the thermostat is OFF in HEAT
mode. (Working of COOL protection function)
2 Check 2 (left).
2 Vane motor does not rotate.
• Check the vane motor. (Refer to “How
• Defective vane motor
to check the parts”.)
• Breaking of wire or connection failure of connector
• Check for breaking of wire or connec• Up/down vane setting is “No vanes”.
tion failure of connector.
• Check “Up/down vane setting”. (Unit
function selection by remote controller).
3 Normal operation (Each connector on
3 Upward/downward vane does not work.
vane motor side is disconnected.)
• The vane is set to fixed position.
(4) Receiver for wireless remote
controller
1 Weak batteries of wireless remote controller.
OC330C
1 Replace batteries of wireless remote controller.
2~4
2 Contact failure of connector (CNB) on wireless
remote controller board.
Check contact failure of each connector.
(Insert failure)
If no problems are found of connector,
3 Contact failure of connector (CN90) on indoor conreplace indoor controller board.
troller board. (Insert failure)
When the same trouble occurs even
4 Contact failure of connector between wireless remote
if indoor controller board is replaced,
controller board and indoor controller board.
replace wireless remote controller
board.
24
10-5. EMERGENCY OPERATION
10-5-1. When wireless remote controller troubles or its battery is exhausted
1. Emergency operation is available in such a case using emergency operation switch equipped next to the receiver of indoor unit.
2. To start operation
• Cooling Operation·······Press
(Cooling) switch.
• Heating Operation·······Press
(Heating) switch.
wWhen the unit starts operating, the power lamp is lit.
Emergency switch(Cool)
Emergency switch(Heat)
ON
OFF
Receiving
section
STAND
BY
COOL HEAT
Defrosting • Initial heating lamp
Power lamp
+Emergency operation will be performed as follows.
Cooling
Mode
Set temperature
Fan speed
Airflow direction
Heating
24
High
Horizontal (30deg)
24
High
Downward (70deg)
3. To stop operation
• Press either emergency operation switch (cooling/heating).
10-5-2. When wired remote controller or indoor unit micro computer troubles
1. If there is not any other wrong when trouble occurs, emergency operation starts as the indoor controller board switch (SWE)
is set to ON.
During the emergency operation the indoor unit is as follows;
(1) Indoor fan high speed operation
2. When emergency operating for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit
emergency operation are necessary.
3. Check items and notices as the emergency operation
(1) Emergency operation cannot be used as follows;
• When the outdoor unit is something wrong.
• When the indoor fan is something wrong.
• When drain over flow protected operation is detected during self-diagnosis. (Error code : P5)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat emergency operation.
(4) Cool emergency operation must be within 10 hours at most. It may cause heat exchanger frosting in the indoor unit.
(5) After completing the emergency operation, return the switch setting, etc. in former state.
(6) Since vane does not work at emergency operation, position the vane manually and slowly.
OC330C
25
10-6. HOW TO CHECK THE PARTS
PKH-P35GALH
PKA-RP35GAL
PKA-RP35GAL#1
PKH-P50GALH
PKA-RP50GAL
PKA-RP50GAL#1
Parts name
Check points
Room temperature
thermistor
(TH1)
Pipe temperature
thermistor
(TH2)
Condenser/evaporator
temperature thermistor
(TH5)
Disconnect the connector then measure the resistance with a tester.
(Surrounding temperature 10~30)
Fan motor
Measure the resistance between the terminals with a tester.
(Winding temperature 20)
Relay connector
3
Red
2 White
1 Black
2
Normal
3
Red–Black
120.5
White–Black
111.3
Red
Pink
(Refer to <Thermistor Characteristic graph>
for a detail.)
Abnormal
Open or short
Measure the resistance between the terminals with a tester.
(Surrounding temperature 20~30)
Vane motor
Orange
Abnormal
Open or short
Motor terminal
or
Relay connector
1
Protector
OFF:125±5°C
ON :79±15°C
Normal
4.3k~9.6k
M
Connector
Normal
Abnormal
186~214
Open or short
Brown–Yellow
Yellow Brown Blue
Brown–Blue
Red–Orange
Red–Pink
Measure the resistance of each heater element by with a tester.
Heater
(Only PKH)
Abnormal
Normal
72
800W 240V
Contactor
(for heater)
Open or short
Measure the resistance between the terminals with a tester.
Normal
(Only PKH)
6
88H
160
Abnormal
1
Open or short
< Thermistor for lower temperature >
<Thermistor Characteristic graph>
Thermistor for
lower temperature Room temperature thermistor(TH1)
Pipe temperature thermistor(TH2)
Condenser/evaporator temperature
thermistor(TH5)
0:
10:
20:
25:
30:
40:
1
273+t
1 )}
273
15k"
9.6k"
6.3k"
5.4k"
4.3k"
3.0k"
OC330C
40
Resistance (k)
Thermistor R0=15k" ± 3%
Fixed number of B=3480 ± 2%
Rt=15exp { 3480(
50
30
20
10
0
26
-20 -10 0 10 20 30 40 50
Temperature ()
10-7. TEST POINT DIAGRAM
10-7-1. Indoor controller board
PKA-RP35GAL PKA-RP35GAL#1
PKA-RP50GAL PKA-RP50GAL#1
CN3C
Transmission (Indoor/
outdoor)
(0~24V DC)
CN2D
Connect to the indoor
power board (CN2S)
(12.5~13.7V DC)
PKH-P35GALH
PKH-P50GALH
LED1
Power supply (I.B)
LED2
Power supply (R.B)
LED3
Transmission (Indoor/
outdoor)
CN22
Connect to the terminal
block(TB5)
(Remote controller connecting
wire)
(10.4~14.6V DC)
CN20
Room temperature
thermistor (TH1)
CNDK
Connect to the indoor
power board (CNSK)
(220~240V AC)
CN21
Pipe temperature
thermistor/Liquid (TH2)
CN29
Condenser/evaporator
temperature thermistor (TH5)
FUSE
(6.3 A 250 V)
CN31
Drain sensor (DS)
CN90
Connect to the wireless
remote controller board
(CNB)
CND
Power supply input
(220~240V AC)
CN6V
Vane motor output
(MV)
CNP
Drain-pump output
(DP)
(220~240V AC)
CN41
Connector (HA terminal-A)
CN51
Centrally control
1-2 : Control signal
13V pulse input (1 : +)
3-4 : Operation indicator
13VDC (3 : +)
3-5 : Malfunction indicator
13VDC (3 : +)
CN24
Heater output
(12V DC)
SWE
Emergency operation
CN2L
Connector
(LOSSNAY)
FAN
Fan motor output
Jumper wire J41, J42
Pair number setting with
wireless remote controller
OC330C
27
SW2
Capacity setting
SW1
Model setting
10-7-2. Indoor power board
PKA-RP35GAL PKA-RP35GAL#1
PKA-RP50GAL PKA-RP50GAL#1
PKH-P35GALH
PKH-P50GALH
CN2S
Connect to the indoor controller board (CN2D)
Between 1 to 3 12.6-13.7V DC (Pin1 (+))
CNSK
Connect to the indoor controller board
(CNDK)
Between 1 to 3 220-240V AC
OC330C
28
10-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control P.C. board.
SW1 and SW2 are equipped only for service parts.
Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of
the unit.
The black square ( ) indicates a switch position.
(Marks in the table below) Jumper wire ( : Short
Jumper wire
Functions
Setting by the dip switch and jumper wire
: Open)
Remarks
For service board
SW1
SW2
Model
settings
Capacity
settings
J41
J42
Pair number
setting with
wireless
remote
controller
JP1
Unit type
setting
JP3
Indoor
controller
board type
setting
OC330C
1
2
3
4
5
ON
OFF
Models
PKA-RP35GAL
PKH-P35GALH
Service board
1
2
3
4
5
ON
OFF
PKA-RP50GAL
PKH-P50GALH
1
2
3
4
5
ON
OFF
Wireless remote Control PCB setting
controller setting
J41
J42
0
1
2
3~9
Model
Without TH5
With TH5
JP1
Indoor controller board type
For product
Service parts
<Initial setting>
Wireless remote controller: 0
Control PCB: (for both J41 and J42)
Four pair number settings are supported.
The pair number settings of the wireless remote
controller and indoor control PCB (J41/J42) are
given in the table on the left.
(' ' in the table indicates the jumper line is disconnected.)
There is no jumper (JP1) because these models
have the cond./eva. temperature thermistor (TH5).
JP3
29
11
SPECIAL FUNCTION
11-1. ROTATION FUNCTION (AND BACK-UP FUNCTION, 2ND STAGE CUT-IN FUNCTION)
For PKA-RP35GAL#1, PKA-RP50GAL#1
11-1-1. Operation
(1) Rotation function (and Back-up function)
• Outline of functions
· Main and sub unit operate alternately according to the interval of rotation setting.
w Main and sub unit should be set by refrigerant address. (Outdoor Dip switch setting)
Refrigerant address "00"
Main unit
Refrigerant address "01"
Sub unit
· When error occurs to one unit, another unit will start operation. (Back-up function)
• System constraint
· This function is available only by the grouping control system (INDOOR UNIT : OUTDOOR UNIT=1:1) of 2 refrigerant
groups. (Refer to Fig. 1)
· Main indoor unit should be connected for wired remote controller and the transmission line (TB5) for main and sub unit
should also be connected. (Refer to Fig. 1)
(This function cannot be set by wireless remote controller.)
· Set refrigerant address of each unit. (Dip switch on the outdoor unit···Refrigerant address 00/01)
Fig. 1
Operation pattern
[Back-up function only]··· Request code number "312"
Error occurs on main unit.
Main
Sub
Start operation
Main
unit
IC-1
Sub
unit
IC-2
Refrigerant address
"00"
Run
Abnormal condition
Stop
Run
3(2)
2
Start operation
Main
Sub
Sub
Run
Stop
Run
Stop
Run
Stop
1~28 days
Sub
unit
IC-2
2
RC
Error occurs on main unit.
Main Main
Sub
Abnormal condition
Sub
unit
IC-2
3(2)
IC-1
[Rotation function] & [Back-up function]··· Request code number "313~318"
Main
unit
IC-1
OC-2
OC-1
Main
unit
Refrigerant address
"01"
OC : Outdoor unit
IC : Indoor unit
RC : Wired remote controller
Run
1~28 days
(Ex:When the request code number is "313", each unit operates alternately in daily cycle.)
Note:
· When the unit is restarted to operate after turning off the power or OFF operation, the unit which was operating will start
operation.
· To operate the main unit, refer to the 11-1-2. and set the request code No. which is not the same as the current one, and set
again the former request code No.
(2) 2nd stage cut-in function
Outline of functions
· Number of operating units is determined according to the room temperature and set point.
· When room temperature becomes higher than set point, standby unit starts. (2 units operation)
· When room temperature falls below set point -4:, standby unit stops. (1 unit operation)
System constraint
· This function is available only in rota[2nd stage cut-in function]··· Request code number "322~324"
tion operation and back-up function in
Room temp. Set point
Room temp. < Set point -4
cooling mode.
Start operation
Main
unit
IC-1
Sub
unit
IC-2
OC330C
Sub unit start operation
Sub unit stop
Run
Stop
30
Run
Stop
11-1-2. How to set rotation function (Back-up function, 2nd stage cut-in function)
You can set these functions by wired remote controller.( Maintenance monitor)
NOTICE
Both main and sub unit should be set in same setting.
Every time replacing indoor controller board for servicing, the function should be set again.
(1) Request Code List
Rotation setting
Setting No.
(Request code)
No.1
(310)
No.2
(311)
No.3
(312)
No.4
(313)
No.5
(314)
No.6
(315)
No.7
(316)
No.8
(317)
No.9
(318)
Setting contents
Initial
setting
Monitoring the request code of current setting.
Rotation and Back-up OFF (Normal group control operation)
Back-up function only
Rotation ON (Alternating interval = 1day) and back up function
Rotation ON (Alternating interval = 3day) and back up function
Rotation ON (Alternating interval = 5day) and back up function
Rotation ON (Alternating interval = 7day) and back up function
Rotation ON (Alternating interval = 14day) and back up function
Rotation ON (Alternating interval = 28day) and back up function
2nd stage cut-in setting
Setting No.
(Request code)
No.1
(320)
No.2
(321)
No.3
(322)
No.4
(323)
No.5
(324)
OC330C
Initial
setting
Setting contents
Monitoring the request code of current setting.
Cut-in function OFF
Cut-in Function ON(Set point = Set temp.+ 4°C(7.2°F))
Cut-in Function ON(Set point = Set temp.+ 6°C(10.8°F))
Cut-in Function ON(Set point = Set temp.+ 8°C(14.4°F))
31
(2) Setting method of each function by wired remote controller
B: Refrigerant address
C: Data display area
D: Request code display area
1. Stop operation(
).
2. Press the TEST button () for 3 seconds so that [Maintenance mode] appears on the screen ().
After a while, [00] appears in the refrigerant address number display area.(at )
3. Press the CHECK button () for 3 seconds to switch to [Maintenance monitor].
Note) It is not possible to switch to [Maintenance monitor] during data request in maintenance mode
(i.e., while “----” is blinking) since no buttons are operative.
[----] appears on the screen () when [Maintenance monitor] is activated.
(The display () now allows you to set a request code No.)
4. Press the [TEMP (
[ScreenB]
5. Press the [CLOCK (
and
)] buttons () to select the desired refrigerant address.
and
)] buttons () to set the desired request code No.(“311~318”, “321~324”)
6. Press the FILTER button () to perform function setting.
If above setting operations are done correctly, "Request code number" will appear in data display area.()
[Example: When the "311" of "Request code number" is set, [311] appears on the screen.()]
[Refererence]
You can check current "request code number" setting by setting the "request code number"(“310” or “320”) and
pressing the FILTER button.()
[Example: When the current setting is "Setting No.2(Request code 311)", [311] appears on the screen.()]
7. To return to normal mode, press the ON/OFF button (
).
OC330C
32
12
DISASSEMBLY PROCEDURE
PKA-RP35GAL
PKA-RP35GAL#1
PKA-RP50GAL
PKA-RP50GAL#1
OPERATION PROCEDURE
PKH-P35GALH
PKH-P50GALH
PHOTOS & ILLUSTRATION
1. REMOVING THE LOWER SIDE OF THE INDOOR UNIT
FROM THE INSTALLATION PLATE
(1) Remove the left / right corner box of the indoor unit.
(2) Hold and pull down the lower and both ends of the indoor
unit, and remove the ▼ section from the square hole.
(Refer to Figure 2.1)
Or remove the front panel and push the ▼ section down
by using hexagonal wrench ,etc. from the front side.
(Refer to Figure 2.2).
(3) Unhook the top of the indoor unit from the back plate catch.
(Figure 1)
Hook
(Figure 2.1)
(Figure 2.2)
Hook
Square hole
Square hole
Up Down
2. REMOVING THE FRONT PANEL
(1) Open the front grille.
(2) Remove the terminal block cover with a screw.
(3) Remove the screw 3 caps then remove the set 3 screws.
(4) After removing the lower side of the front panel a little,
remove it as pulling toward upper.
(Figure 3)
Terminal block cover
Front grille
(Photo 1)
Front
panel
Set screw
3. REMOVING THE INDOOR CONTROLLER BOARD
(1) Remove the terminal block cover.
(2) Remove the front panel. (See Photo 1)
(3) Remove the electrical parts box (2 screws).
(4) Remove the electrical parts box cover (1 screw).
(5) Disconnect the connector on the controller board and
remove the controller board by pulling up the hook of the
controller case.
w For a smooth work, hang the side hooks of the electrical
parts box on the hook of the motor cover.
(See Photo 3)
(Photo 2)
Motor cover
Set screw
Electrical parts
box
Electrical parts
box hook w
Set screw
(Photo 3)
Control board
Hook
Controller case
Electrical parts box
OC330C
33
OPERATION PROCEDURE
PHOTOS & ILLUSTRATION
4. REMOVING THE POWER BOARD
(1) Remove the front panel. (See Photo 1)
(2) Remove the electrical parts box (2 screws). (See Photo 2)
(3) Disconnect the whole connector in the control board.
(4) After lifting the controller case with pressing it’s convex section, remove the controller case and the control board simultaneously. (See Photo 3)
(5) Disconnect the connector in the power board.
(6) Remove the power board.
(Photo 4)
5. REMOVING THE VANE MOTOR
(1) Disconnect the connector CN6V on the indoor controller
board.
(2) Remove the 2 screws of the vane motor, disconnect the lead
wire and remove the vane motor from the shaft.
(Photo 5)
Power board
Electrical parts
box
Nozzle
assembly
Set screws
Lead wire
Van motor
6. REMOVING THE THERMISTOR
(1) Removing the room temperature thermistor TH1
1Disconnect the connector CN20<red> on the indoor
controller board.
2Remove the room temperature thermistor from the holder.
(2) Removing the pipe temperature thermistor TH2
1Disconnect the connector CN21<white> on the controller
board.
2Remove the pipe temperature thermistor with set to the pipe.
(3) Removing the indoor coil temperature thermistor TH5
1Disconnect the connector CN29<black> on the indoor
controller board.
2Remove the gas pipe thermistor with set to the pipe.
(Photo 6)
7. REMOVING THE NOZZLE ASSEMBLY
(1) Disconnect the connector CN6V on the controller board.
(2) Disconnect the lead wire of the vane motor.
(3) Remove the corner cover.
(4) Pull the drain hose out from the nozzle assembly.
(5) Unhook the hook of the lower nozzle assembly and pull
the nozzle assembly toward you, then remove the nozzle
assembly by sliding it down.
(Photo 7)
Pipe
temperature
thermistor
(TH2)
Condenser
/evaporator
temperature
thermistor
(TH5)
Room
temperature
thermistor
(TH1)
Electrical
parts box
Hook
Nozzle assembly
Drain hose
Corner cover
(Photo 8)
8. REMOVING THE ELECTRICAL PARTS BOX
(1) Remove the terminal block cover.
(2) Disconnect the connector <yellow> of the wireless remote
controller board.
(3) Remove the front panel. (See Photo 1)
(4) Disconnect the vane motor connector.
Pipe
(5) Disconnect the fan motor connector from the fan motor.
(6) Disconnect the connector <yellow> of the heater. (only PKH). temperature
thermistor
(7) Remove the liquid(TH2) / gas(TH5) pipe thermistors. (See
Photo 6)
(8) Remove the electrical parts box (2 screws).
Vane motor
connector
Electrical
parts box
Fan motor connector
OC330C
34
OPERATION PROCEDURE
PHOTOS & ILLUSTRATION
9. REMOVING THE FAN MOTOR
(1) Remove the terminal block cover.
(2) Disconnect the connector <yellow> of the wireless remote
controller board.
(3) Remove the front panel. (See Photo 1)
(4) Remove the electrical parts box. (See Photo 8)
(5) Remove the nozzle assembly. (See Photo 7)
(6) Remove the fan motor leg fixing 3 screws.
(7) Unscrew the set screws using by alankey and remove it by
sliding the fan motor to right.
(8) Remove the 4 screws and remove the motor cover from the
fan motor leg.
(Photo 9)
Motor cover
Set screw
Fan motor
Screws
(Photo 10)
Motor cover
Motor leg
Fan motor
10. REMOVING THE LINE FLOW FAN
(1) Remove the terminal block cover.
(2) Remove the front panel. (See Photo 1)
(3) Remove the electrical parts box. (See Photo 8)
(4) Remove the nozzle assembly. (See Photo 7)
(5) Remove the fan motor. (See Photo 9)
(6) Remove the pipe fixture with 2 screws. (See Photo 12)
(7) Remove the left / right screws of the heat exchanger and
pull the left-hand side up.
(8) Remove the 2 screws by sliding it toward you remove the
fixture (fixing bearing).
w When the fan is hard to remove, remove the fan motor first.
w When resetting the fan to the fan motor, locate and fix the
shaft after installing the fan.
(Photo 11)
Heat exchanger
Set screws
Fixture (fixing bearing)
11. REMOVING THE HEAT EXCHANGER
(1) Remove the terminal block cover.
(2) Disconnect the connector <yellow> of the wireless remote
controller board.
(3) Remove the front panel. (See Photo 1)
(4) Remove the electrical parts box. (See Photo 8)
(5) Remove the corner box.
(6) Remove the nozzle assembly. (See Photo 7)
(7) Remove the 2 screws and the pipe fixture.
(8) Remove the 2 screws and heat exchanger.
(Photo 12)
Heat exchanger
Set screw
Pipe fixture
12. REMOVING ELECTRICAL HEATER (PKH-P35/50GALH only) (Photo 13)
(1) Remove the terminal block cover.
(2) Disconnect the connector <yellow> for the wireless remote
controller.
(3) Remove the front panel. (See Photo 1)
(4) Remove the electrical parts box. (See Photo 8)
(5) Remove the nozzle assembly. (See Photo 7)
(6) Remove the heat exchanger. (See Photo 12)
(7) Remove the 2 screws and electrical heater.
Set screws
Set screws
Electrical heater
OC330C
35
OPERATION PROCEDURE
PHOTOS & ILLUSTRATION
13. REMOVING the SIGNAL RECEIVING P.C. BOARD
(1) Remove the terminal block cover.
(2) Disconnect the connector <yellow> for the wireless remote
controller.
(3) Remove the front panel. (See Photo 1)
(4) Remove the 2 screws and signal receiving P.C. board cover.
(5) Remove the signal receiving P.C. board.
(Photo 14)
Front
panel
Set screws
Signal receiving P.C. board cover
(Photo 15)
Front
panel
Signal receiving P.C. board
OC330C
36
13
PARTS LIST (non-RoHS compliant)
STRUCTURAL PARTS
PKH-P35GALH, PKA-RP35GAL
PKH-P50GALH, PKA-RP50GAL
1
11
4
3
12
5
6
2
13
8
7
9
PKH-
PKARP35 / RP50
GAL
1 R01 07Y 808 BACK PLATE
2 R01 10Y 658 CORNER COVER
3 R01 07Y 623 UNDER COVER
1
1
1
1
1
1
4 R01 89Y 651 FRONT PANEL
5 R01 07Y 096 SCREW CAP
6 R01 07Y 092 VANE SLEEVE
1
1
3
3
1
1
7 R01 07Y 691 FRONT GRILLE
8 R01 A16 500 AIR FILTER
9 R01 07Y 002 AUTO VANE
10 R01 24K 658 RECEIVING UNIT
1
1
2
2
1
1
1
1
11 R01 08Y 658 CORNER COVER
R01 09Y 635 BOX ASSEMBLY
12
R01 07Y 635 BOX ASSEMBLY
13 T7W E06 714 WIRELESS REMOTE CONTROLLER
14 R01 E01 049 WIRELESS REMOTE CONTROLLER DOOR
1
1
15 R01 E00 075 WIRELESS REMOTE CONTROLLER HOLDER
Parts No.
OC330C
Parts Name
Specifications
1
1
37
15
10
P35 / P50
GALH
No.
14
1
1
1
1
1
1
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
RU
Recommended
Q'ty
(non-RoHS compliant)
ELECTRICAL PARTS
PKH-P35GALH, PKA-RP35GAL
PKH-P50GALH, PKA-RP50GAL
37
1
36
4
3
35
2
5
34
6
32
7
9
27
33
28
31 29
17
8
26
25
24
30
10
11
23
16
12
15
10
19 20 21
13
No.
1
2
Parts No.
Parts Name
14
22
18
Specifications
R01 E48 480 HEAT EXCHANGER
PKHP35 / P50
GALH
PKARP35 / RP50
GAL
Wiring RecomRemarks
Diagram mended
(Drawing No.) Symbol Q'ty
1
T7W E56 480 HEAT EXCHANGER
1
R01 09Y 114 LINE FLOW FAN
1
R01 07Y 114 LINE FLOW FAN
1
3 R01 07Y 102 BEARING MOUNT
1
1
4 R01 005 103 SLEEVE BEARING
1
1
5 R01 07Y 106 BEARING SUPPORT
1
1
6 T7W A00 675 FAN GUARD
1
1
7 R01 07Y 524 DRAIN PLUG
1
1
8 R01 07Y 527 DRAIN HOSE
1
1
9 R01 07Y 530 NOZZLE
1
1
10 R01 09Y 038 GUIDE VANE
4
4
11 R01 07Y 038 GUIDE VANE
10
10
12 R01 07Y 059 ARM
2
2
13 R01 E04 223 VANE MOTOR
1
1
MV
14 R01 E03 317 WIRELESS ADAPTER CONTROLLER BOARD
1
1
W.B
15 R01 07Y 135 MOTOR COVER
1
1
16 R01 07Y 105 RUBBER MOUNT
2
2
1
1
17 T7W A01 762 FAN MOTOR
PM4V30-K
MF
To be continued on the next page.
OC330C
38
(non-RoHS compliant)
From the preceding page.
Part number that is circled is not shown in the figure.
No.
Parts No.
18
—
Specifications
Parts Name
PKHP35 / P50
GALH
TERMINAL COVER
1
19 T7W A14 716 TERMINAL BLOCK
PKA-
Remarks
1
(BG02V195H10)
Wiring Recom-
RP35 / RP50 (Drawing No.) Diagram mended
Symbol Q'ty
GAL
3P(L, N, )
1
20 T7W E23 716 TERMINAL BLOCK
3P(S1, S2, S3)
1
1
TB4
21 R01 588 255 CAPACITOR
2.0 ×440V
1
1
C
1
1
I.B
22 T7W E40 310 INDOOR CONTROLLER BOARD
TB2
23
—
CONTROLLER COVER
1
1
(BG02V194G03)
24
—
CONTROLLER CASE
1
1
(BG25B573H06)
1
1
P.B
1
1
FUSE
1
1
25 R01 E02 313 POWER BOARD
26 R01 E02 239 FUSE
27
—
250V 6.3A
ELECTRICAL PARTS COVER
(BG00V196G41)
1
28 R01 71G 215 HEATER CONTACTOR
88H
SENSOR HOLDER
1
1
30 R01 E58 202 CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR
1
1
TH5
31 T7W E05 202 ROOM TEMPERATURE THERMISTOR
1
1
TH1
32 R01 E02 202 PIPE TEMPERATUER THERMISTOR
1
1
TH2
33 R01 07Y 130 MOTOR SUPPORT
1
1
29
—
(RG25C546G01)
34 R01 64K 700 HEATER THERMAL SWITCH
60C OFF 40C ON
1
26H
35 T7W E13 300 HEATER ELEMENT
800W
1
H1
36 R01 986 706 THERMAL FUSE
104C 10A
1
FS1
84C 10A
1
FS2
37 R01 208 706 THERMAL FUSE
1
38 R01 20J 303 INSULATOR
OC330C
39
14
RoHS PARTS LIST
ELECTRICAL PARTS
PKH-P35GALH, PKA-RP35GAL, PKA-RP35GAL#1
PKH-P50GALH, PKA-RP50GAL, PKA-RP50GAL#1
37
1
36
4
3
35
2
5
34
6
32
7
9
27
33
28
31 29
17
8
26
25
24
30
10
11
12
23
16
15
10
19 20 21
No.
1
2
RoHS
13
Parts No.
Parts Name
14
22
18
Specifications
G R01 E70 480 HEAT EXCHANGER
PKHP35 / P50
GALH
PKA-
Remarks
Wiring Recom-
RP35 / RP50 (Drawing No.) Diagram mended
Symbol Q'ty
GAL(#1)
1
G T7W H36 480 HEAT EXCHANGER
1
G R01 E21 114 LINE FLOW FAN
1
G R01 E22 114 LINE FLOW FAN
1
3
G R01 08Y 102 BEARING MOUNT
1
1
4
G R01 E04 103 SLEEVE BEARING
1
1
5
G R01 08Y 106 BEARING SUPPORT
1
1
6
G T7W A01 675 FAN GUARD
1
1
7
G R01 08Y 524 DRAIN PLUG
1
1
8
G R01 08Y 527 DRAIN HOSE
1
1
9
G R01 08Y 530 NOZZLE
1
1
10 G R01 10Y 038 GUIDE VANE
4
4
11 G R01 08Y 038 GUIDE VANE
10
10
12 G R01 08Y 059 ARM
2
2
13 G R01 E14 223 VANE MOTOR
1
1
MV
14 G R01 E06 317 WIRELESS ADAPTER CONTROLLER BOARD
1
1
W.B
15 G R01 08Y 135 MOTOR COVER
1
1
16 G R01 08Y 105 RUBBER MOUNT
2
2
1
1
17 G T7W A02 762 FAN MOTOR
PM4V30-K
MF
To be continued on the next page.
OC330C
40
(RoHS PARTS LIST)
From the preceding page.
No.
RoHS
Part number that is circled is not shown in the figure.
18 G
PKH-
Parts No.
—
Parts Name
PKA-
Wiring RecomRemarks
Diagram mended
Specifications P35/P50 RP35/RP50 RP35/RP50
(Drawing No.)
Symbol Q'ty
GALH
GAL
GAL#1
TERMINAL COVER
1
1
1
19 G T7W E23 716 TERMINAL BLOCK
3P(L, N, ;)
1
20 G R01 E20 246 TERMINAL BLOCK
3P(S1, S2,S3)
1
1
1
21 G R01 E13 255 CAPACITOR
2.0+×440V
1
1
1
1
1
1
1
22
G T7W E50 310 INDOOR CONTROLLER BOARD
TB2
G T7W E73 310 INDOOR CONTROLLER BOARD
23 G
—
CONTROLLER COVER
24 G
—
CONTROLLER CASE
27 G
—
C
I.B
250V 6.3A
ELECTRICAL PARTS COVER
(BG25B573H06)
1
1
1
1
1
1
1
1
1
1
29 G
SENSOR HOLDER
(BG02V194G03)
1
1
I.B
1
1
28 G R01 E03 215 HEATER CONTACTOR
—
TB4
1
25 G R01 E38 313 POWER BOARD
26 G R01 E06 239 FUSE
(BG02V195H10)
P.B
FUSE
(BG00V196G53)
88H
(RG25C546G01)
1
1
1
30 G R01 H05 202 CONDENSER/EVAPORATOR TEMPERATURE THERMISTOR
1
1
1
TH5
31 G R01 H08 202 ROOM TEMPERATURE THERMISTOR
1
1
1
TH1
32 G R01 H11 202 PIPE TEMPERATURE THERMISTOR
1
1
1
TH2
1
1
1
33 G R01 08Y 130 MOTOR SUPPORT
34 G R01 E11 700 HEATER THERMAL SWITCH
60°C OFF 40°C ON
1
35 G T7W E18 300 HEATER ELEMENT
800W
1
H1
36 G R01 E00 706 THERMAL FUSE
104°C 10A
1
FS1
37 G R01 E01 706 THERMAL FUSE
84°C 10A
1
FS2
38 G
R01 31J 303 INSULATOR
OC330C
1
41
26H
(RoHS PARTS LIST)
STRUCTURAL PARTS
PKH-P35GALH, PKA-RP35GAL, PKA-RP35GAL#1
PKH-P50GALH, PKA-RP50GAL, PKA-RP50GAL#1
1
11
4
3
12
5
6
2
13
RoHS
9
10
PKH-
Parts No.
Parts Name
PKA-
Wiring RecomRemarks
Diagram mended
Specifications P35/P50 RP35/RP50 RP35/RP50
(Drawing No.)
Symbol Q'ty
GALH
GAL
GAL#1
1 G
R01 08Y 808 BACK PLATE
1
1
1
2 G
R01 10Y 658 CORNER COVER(R)
1
1
1
3 G
R01 08Y 623 UNDER COVER
1
1
1
4 G
R01 E05 651 FRONT PANEL
1
1
1
5 G
R01 08Y 096 SCREW CAP
3
3
3
6 G
R01 08Y 092 VANE SLEEVE
1
1
1
7 G
R01 08Y 691 FRONT GRILLE
1
1
1
G
R01 A16 500 AIR FILTER
2
2
G
R01 A32 500 AIR FILTER
8
9 G
2
R01 08Y 002 AUTO VANE
1
1
1
10 G
R01 E18 658 RECEIVING UNIT
1
1
1
11 G
R01 08Y 658 CORNER COVER(L)
1
1
1
R01 10Y 635 BOX ASSEMBLY
1
12
G
G
1
1
13 G
T7W E10 714 WIRELESS REMOTE CONTROLLER
R01 08Y 635 BOX ASSEMBLY
1
1
1
14 G
R01 E03 049 WIRELESS REMOTE CONTROLLER DOOR
1
1
1
15 G
R01 E00 075 WIRELESS REMOTE CONTROLLER HOLDER
1
1
1
OC330C
15
8
7
No.
14
42
RU
OC330C
43
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2005 MITSUBISHI ELECTRIC CORPORATION
Distributed in Feb. 2012 No.OC330 REVISED EDITION-C
Distributed in May 2008 No.OC330 REVISED EDITION-B PDF 7
Distributed in Jun. 2006 No.OC330 REVISED EDITION-A PDF 8
Distributed in Apr. 2005 No.OC330 PDF 9
Made in Japan
New publication, effective Feb. 2012
Specifications are subject to change without notice.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising