Maxon BMRSD SERIES Parts Manual

M-07-16

REV. D

DECEMBER 2009

Parts Manual Contains:

• Warranty Information

• Warnings

• Parts Ordering Information

• Exploded View Parts Breakdowns

© MAXON Lift Corp. 2009

11921 Slauson Ave.

Santa Fe Springs, CA. 90670

LIFT CORP.

CUSTOMER SERVICE:

TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116

FAX: (888) 771-7713

NOTE: For latest version of all Manuals (and replacements), download the

Manuals from Maxon’s website at www.maxonlift.com.

WARRANTY/ RMA POLICY & PROCEDURE

LIFTGATE WARRANTY

Type of Warranty: Full Parts and Labor

Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles

Premium Liftgates - 2 years from ship date or 10,000 cycles

This warranty shall not apply unless the product is installed, operated and maintained in accordance with MAXON Lift’s specifi cations as set forth in

MAXON Lift’s Installation, Operation and Maintenance manuals. This warranty does not cover normal wear, maintenance or adjustments, damage or malfunction caused by improper handling, installation, abuse, misuse, negligence, or carelessness of operation. In addition, this warranty does not cover equipment that has had unauthorized modifi cations or alterations made to the product.

MAXON agrees to replace any components which are found to be defective during the fi rst 2 years of service, and will reimburse for labor based on

MAXON’s Liftgate Warranty Flat Rate Schedule. (Copy of the Flat Rate is available at www.maxonlift.com.)

All warranty repairs must be performed by an authorized MAXON warranty facility. For any repairs that may exceed $500, including parts and labor,

MAXON’s Technical Service Department must be notifi ed and an “Authorization Number” obtained.

All claims for warranty must be received within 30 Days of the repair date, and include the following information:

1. Liftgate Model Number and Serial Number

2. The End User must be referenced on the claim

3. Detailed Description of Problem

4. Corrective Action Taken, and Date of Repair

5. Parts used for Repair, Including MAXON Part Number(s)

6. MAXON R.M.A. # and/or Authorization # if applicable (see below)

7. Person contacted at MAXON if applicable

8. Claim must show detailed information i.e. Labor rate and hours of work performed

Warranty claims can also be placed online at www.maxonlift.com. Online claims will be given priority processing.

All claims for warranty will be denied if paperwork has not been received or claim submitted via Maxon website for processing by MAXON’s Warranty

Department within 30 days of repair date.

All components may be subject to return for inspection, prior to the claim being processed. MAXON products may not be returned without prior written approval from MAXON’s Technical Service Department. Returns must be accompanied by a copy of the original invoice or reference with original invoice number and are subject to a credit deduction to cover handling charges and any necessary reconditioning costs. Unauthorized returns will be refused and will become the responsibility of the returnee.

Any goods being returned to MAXON Lift must be pre-approved for return, and have the R.M.A. number written on the outside of the package in plain view, and returned freight prepaid. All returns are subject to a 15% handling charge if not accompanied by a detailed packing list. Returned parts are subject to no credit and returned back to the customer. Defective parts requested for return must be returned within 30 days of the claim date for consideration to:

MAXON Lift Corp.

10321 Greenleaf Ave., Santa Fe Springs, CA 90670

Attn: RMA#__

MAXON’s warranty policy does not include the reimbursement for travel time, towing, vehicle rental, service calls, oil, batteries or loss of income due to downtime. Fabrication or use of non Maxon parts, which are available from MAXON, are also not covered.

MAXON’s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a problem.

All Liftgates returned are subject to inspection and a 15% restocking fee. Any returned Liftgates or components that have been installed or not returned in new condition will be subject to an additional reworking charge, which will be based upon the labor and material cost required to return the Liftgate or component to new condition.

PURCHASE PART WARRANTY

Term of Warranty: 1 Year from Date of Purchase.

Type of Warranty: Part replacement only. MAXON will guarantee all returned genuine MAXON replacement parts upon receipt and inspection of parts and original invoice.

All warranty replacements parts will be sent out via ground freight. If a rush shipment is requested, all freight charges will be billed to the requesting party.

TABLE OF CONTENTS

WARNINGS ........................................................................................................................... 6

ORDERING PARTS .............................................................................................................. 6

BMRSD LIFTGATE ................................................................................................................ 7

MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM

(WITH MOUNTING BRACKETS) .......................................................................................... 8

MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM

(WITH MOUNTING BRACKETS) ........................................................................................ 10

MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM

(WITHOUT MOUNTING BRACKETS) ................................................................................ 12

MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM

(WITHOUT MOUNTING BRACKETS) ................................................................................ 14

RH COLUMN ASSEMBLY ................................................................................................... 16

RH RUNNER ASSEMBLY ................................................................................................... 18

SPRING GUARD MOUNTING ............................................................................................ 20

UPPER TANDEM ASSEMBLY, RH RUNNER ..................................................................... 21

TANDEM ASSEMBLY (LOWER) ......................................................................................... 22

LH COLUMN ASSEMBLY ................................................................................................... 24

LH RUNNER ASSEMBLY .................................................................................................... 26

UPPER TANDEM ASSEMBLY, LH RUNNER ...................................................................... 28

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 1 (STEEL) ........................................ 30

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 2 (STEEL) ........................................ 32

PLATFORM ASSEMBLY (STEEL)....................................................................................... 34

ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM) ......................... 36

LH CHAIN ASSEMBLY (FOR STEEL PLATFORM) ............................................................ 38

RH CHAIN ASSEMBLY (FOR STEEL PLATFORM) ............................................................ 39

TABLE OF CONTENTS - Continued

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 1 (ALUMINUM) ................................ 40

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 2 (ALUMINUM) ................................ 42

PLATFORM ASSEMBLY (ALUMINUM) ............................................................................... 44

FLIPOVER ASSEMBLY (ALUMINUM) ................................................................................ 45

FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM) ..................................................... 46

ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) ................. 48

LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) ..................................................... 50

RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) .................................................... 51

HYDRAULIC COMPONENTS SECTION ............................................................................ 52

DUAL PUMP ASSEMBLY (POWER DOWN) ...................................................................... 52

SINGLE PUMP ASSEMBLY (POWER DOWN) ................................................................... 56

PUMP/MOTOR (POWER DOWN) ...................................................................................... 60

HYDRAULIC COMPONENTS (POWER DOWN) ................................................................ 62

ELECTRICAL COMPONENTS SECTION .......................................................................... 66

ELECTRICAL COMPONENTS ............................................................................................ 66

ELECTRICAL COMPONENTS - DUAL PUMP BOX ........................................................... 68

ELECTRICAL COMPONENTS - SINGLE PUMP BOX ....................................................... 70

ELECTRICAL COMPONENTS - BATTERY BOX ................................................................ 72

BATTERY BOX .................................................................................................................... 74

Comply with the following WARNINGS while maintaining Liftgates.

WARNINGS

!

WARNING

• Read and understand the instructions in Maintenance Manual before performing maintenance on the Liftgate.

• Disconnect Liftgate power cable from battery before repairing or servicing Liftgate.

• Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact with battery acid may injure unprotected eyes and skin.

• Be careful working by an automotive type battery. Make sure the work area is well ventilated and there are no fl ames or sparks near the battery. Never lay objects on the battery that can short the terminals together. If battery acid gets in your eyes, immediately seek fi rst aid. If acid gets on your skin, immediately wash it off with soap and water.

• N ever perform unauthorized modifi cations on the Liftgate. Modifi cations may result in early failure of the Liftgate and may create hazards for Liftgate operators and maintainers.

• Recommended practices for welding on steel parts are contained in the current AWS

(American Welding Society) D1.1 Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly.

• Recommended practices for welding on aluminum parts are contained in the current AWS

(American Welding Society) D2.1 Structural Welding Code - Aluminum. Damage to

Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly.

ORDERING PARTS

• Use only Maxon Authorized Parts for replacement parts. Order replacement parts from:

MAXON LIFT CORP. Customer Service

11921 Slauson Ave., Santa Fe Springs, CA 90670

Phone: (800) 227-4116

• To order parts by e-mail, submit orders to [email protected].

• Provide Liftgate model and serial number information with your parts order.

• Need Technical Support? Send requests by e-mail to [email protected].

• For latest version Manuals (and replacements), download Manuals from Maxon’s website at www.maxonlift.com.

6

BMRSD LIFTGATE

REFER TO MAIN FRAME &

ATTACHING HARDWARE

REFER TO PLATFORM, FLIPOVER

AND CHAIN ASSEMBLY

BATTERY BOX

(REFER TO ELECTRICAL

COMPONENTS)

PUMP BOX

(REFER TO HYDRAULIC

COMPONENTS)

7

CONTROL SWITCH

(REFER TO ELECTRICAL

COMPONENTS)

MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM

(WITH MOUNTING BRACKETS)

REFER TO

LH COLUMN

ASSEMBLY

6

(5 PLACES)

3

4

(10 PLACES)

1

(10 PLACES)

3

6

(5 PLACES)

16

15

14

7

9

11

10

12

5

REFER TO

RH COLUMN

ASSEMBLY

13

5

12

14

17

16

8

10

2

REFER TO STEEL

PLATFORM ASSEMBLY

11 9

7

15

8

8

9

10

11

12

6

7

4

5

ITEM QTY. PART NO.

1

DESCRIPTION

10 901023-04 FLANGE LOCK NUT, 5/8”-11

2

3

13

14

15

16

17

1 040066 LOCK NUT, 1/2”-13

268055-01 CHANNEL (STAINLESS STEEL BRACKET)

2

268055-02 CHANNEL (MILD STEEL BRACKET)

10 902013-15 FLAT WASHER, 5/8”

2 901010 NYLON LOCK NUT, 1/2”-13

10 900055-14 HEX HEAD SCREW, 5/8”-11 X 4-1/2” LG, GRADE 8

2 900037-11 SOCKET HEAD CAP SCREW, 1/2”-13 X 2-1/4” LG, GRADE 8

1 901008 NYLON LOCK NUT, 1/2”-20

2 260181 BOLT, 3/4”-10 X 1-1/4” LG.

4 902000-20 FLAT WASHER, 3/4”

2 902011-9 LOCK WASHER, 3/4”

6 902013-13 FLAT WASHER, 1/2”

268061-01 EXTENSION PLATE, 96” UNIT (STAINLESS STEEL)

1


268061-11 EXTENSION PLATE, 96” UNIT (MILD STEEL)


4 268129-01 SPACER, STAINLESS STEEL, 1/32” THICK

2 280103 PIN, 13” LG, STAINLESS STEEL

2 900035-3 HEX HEAD CAP SCREW, 1/2”-13 X 1-1/2” LG, GRADE 8

1 900036-10 SOCKET HEAD CAP SCREW, 1/2”-20 X 3” LG, GRADE 8

9

MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM

(WITH MOUNTING BRACKETS)

REFER TO

LH COLUMN

ASSEMBLY

6

(5 PLACES)

3

21

(10 PLACES)

1

(10 PLACES)

3

6

(5 PLACES)

16

18

19

11

22

15

12

20

14

9A

2

12

(2 PLACES)

13

9E

9D

9

7

(4 PLACES)

9C

9B

4

(4 PLACES)

5

(4 PLACES) 10

(4 PLACES)

REFER TO ALUMINUM


20

12

14

REFER TO

RH COLUMN

ASSEMBLY

17

12

(2 PLACES)

16

2

2

(2 PLACES)

9A

8

22

15

11 19

18

10


1

DESCRIPTION

10 901023-04 FLANGE LOCK NUT, 5/8”-11

18

19

20

21

22

14

15

16

17

6

7

4

5

8

2

3

9

5 040066 LOCK NUT, 1/2”-13

268055-01 CHANNEL (STAINLESS STEEL BRACKET)

2

268055-02 CHANNEL (MILD STEEL BRACKET)


4 900040-5 SOCKET HEAD SCREW, FLAT, 3/8”-16 X 1-1/4” LG.

10 900055-14 HEX HEAD SCREW, 5/8”-11 X 4-1/2” LG, GRADE 8

4 901002 NYLON LOCK NUT, 3/8”-16

1 901008 NYLON LOCK NUT, 1/2”-20

282622-01 CONNECTOR BAR ASSEMBLY, 96” WIDE

1


10

9E

11

12

9A 2 905200

9B 2 900014-5

9C

9D

2

2

902000-10

253516

BEARING, SELF LUBE, 2-1/4” I.D. X 2-1/2” LG.

HEX HEAD BOLT, 3/8”-16 X 1-1/4” LG.

FLAT WASHER, 3/8”

RUBBER BUMPER

2

4

2

6

901002

902001-2

902011-9

NYLON LOCK NUT, 3/8”-16

FLAT WASHER, 3/8”

LOCK WASHER, 3/4”

902013-13 FLAT WASHER, 1/2”

13 1





4 268129-01 SPACER, STAINLESS STEEL, 1/32” THICK





2 260181 BOLT, 3/4”-10 X 1-1/4” LG.

2 901010 NYLON LOCK NUT, 1/2”-13

10 902013-15 FLAT WASHER, 5/8”

4 902000-20 FLAT WASHER, 3/4”

11

MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM

(WITHOUT MOUNTING BRACKETS)

REFER TO

LH COLUMN

ASSEMBLY

4

3 6

1

9

REFER TO

RH COLUMN

ASSEMBLY

7

8

2

5

9

REFER TO STEEL


1

6 3

4

12


1 4

DESCRIPTION

902000-20 FLAT WASHER, 3/4”

7

8

9

4

5

2

3

6

1

2

2

1

1

2

2

1

040066 LOCK NUT, 1/2”-13

260181 BOLT, 3/4”-10 X 1-1/4” LG.

900037-11 SOCKET HEAD CAP SCREW, 1/2”-13 X 2-1/4” LG, GRADE 8

901008 NYLON LOCK NUT, 1/2”-20

902011-9 LOCK WASHER, 3/4”

280340-01 EXTENSION PLATE, 96” UNIT


900036-10 SOCKET HEAD CAP SCREW, 1/2”-20 X 3” LG, GRADE 8

280103 PIN, 13” LG, STAINLESS STEEL

13

MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM

(WITHOUT MOUNTING BRACKETS)

REFER TO

LH COLUMN

ASSEMBLY

9E

9D 9C

9B

REFER TO

RH COLUMN

ASSEMBLY

3

6

11

1

15

9A

2

12

(2 PLACES)

7

(4 PLACES)

13

9

5

(4 PLACES)

10

(4 PLACES)

4

(4 PLACES)

14

12

(2 PLACES)

REFER TO PLATFORM

ASSEMBLY

9A

8

1

2

2

(2 PLACES)

11 3

6

15

14


1 4 902000-20 FLAT WASHER, 3/4”

DESCRIPTION

6

7

8

4

5

2

3

9

13

14

15

5 040066 LOCK NUT, 1/2”-13

2 260181 BOLT, 3/4”-10 X 1-1/4” LG.


4 900040-5 SOCKET HEAD SCREW, FLAT, 3/8”-16 X 1-1/4” LG.


4 901002 NYLON LOCK NUT, 3/8”-16

1 901008 NYLON LOCK NUT, 1/2”-20


1


10

9E

11

12

9A 2 905200

9B 2 900014-5

9C

9D

2

2

902000-10

253516

BEARING, SELF LUBE, 2-1/4” I.D. X 2-1/2” LG.

HEX HEAD BOLT, 3/8”-16 X 1-1/4” LG.

FLAT WASHER, 3/8”

RUBBER BUMPER

2

4

2

4

901002

902001-2

902011-9


FLAT WASHER, 3/8”

LOCK WASHER, 3/4”

902013-13 FLAT WASHER, 1/2”

1





15

RH COLUMN ASSEMBLY

NOTE: Most hydraulic components not shown for clarity. Refer to

HYDRAULIC COMPONENTS

SECTION for hydraulic

17

(4 PLACES)

22

(4 PLACES)

13

REFER TO RH

RUNNER ASSY

2

REFER TO

HYDRAULIC

COMPONENTS

15

(2 PLACES)

3

20

8

2

19

(2 PLACES) 12

2

6

24

4 7

28

14

25 26

27

16

18

(4 PLACES)

22

(4 PLACES)

19

(4 PLACES)

8

29

11

29

5 1

(2 PLACES)

9

(2 PLACES)

23

(4 PLACES)

10

16

(2 PLACES)

21

(2 PLACES)

24

25

26

27

20

21

22

23

28

29

16

17

18

19

12

13

14

15

1

1

1

1

1

2

8

4

2

2

4

8

2

4

1

2

2

1


DESCRIPTION

268063-01 COLUMN ASSEMBLY, RH, 35/44 (WITH MOUNTING TUBES)

REF

7

8

5

6

3

4

1

2

9

10

11

1

1

1

1

1

2

1

1

1

2

3

1

268063-02 COLUMN ASSEMBLY, RH, 55/66 (WITH MOUNTING TUBES)

268374-01 COLUMN ASSEMBLY, RH, 35/44 (W/O MOUNTING TUBES)

268374-02 COLUMN ASSEMBLY, RH, 55/66 (W/O MOUNTING TUBES)

207644 POP RIVET, 3/16” X 7/16” LG.

221416

253694

253695

260478

ROLL PIN, 3/8” X 2” LG.

SWITCH PLATE

BUSHING

MAXON VERTICAL PLATE, 3” X 10-1/8” LG.

260516-01 COUPLING OUTSIDE, MACHINED

260517 COUPLING INSIDE, CASTING

263114 COLUMN COVER

265924-01 LED LIGHT, OVAL, RED

268009-01 COVER

268065-01 COLUMN WELDMENT, RH (WITH MOUNTING TUBES)

268372-01 COLUMN WELDMENT, RH (W/O MOUNTING TUBES)

268068-01 PIN, STAINLESS STEEL, 1” O.D. X 4-3/4” LG.



900000-1

900009-4

BOLT, HEX, 1/4”-20 X 5/8” LG, GRADE 8

CAP SCREW, 5/16”-18 X 1/2” LG, GRADE 8

900014-12 CAP SCREW, HEX, 3/8”-16 X 5/8” LG, GRADE 8

900014-4 CAP SCREW, HEX, 3/8”-16 X 1” LG, GRADE 8

902000-10 FLAT WASHER, 3/8”

902011-2 LOCK WASHER, 1/4”

902011-3 LOCK WASHER, 5/16”, GRADE 8

902011-4 LOCK WASHER, 3/8”

904005-2

905033-5

POP RIVET, 3/16” X .565” LG.


260404-02 TORSION SPRING, R/H

260783-02 ROTATING CAST BLOCK, R/H

902028-16 FLAT WASHER, 1-5/8”O.D. X 1.015 I.D. X 1/16”

905033-1 ROLL PIN, 1/4” O.D. X 1-1/2” LG.

260403 PLUG

17

RH RUNNER ASSEMBLY

1

2

3

4

4

UPPER TANDEM ASSY,

RH RUNNER

(REF)

5

18 (8 PLACES)

6

2

TANDEM ASSY

(LOWER)

(REF)

8

7

6

2 7 9

10

5A

11

5B

4

15

2

1

4

2

1

12

13 (2 PLACES)

14 (2 PLACES)

19

17

20

16

18


REF 1 280706-01

15

16

17

18

19

20

11

12

13

14

7

8

9

10

3

4

1

2

5 1

5A 1

6

5B 2

2

4

6

900014-12

902011-4

1 263221

A/R 263030

280704-01

253614

253645

900014-3

2

1

1

1

2

1

2

2

280067

900000-10

253615

901000

901001

225278-02

902013-10

900001-4

1

8

1

1

1

1

263225

908011-01

253595

207644

253543

224342

DESCRIPTION

RH RUNNER ASSEMBLY

HEX HEAD CAP SCREW, 3/8”-16 X 5/8” LG, GRADE 8

LOCK WASHER, 3/8”

UPPER PAD SUPPORT ASSEMBLY

SPACER

RH RUNNER

CHAIN BRACKET WELDMENT

GUSSET, CHAIN BRACKET

HEX HEAD CAP SCREW, 3/8” - 16 X 3/4” LG, GRADE 8

ARM WELDMENT

BOLT, 1/4”-20 X 2-1/2” LG, GRADE 8

PIN COLLAR, 1/2”



RUBBER BUMPER

FLAT WASHER, 5/16”

BUTTON HEAD SCREW, 5/16”-18 X 1-1/4” LG.

LOWER PAD SUPPORT ASSEMBLY

BEARING, SELF LUBE, 2-1/2” DIA. X 2-1/8” LG.

BEARING, SELF LUBE, 1-1/4” DIA. X 1” LG.

POP RIVET, 3/16” X .40” LG.

PAD

GREASE FITTING 1/4”

NOTE: A/R means As Required.

19

SPRING GUARD MOUNTING

RH COLUMN

ASSEMBLY

RH RUNNER

ASSEMBLY

1

5

3

2


1 1 260299

4

5

2

3

6

7

2

2

1

1

2

1

DESCRIPTION

FLAT HEAD SCREW, 1/4”-20 X 2-1/4” LG.

253603-01 SPRING GUARD, 40” LG.

900000-10 HEX HEAD BOLT, 1/4”-20 X 2-1/2” LG, GRADE 8

901000

253621


BUSHING, 1/2” DIA. X 15/16” LG.

214663

901011-1

CLAMP, #8 RUBBER LOOM

NUT HEX, 1/4”-20

20

6

7

6

4

UPPER TANDEM ASSEMBLY, RH RUNNER

8

6

7

4

3

1

6

7

5

3

4

3

2

1


REF 1

DESCRIPTION

280055-02 UPPER TANDEM ASSEMBLY, RH RUNNER

7

8

5

6

3

4

1

2

2

1

1

2

3

2

2

1

253509-01 ROLLER AXLE

280064 ROLLER BRACKET

261182 FLAT WASHER, .72” I.D. X 1-1/4” O.D. STAINLESS STEEL

253550-100 ROLLER

280063

902014

ROLLER BRACKET

FLAT WASHER, 5/8” I.D. X 1-3/8” O.D.


280851-01 ROLLER COVER

21

1

TANDEM ASSEMBLY (LOWER)

6

7

3

4

3

5

6

7

3

4

2

3

1


REF

1

1

2

280055 TANDEM ASSEMBLY


4

5

2

3

6

7

2

1

1

4

2

2

DESCRIPTION

280064

261182

ROLLER BRACKET

FLAT WASHER, .72” I.D. X 1-1/4” O.D. STAINLESS STEEL

253550-100 ROLLER


902014

901008



22

THIS PAGE INTENTIONALLY LEFT BLANK

23

12 (4 PLACES)

6

5

16

1

(2 PLACES)

4

17

(2 PLACES)

LH COLUMN ASSEMBLY

14 (4 PLACES)

13 (4 PLACES)

NOTE: Most hydraulic components not shown for clarity. Refer to

HYDRAULIC COMPONENTS

SECTION for hydraulic system parts.

REFER TO

HYDRAULIC

COMPONENTS

8

REFER TO RH

RUNNER ASSY

2

13

(4 PLACES)

15

(4 PLACES)

21

20

19

18

3

24

10

11

(4 PLACES)

2

7

9

14

(4 PLACES)

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

4

2

8

8

4

4

1

1

1

1

2

1

1

1

1

1

1

1

1

2

2


DESCRIPTION

268062-01 COLUMN ASSEMBLY, LH, 35/44 (WITH MOUNTING TUBES)

REF 1

268062-02 COLUMN ASSEMBLY, LH, 55/66 (WITH MOUNTING TUBES)

268373-01 COLUMN ASSEMBLY, LH, 35/44 (W/O MOUNTING TUBES)

268373-02 COLUMN ASSEMBLY, LH, 55/66 (W/O MOUNTING TUBES)

207644 POP RIVET, 3/16” X .402” LG.

221416

253696

260478

263114


PIN COLLAR, 2-3/4” LG.

MAXON VERTICAL PLATE, 3” X 10-1/8” LG.

COLUMN COVER

268064-01 COLUMN WELDMENT, LH



280623-01 COUPLING LH, MACHINED

280666-01 COLUMN COVER, LH

900014-12 CAP SCREW, HEX, 3/8”-16 X 5/8” LG, GRADE 8

900014-4 CAP SCREW, HEX, 3/8”-16 X 1” LG, GRADE 8

902000-10 FLAT WASHER, 3/8”

902011-4 LOCK WASHER, 3/8”

904005-2 POP RIVET, 3/16” X .565” LG.

260403 PLUG

265924-01 LED LIGHT, OVAL, RED

260404-01 TORSION SPRING, L/H

260783-01 ROTATING CAST BLOCK, L/H

902028-16 FLAT WASHER, 1-5/8”O.D. X 1.015 I.D. X 1/16”

905033-1 ROLL PIN, 1/4” O.D. X 1-1/2” LG.

25

LH RUNNER ASSEMBLY

19

(8 PLACES)

UPPER TANDEM ASSY,

LH RUNNER

(REF)

5

7

8

4

3

2 (2 PLACES)

6 (2 PLACES)

4

2

1

TANDEM ASSY

(LOWER)

(REF)

18

15

5B

4

5A

7

11

10

9

2

1

6

(2 PLACES)

2

(2 PLACES)

4

13

(2 PLACES)

12

14

(2 PLACES)

17 20

16

26


REF 1

DESCRIPTION

280705-01 LH RUNNER ASSEMBLY

3

4

1

2

8

9

6

7

5 1

5A 1

5B 2

4

2

1

10

11

1

1

12

13

2

1

14

15

2

2

16

17

1

1

18

19

1

1

20

8

1

2

6

900014-3

902011-4

1 263221

A/R 263030

280703-01

253614

253645

900014-12 HEX HEAD CAP SCREW, 3/8”-16 X 5/8” LG, GRADE 8

280067 ARM WELDMENT

900000-10 HEX HEAD BOLT, 1/4”-20 X 2-1/2” LG, GRADE 8

253615

901000

901001

225278-02

902013-10

900001-4

263225

908011-01

253595

253543

207644

224342

HEX HEAD CAP SCREW, 3/8”-16 X 3/4” LG, GRADE 8

LOCK WASHER, 3/8”

UPPER PAD SUPPORT ASSEMBLY

SPACER

LH RUNNER

CHAIN BRACKET WELDMENT

GUSSET, CHAIN BRACKET

PIN COLLAR, 1/2”



RUBBER BUMPER


BUTTON HEAD SCREW, 5/16”-18 X 1-1/4” LG.

LOWER PAD SUPPORT ASSEMBLY

BEARING, SELF LUBE, 2.50” DIA. X 2-1/8” LG.

BEARING, SELF LUBE, 1-1/4” DIA. X 1” LG.

PAD


GREASE FITTING 1/4”

NOTE: A/R means As Required.

27

UPPER TANDEM ASSEMBLY, LH RUNNER

6

7

8

4

3

7

1

6

5

3

4

3

2

1


REF 1

DESCRIPTION

280055-01 UPPER TANDEM ASSEMBLY, LH RUNNER

7

8

5

6

3

4

1

2

2

1

1

2

3

2

2

1



261182 FLAT WASHER, .72” I.D. X 1-1/4” O.D. STAINLESS STEEL

253550-100 ROLLER

280063

902014

ROLLER BRACKET



280851-01 ROLLER COVER

28


29

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 1 (STEEL)

REFER TO LH CHAIN

ASSEMBLY FOR

STEEL PLATFORM

18

14

16

(2 PLACES)

5

4 (INCLUDES

PARTS 13,14,15)

15

13

9

1

8

(2 PLACES)

7

6 2

11

8

(2 PLACES)

12

9

(4 PLACES)

17

10

REFER TO STEEL


12

11

7

10

1

6

14

15

13

3 (INCLUDES

PARTS 13,14,15)

5

17


RETENTION RAMP ASSEMBLY

(FOR STEEL PLATFORM)

18

(4 PLACES)

16

(2 PLACES)

REFER TO RH CHAIN

ASSEMBLY FOR

STEEL PLATFORM

30


1 2

DESCRIPTION

261685 FLAT WASHER, 3/4” I.D. STAINLESS STEEL

282868-03 FLIPOVER, 80”W X 42”D (BMRSD 55-66, 96” WIDE VEHICLE)

2

3

4

9

14

15

16

17

18

10

11

12

13

7

8

5

6

1

1

1

2

2

4

4

8

2

2

4

2

2

4

2

2

4




280030-06 OPENER ASSEMBLY RH, 42” + 42” *


280030-05 OPENER ASSEMBLY LH, 42” + 42” *


282854-01 U-BOLT

905015-3 ROLL PIN, 3/16” X 1-1/2” LG.

225278-02 BUMPER

902013-10 FLAT WASHER, 5/16”

900001-4

BUTTON HEAD SCREW,

5/16”-18 X 1-1/4” LG.

901001 NYLON LOCK NUT, 5/16”-18

268068-03 PIN, STAINLESS STEEL 5-1/2” LG.

221416 ROLL PIN, 3/8” X 2” LG.

905136-01 CLEVIS PIN, 1/2” X 1-7/8” LG, GRADE 8

030805 COTTER PIN, 1/8” X 1” LG.

280644-01 ANCHOR SHACKLE

901011-9 NUT, 1/2”


902000-14 FLAT WASHER, 1/2”

* PLATFORM + FLIPOVER DEPTH

31

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 2 (STEEL)


ASSEMBLY FOR

STEEL PLATFORM

4 (INCLUDES

PARTS 13,14,15)

18

14

16

(2 PLACES)

(4 PLACES)

15

13

9

1

7

8

(2 PLACES)

5

6

11 12

8

(2 PLACES)

9

7

17

10

12

10

11

6

1

14

5

2

REFER TO STEEL


15

13

3 (INCLUDES

PARTS 13,14,15)

17

16

(2 PLACES)

18

(4 PLACES)

REFER TO RH CHAIN

ASSEMBLY FOR

STEEL PLATFORM

32

ITEM

1

2

3

4

9

10

11

12

13

14

15

16

17

18

7

8

5

6

QTY. PART NO.

2

1

1

1

4

2

2

2

2

2

4

4

8

2

4

2

2

4

261685

282873-607

DESCRIPTION

FLAT WASHER, 3/4” I.D. STAINLESS STEEL

FLIPOVER, 80”W X 30”D + 12 FIX RAMP

(BMRSD 55-66, 96” WIDE VEHICLE)

282873-617



282873-407

282873-417









282854-01 U-BOLT

905015-3 ROLL PIN, 3/16” X 1-1/2” LG.

225278-02 BUMPER

902013-10 FLAT WASHER, 5/16”

900001-4

901001

BUTTON HEAD SCREW,

5/16”-18 X 1-1/4” LG.


268068-03 PIN, STAINLESS STEEL 5-1/2” LG.

221416 ROLL PIN, 3/8” X 2” LG.


030805 COTTER PIN, 1/8” X 1” LG.


901011-9

901010

NUT, 1/2”


902000-14 FLAT WASHER, 1/2”


33

PLATFORM ASSEMBLY (STEEL)

1

1

2

4

5

6

3

4

5

6

3

2

34


DESCRIPTION

282600-603 PLATFORM, 80”W X 42”D (BMR 55-66, 96” WIDE VEHICLE)

REF

3

4

1

2

5

6

1

2

2

4

2

2

2




253657 BEARING, SELF LUBE, 1” DIA. X 1” LG.

905200

901002

BEARING, SELF LUBE, 2-1/4” DIA. X 2-1/2” LG.


253516 RUBBER BUMPER

902000-10 FLAT WASHER, 3/8”

900014-5 HEX HEAD BOLT, 3/8”-16 X 1-1/4” LG.

35

ALUMINUM RETENTION RAMP ASSEMBLY

(FOR STEEL PLATFORM)

4 (3 PLACES)

3 (3 PLACES)

2

6

(3 PLACES)

1

7

5

4 (3 PLACES)

3 (3 PLACES)

9

10

10A

12

11

8

(3 PLACES)

36

ITEM QTY.

REF 1

1

8

9

6

7

4

5

2

3

10

10A

11

12

1

3

1

3

1

6

2

1

6

1

1

1

1

PART NO.

264699-02

264699-03

264697-02

264697-03

253524

902001-2

030955

253516

900040-5

225985

900040-6

264586

264639

260917-06

264572

905033-2

DESCRIPTION

AL RET. RAMP ASSY, 16” (96” WIDE VEH)

AL RET. RAMP ASSY, 16” (102” WIDE VEH)

ALUMINUM RAMP 16” X 77” LG. (96” WIDE VEH)

ALUMINUM RAMP 16” X 83” LG. (102” WIDE VEH)

HINGE ASSEMBLY LH

FLAT WASHER, 3/8”


RUBBER BUMPER

SCREW, FLAT SOCKET HEAD, 3/8”-16” X 1-1/4” LG.

PIPE, 3/4” X 60” LG.

SCREW, FLAT SOCKET HEAD, 3/8”-16 X 1-1/2” LG.

PIN WELDMENT

LOCKING CAM

BEARING, SELF LUBE

HINGE ASSEMBLY RH

ROLL PIN, 1/4” X 1-1/4” LG.

37

LH CHAIN ASSEMBLY (FOR STEEL PLATFORM)

3

5

2

1

4

6

3A

ITEM QTY.

4

5

6

REF

1

2

3

3A

1

1

1

1

1

1

1

2

DESCRIPTION

CHAIN ASSEMBLY LH

CHAIN

CLEVIS PIN, 1/2” X 1-7/8” LG.

TEAR DROP ASSY, LH

BEARING, SELF-LUBE

COTTER PIN, 1/8” X 1-1/2” LG.

KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC)


PART NO.

* 42” + 42” * 42” + 30”

282867-03 282867-01

282866-02 282866-01

905136-01

280505-01

260078

030177

REF

REF


38

3A

6

RH CHAIN ASSEMBLY (FOR STEEL PLATFORM)

5

3

2

4

1

ITEM QTY.

4

5

6

REF

1

2

3

3A 1

1

1

1

1

2

1

1

DESCRIPTION

CHAIN ASSEMBLY RH

CHAIN

CLEVIS PIN, 1/2” X 1-7/8” LG.

TEAR DROP ASSY, RH

BEARING, SELF-LUBE

COTTER PIN, 1/8” X 1-1/2”



PART NO.

* 42” + 42” * 42” + 30”

282867-04 282867-02

282866-02 282866-01

905136-01

280505-02

260078

030177

REF

REF


39

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 1 (ALUMINUM)


ASSEMBLY FOR

ALUMINUM PLATFORM


ASSEMBLY (ALUMINUM)

19

(4 PLACES)

18

4

5

(2 PLACES)

1

17

3 (INCLUDES

PARTS 14, 17,18)

14

6 (2 PLACES)

8

13

15

15

7 (12 PLACES)

16

REFER TO RH CHAIN ASSEMBLY

FOR ALUMINUM PLATFORM

15

15

13

17

8

6 (2 PLACES)

20

14

18


RETENTION RAMP ASSEMBLY

(FOR ALUMINUM PLATFORM)

12

(2 PLACES)

11

(2 PLACES)

10

4

9

REFER TO

FLIPOVER

ASSEMBLY

(ALUMINUM)

1

5

(2 PLACES)

19

(4 PLACES)

2 (INCLUDES

PARTS 14, 17,18)

20

(2 PLACES)

40


1 2 282854-01 U-BOLT

14

15

16

17

10

11

12

13

18

19

20

8

9

6

7

4

5

2

3

DESCRIPTION

1

2

2

4

2

2

1

2

2

8

4

2

4

1

1



280195

901011-9

PIN WELDMENT, 3-5/8” LG.

NUT, 1/2”

2

1

4 282366-01 PIN, HINGE

12 311046-10 LINK SPACER, 1” LG.

311046-11

900064-13

LINK SPACER, 1/2” LG.

BUTTON HEAD SCREW, 3/8”-16 X 1-1/2” LG, GRADE 8

900065-06

901002

SOCKET HEAD SCREW, 3/8”-16 X 1-1/2” LG, GRADE 8


902000-10 FLAT WASHER, 3/8”

905033-1 ROLL PIN, 1/4” X 1-1/2” LG.


904719-17 ROLL PIN, 3/16” X 2” LG.

280877-01 GUSSET


030805

902000-14

901010

COTTER PIN, 1/8” X 1” LG.

FLAT WASHER, 1/2”



41

PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - 2 (ALUMINUM)


ASSEMBLY FOR

ALUMINUM PLATFORM


ASSEMBLY (ALUMINUM)

REFER TO RH CHAIN ASSEMBLY

FOR ALUMINUM PLATFORM

14

(4 PLACES)

13

4

5

(2 PLACES)

1

12

3 (INCLUDES

PARTS 10, 12,13)

6 (2 PLACES)

8

10

9

11

11

7 (12 PLACES)

11

8

11

9

6 (2 PLACES)

12

15

10

1

13

REFER TO

FLIPOVER

ASSEMBLY

W/FIXED RAMP

(ALUMINUM)

5

(2 PLACES)

4

2 (INCLUDES

PARTS 10, 12, 13)

15

14

(4 PLACES)

42


1 2 282854-01 U-BOLT

10

11

12

13

14

15

8

9

6

7

4

5

2

3

DESCRIPTION

2

2

2

4

8

4

2

4

1

1



280195

901011-9

PIN WELDMENT, 3-5/8” LG.

NUT, 1/2”

2

2

4 282366-01 PIN, HINGE

12 311046-10 LINK SPACER, 1” LG.

311046-11

905033-1

LINK SPACER, 1/2” LG.

ROLL PIN, 1/4” X 1-1/2” LG.


904719-17 ROLL PIN, 3/16” X 2” LG.


030805

902000-14

901010

COTTER PIN, 1/8” X 1” LG.

FLAT WASHER, 1/2”



43

1

2 (2 PLACES)

PLATFORM ASSEMBLY (ALUMINUM)

3 (2 PLACES)

REF

2 (2 PLACES)

1

3 (2 PLACES)


DESCRIPTION

282368-05 PLATFORM, 96” WIDE VEHICLE

REF 1

282368-06 PLATFORM, 102” WIDE VEHICLE

1

2

3

1

4

4

280027

900040-5

901002

BRACKET

FLAT HEAD SOCKET SCREW, 3/8”-16 X 1-1/4” LG.

LOCK NUT, 3/8”-16

44

4 (2 PLACES)

FLIPOVER ASSEMBLY (ALUMINUM)

2 (2 PLACES)

1

4 (2 PLACES)

2 (2 PLACES)

1

3 (2 PLACES)

REF

3 (2 PLACES)


DESCRIPTION

282865-05 FLIPOVER, 96” WIDE VEHICLE

REF 1


1 2 225278-02 BUMPER

2

3

4

4

4

4

900001-5

901001

BUTTON SCREW, 5/16”-18 X 1-1/2” LG.

LOCK NUT, 5/16”-18

902013-10 FLAT WASHER, 5/16”

45

FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM)

4 (2 PLACES)

2 (2 PLACES)

1

2 (2 PLACES)

4 (2 PLACES)

1

3 (2 PLACES)

REF

3 (2 PLACES)


REF

1

1

2

DESCRIPTION



225278-02 BUMPER

2

3

4

4

4

4

900001-5

901001

BUTTON SCREW, 5/16”-18 X 1-1/2” LG.

LOCK NUT, 5/16”-18

902013-10 FLAT WASHER, 5/16”

46


47

ALUMINUM RETENTION RAMP ASSEMBLY

(FOR ALUMINUM PLATFORM)

3

(3 PLACES)

2

(3 PLACES)

11F

11G

4

11E

11D

11C

11B

11A

(REF)

11

6

5

RAMP

(REF)

9E

9B

9C

9D

9F

3

(3 PLACES)

2

(3 PLACES)

4

8

7

8A

9

10

9A

(REF)

5 6

48

8A

9

10

11

9E

9F

9A

9B

9C

9D

11A

11B

11C

11D

11E

11F

11G

6

7

8

4

5

2

3


DESCRIPTION

264699-06 AL RET. RAMP ASSY, 16” (96” WIDE VEHICLE)

REF 1

264699-07 AL RET. RAMP ASSY, 16” (102” WIDE VEHICLE)

1

1

1

1

1

1

1

1

1

1

3

1

2

3

6

6

1

1

1

1

1

1

1

1

902001-2

030955

253516

900040-5

LOCK WASHER, 3/8”

LOCK NUT, 3/8”-16

RUBBER BUMPER

SOCKET FLAT HD SCREW, 3/8-16 X 1-1/4” LG, GRADE 8

900040-6

264586

SOCKET FLAT HD SCREW, 3/8-16 X 1-1/2” LG, GRADE 8

PIN WELDMENT, 3/4” LG.

264639 LOCKING CAM

260917-06 BEARING, SELF LUBE

264572

REF

264577

264638

264547

030406

253542

905033-2

HINGE ASSEMBLY RH

HINGE WELDMENT, RH

PIN WELDMENT, 1/2” LG.

TORSION SPRING, LH

LOCKING ARM ASSY


BEARING, SELF LUBE

ROLL PIN, 1/4” X 1-1/4” LG.

263463

REF

253528

263467

HINGE ASSEMBLY LH

HINGE ARM WELDMENT

PIN WELDMENT

GUSSET

091884-10 ROUND TUBE, ALUMINUM, 3/4” LG.

253541 BEARING, SELF LUBE

263466

221416

PIN COLLAR


49

LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)

3

5

2

1

4

6

3A


REF 1 282867-03 CHAIN ASSEMBLY LH

DESCRIPTION

1

2

3

1 282866-02 CHAIN

1 905136-01 CLEVIS PIN, 1/2” X 1-7/8” LG.

1 280505-01 TEAR DROP ASSY, LH

5

6

4

3A 1 260078

1 030177

1 REF

2 REF

BEARING, SELF-LUBE

COTTER PIN, 1/8” X 1-1/2” LG.



50

RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)

3A

6

4

5

3

2

1


REF 1 282867-04 CHAIN ASSEMBLY RH

DESCRIPTION

1

2

3

1 253606-11 CHAIN

1 905136-01 CLEVIS PIN, 1/2” X 1-7/8” LG.

1 280505-02 TEAR DROP ASSY, RH

5

6

4

3A 1 260078

1 030177

1 REF

2 REF

BEARING, SELF-LUBE

COTTER PIN, 1/8” X 1-1/2”



51

HYDRAULIC COMPONENTS SECTION

DUAL PUMP ASSEMBLY (POWER DOWN)

8

9

8

9

11

19

15

15

22

11

16

13

2

10 16

12

22

3 19

19

7

16

12

5

6

(2 PLACES)

20

(2 PLACES)

5 14

13

1

17

13

4

18

21

(2 PLACES)

52

18

19

20

21

22

14

15

16

17

ITEM

REF

7

8

5

6

3

4

1

2

9

10

11

12

13

QTY.

1

2

2

4

1

1

4

2

2

2

1

1

1

3

PART NO.

282825-01

DESCRIPTION

DUAL PUMP ASSEMBLY, POWER DOWN,

GRAVITY DOWN CONVERSION

FLOW DIVIDER 253513

253706

260120

260920

261461

261462

261542

263951

263952

263971

264180

264198

STRAIGHT FITTING SAE #8 O-RING M-M JIC#8

ELBOW, 90 DEG JIC#8M-JIC#8F

SPIN-ON FILTER & MANIFOLD ASSEMBLY

UNION, BULKHEAD SAE 37 DEG FLARE (TWIN)

NUT, BULKHEAD SAE 37 DEG FLARE (TWIN)

ELBOW FITTING, 90 DEG BULKHEAD, JIC#4M

CAP SCREW, 3/8”-16 X 1-3/4” LG.

LOCK WASHER, 3/8”

HP HOSE, 3/8” X 17-1/2” LG, JIC#6 F-F

TEE, STRAIGHT THREAD O-RING SAE 37

IN-LINE SHUTTLE VALVE

268137-01 HP HOSE, 3/8” X 12” LG, JIC#6F-JIC#6F

2

2

2

4

2

4

1

1

2


268138-01 HP HOSE, 1/4” X 9” LG, JIC#6F 90-JIC#4F


403071 CONNECTOR, 3/8” MALE

900004-1 CAP SCREW, 1/4”-20 X 1/2” LG, GRADE 8

902000-12 FLAT WASHER, 3/8”

902000-20 FLAT WASHER, 3/4”

902011-2 LOCK WASHER, 1/4”

902013-14 FLAT WASHER, 9/16”

53

DUAL PUMP ASSEMBLY (POWER DOWN) - Continued

34

24

34

28

30

27

23

26

25

37

50

41

(2 PLACES)

42

(2 PLACES)

40

(2 PLACES)

36

38

32

47

28

28

28

28

39

33 28

34

28

28

29

31

28

32

34

37

32

45

43

46

41,44

(2 PLACES)

48

49

35

54

46

47

48

49

50

42

43

44

45

38

39

40

41

34

35

36

37

1

1

1

1

1

1

1

2

1

2

4

1

1

1

2

4

1

ITEM QTY.

PART NO.

23 2 905027

28

29

30

31

32

24

25

26

27

33

1

1

10

1

3

1

1

2

1

1

DESCRIPTION

ELBOW, SWIVEL NUT, SAE#4 37 DEG M-F

905085

905086

905096

905100

NUT, BULKHEAD, JIC #4

NUT, BULKHEAD, JIC #6

STRAIGHT UNION FITTING, BULKHEAD JIC#4M


905152

905153

905154

905181

ELBOW, 90 DEG O-RING SAE #6-JIC37 #6

STRAIGHT FITTING, O-RING SAE 6&JIC6

ELBOW, 90 DEG, SAE 37 DEG JIC#6M-JIC #6F

SWIVEL, 37 DEG O-RING SAE 3/8M-JIC#6

906733-01 STRAIGHT FITTING, O-RING 90 ELBOW

906786-01

STRAIGHT UNION FITTING, SAE#6M-M, O-RING,

ADJUSTABLE

908025-01 O-RING

261416

261544-05

263791

265330-01

268205-01

900060-3

901003

902000-5

GROMMET, 3/4” RUBBER

RUBBER SEAL 106”

LATCH

DECAL, HYD FLUID LEVEL, BMRA (GRAVITY DOWN)

COVER WELDMENT

SHOULDER SCREW, 1/4 X 1/2 LG.

LOCK NUT, 10-24

FLAT WASHER, #10

264257

900007-2

264183

263369

263370

267430-1

267430-02

265734-01

SWITCH BRACKET

SCREW, PAN HD, #10-24 X 1/2” LG.

DECAL, PUMP SELECTOR SWITCH

FILLER CAP

SIGHT GLASS

DECAL, PUMP 1

DECAL, PUMP 2

DECAL, GROUND STUD

55

SINGLE PUMP ASSEMBLY (POWER DOWN)

9

10

13

14

17

13

9

10

12

2

11

6

1

6

3

7

17

7

18

(2 PLACES)

17

8

5

12 15

4

56

16

ITEM QTY.

REF 1

13

14

15

16

9

10

11

12

17

18

7

8

5

6

3

4

1

2

1

2

2

1

4

2

1

2

2

2

2

1

1

2

2

1

1

1

PART NO.

282830-01

253513

253706

260120

260920

261067

261461

261462

261542

263951

263952

263971

268137-01

268138-01

268328-01

403071

900004-1

902000-12

902000-20

DESCRIPTION

SINGLE PUMP ASSEMBLY, POWER DOWN,


FLOW DIVIDER

STRAIGHT FITTING SAE #8 O-RING M-M JIC#8

ELBOW 90 DEG JIC#8M-JIC#8F

SPIN-ON FILTER & MANIFOLD ASSEMBLY

PLUG, SAE #6 “O” RING

UNION, BULKHEAD SAE 37 DEG FLARE (TWIN)

NUT, BULKHEAD SAE 37 DEG FLARE (TWIN)

ELBOW FIT, 90 DEG BULKHEAD M JIC#4

CAP SCREW, 3/8”-16 X 1-3/4” LG.

LOCK WASHER, 3/8”

HP HOSE, 3/8” X 17-1/2” LG, JIC#6 F-F

HP HOSE, 3/8” X 12” LG, JIC#6F-JIC#6F

HP HOSE, 1/4” X 9” LG, JIC#6F 90-JIC#4F

HP HOSE, 1/4” X 11” LG, JIC#6F-JIC#6F

CONNECTOR, 3/8” MALE

CAP SCREW, 1/4”-20 X 1/2” LG, GRADE 8

FLAT WASHER, 3/8”

FLAT WASHER, 3/4”

57

SINGLE PUMP ASSEMBLY (POWER DOWN) - Continued

28

23

19

33

21

24

42

22

27

19

25

22

27

29

26

30

26

30

40

38, 39

(2 PLACES)

33

37

31

41

35

35

20

(2 PLACES)

32

34

36

26

58

ITEM QTY.

19 2

32

33

34

35

28

29

30

31

24

25

26

27

20

21

22

23

40

41

42

36

37

38

39

1

2

1

2

2

1

1

1

4

2

1

1

2

1

2

2

1

1

1

1

1

1

1

PART NO.

902010

902011-2

905027

905085

905086

905096

905100

905152

905153

905154

905214

908025-01

261416

261544-01

263791

265330-01

905213

280228-100

264257

900007-2

901003

263369

263370

265734-01

DESCRIPTION


LOCK WASHER, 1/4”

ELBOW, SWIVEL NUT, SAE#4 37 DEG M-F

NUT, BULKHEAD JIC #4

NUT, BULKHEAD JIC #6



ELBOW, 90 DEG O-RING SAE #6-JIC37 #6

STRAIGHT FITTING, O-RING SAE 6&JIC6

ELBOW, 90 DEG, SAE 37 DEG JIC#6M-JIC #6F

STRAIGHT FITTING, O-RING SAE#6&JIC

O-RING

GROMMET, 3/4” RUBBER

RUBBER SEAL 100” LG.

LATCH

DECAL, HYD FLUID LEVEL, BMRA (GRAVITY DOWN)

SEMI-TUBULAR RIVET

COVER, SINGLE PUMP BOX

SWITCH BRACKET

SCREW, PAN HD, #10-24 X 1/2” LG.

LOCK NUT, #10-24

FILLER CAP

SIGHT GLASS

DECAL, GROUND STUD

59

PUMP/MOTOR (POWER DOWN)

CAUTION

To prevent damage to metal case starter solenoid, hold bottom terminal nut securely when loosening and tightening top terminal nut. Do not over-tighten the terminal nuts. For the 5/16” load terminals, torque nuts

35-40 lbs.-in. Torque the nuts on #10-32 control terminals 15-20 lbs.-in.

CAUTION

To prevent damage when installing 2-way valves, torque valve cartridge nut to 30 lbs.-in. max.

11

15

8

13

12

11

5

13

14

18

1

12

17

14

SOCKET HEAD SCREW (REF)

2

16

4

(BETWEEN MANIFOLD & DRIVE PLATE)

60

10

7

3

14

6

9

ITEM QTY.

REF 1

13

14

15

16

9

10

11

12

17

18

7

8

5

6

3

4

1

2

1

1

2

3

1

1

2

2

1

1

1

1

1

1

1

4

1

1

PART NO.

268327-01

260261

268333-01

268334-01

268336-01

268337-01

290019

290020

290033

290034

290035

290044

290045

290047

290048

905195

268174-01

268030-01

280404

DESCRIPTION

12 VDC POWER UNIT

OIL SEAL, PUMP

MANIFOLD ASSEMBLY

PUMP ASSEMBLY (MODEL 204)

O-RING

MOTOR, 12 VDC, H.D.

VALVE, 2 POS-3 WAY, WITH COIL

O-RING, KEPNER CHECK VALVE

CHECK VALVE

FILTER, PUMP INLET

RELIEF VALVE (RAISE, 2400 PSI)

VALVE CARTRIDGE, 2W2P

COIL, 12VDC 2SP

VALVE CARTRIDGE, 4 WAY

COIL, 12VDC 2SP

RELIEF VALVE (OPEN/CLOSE, 2400 PSI)

RELIEF VALVE (LOWER, 1100 PSI)

STARTER SOLENOID SWITCH, 12VDC 200 AMP

CABLE

61

HYDRAULIC COMPONENTS (POWER DOWN)

17A

1

15

2

LEFT CYLINDER

13

14

16

3

4

11

17B

17

7

5

1

15

2

14

16

4

5

13

RIGHT CYLINDER

3

11

7

REFER TO

SPRING GUARD

MOUNTING

9

1-7/8”

(SEE NOTE)

10

12

8

12

12

6

6

8B

8A

12

CAUTION

To prevent damage to hose assembly, item 9, make sure hose is relaxed inside the spring guard before tightening hose connections. Connectors on each end of the hose must be loose to relax the hose. Hold swivel nut and pivot connector to align each end of the hose.

When the hose is relaxed, make connections & torque each connector 25 to 27.5 lb-ft.

NOTE: The twin line hose fi ttings, with 1-7/8” offset, must be connected to cylinder.

62

11

12

13

14

15

16

17

17A

17B

8

9

10

8A

8B

2

2

1

1

2

2

2

1

2

5

1

2

1

1

ITEM QTY.

1 2

4

5

2

3

6

2

2

2

2

2

PART NO.

905157

REF

280629-01

280628-01

905161

268008-01

280663-01

7 2

280663-02

268125-01

253657

905179

268126-01

268128-01

905175

906792-01

905158

253745

260164

905176

906825-01

906824-01

290044

DESCRIPTION

ELBOW, 3/8” X 1/4” M-M

HYDRAULIC LOCK VALVE

FACE SEAL TUBE ASSEMBLY, RETURN LINE

FACE SEAL TUBE ASSEMBLY, LIFT LINE

UNION, #8 M-M

TUBE ASSEMBLY

CYLINDER, 1-3/4” BORE X 53-1/8” STROKE

(BMRSD-33/-44)

CYLINDER, 2” BORE X 53-1/8” STROKE

(BMRSD-55/-66)

CYLINDER ASSY, 2-1/2” BORE, 5-3/4” STROKE

BEARING, SELF LUBE DIA. 1” I.D. X 1” LG.

CONNECTOR, FACE SEAL #4, O-RING, #6 M-M

HOSE, TWIN LINE, OPENING & CLOSING

RUBBER SPACER

UNION, FACE SEAL, #6 M-M

UNION, ELBOW, FACE SEAL #4M-#4M 90 DEG

ELBOW STRAIGHT, FACE SEAL #8, O-RING, #6 M-M

PRESSURE COMPENSATION VALVE, 3 GPM

ELBOW 90 DEG., O-RING, #6 M-M 1/4” NPTF

CONNECTOR FACE SEAL #8 & NPTF #4, M-M

VALVE ASSEMBLY, IMMERSION PROOF, 12 VDC

COIL, 12 VDC

VALVE CARTRIDGE, 2W2P

63

HYDRAULIC COMPONENTS (POWER DOWN) - Continued

LEFT CYLINDER

27

26

18

24

26

26

22

21

20

RIGHT CYLINDER

26 19

27

25

25

25

25

25

25

REFER TO

SPRING GUARD

MOUNTING

23

23

25

64

ITEM QTY.

18 1

19 1

20

21

22

23

24

25

26

27

1

1

1

2

7

4

1

11

PART NO.

264294-02

264294-03

280223-01

280223-03

280223-05

280223-02

280223-04

280223-06

280229-01

280229-02

280229-03

280232-01

280232-01

280232-01

905150

906712-01

906712-02

906712-03

DESCRIPTION

HP HOSE 1/4”, 100” LG.

HP HOSE 1/4”, 24” LG.

HP HOSE 3/8”, 64” LG.

HP HOSE 3/8”, 196” LG.

HP HOSE 3/8”, 316” LG.

HP HOSE 3/8”, 142” LG.

HP HOSE 3/8”, 274” LG.

HP HOSE 3/8”, 394” LG.

HP HOSE 1/4”, 34” LG.

HP HOSE 1/4”, 166” LG.

HP HOSE 1/4”, 286” LG.

HP HOSE 1/4”, 56” LG.

HP HOSE 1/4”, 188” LG.

HP HOSE 1/4”, 308” LG.

TEE, UNION 3/8” FACE SEAL MALE, 6-JLO

O-RING, #4 (1/4” FACE SEAL TUBE-END)



65

ELECTRICAL COMPONENTS SECTION

ELECTRICAL COMPONENTS

TO VEHICLE

WIRING HARNESS 5

R5 P5

4

PUMP BOX

OPTIONAL

BATTERY BOX

P10

R1

P1

10

9

R2

8

P2

7

R6 P6

6

ALIGN

MARKS

P7

ALIGNING ROUND

CONNECTORS 4

TO VEHICLE

WIRING HARNESS

6

1

2

3

P8 R8

P9 R9

66

P4 R4

NOTE: MAXON recommends using dielectric grease on all electrical connections.

ITEM QTY.

1 1

6

7

8

4

5

2

3

4

1

1

2

1

1

1

9

10

1

1

PART NO.

268140-01

268141-01

268142-01

280625-01

268146-01

905206

268144-01

268145-01

268143-02

268143-03

268143-04

268226-06

DESCRIPTION

HARNESS, MOLDED

CABLE FLEXIBLE, MOLDED

SWITCH & CABLE, MOLDED

HARNESS ASSEMBLY, STOP/TAIL LIGHTS

CABLE, MOLDED, 90” LG.

SWITCH SEAL BOOT, HALF-TOGGLE

HARNESS INTCON, POWER DOWN, MOLDED

CONTROL BOX, POWER DOWN, POWER OPEN

CABLE EXTENSION, MOLDED, 63” LG.



CABLE, 2 GA, 74” LG. (ELECTRICAL GROUND)

67

ELECTRICAL COMPONENTS - DUAL PUMP BOX

16

(4 PLACES) 4

14

8

7

13

10

11

6

5

13

7

9

12

15,17

(2 PLACES)

2

1

(2 PLACES)

3

(2 PLACES)


68

7

8

9

10

5

6

3

4

ITEM

REF

1

2

QTY.

1

2

1

PART NO.

282825-01

228754

DESCRIPTION

DUAL PUMP ASSEMBLY POWER DOWN,


MASTER (DISCONNECT) SWITCH, O-RING SEALED SHAFT

251871-25 CABLE ASSY, 2GA, 7” LG.

11

12

13

14

15

16

17

1

1

2

4

2

1

2

1

1

2

1

1

1

2

1

228755

263802-02

264163

264179

268226-02

268226-04

268226-05

282821-01

282822-01

282822-02

268342-01

282824-01

900007-7

902013-07

901003

PLATE, SWITCH, MASTER DISCONNECT

GASKET, CONNECTOR 6 PIN

TOGGLE SWITCH 2 POSITION, 4 POLES

CIRCUIT BREAKER, 10AMP EXT MT

CABLE ASSY, 2GA, 28” LG.



HARNESS, DUAL PUMP, GRAVITY DOWN CONVERSION

SOLENOID HARNESS, PUMP 1, GRAVITY DOWN

CONVERSION

SOLENOID HARNESS, PUMP 2, GRAVITY DOWN

CONVERSION

WIRE ASSY, 16GA, 7” LG.

POWER DOWN ON DEMAND SWITCH

PAN HEAD SCREW, #10-24 X 1” LG.

FLAT WASHER, #10

LOCK NUT, #10-24

69

ELECTRICAL COMPONENTS - SINGLE PUMP BOX

8

11

(4 PLACES)

9

3

7

6

4

2

5

1

10, 12

(2 PLACES)


70

ITEM

REF

7

8

5

6

3

4

1

2

9

10

11

12

QTY.

1

1

1

1

1

1

1

1

1

4

2

1

2

PART NO.

282830-01

228754

228755

263802-02

264179

268226-01

268226-04

282823-01

268342-01

282824-01

900007-7

902013-07

901003

DESCRIPTION

SINGLE PUMP ASSEMBLY POWER DOWN,


MASTER (DISCONNECT) SWITCH, O-RING SEALED SHAFT

PLATE, SWITCH FACE, MASTER DISCONNECT

GASKET, CONNECTOR 6 PIN

CIRCUIT BREAKER, 10AMP EXT MT



HARNESS, SINGLE PUMP, GRAVITY DOWN CONVERSION

WIRE ASSY 16GA, 7” LG.

POWER DOWN ON DEMAND SWITCH

PAN HEAD SCREW, #10-24 X 1” LG.

FLAT WASHER, #10

LOCK NUT, #10-24

71

1

ELECTRICAL COMPONENTS - BATTERY BOX

5

(TO PUMP BOX)

2

1

VEHICLE BATTERY

CHARGE LINE (REF)

3

4


ITEM QTY.

1 2

4

5

2

3

1

1

1

2

PART NO.

251871-05

221736

250934

251871-14

251871-11

DESCRIPTION

CABLE ASSEMBLY

CIRCUIT BREAKER 150 AMP

BATTERY, 6V HEAVY DUTY

CABLE ASSEMBLY

CABLE ASSEMBLY

72


73

1, 2, 3, 4

5

BATTERY BOX

4

3

2

1, 2, 3, 4

12

5

4

3

2

10

2

3

4

11

12

74

6

7

8

9

5

ITEM QTY.

1 2

8

9

6

7

4

5

2

3

10

11

12

2

1

1

1

7

3

5

5

1

1

2

PART NO.

900002-4

901011-1

902011-2

902000-1

227722

901005

902011-3

902000-7

250479

215139

264022-200

251097

DESCRIPTION

PAN HEAD SCREW, 1/4”-20 X 1”

HEX NUT, 1/4”-20

LOCK WASHER, 1/4”

FLAT WASHER, 1/4”

ROD, L-SHAPE BATTERY HOLD DOWN

HEX NUT, 5/16”-18”, GRADE 8

LOCK WASHER, 5/16”, GRADE 8

FLAT WASHER, 5/16”, GRADE 8

BRACKET (BATTERY HOLD DOWN)

CATCH & FASTENER

DUAL BATTERY BOX

GROMMET, RUBBER 7/8 X 1-5/8

75

Maxon BMRSD SERIES Parts Manual

11921 Slauson Ave.

Santa Fe Springs, CA. 90670

LIFT CORP.

WARRANTY/ RMA POLICY & PROCEDURE

TABLE OF CONTENTS

TABLE OF CONTENTS - Continued

WARNINGS

WARNING

ORDERING PARTS

HYDRAULIC COMPONENTS SECTION

CAUTION

CAUTION

ELECTRICAL COMPONENTS SECTION

Related manuals

Table of contents

Maxon BMRSD SERIES Parts Manual

11921 Slauson Ave.

Santa Fe Springs, CA. 90670

LIFT CORP.

WARRANTY/ RMA POLICY & PROCEDURE

TABLE OF CONTENTS

TABLE OF CONTENTS - Continued

WARNINGS

WARNING

ORDERING PARTS

HYDRAULIC COMPONENTS SECTION

CAUTION

CAUTION

ELECTRICAL COMPONENTS SECTION

Related manuals

Maxon

BMRSD

Maxon

BMR-A SERIES

Maxon

BMR-A SERIES

Maxon

RC-2B, RC-3B, RC-4B, RC-5B, RC-6B, RC-6K (October 2002)

Maxon

BMR-A, BMR-A-CS

Maxon

BMR-A & BM-A-CS

Maxon

1650 STAKEBED/VAN BODY LIFT

Maxon

GPTLR SERIES (2006 Release)

Maxon

GPTLR SERIES (2008 Release)

Maxon

GPTLR SERIES (2009 Release)

Maxon

1300

Maxon

GPTLR SERIES (2005 Release, After May 1, 2005)

Table of contents