Emerson | Bristol ControlWave ExpressPAC | Integrated Pump Control SCADA RTU

Integrated Pump Control SCADA RTU
Product Data Document
420DS-12A
July 6, 2007 - Page Integrated Pump Control
SCADA RTU
Pre-Engineered Water and Wastewater
Remote Pump Control Application Package
Single program offers performance and simplicity
for monitoring and control of remote water and
wastewater applications
•
Well station
•
Remote tank level control
•
Reservoir Control
•
Duplex Lift or Booster station
•
Triplex Lift or Booster station
This standard pre-programmed application leverages our decades of experience monitoring and
controlling remote pumps in a wide variety of water
and wastewater sites in North America and throughout the world. The standard application can be
used with the appropriate Bristol™ ControlWave®
PLC/RTU, from Emerson Process Management to
meet the I/O requirements at the various sites. The
combined solution offers a cost effective system that
is ready to deploy without the typical programming
overhead.
Remote Automation Solutions
Website: www.EmersonProcess.com/Remote
Benefits:
•
Pre-programmed package eliminates the need
for custom programming
•
One package for one to three pumps provides
consistency for operators and technicians
•
Local Display/Keypad Operator Interface panel
for on-site system control
•
Alarm and historical data reporting for full
SCADA integration
•
Multiple pump scenarios allow flexibility to meet
a wide range of applications
•
Pump start/stop as well as VFD speed control
•
Easy-to-use web page station configuration and
setup
•
Easily interfaces to field devices and sensors
•
Security and water quality functions can be
easily added as needed
Plant managers will take maximum advantage of
the flexibility and maintenance personnel will appreciate the simplicity of the Bristol ControlWave
pump control application. All remote water and
wastewater applications have the same requirements to automatically control one or more pumps
to maintain level, pressure and/or flow. Some sites
may also have the need to control chemical feed,
measure rain level, and detect intrusion events. All
of these are pre-programmed and available for use
to customize for the specific site.
When the application requires modifications or additions to the standard program, Bristol ControlWave
Designer allows unlimited customization by your
engineering staff or other integrators.
Product Data Document
420DS-12A
July 6, 2007 - Page Specifications
Integrated Pump Control
SCADA RTU
Well or Reservoir
Analog outputs:
VFD speed control
Chemical feed pump
Digital inputs:
Pump 1 status
Pump Remote/Local
Counter inputs:
Station flow
Rain gauge
Digital outputs:
Pump start
Pump Stop
Triplex Booster or Lift Station
Analog inputs:
Station flow
Well drawdown
ControlWave ExpressPAC
Outlet pressure
SCADA Package
Chlorine residual
Clearwell level or tank level
Analog outputs:
VFD speed control
Chemical feed pump
Counter inputs:
Station flow
Rain gauge
Duplex Booster or Lift Station
Digital inputs:
Pump 1 & 2 status
Pump 1 & 2 Remote/Local
2 tank level DI
Intrusion or Motion
Digital outputs:
Pump 1 & 2 start
Pump 1 & 2 Stop
Analog inputs:
Station flow
ControlWave MIcro
Inlet pressure
PLC/RTU
Outlet pressure
Chlorine residual
Clearwell level or tank level
Remote Automation Solutions
Website: www.EmersonProcess.com/Remote
Digital inputs:
Pump 1, 2 & 3 status
Pump 1, 2 & 3 Remote/Local
2 tank level DI
Intrusion or Motion
Digital outputs:
Pump 1, 2 & 3 start
Pump 1, 2 & 3 Stop
Analog inputs:
Station flow
Inlet pressure
ControlWave MIcro
Outlet pressure
PLC/RTU SCADA Package
Chlorine residual
Clearwell level or tank level
Analog outputs:
VFD speed control
Chemical feed pump
Counter inputs:
Station flow
Rain gauge
Product Data Document
420DS-12A
July 6, 2007 - Page Integrated Pump Control
SCADA RTU
SCADA Packages
Historical Archive
The ControlWave Micro and ControlWave ExpressPAC integrated SCADA packages are designed and
built for out-of-the-box installation and startup. The
assemblies are fully integrated units that combine
the PLC/RTU with a variety of options commonly
required in SCADA applications. These include a
NEMA 4X rated enclosure, power supply and battery backup options, termination options, display
and operator input options, and wireless communication options.
Historical data is stored in three archive files in the
ControlWave PLC/RTU flash memory. This ensures
maximum data integrity even in the event of a
SCADA communication network failure. The historical data archives may be collected periodically
on a scheduled or demand basis by the OpenBSI
Harvester utility. This technique also minimizes
communication bandwidth requirements significantly
benefiting radio and cellular network architectures.
Daily Archive:
Stores 35 days of time-stamped minimums, maximums, averages and totals
Hourly Archive:
Stores hourly time-stamped minimums, maximums,
averages and totals
Trend Archive:
The Trend Archive stores instantaneous values at a
fixed period from one minute to sixty minutes.
ControlWave MIcro
PLC/RTU SCADA Package
The ControlWave SCADA packages with the preprogrammed pump controller application are ideal
for integrating remote site measurement and control
into the SCADA system.
Station Control Strategies:
Setup and Configuration
As mentioned earlier, the ControlWave pump control
SCADA application is pre-programmed. The unit
only needs site specific configuration through the
easy-to-use set of web pages supplied with the application software. These configuration web pages
are accessible through the OpenBSI TechView
utility.
Level control
Pressure control
Time control
Pump lead/lag and pump alteration
Pump interlock and permissive conditions
Manual and PID VFD Control
Remote Automation Solutions
Website: www.EmersonProcess.com/Remote
TechView allows easy connection to any
ControlWave PLC/RTU through serial or Ethernet
ports. The utility is essentially a web page browser
that really simplifies menu navigation and PLC/RTU
configuration.
Product Data Document
420DS-12A
July 6, 2007 - Page Integrated Pump Control
SCADA RTU
The initial configuration setup is presented in a stepby-step procedure using a question and answer format. Once familiar with the procedures, individual
configuration pages can easily be accessed rather
than using the Q & A format.
I/O Configuration
Q & A Configuration
Configuration Page
The configuration pages allow you to set the communication address and parameters, select station
control mode parameters, enter setpoints and alarm
limits, modify zero and span for analog inputs, add
permissives and interlocks, and perform pump
startups.
Remote Automation Solutions
Website: www.EmersonProcess.com/Remote
Loop Control Page
A station overview display is also provided to show
pump run status, local/remote operation, and instantaneous values of pressure, flow and level.
Setup and configuration may also be performed
from the integral display/keypad on the ControlWave
PLC/RTU SCADA package or via the SCADA
system host HMI. All configuration parameters are
made available to OPC servers for compatibility with
our OpenEnterprise SCADA software as well as
third party SCADA software packages.
Integrated Pump Control
SCADA RTU
Product Data Document
420DS-12A
July 6, 2007 - Page KPSI™ Submersible Level Transducers
•
Tank and wet well level measurement
•
5 to 700 feet
•
.05% to 1 % full scale accuracy
•
Non-fouling diaphragm options for lift station
applications
•
4-20 mA or 0-5 V output
AquaSensors™ Water Quality Instruments
Software components
The ControlWave pump control application is
available pre-installed in a ControlWave Micro or
Express PLC/RTU. A modifiable version is available allowing program additions, but does not allow
modifications to the pump control program itself.
There is also a complete source version that allows
unlimited modification of the pump control program.
These three offerings provide the flexibility to meet
the needs of wide range of users, technicians and
engineers.
The AquaSensors DataStick™ provides a cost-effective plug and play analytical measurement system for continuous use in industrial environments.
DataStick communicates with ControlWave via a
preconfigured serial Modbus function block.
•
Direct measurement of pH, reagent free residual
chlorine, dissolved oxygen, ORP or turbidity
•
11” CPVC direct insertion probe
•
10-30 Vdc, <200 mW
Censar® Six-Cense® multiparameter in-line sensor
measures in real time (pH, ORP, conductivity, dissolved oxygen, free chlorine, and temperature)
Products for expanded functionality
•
Direct insertion into pressurized main 2 inches
to 72 inches in diameter
The pump control SCADA package can be combined with a variety of additional products that facilitate integration or provide even greater functionality.
•
Operates under working pressures up to 230 psi
•
Reagent-free measurement of Chlorine
•
Measures Monochloramine for plans using
chloramination
•
Low maintenance, low cost sensor replacement
Process Measurement Transmitters
Bristol 2808 & 3808
•
2808 analog pressure transmitter for tank level
measurement
•
3808 digital DP transmitter for flow
measurement
•
Adjustable ranges
•
High accuracy
•
Two year warranty
•
Local indicator option
Remote Automation Solutions
Website: www.EmersonProcess.com/Remote
Security Vision application package
•
Pre and post event video capture and replay
•
Pre-programmed function block provides all
video file/folder manipulation
•
OpenBSI Utility for collection and replay of
captured events
•
IP enabled network video camera with FTP
server
•
Facility entry access control and reporting
Integrated Pump Control
SCADA RTU
Product Data Document
420DS-12A
July 6, 2007 - Page OpenEnterprise SCADA Host
The OpenEnterprise SCADA software provides a
turnkey SCADA solution from field equipment to
Supervisory Control, Management Reporting and
Enterprise wide data distribution. OpenEnterprise
is the tool that links Projects, Operations, Accounts
and Management, making SCADA a part of the
business process.
•
Real-time Relational Object Oriented Database
•
Included Historian with backfill capability
•
Advanced ‘state of the art’ graphics builder
•
Powerful reporting tools
•
Alarm and Event Manager
•
Open standards support for SQL, ODBC/ADO,
Java DBC, OPC OLE & HDA, DDE, VB
•
Thin client options for corporate and operational
users
•
OPC data access direct from database
•
Fault tolerant and distributed servers over WAN
or LAN
Related specification documents:
ControlWave Micro – 420ds5k.pdf
ControlWave ExpressPAC - 420ds7c.pdf
ControlWave Micro Enclosures – 420ds0d.pdf
ControlWave Designer – 420ds3d.pdf
Security Vision – 454ds11b.pdf
OpenEnterprise – 450ds1b.pdf
Water Quality and SCADA security on the
www.ControlWave.com web site.
Complete specifications are available on the
www.EmersonProcess.com/Remote web site.
KPSI is a Trademark of Pressure Systems Hampton, VA.
AquaSensors and DataStick are trademarks of AquaSensors, Brookfield, WI.
Censar is a registered trademark of Censar Technologies, Jacksonville, FL.
© 2007 Remote Automation Solutions, division of Emerson Process Management. All rights reserved.
Bristol, Inc., Bristol Babcock Ltd, Bristol Canada, BBI SA de CV and the Flow Computer Division , are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions (“RAS”), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS,
PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other marks are property of their
respective owners.
The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or
specifications of such products at any time without notice. All sales are governed by RAS’ terms and conditions which are available upon request. RAS does not assume responsibility for
the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.
Emerson Process Management
Remote Automation Solutions
Watertown, CT 06795 USA
Mississauga, ON 06795 Canada
Worcester WR3 8YB UK
T 1 (860) 945-2200
T 1 (905) 362-0880
T 44 (1) 905-856950
Website: www.EmersonProcess.com/Remote
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