Midmark Asepsis 21® Systems, International (Whip) Delivery Installation guide

Midmark Asepsis 21® Systems, International (Whip) Delivery Installation guide
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INSTALLATIONINSTRUCTIONS
for the
Assistant's Wall /Cabinet Mounted
System (Rear Delivery System)
SECTION I - REQUIREMENTS
1.
2.
3.
4.
5.
PHYSICAL REQUIREMENTS ................................................................................... 1
SUGGESTED ROOM LAYOUT ................................................................................. 2
ELECTRICAL REQUIREMENTS ............................................................................. 2
WATER SUPPLY REQUIREMENTS ........................................................................ 2
AIR SUPPLY REQUIREMENTS ............................................................................... 2
SECTION II - INSTALLATION
1.
2.
3.
4.
5.
6.
7.
8.
UNPACKING THE CARTONS................................................................................... 3
UTILITIES CONNECTION BOX (J BOX) INSTALLATION ........................................ 3
ELECTRICAL CONNECTIONS TO THE CONNECTION BOX (J BOX) ................... 3
INSTALLING THE MOUNT & FLEX ARM (WALL MOUNT ALTERNATIVE) ............ 4
INSTALLING THE MOUNT & FLEX ARM (CABINET MOUNT ALTERNATIVE) ...... 5
INSTALLING THE ASSISTANT'S UNIT .................................................................... 6
TUBING CONNECTIONS ......................................................................................... 7
UMBILICAL TUBING CONNECTIONS
TO THE UTILITIES CONNECTION BOX (J BOX) ....................................................... 8
SECTION III - OPERATIONAL CHECKS
1. FIXED ARM MOVEMENT ......................................................................................... 9
2. FLEX ARM MOVEMENT........................................................................................... 9
3. AIR BRAKE ............................................................................................................... 9
SECTION IV - FINAL CHECK LIST
FINAL CHECK LIST...................................................................................................... 12
TPW1496 Rev. D
Style F
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INSTALLATIONINSTRUCTIONS
for the
Assistant's
Wall /Cabinet Mounted System
(Rear Delivery System)
SECTION I -REQUIREMENTS
1. PHYSICAL REQUIREMENTS
Before installing, ensure that the physical requirements of the unit are met (See Figure 1 and 2). This unit is
designed to be mounted to a wall or cabinet and to function as a rear delivery system.
3 .62 "
Cabinet Mount Alternative
(M ount W ithout
Wall Frame)
15.25"
15 .5 0"
22.00"
FL O O R
S e e Fig ure 3
1 3.7 5" fo r w a ll fra m e
m ou ntin g dim e nsio n s
Figure 1
FL O O R
WALL
4 8.0 0"
2 1.0 0"
W AL L
FL O O R
FL O O R
A F1167
1 7.5 0 "
1 2.0 0" R AN G E
O F TR AVE L
3 2.00 "
32 " Lo w P osition
4 4" H igh P o sition
1 2.0 0"
4.00 "
5 /16 -1 8 S cre w
(4 R e qu ired)
2 4.0 0"
Assistant's Wall/Cabinet Mounted System Installation Instructions - 1
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SECTION I - REQUIREMENTS (CONT)
2. SUGGESTED ROOM LAYOUT
The room layout shown is a suggestion and is
not meant to be restrictive in any way. This layout
may be altered to fit the situation or suit the
doctor's personal preferences (See Figure 2).
3. ELECTRICAL REQUIREMENTS
Before connecting the line cord to an appropriate
receptacle, make certain that the circuit is
protected by a 15-amp circuit breaker for 120VAC models, or a 7.5-amp breaker for 240-VAC
models. Ensure that all wiring is grounded and
all electrical codes are observed.
WARNING - Potential shock hazard
with possible personal injury. To
reduce shock hazard, observe all
electrical codes.
4. WATER SUPPLY REQUIREMENTS
A 1/2 I.D. copper supply line, reduced to 3/8"
O.D. copper tubing as near the shut-off valve as
possible is required. The water pressure should
be in the range of 30-50 psi. A suitable pressure
reducing valve is essential for trouble free
operation if the pressure exceeds the
recommended range.
5. AIR SUPPLY REQUIREMENTS
A 1/2" I.D. copper supply line reduced to 3/8"
O.D. copper tubing as near the shut-off valve as
possible is required.
The air pressure must be between 75-100 psi at
the valves. A pressure reducer should be
installed if the pressure exceeds 100 psi.
For maximum life and trouble free operation, the
air supply must be clean and dry. It is
recommended that a moisture separator and
filter be installed as near the connection as
possible and accessible for periodic cleaning.
Figure 2
2 - Assistant's Wall/Cabinet Mounted System Installation Instructions
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SECTION II - INSTALLATION
1. UNPACKING THE CARTONS
The unit is shipped in two cartons containing the
following items:
LARGE BOX
l Large work surface
l Assistant's instruments and fixed arm
assembly
l Flex arm assembly
l Tub or tray assembly
SMALL BOX
3. ELECTRICAL CONNECTIONS TO THE
CONNECTION BOX (J BOX)
Domestic - Make the electrical connections to the
J box as shown in Instruction TPW1487.
International - Make the electrical connections to
the J box as shown in Instruction TPW1511. These
J boxes have accessible fuses located on the front
of the box.
DANGER: Turn off all electrical power
at the power source before making
primary electrical connections.
l Wall mounting frame and cover
l Wall mount kit (bearing plate, hardware, etc.)
l Installation instructions (this manual), an
operator’s manual, and warranty card
Check for signs of damage to the carton or to the
contents. Make sure all items listed above are
present. If there is any evidence of damage due to
shipping or if any of the items are missing from the
carton, notify the shipper at once. Be careful not to
discard any small parts or instruction sheets with
the packing material.
RATING FOR 120 VOLT UNIT
KNIGHT by MIDMARK, Versailles, Ohio, USA
120 VOLTS
50/60 HERTZ
AIR 80/100 PSI
WATER 30/50 PSI
15 AMPS MAX TOTAL CONNECTED LOAD
THIS EQUIPMENT IS RATED TYPE I, CLASS B
2. UTILITIES CONNECTION BOX
INSTALLATION
The installation of the utilities connection box should
be performed by a qualified technican. Refer to the
installation plan TP1191 supplied with the
connection box. This plan may be used as a
template to locate the utilities for connection.
Please consider the following before beginning:
l The connection box can be installed anywhere
in the room within the range of the 8 foot
umbilical that will connect the box to the unit.
Locate the box where the incoming service
lines will not cause an obstruction.
l Air and water are the only services required
unless a heated syringe or lighted handpieces
are to be used.
RATING FOR 240 VOLT UNIT
KNIGHT by MIDMARK, Versailles, Ohio, USA
240 VOLTS
50/60 HERTZ
AIR 80/100 PSI
WATER 30/50 PSI
7.5 AMPS MAX TOTAL CONNECTED LOAD
THIS EQUIPMENT IS RATED TYPE I, CLASS B
®
CO N FO RM S TO
U L STD .2601-1
CERTIFIED TO
CA N /CSA -C 22.2
N O .601.1
C
®
l Waste lines, vacuum lines or auxiliary low
voltage wiring are not necessary unless
separate devices requiring these services are
to be used.
l The location of the incoming services on the
installation plan are suggestions and can be
altered to suit the situation.
Assistant's Wall/Cabinet Mounted System Installation Instructions - 3
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SECTION II - INSTALLATION (CONT)
The unit can be attached to any wall sound enough
to support the unit in operation. Please use the
following instructions:
1. The unit is supplied with a mounting frame that
has been predrilled with 8 mounting holes on
16" centers. Use the frame as a template to
locate these holes on the wall (See Figure 3).
2. Using the eight lag screws and washers
provided, attach the frame to the wood studs
of a wood frame constructed wall (See
Figure 4).
FR A M E
COVER
WALL
#1 0 PA N E L
SCREW
B E A R IN G
P L ATE
FL E X
ARM ASSY
3. Attach the frame cover to the frame using the
four #10 panel screws provided.
4. Mount the flex arm assembly and the bearing
plate to the mounting frame using four 1/4"-20
hex bolts and washers. Do not tighten all the
way.
A D JUS TM E N T
SET SCREW S
WASHER
LO C K W A S H E R
1/4-20 H E X B O LT
(Fo r w all m ou nt)
5. Check the level at the flex arm bearing housing
(See Figure 5). Using the four adjustment set
screws in the flex arm mount, make sure the
flex arm is plumb in all positions. Tighten the
four 1/4"-20 Hex Bolts that were left loose in
step 4.
5/16 LA G
SCREW
FL AT W A S H E R
Figure 4
S P IR IT LE V E L
WALL
A F11 6 2
2 x 4 S TU D
2 x 4 S TU D
FR A M E
A F11 5 9
4. INSTALLING THE MOUNT AND FLEX
ARM (WALL MOUNT ALTERNATIVE)
FL E X A R M
B E A R IN G H O U S IN G
FR A M E
A F11 6 6
M A R K 8 M O U N TIN G
H O LE L O C ATION S
O N W A LL
Figure 5
Figure 3
4 - Assistant's Wall/Cabinet Mounted System Installation Instructions
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SECTION II - INSTALLATION (CONT)
5. INSTALLING THE MOUNT AND FLEX
ARM (CABINET MOUNT
ALTERNATIVE)
The unit can be attached to any cabinet sound
enough to support the unit in operation. Please use
the following instructions:
C A B IN E T
B E A R IN G P L AT E
8-3 2 PA INT E D
SCREW
FL E X
A R M A S SY
1. Using the bearing plate as a template, located
and drill the mounting holes (See Figure 6).
2. Install the bearing plate on the cabinet by
inserting two 8-32 painted screws through the
bearing plate and into the 1/4" holes in the
cabinet. Position the backing plate on the back
side of the cabinet and tighten the screws (See
Figure 7).
3. Mount the flex arm assembly onto the bearing
plate using four 1/4"-20 hex bolts and washers.
Do not tighten all the way.
B A C K IN G
P L ATE
(th rea ded
ho le s)
A F 116 0
WASHER
A D JU S TME NT
S E T S C R EW S
5/16-18 S CR E W
Figure 7
4. Check the level at the flex arm bearing housing
(See Figure 5). Using the four adjustment set
screws in the flex arm mount, make sure the
flex arm is plumb in all positions. Tighten the
four 1/4"-20 Hex Bolts that were left loose in
step 3.
D R IL L TH R U
1 /4" 2 P LA C E S
D R IL L TH R U
3 /8" 4 P LA C E S
AF
11
6
3
C A B IN E T
U S E B E A R IN G P LATE TO
L OC AT E D H O L E S FO R D R ILL IN G
Figure 6
Assistant's Wall/Cabinet Mounted System Installation Instructions - 5
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SECTION II - INSTALLATION (CONT)
6. INSTALLING THE ASSISTANT'S UNIT
After the mount and flex arm assembly is installed
and level, the unit fixed arm assembly is mounted
to the flex arm. Please use the following
instructions:
A F11 6 5
FL E X A R M
1. Remove the bottom cover by removing the four
screw covers, screws and screw bases (See
Figure 8).
2. Thread the full length of the umbilical down
through the flex arm bearing and insert the fixed
arm hub into the flex arm bearing (See Figure 9).
Make certain the plastic washer is in
the position shown in Figure 7 before
seating the fixed arm hub into the
bearing.
B O T TO M C O V E R
SCREW BASE
S C R E W C OV E R
SCREW
Figure 8
3. Tighten the lower 1/4"-20 set screw (stainless
steel) to hold the outer umbilical hose in the
bearing.
4. Tighten the upper 1/4"-20 set screw ( brass
tipped) until the desired fixed arm rotation
friction is obtained.
UN IT FIXED AR M ASS Y
5. Connect the 1/8" green air brake control tube
(located at the mid point of the umbilical) to the
1/8" green air brake cylinder tube (located
through the access hole on the bottom of the
flex arm .
6. Route the umbilical to the utilities connection
box and make the connections (See Figure 10
and 11).
FIXED
ARM HU B
PL AST IC
WAS H ER
FL EX ARM BE AR IN G
FL EX ARM
ASS Y
BRA SS T IPPE D
SET SCR EW
1 /2"-2 0
SET SCR EW
PRE -SET
STAIN LE SS S TEEL
SET SCR EW
A F 11 6 8
6. Replace the bottom cover. Take care not to
pinch the green air brake control tube.
WAL L
BO T TO M C O V ER
FL O O R
BUT TO N H EAD SCR EW S
U M BIL IC A L
C O N N E C TIO N
FO R AIR BRAKE
Figure 9
6 - Assistant's Wall/Cabinet Mounted System Installation Instructions
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SECTION II - INSTALLATION (CONT)
7. TUBING CONNECTIONS
When connecting the umbilical tubings to the unit
or other tubing, use the plastic retainers to secure
the connection (Refer to Figure 10).
1/8" Tubing Connection
1. Slip the retainer (large end first) onto the tubing.
2. Push tubing onto the barb fitting and slide the
retainer forward over the tubing on the barb
fitting.
3. Break the large collar loose and slide it toward
the fitting and over the small collar.
1/4" Tubing Connection
1. Slip the retainer onto the tubing with the large
opening toward the end of the tubing.
2. Push the tubing onto the barb fitting.
3. Slide the retainer over the tubing on the barb
fitting.
Figure 10
Assistant's Wall/Cabinet Mounted System Installation Instructions - 7
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SECTION II - INSTALLATION (CONT)
6. UMBILICAL TUBING CONNECTIONS TO THE UTILITIES CONNECTION BOX (J BOX)
Figure 11 shows the connections to be made inside
the J box. Refer to installation plan TP1191
supplied. This plan may be used as a template to
locate the utilities for connection. The installation
should be performed by a qualified technician.
UMBILICAL
ELECTRICAL
BOX
VACUUM
HOSE
Figure 11
3/8" BLACK
AIR TUBE
FROM
UMBILICAL
AIR
2" x 4"
BOX FOR
POWER
SUPPLY
(not supplied)
WATER
1/8" RED
AIR TUBE
FROM
UMBILICAL
1/4" BLUE
WATER TUBE
FROM
UMBILICAL
OUT
WATER
SHUT OFF IN
VALVE
8 - Assistant's Wall/Cabinet Mounted System Installation Instructions
3/8"
TUBE
SUPPLIED
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SECTION III - OPERATIONAL CHECKS
When the installation is complete, certain operational checks should be made.
1. FIXED ARM MOVEMENT
Check the rotation movement of the fixed arm. The
arm should move freely with some slight resistance
providing stability. Refer to Section II if the arm
needs further adjustment.
2. FLEX ARM MOVEMENT
The vertical flex arm tension has been pre-set at
the factory and it is designed to support the weight
of the delivery system without downward drift.
The flex arm also rotates at the mounting bracket.
This tension is pre-set at the factory, but can be
adjusted with a 1/2"-20 brass tipped set screw.
3. AIR BRAKE
Place a 10 lb load on the work surface. Push and
hold in the air brake button located on the front
panel of the unit. This releases the air brake and
there should be no downward drift of the unit with
the air brake off.
Release the air brake button and place a 40 lb load
on the work surface. There should be no downward
drift of the unit with the air brake actuated. If the
unit is overloaded the air brake is designed to slip
without damaging the mechanism.
Assistant's Wall/Cabinet Mounted System Installation Instructions - 9
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SECTION IV - FINAL CHECK LIST
When all the assembly and installation procedures are completed, the chair should be
checked out in accordance with the following check list to ensure that assembly is
complete and that all controls function properly.
o Check for proper arm movement.
o Check air brake control for proper function.
o Check complete system for any air or water leaks.
o Check the syringe for proper function and water flow.
o Make sure that the unit has been cleaned and that all dirt and finger prints have been removed.
o Be sure the person who will operate the unit receives the Operator's Manual and any other appropriate
information or instructions.
o If any optional equipment has been installed, make sure it is properly installed and functioning as intended.
10 - Assistant's Wall/Cabinet Mounted System Installation Instructions
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NOTES
Assistant's Wall/Cabinet Mounted System Installation Instructions - 11
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NOTES
12 - Assistant's Wall/Cabinet Mounted System Installation Instructions
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Midmark Corporation P O Box 286 60 Vista Drive
Versailles Ohio 45380-0286 www.midmark.com
Phone: 937-526-3662
Fax: 937-526-5542
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