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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS BPM-15/30/40G(S)
& BPP-30/40G
Domestic
ECLIPSE™ ERGONOMIC
TILTING BRAISING PAN
· Stainless Steel
· Manual or Power Tilt
· Gas Heated
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn off the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 145339, REV. N (04/13)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636 unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
WARNING: DISCONNECT POWER BEFORE SERVICING. FAILURE TO DISCONNECT COULD RESULT IN ELECTROCUTION
AND DEATH.
CAUTION: UNIT WEIGHS 470 TO 560 LB. (191 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY,
OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS
AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE
TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS
CONNECTIONS. THEY DO NOT MEET COMMERCIAL GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD
RESULT IN ELECTROCUTION AND DEATH.
WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS. FAILURE TO DO SO COULD
RESULT IN FIRE OR PROPERTY DAMAGE.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS,
CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY
TO AVOID THE DANGER OF SLIPS OR FALLS.
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVERFILL CONTAINER, AVOIDING DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300ºF.
WARNING: IF THE PAN CONTAINS ITEMS IN HOT LIQUIDS SUCH AS SAUCE OR MELTED FAT, THEY CAN SLIDE
FORWARD SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD PRODUCT OR WATER IN THE PAN. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
WARNING: IT IS RECOMMENDED THAT WATER AND SOLUTIONS BE KEPT OUT OF CONTROLS AND BURNERS. DO
NOT USE HIGH PRESSURE SPRAY DIRECTLY ON THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS
AND BURNERS. USE A GARDEN HOSE SPRAY CONNECTED TO CITY WATER SUPPLY.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE
LABEL OF THE CLEANER TO BE USED.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND
CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN
CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN GROEN AUTHORIZED SERVICE AGENT WILL VOID ALL
WARRANTIES.
2 OM-BPM/BPP-G
Table of Contents
Important Operator Warnings .........................................................page 2
References.................................................................................... page 3
Equipment Description............................................................... page 4-5
Inspection and Unpacking ............................................................ page 6
Installation .................................................................................. page 7-8
Initial Start-Up................................................................................ page 8
Operation ................................................................................ page 9-11
Sequence of Operation ........................................................... page 12-13
Cleaning........................................................................................ page 14
Maintenance................................................................................. page 15
Troubleshooting..................................................................... page 16-18
Schematics/Wiring Diagram ................................................ page 30-34
Service Log ................................................................................ page 35
References
CANADIAN STANDARDS ASSOCIATION
8501 East Pleasant Valley Road
Cleveland, Ohio 44131
Z83-11 - Gas Foodservice Equipment
Z223.1 - National Fuel Gas Code
AMERICAN NATIONAL STANDARDS INSTITUTE
1403 Broadway
New York, New York 10018
CANADIAN GAS ASSOCIATION
55 Scarsdale Road
Don Mills, Ontario M3B 2 R3
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
NFPA/54 - Installation of Gas Appliances & Gas Piping
NFPA/70 - The National Electrical Code
NFPA/96 - Ventilating Hoods
NSF INTERNATIONAL
789 N. Dixboro Road
P.O. Box 130140
Ann Arbor, Michigan 48113-0140
UNDERWRITERS LABORATORIES, INC.
333 Pfingsten Road
Northbrook, Illinois 60062
OM-BPM/BPP-G 3
4 OM-BPM/BPP-G
Equipment Description
Groen gas-heated Eclipse Ergonomic Tilting Braising Pans provide a stainless steel pan equipped with patented heat transfer fins, burner/combustion chamber, handoperated or electric powered tilting mechanism, thermostatic controls, and hinged cover. The appliance serves as braising pan, griddle, fry pan, oven, kettle, bainmarie and food warmer/server, can be adapted for use as a non-pressure steamer and can be used to stir-fry, reheat and saute foods.
The pan body is made from heavy-duty stainless steel welded into one solid piece, with a polished interior and exterior. A pouring lip is welded to the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins which assure uniform heat transfer over the entire surface. The gas burner/ combustion chamber supplies the heat.
An easily operated worm and gear mechanism tilts the pan and provides precise control for pouring or dumping the contents of the pan. This hand-wheel controlled mechanism is located in a stainless steel console to the right of the pan body. For models with electric power tilt, a switch operates an electric motor that starts and stops the pan tilt smoothly. To assist cleaning, the pan body can be tilted past the vertical position. When the pan is tilted, the burners shut off automatically.
The thermostat provides automatic control of cooking temperature. Operating the thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A vented, heavy gauge, one-piece, stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan. A fully enclosed, torsion bar type counterbalance provides easy operation to open the cover and to maintain it open at any position. The cover opens to the back and is hinged to the frame, so it moves independently of the pan body.
The braising pan is mounted on an open-leg frame fabricated from tubular stainless steel.
Standard models have an ignition system that uses electronic spark ignition. Optional models have a standing flame pilot light that ignites the main burner.
Model
Left to Right
PAN DIMENSIONS
Front to Rear Depth
Ignition Tilt
BPM-15G 18-1/8" (460 mm) 28-1/4" (718 mm) 8" (203 mm) Elec. Spark Manual
BPM-15GS 18-1/8" (460 mm) 28-1/4" (718 mm) 8" (203 mm) Standing Pilot Manual
BPM-30G 26-1/4" (667 mm) 28-1/4" (718 mm) 10" (254 mm) Elec. Spark Manual
BPP-30G 26-1/4" (667 mm) 28-1/4" (718 mm) 10" (254 mm) Elec. Spark Power
BPM-30GS 26-1/4" (667 mm) 28-1/4" (718 mm) 10" (254 mm) Standing Pilot Manual
BPM-40G
BPP-40G
35-3/4" (908 mm) 28-1/4" (718 mm) 10" (254 mm)
35-3/4" (908 mm) 28-1/4" (718 mm) 10" (254 mm)
Elec. Spark
Elec. Spark
Manual
Power
BPM-40GS 35-3/4" (908 mm) 28-1/4" (718 mm) 10" (254 mm) Standing Pilot Manual
Equipment Description
Optional Tangent Draw-off
Optional equipment available with these models are:
1. Fill faucet with swing spout. (Left or right mounted) - specify single or double pantry
2. Fill faucet with 48” or 60” spray hose assembly (left or right mounted) - specify single or double pantry
3. Caster mounting kit
4. Flanged Feet
5. 2” Tangent draw-off (Factory-installed must be indicated on initial order)
6. Steamer Insert set
7. Steamer Pan Carrier
8. Quick gas disconnect with restraining cable
9. Pouring Lip Strainer
10. Strainer for 2” TDO valve
PERFORMANCE DATA
Model
BPM-15G
BPM-15GS
BPM-30G
BPM-30GS
BPP-30G
BPM-40G
BPM-40GS
BPP-40G
Firing Rate
65,000 BTU/hr
104,000 BTU/hr
144,000 BTU/hr
OM-BPM/BPP-G 5
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT.
CAUTION
UNIT WEIGHS 420 TO 560 LB (190 TO 255
KG). FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR
EMPLOY APPROPRIATE MATERIALS
HANDLING EQUIPMENT (SUCH AS A
FORKLIFT, DOLLY, OR PALLET JACK) TO
REMOVE THE UNIT FROM THE SKID AND
MOVE IT TO THE PLACE OF INSTALLATION.
The unit is strapped to a skid, and shipped in a heavy cardboard carton. (Shown is a model
BPM-40G with optional right side mounted, double pantry faucet assembly.)
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage.
Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it and push backwards - it will break the cover assembly vent handle. Write down the model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
6 OM-BPM/BPP-G
Installation
CAUTION
INSTALLER MUST VERIFY THAT THE
INSTALLATION COMPLIES WITH THE
APPLICABLE LOCAL CODES AND
REGULATIONS. THE UNIT MUST BE
INSTALLED BY A LICENSED PLUMBER OR
GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
WARNING
INSTALLATION OF THE BRAISING PAN
MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH GAS AND ELECTRICITY.
IMPROPER INSTALLATION CAN RESULT IN
INJURY TO PERSONNEL AND/OR DAMAGE
TO EQUIPMENT.
Install the braising pan in a well ventilated room for efficient performance. Remove any items which might obstruct or restrict the flow of air for combustion and ventilation. Clear all combustible material from the area directly around the unit.
1. Installation on combustible floors is allowed. Ensure minimum clearance to combustible and noncombustible construction.
Minimum
Clearance
Recommended Clearance
Left Side
Right Side
Rear
0”
0”
3”
2” for service
6” when faucet is installed on left side
12-16” for service
6” when faucet is installed on right side
12” for service
WARNING
THIS UNIT IS FOR COMMERCIAL USE.
NEVER USE HOME OR RESIDENTIAL GRADE
GAS CONNECTIONS. THEY DO NOT MEET
GAS CODES AND COULD BE HAZARDOUS.
2. Install the unit under a vent hood.
3. Level the unit by adjusting the bullet feet or floor flanges on the legs. Be sure the tilting mechanism has been turned all the way to the horizontal position.
Check levelness with a spirit level set on the bottom of the pan body. Anchor the rear legs securely to the floor if floor flanges are ordered or required.
4. Complete piping to the gas service with 3/4” inch IPS pipe or approved equivalent.
WARNING
ELECTRICALLY GROUND THE UNIT AT
THE TERMINAL PROVIDED. FAILURE
TO GROUND UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
5. For unit on casters, the installation shall be made with a connector that complies with the standard for Connectors for Movable Gas Appliances, ANSI Z21.69 - CSA
6.16. Restrain movement of the unit by attaching a cable or chain to the eyelet provided at the back of the frame and anchor the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected or quick-disconnect.
6. The gas connection for a unit on casters must be made with a quick-disconnect device that complies with ANSI Z21.41 - CSA 6.9.
Electronic spark ignition 7. For electronic spark ignition, provide 120VAC, 60 HZ, 1 phase, 5 AMP electrical service (or 230VAC, 50HZ, 1 phase, 2-1/2 AMP service) as appropriate to the field wiring control box at the rear of the electrical console. AN ELECTRICAL
GROUND IS REQUIRED. The unit must be electrically ground in accordance with local codes, or in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, or specific country codes as applicable.
8. Installation must conform with local codes or with the American National
Standard Z223, latest edition, National Fuel Gas Code. The pan should be installed in an adequately ventilated room with a provision for adequate air supply to the unit. The best ventilation will use a vent hood and exhaust fan. DO
NOT obstruct the flue or vent duct after installation. In Canada, installation must conform to CAN/CGA B149 Installation Codes for Gas Appliances and Equipment and/or local codes.
OM-BPM/BPP-G 7
Installation
9. Adequate space for proper service and operation is required. DO NOT block any air intake spacings to the combustion chamber or obstruct air flow.
10. After the pan has been connected to the gas supply, check all gas joints for leaks. A soap solution or other suitable leak detector should be used. Do not use flame to check for leaks.
11. PRESSURE TEST WARNING a. Test pressure exceeding 0.5 PSIG (3.45kPa). During pressure testing of the gas supply piping system at pressures exceeding 0.5 PSIG , the braising pan and its individual shutoff valve must be disconnected from the gas supply piping system.
b. Test pressure equal to or less than 0.5 PSIG (3.45kPa). During pressure testing of the gas supply piping system at pressures equal to or less than
0.5 PSIG , the braising pan must be isolated from the gas supply piping system by closing its individual manual shutoff valve.
Initial Start-Up
WARNING
WATER IS EXTREMELY HOT AND CAN CAUSE
SEVERE BURNS. AVOID CONTACT WITH HOT
WATER WHEN EMPTYING UNIT.
CAUTION
ALWAYS RAISE PAN COVER BEFORE
TILTING TO AVOID DAMAGING THE HINGE
AND COUNTERBALANCE.
Now that your braising pan has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove literature and packing materials from the interior and exterior of the unit.
2. Put enough water into the pan to cover the bottom to a depth of 1/4 to 1/2 inch
(6 to 13 mm). With the pan body in the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3. Following “To Start Pan” instructions for your pan model, begin heating the water at a thermostat setting of 235 °F (113°C). At this setting, heating should continue until the water boils.
4. To shut down the unit, turn the thermostat dial to “OFF”.
5. Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical. For power tilt models, push the UP/DOWN switch to confirm operation of tilting system.
If the unit functions as described above, it is ready for use. If it does not, contact your local Authorized Service Agency.
8 OM-BPM/BPP-G
Operation
WARNING
KEEP THE AREA AROUND BRAISING PAN
FREE AND CLEAR OF COMBUSTIBLE
MATERIALS.
CAUTION
KEEP FLOORS IN BRAISING PAN WORK
AREA CLEAN AND DRY. IF SPILLS OCCUR,
CLEAN IMMEDIATELY TO AVOID THE
DANGER OF SLIPS OR FALLS.
A. Controls
Operator controls for the braising pans are:
1. Power ON Switch and indicator light are located on the control panel.
2. The thermostat dial is located on a separate control module to the right rear of the pan body. This dial is used to turn the thermostat ON or OFF and to set the pan temperatures between 175° and 425°F (79° and 218°C).
CAUTION
REPLACE THE HOLE PLUG BEFORE
CLEANING OTHERWISE WATER COULD
ENTER THE ELECTRICAL CONTROL BOX
AND DAMAGE THE PARTS.
3. Heat indicator light is located on the control panel and lights when the burners have ignited.
4. The manual gas shut-off valve supplies inlet gas to the unit.
5. For units with standing pilot flame, the gas control valve is on the
Combination Gas Control, which is located under the pan on the gas line to the burner manifold. This valve has settings of OFF, PILOT and ON.
6. For power tilt units a switch, located on the control panel, it is used to raise and lower the pan body.
Tilting pan body
B. Operating Procedure
1. To Tilt Pan Body a. Manual Tilt Model -
Turn the tilting handwheel clockwise to tilt the pan body, or counterclockwise to return the pan body to horizontal. 23 complete turns of the handwheel will tilt the body 90 degrees to vertical.
Gas valve “On” Gas valve “Off” b. Power Tilt Model -
1. Press the power tilt switch marked “up” to raise the pan or
“down” to lower the pan.
2. The spring loaded switch will return to the OFF (middle) position when you release it.
3. If the power tilt mechanism stops working (see the
Troubleshooting section) and you must raise or lower the pan body without delay, you can tilt the body by hand. Remove the small plug on top of the control box and fit the provided tool into the hole. Turn the tool clockwise to lower it. It may take several minutes to move the pan to the desired position, but the operation can be speeded up by substituting a reversible drill with a 1/4” hexagonal driver bit in place of the tool.
2. For Standard Models with Electronic Ignition a. To Start Pan (See Panel Overlay) -
1. Set the Power Switch to “OFF.”
2. Set the thermostat to “OFF.”
3. Open the main supply gas valve (handle parallel to the gas pipe).
4. Set Power Switch to “ON.”
5. Rotate the thermostat dial until the Heat Light comes on. (It lights when the main burner is on).
OM-BPM/BPP-G 9
CAUTION
DO NOT HEAT AN EMPTY PAN FOR
MORE THAN FIVE MINUTES AT A
SETTING HIGHER THAN 300 °F.
DAMAGE TO THE PAN COULD RESULT.
CAUTION
KEEP FLOORS IN BRAISING PAN WORK
AREA CLEAN AND DRY. IF SPILLS OCCUR,
CLEAN IMMEDIATELY TO AVOID THE
DANGER OF SLIPS OR FALLS.
CAUTION
REPLACE THE HOLE PLUG BEFORE
CLEANING OTHERWISE WATER COULD
ENTER THE ELECTRICAL CONTROL BOX
AND DAMAGE THE PARTS.
Operation
b. To Turn Off Pan -
1. Set the thermostat to “OFF”.
2. Set Power Switch to “OFF.”
3. For a prolonged shut-off period:
(a) Set the thermostat to “OFF”.
(b) Turn the main gas valve OFF (handle at right angles to the gas pipe).
(c) Disconnect the electrical power from the unit.
c. If Power Fails -
1. Do not try to operate the unit until power is restored.
2. When power is restored, follow directions under “To Start Pan.”
3. For Models with Optional Standing-Flame Pilot
NOTE: These models can be operated without an external power supply. In case of a power failure, the unit can continue to operate.
a. To Start Pan -
1. Set thermostat to “OFF”.
2. Light gas pilot.
(a) Set knob on Combination Gas Control Valve to “OFF” by depressing the knob slightly and turning it clockwise.
(b) Turn the main supply gas valve ON (parallel to the gas pipe).
(c) Tilt the pan, so the pilot burner is easier to reach.
(d) Hold a lighted match at the pilot burner, while you depress the knob on the Combination Control and turn it counterclockwise to the “PILOT” position. Continue to hold the knob down for 60 seconds.
(e) Release the knob. The pilot flame should stay lighted.
(f) Turn the knob counterclockwise to “ON”.
3. Lower the pan tilt to horizontal or cooking position.
4. Turn the thermostat dial to the desired temperature.
b. To Turn Off Pan -
1. Set the thermostat dial to “OFF”.
2. To turn off the gas pilot, depress the knob on the Combination
Control and turn it clockwise to “OFF”.
c. To Relight Pilot -
1. Close the main supply gas valve.
2. Set the thermostat to “OFF”.
3. Depress the knob on the Combination Control and turn it clockwise to “OFF”.
4. Wait 5 minutes, then proceed as instructed at “To Start Pan” above.
10 OM-BPM/BPP-G
Operation
WARNING
WHEN TILTING BRAISING PAN
FOR PRODUCT TRANSFER:
1) USE CONTAINERS DEEP ENOUGH
TO CONTAIN AND MINIMIZE
PRODUCT SPLASHING.
2) PLACE CONTAINER ON A STABLE,
FLAT SURFACE, AS CLOSE TO THE
BRAISING PAN AS POSSIBLE.
3) STAND TO THE SIDE OF THE PAN
WHILE POURING — NOT DIRECTLY IN THE
POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO UPRIGHT
POSITION AFTER CONTAINER IS FILLED OR
TRANSFER IS COMPLETE.
5) DO NOT OVERFILL CONTAINER.
AVOID DIRECT SKIN CONTACT WITH HOT
CONTAINER AND CONTENTS.
CAUTION
DO NOT HEAT AN EMPTY PAN FOR MORE
THAN FIVE MINUTES AT A SETTING
HIGHER THAN 300 °F. DAMAGE TO
THE PAN COULD RESULT.
WARNING
STEAM CAN CAUSE BURNS. AVOID
ESCAPING STEAM WHEN RAISING COVER.
WARNING
ITEMS IN SAUCE OR MELTED FAT CAN
SLIDE FORWARD SUDDENLY DURING TILTING
AND SPLASH THE HOT LIQUID.
4. To Move a Unit on Casters
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection.
Disconnect the cable from its anchor point on the floor or wall. Anchor the unit again as soon as it is in its new operating location or returned to the previous location. Turn on the gas supply and check for leaks with a soap solution. If leaks are found, do not operate the equipment. Call for service.
5. To Preheat the Pan
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection.
a. For best braising pan or frying results, preheat pan before you put in any food.
b. To get an even temperature across the pan, preheat at a setting of
300 °F (149°C) or less for 15 minutes or through several on-off cycles of the burner.
2. For Standard Models with Electronic Ignition a. To Start Pan (See Panel Overlay) -
1. Set the Power Switch to “OFF.”
2. Set the thermostat to “OFF.”
3. Open the main supply gas valve (handle parallel to the gas pipe).
4. Set Power Switch to “ON.”
5. Rotate the thermostat dial until the Heat Light comes on. (It lights when the main burner is on).
B. Cooking
1. To simmer or slowly heat an item, set the dial at 210 °F (99°C) or lower. Put the cover down to minimize moisture loss, or leave it up to help dry or reduce the product. Set the thermostat higher to cook or drive off moisture faster.
You may adjust the thermostat to any setting to cook the item exactly as required.
2. Leave the cover vent open to let excess steam escape. For long simmering operations, you may wish to close the vent to retain moisture.
3. To check progress when the cover is closed, lift the handle of the vent cover slightly, and move it quickly to either side.
4. Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
5. To pour product, remove grease, or assist in cleaning, first raise the cover, then tilt the pan forward by turning the tilting handwheel. When you stop
12 OM-BPM/BPP-G
Sequence of Operation
The following “action-reaction” outline is provided to help understand how the kettle works.
A. Standard Models with Spark Ignition
1. When the power switch is turned on, it starts the spark igniter and opens the automatic valve for the pilot burner. The spark ignites a pilot flame, which heats the sensor. The sensor then sends a signal to turn off the spark. The flame thereafter acts as a standing pilot until the power is turned off.
2. If the pilot flame is not sensed within 70 seconds after spark begins, a timer shuts down the entire operation. To attempt a second trial for ignition, turn off the power switch. Check the gas supply valves and wait five minutes before trying again by switching power on. If there is still no pilot flame in four tries, close all valves, turn off the power, and contact an authorized Service Agency.
3. When the operator sets a temperature on the thermostat, it allows the automatic gas valve to admit gas to the main burners, where it is ignited by the pilot flame. When the braising pan reaches the set temperature, the thermostat switch opens. This stops the signal to the gas control valve and shuts off gas to the main burner. The pilot flame remains lit. When the pan cools below the set temperature, the thermostat switch closes and starts another cycle. On and off cycling continues and maintains the pan at the desired temperature. This action is indicated by the Heat indicator light.
B. Models with Optional Standing Pilot Ignition
1. When the operator presses down the knob on the Combination Gas
Control Valve and turns it to “Pilot”, gas is admitted to the pilot burner.
Depressing the knob in this position overrides the automatic control, which otherwise shuts off all gas supply when the thermopile is cold. Lighting and maintaining the pilot flame for sixty seconds heats the thermopile to operating temperature, so the thermopile begins to provide electric current at 750 millivolts. Electricity from the thermopile powers the control circuit and the Combination Gas Control Valve. When the thermopile begins operating at full capacity, the knob may be released.
2. When the knob is turned to “ON”, the automatic valve for the main burner is able to open. Setting the thermostat to call for heat causes the thermostat to send a signal to the valve, which opens and admits gas to the main burner. Gas from the main burner is ignited by the pilot flame.
When the pan reaches the set temperature, the thermostat switch opens, stopping the signal to the main burner valve and causing the valve to close.
When the pan cools below the set temperature, the thermostat switch closes and starts another heating cycle. On-off cycling continues and maintains the pan at the desired temperature.
C. All Models
1. The thermostat controls heating by alternately calling for flames at the full capacity of the main burners and then signaling the control to shut the burner off completely. Because the control works in this “all or nothing” way, the pan heats as fast as it can until it reaches the set temperature.
Turning the thermostat dial to a higher temperature will cause heating to continue longer, until the pan reaches the higher temperature, but it cannot make the pan heat any faster.
2. The pans are protected from overheating by a secondary thermostat. If the pan temperature rises above 425º F (218°C), the thermostat causes the automatic gas control valve to close. When the pan cools, the thermostat automatically resets and permits normal operation to continue.
3. The tilt switch will shut off all burners whenever the braising pan is tilted
10 degrees or more from the horizontal.
4. A gas pressure regulator, which controls gas pressure at the burner manifold is built into the gas control valve.
5. On manual tilt models, turning the tilting handwheel turns a worm gear, which turns a gear wheel on one of the trunnions which support the pan body. Turning the gear wheel produces the tilting action.
6. On power tilt models, pressing the up/down switch operates a gear motor which turns worm and gear wheel as described in item 5 above.
NOTE: Neither model will heat (operate) when the braising pan has been tilted 10 degrees or more from the horizontal.
OM-BPM/BPP-G 13
Cleaning
WARNING
KEEP WATER AND SOLUTIONS OUT OF
CONTROLS AND ELECTRICAL EQUIPMENT.
DO NOT USE A HIGH PRESSURE HOSE TO
CLEAN THE CONTROL CONSOLE,
ELECTRICAL CONNECTIONS, ETC.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE
TAKEN TO WEAR RUBBER GLOVES,
GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ
THE WARNINGS AND FOLLOW THE
DIRECTIONS ON THE LABEL OF THE
CLEANER TO BE USED.
WARNING
DO NOT SPRAY WATER DIRECTLY ON BURNERS
AND GAS COMBUSTION CHAMBERS.
NOTICE
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES LONGER THAN 30 MINUTES.
LONGER CONTACT CAN CAUSE CORROSION.
1. Before any cleaning operation, shut off the burner by turning the thermostat dial to “OFF”. If water or cleaning solution will be sprayed, unplug the unit from the electric power source, or shut off the power at the circuit breaker or fuse panel.
2. Clean all food-contact surfaces soon after use, before the pan has cooled completely. If the unit is in continuous use, thoroughly clean and sanitize both interior and exterior at least once every 12 hours.
3. Scrape or rinse out large amounts of food residues, then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent, such as Mikro-Quat from ECOLAB. Follow the detergent supplier’s recommendations on strength of the solution to use. Rinse the pan thoroughly with hot water and drain completely.
4. To remove materials stuck to the equipment, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the detergent or soap solution.
To minimize the effort required in washing, let the detergent solution sit in the pan and soak into the residue, or heat the detergent solution briefly in the pan.
Do NOT use any abrasive materials or metal implement that might scratch the surface, because scratches make the pan hard to clean and provide places for bacteria to grow. Do NOT use steel wool, which may leave particles imbedded in the pan surface and cause eventual corrosion and pitting.
5. As part of the daily cleaning program, clean all external and internal surfaces that may have been soiled. Remember to check such parts as the underside of the cover, control console, etc.
6. Controls and the control console may be cleaned with a damp cloth or sprayed with a garden hose spray connected to city water supply. Do not use a pressure sprayer directly on the unit or electrical parts.
7. The exterior surface of the unit may be polished with a recognized stainless steel cleaner.
Use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool to clean.
8. If the equipment needs to be sanitized, use a sanitizing solution equivalent to one that supplies 100 parts per million available chlorine. Obtain advice on the best sanitizing agent from your supplier of sanitizing products. Following the supplier’s instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly.
9. If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the pan thoroughly and then use a deliming agent, such as Groen
De-limer/De-scaler (PN 140513), in accordance with the manufacturer’s directions. Rinse and drain the unit before further use.
Don’t use metal implements or steel wool.
10. If especially difficult cleaning problems persist, contact your cleaning product representative for assistance.
Do not spray water directly on burners and gas combustion chambers.
14 OM-BPM/BPP-G
Maintenance
WARNING
ELECTRIC POWER ALWAYS SHOULD BE
SHUT OFF BEFORE WORK IS DONE ON
INTERNAL COMPONENTS.
WARNING
DISCONNECT ELECTRICAL POWER FROM
THE UNIT BEFORE ATTEMPTING TO GREASE
THE TRUNNION BEARINGS.
Your braising pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work.
Service personnel should check the unit at least once a year. This periodic maintenance should include inspecting electrical wires and connections, cleaning the inside of the control console, and possible adjustment of the pilot light. (Units with standing pilot ignition only) At least twice a year, grease the two trunnion bearings and worm gear.
We recommend the use of number two grade LGI lithium grease. Add grease through the zerk fittings on the gear hosing until grease flows out of the bearings around trunnion shaft. Also, add grease in the gear to cover arc that is in contact with the worm gear. Clean up excess grease.
A Service Log is provided with the warranty information at the back of this manual.
Each time service is performed on your equipment, enter the date on which the work was done, what was done, and who did it. Keep the manual with the equipment for quick and easy reference.
OM-BPM/BPP-G 15
Troubleshooting
Your Groen braising pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Groen Service Representative.
For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. If an item on the list is followed by X, the work should only be performed by a qualified service representative.
WARNING
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRICAL POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW
FIVE MINUTES FOR GAS TO VENT. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR THEIR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
A. ALL MODELS
SYMPTOM
Pan is hard to tilt.
Burners will not light.
Pan continues to heat after it reaches desired temperature.
Pan stops heating before reaching desired temperature.
Pan heats unevenly.
WHO
Authorized
Service Rep Only
User
Authorized
Service Rep Only
User
Authorized
Service Rep Only
User
Authorized
Service Rep Only
User
WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative) a. Gears or foreign materials, lubrication, and alignment. X b. Broken tilt or worm gears. X a. That the main gas supply valve is open (handle is in line with the gas pipe) b. Gas supply to the braising pan is at specified pressure.
c. That the pan body is horizontal.
d. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X a. Thermostat dial setting.
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X a. Thermostat dial setting.
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X a. That the pan body is horizontal.
b. That the pan is preheated properly in accordance with the instructions in the Operation section of this manual.
16 OM-BPM/BPP-G
Troubleshooting
B. STANDARD MODELS WITH ELECTRONIC IGNITION SYSTEM (REFER TO SCHEMATIC)
SYMPTOM WHO WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative)
System does not produce a spark.
Spark is present but the pilot will not light.
Pilot lights, but main burner will not come on and spark does not stay on.
Pilot lights, but main burner will not come on, the spark stays on.
Main burner comes on but will not stay on.
Authorized
Service Rep Only
Authorized
Service Rep Only
Authorized
Service Rep Only
Authorized
Service Rep Only
Authorized
Service Rep Only a. Thermostat, and close the contacts if they are open X b. AC voltage between terminals on secondary side of transformer.
If it is not 24 Volt, replace the transformer X c. That the high tension cable is in good condition. If cracked or brittle, replace. X d. Pilot electric ceramic for crack or break. X e. Pilot spark gap. Regap. X a. That the pilot valve is securely connected to terminals. X b. For 24 VAC at terminals PV and to ground. If 24V is not present, replace the ignition control module. X b. That gas pressure is at least 3.5” W.C.(8.7millibars). X c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions. X
(2) Clean orifice, if necessary. X
(3) Check solenoid operation pilot valve on gas valve. Repair or replace as necessary. X d. That the pilot spark gap is located in the pilot gas stream. If not, adjust or replace the pilot burner. X e. For drafts. Shield the pilot burner, if necessary. X a. Check operating thermostat to see that it is closed at temperature setting higher than that of the current pan temperature. X b. For 24 V between terminals MV and to ground. If 24V is not present, replace the ignition control module. X c. That gas pressure is at least 3.5” W.C.(8.7millibars). X d. Electrical connections of the main valve to terminals, to assure that they are securely attached. Check solenoid operation for main valve on gas valve. Repair or replace as necessary. X e. That secondary thermostat switch is closed.X
a. Check for improper grounding. If necessary, repair with high temperature wire. X b. Pilot burner ceramic insulator for cracks. X c. That high tension cable is not grounded out. If it is, correct the ground-out condition or the pilot burner. X d. For proper gas pressure. X e. Clean pilot assembly, or replace if necessary. X f. Tighten all mechanical and electrical connections. X g. Replace ignition control module. X a. Check burner ground for bad wire or connection. Replace if necessary with high temperature wire. X b. Check for low gas supply pressure. If necessary, replace ignition control module. X
OM-BPM/BPP-G 17
Troubleshooting
C. MODELS WITH STANDING PILOT IGNITION SYSTEM
SYMPTOM WHO WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative)
Pilot will not light.
User
Pilot flame goes out when
Combination Control knob is released.
Pan will not heat, and pilot light is out.
Pan will not heat, but pilot light is burning.
Authorized
Service Rep Only
Authorized
Service Rep Only
User
Authorized
Service Rep Only
Authorized
Service Rep Only a. Lighting procedure, to ensure that the instructions in the Operation section of this manual are followed.
b. That the pilot gas supply line is purged of air. X c. Pilot gas adjustment screw, to ensure that it is open. X d. Pilot tubing and orifice for clogging. X a. Pilot gas adjustment. X b. Are connections from Powerpile generator to Pilotstat power unit and Powerpile operator clean and secure? X c. Are open and closed circuit output voltages of the generator in the acceptable range shown by the charts in the manual for the W720
Systems Tester? X d. Resistance of the Pilotstat power unit. X e. If an appropriate meter is not available, replace the generator first, then the power unit. X a. Is the Combination Gas Control Valve knob turned ON?
b. Check the pilot tubing and orifice for clogging.
c. Are connections from Powerpile generator to Pilotstat power unit and Powerpile operator clean and secure?X
d. Are Open and closed circuit output voltages of the generator in the acceptable range shown by the charts in the manual for the W720
Systems Tester?X
e. If an appropriate meter is not available, replace the generator. X a. That secondary thermostat switch is closed.
D. MODELS WITH POWER TILT
SYMPTOM
Pan will not tilt.
WHO
User
Authorized
Service Rep Only
WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative) a. That electrical power supply is on.
b. For overheated actuator motor. Wait 15 minutes for motor to cool, then operate the power tilt.
c. For blown fuse on motor control circuit - Replace fuse with approved equal.
d. For damaged DC rectifier and operating relays.
e. Correct setting of upper and lower limit switches.
18 OM-BPM/BPP-G
Key Description
1 CASTER KIT (SET OF 2 WITH
BRAKE AND 2 W/O BRAKE)
1 CASTER WITH BRAKE (W/O
FOOT ADAPTER)
1 CASTER WITHOUT BRAKE
(W/O FOOT ADAPTER)
NOT SHOWN
2 FOOT ADAPTER
3 FLANGED FOOT
(W/O FOOT ADAPTER)
4 BULLET FOOT
(W/O FOOT ADAPTER)
5 FRICTION RING
Part #
146354
146513
146515
146516
146521
146628
146520
Parts List
Stand & Foot Assembly
OM-BPM/BPP-G 19
Key Qty Description
1 1 COVER ASSEMBLY,
15 GALLON
1 1 COVER ASSEMBLY,
30 GALLON
1 1 COVER ASSEMBLY,
40 GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 15 GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 30 GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 40 GALLON
3 4 STUD WELD,
1/4”-20 X 1-1/4”
4 4 WASHER, LOCK 3/8”
5 4 SCREW, HEX HEAD CAP
3/8”-16 X 1”
6 4 NUT, HEX 3/8”-16
7 4 DOME NUTS, 1/4-20
8 2 SCREW, TRUSS HEAD,
#10-32 X 3/8”
9 1 VENT COVER ASSY.
Part #
162232
144812
144453
162235
145480
144790
012589
005618
005612
005619
090567
004173
MS17494
Parts List
Cover & Counterbalance Assemblies
20 OM-BPM/BPP-G
Key Qty Description
1 2 U BOLT 1/2” PIPE
2 12 WASHER PLAIN 1/4
Part #
N70636
005472
3 12 NUT HEXAGON KEPS NT1101
4 1 ELBOW 90 DEG 1/2 NPT 008747
5 1
NIPPLE 1/2 NPT X
10-1/2” (15 GAL)
003229
5
6
6
1
1
1
NIPPLE 1/2 NPT X 11”
(30/40 GAL)
IGNITION MODULE
PLATE ASSY
ELECTRONIC IGNITION
IGNITION MODULE
PLATE ASSY
STANDING PILOT
005673
144777
146510
7 1
SWIVEL JOINT 1/2 NPT
(GAS)
076680
8 2 UNION ELBOW
9 1 TEE 1/2 NPT
141354
008772
10 1 NIPPLE 1/2 NPT X 4 005554
11 1 COUPLING FULL 1/2 NPT 005722
12 1 NIPPLE 1/2 NPT X 10 005558
13 1
REAR RADIATION
HEAT SHIELD
146145
14 1 IGNITION MODULE COVER 146146
15 2
SCREW ROUND HEAD
MACHINE
018384
16 1 NIPPLE 1/2 NPT X 15” 048570
17 1
VALVE GAS MANUAL
SHUTOFF 1/2
098458
18 1 CONNECTOR MALE 1/2 049429
19 1 FITTING COMPRESSION 90 004584
20 1
GROMMET 7/8” (NOT
SHOWN)
007400
21 1
SPARK IGNITION
MODULE-ELECTRONIC
IGNITION ONLY
085153
22
22
22
22
1
1
1
1
GAS CONTROL VALVE-
ELECTRONIC IGNITION-
NATURAL GAS
GAS CONTROL VALVE-
ELECTRONIC IGNITION-
PROPANE
GAS CONTROL VALVE-
STANDING PILOT-NATU-
RAL GAS
GAS CONTROL VALVE-
STANDING PILOT-
PROPANE
098443
098444
002648
002649
Parts List
Gas Piping Assemblies
Key Qty
23 1
1
1
1
1
Description
HIGH LIMIT
THERMOSTAT (GAS)
ELBOW FEMALE 90
DEG , 1/8 NPT TO 1/4
TUBE (NOT SHOWN)
TUBE, IGNITION SUP-
PLY TUBE, 1/4 (NOT
SHOWN)
1 PILOT SUPPLY TUBE,
1/4” (STANDING PILOT)
(NOT SHOWN)
PILOT SUPPLY TUBE,
1/4 (NOT SHOWN)
Part #
013481
050500
146119
149054
146118
23
21
22
OM-BPM/BPP-G 21
Key Qty
1 1
1 1
Description
COMBUSTION CHAMBER
ASSY, 15 GAL.
COMBUSTION CHAMBER
ASSY, 30 GAL.
Part #
155707
145941
1 1
COMBUSTION CHAMBER
ASSY, 40 GAL.
2 1 MANIFOLD, 15 GAL.
2 1 MANIFOLD, 30 GAL.
2 1 MANIFOLD, 40 GAL.
3 1
PILOT BURNER W/O
PILOT ORIFICE, ELEC-
TRONIC IGNITION ONLY
3 1
PILOT BURNER,
STANDING PILOT-
NATURAL GAS
3
3
3
1
1
1
PILOT BURNER, STAND-
ING PILOT-PROPANE
PILOT ORIFICE,
ELECTRONIC IGNITION-
NATURAL GAS
PILOT ORIFICE, ELEC-
TRONIC IGNITION-
PROPANE
144843
155717
145944
144845
097024
137511
123684
119449
098647
4
5 7 BURNER TUBE, 15 GAL.
144847
5 11 BURNER TUBE, 30 GAL.
144847
5 15 BURNER TUBE, 40 GAL.
144847
6 21 NUT, KEPS 1/4-20 012940
7 1 IGNITION TUBE, 15 GAL.
155722
7 1 IGNITION TUBE, 30 GAL.
145957
7 1 IGNITION TUBE, 40 GAL.
145912
8
1
1
MOUNTING BRACKET
FOR PILOT
IGNITION TUBE ORIFICE,
-15 GAL.-PROPANE
119418
101625
8 1
IGNITION TUBE ORIFICE,
-30 GAL.-NATURAL GAS
101623
8
8
1
1
IGNITION TUBE ORIFICE,
-30 GAL.-PROPANE
IGNITION TUBE ORIFICE,
-40 GAL.-NATURAL GAS
8
12
1
3
IGNITION TUBE ORIFICE,
-40 GAL.-PROPANE
9 2 SCREW, #10-32 X 1”
10 2 IGNITION TUBE CLAMP
11 2 NUT, KEPS 10-32
SCREW, ROUND HEAD
1/4”-20 X 1”
101625
101665
101623
093478
085107
071256
012847
Parts List
Combustion Chamber &
Gas Manifold Assemblies
Key Qty
13 7
Description
BURNER ORIFICE, 15
GAL.-PROPANE
13 11 BURNER ORIFICE, 30
13 11 BURNER ORIFICE, 30
13 15 BURNER ORIFICE, 40
13 15 BURNER ORIFICE, 40
-
-
1
1
1
RADIATION SHIELD
WELDMENT, 15 GALLON
(NOT SHOWN)
RADIATION SHIELD
WELDMENT, 30 GALLON
(NOT SHOWN)
RADIATION SHIELD
WELDMENT, 40 GALLON
(NOT SHOWN)
Part #
146148
128158
146148
128158
146148
155723
146116
144833
22 OM-BPM/BPP-G
Parts List
Electrical Control
Components - Gas
OM-BPM/BPP-G 23
Parts List
Electrical Control
Components - Gas
Key Qty Description
1 1 FUSE HOLDER MAIN CONTROLS-ELECTRONIC IGNITION ONLY
2 1 FUSE -24VAC CONTROL, 3A, TYPE AG-ELECTRONIC IGNITION ONLY
3 1 SCREW, ROUND HEAD #8-32 X 1-1/4”-ELECTRONIC IGNITION ONLY
4 3 SCREW, ROUND HEAD #6-32 X 3/8”
5 4 SCREW, HEX SLOTTED HD #8-32 X 3/8”-ELECTRONIC IGNITION ONLY
6 1 TILT SWITCH BRACKET WELD ASSY.-ELECTRONIC IGNITION ONLY
7 1 BARRIER INSULATION-ELECTRONIC IGNITION ONLY
8 1 TILT LIMIT SWITCH (HEAT CUT-OFF)-ELECTRONIC IGNITION ONLY
9 1 POWER SWITCH WITH RED INDICATOR-ELECTRONIC IGNITION ONLY
10 1 LIGHT, INDICATOR AMBER 24V AC-ELECTRONIC IGNITION ONLY
11 1 LAMP GASKET-ELECTRONIC IGNITION ONLY
12 2 SCREW, ROUND HEAD #4-40 X 3/4”
13 2 NUT HEXAGON #4-40
14 2 WASHER, #6 INTERNAL TOOTH
15 1 GROUND LUG-ELECTRONIC IGNITION ONLY
16 1 TERMINAL BLOCK BOX BOTTOM-ELECTRONIC IGNITION ONLY
17 1 TERMINAL BLOCK BOX-ELECTRONIC IGNITION ONLY
18 6 SCREW, HEX SLOTTED-ELECTRONIC IGNITION ONLY
19a 1 TRANSFORMER [120VAC/24V, 20VA]-ELECTRONIC IGNITION ONLY
19b 1 TRANSFORMER [230VAC/24V, 40VA]-ELECTRONIC IGNITION ONLY
20 1 TERMINAL BLOCK [2-POLE]-ELECTRONIC IGNITION ONLY
21 1 SWITCH SEAL-ELECTRONIC IGNITION ONLY
22 3’ SLEEVING SIZE 7/16”-ELECTRONIC IGNITION ONLY (NOT SHOWN)
23 2 ELBOW 90 DEG 3/8”-ELECTRONIC IGNITION ONLY (NOT SHOWN)
24 6” CONDUIT FLEXIBLE (NOT SHOWN)
25 3 CONDUIT CLAMP 3/8”-ELECTRONIC IGNITION ONLY (NOT SHOWN)
26 1 WIRE HARNESS,CONTROL LOW VOLTAGE BPM-30,40G-ELECTRONIC IGNITION ONLY (NOT SHOWN)
27 1 WIRING HARNESS POWER HIGH VOLTAGE BPM-30,40G-ELECTRONIC IGNITION ONLY (NOT SHOWN)
28 2 NUT LOCK 1/2” (NOT SHOWN)
29 2 ELBOW 90 DEG 3/8”-ELECTRONIC IGNITION ONLY (NOT SHOWN)
30 6 INSULATOR CONDUIT-ELECTRONIC IGNITION ONLY (NOT SHOWN)
32 1 NUT, DOME #10-32 (NOT SHOWN)
33 1 SCREW, HEX HD CAP #10-32 X 1/2” (NOT SHOWN)
34 1 HIGH LIMIT THERMOSTAT (GAS) (NOT SHOWN)
35 1 SPARK IGNITION MODULE-ELECTRONIC IGNITION ONLY (NOT SHOWN)
36 1 CONTROL THERMOSTAT (GAS), 100-450 (NOT SHOWN)
37 1 THERMOSTAT KNOB (NOT SHOWN)
38 1 THERMOSTAT GASKET (NOT SHOWN)
39 1 THERMOSTAT ADAPTER (NOT SHOWN)
40 1 ELECTRICAL PANEL COVER ASSEMBLY-ELECTRONIC IGNITION ONLY-MANUAL TILT
40 1 ELECTRICAL PANEL COVER ASSEMBLY-ELECTRONIC IGNITION ONLY -POWER TILT (NOT SHOWN)
40 1 ELECTRICAL PANEL COVER ASSEMBLY-STANDING PILOT ONLY (NOT SHOWN)
41 1 TILT LIMIT SWITCH (HEAT CUT-OFF)-STANDING PILOT ONLY (NOT SHOWN)
42 1 WIRING HARNESS-STANDING PILOT ONLY (NOT SHOWN)
24 OM-BPM/BPP-G
Part #
077854
008224
146191
144962
005487
004098
071934
128756
128757
069773
137487
137441
003887
144963
003874
004098
006940
116384
137434
003122
003121
013418
119829
146206
146205
077853
005056
009697
069789
145689
003490
143319
155546
013481
085153
041700
128525
123585
107172
146129
146127
146375
146373
146519
Parts List
Trunnion Cover
OM-BPM/BPP-G 25
Key Qty Trunnion Cover Description
1 1 THERMOSTAT BOX ASSEMBLY
1a 4 WASHER LOCK 1/4
1b 1 THERMOSTAT BOX SHELL
1c 1 COVER, CONTROL CONSOLE SHELL
1d 1 BRACKET, THERMOSTAT BOX
1e 5 NUT DOME HIGH PROFILE - 1/4-20
1f 14” CONDUIT SEALTITE 3/8
1g 1 CONNECTOR 3/8 NPT 45
1h 1 BOOT,RUBBER CAP FOR 3/8
1i 24” CONDUIT SEALTITE 3/8
1j 1 CONNECTOR 3/8 NPT 45
1k 1 CONNECTOR 90 DEG. ELBOW
2 6 SCREW TRUSS HEAD
3 1 RIGHT TRUNNION SIDE PANEL
4 2 NUT HEX
5 2 WASHER LOCK
6 2 SCREW HEX HEAD CAP
7 1 RETAINING RING
8 1 FAUCET BRACKET
9 4 SCREW, 1/4-20 x 3/8” TRUSS
10 1 PILLOW BLOCK BOX
11 1 PILLOW BLOCK
13 5 SCREW-HEX SLOTTED
14 1 TERMINAL BLOCK BOTTOM
15 1 TERMINAL BLOCK BOX
16 1 ELECTRICAL PANEL COVER ASSY
1 PANEL REAR HEAT SHIELD, BPM-15G (NOT SHOWN)
1 PANEL REAR HEAT SHIELD, BPM-30G (NOT SHOWN)
1 PANEL REAR HEAT SHIELD, BPM-40G (NOT SHOWN)
64” COVER GASKET (NOT SHOWN)
Parts List
Trunnion Cover
Gas Part #s
Power Tilt
Electronic Ignition
146131
124764
137738
125609
144314
002989
069773
146206
146205
146127
162211
150621
150622
145662
054306
001696
001695
005764
145688
005619
005618
005615
005655
146132
146147
146130
090567
054306
001696
132044
Manual Tilt
Electronic Ignition
146131
124764
137738
125609
144314
002989
069773
146206
146205
146129
162211
150621
150622
145662
054306
001696
001695
005764
145688
005619
005618
005615
005655
146132
146147
146130
090567
054306
001696
132044
Manual Tilt
Standing Pilot
146131
124764
137738
125609
144314
002989
069773
-
-
146375
162211
150621
150622
145662
054306
001696
001695
005764
145688
005619
005618
005615
005655
146132
146147
146130
090567
054306
001696
132044
26 OM-BPM/BPP-G
Key Qty Description
1 1 GEAR CARRIER
2 1 SHAFT, HANDWHEEL
3 1 GEAR, WORM
4 1 GEAR SECTOR
5 1 KEY GIB
6 1 HANDWHEEL
7 2 PIN ROLL
8 2 SCREW SET SOCKET
012614
012060
9 2 BEARING ROLLER
10 2 BEARING SLEEVE
11 1 PLUG PIPE
14 1 FITTING GREASE 90
(NOT SHOWN)
15 1 BUSHING SNAP
(NOT SHOWN)
002790
137239
010286
012195
000453
16 2 WASHER LOCK 005618
17 2 SCREW HEX HEAD CAP 005612
Part #
002624
144834
128001
009829
012031
012061
Parts List
Manual Tilt Assembly
OM-BPM/BPP-G 27
Key Qty
1
Description
1 ELECTRIC TILT SHAFT
2 1
POWER LIFT MOTOR
[120VDC]
Part #
144791
144792
2
3
4
1
1
1
POWER LIFT MOTOR
[230VDC]
SHAFT COUPLING
GEAR CARRIER ASSY
4a 1 CARRIER GEAR
4b 2 BEARING ROLLER
4c 2 BEARING SLEEVE
4d 1 PLUG PIPE
4e 1 FITTING GREASE 90
144794
144615
137880
002624
002790
137239
010286
012195
5
6
1
1
GEAR, WORM
GEAR SECTOR
6a 2 SCREW SET SOCKET
128001
009829
012060
7
8
1 KEY GIB
1 PIN ROLL
012031
012614
9 1 MOTOR BRACKET 146114
10 1 REAR MOTOR BRACKET 146117
11a 1 FUSE HOLDER [MOTOR] 077840
11b 1
FUSE [MOTOR, LP-
CC-5], 120VAC/5A
144855
11b 1
FUSE [MOTOR, LP-CC-2
1/2], 230VAC/2-1/2A
11c 1 RECTIFIER
144856
145660
11d 2
RELAY [24VAC, DPST,
N0]-2 REQ’D
119814
12 5 NUT HEX HEAD 1/4”-20 005601
13 5 WASHER LOCK 1/4” 005655
14 3
SCREW HEX HEAD CAP
1/4”-20 X 2-1/2” LONG
052584
15 2 SCREW HEX HEAD CAP 005609
16 2 WASHER LOCK 3/8” 005618
17 2
SCREW HEX HEAD CAP
3/8”-16 X 1” LONG
005612
18 1 ELECTRIC TILT SHAFT KEY 013386
1
HOLE PLUG-1”
(NOT SHOWN)
146369
-
-
-
-
1
1
2
1
1
MANUAL OVERRIDE
CRANK (NOT SHOWN)
POWER SWITCH W/O
INDICATOR (NOT SHOWN)
TILT LIMIT SWITCH
(POWER TILT UP/DN )
(NOT SHOWN)
WIRE HARNESS,LOW
VOLTAGE (NOT SHOWN)
WIRE HARNESS-HIGH
VOLTAGE (NOT SHOWN)
145659
155547
002982
146197
148769
28 OM-BPM/BPP-G
Parts List
Power Tilt Components
Gas-Electronic Ignition
Parts List
Fuel Gas Conversion
(For 0-2000 foot conversion of a natural gas unit to propane or a propane model to natural gas; for other elevations above 2000 feet, contact the factory.)
BPM, BPP WITH ELECTRONIC IGNITION
Qty Description Natural Gas
Part #
1 PILOT ORIFICE 119449
% BURNER ORIFICE
1 IGNITION TUBE ORIFICE - 15 GAL
1 IGNITION TUBE ORIFICE - 30 GAL
1 IGNITION TUBE ORIFICE - 40 GAL
1 GAS VALVE
128158
101665
101623
101625
098443
LP Gas
Part #
098647
146148
101625
101625
101623
098444
BPM-GS WITH STANDING PILOT
Qty Description Natural Gas
Part #
137511 1 PILOT ORIFICE
% BURNER ORIFICE 128158
1 IGNITION TUBE ORIFICE - 15 GAL 101665
1 IGNITION TUBE ORIFICE - 30 GAL 101623
1 IGNITION TUBE ORIFICE - 40 GAL 101625
1 GAS VALVE 002648
LP Gas
Part #
123689
146148
101625
101625
101623
002649
BURNER ORIFICE “QUANTITY” CHART
Model 15 Gallon 30 Gallon 40 Gallon
BPM or BPP 7 11 15
OM-BPM/BPP-G 29
30 OM-BPM/BPP-G
Schematics
Electronic Ignition System
Manual Tilt, 120VAC
Schematics
Electronic Ignition System
Manual Tilt, 230VAC
OM-BPM/BPP-G 31
32 OM-BPM/BPP-G
Schematics
Electronic Ignition System
Power Tilt, 120VAC
Schematics
Electronic Ignition System
Power Tilt, 230VAC
OM-BPM/BPP-G 33
34 OM-BPM/BPP-G
Diagrams & Schematics
Standing Pilot Ignition System
Model No:
Serial No:
Date Purchased:
Purchase Order No:
Date
Service Log
Purchased From:
Location:
Date Installed:
For Service Call:
Maintenance Performed Performed By
OM-BPM/BPP-G 35
1055 Mendell Davis Drive • Jackson MS 39272
888-994-7636 • 601-372-3903 • Fax 888-864-7636 unifiedbrands.net
© 2013 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
PART NUMBER 145339, REV. N (04/13)
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