RedMax | REVOLUTION -5.10-BF | Technical data | RedMax REVOLUTION -5.10-BF Technical data

RedMax REVOLUTION -5.10-BF Technical data
E X P L O S I O N P R O O F
RedMax - Revolution
Electrical, explosion proof rotary actuators - size M
3-pos, 0...10 VDC, 4...20 mA, 24..230 VAC/DC, 95° Angle of rotation incl. 5° pretention
50/75 Nm - 100 Nm without and 30 Nm - 50 Nm with safety operation (spring return)
PTB-tested in acc. with ATEX RL 94/9/EG for zone 2 and 22.
RedMax- 50.75 - Y
RedMax-100 - Y
RedMax- 30 - YF
RedMax- 50 - YF
RedMax- ... - VA
RedMax- ... - CT
Subject to change
Compact - Easy installation - Universal - Cost effective - Safe
Type
Torque
Supply
Motor running time
RedMax-50.75 - Y 50 Nm & 75 Nm 24..230VAC/DC 40/60/90/120/150 sec.at 90°
Spring return
without
Control mode
Feedback
Wiring diagram
3-pos, 0...10VDC, 4...20 mA 0...10VDC, 4...20 mA SB 4.0
RedMax- 100 - Y 100 Nm
RedMax- 30 - YF 30 Nm
RedMax- 50 - YF 50 Nm
without
20 sec. at 90°
20 sec. at 90°
3-pos, 0...10VDC, 4...20 mA
3-pos, 0...10VDC, 4...20 mA
3-pos, 0...10VDC, 4...20 mA
RedMax- ... - VA
RedMax-... - CT
24..230VAC/DC 40/60/90/120/150 sec.at 90°
24..230VAC/DC 40/60/90/120/150 sec.at 90°
24..230VAC/DC 40/60/90/120/150 sec.at 90°
0...10VDC, 4...20 mA
0...10VDC, 4...20 mA
0...10VDC, 4...20 mA
SB 4.0
SB 4.0
SB 4.0
Type as above but with stainless steel housing (A316) for aggressive ambients (combination of RedMax-..-S and -VA is possible)
Type as above but with Al - housing and amercoat paint, gearbox parts, cable gland and hollow rivet nickel-plated
Application
Damper
Ball valve
Throttle valve
Description size M
Highlights
The new RedMax actuators are a revolution for safety, control and shutoff dampers, VAV systems, ball valves, throttle valves and other motorized
applications for HVAC systems, in chemical, pharmaceutical, industrial
and Offshore-/Onshore plants, for use in EEx-areas zone 2 (gas) and
zone 22 (dust).
Highest protection class (ATEX) and IP 65 protection, small dimensions,
only 9,5 kg weight, universal functions and technical data, an integrated
heater and an optional stainless steel housing guarantee safe operation
even under difficult environmental conditions. High quality brushless
motors guarantee long life.
All actuators are programmable and adjustable on site. Special tools
or equipment are not required. Motor running times and torques according to the actuator type - selectable or adjustable on site. The
integrated universal power supply is self adaptable to input voltages
in the range of 24 to 230 VAC / DC.
The actuators are 100% overload protected and self locking.
RedMax-...-F actuators are equipped with spring return fail safe function
Standard shaft connection is a double squared direct coupling with
16 x 16 mm.
Different accessories are available to adapt aux. switches, terminal
boxes or adaptations for ball valves and throttle valves.
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
For all type of gas, mixtures, vapours and dust for use in zone 2 and 22
Universal supply unit from 24 to 230 V - AC/DC
5 different motor running times (40-60-90-120-150 sec./90°), adjustable on site
spring return running time (20 sec./90°)
3-pos, 0...10 VDC, 4...20 mA control mode, with or without spring return function
Feedback signal 0...10 VDC and 4...20 mA
Reverse function
30 - 50 - 75 - 100 Nm actuators in the same size (M)
100 % overload protected
Compact design and small dimension (l x w x h = 286 x 150 x 116 mm)
Direct coupling to the damper shaft with double-squared connection 16 x 16 mm
95° Angle of rotation incl. 5° pre-tention
Robust aluminium housing (optional stainless steel or amercoat painting)
IP 65 protection
Simple manual override include + preparation for comfortable manual override
Gear made of stainless steel and sinter metal
Only 9,5 Kg weight
Integral heater for ambient temperatures down to -40°C
Integral safety temperature sensor
Integral equipment for manual adjustment (push button, lamp, switch)
Preparation for adaptable aux. switches type RedSwitch
Range of accessories
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
RedMax-50.70-Y RedMax-100-Y RedMax-30-YF
Special makes
RedMax-50-YF
RedMax-..-VA/-CT
Technical data
RedMax-50.75-Y
Torque motor
Torque spring return (F)
Dimension of external torque
Supply voltage/Frequency
Dimension
Protection class
Angle of rotation and indication
Working direction
Motor running time
Motor
Spring return (F)
Spring return running time (F)
Safety operations at 20 sec (F)
Response time spring return
Control mode Y
Feedback signal U
50 / 75 Nm selectable on site
100 Nm
30 Nm
50 Nm
without F
without F
min. 30 Nm
min. 50 Nm
above mentioned torques are min. torques in blocked position, external torque should be max. 80 % of max. actuator torque but min. 10 Nm
24...230 VAC/DC, + 15 % / - 20% , self adaptable, Frequency 50...60 Hz +/- 20 %
max. starting currents see table "EL-M"(in acc. with voltage, I start >> I rated), max. 20 W blocking position, approx. 16 W for heater
class I (grounded)
95°, incl. ~ 5° pre-tention, mechanical value indication
selectable by left/right mounting to the damper/valve shaft
40 / 60 / 90 / 120 / 150 sec. at 90° selectable on site
brushless DC Motor
without F
without F
spring return in the event of loss of power
without F
without F
spring return in 20 sec. at 90°
without F
without F
min. 10.000 in acc. with construction of damper and ambient
up to 1 sec. after power failure
3-pos, 0..10 VDC, 4...20 mA in acc. with wiring, selectable on site, galvanic seperation between supply and signals
0..10 VDC, 4...20 mA in acc. with wiring, selectable on site
Resistance of Y and U signals
Reverse function
Adjustment of Y and U
Axle of the actuator
Electrical connection
Diameter of cable
Cable gland
Manual override
Integral heater
Housing material
Dimensions
Ambients
Weight
Operation mode
Self adjustment
Maintenance
Wiring diagrams (SB)
Delivery
Parameter at delivery
Explosion proof
Certification
ATEX
Approval for gas
RedMax-100-Y
E X P L O S I O N P R O O F
RedMax-30-YF
RedMax-50-YF
Input signal Yu 0...10 VDC @ 10 kW, Yi 4...20 mA @ 100 W. Feedback signal Uu 0...10 VDC @ 1.000...¥ W, Ui 4...20 mA @ 0..800 W
Bridge between wiring 3 and 4 (signal wise) gets a reverse function of Y and U
If the angel of rotation is different to 90° the input Y and output signal U can be adjusted to the new angel of rotation
double squared 16 x 16 mm, direct coupling, 100 % overload protected and 100 % self locking up to the rated torque
cable, ~1 m, diameter of wires 0,5 mm², for connection inside hazardous areas an terminal box is required!
~ Æ 7,1 mm, ~ Æ 7,4 mm
~ Æ 7,1 mm, ~ Æ 7,4 mm
~ Æ 7,1 mm, ~ Æ 7,4 mm
~ Æ 7,1 mm, ~ Æ 7,4 mm
M16 x 1,5 standard - cable - and wire entries are integral part of explosions proof encapsulation; tested acc. to EN 50018
Manual override only if supply voltage is cut, use delivered socket wrench, slow motion, enough torque/force is required
Attention: with manual operation of the spring danger of injury exists, with release/let go the hexagonal spanner!
integral heater, controlled, for ambient temperature down to - 40°C
Aluminium die cast housing, painted (optional in stainless steel version AISI 316 - type RedMax-.../VA or amercoat painted /CT )
l x w x h 286 x 150 x 116 mm, for diagramm see extra information “ME-M”.
storage temp. - 40..+ 70°C, working temperature - 40..+ 40°C at T6 and - 40...+ 50°C at T5, humidity in acc. with EN 60335-1
~ 9,5 Kg Aluminium housing (stainless steel ~ 15 Kg)
100 % ED
if you select 40 sec. and 60 sec. mode for motor you need to start the self adjustment mode
maintenance free, maintenance must be complied with regional standards, rules and regulations
SB 4.0
SB 4.0
SB 4.0
SB 4.0
1 actuator, 1 m cable, double squared shaft connection 16x16 mm, 4 screws M 8 x 140, 4 nuts M8
socket wrench for simple manual override
50 Nm, 90 sec./90°
100 Nm, 90 sec./90°
30 Nm, 90 sec./90°
RedMax actuators - size M
PTB 04 ATEX 2106
Directive 94/9/EG (ATEX)
II3G EEx nC II T6 II3(1)G EEx [ia] IIC gas, mist, vapour,
zone 2
Approval for dust
II3D IP66 T80°C dust, zone 22
Identification
CE Nr. 0158
EMC
EMC-directive 89/336/EG
Low voltage
Low-voltage directive 73/23/EG
IP-Protection
IP 65
Potential compensation external PA-terminal, 4 mm²
50 Nm, 90 sec./90°
Accessories or special solutions - size M
RedMax-..-VA
RedMax-...-CT
RedBox-...
MKK-M
RedSwitch
HV-M
Adaptations
above listed types in stainless steel version, housing AISI 316.
above listed types in Al box and amercoat painted
Terminal box for zone 2, 22.
mounting bracket for terminal boxes type RedBox-... direct on actuator
2 external aux. switches, 2 x EPU, adjustable, for zone 2, 22
comfortable manual override for RedMax actuators size M
various adaptations for dampers/valves on request
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
RedMax-50.70-Y RedMax-100-Y RedMax-30-YF
Special makes
RedMax-50-YF
RedMax-..-VA/-CT
Electrical connection
E X P L O S I O N P R O O F
Parameter, Adjustment - Failure indication
RedMax actuators are equipped with a universal supply unit working at a voltage range
from 24 to 230 VAC/DC. The supply unit is self adjustable to the connected voltage!
The safety operation of the spring return function works if the supply voltage is cut.
For electrical connection inside hazardous areas an terminal box, certificated in acc. with
ATEX is required (e.g. RedBox).
Switch - Push button - Lamp
for adjustment,
behind the blancking plug
10-position switch (S)
S
Push button(T)
T
3-colour LED
Wiring diagram
Continuous control or 3-pos
SB 4.0
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the damper/valve the button T
must be pushed for minimum 3 sec.
YmA YVDC
T
24...230 VAC/DC
+
~ ~
VDC/mA
UmA UVDC
Parameter selection
Example: RedMax-50.75-Y
Requested parameter:
Torque 75 Nm
Running time motor 90 sec/90°
Result: switch position (S) 07
PE
a
b
I
A
B
1
2
3
4
1
2
3
4
heater
Function of switch a and b:
- a closed, On (Off) - in acc. to left/right mounting ot the actuator
- b closed, Off (On) - in acc. to left/right mounting ot the actuator
!
Attention! !
If 40 sec. or 60 sec. mode is selected for
motor and/or spring return, the self adjus­
tment of angle of rotation must be started.
Never use actuators in this mode without
external torque/force.
5
6
PA
Type
Torques
RedMax- 50.75-Y
RedMax-100 -Y
RedMax- 30 -YF
RedMax- 50 -YF
u 50 Nm
75 Nm
u 100 Nm
u 30 Nm
u 50 Nm
q
q
Position of switch S
u
00
05
u
01
06
u
02
07
u
03
08
u
04
09
Running times
40 sec./90°
60 sec./90°
90 sec./90°
120 sec./90°
150 sec./90°
Function, adjustment and parameter
A) Self adjustment of Angle of rotation:
Switch (S) into position 02 (low torque) or 07 (high torque), then push button (T) for
minimum 3 seconds. The actuator will drive into both end positions to be adjusted.
LED indicates green.
Adjusmtent time needs approx. 60 sec. (30 sec. On, 30 sec. Off). After that, switch S
into position 00-09 in acc. with your required torque and running time.
B) Selection of running time and torque:
Put switch (S) into the correct/selected position in acc. to above table.
The selected parameter will work at next operation of the actuator.
Adjustment can be done even without supply voltage. If supply voltage is available turn
switch only if actuator is not running.
C) Change from modulating into 3-pos operation mode:
Push button (T) 3 times. LED changes from green to yellow.
Push button within next limits:
- Push time min. 0,2 sec.
- The max. time for 3 push is 5 sec.
D) Change from modulating into 3-pos operation mode:
Push button (T) 3 times. LED changes from yellow to green.
E) Additional information for 3-pos operation:
a closed, b open = direction I
b closed, a open = direction II
a and b closed = Motor doesn't work
a and b opened = Motor doesn't work
Direction (I and II) depends on left/right mounting of the actuator to the damper/valve.
You can change direction of the motor by changing electrical wiring terminal 3 and 4.
F) Reverse function:
Bridge between wiring 3 and 4 (signal wise) gets a reverse function of Y and U.
Operation and failure indication by LED
LED
Status
GREEN
Supply available, Actuator active in modulating mode
YELLOW
Supply available, Actuator active in 3-pos mode
Error indication
See extra information “EL-M”
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
RedMax-50.70-Y RedMax-100-Y RedMax-30-YF
Special makes
RedMax-50-YF
RedMax-..-VA/-CT
E X P L O S I O N P R O O F
Mounting instructions and important information for operation and installation
Important information for installation and operation
A. Installation, commissioning, maintenance
The cable of the actuator must be installed in a fixed position and protected against
mechanical and thermical damage. In acc. with operation RedMax actuators are
maintenance free. Nevertheless maintenace must comply with regional standards,
rules and regulations. The actuators must not be opened by the customer. For outdoor
installation a protective housing against rain, snow and sun should be applied to the
actuator, as well as a constant supply at terminal 1 and 2 for the integral heater. For
electrical connection inside hazardous areas an terminal box is requested (e.g. type
RedBox).
Attention: If the actuator is put out of operation all EEx-rules and regulation must be
applied.
B. Shaft connection, selection of running time, heater
RedMax actuators are equipped with a direct coupling double squared shaft connection
of 16 x 16 mm. The housing of the actuator is axially symmetrically built to select
open/close direction of the spring return function by left/right mounting.
In acc. to the actuator type 5 different motor running times can be selscted on site.
The integral heater is for ambient temperatures down to -40°C.
Mounting on air dampers with double squared shaft connection
Details see extra information “ME-M”.
Mounting of quarter turn valves
Details see extra information “ME-M”.
C. Minimum load
Minimum load not less than 20% of the rated torque, min.10 Nm
D. 3-pos control mode
See extra information “EL-M”.
E. Spring return
Spring return function works if the supply voltage (terminal 1 or 2) is cut. In the event
of an electrical interruption, the spring returns to its end position.
RedSwitch - adaptable external switches
RedSwitch is an accessory to RedMax actuators size S,
fixing directly onto the actuator. RedSwitch are aux.
switches with with 2 potential free contacts, adustable
on site. The electrical wiring needs an terminal box.
F. Operation at an ambient temperature below - 20°C
See extra information “EL-M”.
G. Excess temperature
In acc. to the ATEX rules and regulations EEx actuators must be protected against
excess temperature. An internal thermostat guarantees the temperature class in the
event of failure. If this thermostat is working the actuator must be sent to the factory.
RedMax actuators are equipped with an additional temperature sensor to stop the
actuator before reaching this max. temperature. In this case the failure must be
eliminated immediately on site.
RedBox - adaptable terminal box
For electrical connection of an RedMax inside the hazar­
dous area an terminal box is required.
RedBox-3P for RedMax-50.75,..-100,..-30-F,..-50-F
RedBox-Y/S for RedMax-...-S integral aux. switches
To adapt the RedBox direct to the actuator housing an
additional accessory type MKK-M is required.
Extra information "EL-M" (see additional data sheet)
extra technical information, versions of circuit diagrams and failure indication
Extra information "ME-M" (see additional data sheet)
extra technical information, dimensions, installation instruction and illustration
D.RM-02.01-S-en-Y
2005-12-01
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information EL - size M
E X P L O S I O N P R O O F
ExMax/RedMax - extra information EL-M
The "EL"-data sheet contains additional information for ExMax and
RedMax actuators of the size "M", for the optimization and simplification
in regard to planning, installation and initial startup. It provides
influences of external factors in reference to the safe initiation of
the actuators, as well as technical references and problem solutions
(error indication). With the error indication, functions can be examined
and different error/problems can be adjusted locally.
For additional mechanical data have a look at "extra information ME-M"
u
u
u
u
u
u
Power supply design
Design of line cross section 24...48 VAC/DC
Wiring alternatives for on-off, 3-pos, BF actuators
Wiring alternatives for modulating actuators
Use at ambient temperatures down to -20°C / - 40°C ( )
Error indication - problem treatment/solution
Power input depending of supply voltage
Power supply design
The design of the on-site supply, depends on the selected motor running time and selected
supply voltage. Accompanying values are "about values", since there can be construction
unit dispersions within electronics. The power consumption in the blocking position is run
time independently with max. 20 W. The power consumption for the heater is betwen 5
and 12 W. The heading is running only if the motor is in idle position! The initial starting
supply voltage required by the actuators power supply unit is around 2,0 A for about 1 Sec.
(Please consider this while concepting the cross section ot the supply line)
Rated current in acc. with motor running time
Voltage
230 V
24 V
Current
Irated
Irated
Voltage
230 V
24 V
Current
Irated
Irated
40s
0,3 A
1,0 A
60s
0,3 A
0,7 A
90s
0,15 A
0,5 A
120s
0,10 A
0,4 A
150s
0,10 A
0,4 A
Rated current in acc. with motor running time (Spring return)
40s
0,4 A
2,0 A
60s
0,3 A
1,8 A
90s
0,15 A
1,4 A
120s
0,10 A
1,4 A
150s
0,10 A
1,4 A
Dimensioning of the line cross section with 24 ....48 VAC/DC supply voltages
Dimensioning/Design of the supply line
On long distances between voltage supply and drive, voltage drops occur due to line
resistances. As a consequence with 24 VAC/DC the actuator receives a too low tension
and does not start. In order to prevent this, the cross section of the inlet line is to be
designed/dimensioned accordingly. The accompanying formula allows the calculation of
the necessary line cross section, perhabs provides the maximally permitted conduit length
utilizing the existing line cross section. Alternatively the secondary voltage can be increased
by selecting a transformer. For calcualtion purposses, following characteristics are essential:
UV = supply voltage in [V]
A = line cross section in [mm²]
L = conduit length in [m]
Factor 0.0714 = drive-specific factor
[Vmm²/m] ( based on the electrical conductivity of electrolytic copper with a coefficient of
56m/Wmm²)
Uv [V]
1 mm²
28
1,5 mm²
pannel
voltage
"Uv" [V]
line cross section "A" [mm²]
actuator
length "L" [m]
Formula for max. cable length "L" at cable
cross section "A"
L = A l (Uv-18V) : 0,0714
Example: A = 1,5 mm², Uv = 24 V
Lengthof cable L = 126 m
terminal box
Formula of needed cable cross section
"A" at a cable length of "L"
A = 0,0714 l L : (Uv-18V)
Example: L = 250 m, Uv = 30 V
Cross section of A = 1,5 mm²
2,5 mm²
27
26
4 mm²
25
24
23
22
21
20
50
100
150
200
250
300
350
400 L[m]
Example:
24 V power supply with wire diameter 1,5 mm² = 126 m
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information EL - size M
E X P L O S I O N P R O O F
Wiring alternatives for on-off and 3-pos actuators with spring return
ExMax-...-F, ExMax-...-SF, RedMax-...-F, RedMax-...-SF
On-off and 3-pos
SB 1.0
24 to 230 VAC/DC
~
On-off 1-wire
SB 1.1
24 to 230 VAC/DC
+
~
~
a
! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
1
2
PE
b
3
4
PA
1
heater
2
Attention! !
If 40 sec. or 60 sec. mode is selected for
motor and/or spring return, the self adju­
stment of angle of rotation must be started.
+
~
a
PE
!
3
Never use actuators without external
torque/force min. 10 Nm.
PA
4
heater
Wiring alternatives for BF actuators
ExMax-...-BF, RedMax-...-BF
On-off 1-wire - spring return + EEx-i circuit
Integrated aux. switches
max 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
24...230 VAC/DC
+
~ ~
<5°
! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
PE
SB 7.3
O-off/3-pos - spring return + EEx-i circuit
EEx-i circuit for
passive + potential free
push button on site
and safety temperature sensor
(Type FireSafe accessories)
> 85 °
24...230 VAC/DC
+
~ ~
FireSafe
SB 7.4
Integrated aux. switches
max 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
<5°
EEx-i circuit for
passive + potential free
push button on site
and safety temperature sensor
(Type FireSafe accessories)
> 85 °
FireSafe
PE
°C
°C
b
a
push button
push button
A
B
1
2
3
4
5
6 7
8
9 10
1
2
A
B
1
PA
2
3
4
5
6 7
8
9 10
1
2
PA
heater
heater
On-off 1-wire - spring return + EEx-d limiter
24...230 VAC/DC
+
~ ~ ! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
EXC-DS1/VA
<5°
°C
PE
SB 7.5
> 85 °
The intrinsic safe circuit must
be closed otherwise the
actuator is unable to work!
Limiter
Push button
Values of the EEx-i circuit
U0
I0
P0
Ci
Li
Integrated aux. switches
max 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
A
C0
L0
=
=
=
=
=
10,6 V
11 mA
30 mW
0
0
IIC
IIB
IIA
830 nF 3,7µF 4,5 µF
2 mH 5 mH 10 mH
!
Achtung!
!
If 40 sec. or 60 sec. mode is selected for
motor and/or spring return, the self adju­
stment of angle of rotation must be started.
Never use actuators without external tor­
que/force min. 10 Nm.
B
1
2
3
4
5
6 7
8
9 10
1
2
PA
heater
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information EL - size M
E X P L O S I O N P R O O F
Wiring alternatives for modulating actuators with or without spring return
ExMax-...-Y.., RedMax-...-Y..
Modulating with/without spring rturn
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the damper/valve the button T
must be pushed for minimum 3 sec.
+
~
YmA YVDC
T
24...230 VAC/DC
~
SB 4.0
VDC/mA
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the damper/valve the button T
must be pushed for minimum 3 sec.
24...230 VAC/DC
~
UmA UVDC
PE
SB 4.1
+
~
YmA YVDC
T
Modulating or 3-pos with/without spring return
VDC/mA
UmA UVDC
PE
a
b
I
I
A
B
1
2
3
4
1
2
3
4
5
6
heater
A
B
1
PA
2
3
4
1
2
3
4
5
6
heater
Reverse function: I
bridge 3--4 reverse input and output
signals.
PA
Reverse function: I
bridge 3--4 reverse input and output
signals.
Function of switch a and b:
- a closed, On (Off) - in acc. to left/right mounting ot the actuator
- b closed, Off (On) - in acc. to left/right mounting ot the actuator
3-pos with/without spring return, plus feedback
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the damper/valve the button T
must be pushed for minimum 3 sec.
+
~
YmA YVDC
T
24...230 VAC/DC
~
SB 4.2
24...230 VAC/DC
~
VDC/mA
PE
SB 4.3
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the damper/valve the button T
must be pushed for minimum 3 sec.
+
~
T
Modulating with/without spring return, no feedback
VDC/mA
UmA UVDC
PE
a
I
A
B
1
heater
2
3
4
1
2
3
4
5
6
b
I
A
B
1
PA
2
3
4
1
2
heater
3
4
5
6
PA
Reverse function: I
bridge 3--4 reverse input and output
signals.
Reverse function: I
bridge 3--4 reverse input and output
signals.
Function of switch a and b:
- a closed, On (Off) - in acc. to left/right mounting ot the actuator
- b closed, Off (On) - in acc. to left/right mounting ot the actuator
Over temperature, 3-pos-operation, heating by low ambient temperatures
I. Temperature rise
While operating the ExMax actuator following parameters have to be aligned:
At overload resp. temperature rise the actuator will remain functionless until cooling.
During cooing the LED is red.
II. 3-pos operation
ExMax (RedMax) actuators are in the best way suitable for the 3-pos operation.To protect
such elements as gears and mounting elements against harmful influences like minimum
pulse time, ExMax (RedMax) actuators are protectet via internal electronics. The internal
electronic permits 20 impulses with < 0.5 > sec. cyclic duration, afterwards at least
1 impulse > 1 sec. must follow. If clocked with more than 20 impulses each < 1 sec. the
actuator will adjust into a suspend mode.There after a reset is mandadory and will be
achieved by briefly switching of the supply voltage for about 2 sec..The controll unit has
to be parameterized in order to be set within the above mentioned duration limits.
III. Use at low ambient temparature below - 20°C
All ExMax (Redmax) actuators are equipped with a regulated integrated heating device
designed for employments down to -40°C ambient temperature.
The heater will be supplied automatically by connecting the constant voltage supply on
the clamps 1 and 2.
Following parameters are to be considered by ambient temperaure < 10°C:
1. After mounting the actuator must bei immediately electrically connected.
2. The actuator will only be activated after the operating temperature has reached at least
-20°C .
3. The adjustment options are only ensured after this heating up period.
IV. Mechanical protection
1. The actuator must be operated with an outside load of at least 10 Nm.
2. After installing the actuator to the damper/armature an automatic alignment has to be
accomplished, in order to obtain a "gentle blockade/stop". This function protects the
damper/armature by reducing the end positions/blockade speed in order to avoid
mechanical overload. The actuator alignes specifically once with 90 Sec/90° onto each
position, recognizes the blockade position in order to reduce the motor performance
during operation briefly before reaching the end /blockade position.
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information EL - size M
E X P L O S I O N P R O O F
Error indication
Error/Symptom
Reason
Solution
01
Actuator does not work
LED does not lights
l
l
No power supply attached
The actuator is operated beyond ex-prevention
ambient temperature specifications and the internal
temperature sensor did irreversibly shut down
operations
l
l
Attache power supply and turn on
Because of inadmissable operation the actuator drove out of safety
relevant reasons into an irreversible condition and must be exchanged.
Accompanying new installation the ambient temperature has to be
reduced accordingly
02
Actuator does not work
LED ligths red
l
The actuator is operated by a too high ambient
temperature and the internal temperature sensor
responded
l
Shut off actuator and let temperature decrease, reduce ambient
temperature by suitable measures e.g. ventilation or other mounting
position of the actuator
03
Actuator does not work
LED lights green
l
l
3-Pos control signal is wired on both entrances
Required torque is greater than actuators torque
l
l
Readjust/correct circuit
Adjust a higher torque at the actuator if possible otherwise exchange
for a type with higher torque.
l
Control signals are not attached or attached on a
wrong conductor
Actuator is incorrect mounted and is blocked by an
external stop unit
l
Examine rule and adjusting signal in accordance with attached diagram
l
l
Actuator is clocked with more than 20 impulses <0,5
per sec. and therefore adjusted into suspend mode
l
Dismount actuator and testdrive without load for operability. Install
actuator accordingly that the power transmissions runs without external
blockade or torsion
Switch off supply voltage for at least 2 sec. thereby a reset is conducted
Readjust controller in order to extend control pulses
l
Interchanged supply lines
l
Wire 1 must be (-, N) and wire 2 (+, L)
l
04
Acuator does not work
LED is red blinking
l
The actuator has been mounted by temperatures
of less than -20°C and did not reach is operating
temperatur of at least -20°C.
l
l
Ensure that a constant voltage supply on conductor 1--2 is existing.
Wait until the required operating temperature is achieved by the actuators
internal heating system.The actuator will start operating independently
05
Y-drive in the 3-pos mode can not gear
into intermediate positions
l
The conversion of constant mode on 3-pos-modus
was not set
l
Recalibrate the actuator in accordance with assembly instructions
06
Actuator sits diagonally on the squared
damper shaft
l
The actuators have an angle of rotation of 95°
inclusive 5° pre-tention. While assembling the preloading was not considered
l
Dismount actuator of the damper, use the enclosed socket wrench to
draw up approx. 5° over the hand operated control device before
remounting on the damper shaft. Consider additional information
ME-M of the assembly instructions
07
A modulating actuator (Y) works with
reduced angle of rotation and already
reaches its end positions before 0 V/4
mA, respectively before 10V/20mA.
l
At start up no self adjustment of angle of rotation
was accomplished
l
Accomplish self adjustment of angle of rotation in accordance with
assembly instruction
08
LED flashes irregularly and actuator
does not work
l
Actuator does not receive sufficient supply voltage
l
Increase line cross section or increase tension at the transformer/power
suply unit
l
Cable to long, voltage drop in the supply line to large
l
Increase line cross section or increase tension
M.EZ-01.02-M-en-Zusatzinfo EL
2006-04-05
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information ME - size M
E X P L O S I O N P R O O F
ExMax/RedMax - extra information ME-M
The "ME-M"-data sheet contains additional information for ExMax
and RedMax actuators of the size "M", for the optimization and
simplification in regard to planning, installation and initial start up.­
It shows influences of external factors in reference to the safe operation
of the actuators. In particular it represents the installation, as well
as different kind of dampers, fire dampers and armatures. Additionally
describing different accessories and their mounting to the actuator.
For additional electrical data have a look at "extra information EL"
u
u
u
u
u
u
u
Dimension, drill template
Control elements: switch - push button - LED
Outdoor installation
Mounting using form-fitting shaft connection (square shaft)
Mounting on butterfly valves and ball valves
Mounting on fire dampers
Mounting ExBox (RedBox), ExSwitch (RedSwitch)
Dimensions - drill template
Dimension size M
Dimension in mm
176
40
40
19
60
inl. radius
of bend for
the cable
288
Side L
6xÆ8
149
125
116
Side R
4xM4
Double sqaured 16 x 16 mm
2xM4
Control elements: switch - push button - LED
Specification
All ExMax and RedMax actuators are equipped with a 10 position switch a push button
and a multicolor LED for programming. These control elements are to be found cablelaterally behind the two middle sectioned dummy plugs. For operation these must be
removed. The calibration can be achieved despide lining up tension at the actuator.
The explosion prevention is not effected. However it has to be of great concern that
the dummy plugs must be rescrewed in order to comply with the IP-protection. The
operation of the switch and button has to be done by means of a small screwdriver.
Force with strong pressure and /or rotation is to be avoided in any case, since otherwise
control electronics can be damaged irreparably. By bad visibilities a flashlight (certified
within the EX-range) should be used. Attitudes of torque and running time can be
achieved also before mounting. The adjustment of angle of rotation can be started only
with an outside load and accurate mounting.
Switch - push button - LED for programming,
behind dummy plug
S
T
10-position switch (S)
Push button (T)
3-colour LED
Outdoor installation
Specification
For outdoor installation it has to be certain that the actuator is protected against direct sun
exposure (warmth and UV), rain and snow by employing an enclosure roof. Supply voltage
is to be applied immediately after mounting in order to assure integrated heating at start.
Since explosion proof actuators must have internal safety temperature limiters, these may
not be exposed neither at storage nor during operation to a too high temperature. Otherwise
the limiters could respond and switch of the actuator irreversibly.
RST
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information ME - size M
E X P L O S I O N P R O O F
Mounting instruction for ExMax and RedMax actuators size M on air dampers
Specification
ExMax and RedMax actuators size M are equipped with a 16 x 16 mm (double square) shaft connection. The form-fitting shaft connection is the securest connection between damper
shaft . The actuator will be connected firmly by means of four screws M 8 x 140 (scope of supply) to the damper.
Form fitting mounting on square damper shaft
Dimension damper shaft
A
Length A
Dimension A in acc. with indicator
1. Actuator without indicator
A = no limit
2. Actuator with indicator, no accessories A < 95 mm
16 x 16 mm
M8 x 140
HV
4 screws M8 x 140, as well as a socket wrench, are part of delivery for ExMax/RedMax
actuators size "S".
For damper shafts 14 x 14 or 12 x 12 mm reducing bush are optional available.
Mounting instructions form-fitting shaft connection
It is to be considered that the actuators have a total angle movement of approx. 95°
in order to realize a pre-tention on the damper. Therefore the actuator sits tilted on the
damper shaft. In order to prevent this and to assure pre-tention to the damper the driving
shaft has to be adjusted mechanically before connecting to the damper shaft.
The provided socket wrench serves for the mechanical adjustment over the hand-operated
control socket HV. The actuators are axially symmetrically developed. In case of spring
return function the safety postion must be selected by turning the actuator 180°.
Mounting:
1. Affix tap hole M8 (in accordance with drill template) on the damper or to a mounting
bracket.
2. Adjust drive shaft of the actuator with the socket wrench that the drive stands
perpendicular to the damper before pluging actuator on to the damper shaft.
3. Plug actuator onto damper shaft and fix diagonally with 2 screws.
4. Remove the socket wrench.
5. Pivot and tighten the remaining screws.
Note: the drive shaft is selflockingly produced and may only be mechanically adjusted
either with the provided socket wrench or the optional accessory "HV-M" manual override.
External applied force to the shaft can lead to mechanical damage of the actuator.
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information ME - size M
E X P L O S I O N P R O O F
Mounting instructions for ExMax and RedMax actuators size M
on butterfly valve and ball valve
Specification
ExMax and RedMax actuators of the size M are equiped with a 16x16 mm (double square) form-fitting shaft connection. For mounting to butterfly valves or ball valve a special mounting
bracket in acc. with DIN EN ISIO 5211 is required. Since this standard provides only certain basic conditions there can be substantial geometrical differences between armatures
which require a special adaption.
Mounting to a ball valve
Mounting to a butterfly valve
4x
4x
Mounting instructions for ExMax and RedMax actuators Size M on fire dampers
Specification
ExMax and RedMax actuators of the size M are equipped with a 16x16 mm (double square) form-fitting shaft connection. The form-fitting shaft connection is the securest connection
between damper shaft and actuator. The actuator is fixed with four screws directly to the fire damper and/or fixed to a mounting bracket. ExMax-...-BF and RedMax-...-BF actuators
integrate an intrinsically safe circuit in order to connect a FireSafe sensor which works like a temperature limiter.
Assembly
It is to be considered that the actuators have a total angle of rotation of approx. 95°
in order to realize a pre-tention on the damper. Therefore thr actuator sits tilted on the
damper shaft. In order to prevent this and to assure pre-tention to the damper the driving
shaft has to be adjusted mechanically before connecting to the damper shaft. The
provided socket wrench serves for the mechanical adjustment over the hand-operated
control socket HV.The actuators are axially symmetrically developed. In case of a spring
return function the safety postion must be selected by turning the actuator 180°.
Mounting:
1. Affix tap hole M8 (in accordance with drill drill template) on the damper or to a mounting
bracket.
2. Adjust drive shaft of the actuator with the socket wrench that the drive stands
perpendicular to the damper before pluging actuator on to the damper shaft.
3. Plug actuator onto damper shaft and fix diagonally with 2 screws.
4. Remove the socket wrench.
5. Pivot and tighten the remaining screws.
6. Mount temperatur limiter type Fire Safe
7. Mount terminal box
8. Connect sensor on actuator
Note: the drive shaft is selflockingly produced and may only be mechanically adjusted
either with the provided socket wrench or the optional accessory "HV-M" manual override.
External applied force to the shaft can lead to mechanical damage of the actuator.
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
ExMax-.. and RedMax-.. extra information ME - size M
E X P L O S I O N P R O O F
Mounting of terminal boxes type ExBox (RedBox)
via mounting bracket type MKK-M to the actuator (accessory)
Specification
Mounting bracket MKK-M can be mounted every 90°
1. Screw mounting bracket MKK-S to the actuator (A)
then terminal box to the mounting bracket (B) screws
(B)
2x
(A)
2x
Terminal box mounted above the actuator
Terminal box mounted beside the actuator
Mounting of ExSwitch (RedSwitch) accessory to the actuator
Specification
1. Put the squared connection part to the actuator, then mount ExSwitch(RedSwitch) and
fix it with 4 screws
2. ExMax (RedMax) with mounted ExSwitch (RedSwitch)
4x
M.MZ-01.01-M-en-Zusatzinfo ME
2006-03-13
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email ExMax@schischek.de
www.schischek.com
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