User manual | BR260

Petroleum/
Chemical
Industry
The Industry’s Most Preferred
The chemical and petroleum industries provide the key elements for many
products. Converting hydrocarbons by physical or chemical means, the
PetroChem industry helps meet the world’s basic need for fuel, food, shelter
and health.
By investing in technology, the PetroChem industry meets the challenge of
operating efficiently while meeting environmental standards. This industry
continues to look for ways to save energy, to run safer, and reduce any
impact on the environment.
Baldor Electric offers a full line of performance-proven energy-efficient
motors, variable speed drives, bearings, speed reducers, and conveyor
components for PetroChem. Products engineered with industry driven
designs and patented technology that ensure greater uptime, with less
maintenance. With our in-depth understanding of your application needs,
Baldor•Reliance, Dodge and Maska brand products provide a dependable
source for the most trusted brands in the chemical and petroleum
industries.
Process
Products
Motors
Gearing
Bearing
PT
Variable
Components Speed Drives
Generators
Petroleum Operation
Conventional Oil Extraction
Unconventional Oil Extraction
Refining
Transportation
x
x
x
x
Material Handling
Boilers
Cooling
Processing
Flare
Packaging & Shipping
x
x
x
x
x
x
Q = Quality
C = Cost
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Chemical Operation
x
P = Perceived
x
x
S = Service
T = Time
The Value Formula illustrates the importance of
Quality, Service, Cost and Time
in shaping our customers’ perception of Value.
x
x
x
x
x
x
x
x
x
x
x
Typical Petroleum/Chemical
OPERATION
Unconventional
Oil Extraction
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Conventional Oil Extraction
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Refining
•••••
Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
2
Transportation
••
Material Handling
•••••
Boilers
•••
Cooling
••••
Flare
•••
Processing
••••••
Packaging & Shipping
•••••
3
Petroleum/Chemical Solutions
from BALDOR
API Standard 547 Monogram® Motor
Proven SolidSeal
insulation system
features a two-cycle
VPI process capable
of passing a water
immersion test.
Oversized conduit box
accommodates stress cones.
Reliance’s APEX paint
system provides protection
from corrosive elements
and UV rays.
Low-noise fan
and fan cover
design provides
85dba operation.
Stainless-steel
hardware resists rust
and corrosion.
IP55 for TEFC. WPII motors
have IP55 bearing protection,
which provides durable
performance in harsh
conditions.
Constant level oilers
with sight glass provide
quick visual verification of
proper lubrication.
API standards for foot
flatness and keeping
feet in same plane
assures convenient
installation.
Baldor•Reliance
is API Monogram
001/ Licensee #1
Developed specifically for the petroleum and chemical industry, this large AC motor is easy to specify and has
features that are engineered to handle severe-duty challenges.
Advanced R&D
With Baldor’s Advanced Development Laboratory, PetroChem customers
can benefit from a state-of-the-art facility that offers expanded research
capabilities, as well as advanced development sciences. Here, R & D
experts evaluate energy efficiency, materials, magnetics, insulation,
vibration, and sound - all in an effort to ensure optimun performance and
reliability in every application.
4
2
841XL Motor
661XL Air Cooled Heat Exchanger Motor
• 1to500hp(0.75-372kW)841XLstockmotorsthatmeetor
exceedIEEE841-2009
• 143Tthru449TFrames
• 3600,1800and1200and900rpm
• 200V,230V,400V,460V,575V,50or60Hz
• 841XLmeetsIP56
• 841XLSuper-Emeets2010EISArequirements
• 841XLSuper-EmeetstherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady
• Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover
• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe
bearing track
• Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor
• 5yearwarranty
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Super-E® Liberator
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200-1500hp(149to1100kW)
449T-G400Jframes(TEFC)
O5808-O5812frames(WPII)
3600,1800,1200rpm
2300/4000V,3phase,60Hz
IP55TEFC
Super-Emodelsmeet2010EISArequirements
SevereDuty
3yearwarranty
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5-75hp(3to55kW)
184T-365Tframes
200V,230V,400V,460V,575V,50or60Hz
IP56TEFC
661XLSuper-Emeets2010EISArequirements
MeetsIEEE661andmeets&exceedsIEEE841-2009
Designedforheavybeltloads,includesdriveendrollerbearing
661XLSuper-EmeetstherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady
Allcastironconstructionincludingframe,endbrackets,conduitboxandfancover
PositiveLubricationSystem(PLS)channelsgreasedirectlyinto
the bearing track
Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor
5yearwarranty
API 541
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500-15000hp(372to11000kW)
3phase,50and60Hz
2300to13200V
5000-10840frames
TEFC,TEAAC,TEWAC,WPII,WPI,DPGdesigns
VariableSpeeddesigns
Suitableforallcriticalareas
5
Petroleum/Chemical Solutions
from BALDOR
Super-E Premium Efficient
Super-E XEX
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1/2-500hp(0.37to370kW)
56thru5010Frames
3600,1800and1200rpm
230/460V,460Vand575V,60Hz,1.15s.f.
IP54TEFCenclosures
Super-Emodelsmeet2010EISArequirements
Super-EmodelsmeettherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady
• 3yearwarranty
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General Purpose Open Drip Proof (ODP) Motors
Super-E Metric Motor
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1/6-600hp(0.12to450kW)
48-5009LFrames
Singleor3phase,50or60Hz
115V,200V,230V,400V,460V,575Vand690V
EPActandSuper-EPremiumEfficient
Super-Emodelsmeet2010EISArequirements
FootmountedandC-facedesigns
Super-EPremiumEfficientmotorshave3yearwarranty
1-500hp(0.75to370kW)
143T-449TFrames
230/460V,460Vand575V,60Hz,1.15s.f.
IP55TEFCenclosures
Super-EXEXmeets2010EISArequirements
Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover
• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe
bearing track
• InverterReady
• 3yearwarranty
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4-200kW
D112M-D315MFrames
230V-690V,3phase
IP55TEFCenclosures
Wye-Deltaconnection
ComplieswithAS/NZS1359.5.2005HighEfficiencyMEPS
ExceedsEff1CENELEC;IE3
Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover
• Thermistorsonall11kWandlarger
2
V*S Master AC Vector Motors
RPM AC Vector Motors
• DesignedspecificallyforInverteroperationwhereupto1000:1
constanttorquespeedrangeisrequired
• 1/2-300hp(0.37to225Kw)
• 56-449TFramesNEMA
• 200V-690V,3phase
• TEFCandTENV
• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2
• Allcastironconstructionincludingframe,endbrackets
• Encoderready
• Continuoustorquetozerospeed
• Optimumpoleinverterduty
• Thermostats(1/phase)
• 125hpandlargerincludesinsulatedODEbearing
• DesignedspecificallyforInverter/Vectoroperationwhereupto
1000:1constanttorquespeedrangeisrequired
• 1/3-1000hp(0.25to750Kw)
• 180-440FramesNEMA,112-280FramesIEC
• 200V-690V,3phase,ClassHInsulation
• TEFC,TEBCandDPG-FVorIP54,IP55,IP23-IC06
• Compactsquarelaminatedsteelframewithcastironbrackets
• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2
• Encoderready
• Continuoustorquetozerospeed
• Optimumpoleinverterduty
• Thermostats(1/phase)
• L440frameincludesinsulatedODEbearing
Industrial Prime/Standby Generators
• Dieselratingsfrom20kWto2,000kW
• LPandNaturalGasto880kW
• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi
• Primepower,industrialstandby,peakshaving
Towable Generators & Light Towers
• Ratingsfrom25kVAto400kVA
• Availablewithorwithouttrailer
• Dieselengines
•MobileLightTowers
-6000wattstotal
-(4)1000watthalidebulbs
-30foottelescopingmast
7
Petroleum/Chemical Solutions
from BALDOR
Linear Motors
AC Servo Motors
• Manydifferentdesigns:IronCore,Cog-free,LinearInduction,
SingleandDualAxisSteppers,DCBrushed,Polynoidand
Non-CommutatedLinear“Actuator”,CustomDesigns
• Forcesupto3100lbs(13.8kN)
• Speedsupto5m/sec,accelerationsupto10Gs
• Modulartracksforverylongtravels
• Openlooporclosedloopoperation
• Kitsandreadytousestagesavailable
• LightweightDualAxisStepperplatensthatcanbemounted
upsidedown,allowingmotorto“hang”inmidaironairbearings
• Usedinpickandplace,materialhandling,peoplemoving,and
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Peaktorquesover1500lb-in(170Nm)
Standardorlowinertia
Pottedstator–superiorprotectionforhighvoltageand
currentspikes
Premium200°Cmoistureresistant,multi-coatedwire
StainlesssteelIP67enclosuresavailable
otherlinearandcurvedapplications
Adjustable Speed Drives
• Inverter,EncoderlessVector,VectorDriveandACServoavailable
• 230volt,3/4through60hp(0.56to45kW)
• 460volt,3/4through1000hp(0.56to746kW)
• 575,volt3/4through150hp(0.56to112kW)
• Graphicaloperatordisplay
• PIDProcesscontrolloop
• Ethernetconnectionoption
8
Motion Controls
• SingleandMulti-axiscontrols
• DigitalandAnalogI/O
• AvailableinPCIformatorstandaloneunitwith
USB and serial interfaces
• ProgramviaBaldor’s
MintMT®(Multi-Tasking),embedded‘C’or
ActiveX® Technologies
• DeviceNet,ProfibusDP,CANopen,Ethernet
2
Baldor 900 Series and Dodge TIGEAR®-2
Dodge TORQUE-ARM™ II Shaft Mount Reducers
•OutputRatings,100to6800lb-in(11to768N-m)
1/4to10hp(0.18to7.5kW)
•9casesizescoveringcenterdistances1.33”to3.75”
•MountingConfigurations:Quill,3-piececoupledorsolidinput
•300seriesStainlessSteelsolidorhollowoutputshaftsand
stainlesshardware
•Totallyenclosedventlesssealingdesign
•FactoryfilledwithH1foodgradesyntheticlubrication
• Ratings,3,000-325,000lb-in(339-36725N-m)
• 12reducersizeswithmodularaccessories
• Allreducerscanbeshaftmounted;screwconveyor,vertical,and
flangemounted
• Horsepowerratingsthrough400hp(298kW)
• Standard5,9,15,25,andupto40:1gearratios
• Nearly300:1speedreductionwithV-beltdrives
• Twin-taperedbushingbores:1”through7”
• Highlyefficienthelicalgearing
• MeetsorexceedsAGMAstandards,including
5,000hoursL10lifeand25,000averagehourlife
• Newheavydutylipsealsforextended
wearlife,-40˚to+300˚F
• 100%factorynoiseandleaktested
• Newmetalshieldsealingsystemwithexcluderlip
Dodge QUANTIS® Gearmotors and Reducers
• ILHInlineHelical,RHBRightAngleHelicalBevel,
MSMMotorizedShaftMount
• OutputRatings,1/4hp-75hp(0.75to56kW);
Upto123,914(lb-in)torque(14,000N-m)
• Ratios,1.5:1-300:1+(capableofhigherrations
throughtandemconfiguration)
• 8Casesizesperhousingconfiguration,ClampCollar,3-piece
coupled,IntegralGearmotor,SeparateInput.Solid,Straight
Hollowoutput
• ILH/MSMefficiencyof98%perstage,RHBefficiencyof
95%perstage
• Allunitsshippedfilledwithoilfromthefactoryandare
installationready
• OptionalXTHarshDutySealforoperationinwet
anddirtyenvironments
• Class30GrayIronHousingscastwithinternalribbing
for added strength
• Optionsincludewashdownandscrewconveyorconfigurations
Dodge Magnagear XTR
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1to2000hp(0.75to1491kW),
100,000to920,000lb-intorque(11,298-103,746N-m)
Offsetparallelandrightangleconfigurations
Standard8:1through63:1gearratios
8casesizes
Availablewithsolidorhollowoutputshaft
Canbedirectbasemountedorshaftmounted
Highlyefficienthelicalandplanetarygearingformaximum
powerdensity
MeetsorexceedsAGMAstandards,including5000hours
L10life
DualHNBRlipsealingsystemasstandard
Additionaloptionsincludeswingbases,tunnelhousingsand
inching drives
9
Petroleum/Chemical Solutions
from BALDOR
Dodge GRIP TIGHT® Ball Bearings
Dodge IMPERIAL IP Spherical Roller Bearings
• PillowBlock,twoandfourboltflange,flangebracket,material
handling,wide,narrowandTypeGTakeUp,Cylindrical,Screw
conveyorhanger
• CastIronhousing
• 1/2”to3-1/2”borerange(17mm-85mm)
• Taperedsleeve,adaptermounted
• RubbercontactsealandFlinger,Labriynth“LowTorque”-shield
and flinger
• Anti-RotationPin
• UnirexN3Grease
• Plusorminus2°staticmisalignment
• Hightemperatureavailable-upto400°fahrenheit
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Dodge SLEEVOIL® RTL Series Hydrodynamic
Pillow Block Bearings
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10
Plainbearingtype
Pillowblockhousing
3-7/16”to12”borerange
Shaftcollarmounting
AluminumandAuxsealoptions
Water/Aircooled
Dampensvibration,quietoperation
Fullysplitforeaseofmaintenance
Selfaligning
Pre-drilledforaccessories
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Availablein2-boltand4-boltpillowblocks,flanges,
andtake-ups
CastIronorSteel(incertainconfigurations)frame
1-1/8”to7”borerange(80mm-125mm)
Industry’sonlypush/pulladaptermountsystem
Imperialadaptersystem,fullconcentricshaftattachmentwith
adaptorsleevemount
TridenttripleliporLabyrinth
Replaceableinserts
Fieldconvertiblebetweenexpansion&non-expansion
Capableofwithstandingstaticordynamic
misalignmentof±1°
Dodge Type E-XTRA® Tapered Roller Bearings
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Taperedrollingelements
Pillowblock,flange,takeuphousingtypes
1-3/16”to7”borerange
Setscrewanddualcollarmounting
“R”rubbinglipsealoption
Completelyassembled,factoryadjusted,andproperlylubricated–
shaftready
• Extraprotection–E-TECTsealoption
• Endcoversavailableformostsizes
2
Mechanical Drive Components
Dodge PARA-FLEX®, GRID-LIGN®, GEAR,
RIGID and FLUID Couplings
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10differenttypesofElastomericandMetalliccouplings
Torqueratingsupto1,000,000+lb-ins(113kN-m)
Boresizesupto12+inches
Shaftmountingavailablewithclearancefit,interferencefit,
bushings(QD,TAPER-LOCK®andGRIP-TIGHT)
• Applicationspecificcouplings:spacer,flywheel,floatingshaft,
mill motor
• RigidcouplingforrigidmountingDodgeMagnageartoconveyor
shafts
• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable
• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E
• WiderangeofBushingsizes
• FixedBoreandBushedLightDuty,VariablePitch,Adjustable
Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves
• SynchronousPulleyshavemultipletoothprofilesavailable
includingTrapezoidal,Curvilinear,ModifiedCurvilinearand
Reinforced Parabolic
• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,
DoubleV,FHPandSynchronousBelts
• Designedforharshenvironments
• Made-to-OrderSheavesandBushingcapabilities
Conveyor Components
CST (Controlled Start Transmission)
• 300to3000hp(224to2237kW),300,000to3,500,000lb-in
torque(33,895to395,446N-m)
• Offsetparallelandrightangleconfigurations
• Standard15:1through38:1gearratio
• 7casesizes
• Unsurpassedacceleration/decelerationcontrolandloadsharing
capability
• Highlyefficientplanetaryoutputgearing
• Allowsstartingdrivemotorundernoloadandutilizationofupto
breakdowntorqueofmotorwithoutoversizingsystem
• Hydroviscousclutchonoutputabsorbstransientshocks
• DuallipHNBRseals
• PulleyassembliesfitCEMAdimensionsandexceedtheCEMA
applicationstandardsbythreetofivetimes
• One-pieceintegralhubseliminateweldedhubheat-
affectedzones(HAZ)
• 360ºweldingofinternalcenterdisc
• Upto1”(1/2”onwing)vulcanized45,60,and70durometer
SBRand45,60,and70durometerNeoprene rubberlagged
withplainandgroovesurfaces
• Crownedorstraightface
• Vulcanized60durometerD-Lagwith73%more
abrasionresistancethan60durometerSBR
• MDX® (MineDutyExtra)WingpulleysdesignedforusewithMDX
Drumpulleys
• Ruggedwing-on-drumconstructionincorporating
2”x3/4”thickcontactbarsand3/8”thickwings
11
Built for Reliable Performance
BALDOR Severe Duty Motors
Embossedstainlesssteelnameplates
includeallrequiredNEMAdataplus
actualmotorweightandguaranteed
minimumefficiency.
Allhardwareishexhead,
highstrengthandzinc-plated.
RTVsealantappliedto
brackettoframefits.
StainlesssteelT-drain
ineachendbracket.
Allcastironpartsarecoated
withanepoxyprimerinside
andout,plusanepoxy
finishcoat.
Allmotorleadshavelugsfor
easyelectricalconnections.
Corrosion-resistantoversizedcast
ironconduitboxexceedsthevolume
requiredbyNEMAstandards.
Neoprenegasketsbetween
box/coverandbox/frame
prevententryofmoistureand
contaminates.
Aclamptype
groundlug
isprovidedin
theconduitbox.
PLUS…
•Documentedmotorperformanceandvibrationtestdatashippedwithmotor.
•Soundpowerlevelslessthan90dBA
•Maximumshaftrun-outlessthanNEMAstandards:
(180T-250T)frames=0.001inch
(280T-440T)frames=0.0015inch
•Fiveyearwarranty
n
n
12
Footpadplanity
within0.005
inchesforprecision
alignmenttodriven
equipment.
Adrilledand
tappedholefor
agroundlug
isprovided
ontheframe.
FeaturesfoundinallSevereDutymotors
Featuresfoundonlyin841XLand661XLmotors
2
Highstrengthcastironframeisdesigned
toreducevibrationandassureaccurate
mountingdimensions.
Allinternalrotor,
statorandshaft
surfacesare
epoxycoated.
Wavywasher
preloadsthe
motorbearings.
Durablecastironendshieldsaremachined
toclosetolerancesforexactalignmentof
bearingsandrotor.
841XLmotorsareguaranteedto
meetIEEE841vibrationstandards.
Precisioncastconductorbarsonthe
rotorupthru449Tframesminimize
vibrationandextendservicelife.
Castironbearinginner-caps
provideaccuratealignment
andpreventbearing
contamination.
Bearinglifeisincreased
byminimizingtemperature
risetobelow50˚Cfor2
polemotorsand45˚Cfor
4polemotors.
Thedraftangle
ontopofall
mountingfeet
is1.5degrees
orlesstomake
propermounting
easier.
Rugged Electrical Design:
• Coilheadsarelacedonbothendsto
preventmovement.
• Statorcoildippedandbakedinnonhydroscopic100%solidsepoxyvarnish.
ClassFinsulationconsistingofClassF
andClassHmaterials.
• Allstatorwindingsaretestedbeforeand
afterinsertionintotheframetoNEMA
MG.1highpotentialvoltagestandards.
• Insulationsystemmeetsthe
requirementsofNEMAMG.1Part
31SectionIVforVFDuseandare
consideredinverterready.
Alemitegreasefittings
onbothends.
Inpro/Seal™bearing
isolatorsatboththe
driveendandfan
endensurebearing
protectionfrom
contamination.
Automaticgreaserelieffittingonboth
brackets.OnODEitextendsoutofthe
fancoverforeasyaccess.
PLS CONSTRUCTION
OpenBearing
ExclusivePLS®Plus
(PositiveLubrication
Inner
SystemPlus)assures
BearingCap
properbearing
lubricationinall
mountingpositions. Anti-Churning
Vanes
Greaseischanneled
directlyintothe
bearingtrack.Easily
accessiblelubrication
fittingsarepositioned
inthefrontandback
Grease
endshields.
Reservoirs
Grease
Channel
Grease
Relief
13
MISSION
“Baldor is to be the best (as determined by our customers) marketers, designers
and manufacturers of industrial electric motors, mechanical power transmission products,
drives and generators.”
World Headquarters
P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
© Baldor Electric Company
BR260
All Rights Reserved. Printed in USA.
4/09 TCP 25,000

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