Technical Manual
No. 9-3405-213-14&P
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HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington, DC
, 10 November 1981
Manufactured by: Kasto-Racine Inc.
100 McClure Road
Monroeville, PA 15146
Procured under Contract No. DAAA09-78-C-5108
.
When requisitioning parts not identified by National Stock Number, it is mandatory that the following information be furnished the supply officer.
1 - Manufacturer's Federal Supply Code Number - 50471
2 - Manufacturer's Part Number exactly as listed herein.
3 - Nomenclature exactly as listed herein, including dimensions, if necessary.
4 - Manufacturer's Model Number - 1010
5 - Manufacturer's Serial Number (End Item)
6 - Any other information such as Type, Frame Number, and Electrical Characteristics, if applicable.
7 - If DD Form 1348 is used, fill in all blocks except 4, 5, 6, and Remarks field in accordance with AR 725-50.
Complete Form as Follows:
(a) In blocks 4, 5, 6, list manufacturer's Federal Supply Code Number 5071 followed by a colon and manufacturer's Part Number for the repair part.
(b) Complete Remarks field as follows:
Noun: (nomenclature of repair part)
For:
Manufacturer:
NSN: 3405-00-812-1593
Kasto-Racine Inc.
100 McClure Road
Model: 1010
Serial: (of end item)
Any other pertinent information such as Frame Number, Type, Dimensions, etc.
TABLE OF SPECIFICATIONS
Models 1010, 1212, 1216, 1415
Heavy Duty Hydraulic Saw
Rated Capacity
Actual Capacity
Capacity with Swivel
Vise at 45x
Blade Length
Length of Stroke
Strokes Per Minute
Motor H P (Standard
1200 R P M)
Height, Floor to Table Top
Floor Space
Shipping Weight
10" x 10"
10" x 10"
10" x 6Y"
18"
3600
12" x 12"
12" x 12"
12" x 7"
12" x 16"
12" x 16"
12" x 9"
14" x 15"
14" x 15"
14" x 9"
21" & 18" 24" & 21"
6"
150-110-85-80-60 & 45
5
3750
32"
48" x 84"
3800
24" & 21"
3850
Heavy fabricated cabinet under rear of machine, fabricated base supporting front end.
Rigid one-piece construction pivoted 10" back of crank shaft. Double slide bearings on top and on both sides of frame. Adjustable gib on one side, two adjustable bottom gibs.
Heavy cost iron construction. Side bearing plates 1-1/8" thick, 3" wide, are bolted through frame and accurately ground. Felt pad lubrication bearing plates cannot distort from heavy blade tension.
Built in as integral part of the machine. Gears all steel and hardened. Cluster gears mounted on
6-spline shaft. Drive from 3-speed gears is through internal bull gear mounted on crank shaft.
Six-speeds obtained by 2 step Poly Vee Belt Drive.
Two types of feed are available on all machines flexible (constant pressure feed) and positive feed. Low pressure hydraulic system pressure obtained through simple constant volume pump that applies pressure to top of main cylinder. Single plunger metering pump, with variable stroke and with graduated dial adjustment regulates exact amount of feed desired throughout each cutting stroke. Graduations from 0-22 permit sensitive and accurate control of feed.
A positive lift of the blade on each non-cutting stroke is accomplished hydraulically.
Single lever controls all operating phases of machine. Governs rapid traverse of saw guide up and down, clutch engagement, and rest positions.
At the finish of the cut a valve releases hydraulic pressure to move the control lever upward.
Clutch is disengaged and saw frame rises to its highest position after each cut. Knockout may be adjusted to limit the cut to any desired depth and also to limit the height to which the saw guide will rise.
Of special design hold the blade rigidly in perfect alignment and proper tension for accurate cutting.
Grip stock on both sides of blade. Rear vises bolted to table, front vises quick acting, engage slots in table plates. Rear vise jaws fitted with steel plates. Height of jaws 8". Table opening permits chips to fall into pan for easy removal. Vises that swivel for cutting angles up to 450 are furnished as standard equipment. Manual overhead clamp is furnished for clamping bundled material.
Two special cast nickel iron table plates on machine are replaceable in case of damage or wear.
Simple constant pressure gear pump supplies coolant through two flexible steel hose connections to saw blade. Pump equipped with relief valve to control flow of coolant. Strainer in main chip pan and screened removable chip pan in coolant pump protect pump from floating chips.
All gears run constantly in oil. - Hydraulic pumps self-oiling. Wick oilers provided on saw slide, connecting rod bearings and other bearing points.
Twin Disc; held in engagement by hydraulic pressure.
Adjustable to permit duplicating cuts of the same length, without resetting.
All main bearings and revolving bearings Bronze bushed.
5 HP 1200R PM.
Direct from motor to main drive pulley of machine through 2 step Poly Vee Belt Drive. Motor attached to heavy cast iron platform hinged to rear of machine base. Motor platform adjustable for belt take up. All belts completely guarded with safety guard easily removable.
Direction plates are attached to each machine which will assist the operator in selecting the correct cutting speed and feeds.
After removal from crate, machine should be located on solid foundation and securely fastened in place. Be sure all equipment belonging to machine is removed from crate. This should consist of:
1-Handle for tightening vise jaws
1-Wrench for tensioning blade
1-1/4 set screw wrench for blade holder
1-Length gage, assembled, for cutting multiple pieces of same length
This fits in bored hole on side of right rear vise jaw
2-Lengths flexible hose for coolant
1-Standard front blade holder with tightening nut and blade bolt
1-Spacer block used in front of blade holder. (1212 & 1216 & 1415)
2-Splash aprons for drip pan
Motor rotation should be in accordance with direction of arrow on machine belt guard. The large pulley should run counterclockwise when facing the machine from the side on which the large pulley is located.
Machine is shipped with hydraulic system filled. Make sure no oil has leaked out in- transit by checking oil level on gauge at the back of the machine. This gauge should always show about 1/4" to H" of oil. If more oil is needed, fill through screw plug on top of gear box cover. Any good grade of oil, as recommended by the manufacturers for hydraulic machine use, viscosity 200 S.S.U. at 100°F is suitable. Machine is shipped with hydraulic system filled with medium oil.
If machine is located in cold place, use lighter grade oil. In running machine, always keep hydraulic system FILLED by adding a quart or more of oil as needed. Drain out old oil after about 600 hours of actual running time. If running time is intermittent, drain and refill every six months. System holds about seven gallons. Drain plug is located on side of base below drive pulley.
Other oil cups and holes for lubricating machine. (See Lubrication Chart.)
Remove control lever cover and oil all moving parts once a month.
CONTROL LEVER (200287) which extends beyond front of machine, has four positions: Up Clutch, Rest and Down.
Place this lever in Rest position and start motor. Raise lever to Up position by pushing it slightly to right and raising rapidly through Clutch position. This will cause saw frame to rise to highest point.
By RELEASING control lever before saw frame has reached highest point the automatic knockout device will trip the lever returning it to Rest position when the frame has reached its highest point. If the control lever is held continuously in
Up position until the saw frame has reached its highest point, then knockout device will not operate, and it will be necessary to push lever to right and force downward to Rest position.
Move saw frame up and down several times to remove any air that may be trapped in the main cylinder. The lowering of frame is accomplished by pushing control lever downward to its lowest point or to Down position. It will be noted that when lever is released in Down position, it automatically returns to Rest position by spring pressure.
To engage CLUTCH, press lever to right and raise to Clutch position and hold until saw frame reciprocates, then lever may be released as it will automatically hold in this position.
Rest position is used to stop saw frame at any point and to hold saw frame just above work to measure desired length of piece to be cut.
No harm can come to pump or machine by operation of CONTROL LEVER or by shifting to any location. If CONTROL
LEVER is in Up position and operator wishes to throw lever to Rest position independent of automatic knockout, push
CONTROL LEVER to right and press downward to Rest
KNOCKOUT ROD (300396) with adjusting nuts is located below feed unit. Adjustment of nut and locking nut on end of knockout rod determines point at which trip will operate to stop feed and reciprocation and return saw frame to Up position. If machine knocks out before blade cuts through stock, move adjusting nut farther from knockout lever
(200278). If knockout works too late, move adjusting nut nearer to knockout lever.
An adjustable nut (300436) on knockout rod (300396) is also provided and may be set to determine the height to which frame will rise above work. This may be set to stop frame at about 1" above the table, or higher as desired. Blade should always be 1/4" above work before engaging clutch.
Standard blades for this machine are indicated on the chart located on the machine beneath the Feed Control Dial
(200286).
For general purpose cutting the 11" and 2" wide blades are recommended.
See that the blade is firmly held in the blade holders by the blade holder pins. Now tighten adjusting nut at the front end of the saw frame by hand BUT WITH SLIGHT TENSION. This removes slack from blade holes. Then turn adjusting nut with the wrench handle provided for this purpose until blade is taut (2Y2 turns). After a few cuts have been made, retighten the blade slightly as blades will stretch at ends. It is advisable to use standard torque wrench measured in inch rounds (13/4" and 2" wide blades 275 inch pounds).
The saw frame is fully adjustable in the guide or slide by a heavy two-piece adjustable side gib and two lower gib plates adjustable by removing strips of laminated shim stock. After considerable running, these gibs may need take-up. Be sure, after adjustment, that frame is not binding either at front or rear, as this will cause pounding and clutch slippage.
An idler sprocket is located behind belt guard. For take-up of chain move idler arm enough to take up slack.
The single lever control makes this machine very simple to operate with a few minutes of practice. Put stock to be cut in machine and tighten securely in vise with saw frame in Up position. Vise tightening wrench furnished is of sufficient length to exert adequate pressure without undue strain. Then open the feed dial, which is on the right hand side of the machine, to normal feed. See suggested feeds on chart located on machine beneath Feed Control Dial (200286). Now push the control lever down to the lowest position. This will give a rapid traverse of the saw frame downward. Raising or lowering slightly will control the rate of down travel. When the saw blade has approached to within 1/4" above the stock, bring the lever up to Clutch position.
Each range covers three speed: High 85, 110, 150; low 45, 60, 80. To go from high to low range, remove belt guard and shift Poly Vee belt on step pulleys.
Gear shift lever is located on top of gear case cover. HIGH SPEED should be used for cold rolled steel, pipe, structural shapes and easily machineable stock. The medium and low speeds are for harder stock. Shifting from one speed to another should be done with the clutch engaged: that is, with the saw frame reciprocating.
When machine is new, gear teeth may be a little hard to mesh. Shifting should be done quickly, especially when shifting from low to high gear. If shift lever stops in a neutral position, it is best to return to lower gear and then shift rapidly across to high gear. Shift lever should not be forced. It may be necessary, at first, to throw clutch out of engagement momentarily and shift the lever before gears have entirely stopped running.
Two feeds are available -- positive and flexible. To put machine in flexible feed, turn petcock (400163) all the way out
(counterclockwise). To put machine in positive feed, turn petcock all the way in (clockwise). (See cross section drawing
No. 4.) With machine set on flexible feed the pressure is automatically regulated and feed is increased or decreased in accordance with resistance against the blade. This allows blade to advance more rapidly through a light section of metal and reduces feed during the cutting of a heavy section. Thus, in cutting round bar stock, feed will be greater at the beginning and end of cut than in the center. Conversely, in cutting tubing the feed will be less at the beginning and end of cut and will automatically increase through the center of the cut where the area of solid metal presented to the blade is smaller.
This flexible control should be used in conjunction with the graduated feed dial, and it will be found that feed setting can be increased over feed numbers used with the positive feed as suggested below. The closing of the pet cock as mentioned above immediately changes the feed to a positive feed, metering out on exact quantity of oil on each cutting stroke as determined by the setting of the feed dial.
See feed chart located on machine beneath Feed Control Dial (200286) for recommended feeds on various sizes and kinds of material.
Operator will quickly become familiar with rates of feeds for fastest production consistent with accuracy and reasonable blade life.
1. Main Hydraulic System Reservoir Fill Plug. Use medium weight hydraulic oil for 40° temperature and up. Use light weight hydraulic oil for temperature below 40°. Capacity 7 gallons.
(Check weekly.)
2. Seven Oilers. Use medium machine oil. (Oil every 8 hours.)
3. Control Lever Assembly. Oil holes, remove guard. (Oil monthly.)
4. Coolant Reservoir. Soluble oil or light cutting oil. Capacity 10 gallons.
5. Three Zerk grease fittings.
6. Serial number location.
7. Reservoir Drain Plug.
8. Hydraulic Reservoir Oil Level Gage.
TROUBLE
SAW WILL
NOT
OPERATE
PROPERLY
AFTER
1
2.
3.
Wrong voltage on
Electrical
Equipment. This causes loss of power and overheating of motor.
WRONG
ROTATION OF
MOTOR. The hydraulic units will not operate if rotation is wrong.
INSUFFICIENT OIL
IN RESERVOIR
A. Check your order or requisition to be sure machine has been wired for voltage available.
B. Check Thermal Overload Relays in Switch to be sure they are of sufficient capacity for maximum load of motor.
A. Rotation of motor should be counterclockwise when facing shaft end of motor.
A. Check oil level in sight gage.
B. Oil capacity in reservoir is 7 gallons. Filler plug is located on top of gear case cover.
SETTING
UP
CROOKED
CUTTING
AND
BLADE
BREAKAGE
4.
1.
WRONG
VISCOSITY OF OIL
IN RESERVOIR.
Too heavy an oil may cause sluggish operation of saw,
Too light an oil may cause excessive leaking that may affect operation of valves, etc.
WRONG BLADE. A dull blade or a blade with an uneven set will not Cut straight.
A. Use medium hydraulic oil in temperatures of 40° and up. Use light hydraulic oil in temperatures below 400. In extremely low temperatures a very light oil similar to DTE light should be used.
A. Use a six, four or three tooth blade.
B. Blade should be 1%4" wide or more. For maximum production use the widest blade available in each length.
C. Blade should be .088 thickness or greater.
2.
WRONG TENSION
ON BLADE
Insufficient tension permits blade to twist or weave, causing crooked cutting. Excessive tension will pull the ends out of blades.
D. Blade should be of high speed or molybdenum high speed steel.
A. When placing blade in saw frame, take up slack by hand, turning 300314
saw tightened knob before tightening set screws. See Fig. 16.
B. After tightening set screws, make 2/2 full turns with 300314 saw tightened knob using tightened handle.
C. Look at under side of blade holder at joint of saw frame. It should be long enough to prevent blade holder coming through to strike the washer that lies against the thrust bearing. Otherwise, proper tension cannot be
obtained. Also, check the condition of 400078 thrust bearing. See Fig. 16.
D. If a torque wrench is use, apply tension as follows: 13/4" & 2" wide blade-
-250 to 275 inch lbs.
TROUBLE
3.
OVER FEED OF
SAW BLADE. If blade is led too fast, teeth are quickly dulled because they are over-loaded
Crooked cutting also
Develops because the blade is deflected by excessive feeding.
A. Each machine includes a feed chart. This chart indicates recommended feeds and speeds for general metal cutting. Set the feed on your machine according to this chart. Then increase or decrease feed according to the stock you are cutting. Correct adjustment will increase blade life and production.
B. Check for abnormal feed down of saw frame. Normal feed Down, while reciprocating at 150 strokes per minute with feed dial set at zero and
400163 flexible feed valve (Fig. 4) shut off, is Y2" to Y3" in ten minutes.
Normal leak down, while machine is in Rest position, is full drop from upper most position in six or seven hours
CROOKED
CUTTING
AND
4.
BLADE MAY NOT
BE SQUARE WITH
STOCK BEING
CUT.
C. To correct this condition see Abnormal Feed Down of Saw Frame on
A. Check squareness of blade with table by placing a square on table bed.
Raising and lowering the saw blade checks For straight travel. Placing square on face of rear vise jaw and against saw blade checks for blade alignment. Blade should be at 900 angle with the jaws. Jaws must be tight against aligning key at rear of vise jaw.
B. After heavy or long service, it may be necessary to resurface the vise jaws to insure correct alignment.
BLADE
BREAKAGE
(Continued)
5.
200338 side gibs not adjusted properly.
hold Frame in proper alignment. If too loose, they will permit blade to run.
If too tight, they may score the bearing surface.
6.
Blade holders
300295 and 300302 out of alignment.
C. Check to make sure that stock stands are level with the machine.
A. Tighten saw blade in place so that bearing surfaces on saw frame will be
under normal working stress. See Item 2 on Page 9.
B. Remove 300315 wrist pin when adjusting 200338 and 200257-200258
C. Adjust bottom gibs to obtain snug sliding fit by removing laminations on
401992 shim under 200257 & 200258. Each lamination is .002".
D. Adjust side gib with Setscrews. Slide frame full strokes by hand after adjustment of each screw and before replacing 300315 wrist pin.
A. Blade holders may be twisted or reversed causing misalignment. Make sure that the front blade holder is relatively in the same position as the rear blade Holder so that the blade clamping faces are in alignment.
B. Blade holders 300295 and 300302 may be bent and require straightening
TROUBLE
1.
200283 feed adjusting knob incorrectly positioned end feed cannot be controlled
A. Feed control timing ring 200285 should be at bottom, that is, neutral position, when feed knob 200286 is turned to the left against stop pin,
which is zero position. Fig. 3 shows feed control timing ring on center or
in zero position. If 200285 ring is in uppermost position, when 200286 knob is in zero position, the feed is fully open and is uncontrollable. See
ABNORMAL
FEED
DOWN
OF SAW
FRAME
(While saw frame is reciprocatin g)
2.
WORN 200283
FEED TIMING
CASE COVER See:
cover Is worn, the feed down of saw frame cannot be controlled because of excessive
Leakage
B. To set 200286 knob to correct position raise knob over stop pins and turn to the left as far as it will go. Then lower knob into place. Make sure knob remains in correct position when replacing 275026 guard. See
A. To check for oil leaks at this point, remove 275026 guard (Fig. 3) and
303019 tubing coil (Fig. 7). Remove a 1/8" fitting on 700057 lift cylinder
B. If no more than normal feed down is evident (See Page 10 Item 3B for
normal feed down), then leak must be in 200283 feed timing case cover,
and this part must be replaced. See Fig. 7.
3.
Worn 4 piston IN
200261 control valve causing excessive
C. 200283 feed timing case cover is always fitted with 200277 feed cylinder
(Figs. 7 and 3) and shipped as complete assembly No. 700036.
A. First check for abnormal feed down of saw frame due to leak in 200283
feed timing case cover (See Item 2A, Page 11).
B. If abnormal feed down is still evident, the control valve piston 300354 is probably worn and the valve must be replaced.
ABNORMAL
FEED DOWN
OF SAW
FRAME
(While
Machine is idle or in
Rest position)
4.
1.
2.
Insufficient oil in reservoir
Dirt under relief valve ball beneath
30043 cop on control valve 200261 causing oil leak, through ball check.
Dirt in 300411 flexible feed valve body causing leak through ball check at all times, See
C. As the control valve piston 300354 is fitted to the Control valve 200261, these parts must be purchased as complete assembly No. 700015.
A. Remove 300403 cap on top of 200261 control valve and clean ball and
B. Reseat by topping ball in place in seat with soft Steel rod before
replacing 300403 cap. See Fig. 4
A. Remove 300414 cap. Then measure adjusting screw projection (usually about /4”) so that it can-be replaced in former position. Remove 300419
adjusting stud and 400157 spring. See Fig. 4.
TROUBLE
B. Flush 300411 valve body and clean ball and seat.
ABNORMAL
3.
200287 valve control
C. Reseat by tapping ball in place with a soft steel rod before replacing removed parts.
A. Remove 200291 control handle guard to see if 200287 control handle is
up against 300385 Rest position Detent. See Fig. 5.
FEED DOWN
OF SAW
FRAME
4.
300354 control piston out of adjustment, allowing oil to pass through.
B. To adjust, turn lock nuts to put enough pressure against 401531 spring to
hold 200287 control handle in-position. See Fig. 5.
A. To check adjustment remove 200291 control handle guard and raise
200287 control candle to uppermost position. In this position the correct adjustment is to have 300387 Detent in control handle within 1/32” of
(while
Machine is idle or in
Rest position)
B. To make correct adjustment of valve piston, loosen lock nut on 300354 piston and screw piston in or out of 200236 toggle, thus placing control handle 200287 in proper position. Then lock again with locknut. See
(Continued)
DOES NOT
KNOCK OUT
AT FINISH
OF CUT
5.
1.
2.
Insufficient or wrong viscosity oil in reservoir.
300436
ADJUSTING NUTS
OUT OF
ADJUSTMENT.
Adjust these nuts according to size of work and saw blade width.
300373 SWIVEL
BOLT LOOSE ON
300396
KNOCKOUT ROD
300396 rod must be tight in 300373 bolt to operate knockout of 200287 control
A. The rear 300436 adjusting nuts at 200278 lever are for knockout at finish
B. The front 300436 adjusting nuts at 200278 lever are for adjusting the height to which the saw frame will rise after the knockout at finish of cut.
A. 300373 swivel bolt is held in position on 300396 knockout rod with
headless setscrew. See Fig. 5.
B. If 300373 swivel bolt has loosened, make' the correct adjustment by lowering saw frame to its lowest position and put the control handle
200287 in Rest Position. See Fig. 5.
3.
OVERSTRESSED
OR BROKEN 45318
SPRING CONTROL
VALVE. This spring raises control handle
200287 to UP position at Finish of cut. If week or broken, handle will
C. Slide 300396 knockout rod through hole in head of 300373 bolt until
300396 rod extends 1" beyond 300374 bolt on 200278 knockout rod lever
at rear of machine. See Fig. 3 and 5.
A. To check, remove 200281 knockout spring container cap by turning to left. Remove 400145 outer spring and lock nuts holding 453918 spring.
B. 453918 spring should be 4-9/16" long free length. If 453918 spring has been overstressed or has taken a set , it should be replaced, or in an emergency a spacer can be put in to make the free length of 4-9/16".
TROUBLE
DOES NOT
KNOCK OUT
AT FINISH
OF CUT
(Continued)
4.
TOO MUCH
TENSION ON
400145 SPRING
When this is the trouble, the 200287 control handle will net raise all of the way to UP position after the knockout but will jerk up and down between
Clutch and UP position
5.
Low oil pressure on hydraulic system causing loss of power against
200309 knockout piston which puts pressure on 453918 spring to trip control handle 2C287 See
OIL
LEAKS
A. Remove 200281 cap by turning to left. Remove 400145 spring and cut one coil from the end.
A. To check pressure, stop motor and insert a 150 pound or over hydraulic pressure gage in place of the 1" pipe plug on outer side of 200261 control
B. Start motor and put 200287 control handle in Clutch position to obtain reading. Pressure should be 95 to 100 pounds.
C. To adjust pressure, remove 300372 cap on top of control valve and lift out 400152 spring and 300429 seat disc. Then loosen lock nuts on seat disc 300429 and adjust to put more or less pressure against 400152
spring to obtain more or less oil pressure. See Fig. 4.
A. See Page 12, Items 4A and 4B for abnormal feed down of saw frame
6.
1.
300354 CONTROL
VALVE PISTON
OUT OF
ADJUSTMENT.
TOO THIN OR TOO
HEAVY AN OIL IN
RESERVOIR
A. See Page 9, Item 4A for oil specifications.
2.
3.
4.
403539
GREENTWEED OIL
SEAL ON 401979
PUMP SHAFT OR
450245 GASKET IS
OIL SEAL 400173
IN 770046 PULLEY
MAY LEAK. See
OIL SEAL 400140 in
CONTROL VALVE
200261 MAY LEAK
B. This machine is not designed for extremely light oil except where used in cold temperatures. The use of exceptionally thin hydraulic oils may result in excessive leakage.
A. Replace 403529 Greentweed Seal.
B. Replace 450245 Gasket.
A. Remove 770046 main pulley to replace oil seal 400173.
B. Care must be taken when replacing pulley so that the sealing edge of
400173 oil seal is not marred. See Fig. 6.
A. To replace 400140 oil seal, remove 200236 pin and snap ring in front of
B. Then remove 200281 cap, 400145 spring, lock nuts and 453918 spring.
C. Next, by using the 300354 piston as a ram, tap the 400140 oil seal out of the control valve.
A. A thinner oil must be used. If oil is too heavy, there may be a run over or leak out of 700273 timing case because the exhaust oil cannot be returned to the reservoir fast enough.
TROUBLE
OIL
LEAKS
(Continued)
5.
6.
1.
Overflow oil from
700273 feed timing case, due to heavy oil in cold temperature. See
PACK NO 400201
ON 300350
CLUTCH PISTON
ROD MAY LEAK,
WORN OR LOOSE
A. 400201 is a leather washer--two are required. Must be replaced if leaking.
B. To replace 400201 seal washers, remove 450398 guard and 300358
clutch cone and 400150 spring. See Fig. 6.
A. Remove main guard 450398 to check adjustment and See Fig. 6.
condition of Poly Vee belt 450152. See Fig. 2.
SLOWING
UP OF SAW
FRAME
FEED DOWN
2.
1.
CLUTCH 400174
OUT OF
ADJUSTMENT.
IMPROPER
ADJUSTMENT OF
300441 FLEXIBLE
FEED VALVE. This valve is adjusted at factory for general cutting and in many cases must be readjusted to suit job
If not adjusted properly by the saw blade may ride over the stack instead of feeding into it. See
2.
3.
Check condition of
Saw blade which may have become to dull to obtain maximum production and efficiency
Stock being cut may be too hard or tough for practical use of flexible feed.
B. If V belt is oil soaked, check for oil leaks described on Page 13 and 14,
Items 3 and 6. V belt can be tightened by adjusting pivoted motor plate
A. To adjust clutch, remove 450398 guard, then pull spring pin to clutch plate and turn to right so that there is about 1/32" clearance between
clutch plate and clutch facing. See Fig. 6A.
A. To adjust for heavier flexible feed, remove 300414 cap and turn 300419
adjusting screw about 1 or two turns to right. See Fig. 4.
A. See Page 9, Item 1 for selection of proper blade.
A. Try making test cuts with positive feed by closing 400163 flexible feed
B. Note from feed chart that less feed must be used with positive feed than with flexible feed.
4.
Binding of 380183 saw guide pivot shaft from lack of proper lubrication.
A. Check for scoring 380183 saw guide pivot shaft by loosening 200222 and
200223 caps to drive 380183 shaft part way out of bearings. See Fig. 2.
TROUBLE
SLOWING UP
OF SAW
FRAME FEED
DOWN
(Continued)
5.
Binding in 450212 main cylinder packing gland. See
A. To adjust revolve gland 450212 to the left 1/2 turn.
RECIPROCA-
TION OF
SAW FRAME
WITH
CONTROL
HANDLE
IN REST
POSITION
LOSS OF
LIFT OF
SAW
BLADE ON
RETURN
STROKE
SAW FRAME
DOES NOT
RAISE WITH
CONTROL
LEVER
IN UP
POSITION
1.
BUSHING 400143
770046 MAIN
PULLEY TOO
TIGHT CAUSING
DRAG ON DRIVE
SHAFT. This may not show up until machine has been run for several
2.
1.
Improper release of
300358 clutch cone causing slight engagement of
400174 clutch. See
Excessive feed down of saw frame which causes bending of saw blade upward.
2 LOW PRESSURE ON
HYDRAULIC
SYSTEM Lift piston
not flow 200296
pressure is too low.
1.
INSUFFICIENT OIL
IN RESERVOIR
2. LOW OIL
PRESSURE ON
HYDRAULIC
SYSTEM
A. To eliminate drag of 400143 bushing on drive shaft, remove main pulley,
770046 and scrape high spots from bore of bushing. See Fig. 6.
A. 400150 spring may need replacing or a spacer put in between 400150 spring and 300358.
A. See both Abnormal feed down of saw frame paragraphs.
A. For checking pressure see Page 13, Item 5.
A. See Page 9, Item 3 for oil level instructions.
A. For checking pressure, see Page 13, Item 5.
Part No.
Description Part No.
Description
200286
200287
200288
200289
200290
200291
200294
200296
200300
200307
200309
200310
200322
200323
200324
200330
200257
200258
200259
200261
200267
200268
200269
200274
200276
200277
200278
200279
200280
200281
200282
200283
200285
200332
200337
200338
200339
200341
200349
200350
200351
200352
200360
200367
200369
200371
200377
200425
200230
200231
200232
200233
200235
200236
200237
200238
200240
200241
200245
200247
200250
200253
200254
200255
200256
200201
200206
200209
200212
200214
200217
200220
200222
200223
200224
200225
200226
200227
Table
Gear Case Order Assm. 790001
Saw Guide 1010 Order Assm. 700389
Saw Guide 1212, 1216 Order Assm. 700390 (1415)
Saw Frame 1010 Order Assm. 700080
Connecting Rod Order Assm. 700065
Rear Vise Jaw (Small)
Cap
Cap
Cap
Cap
Cap
Cap
Door
Inner & Outer Brg. an Drive Shaft Order 790003 Assm.
Spline Shaft Bearing
Crank Shaft Bearing Order 790004 Assm.
Spacer
Toggle for Control Lever
Gib Plates 1010 See Also 200369
Gear Case Cover -
Tension Rod Brackets -
Upper Lift Rod Head
Swivel Vise Jaw
Swivel Vise Jaw Carrier Order 793007
Pump Sprocket (24T)
Idler Arm
Spacer for Blade Holder 1010
Main Pulley Drive Shaft Order 770002 Assm.
Flange for Drive Shaft Order 790005 Assm.
L.H. Gib Plate 1010
R.H. Gib Plate 1010
Control Valve Sleeve Order 700015 Assm.
Control Valve Body Order 700015 Assm.
Lift Roller Support Arm
Shifter Fork Order 790002 Assm.
Shifter Handle
Crank Shaft
Lift Piston Roller Link
Feed Cylinder Order 700036 Assm.
K.30 Rod Lover
Timing Carrier Bracket Order 700306 Assm.
Knock Out Cylinder
Knock Out Spring Container
Feed Timing Case Order 793011
Feed Timing Case Cover Order 700036 Assm.
Timing Ring
Feed Adj. Knob Order 700062 Assm Bs
Valve Control Lever Order 700492
Knock Out Lever
Valve Control Lever Plate
Timing Link
Control Lever Guard
R.H. Front Vise Jaw Order 79301 3
Cam Order 793015
Bracket for Motor Plate
Bracket for Motor Plate Adj. Screw
Knock Out Piston
Piston
Length Gauge Stop Collar
Length Gauge Support Bracket
Length Gauge Head Order 770003 Assm.
End Flange Order 700282 Assm.
End Flange Order 700283 Assm.
Gibs 1212, 1216, 1415
Gibs 1010
Oil Plate
Cabinet Log
Spacer for Blade Holder - 3" - 1216
Spacer for Blade Holder -3-1/2" - 1212
R.H. Gib
L.H. Gib Plate
L.H. Table Plate
R.H. Table Plate
Gib Plates, 1212, 1216, 1415
Rear Swivel Jaw
Saw Frame 1216 Order 700086 Assm.
Overhead Clamp Nut
300365
300366
300367
300368
300371
300372
300373
300374
300375
300376
300377
300381
300383
300384
300385
300386
300319
300320
300321
300323
300324
300325
300333
333838
300339
300340
300350
300351
300354
300358
300361
300362
300364
300387
300388
300389
300392
500394
300396
300398
300399
300400
300402
300403
300404
300405
300408
300409
265154
275026
275027
275031
300294
300295
300298
300301
300302
300305
300308
300309
300313
300314
300315
300317
300318
210033
210054
210058
210063
210076
210077
210179
210188
210189
220009
265015
265016
265017
Speed Indicator Plate
Motor Pulley
Chip Plate
Bracket for Twin Cylinder 1010
Stack Catcher
Bracket for Twin Cylinder 1212 - 1216 -1415
Chip Plate 1415
Saw Frame Order 700535 - 1415
Filler Black 1415
Pump Plate
Vise Nut
Shifter Arm Order 700079 Assm.
K.O. Rod Lever
K.O. Rod Lever 1415
Lift and Feed Cylinder Guard
Feed Ring
Guard Cap
Drive Shaft
Blade Holder - Rear Order 793024
Front Blade Holder 1010 Order 793026
Blade Holder - Front 1216 Order 793029
Blade Holder - Front 1212 Order 793030
Vise Plate (RH)
Vise Screw Order 793034
Vise Screw Plug
Blade Holder - Plate
Saw Tightening Handwheel
Connecting Rod Pin Order 793036 (Auto Oiler See 381108)
Saw Tightening Handle
Pin for Tension Rod Head
Connecting Pin for Control Valve Lover
Connecting Pin for Control Valve Lever
Hand Nut a her
Thimbles
Nut
Stud
Spacing Collar
Idler Shaft
Shifter Rod
Motor Plate Adj. Screw
Piston Rod in Shaft Order r 790005 Am.
Piston for Control Valve Order 700015 Assm.
Clutch Cone
Feed Piston Order 700036 Assm.
Feed Ad(. Screw
Feed Adj. Screw Bushing
Feed Screw Thimble
Feed Timing Case Spring Plug
Feed Roller Shoulder Screw
Timing Link Shoulder Screw
K.O. Lever Shoulder Screw
Control Valve Relief Valve Cap
Swivel Bolt for K.O. Lever
Swivel Bolt
Lift Roller Arm Pivot Screw
Lift Roller Order 793038
Lift Piston Pin
K.O. Piston Spring Rod
Control Lever Stud
Washer for Control Lever Pivot Stud
Neutral Detent
Food Detent
Control Lever Detent
Handle Detent
K.O. Lever Spring Rod
Control Lever Rod
Shoulder Screw
K.O. Rod
Shifter Fork Stud
Shifter Fork Ball Spring Stud
Drain Fitting
Thrust Washer
Safety Volvo C
Extension Stud for Control Lever Pivot Stud
Stud for K.O. Lever Spring
Feed Timing Case. Lock Nut
Vise Jaw Button
Part No.
Description
302474
302475
302477
302480
302482
302484
302485
302493
302501
302994
303017
303069
304697
380001
380108
380131
380132
300488
300489
300491
300496
300499
300500
300507
300589
300956
302462
302463
302467
302468
302469
302472
302473
380133
380183
380313
380799
380804
381061
381108
381308
381440
382002
382007
400005
400055
400063
400065
400073
300441
300449
300451
300452
300454
300457
300458
300459
300461
300462
300468
300469
300470
300477
300480
300482
300486
200652
201037
201076
210014
210015
210025
210032
300425
300426
300428
300429
300430
300431
300436
300437
Saw Frame 2121 Order 700084 Assm.
Coolant Pump Bracket
Motor Plate
Motor Pulley
Poly V belt Pulley Order 770046 Assm
Retainer Seal
Junction Block
Dowel Pin
Feed Timing Ring Guide Stud
Bracing Stud for Guard
Relief Valve Seat Stem
Nut for Relief Valve Stem
Blade Holder Stud
K.O. Adj. Nut
Half Round Plug
Washer
Bracing Bolt
Sliding Block L.H.
Sliding Block R.H.
Plate for Sliding Block
Pin for Shifter Arm Order 700079 Assm.
Vise Nut Tightening Handle
3/8" x 57" Tube - Control Valve to Clutch
5/8" x 9" Tube - Control Valve to Drain
5/8" x 15-1/2" Tube - Lift Cyl. to Valve
1/4" x 6" Tube - Yielding Feed to Control Valve
3/8" 13" Tube - Coolant Pipe to Drain
3/8" x 21" Tube - Coolant Pump to Drain
Removable Key
Dowel Pin
Rear Swivel Jaw Plate
Slide Bar
Block for Slide Bar
Clamp Screw
Stud for Overhead Clamp
Clamp Screw Washer
Lower Slide Washer
Stud
Handle for Dowel Pin
Clamp Nut Plate
Blade Pin
1" Ell
Seal Washer for Cam
Timing Case Drain Pipe
Stud for Control Lever Rod End
Length Gauge Support Bar
Length Gauge Adz. Bar
Fee Dial Stop Stud
Coolant Pump Belt
Clutch Key
Feed Ring Guide Screw
Lubricating Pin
Coolant Drain Pipe -1" x 52-1/2"
Coolant Drain Pipe 1" x 10"
Drain Pipe
Stud for Guard
Piston Fibre Pin
Door
Feed Coil Order 700484
Pinion Gear
Bushing
Bushing for K.O. Spring Container
Base
Tube - From Pump to Control Valve
Tube - Pressure Line to Top Cylinder
Tube - Pressure Line to Bottom Cylinder
Pivot Shaft
Door for Base
Hose
Tube - 1/2" OD x 14" - Steel
Key
Connecting Rod Pin Automatic Oiler
Hand Wheel for Door
K.O. Lever Button
Bracket - 1415
Spacer for Chip Plate 1415
Coolant Pump
Splash Plate for Pan
Caution Plate
Saw Frame Bushing
Bushing
Part No.
Description
Yielding Feed Valve Body Order 700035 Am.
Cap for Yielding. Feed Valve
Pivot Shaft for Motor Plate
Filler Plug for Gear Case
Stud for Yielding Feed Valve
Bushing Feed Screw
Control Lever Stop Pin
Splash Plate for Pan
Pelt for Saw Frame
Seal for Control Valve Piston
Feed Piston Fibre
Bushing
Feed Timing Case Cover End Plate
Control Valve Piston Return Spring (large)
K.O. Lever Spring
Control Lever Friction Spring
Neutral Extension Spring
Clutch Spring
Shifter Fork Ball Spring
Control Valve Relief Valve Spring
Spring for Valve
Bushing for Main Drive Shaft
Bushing for Timing Link
Piston Ring
Yielding Valve Spring
Bushing for Lift Roller Support Arm
Shut off for Hose
Shut Off for Yielding Feed
Gasket for K.O. Spring Container
Gasket for Safety Valve Cap
Gasket for Relief Valve Cap
Connecting Rod Shims
Connecting Rod Shims
Coolant Hose
Pump, Tuthill Order 793042 before M3148
Order 793104 after M3147
Bearing
Seal for Pulley
Twin Disc Clutch
Oil Cup for Saw Guide
Bushing for Timing Bracket
Felt Oil Retainers 3/8" x 1/4"
Bearing
Chip Pan
Oiling Instructing Plate
Roller Bearing
Gasket for Pump
Gasket for Lift Cylinder
Gasket for Timing Case Cover
Gasket for K.O. Cylinder
Gasket for End Plate
Apron for Cylinder
Gasket for Timing Case Cover Screw
Packings
Upper Slide Washer
Wrench
Washer
Rubber Washer
Washer
Brown & Sharpe Pump
Washer for Pan
1/4" x 1-1/4" Hex Hd. Cap Screw
Screw
5/16" x 3/4" Hex Hd. Cap Screw
5/16" x 2-1/4" Hex Hd. Cap Screw
5/16" x 1/2" Hex Hd. Cap Screw
5/16" x 1" Hex Hd Cap Screw
3/8" x 1-1/4" Hex Hd. Cap Screw
3/8" x 2" Hex Hd Cap Screw
3/8" x 1" Hex Hd Cap Screw
3/8" x 2-1/4" Hex Hd. Cap Screw
3/8" x 4-1/2" Hex Hd. Cap Screw
7/16" x 1" Hex Hd. Cop Screw
7/16" x 1-1/4" Hex Hd. Cap Screw
1/2" x 1-1/2" Hex Hd. Cap Screw
1/2" x 2" Hex Hd. Cap Screw
1/2" x 1-1/4" Hex Hd. Cap Screw
1/2" x 2-1/4" Hex Hd Cap Screw
1/2" x 1" Hex Hd Cap Screw
1/2" x 2-1/2" Hex Hd. Cap Screw
5/8" x 1-3/4" Hex Hd Cap Screw
400201
400203
400274
400455
400501
400502
400514
400541
400687
400692
400696
400697
400705
400706
400713
400716
400172
400173
400174
400175
400180
400183
400184
400186
400189
400190
400191
400193
400194
400195
400196
400198
400200
400717
400729
400731
400737
400739
400744
400745
400747
400749
400751
400752
400760
400147
400148
400150
400151
400152
400153
400154
400155
400156
400157
400158
400162
400163
400164
400165
400166
400167
400168
400169
400171
300411
300414
300416
300417
300419
300420
300424
400138
400139
400140
400141
400143
400144
400145
400146
Part No.
Description
401049
401052
401056
401067
401068
401118
401124
401126
401133
401137
401139
401142
401144
401151
401011
401012
401013
401015
401016
401017
401020
401023
401025
401026
401027
401030
401034
401042
401044
401045
401048
401152
401153
401154
401156
401159
401161
401163
401174
401188
401192
401212
401218
401219
401223
401224
401312
401313
401314
400870
400880
400897
400900
400901
400908
400909
400910
400912
400922
400925
400927
400931
400934
400936
401002
401010
400078
400085
400087
400125
400126
400129
400132
400133
400134
400136
400137
400864
400868
Thrust Bearing
Oiler
Snap Ring
Stationary Cluster Gear
Cluster Gear
Drip Pan
Oil Gauge
Bushing for Main Shaft Order 790003 Assm.
Bushing for Inner Crank Order 790004 Assm.
Strainer - Use 453380
Vise Bolt Washer
5/16" x 1/2" S. Hd. SetScrew
5/16" x 3/4" Dog. Pt. SetScrew (hollow)
1/2" x 1/2" Hollow Hd. Cup Pt. SetScrew
3/8" x 1/2" S. Hd. SetScrew
3/32" x 3/4" Cotter Pin
1/8" x 1" Cotter Key
Cotter Pin for Cylinder Pin
Lockwasher 5/16"
1/2" Lockwasher
5/8" Lockwasher
7/16" Lockwasher
1/8" Allen Hd. Pipe Plug
1/16" Allen Hd. Pipe Plug
1/4" Pipe Plug
1/2" Pipe Plug
1" Plug
3/4" Pipe Plug
10/32" x 3/4" Fill. Hd. Machine Screw
5/16" SAE Jam Nut
3/8" SAE Jam Nut
7/16" SAE Jam Nut
1/2" SAE Jam Nut
5/8" SAE Jam Nut
3/4" SAE Jam Nut
7/8" SAE Jam Nut
1-1/2" RF NF Jam Nut
5/16" USS Jam Nut
7/16" USS Jam Nut
1/2" USS Jam Nut
5/8" USS Jam Nut
1" USS Jam Nut
3/8" SAE Full Nut
8/32'"' Nut
1/4" USS Full Nut
5/16" NC Full Nut
1/2" USS Full Nut
5/8" USS Full Nut
1" USS Nut
3/4" NC Full Nut
3/8" Steel Ball
7/16" Steel Ball
#9 Woodruff Key
#E Woodruff Key
#15 Woodruff Key
1/4" P -3/8" T45 Ell
1/4" MP to 3/8" OD Tube Adaptor (brass)
1/8" MP to 1" To Adaptor
1/2" MP to 5/8" Tubing Adaptor
1/2" FP to 5/8" T Straight Adaptor
1/8" MP -1/4" T 90' Ell (Steel)
90
°
EII (507-4 or 309) 1/8" MP to 1/4" OD T
1/4" MP K 3/8" Tube 90' Ell
1/2 " FP to 5/8" T 90° Ell
1/2" MP to 5/8" T 90° Ell
3/8" Tube to 3/8" Tube to 1/4" FP Tee
1'2" FP to 5/8" to 5/8" T lee (1875-46 or 44-6-L-30)
3/4" x 3/8" Reducer
1" Tee
1/4" x 1/4" x 3/8'' Tee
3/8" x 1-1/4" Flat Hd. Machine Screw
10/24" x 3/4" Flat Hd. Machine Screw
1/4" x 1/2" Flat Hd. Machine Screw
1/4" x 1-1/2" Flat Hd. Machine Screw
5/16" x 1/2" Flat Hd. Machine Screw
1/4" Street Ell
1/2" Street Ell
Street Ell 3/4"
Part No.
Description
401993
401994
402366
402370
402374
402823
402894
402924
402987
403024
403183
403237
403529
403945
400828
401867
401883
401951
401952
401953
401954
401955
401959
401967
401973
401977
401984
401987
401989
401991
401992
403962
404037
404414
404725
404832
434892
404895
405628
406284
450003
45004
450152
450206
450207
450208
450209
450210
450211
401598
401606
401608
401612
401619
401620
401622
401623
401641
401642
401710
401722
401723
401725
401728
401729
401730
400762
400798
400800
400808
400820
400826
400828
400835
400858
400861
400862
401543
401594
5/8" x 2-1/2" Hex Hd. Cap Screw
5/16" x 3/4" Hollow Hd. Cap Screw
5/16" x 7/8" Hollow Hd. Cap Screw
3/8" x 1" S Hd. Cap Screw
7/16" x 1-1/4" Allen Hd. Cap Screw
1/2" x 1" Hollow Hd. Cap Screw
1/2" x 1-3/4" Allen Hd. Cap Screw
5/8" x 3-1/4" Socket Hd Cap Screw
1/4" x 5/16" Hollaw Hd. SetScrew N.F.
5/16" x 5/16" S. Hd SetScrew
5/16" x 3/8" Hollow SetScrew
Control Valve Piston Return Spring (small) - Order 453918
1/2" Pie Nut
10/24" x 1/2" Rd. d. Machine Screw
1/4" x 3/8" Rd. Hd. Machine Screw
1/4" x 3/4" Rd. Hd. Machine Screw
3/32" x 3/8" Rd. Hd. Machine Screw
Washer
5/16" Washer
1/2" Flat Washer
5/8" Wrought Washer
1/2" x 2-1/4" N.C. Stud
1/2" x 2-1/2" USS Stud
Roll Pin
3/16" x 1-1/4" Roll Pin
1/4" x 3/4" Roll Pin
1/4" x 1" Roll Pin
1/4" x 1-1/2" Roll Pin
1/4" x 2" Roll Pin
1/4" x 2-1/2" Roll Pin
1/2" x 1-3/4'' Allen Hd. Cap Screw
Rear Jaw Key (short)
5/8" x 2-3/4'' Allen Hd. Cap Screw
Gasket between Gear Case
Gasket for Gear Case Cover (large)
Gasket for Gear Case Cover (small
Gasket for Cam Seal
Aux. Drip Pan
Pump Roller Chain
Gasket
Gasket for Speed Indicating Plate
Coolant Intake Pipe
Spring
1 /8 Zerk Fin
Gasket for Oil Plate
Shim for Gib Plate 1212 - 1216 - 1415
Shim for Gib Plate 1010
Gasket for Gear Case Bearing Cop (short)
Gasket for Gear Case Bearing Cop (long)
Gasket for Timing Case Spring Plug
Nipple 1/2" 6-1/2" - 1415
8/32" Flat Hd. Machine Screw
Reducer
5/16" x 2-1/8" NC Hex Hd. Cap Screw
Pump Pulley
3/8" NC Acorn Nut
1/2" x 4-1/2" Allen Cap Screw
Washer
1/2" x 2" Roll Pin
Seal, G.T.
12" Hose
90° Union
1/2" N.F. Elastic Stop Nut
Clamp
Locking Screw
1/2" x 7-1/2" x 1/Nipple
3/8" x 1/4" x 1/4" Tee.
1/2" x 3" N.F. Cop Screw
1/2" x 3-1/2" Nipple
Nipple
Name Plate
Control Lever Indication Plate
Poly-V-Belt 72518
Cylinder Bott. Cap
Cylinder Pist. Ring
Cylinder Piston
Ring
Lock Washer
Piston Rod Packing
Part No.
Description
453380
453918
454285
454301
700006
700013
700015
700025
700032
700035
700036
700056
700057
700058
700062
700065
700079
700080
700084
70086
700091
700119
700276
401440
401445
401455
401531
450578
450582
450801
450804
450806
450810
450811
450813
450874
450879
450916
451639
451852
401320
401328
401348
401357
401368
401370
401376
401377
401379
401380
401385
401401
401429
1/2" x 3/4" Elbow
1/4" Pipe Coupling
1/4" x 0 Coolant Pipe
3/8" Close Nipple
Coolant Pipe (3/8" K 17")
1/2" x 3/4" Elbow
1/2" x 1-1/2" Nipple
1/2" x 2" Nipple
1/2" K 3" Nipple
1/2" x 3-1/2" Nipple
1/2" x 6" Nipple
1" Close Nipple
1/2" x 11/2" Sq. Hd. Dog Pt. SetScrew
5/16" x 1/2" Sq. Hd. SetScrew Cup Pt.
5/16" x1" Sq. Hd. SetScrew
1/2" x 1" sq. d. SetScrew
Neutral Compression Spring
Nut
Feed Chart
Elbow
Bracket
Sprocket
Nipple
Nipple
Sprocket
Bull Gear
Pump Drive Sprocket (36T)
G.T. Seal
Shim Front Blade Holder Plate
Back Up Plate
Strainer
Control Valve Piston Return Spring (small)
T.J. Cylinder 1415
Hyd. Pump Chain 1415
Control Lever Assm. Complete
Feed Timing Case Assembly
Control Valve Assembly
Main Pump Assembly - Before M-3229
Length gage Assembly
Yielding Feed Valve Assembly
Feed Timing Case Cover Assembly
Idler Sprocket Assembly
Lift Cylinder Assembly - 1010 - 1212 - 1216
Lift Cylinder Assembly - 1415
Feed Knob Assembly
Connecting Rod Assembly
Shifter Arm Assembly
Saw Frame -1010
Sow Frame Assembly - 1212
Saw Frame Assembly - 1216
Vise Nut & Screw Assembly
Roar Jaw Stud Assembly
Vise Bolt Assembly - R.H. Rear Jaw
Part No.
Description
770060
770062
790001
790002
790003
790004
790005
790007
793007
793011
793013
793015
793018
793024
793026
793029
793030
793036
793038
793042
793098
793104
450399
450559
450572
450373
700282
700283
700306
700389
700390
700484
700492
700533
700535
700536
770002
770003
770046
450212
450213
450214
450215
450216
450218
450219
450220
450224
450245
450334
450350
450398
Piston Rod Wiper
Cylinder Swivel Pin
Ring
Piston Lock Nut
Cylinder Lock Nut
Packing Adaptor
Cylinder Top Cap
Packing Nut
T.J. Cylinder - 1010 - 1212 -1216
Gasket
Feed Timing Ring Spring
Relief Valve - Order 793013
Guard Back Plate
Guard
Bushing
Cylinder Body
Piston Rod
End Flange Assembly
End Flange Assembly
Timing Carrier Bracket Assembly
Saw Guide Assembly -1010 Machine
Saw Guide Assembly - 1212, 1216 Machines
Food Coil - 1010 - 1212 - 1216
Valve Control Lever
Table Assembly - 1415
Saw Frame - 1415
Feed Coil Assembly - 1415
Main Pulley Drive Shaft Assembly
Length Gauge Head Assembly
Poly-V-Belt Drive Assembly
Idler Sprocket
Pump Assembly - After M-3228
Gear Case & Cap Assembly
Shifter Fork Assembly
Inner Bearing on Drive Shaft
Crank Shaft Bearing
Spline Shaft & Flange
Spline Shaft & Gear
Swivel Jaw Carrier
Feed Timing Case
Front Jaw
Cam
Relief Valve
Rear Blade Holder
Front Blade Holder - 1010
Front Blade Holder - 1216
Front Blade Holder - 1212
Connecting Rod
Lift Roller & Bearing
Tuthill Pump - Before M-3148
Chuck Valve & Lever Assembly
Tuthill Pump - After M-3147
Part No.
Description
300435
300438
300439
300440
300445
300447
300448
300474
300552
300553
301040
302443
302464
381131
381469
341741
381742
400140
400149
400178
200236
200318
200320
200321
200325
200433
200434
210161
220014
265021
270011
290004
290005
300309
300319
Toggle
Cylinder Cap
Bearing Bracket
Valve Control Lever Arm
Cylinder
Valve End Cap (Iarge)
Volvo End Cap (small)
Piston for Chuck
Valve Body
Chuck Body
Chuck Lover
Chuck Sleeve
Volvo Control Lever
Plug for Piston Adj. Screw
Connecting Pin
Piston Adj. Screw
Chuck Piston Button
Chuck Lover Pivot Pin
Chuck Push Rod
Valve Control Lever Shaft
Toggle Hood
Shoulder Screw
5/8 OD x 20" Ig. Steel Tubing
Valve Spool
Valve Stem
Washer
Pull Rod
Studs for Cylinder
Tube
Spring Guide Stud
5/8 x 14" Steel Tubing
1/2 OD x 10" Copper Tubing
Oil Seal
Spring u Sleeve Spring
Part No.
Description
401013
401047
401117
401154
401157
401309
401357
401372
401378
401517
401547
401608
401621
401725
402454
402952
403265
453576
700092
400187
400212
400214
400215
400216
400483
400645
400706
400733
400750
400784
400807
400853
400897
400929
Flexible Hose (1/2 x l
Flexible Hose 13/8 x 308)
Valve Piston Ring
Large Gasket
Sill Gasket et
Oil Cup
Knob for Valve Control Lever
5/16 x 1" Hex Hd. Cap Screw
3/8 x 5/8" H Hex Hd. Cap Screw
1/2 x 3/4" Hex Hd. Cop Screw
1/4 x 1/2" Hollow Hd. Cop Screw
3/8 x 2-1/2" Socket Hd. Cap Screw
1/4 x 1/2" Hollow Hd. SetScrew
3/32" x 3/4 Cotter Pin
3/8" Pip Plug
1/2" SAE Jam Nut
7/16" USS Nut
#3 Woodruff Key
1/4" MP to 3/8" OD Tube 90e Ell
3/8" MP to 1/2" Tube o90 Ell
3/8" 45e Ell
3/8" Close Nipple
3/8" 33-1/2" Pipe
1/2" 2-1/2" Nipple p ring
Chuck Piston Return Spring
1/4" x 3/4" RH Machine Screw
3/8" Wrought Washer
1/4" x 1" Roll Pin
1/8" x 1-1/2 Roll Pin
3/11 Pipe Strop
Gasket
GT Seal
Chuck Volvo Lover
FIG. 1
FIG. 2
FIG. 3
FIG. 5
FIG. 4
FIG. 6
FIG. 6A
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 10
SWIVEL VISE ARRANGEMENT WITH OVERHEAD CLAMP
FIG. 11
PUMP ASSEMBLY
FIG. 12
FIG. 14
FIG. 13
90
#
CHUCK ARRANGEMENT
FIG. 15
FIG. 16
FIG. 16A
FIG. 16B
Form 441 - D
FIG. 16 C
2M568A
By Order of the Secretary of the Army:
Official:
ROBERT M. JOYCE
Brigadier General, United States Army
The Adjutant General
E.C. MEYER
General, United States Army
Chief of Staff
*U.S. GOVERNMENT PRINTING OFFICE : 1992-311-831 (44199)
<A HREF= http://www.liberatedmanuals.com/ >Free Military and Government Manuals</A>
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