Quadra-Fire | 5100I-GD-B | Installation manual | Quadra-Fire 5100I-GD-B Installation manual

Quadra-Fire 5100I-GD-B Installation manual
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
WARNING
If the information in these instructions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
51-I ACC WOOD INSERT
Automatic Combustion Control (ACC)
Model(s):
5100 ACC
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
WARNING
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures
• High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
NOTE
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
1
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrafire.com
Pour obtenir une traduction française de ce manuel, s’il vous
plaît contacter votre revendeur ou visitez www.quadrafire.com
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Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
1 Important Safety Information
A. Insert Certification..............................................................3
B. BTU & Efficiency Specifications........................................3
C. Mobile Home Approved.....................................................3
D. Glass Specifications..........................................................3
E. Non-Combustible Materials................................................3
F. Combustible Materials.........................................................3
2 Getting Started
A. Design and Installation Considerations...................................4
B. Draft....................................................................................4
C. Negative Pressure ............................................................5
D. Tools And Supplies Needed ..............................................5
E. Inspect Appliance and Components..................................5
F. Install Checklist...................................................................6
3 Dimensions and Clearances
A. Appliance Dimensions.......................................................7
B. Clearances to Combustibles, .............................................8
C. Locating Your Stove & Chimney........................................9
D. Chimney Termination Requirements.................................9
E. 2-10-3 Rule .......................................................................10
4 Chimney Systems
A. Venting Systems................................................................11
B. Inspections........................................................................11
C. Larger Chimneys...............................................................11
D. Masonry Chimney.............................................................11
E. Metal Heat Circulating Masonry .......................................13
F. Prefabricated Metal Chimney.............................................13
G. Securing Chimney Components.......................................14
H. Altering the Fireplace.........................................................14
I. Zero-Clearance Fireplace...................................................15
J. Ovalizing Round Stainless Steel Liners.............................15
K. Chimney Height / Rise and Run........................................15
5 Appliance Set-Up
A. Outside Air Kit Installation...................................................16
B. Securing Stove Pipe/Liner to Flue Collar...........................17
C. Optional Offset Adapter Installation...................................17
D. Leveling Legs ...................................................................18
E. Securing Appliance to Stove Pipe/Liner............................18
F. Surround & Trim Kit Installation..........................................18
G. Blower Cord Installation on Left Side ...............................19
H. Zero Clearance Adjustable Trim Support,, 2” to 10” .........21
6 Mobile Home Installation
7 Accessory List
2
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Important Safety Information
A. Insert Certification
WARNING
Model:
5100-I (ACC) Insert
Laboratory:
Intertek
Report No:
100323198PRT-001a
Type:
Solid Fuel Type, Listed Room Heater
Standard:
UL1482 and ULC S628-93 and
(UM) 84-HUD, Mobile Home
Approved.
Fire Risk.
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482, (UM)
84-HUD and NPFA211 in the U.S.A. and the ULC S628-93 and
CAN/CSA-B365 Installation Codes in Canada.
B. BTU & Efficiency Specifications
EPA Certified:
4.17 grams per hour
Efficiency:
up to 80.5%
EPA BTU Output:
10,500 to 27,900
Heating Capacity:
2,250 to 3,175 sq ft depending on climate zone
Vent Size:
6 inches
Firebox Size:
3 cubic feet
Max Wood Length:
22 inches
Max First Hour BTUs:
73,200 @ 75.5% B415
Tested Efficiency
Fuel:
Cord Wood
Shipping Weight:
480 lbs
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved by
Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfire - If appliance or chimney connector glows, you
are overfiring.
Any such action that may cause a fire hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products, their
specifications and/or price without notice.
Hearth & Home Technologies WILL NOT warranty stoves
that exhibit evidence of over-firing. Evidence of over-firing
includes, but is not limited to:
The Quadra-Fire 5100 Wood Insert (ACC) meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards.
• Warped air tube
C. Mobile Home Approved
• Deteriorated baffle and other interior components
• This appliance is approved for mobile home installations when not installed in a sleeping room and when
an outside combustion air inlet is provided.
• Deteriorated refractory brick retainers
E. Non-Combustible Materials
• The structural integrity of the mobile home floor, ceiling, and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and
chimney must be listed to UL103 HT or a listed UL1777 full length six inch (152mm) diameter liner must
be used.
Material which will not ignite and burn, composed of any
combination of the following:
- Steel- Plaster
- Brick- Iron
- Concrete
- Tile
- Glass- Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
F. Combustible Materials
D. Glass Specifications
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
October 14, 2013
Material made of/or surfaced with any of the following materials:
- Wood - Compressed Paper
- Plant Fibers
- Plastic
- Plywood/OSB - Sheet Rock (drywall)
Any material that can ignite and burn: flame proofed or not,
plastered or un-plastered.
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2
Install Guide
Getting Started
A. Design and Installation Considerations
B.Draft
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
Considerations for successful draft include:
• Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
• Location of appliance and chimney
To be sure that your appliance burns properly:
• During a low burn, the chimney draft (static pressure) should
be approximately -.04 inch water column (W.C.)
Before installing, determine the following:
•
•
•
• Preventing negative pressure
Type of chimney connector to be used
· single wall, 6 inch (152mm) diameter, stainless steel, or
· double wall, 6 inch (152mm) diameter, stainless steel
Consult page 28 for clearances to combustibles
Power outlet located close by for optional blower
WARNING
• During a high burn the chimney draft should be approximately
-.10 inch (W.C.)
• Measure the W.C at 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the
appliance system caused by:
Asphyxiation Risk.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
May allow flue gases to enter the house.
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Overdrafting caused by excessive chimney heights
• Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
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C. Negative Pressure
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
Reciprocating saw
Framing material
Pliers
High temp caulking material
Hammer
Gloves
Phillips screwdriver
Framing square
Flat blade screwdriver
Electric drill and bits
• Clothes dryers
Plumb line
Safety glasses
• Location of return-air vents to furnace or air conditioning
Level
Tape measure
• Imbalances of the HVAC air handling system
Misc. screws and nails
• Upper level air leaks such as:
1/2-3/4 in. length, #6 or #8 self-drilling screws
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
- Recessed lighting
- Attic hatch
- Duct leaks
E. Inspect Appliance and Components
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Remove appliance and components from packaging and
inspect for damage.
• Vent system components and doors are shipped in
separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
WARNING
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
Fire Risk.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
• Basement installations should be avoided
Report damaged parts to dealer.
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
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F. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Date Installed:
Lot/Address:
Location of Fireplace:
Installer:
Dealer/ Distributor Phone #:
Serial #:
Model (circle one): 51I-ACC
WARNING! Risk of Fire or Explosion! Failure to install fireplace according to these instructions can lead to a fire or explosion.
YES
Appliance Install
IF NO, WHY?
Verified clearances to combustibles. (Pg. 8)
Fireplace is leveled and liner is secured to appliance. (Pg. 18)
Hearth extension size/height decided. (Pg. 22)
Outside air kit installed. (Pg. 15)
Floor protection requirements have been met.
The masonry chimney is inspected by a professional and is clean or the
factory built metal chimney is installed according to the manufacturer’s
instructions and clearances.
Chimney Section 4 (Pg. 10)
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney meets the minimum height requirements.
Roof flashing installed and sealed.
Terminations installed and sealed.
Clearances Section 3 (Pg. 7)
Combustible materials not installed in non-combustible areas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup Section 5 (Pg. 15)
All packaging and protective materials removed.
Firebrick, baffle and ceramic blanket installed correctly.
All labels have been removed from the door.
All packaging materials are removed from inside/under the fireplace.
Manual bag and all of its contents are removed from inside/under the fireplace
and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the fireplace until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible
by
on
(Builder/Gen. Contractor) (Installer) (Date)
Part # 4017-254 • Rev B • 01/29/13
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Dimensions and Clearances
A. Appliance Dimensions
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
A
29-1/16 in. (738mm)
25-1/2 in. (648mm)
37-7/16 in. (951mm)
17-9/16 in.
(446mm)
12-3/8 in.
(314mm)
B
13-1/16 in.
(332mm)
Figure 7.1 Top View
Figure 7.2 Front View
A
Surround Sizes
26-11/16 in. (678mm)
B
Standard
43 in. (1092mm)
31 in. (787mm)
Large
53 in. (1346mm)
34 in. (864mm)
20-1/8 to 23-1/2 in.
(512 to 896mm)
9-1/8 in.
(232mm)
15/34 to 19 in.
(399 to 483mm)
7-7/8 in.
(200mm)
20-3/4 in.
(528mm)
21-3/16 in.
(538mm)
30-5/8 in. (762mm)
12-1/16 in.
(306mm)
Figure 7.3 - Side View
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Figure 7.4 - Side View With Optional Offset Adapter
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5100 I-ACC
United States and Canada (UL and ULC)
TOP TRIM
32-1/4
819mm
27-1/4
692mm
SIDE TRIM
SIDE WALL
B. Clearances to Combustibles,
40-11/16
1033mm
USA 16-3/4
CANADA
24-3/4 (629mm)
HEARTH
EXTENSION
MANTEL
USA 23-1/2
CANADA 25-1/2 (648mm)
43-11/16
1110mm
FIREPLACE FRONT SURFACE
12in max
HEARTH EXTENSION
No thermal protection required
ember protection only
In Canada a full length 6 inch (152mm) S635 flue liner required as per ULC S628.
In USA a minimum 5 ft length (1.82m), 6 inch (152mm) diameter flue liner is required as per UL 1482.
WARNING
Fire Risk.
• Comply with all minimum clearances to
combustibles as specified.
• Failure to comply may cause house fire.
8
NOTE: Clearances may only be reduced by
means approved by the regulatory authority
having jurisdiction
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C. Locating Your Stove & Chimney
Location of the appliance and chimney will affect performance. As shown in Figure 9.1 the chimney should:
• Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fire.
• Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
Recommended
Location
Location
Not
Recommended
• Consider the appliance location in order to avoid floor
and ceiling attic joists and rafters.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your flue problem.
Recommended
Location
Marginal
Location
Location NOT
Recommended
Windward
Leeward
Outside Termination Cap
Multi-level Roofs
Figure 9.1
D. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
flashing and terminating the chimney.
• Must have an approved and Listed cap
• Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
• Must be located away from trees or other structures
NOTICE: Locating the appliance in a basement or in a
location of considerable air movement can cause intermittent
smoke spillage from appliance. Do not locate appliance near
• Frequently open doors
• Central heat outlets or returns
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
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E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper flue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit.
• Changing the diameter of the chimney can affect draft and cause poor performance.
• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there are other factors that affect flue draft.
Less than 10 ft. (305cm)
2 ft. (61cm)
2 ft. (61cm)
10 ft. (305cm) To Nearest Roofline
3 ft. (91cm)
Minimum
3 ft. (91cm)
Minimum
Figure 10.1 PItched Roof
Pitched Roof
10 ft. (305cm) or more
Less than 10 ft. (305cm)
Wall or Parapet
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Figure 10.2 Flat Roof
10
3 ft. (91cm) Minimum
Flat Roof
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Chimney Systems
A. Venting Systems
D. Masonry Chimney
It is also known as flue pipe or stove pipe. It must be 6 inches
(152mm) minimum diameter stainless steel connector pipe.
•Must have at least 5/8 inch (16mm) fireclay lining joined
with refractory cement. (Installations into a clay flue
without a stainless steel liner may reduce draw which
affects performance, will cause the glass to darken and
produce excessive creosote).
Chimney Connector:
•Must meet minimum standards of NFPA 211.
Chimney:
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements as
specified below.
•The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
•A chimney of rubble stone must be at least 12 inches
(305mm) thick.
WARNING! Risk of Fire!
•Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
Follow venting manufacturer’s clearances and
instructions when installing venting system.
B. Inspections
Existing chimneys should be inspected and cleaned by a
qualified professional prior to installation. The chimney must
not have cracks, loose mortar or other signs of deterioration
and blockage. Hearth & Home recommends a NFI or CSIA
certified professional or a technician, under the direction of
a certified professional, conduct a Level II inspection per
NFPA 211.
•Should be lined with a 6 inch (152mm) stainless steel
flue liner to improve performance and reduce creosote
build-up.
•An equivalent liner must be a listed chimney liner system
or other approved material.
•No dilution air is allowed to enter the chimney.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2.Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
WARNING
Fire Risk
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch
(152mm) UL103 HT.
3.Both methods must be removable and replaceable
for cleaning and re-installation.
•When possible, install an airtight clean-out door to the
rear of the smoke shelf.
C. Larger Chimneys
It is recommended that chimneys with larger diameters
than 6 inches (152mm) be relined. An oversized flue can
affect draft and impair performance and will allow increased
build-up of creosote.
NOTICE: Check with your local building authorities
and/or consult the National Fire Protection Association
(NFPA 211).
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Masonry Chimney (Cont’d)
This insert conforms with the UL 1482 and ULC S628
(Canada) in all respects, and is approved to UL & ULC safety
standards for installation and use within a fireplace with a
masonry chimney in accordance with NFPA 211 and CAN/
CSA-B365-01.
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
NOTE: In Canada, this fireplace insert must be installed
with a continuous chimney liner of a 6 inch (152mm) diameter extending from the fireplace insert to the top of the
chimney. The chimney liner must conform to the Class 3
requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and
Vents, or CAN/ULC-S640, Standard for Lining Systems
for New Masonry Chimneys.
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Maximum 30 Degrees
Offset in Chimney
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Damper Plate Removed or
Fastened in Open Position
Seal with Non-Combustible Material
Combustible Floor
Figure 12.1
12
Generic Insert Model Shown in Illustration
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E. Metal Heat Circulating Masonry
This insert conforms with the safety standard UL-1482 and
ULC S628 (Canada) in all respects and is approved to UL &
ULC safety standards for installation and use within a fireplace with masonry chimney, in accordance with NFPA 211,
with a direct flue collar connection. •The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fireplace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance flue collar to the chimney top.
F. Prefabricated Metal Chimney
•The liner must be securely attached to the insert flue collar
and the chimney top.
•Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC S628.
•The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
•Must use components required by the manufacturer for
installation.
•Must maintain clearances required by the manufacturer
for installation.
•Refer to manufacturers instructions for installation
•This insert is listed to UL 1482 Standard and is approved
for installation into listed factory-built zero clearance fireplaces listed to UL 127 conforming to the following specifications and instructions:
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
•No dilution air is allowed to enter the chimney.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2.Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
3.Both methods must be removable and replaceable
for cleaning and re-installation.
Flue Liner with Required Air Space
Stainless Steel Chimney Connector
Must Extend to Flue Liner
Minimum 8” (203mm) Masonry Thickness
in Front of Smoke Chamber
Airtight Insulated Clean-Out
Minimum Clearance in Accordance with
Insert Listing
Damper Plate Removed or
Fastened in Open Position
Floor Protection in
Accordance with Insert
Listing
Seal with NonCombustible Material
Combustible Floor
Figure 13.1
Generic Insert Model Shown in Illustration
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Prefabricated Metal Chimney (Cont’d)
H. Altering the Fireplace
Inches
Millimeters
Minimum Width of Cavity Opening - Front
29-1/16
738
Minimum Width of Cavity Opening - Rear
25-1/2
648
Minimum Height
20-3/4
528
Minimum Depth from Front to Rear
17-9/16
446
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installtion into fireplaces without a permit will void the listing.
NOTICE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULCS629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
WARNING
Fire Risk.
When lining air-cooled factory-built chimneys:.
• Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
• Re-install original factory built chimney cap
ONLY
• DO NOT block cooling air openings in chimney
• Blocking cooling air will overheat the chimney
The following modifications of factory-built fireplaces are
permissible:
The following parts may be removed:
Damper
Smoke Shelf or Baffle
Ember Catches
Fire Grate
Viewing Screen/Curtain
Doors
• The fireplace must not be altered. Cutting any sheet metal
parts of the fireplace in which the fireplace insert is to be
installed is prohibited per ANSI Z21.88 except that the
damper may be removed to accommodate a direct-connect
starter pipe or chimney liner,
• External trim pieces which do not affect the operation of
the fireplace may be removed providing they can be stored
on or within the fireplace for reassembly if the insert is
removed.
• The permanent metal warning label provided in the
component pack must be attached to the back of the
fireplace, with screws or nails, stating that the fireplace may
have been altered to accommodate the insert, and must
be returned to original condition for use as a conventional
fireplace.
• If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must be
supported.
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
G. Securing Chimney Components
All joints should be secured with 3 sheet metal screws or
rivets per pipe manufacturers instructions. The sections must
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 14.1.
• Final approval of this installation type is contingent upon
the authority having jurisdiction.
LINER CONNECTOR
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
Figure 14.1
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
14
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October 14, 2013
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I. Zero-Clearance Fireplace
A permit may be required for installations, final approval is
contingent of the authority having local jurisdiction. Consult
insurance carrier, local building, fire officials or authorities
having jurisdiction about restrictions, installation inspection,
and permits.
Inspect the existing fireplace and chimney for any damage
or flaws such as burnouts, metal or refectory warping.
J. Ovalizing Round Stainless Steel Liners
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
K. Chimney Height / Rise and Run
Inspection to a minimum of NFPA 211 Level II is recommended. All repairs must be made prior to installing an
insert. The fireplace must be structurally sound and be able
to support the weight of the solid-fuel insert
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inches W.C. during a low burn, measured 6 inches (152mm)
above the top of the insert after one hour of operation at each
burn setting.
The factory-built chimney must be listed per UL 127 or ULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
A full height 6 inch diameter stainless steel full height
listed chimney liner must be installed meeting type HT
(2100°F) requirements per UL 1777 (USA) or ULC S635
with “0” clearance to masonry (Canada). The full liner
must be attached to the insert flue collar and to the top
of the existing chimney.
The flue liner top support attachment must not reduce the air
flow for the existing air-cooled chimney system. Re-install
original factory-built chimney cap only. (See Section F.,
Prefabricated Metal Chimney)
To prevent room air passage to the chimney cavity of the
fireplace, seal either the damper area around the chimney
liner or the insert surround. Circulating air chamber (i.e. in
a steel fireplace liner or metal hearth circulator) may not be
blocked. The air flow within and around the fireplace shall
not be altered, blocked by the installation of the insert. (i.e.
no louvers or cooling air inlet or outlet ports may be blocked
by the insert or the insert surround.
See “H. Altering the Fireplace” for modifications allowed for
factory-built fireplaces.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (includes appliance height) measured from the base of the
appliance.
• The further your stack height or diameter varies from this
configuration, the possibility of performance problems exists.
• Chimney height may need to be increased by 2 - 3% per
each 1000 feet (304.8m) above sea level.
• It is not recommended to use offsets or elbows at altitudes
above 4000 feet (1219.2m) above sea level or when there
are other factors that affect flue draft.
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specified clearances around
venting and spacers.
• Install spacers as specified.
Failure to keep insulation or other material away
from vent pipe may cause fire.
WARNING! Risk of Asphyxiation!
• DO NOT CONNECT THIS APPLIANCE TO
A CHIMNEY FLUE SERVICING ANOTHER
APPLIANCE OR TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
This may allow flue gases to enter the house.
WARNING
Fire Risk.
This appliance relies upon natural draft to operate
properly.
• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft
situation.
• Overdraft condition may create over-firing.
Over-firing may ignite creosote and/or damage
appliance and chimney
October 14, 2013
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5100 I-ACC
5
Appliance Set-Up
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for combustion
to take place. Whatever combustion air is consumed by the
fire must be replaced. Air is replaced via air leakage around
windows and under doors. In homes that have tightly sealed
doors and windows, an outside air source is needed. An optional
Outside Air Kit is available.
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or
chimneys
Fumes or odor may result
Items Needed for Installation (not supplied)
• 4 inch flex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible, heat
resistant material up to 350oF. Cut the pipe to the required
length for your installation.
• Phillips head screw driver
• 5/32 Allen Wrench
• Silicone sealant
Option One - Installation Instructions
The outside air cover comes packaged with the component
pack. It is necessary to remove the blower housing and block
off the room air with the outside air cover.
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent blockage from:
• Leaves, snow, ice or other debris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive individuals.
1. Remove the appliance cover plate on outer can and discard
and reuse the 4 screws.
2. Install optional flex adapter to outer can with the same
screws. Do not use plastic wire ties that come with the kit
as they will melt. NOTE: You may need to install the flex
pipe into the firebox first depending on installation. Attach
flex to adapter with at least 2 screws.
3. Ensure existing access hole in fireplace is sufficient to feed
the 4 inch flex.
WARNING
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust flue.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due
to air starvation.
4. After sliding can into fireplace, feed flex into cut opening to
obtain outside combustion air.
5. Level outer can and install appliance. See page 18.
6. Remove 4 bolts from both sides of the blower housing and
remove the housing.
Appliance
Cover Plate
(discard)
7. Remove 2 Phillips head screws from housing and save.
8. Attach outside air cover to the back of the blower using the
same 2 screws.
9. Ensure all wires are properly attached and then re-install
the blower housing to the appliance.
Option Two - Installation Instructions
Optional
Flex
Adapter
1. Remove the outside air cover plate on outer can and discard and reuse the 4 screws
Remove 4 bolts on Blower Housing
(both sides)and Remove Housing
2. Ensure existing access hole in fireplace will not be covered
by the outer can. Existing outside air intake hole may be
under at the rear or side of outer can. Outside air may also
enter down existing chimney chase in some situations.
3. Repeat steps 5 through 9 above with one exception. After
installing the appliance in the outer can, seal the fireplace
opening and trim package with insulation to prevent air leakage into the room.
16
Termination
Cap
Remove 2 screws and Secure Outside
Cover Plate to the back side of the Blower
Housing (included in Component Pack)
Figure 16.1
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B. Securing Stove Pipe/Liner to Flue Collar
Cast Iron Flue Located on Appliance
1.There are 4 pre-drilled holes in the flue collar 90 degrees
apart. Attach the flue collar to the stove pipe/liner. If the
seal is questionable use high temperature sealant such
as stove mastic Figure 17.1.
2.Attach gasket to bottom side of flue collar with a thin coat
of silicone.
Drill through all 8 countersunk
locations
Figure 17.2
Gasket
Flue Collar
Stove Pipe/Liner
Figure 17.1
C. Optional Offset Adapter Installation
In some installations the flue collar and stove pipe/liner do
not always align properly. This situation may be remedied
by using the optional offset adapter. See Appliance Dimensions page for the amount of distance this accessory can
telescope between the flue collar and stove pipe/liner.
Figure 17.3
1.Remove the cast iron flue collar from the appliance and
flip it upside down. Using the larger #7 drill bit supplied,
drill through all 8 countersunk locations. Figure 17.2.
2.Slide the gasket over the flue collar and attach it to the
offset adapter using the 8-32 flathead screws provided. Figure 17.3.
3.Adjust the offset adapter to desired distance. Drill holes
through the lower chamber as shown in Figure 17.4
using the small drill bit #26 provided.
4.Cut the gasket to the proper length and slide in between
the upper and lower chambers centered on the screw
holes. Attach the upper and lower chambers with screws
provided. Figure 17.5.
Once distance is established, drill holes
and secure both chambers together.
Figure 17.4
5.Repeat the process on the bottom side.
Figure 17.5
October 14, 2013
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5100 I-ACC
F. Surround & Trim Kit Installation
D. Leveling Legs
1. Lay surround face down on a protected surface to prevent scratching.
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
2.Using a Phillips head screw driver attach the side surrounds to the top surround using 2 #8 sheet metal screws
provided with the kit. Figure 18.3.
3. Re-install the screws to secure in place.
3. Lay the trim face down and place the corner brackets into
position.
4. Using a standard flat screw driver tighten the corner
brackets. Figure 18.4..
5. Slide the trim over the surround set.
6.Install the surround set and trim set to the outer can.
Place the hook in the surround sides over the surround
attachment screws, 2 on each side. Figure 18.5.
7. Place top on top of appliance.
Secure 2 Side Surrounds to
Top Surround
Remove 2 screws from both sides.
Adjust the legs up or down to level
appliance.
Figure 18.1
E. Securing Appliance to Stove Pipe/Liner
1. Once you have the appliance in place and secured, reach
up through the flue opening and grab the attachment bar
and pull down inside flue opening. Figure 18.2.
Figure 18.3
2. Insert the 5/16 bolts inside the cast flue and through the
chimney mounting bar. Securely tighten the nuts. Fasteners are provided.
3. Re-install the tube channel assembly, baffle board,
ceramic blanket and baffle protection channel.
Attachment Bar
Chimney Mounting Bar
Corner Brackets
Figure 18.4
SURROUND
ATTACH POINTS
5/16 Bolts
STOVE TOP
Attachment
Bar
Figure 18.5
5/16 Nuts
Figure 18.2
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October 14, 2013
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G. Blower Cord Installation on Left Side
The blower cord is shipped to be installed on the right side
of the appliance. You may relocate the cord so it is on the
left side. You will need to remove the wires, flip them over
and remove and reverse the male and female terminals
and re-install the wires. The wire harness and components
are located on the back side of the right side panel.
Relocating Blower Cord to Left Side
1. Remove the convection blower housing from the appliance by removing the start-up air control knob and
removing the four 9/32 inch Allen head bots that hold the
housing to the appliance.
2. Remove the green ground terminal from the housing by
using a 11/32 inch wrench and Phillips head screwdriver. Figure 19.1.
3.Disconnect all the wires from the switch, rheostat and
power cord. Figure 19.2.
10.See Figure 20.1 as a reference to connect the remaining wires as shown.
11 Reconnect the wire harness to the snap disc that is
located on the heat shield. Rotate the heat shield into
position and reinstall the flat head screws and the sheetmetal screw that is on the bottom of the housing.
12. Ensure that nothing is in the way of the blower and plug
the power cord into an outlet. Make sure that when the
switch is in ‘Auto’ position that the blower will not turn
on when the rheostat is engaged. If the blower turns on
while in the ‘Auto’ position then the wires at the switch
are reversed. Simply swap them on the terminals and
perform the test again.
Remove ground terminal
4. Remove the strain relief with pliers. This will free the
power cord from the convection housing. Figure 19.3.
5. Remove the control plate by removing the three Phillips
head screws. Remove the blank plate on the left side of
the housing in the same manner. Swap the locations of
the control plate and blank plate and re-install all of the
fasteners. Figure 20.1
6. Remove the heat shield from the housing. First remove
the screw on the bottom of the housing that holds the
heat shield support. Second, remove the three flat head
screws that hold the shield to the housing. Figures 20.2
and 20.3.
Figure 19.1
7. Gently rotate the shield up to expose the connections tat
are made to the snap disc. Disconnect the wires that
attach to the snap dis. Figure 20.4.
8.Using pliers, pry on the tabs that retain the harness
enough to remove the harness. Do not disconnect the
wires that go to the blower. Place the harness under
the tabs on the left hand side of the convection housing
and bend them down enough until they hold the harness.
Figure 20.5
9. Using pliers remove the strain relief that is on the power
cord. Remove the cap that is on the hole for the strain
relief and re-install on the right side. Route power cord
through the hole and reconnect the ground terminal to
one of the screws that hold the control cover in place.
Use the 11/32 inch nut that was used to hold the ground
terminal on the other side. Connect the white wire on
the power cord to the long high temperature lead coming
from the blower. Connect the black wire to the white
wire on the rheostat. Locate the new cord grip which is
included in the component pack and install on the power
cord about 2 inches further down the cord than the previous cord grip was installed. Snap the cord grip back into
the housing. Figure 20.6.
Figure 19.2
Remove Strain Relief
Figure 19.3
October 14, 2013
7047-910
19
5100 I-ACC
Remove Control Plate
Disconnect Wires to theSnap Disc
Figure 20.1
Remove Strain Relief
Figure 20.4
Place Harness Under Tabs
Figure 20.2
Figure 20.5
Figure 20.3
Figure 20.6
20
7047-910
October 14, 2013
5100 I-ACC
H. Zero Clearance Adjustable Trim Support, 2” to 10”
EXPLODED VIEW OF SCISSORS
Part No. 841-0990, size 9” x 45” and
Part No. ADJSPT-12, size 12” x 50”
SCREWS ARE CIRCLED
Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim
Sides, Double-Sided Tape (already installed)
Tools Needed: Phillips Head Screwdriver, Sheet Metal
Shears, Measuring Tape, Gloves
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Figure 21.1
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 21.1.
2. Expand scissors to desired height. Tighten screws to
hold in place using Phillips Head screwdriver. Figure
21.2.
3. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess material from top of trims edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 21.2.
4. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top trim, so it allows
for some variance in your straight edge.
EXPAND SCISSORS TO DESIRED HEIGHT
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
Figure 21.2
5. The double-sided tape that holds front and side trims to scissors has a particularly powerful bonding adhesive.
Adjustments are extremely difficult once trim has adhered
to tape. Do a dry run first without removing paper from
tape.
6. Place cut edge of trim under top lip and into position on
scissors. Place side pieces on first and then front piece. The front piece overlaps side pieces. NOTE: The trim in
the Flush Mount Kit is one piece.
Decorative tile may
be installed
7. Once you are satisfied with the positioning, remove trim
and set aside.
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece. Repeat for other side. Install
front trim piece last.
Figure 21.3
9. There are 3 holes in the back flange of the top to secure it
to the wall if necessary. Use the appropriate fastener for
the type of wall material, i.e., brick, sheetrock, etc.
NOTE: 3/8” ( 9.5mm) thick tile or like material can be cut
to size and fit under lip of top trim edge for a decorative
touch. Figure 21.3.
10.Thermal protection of 1-1/2 inches (38mm), “k” value of 0.49
and R value of 3.06 under the zero-clearance trim support.
Figure 21.4.
Thermal
Protection
Figure 21.4
October 14, 2013
7047-910
21
5100 I-ACC
6
1.
Mobile Home Installation
An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fire. Smoke spillage can also set
off smoke alarms.
2. Unit must be secured to the mobile home structure at
two attachment points. Remove bolts from each side
of insert and use plumbers tape to secure to structure
(a washer may be required). Re-install bolts.
3.
Unit must be grounded with #8 solid copper grounding
wire or equivalent and terminated at each end with N.E.C.
approved grounding device.
4.
The factory-built fireplace must meet (UM)84-HUD
requirements for outside combustion air supply to
the fireplace fire chamber and the chimney must be
listed to UL103 HT or a listed UL-1777 full length six
inch (152mm) diameter liner must be used. It must be
equipped with a spark arrestor cap and the outside air
must be installed on the insert.
8. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
9.
If unit burns poorly while an exhaust blower is on in home,
(i.e., range hood), increase combustion air.
10. Installation shall be in accordance with the Manufacturers
Home & Safety Standard (HUD) CFR 3280, Part 24.
Spark Arestor Cap
Storm Collar
Roof Flashing
Joist Shield/Firestop
Double Wall
Connector Pipe
5. Refer to pages 7-8 of this manual for clearance to
combustibles and floor protections requirements. All
clearances must be followed precisely.
6. Use silicone to create an effective vapor barrier at
the location were the chimney or other component
penetrates to the exterior of the structure.
7.
Figure 22.1
Follow the chimney and chimney connector manufacturer’s
instructions when installing the flue system for use in a
mobile home.
NOTICE:
• Offsets from the vertical, not exceeding 45°, are allowed
per Section 905(a) of the Uniform Mechanical Code (UMC).
• Offsets greater than 45° are considered horizontal and are
also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent.
• Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also
comply with NFPA 211.
WARNING
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result
NOTICE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
CAUTION
WARNING
Asphyxiation Risk.
• NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
22
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
7047-910
October 14, 2013
7
5100 I-ACC
Accessory List
R
51i- ACC-BK
Service Parts
Beginning Manufacturing Date: July 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
DoorTrimKit(IncludesDoorTrim,SpringHandle,
HingePins,AndLogo)
Gold
51IDRTRIM-GD
Nickel
51IDRTRIM-NL
Surround,43X31(OrderTrimKitSeperately)
SurroundTrimKit43X31
SP-51IACC-STD
Black
TRIMKIT-4331-BK
Gold
TRIMKIT-4331-GD
Nickel
TRIMKIT-4331-NL
Surround,51X34(OrderTrimKitSeperately)
SurroundTrimKit51X34
PART NUMBER
SP-51IACC-LRG
Black
TRIMKIT-5134-BK
Gold
TRIMKIT-5134-GD
Nickel
TRIMKIT-5134-NL
Gold
UK-DRGD
Nickel
UK-DRNL
OffsetAdapter
OFFSET-ADAPT
DoorUpgradeKit(SpringHandlesAndHingePins)
Outside Air Kit
OAK-ACC
AdjustableHearthSupport12X50,2-10"H
ADJSPT-12
Fastener Packs
ButtonHead1/4-20X.5
Pkgof20
32328/20
Y
GuidePinSleeve
Pkgof25
31120/25
Y
LevelingBolt
Pkgof25
220-0080/25
Y
Nut,SerFlangeSmall1/4-20
Pkgof24
226-0130/24
Y
Screw,Bh,1/4-20X1.25
Pkgof24
225-0630/24
Y
Pkgof24
229-1100/24
7047-910
Pkgof25
220-0030/25
Y
Screw,PanHeadPhilips8-32X3/4
October 14, 2013
Screw,PanHeadPhilipsTc8-32X1/2
Screw,SheetMetal#8X1/2S-Grip
Pkgof40
12460/40
Y
Y
23
CONTACT INFORMATION
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrafire.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and • Read, understand and
follow these instrucmaintenance instructions for safe installations included.
tion and operation.
• Leave this manual with
party responsible for use
and operation.
D
DI O N
SC O
AR T
D
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes: This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.
24
7047-910
October 14, 2013
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