U.S. Polymer | Duramax | Storage Shed

Storage Shed
Storage Shed
OWNER’S MANUAL /
Instructions for Assembly
Patent #416.091
Size 10’x 8’ with “Extension Kits”
Ver: 2.0
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Your Total Solution To maintenance Free Storage Sheds.
• All Weather Durable PVC
• Won’t Dent, Rust, Rot or Mildew
• Tall Walk In Shed
• Never Needs Painting
• 61” Wide Double Doors
• Easy Assembly
• High Wind Tested
• Snow Load Tested 20lbs/sq.foot
• Pad Lock Ready (Lock not included)
• Wooden or Cement Foundation Needed
Available Kits
• Foundation Kit Available
• Modular 2.5’ Extension Kits Available
• 10’x8’ Window Kits Available
PART 1
ASSEMBLING SHED WITH EXTENSION KIT
PART 2
ADDING EXTENSION KIT TO EXISTING SHED
Note: For shed with extension use this manual only.
Requires two people and takes about 4-5 hours for Installation.
Call us for any missing or damaged parts.
Do not return to the store.
Duramax Storage Shed
Limited Fifteen Year Warranty
U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of
original purchase will be required before warranty service is rendered. In no event shall we pay the
cost of flooring, labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normal
use and does not extend to color change arising due to normal weathering or to damage resulting from
misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual
(including proper anchoring of the shed), painting, forces of nature and other causes which is beyond
our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail
in a dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc.
6915 Slauson Avenue
Commerce, CA 90040
We reserve the right to discontinue or change components. If a component has been discontinued or
is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may
be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental
or consequential damages resulting from the use of this product, or arising out of any breach of this
warranty. All express warranties are limited to the warranty period set forth above. Some states do not
allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may
not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state
to state or country to country.
10’ x 8’ Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
B1LA
B1RA
B21
B22
B3LA
B3RA
CMA
CCA
CDLA
CDRA
CB1A
CB2A
CB3XA
CB4A
RS1A
RS2A
RS3LA
RS3XA
RS4XA
RS5A
RS6XA
RS7XA
RS8A
RS9A
MJ
RS10A
RS11A
RS12A
RS14A
DSH
SP
FPL
FPR
RP
RRS
DL
DR
FRONT ‘U’ CHANNEL LEFT
FRONT ‘U’ CHANNEL RIGHT
SIDE ‘U’ CHANNEL
SIDE ‘U’ CHANNEL
BACK ‘U’ CHANNEL LEFT
BACK ‘U’ CHANNEL RIGHT
MIDDLE COLUMN
CORNER COLUMN
LEFT DOOR COLUMN
RIGHT DOOR COLUMN
FRONT CENTER BAND
SIDE CENTER BAND SHORT
CENTER BAND
FRONT CROSS CENTER BAND
RS1 ROOF STRUCTURE
RS2 ROOF STRUCTURE
RS3 ROOF STRUCTURE LONG
RS3 ROOF STRUCTURE SHORT
RS4 ROOF STRUCTURE
RS5 ROOF SRTUCTURE
RS6 ROOF STRUCTURE
RS7 ROOF STRUCTURE
RS8 ROOF STRUCTURE SUPP. LONG
RS9 ROOF STRUCTURE SUPP. SHORT
MIDDLE JOINING SUPPORT
RS10 ROOF STRUCTURE SUPPORT
RS11 ROOF STRUCTURE SUPPORT SHORT
RS12 ROOF STRUCTURE SUPPORT LONG
SAGGING SUPPORT
DOOR STOPPER HORIZONTAL
SIDE PANEL
FACIA PANEL LEFT
FACIA PANEL RIGHT
ROOF PANEL
RIDGE COVER
LEFT DOOR
RIGHT DOOR
Tools You Will Need
ACCESSORIES
QTY
CODE
DESCRIPTION
1
1
2
2
1
1
7
4
1
1
2
2
4
2
4
4
2
2
4
4
2
2
4
4
7
2
2
2
12
1
12
2
2
6
3
1
1
FDCL
FDCR
FCC
FMC
FCB
RJ
PPG
PIN
EPS
CBC
S1
DOOR COLUMN FITTING LEFT
DOOR COLUMN FITTING RIGHT
CORNER COLUMN FITTING
MIDDLE COLUMN FITTING
CENTER BAND FITTING
90 DEGREE JOINT
ROOF PLUG W/WASHER
ROOF PIN
END PLUG SQUARE
CENTER BAND COVER
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
DIA. 4.2 x 32mm. (5/32” x 1 1/4”)
SHEET METAL SCREW
DIA. 4.2 x 10mm. (5/32” x 3/8”)
SHEET METAL SCREW
S2
S7
QTY
1
1
4
7
4
4
80
80
4
3
LEFT DOOR COLUMN
(CDLA)
RIGHT DOOR COLUMN
(CDRA)
CORNER COLUMNS (CCA) MIDDLE COLUMNS (CMA)
ROOF STRUCTURES (RS 1A, 3XA, 3LA, 8A, 9A) (CB1A, 2A, 3A, 4A) (MJ)
U-Channels (B1LA)(B1RA)
(B21) (B22) (B3LA) (B3RA)
253
8
16
SAGGING SUPPORT (RS14A)
ROOF STRUCTURE (RS5A) DOOR STOPPER (DSH)
(RS6XA) (RS7XA)
ROOF SUPPORT (RS2A)
(RS10A)
ROOF SUPPORT (RS4XA)
(RS11A) (RS12A)
CENTER BAND FITTING
(FCB)
MIDDLE COLUMN FITTING
(FMC)
DOOR COLUMN FITTING
(FDCL)
DOOR COLUMN FITTING
(FDCR)
CORNER COLUMN FITTING
(FCC)
PVC 90 DEGREE JOINT
(RJ)
Cordless Drill - Philips Head
Hammer or Rubber mallet
Carpenters Square
8’ Step Ladder
Adjustable pliers
Level - 3ft.
Tape Measure
Caulk Gun
Waterproof Clear Silicon
Sealant
Hand Gloves
CENTER BAND COVER (CBC) END PLUG SQUARE (EPS)
ROOF PIN (PIN)
ROOF PLUG WITH
WASHER (PPG)
10’ x 8’ Exploded View
FPL
RS10A
FPR
RS7XA
RS2A
RS3XA
RS6XA
RS11A
RS2A
MJ
RS4XA
RS4XA
RS4XA
RS3XA
RS4XA
MJ
RS3LA
RS5A
RS12A
RS3LA
RS2A
RS5A
RS1A
RS2A
DSH
RS10A
RS8A
RS1A
RS9A
FPR
MJ
FPL
CB3XA
MJ
MJ
CB3XA
MJ
CB3XA
CB3XA
One Extension Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
EXTL
EXTR
CMA
CB3A
RS3SA
RS4A
RS6A
RS7A
RS11A
RS12A
RS13A
RS14A
SP
RP
RRS
EXTENSION ‘U’ CHANNEL LEFT
EXTENSION ‘U’ CHANNEL RIGHT
MIDDLE COLUMN
CENTER BAND
RS3 ROOF STRUCTURE SHORT
RS4 ROOF STRUCTURE
RS6 ROOF STRUCTURE
RS7 ROOF STRUCTURE
RS11 ROOF STRUCTURE SUPPORT SHORT
RS12 ROOF STRUCTURE SUPPORT LONG
RS13 ROOF STRUCTURE
SAGGING SUPPORT
SIDE PANEL
ROOF PANEL
RIDGE COVER
QTY
1
1
2
2
2
2
2
2
1
1
8
4
2
2
1
MIDDLE COLUMN FITTING
(FMC)
MIDDLE COLUMNS (CMA)
ROOF STRUCTURES (RS3SA)
(CB3A)
U-Channels (EXTL) (EXTR)
ROOF STRUCTURE
(RS6A) (RS7A) (RS13A)
ROOF SUPPORT (RS4A)
(RS11A) (RS12A)
SAGGING SUPPORT (RS14A)
ACCESSORIES
CODE
DESCRIPTION
FMC
PPG
PIN
S1
MIDDLE COLUMN FITTING
ROOF PLUG W/WASHER
ROOF PIN
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M4 x 10mm. (M5/32” x 3/8”)
MACHINE SCREW WITH NUT
S3
QTY
2
16
16
ROOF PLUG WITH
WASHER (PPG)
40
56
ROOF PIN (PIN)
Exploded View with One Extension
RS11A
RS13A
RS7A
RS4A
RS13A
RS6A
RS3SA RS4A
RS12A
RS13A
RS13A
EXTR
EXTL
RS3SA
A. Foundation & Base Frame
PART 1: Assembling Shed With Extension Kit
Note: It is important that these instructions
are followed step by step.
Wooden Platform (Not Included)
The following are a list of lumber and sizes you will need.
DuraMax must be installed on a level wooden platform
or a level concrete foundation.
platform is extra and is not included.
Note Wooden
Don’t install under windy conditions.
Pressure Treated-Wood Studs:
Exterior Grade (CDX):
6ea 2”x 4”x 89” (50 x 88.9x 2260.6mm)
3/4” (19mm) plywood
2ea 2”x 4”x 127” (50 x 88.9 x 3225.8mm) 2ea 3/4“x 48”x 96”
(19 x 1219.2 x 2438.4mm)
1ea 3/4”x 31 ”x 96”
(19x 787.4mm x 2438.4mm)
L-Brackets: 4ea
Parts needed:
Parts needed for each Extension:
(1) Extn. U channel left (EXTL)
(1) Extn. U channel right (EXTR)
(6) Dia. 4.2 x 16mm Screws (S1)
Wooden Platform (each Extension) (Not Included)
The following are a list of lumber and sizes you will need.
Pressure Treated-Wood Studs:
Exterior Grade (CDX):
2ea 2”x 4”x 127” (50 x 88.9 x 3225.8mm) 3/4” (19mm) plywood
3ea 2”x 4”x 25” (50 x 88.9 x 635mm)
2ea 3/4“x 32”x 63 1/2”
(19 x 812.8 x 1612.9mm)
L-Brackets: 4ea
L- BRACKET
32 ” (812.8mm)
(1) Front U channel left (B1LA)
(1) Front U channel right (B1RA)
(1) Back U channel left (B3LA)
(1) Back U channel right (B3RA)
(2) Side U channel (B21)
(2) Side U channel (B22)
(32) Dia. 4.2 x 16mm Screws (S1)
1. Use pressure treated 2” x 4” (5x10cm) to build a foundation
58 1/4”
(1479.5mm)
1a. Use pressure treated 2” x 4” (5x10cm) to build a
foundation stucture that has an outside dimension of
32” x 127” (812.8mm x 3225.8mm) for each extension.
L- BRACKET
127” (3225.8mm)
32 ” (812.8mm)
63 1/2”
(1612.9mm)
Lay 2”x 4” (5x10cm) Flat
2. Using exterior grade CDX 3/4” (19mm) plywood, cut
31”
and fit together the sheets to form solid plywood floor as
shown. Foundation must be square and level.
48”
(787.4mm) (1219.2mm)
48”
(1219.2mm)
Plywood Floor
B3RA
B3LA
3. Start with U-Channel bases (B3LA) & (B3RA) to insure
)
33mm
33m
123 3
/8” (3
1
m
123 3/8” (3133mm)
B21
33m
B21
33mm
123
3/8”
(31
B22
EXTR
123 3/8” (3133mm)
1
/8” (3
123 3
m)
EXTL
1
/8” (3
123 3
the back side, moving (B3LA) & (B3RA) backwards.
63 1/2”
(1612.9mm)
96” (2438.4mm)
Note
3a. For each extension add one (EXTL) & (EXTR) in
L- BRACKET
Foundation Structure
foundation stucture that has an outside dimension of
128” x 127” (3251.2mm x 3225.8mm) for shed with one
extension.
1
L- BRACKET
21”
20”
20”
19 1/2”
25 1/2”
(647.7mm) (533.4mm) (508mm) (508mm) (495.3mm)
OR 1b. Use pressure treated 2” x 4” (5x10cm) to build a
a quick and accurate layout.
Position all U channel bases on wood foundation. It is
critical that you allow 61 1/4” (1556mm) between front
bases (B1LA) and (B1RA) for door placement. Measure
in all directions as shown in fig.1. Make sure the U-channel
assembly is a perfect square.
58 1/4”
(1479.5mm)
L- BRACKET
96” (2438.4mm)
stucture that has an outside dimension of 96” x 127”
(2438.4mm x 3225.8mm).
L- BRACKET
B22
61 1/4” (1556mm)
B1LA
Left Side
Door Opening
Fig.1
U-Channel Layout
B1RA
Right Side
4. Using a carpenters square, line up all corners.
Secure base to wood foundation using (S1) screws.
B3RA
Concrete foundation
4b. Shed or shed foundation should be placed
on concrete footing by use of anchor bolt and nut.
Using a carpenters square, line up corners. Align
U-Channel base, mark the concrete through the
holes in the base and drill concrete with 1/2” (dia.
12.5mm) concrete bit to accept anchor bolts to a
1 3/4” (44mm) depth. Replace base and secure
with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts.
(not provided)
EXTR
B. Walls & Columns
Note
All panels are clearly marked and care
should be taken to use the correct one.
Parts Needed:
(4) Corner Column
(1) Left Door Column
(1) Right Door Column
(7) Middle Column
(12) Side Panels
(2) Front Center Band
(4) Center Band
(3) Middle Joining Support
(2) Front Cross Center Band
(4) Center Band Fitting
(3) Center Band Cover
TIP
Parts Needed for each Extension:
(CCA)
(CDLA)
(CDRA)
(CMA)
(SP )
(CB1A)
(CB3XA)
(MJ)
(CB4A)
(FCB)
(CBC)
(2) Middle Column (CMA)
(2) Side Panels
(SP )
(2) Center Band
(CB3A)
Layout all required parts near shed foundation.
1. Slide door column (CDRA)into the U-Channel
Base (B1RA) on the right side of the door. Line up
the pre-drilled holes on (CDRA) Column with predrilled holes on U-Channel Base. Secure with two
(S1) screws from inside.
(See blowup detail)
CDRA
CDRA
B1RA
S1
fig.1
2
Right
B1RA
Inside
2. Insert the side panel (SP
) into the groove of
column (CDRA). Start at the bottom of the panel at
an angle then push into place.
Note
Note
Always place panels into frame at an angle
on top and slide in sideways and downward
for easy insertion.
CDRA
Make sure panels are right side up
with panel shingles facing down.
Check the stamped label on top
of all panels.
CDRA
B1RA
Inside
3. Slide corner column (CCA) into side panel
(SP ) pushing the column to the side panel.
CCA
CCA
Inside
4. Working outside use (S1) screws to secure column
to bases (B1RA) and (B22).
CCA
B22
B1RA
0utside
3
S1
5. To stabilize the front panel attach center band (CB1A). Start with
center band fitting (FCB), fix to corner column (CCA) with (S2)
screws. See figures (fig.1) (fig.2) and (fig.3).
1& 2
CB1A
3
CB1A
CCA
S1
S1
CDRA
CDRA
CCA
FCB
FCB
CB1A
S2
CB1A
CCA
Fig.1: Use (S2)
screws. Fix (FCB)
fitting to (CCA).
Leave it loose.
Fig.3: Use
Fig.2: Use (S1)
screws. Fix (CB1A)
to fitting (FCB)
Inside
(S1) screw.
Fix (CB1A) to
(CDRA)
6. Attach center band (CB4A) to door column (CDRA) and base
channel (B1RA).
1&3
CB4A
CCA
S1
CB1A
CDRA
CB4A
CB4A
CB4A
B1RA
CDRA
S1
Fig.1: Use
(S1) screw.
Fix (CB4A) to
(CDRA)
CB1A
EPS
EPS
CB4A
Fig.3: Fix the (EPS) at the end
of (CB1A) & (CB4A).
4
Fig.2: Use
(S1) screw.
Fix (CB4A) to
base (B1RA)
B1RA
2
Inside
7. Assemble the center bands (CB3XA) & (CB3XA) with middle joining
support (MJ). use (S1) screws. See fig.
CB3XA
CB3XA
S1
MJ
CB2A
MJ
CB3XA
8. Assemble the center bands (CB3XA) & (CB3A) with (S3) screws
CB3XA
with nuts. Follow Overlapping Method shown below.
Make 2 sets.
Add one (CB3A) for each extension.
CB3A
CB3XA
S3
CB3A
Overlapping Method
For Center Band & Roof structure (RS3).
TIP
Step 1
Use a hammer to
align the holes.
Step 3
Step 4
5
Step 2
Step 5
9. Working from inside continue connecting
the side panels (SP ) and columns
(CMA) in sequence along (B22 & B21) &
(EXTR) base. Use (S1) screws to fix
columns to base.
9a. For each extension add one side
panel (SP ) and one column (CMA)
in extension base U-channel (EXTR)
& (EXTL).
CMA
CMA
CMA
CMA
S1
EXTR
B21
B22
Inside
B3RA
10. Slide corner column (CCA) into side panel
(SP ) pushing the column to the side panel.
CCA
CCA
EXTR
B3RA
Inside
11. Working outside Use (S1) screws to secure
column to bases (EXTR) and (B3RA).
CCA
B3RA
EXTR
0utside
S1
6
12. Stabilize the side panels with center bands (CB3XA) &
(CB3A). Fix (FCB) fitting to corner column (CCA). See Fig.1
Follow the Fig. 2, 3, 4, 5 & 6.
CB3XA
CB3A
CCA
CCA
S1
1&5
FCB
CMA
CMA
CMA
6
4
3
2
CB3A
FCB
S2
CB3XA
CB1A
CB3XA
CB1A
CCA
Fig.1: Use (S2)
screws. Fix (FCB)
fitting to (CCA).
Leave it loose.
CCA
Fig.2: Use (S1)
screws. Fix (CB3XA)
to (FCB) and (CB1A)
EXTR
B3RA
B21
B22
Inside
CMA
S1
CMA
CB3XA
FCB
CB3A
S1
S1
CCA
Fig.3: Use (S1)
screws. Fix (CB3XA)
to (CMA) columns.
CMA
CB3A
S1
Fig.6: Use (S1)
screws. Fix (CB3A)
to (CMA) columns.
7
CB3A
Fig.4: Fix to (CMA)
with (S1) screw.
Fig.5: Use (S1) Screws.
Fix (CB3A) to (FCB) fitting.
13. Working from inside continue connecting the 4
back panels (SP ) and columns (CMA) in sequence
along (B3RA) & (B3LA) base to corner column (CCA).
Use (S1) screws to fix columns to base. Slide corner
column (CCA) into side panel (SP ) pushing the column
into position. See (fig.1) and (fig.2).
CCA
CCA
CMA
CMA
CMA
CMA
CCA
B22
B3LA
S1
B3RA
B3LA
Inside back wall
S1
CCA
CCA
0utside
fig. 2
CB3XA
B3LA
B22
CCA
CB3XA
fig. 1
1&5
CMA
CMA
CMA
3
4&6
3
CB3XA
CCA
2
CB3XA
14.
Stabilize the side panels with center bands
(CB3XA) assembly. Fix center band fitting (FCB) to
corner column (CCA) with (S2) screws. See Fig. 1
Follow the Fig. 1, 2, 3, 4, 5 & 6.
B3RA
Inside
CMA
CMA
S1
CCA
B3LA
CB3XA
FCB
CB3XA
FCB
S2
CB1A
CCA
Fig.1: Use (S2) screws.
Fix (FCB) fitting to (CCA).
Leave it loose.
Fig.2: Use (S1) screws.
Fix (CB3XA) to (FCB) and
(CB3A).
CMA
CB3XA
S1
FCB
CB3XA
CB3XA
CBC
CCA
Fig.5: Use (S1) Screws.
Fix (CB3XA) to (FCB) fitting.
8
CB3XA
CB3A
CB3XA
Fig.6: Center band joint
must be cover with (CBC)
cover to avoid the injury.
S1
Fig.3: Use (S1) screws.
Fix (CB3XA) to (CMA)
S1
Fig.4: Fix to (CMA)
with (S1) screw.
15. Working from inside continue connecting the side
panels (SP ) and columns (CMA) in sequence along
(EXTL) (B22 & B21) base. Use (S1) screws to fix
columns to base.
CMA
CCA
CMA
CMA
CMA
S1
B22
B21
EXTL
Inside
16. Slide corner column (CCA) into side panel (SP
)
pushing the column to the panel.
CCA
CCA
B1LA
B21
Inside
17. Working outside Use (S1) screws to secure
column to bases (B21) and (B1LA).
CCA
B1LA
B21
0utside
S1
9
18. Stabilize the side panels with center bands (CB3XA) &
(CB3A). Fix (FCB) fitting to corner column (CCA). See Fig.1
Follow the Fig. 2, 3, 4, 5 & 6.
CB3A
CB3XA
S1
CCA
CCA
S2
6
4
3
CCA
2
CB3A
CB1A
CCA
Fig.1: Use (S2)
screws. Fix (FCB)
fitting to (CCA).
Leave it loose.
CMA
CB3XA
CB3A
CB3A
CMA
1&5
FCB
FCB
CMA
Fig.2: Use (S1)
screws. Fix (CB3A)
to (FCB) and (CB1A)
EXTR
B3RA
B21
B22
Inside
CMA
S1
CMA
CB3A
CB3XA
CB3A
FCB
CB3XA
S1
S1
CCA
Fig.3: Use (S1)
screws. Fix (CB3A)
to (CMA) columns.
CMA
CB3XA
S1
Fig.6: Use (S1)
screws. Fix (CB3XA)
to (CMA) columns.
10
Fig.4: Fix to (CMA)
with (S1) screw.
Fig.5: Use (S1) Screws.
Fix (CB3XA) to (FCB) fitting.
19. Insert the side panel (SP
) into the groove
of column (CCA). Start at the bottom with panel
at an angle then push into place.
CCA
CCA
B1LA
Inside
B1LA
20. Slide door column (CDLA) into the U-Channel
CCA
Base (B1LA) on the left side of the door. Line up
the pre-drilled holes on (CDLA) Column with predrilled holes on U-Channel Base (B1LA). Fix with
two (S1) screws from inside. (see blowup detail).
CDLA
CDLA
B1LA
S1
21. To stabilize the front panel attach center band
B1LA
(CB1A). See figures (fig.1) (fig.2).
CB1A
S1
S1
FCB
CDLA
CCA
2
1
CB1A
CB1A
CB3XA
CCA
CB1A
Fig.1: Use (S1)
screws. Fix (CB1A)
to fitting (FCB) &
(CB3XA)
Note
11
CDLA
CB1A
Fig.2: Use (S1)
screw. Fix (CB1A)
to (CDLA)
After completing the center band assembly fully tighten
the four center band fittings (FCB) to the corner column
(CCA).
Inside
22.
Fix center band (CB4A) to (CDLA) and Base (B1LA)
See figures (fig.1), (fig.2) and (fig.3).
CB4A
CB1A
1&3
CB1A
S1
CDLA
S1
CDLA
CB4A
B1LA
CB4A
Fig.2: Use
Fig.1: Use
(S1) screw.
Fix (CB4A) to
base (B1LA)
(S1) screw.
Fix (CB4A) to
(CDLA)
B1LA
Inside
EPS
CDLA
CB1A
EPS
CB4A
Fig.3: Fix the (EPS) at the end
of (CB1A) & (CB4A).
23. Make sure the door opening between the door
columns (CDLA) and (CDRA) is 61 1/4” (1556mm).
This will ensure a perfect fit for the doors.
CDLA
155
6m
61 1 m
/4”
Doo
CDRA
r Op
enin
g
C. Roof Frame
Parts Needed:
12
(4) RS1 Roof Structure
(4) RS2 Roof Structure
(2) RS3 Roof Structure Long
(2) RS3 Roof Structure Short
(4) RS4 Roof Structure
(4) RS5 Roof Structure
(2) RS6 Roof Structure
(2) RS7 Roof Structure
(4) RS8 Roof Structure Support Long
(4) RS9 Roof Structure Support Short
(4) Middle Joining Support
(2) RS10 Roof Structure Support
(2) RS11 Roof Structure Support Short
(2) RS12 Roof Structure Support Long
(1) Door Stopper Horizontal
(1) Door Column Fitting Left
(1) Door Column Fitting Right
(4) Corner Column Fitting
(7) Middle Column Fitting
(4) 90 Degree Joint
Parts Needed for each extension:
(RS1A)
(RS2A)
(RS3LA)
(RS3XA)
(RS4XA)
(RS5A)
(RS6XA)
(RS7XA)
(RS8A)
(RS9A)
(MJ)
(RS10A)
(RS11A)
(RS12A)
(DSH)
(FDCL)
(FDCR)
(FCC)
(FMC)
(RJ)
(2) RS3 Roof Structure Short
(2) RS4 Roof Structure
(2) RS6 Roof Structure
(2) RS7 Roof Structure
(1) RS11 Roof Structure Support Short
(1) RS12 Roof Structure Support Long
(8) RS13 Roof Structure
(2) Middle Column Fitting
(RS3SA)
(RS4A)
(RS6A)
(RS7A)
(RS11A)
(RS12A)
(RS13A)
(FMC)
2
1. Insert the middle column fitting (FMC) into top
FMC
FMC
of the middle columns (CMA). Fix the column to
fittings with (S1) screws from inside the shed.
FMC
FMC
FMC
CMA
FMC
CMA
CMA
CMA
CMA
FMC
FMC
CMA
FMC
CMA
S1
CMA
Inside
FMC
Inside
CMA
CMA
CMA
2. Insert the corner column fittings (FCC) into the
FCC
corner columns (CCA). Fix with (S1) screws from
out side of the shed.
FCC
CCA
FCC
FCC
CCA
FCC
CCA
CCA
CCA
FCC
CCA
S1
CCA
3. Insert the door column fittings (FDCL) and (FDCR)
left and right into the door columns (CDLA) and
(CDRA). Fix with (S1) screws from inside the shed.
FDCR
FDCL
FDCR
S1
13
CDRA
CDLA
14
MJ
RS3XA
RS2A
RS4XA
RS1A
RS3LA
RS4XA
RS6XA
RS10A
RS12A
RS1A
RS2A
RS9A
RS5A
RS12A
RS11A
RS7XA
RS8A
RS10A
RS1A
RS11A
RS2A
MJ
DSH
RS4XA
Roof Structure Exploded View
RS5A
MJ
RS3XA
RS4XA
RS2A
RS3LA
RS1A
RS3SA
15
RS4A
RS13A
RS6A
RS13A
RS12A
RS11A
RS13A
RS7A
RS13A
RS13A
RS13A
RS4A
RS3SA
RS13A
Roof Structure Exploded View with One Extension
RS13A
Front roof structure assembly
4. Assemble front roof structures (RS1A) 2 nos. and middle
RS1A
joining support (MJ) together with 4 (S1) screws.
MJ
MJ
RS1A
RS1A
S1
RS1A
U-
5. Assemble roof structure support (RS8A) and
(RS9A) to (RS1A) assembly with only 6 (S1)
screws as shown in fig.
U-
Ch
an
n
O
el
pe
nin
Ch
a
nn
O
el
pe
nin
g
RS9A
g
RS8A
RS1A
RS8A
U-
Ch
an
l
ne
Op
en
ing
RS9A
S1
These holes up
RS1A
Step 1
6. Assemble roof structure (RS2A) to (RS8A)
RS2A
and (RS9A) with 8 (S1) screws.
S1
RS9A
RS8A
RS2A
RS9A
16
Back roof structure assembly
7. Assemble back roof structures (RS1A) 2 nos. and middle
RS1A
joining support (MJ) together with 4 (S1) screws.
MJ
MJ
RS1A
RS1A
S1
RS1A
U-
8. Assemble roof structure support (RS8A)
and (RS9A) to (RS1A) assembly with 8 (S1)
screws.
U-
Ch
an
n
O
el
pe
nin
Ch
n
an
O
el
pe
nin
U-
Ch
an
Op
en
RS9A
g
RS8A
RS1A
RS8A
l
ne
g
ing
S1
RS9A
These holes up
RS1A
Step 1
9. Assemble roof structure (RS2A) to (RS8A)
RS2A
S1
and (RS9A) with 8 (S1) screws.
RS8A
RS2A
RS9A
17
RS9A
10. Assemble the roof structures (RS3LA), (RS3XA)
4&5
with middle joining support (MJ). Use only 2 (S1)
screws as shown in fig. 1.
Assemble (RS3XA) & extension roof structure
(RS3SA) with 2 (S1) screws. See fig. 2 & 3.
Make 2 sets.
For each extension add one (RS3SA).
2&3
1
RS3SA
RS3XA
MJ
S1
RS3XA
4&5
RS3LA
MJ
Refer Page No. 5 for
Overlapping Method of
(RS3XA) & (RS3SA).
Note
RS3LA
fig.1
RS3SA
RS3SA
RS3XA
S1
RS3XA
fig.2
fig.3
10a. Insert 90 degree joint (RJ) into the roof structure
(RS3LA). Use a hammer to push in. Use (S1) screws
to fix. Repeat on other end of (RS3SA). See fig.4 & 5.
RJ
S1
fig.4
18
fig.5
11. Assemble the roof structure (RS6XA) into (RS5A) with 8
(S1) screws.
Make 2 sets.
RS6XA
S1
RS5A
S3
RS6A
12. Assemble the roof structure (RS6XA) into (RS6A) with 6
(S3) screws with nut.
Make 2 sets.
Add one roof structure (RS6A) for each extension.
RS6XA
RS5A
S3
13. Assemble the roof structure into (RS5A) & (RS6A) into
roof structure (RS13A) with 8 (S3) screws with nuts at both ends.
Make 2 sets.
RS13A
RS5A
19
RS13A
RS6A
14. Assemble the roof structure (RS7XA) into (RS5A) with 8
(S1) screws.
Make 2 sets.
RS7XA
RS5A
S1
15. Assemble the roof structure (RS7XA) into (RS7A) with 6
(S3) screws with nut.
Make 2 sets.
Add one roof structure (RS7A) for each extension.
RS7A
RS7XA
S3
RS5A
16. Assemble the roof structure (RS5A) & (RS7A) into roof
structure (RS13A) with 8 (S3) screws with nuts at both ends.
Make 2 sets.
RS7A
RS13A
RS5A
RS13A
20
S3
17. Place the assembled front roof structure into position on top of door columns. Line up pre-drilled holes with
door column fittings (FDCL) & (FDCR). Use (S1) screws to fix front roof structure to the door columns with left
and right door column fittings.
Inside of shed
FDCR
FDCL
CDLA
CDRA
18. Fix the door stopper horizontal (DSH) to the front roof structure from
inside with 6 (S1) screws. Position the latch hole to face down.
DSH
U-channel opening
inside the shed.
Latch Hole
DSH
DSH
INSIDE SHED
21
19. Place the assembled back roof structure into position on top of middle columns (CMA). Line up
pre-drilled holes with middle column fittings (FMC). Use (S1) screws to fix back roof structure to (FMC).
Inside back of shed
FMC
CMA
S1
FMC
FMC
CMA
CMA
RS1A
2
RS1A
Note
Make sure the (RS2A) roof structure
position towards inside the shed as
shown in Fig.1 & 2.
RS1A
1
RS1A
RS2A
RS2A
RS2A
22
Fig.1
RS2A
Fig.2
20. Insert the 90 degree joint (RJ) (assembled with
RS3LA, RS3XA & RS3SA) into (RS1A) see fig. 1
Follow fig. 2 & 3.
Note
RS3SA
RS3XA
After assembly make
sure this roof structure’s
U-Channel is positioned
down.
RS3LA
1,2&3
RS1A
RS3SA
Note
Notice the U-channel up
position on roof structures
(RS1A).
RS1A
1,2&3
RS3XA
RS3LA
RS3SA
1,2&3
RS3XA
RS1A
RS1A
1,2&3
RS1A
RS3LA
RS1A
S1
RS2A
RJ
RS2A
RST
S2
RS3LA
S1
RJ
RS1A
RJ
FCC
RS1A
CCA
CCA
fig.3
fig.2
fig.1
Secure (RJ) 90 degree joint to (RS1A)
with (S1) screws on top of the four
corner columns (CCA).
Secure (RJ) with (FCC) using (S2)
screw on all the four corner columns.
Fix (RS2A) to 90 degree
joint (RJ) through (RS3LA)
& (RS3SA) with (S1)
screw.
21. Fix (RS3) assembly to middle column fitting
(FMC) with (S1) screws.
3
2
FMC
1
6
5
CMA
fig.1 to 6
23
4
22. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS8A) at
the left side of the shed. Use (S1) screws to fix. See fig.1 & 2.
RS6A
RS6XA
RS7A
RS5A
RS7XA
RS5A
23. Place the assembled roof structure (RS5A) & (RS7A) into position on roof structure supports (RS8A) at
the right side of the shed. Use (S1) screws to fix. See fig.1 & 2.
2
RS6A
RS7A
RS6XA
RS7XA
RS5A
RS5A
1
RS13A
RS13A
RS2A
RS2A
RS5A
RS5A
RS8A
S1
Front Inside
fig.1
24
RS8A
RS6A
RS7A
RS8A
S1
Back Inside
fig.2
RS8A
24. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS9A) at
the left side of the shed. Use (S1) screws to fix. See Fig.1 & 2.
RS6A
RS6XA
RS7A
RS5A
RS7XA
RS5A
25. Place the assembled roof structure (RS5A) & (RS7A) into position on roof structure supports (RS9A) at
the right side of the shed. Use (S1) screws to fix. See Fig.1 & 2.
RS6A
RS7A
RS6XA
RS7XA
RS5A
RS5A
RS5A
Inside
Front
25
RS7A
S1
RS9A
fig.1
S1
Inside
Back
RS9A
fig.2
26. Attach the roof structures (RS4XA)
4 nos. to (RS3LA) and (RS3XA) with (S1)
screws. See fig. 1 and 2.
RS3XA
2
26a. Attach the roof structures (RS4XA)
4 nos. to (RS5A), (RS6A) assembly and
(RS5A), (RS7A) assembly with (S7) screws.
See fig. 3 and 4.
RS7A
RS6A
RS4XA
4
3
RS4XA
RS3LA
1
RS4XA
4
4
3
RS4XA
2
4
RS4XA
1
S1
S1
RS4XA
RS7XA
RS4XA
RS7XA
RS7A
RS6XA
RS4XA
RS4XA
RS4XA
RS3XA
RS5A
RS3LA
RS5A
RS3LA
fig.1
S7
fig.2
S7
fig.3
27. Attach the roof structures (RS4A) one
fig.4
RS6A
RS3SA
end to roof structure (RS3SA) with (S1)
screws. see fig. 1& 2. Fix the other end to roof
structure (RS6A) & (RS7A) with (S1) screws
see fig. 3. Fix the middle portion to (RS6A) &
(RS7A) roof structure with (S1) screws.
See fig. 4.
For each extension add two (RS4A) roof
structure.
RS7A
1
4
3
RS4A
4
RS4A
2
RS4A
S1
S1
S1
RS4A
RS4A
RS7A
RS4A
S1
RS7A
RS7A
RS4A
RS4A
RS3SA
26
fig.1
RS3SA
fig.2
RS7XA
RS6A
fig.3
fig.4
28. Attach roof structure supports (RS10A)
3
and (RS11A) to roof structures (RS5A),
(RS6A) & (RS7A) using (S1) screws.
For each extension add one (RS11A).
See (fig.1), (fig.2) and (fig.3).
RS10A
RS11A
2
RS11A
2
RS11A
RS10A
2
RS11A
RS10A
1
RS11A
RS11A
RS10A
Note
Make sure hole in (RS10A) face
outward on both sides.
RS10A
RS13A
RS13A
RS5A
RS11A
RS6A
RS7A
RS5A
RS10A
RS8A
RS8A
RS8A
S1
S1
S1
Inside Front
fig.1
27
RS10A
fig.2
Inside Back
fig.3
RS8A
29. Attach the roof structure support (RS12A) with (RS5A) to (RS5A) and
(RS6A) to (RS7A) with (S1) screws. See (fig.1) and (fig.2)
Add one roof structure (RS12A) for each extension.
RS12A
RS6A
RS7A
RS12A
RS12A
RS5A
RS12A
RS5A
RS4A
RS4A
RS5A
RS12A
S1
fig.1
28
RS5A
RS12A
S1
fig.2
D. Roof panels
Parts Needed:
Parts Needed for each extension:
(6) Roof Panels
(2) Facia Panel Left
(2) Facia Panel Right
(3) Ridge Cover Small
(80) Roof Plug w/Washer
(80) Roof Pin
(12) Sagging Support
(RP )
(FPL)
(FPR)
(RRS)
(PPG)
(PIN)
(RS14A)
(2) Roof Panels
(1) Ridge Cover Small
(16) Roof Plug w/Washer
(16) Roof Pin
(4) Sagging Support
(RP )
(RRS)
(PPG)
(PIN)
(RS14A)
Front
FPR
Fig.1
1. Place facia panel (FPR) to front roof structure right side.
Front
Front
FPR
FPL
FPR
2. Line up the holes with roof structure and fix the roof plugs
w/washers. Use a hammer (rubber mallet) to drive in roof pin.
See fig. 1, 2 & 3 for details. Place facia panel left (FPL) to
the front roof structure left side. Make sure (FPL) overlaps on
(FPR). Repeat action to fix facia panels on backside. See Fig.
4, 5 & 6.
Fig.2
Fig.3
Back
FPR
TIP
First insert all roof plugs with washers
to the panels (left & right) then drive
in the roof pins.
Fig.4
Back
Back
FPR
FPL
Fig.5
3. Start attaching the roof panels from (FPL) corner
side by sliding the roof panel (RP ) to roof structure.
Locate the hole positions of the roof panel and roof
structure. Fix roof plugs with washers. Use a hammer
to drive in roof pins. See figures 1 thru 8.
Add two roof panels for each extension.
Fig.6
Note
Do not insert Plugs
at this point.
4. Attaching the ridge cover (RRS) on top of the
roof panels (RP ) start from the front side of the
shed. See Figures 9 thru 12.
Add one ridge cover for each extension.
Note
29
KEY
Roof Plugs
Use a screw driver to align the
holes.
Insert roof plugs into roof panels
only as indicated.
FPR
FPL
Fig.1
RP
RP
Fig.3
Fig.2
RP
Fig.5
Fig.4
Fig.6
Fig.7
RRS
FPR
Fig.8
30
Fig.9
Front of Shed
RRS
RRS
Fig.11
Fig.10
RRS
Fig.12
5. Insert the sagging support (RS14A) from inside
the shed by sliding in between roof structure (RS5)
and roof panel until it reaches (RS3) roof structure
for each panel. See fig.1.
6. Insert the sagging support (RS14A) from inside
the shed by sliding in between roof structure (RS5)
and roof panel until it touches the other roof structure
(RS5). See fig.2.
RS14A
RS14A
RS5
RS3
Outside View
Inside View
Fig. 1
31
Fig. 2
E. Doors
Parts Needed:
(1) Door Left
(1) Door Right
1. Attach the doors left and right (see fig.1) with Loose pin
hinges on door columns (CDLA) and (CDRA).
fig.1
32
Note: To prevent water leakage it is important
that these instructions are followed.
1. After completing the assembly apply silicone
around the perimeter of the base U-channel.
Seal the corners, joints and base of door column also.
3
4
Inside
Base U-channel
2. After completing the panel assembly, apply
silicone around the roof plugs. This is optional and
should be done for heavy rain areas if needed.
33
3
2
F. Optional Ventilation Kit
ACCESSORIES
CODE
DESCRIPTION
VC
VCP
VENTILATION COVER
VENTILATION COVER PIN
QTY
2
4
VENTILATION COVER (VC)
VENTILATION COVER PIN
(VCP)
TOOLS YOU WILL NEED
Power Drill
Dia 5/32” (4.2mm) drill bit
Dia 1/2” (12.5mm) drill bit
VC
Optional ventilation kits can be installed on any of the wall
panels. However, we recomend mounting them on the top
of the shed’s back wall.
1. Place the ventilation cover (VC) as shown in fig.1.
Using a pencil, mark the two side hole locations.
2. On the marked hole locations, drill out two holes using
dia. 5/32” (4.2mm) drill bit as shown in fig.2. These holes
will be used to attach the ventilaion cover with the ventilation
cover pins (VCP).
3. Use a dia. 1/2” (12.5mm) drill bit to drill out as many
holes as desired behind the ventilation cover mounting
area as in fig.3.
VC
Side View
fig.1
4. Attach the ventillation cover (VC) with the ventilation
cover pin (VCP) as in fig.4.
Outside
5. Repeat the same to fix the second ventilation cover.
VCP
VC
VCP
34
fig.2
fig.3
fig.4
High wind area installation instructions
Note: To ensure that your shed withstands high winds,
you will need the following reinforcement.
Parts needed:
CODE
DESCRIPTION
S4
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M6 x 40mm. (1/4” x 1 1/2”)
Anchor bolt with nut
S5
Parts needed for each extension:
QTY
CODE
DESCRIPTION
S4
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M6 x 40mm. (1/4” x 1 1/2”)
Anchor bolt with nut
48 (not included with shed)
S5
24 (not included with shed)
QTY
8 (not included with shed)
6 (not included with shed)
1. Shed or shed foundation should be placed on
concrete footing by use of anchor bolt and nut.
Using a carpenters square, line up corners. Align
U-Channel base, mark the concrete through the
holes in the base and drill concrete with 1/2” (dia.
12.5mm) concrete bit to accept anchor bolts to a
1 3/4” (44mm) depth. Replace base and secure
with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts.
See fig.
Base U-channel
Concrete
Anchor bolt & nut
2. Attach each side panel (SP
) at the bottom to
the U-channel base. Using a dia. 3mm (1/8”) drill
with a power drill, make two equal distance holes
on the U-channel base through the side panel.
Drive a self tapping screw (S4) through the base
U-channel to the side panel. Repeat this for every
side panel. See blowup.
S4
35
Base U-channel
RS3
RS1
3. Attach each side panel (SP
) on top to the roof
structure (RS1) and (RS3). Using a dia. 3mm (1/8”)
drill with a power drill, make two equal distance
holes on the side panel through the roof structure.
Drive a self tapping screw (S4) through the side
panel to the roof structure. Repeat this for every side
panel. See blowup.
S4
(RS1) & (RS3)
roof structure
RS1
Side Panel
RS1
S4
S4
Base U-channel
Important Warranty
Information
The Duramax shed has been tested and passed wind loads of up to 115 mph in a controlled
laboratory environment. Natural high wind areas create wind at unpredictable speeds that are
very difficult to capture accurately by location. As such we cannot guarantee the performance
of the shed in these extreme situations.
36
PART 2: Adding Extension Kit to Existing Shed
Back
Front
Note
1. Remove one ridge cover (RRS) from the back side .
See the figure.
TIP
Use a drilling machine to remove the pins and plugs
from the ridge cover, roof panel and facia panel.
Care should be taken not to damage the panels.
Extra pins, plugs and washers are available in the
accessory box.
2. Remove from back side left and right roof panels.
See the figure.
37
Remove this Ridge cover.
RRS
3. Remove the roof plugs (PPG) and pins (PIN)
from backside facia panel and detach it from the
shed.
FPR
FPL
4. Support the roof structure (RS6XA) & (RS7XA)
by using an appropriate support to avoid the roof
structure from collapsing.
Note
Support not included.
5. Remove
(RS10A) from inside. See the figure.
RS7XA
RS6XA
RS8A
RS10A
Inside Back
38
Support
RS8A
RS10A
6. Detach (RS6XA) & (RS7XA) from (RS8A).
RS7XA
RS2A
RS6XA
RS8A
RS8A
Back Inside
1
7. Detach (RS6XA) & (RS7XA) from (RS9A).
See fig.
2
RS2A
RS2A
RS6XA
Inside
Left
RS7XA
RS9A
fig.1
39
Inside
Right
RS9A
fig.2
1,2,3
8. Detach roof structure (RS2A) from roof structure
(RS3XA) from both corners. See fig.1.
Detach 90-degree joint (RJ) from corner column
fitting (FCC) from both corners. See fig.2.
Detach (RS3XA) from 90-degree joint (RJ) from
both corners. See fig.3.
1,2,3
RS2A
RS3XA
RST
RS3XA
RJ
CCA
fig.1
9. Detach the middle column fittings (FMC) from
roof structure (RS1A). See fig.
FMC
CMA
10. Pull the back roof assembly. See figure.
40
fig.2
FCC
RJ
CCA
fig.3
11.
Detach the center bands (CB3XA) assembly
from the back wall of the shed. Follow the figures.
CCA
2
FCB
CMA
CMA
CMA
3
4
3
CB3XA
CCA
1
CB3XA
CB2A
CB3XA
CB1A
CCA
B3LA
B3RA
Fig.1: Detach (CB3XA) from
Inside back wall
(CB2A). Then detach (CB3XA)
& (CB2A) from (FCB).
CMA
CMA
FCB
CB3XA
CB3XA
CB3XA
CB3XA
CB2A
CCA
CB1A
Fig.2: Detach (CB3XA) from
(CB2A). Then detach (CB3XA)
& (CB2A) from (FCB).
Fig.3: Detach (CB3XA) from (CMA).
Fig.4: Detach (CB3XA)
assembly from (CMA).
12. From outside back of the shed, detach the base
angles from the corner column (CCA) at both corners
and remove the corner columns. See fig.1.
From inside detach the (B3LA) & (B3RA) base angles
from middle column (CMA). See fig.2.
CMA
CCA
CMA
CMA
CCA
CMA
CCA
B22
B3LA
fig. 2
0utside
fig. 1
41
B3RA
B3LA
Inside back wall
1
13.
Detach the center bands (CB3XA) & (CB2A)
assembly from the side wall of the shed on both side.
Follow the figures.
CCA
CMA
CMA
3
2
CB2A
B21
CB3XA
Inside side wall
CMA
CB3XA
CB3XA
CB2A
CB1A
CB3XA
CCA
CB1A
Fig.2: Detach (CB3XA) from (CMA).
Fig.1: Detach (CB3XA) from
(CB1A). Then detach (CB3XA)
& (CB1A) from (FCB).
Fig.3: Detach (CB3XA)
assembly from (CMA).
14. Detach the center bands (CB2A) & (CB3XA) from middle joining
support (MJ). See fig.
CB2A
CB2A
CB3XA
MJ
MJ
CB3XA
42
B22
CMA
FCB
15.
1
Come back to 10’ x 8’ Extension Kit manual (PART 1) and follow the steps accordingly.
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