Eaton CL-7 communications module voltage regulator control Installation instructions

Voltage Regulators

Effective March 2014

New Issue

CL-7 voltage regulator control communications module installation instructions

S225-70-6

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s

(“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES

OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY

EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE

CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice.

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CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

Contents

SAFETY INFORMATION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

PRODUCT INFORMATION

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Acceptance and Initial Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

INSTALLATION INSTRUCTIONS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Installing Communications Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

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iii

!

SAFETY

FOR LIFE

Safety for life

!

SAFETY

FOR LIFE

Eaton’s Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton’s Cooper Power Systems employees involved in product design, manufacture, marketing, and service.

We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information

The instructions in this manual are not intended as a substitute for proper training or adequate experience in the safe operation of the equipment described. Only competent technicians who are familiar with this equipment should install, operate, and service it.

A competent technician has these qualifications:

• Is thoroughly familiar with these instructions.

• Is trained in industry-accepted high and low-voltage safe operating practices and procedures.

• Is trained and authorized to energize, de-energize, clear, and ground power distribution equipment.

• Is trained in the care and use of protective equipment such as arc flash clothing, safety glasses, face shield, hard hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe installation and operation of this equipment, be sure to read and understand all cautions and warnings.

Safety instructions

Following are general caution and warning statements that apply to this equipment. Additional statements, related to specific tasks and procedures, are located throughout the manual.

DANGER

Hazardous voltage. Contact with hazardous voltage will cause death or severe personal injury. Follow all locally approved safety procedures when working around high- and low-voltage lines and equipment.

G103.3

WARNING

Before installing, operating, maintaining, or testing this equipment, carefully read and understand the contents of this manual. Improper operation, handling or maintenance can result in death, severe personal injury, and equipment damage.

G101.0

Hazard Statement Definitions

This manual may contain four types of hazard statements:

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

This equipment is not intended to protect human life. Follow all locally approved procedures and safety practices when installing or operating this equipment. Failure to comply can result in death, severe personal injury and equipment damage.

G102.1

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in equipment damage only.

WARNING

Power distribution and transmission equipment must be properly selected for the intended application.

It must be installed and serviced by competent personnel who have been trained and understand proper safety procedures. These instructions are written for such personnel and are not a substitute for adequate training and experience in safety procedures. Failure to properly select, install or maintain power distribution and transmission equipment can result in death, severe personal injury, and equipment damage.

G122.3

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CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

Product information

Introduction

Service Information S225-70-6 provides instructions for the installation of communications modules into the CL-7 voltage regulator control.

Read this manual first

Read and understand the contents of this manual and follow all locally approved procedures and safety practices before installing or operating this equipment. Read and understand the manuals detailing the installation and operation of the voltage regulator and the control used with the voltage regulator. Refer to Service Information S225-70-1,

CL-7 Voltage Regulator Control Installation, Operation, and

Maintenance Instructions for information on the CL-7 voltage regulator control. Refer to Service Information S225-10-30,

VR-32 Voltage Regulator with Quik-Drive™ Tap-Changer

Installation, Operation, and Maintenance Instructions for information on Eaton’s Cooper Power Systems voltage regulator with Quik-Drive tap changer. Refer to

Service Information S225-70-3, CL-7 Regulator Control

Communications for more information on the operation of the communications equipment and programming the control for communications.

Additional information

These instructions cannot cover all details or vari ations in the equipment, procedures, or process described nor provide directions for meeting every possible contin gency during installation, operation, or maintenance. For additional information, please contact your Eaton's Cooper Power

Systems representative.

Acceptance and initial inspection

This kit is thoroughly inspected at the factory. It is in good condition when accepted by the carrier for shipment. Upon receipt of the communications module kit, a thorough inspection should be made for damage, evidence of rough handling, or shortages. Should this initial inspection reveal evidence of rough handling, damage, or shortages, it should be noted on the bill of lading and a claim should immediately be made with the carrier. Also, notify your

Eaton’s Cooper Power Systems representative.

Handling and storage

Be careful during handling and storage of equipment to minimize the possibility of damage. If the kit is not to be placed into immediate use, store the kit where the possibility of damage is minimized.

Quality standards

ISO 9001 Certified Quality Management System

CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

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Description

The communications module kit provides the hardware needed to install a communications module or modules into a CL-7 voltage regulator control.

3

4

1

2

5

Table 1. Kit Part Identification

Item Description

Communications Module

Communications Base Circuit Board

Support Bar, Aluminum

Blank Slot Cover

Screw, #6-32 Phillips

Installation instructions

1

1

1

1

Qty

1 or 2

1. Remove the control from the control box. To do this, the Control Function switch should be set to OFF, the control Power switch should be set to OFF, the V1 switch in the back panel should be opened and the C switch should be closed. Unplug the wiring harness and disconnect the green ground wire. Remove the control from the hinge pins.

2. Remove the four screws retaining the cover over the communications module slots. Retain the screws. See

Figures 1 and 2.

N ote:

If a communications base circuit board has already been install in the control, skip to Step 7.

Figure 2. Communications module slots with cover removed.

3. Install the communications base board partially into the slots. Make sure the connections for the communications modules are facing toward the front of the control and to the outside. See Figure 3.

Figure 1. Remove screws shown to open the cover of the communications module slots.

Figure 3. Installing the communications base board.

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CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

4. Locate the nib on the aluminum support bar (Figure 4) and the hole in the base circuit board (Figure 5).

5. Hook the support bar nib into the hole in the base circuit board (Figure 6) and begin to push the circuit board into the slots. While pushing the base circuit board in, line up the support bar into the guide grooves in the back of the communications module slots.

(Figure 7).

Figure 4. Support bar nib.

Figure 6. Hooking the support bar nib into the hole in the base circuit board.

Figure 5. Hole in the base circuit board.

Figure 7. Pushing the base circuit board into the guide grooves.

CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

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6. Push the communications base circuit board all the way in using the support bar and secure with the provided screw. See Figure 8.

Figure 8. Support bar fully inserted and secured with a screw.

7. Install the communications module into the top communications module slot (Com Port 1) and secure with two of the screws retained in Step 1. See Figures

9 and 10.

Figure 10. Communications module secured with screws.

8. A second communications module can be installed in the lower slot (Com Port 2) (Figure 11) or the supplied cover can be placed over the slot if it is not needed

(Figure 12). Either the module or cover should be secured with two screws retained in Step 1.

Figure 9. Inserting communications module into

Com Port 1 communications slot.

Figure 11. Two communications modules installed.

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CL-7 control communications module installation instructions S225-70-6 March 2014 www.cooperpower.com

Figure 12. One communications module installed with the other slot covered.

9. Install the control into the control box by placing it on the hinge pins. Connect the green ground wire and plug in the wiring harness. Consult Service Information

S225-70-1, CL-7 Voltage Regulator Control Installation,

Operation, and Maintenance Instructions for instructions on powering and programming the control.

Consult Service Information S225-10-30, VR-32 Voltage

Regulator with Quik-Drive Tap-Changer Installation,

Operation, and Maintenance Instructions, for safe installation and voltage regulator operation instruction.

10. Consult Service Information S225-70-3, CL-7 Regulator

Control Communications, for detailed instructions on the operation of the communications equipment and programming the CL-7 control for communications.

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!

SAFETY

FOR LIFE

Eaton

1000 Eaton Boulevard

Cleveland, OH 44122

United States

Eaton.com

Eaton’s Cooper Power Systems

Business

2300 Badger Drive

Waukesha, WI 53188

United States cooperpower.com

© 2014 Eaton

All Rights Reserved

Printed in USA

Publication No. S225-70-6/March 2014

Eaton, Cooper Power Systems, and Quik-

Drive are valuable trademarks of Eaton, in the U.S. and other countries. You are not permitted to use these trademarks without the prior written consent of

Eaton.

For Eaton's Cooper Power

Systems CL-7 control product information call

1-877-277-4636 or visit: www.cooperpower.com.