null  User manual
Complete Analytical & Monitoring Solutions
Gas + Combustion Analysis / Liquid Analysis / Gas + Flame Detection
Visualize > Analyze > Optimize
Solve your toughest analytical challenges
Whatever your goal – reduce installation and maintenance costs, maximize up-time, protect your
plant and personnel, or improve process quality – Emerson offers a complete range of Rosemount
Analytical products, services, and solutions, including:
Industry & Service Solutions
Product Solutions
> Metals .....................................................3
> Chemical & Petrochemical.......................4
> Refining & Gas Processing .......................6
> Gas Chromatography &
Process Gas Analysis..............................16
> Power Generation....................................8
> Emissions & Combustion Analysis .........18
> Water Treatment...................................10
> Flame and Gas Detection ......................20
> Life Science............................................12
> Food & Beverage ...................................13
> Hazardous Area Particle
Monitoring ............................................21
> Pulp & Paper..........................................14
> Service, Training & Customengineered System Solutions................15
> Continuous Online Liquid Analysis ........22
> Industry-Leading Analyzers
> System Design
> Project Coordination and Management
PlantWeb™ is the proven digital plant
architecture that uses the power of predictive
intelligence to improve plant performance.
> Startup and Commissioning
> Ongoing Maintenance and Support
While PlantWeb lowers capital and engineering
costs compared to traditional DCS-centered architectures, it provides even greater operational benefits
by enabling you to improve throughput, reduce conversion costs, and sustain the resulting
performance gains. Users report an average improvement of 2% or greater in plant efficiency.
See more at
M E TA L S & M I N I N G
Optimize extraction and processing
Optimize production with
Rosemount Analytical instruments
and PlantWeb™ by monitoring solutions enabling feedback control of
important liquid parameters such as
pH, electrical conductivity and ORP.
Processes will vary depending on
the metal involved, the grade of ore,
and the technology employed.
Due to the rapid reactions taking
place in an agitated leach process,
automatic pH control is strongly
Avoid toxic cyanide leaks into the
environment, as they are a risk to
personnel and a future liability to
the mining company, with continuous pH control.
Copper sulfide ore processing
involves flotation, in which copper
sulfide particles are lifted on froth
while iron and other common impurities are left behind. The efficiency
of this concentrating step is directly
dependent on pH. The flow rate of
slurry is therefore regulated to keep
the pH within the acceptable range.
Emerson solutions include:
> pH monitoring of cyanide
destruction – 3400 PERpH-X pH
> Regulating feed of lime flotation
cells – TUpH 396P pH sensor
> Monitoring caustic alumina
ratio – Conductivity Sensors
> Monitoring concentrated acids –
Toroidal Conductivity Sensor
> Safety Instrumentation for
Hazardous Areas – Millennium II
Series of Gas Detectors, O2
Deficiency, and Flame Detectors
Alumina is refined from raw bauxite
using a phase difference (such as
solid to liquid) separating the product from the base metals. Emerson’s
flow through toroidal conductivity
sensor is used to monitor the
digestion step, while the large bore
submersion sensor is used to
optimize chemical recovery from
the tailings.
Stainless steel impurities can be
removed with a short soak in acid, a
common finishing technique for
steel rolls. Control of the acid
concentration is crucial in removing
just the right amount of surface
contamination and is frequently
called steel pickling. The concentration of HCL acid can be monitored
using Emerson’s rugged 228
toroidal conductivity sensor.
Waste Disposal
Toxic chemical waste from mining
and refining operations can be in the
form of liquid, gas, and solids. Liquid
analysis helps minimize disposal
costs involved with chemicals adhering to tailings, toxic cyanide, noxious
gases, and acid mine runoff.
Emerson mine
safety monitoring
Common to mining operations is
the presence of methane, especially in coal mines. Methane is
lighter than air and will quickly fill
areas undetected posing a serious
threat of asphyxiation and explosion if ignited. CO is a colorless,
odorless, tasteless gas that is
harmful at very small concentrations. H2S is highly poisonous and
heavier than air so it accumulates
in poorly ventilated areas.
Hydrogen Cyanide is a by-product
of gold processing and is highly
toxic and must be monitored.
The Millennium II Series of gas
detectors provides dual-channels
to maximize coverage, low power
consumption to improve performance, and intuitive features to
simplify operation and maintenance in these harsh conditions.
Emerson’s analytical sensors
respond quickly to changes in pH
and ORP, helping to protect both the
environment and the mine from the
dangerous effects of these chemicals.
Industry solutIons
Measurement analysis: the key to efficient operation
> Compensate for variations in product feed composition while measuring product impurities, thus
minimizing product loss
Gas and combustion analyzers assist ammonia, ethylene,
methanol, polyethylene and polypropylene plants:
> Measure feed purity
> Better control process units to minimize the waste
fuel gas available for burning in boilers and furnaces
> Increase energy efficiency
> Obtain feedback on reactions
> Better control of pollutants
Fixed flame and gas detectors protect plant and
personnel from:
> Dangerous toxic gas release
> Combustible gas concentrations
> Fast and accurate detection of potentially catastrophic
flame events
Ammonia Plants
With the ammonia process, efficient performance is
driven by the quality of analytical data that is available.
Rosemount Analytical’s approach ensures real-time data
analysis and communication to critical systems, resulting
in reliable production accounting, optimized performance, and efficient energy management. Rosemount
Analytical offers these solutions throughout the plant
processes, including:
> Feed purification
With Rosemount Analytical instruments
and analyzers, chemical and petrochemical plants have
access to key measurements that keep them operating
efficiently. The precision measurements of our gas chromatographs enable you to:
> Maintain proper chemical ratios
> Monitor for unconverted carbons, monitor purge gas
rates and track BTU usage
> Synthesis gas production / purification
> Ammonia synthesis
> Oxygen-Fired Heater Stacks
Methanol Plants
Rosemount Analytical offers measurement and analysis
solutions that:
> Monitor for unconverted carbons
> Minimize losses of methanol in acetone tower overhead
> Minimize impurities in the methanol product stream
Emerson plant safety monitoring gives you:
> Accurate monitoring for the presence of toxic and
flammable gases in classified areas
> Fast, accurate flame detection
> Minimize losses of methanol in methanol tower bottom
Ethylene Plants
Process Heaters
Rosemount Analytical uses a strategic approach to ethylene application solutions that features limiting initial
capital expenditures, minimizing ongoing operating
expenses, and maximizing overall performance of your
analytical equipment. Rosemount Analytical ensures
maximum product recovery while keeping product purities within specification throughout the ethylene plant:
Many chemical processes
require that the process
liquids and gases be preheated to a designated
temperature. Process
heater and boilers are the
biggest consumers of energy and require O2 and
Combustibles analyzers to control fuel/air ratios to
optimize the combustion, and Continuous Emissions
Monitoring systems to measure NOX, SO2, CO and CO2.
Analyzers are also increasingly being used to monitor
the emissions of greenhouse gases.
> Improve analysis times
> Reduce energy loss in cracking furnaces, fractionation
processes, compressors, condenser and ethane separation processes, acetylene removal
Polyethylene / Polypropylene Plants
In polyethylene and polypropylene plants, an efficient,
accurate process is critical to maintain the quality of plastics. Any impurities will degrade the process. Rosemount
Analytical offers an analytical solution that measures and
tracks critical data to ensure an efficient process:
> Measure ethylene and comonomer feed purity
> Monitor impurities recycled with the diluent
> Attain feedback on reaction kinetics
> Ensure feed purity
> Send data to the control system about reaction kinetics
> Monitor impurities within the recycle streams
Energy efficiency has gained renewed importance in
process industries. Better control of process units has
minimized the amount of waste fuel gas available for
burning in boilers and furnaces.
Pressures from local and national environmental regulatory agencies to reduce NOX and other pollutants
require better control for all combustion processes, such
as process heater furnaces, boilers, incinerators, spent
acid furnaces and catalyst regeneration processes.
Emerson offers solutions for all of these applications
including emissions monitoring systems. Outstanding
reliability and durability of Rosemount Analytical analyzers will keep you operating at maximum throughput.
Emerson solutions
> Emissions detection –
700XA gas chromatograph
> Burner efficiency
monitoring – OCX8800
oxygen and combustible
> Solution concentrations
measurement – 228
Toroidal Conductivity Sensor
> Complete Safety Coverage –
UVS and UV/IRS Flame
Detectors and Millennium II
Series of Gas Detectors
> Operational cost
reduction – PlantWeb
Architecture with FOUNDATION®
fieldbus technology
> Fine tuning the process –
X-Stream gas analyzer
Industry solutIons
Better data means a better process
contaminants and ambient air monitoring, Emerson
solutions keep plant employees safe and help the plant
meet government compliance requirements.
Bottom-line goals can be more easily achieved with
analytical solutions from Emerson. With precise product
analysis, you’ll be able to produce a final product that
more closely meets specification requirements.
Fuel & Flare Gas Analysis
Rosemount Analytical gas chromatographs are ideal for
measuring H2S and heating value in fuel and flare gas
within refinery applications.
Sulfur Recovery Unit Incinerator/Tail Gas Stack
> Sulfur Dioxide (SO2)
> Oxygen (O2)
Gas Processing Unit
Emerson's process gas chromatograph (GC) significantly
improves the operation of a refinery gas processing unit
by measuring real-time chemical composition measurements of the feed stream and sending those measurements
to the plant's control system.
Isomerization Unit
Emerson’s Rosemount Analytical process
gas analyzers, liquid analytical instruments, gas chromatographs, and fixed point detection solutions are
uniquely designed to provide extended analysis and
coverage in the most extreme plant conditions.
Regardless of process complexity, Emerson offers:
> Better process control
> Environmental monitoring
Count on Emerson
analytical solutions to help
your business:
> Decrease energy consumption
by 5-15%
> Increase through-put (reduce
bottlenecking) by 5-15%
> Increase product purity or
reduce product giveaway
> Recycle less off-spec product
back to process
> Recover more valuable
> Improve the performance of
downstream units
In a refinery isomerization unit, a Rosemount Analytical
process gas analyzer monitors hydrogen to control the
proper feed ratios and measure CO2 to avoid impurities
within the product stream.
Hydrotreater Unit
In a refinery hydrotreater unit, a Rosemount Analytical
process GC monitors the impurities in the hydrogen
recycle stream so additional hydrogen can be infused
within the makeup stream as needed and improve
quality by minimizing the C3 and lighter content in the
finished product.
> Billing and cost accounting for
product transfers
Catalytic Reformer
With fast measurement of key
components, accurate qualitative
and quantitative analysis enables
better, faster decisions that could
impact operational performance.
The Rosemount Analytical family of process gas analyzers
and gas chromatographs analyze byproduct hydrogen
gases in the catalytic reformer, such as methane, ethane,
propane, and butanes, helping to manage gas ratios,
increase availability, reduce maintenance costs, and
improve overall control of the unit.
More accurate data also
improves the safety and
environmental monitoring
capabilities of the refinery and
chemical process. Through
precise measurement of harmful
Fluid Catalytic Cracking and Catalyst
Carbon monoxide and oxygen need to be monitored in
the waste slipstream regenerator gas as it is directed to
the carbon monoxide boiler for energy recovery. An
Analytical process gas analyzer monitors carbon dioxide
Emerson solutions include:
> Improving burner efficiency and
reducing NOX – OCX8800
combustible analyzer
> High solids pH applications in
sulfides and oil – PERpH-X pH
> Environmental regulation
compliance – CEMS systems
monitoring multiple streams
> Flue and flame gas monitoring –
700XA gas chromatograph
> Hydrogen/Hydrocarbons in CCR
Nitrogen Header Gas – X-STREAM
gas analyzers with web browsing
> Fixed Point Safety
Instrumentation – Millennium II
Series of Gas Detectors, Ultrasonic
Gas Leak Detectors and complete
line of Optical Flame Detectors
within the range of 0 to 500 ppm, and oxygen within a
range of 0-25%.
Alkylation Unit
Analytical process gas analyzers and gas chromatographs
measure the isobutane-to-olefin ratio ultimately
increasing both availability and throughput.
Emissions Monitoring
Refinery process equipment – such as boilers, process
heaters, thermal oxidizers, furnaces, selective catalytic
reduction units, incinerators, and stacks – must meet
local and national environmental regulations for
emissions. Rosemount Analytical performs the exact
measurements necessary to maintain compliance with
these regulations, including:
> Nitrogen Oxides (NOX)
> Sulfur Dioxides (SO2)
> Carbon Monoxides (CO)
> Oxygen (O2)
Process Heaters
Many refining processes require O2 and Combustibles
analyzers to control fuel/air ratios to optimize the
combustion, and Continuous Emissions Monitoring
systems to measure NOX, SO2, CO and CO2. Analyzers
are also increasingly being used to monitor the
emissions of greenhouse gases.
Energy efficiency has gained renewed importance in
process industries. Better control has minimized the
amount of waste fuel gas available for burning in boilers
and furnaces.
Crude Unit Overhead Corrosion Control
Distillation columns separate light components such as
gasoline and heavy components such as lubricants from
crude oil. Impurities cause the separated water to
become quite acidic and maintaining the proper pH is of
paramount importance in preventing corrosion.
Wastewater Treatment
API (American Petroleum Institute) Separators are
frequently used in the treatment of refinery wastewater
that has been contaminated by oil and oil-bearing
sludge. Separators use the difference in specific gravity
to allow heavier liquids to settle below lighter liquids.
pH is measured at the discharge from the API Separator
to enhance the removal of suspended solids.
Toxic Gas Detection
Hydrogen sulfide content in feedstock requires continuous monitoring of working areas to protect personnel
from dangerous H2S concentrations, limit potential
corrosion damage, and prevent any regulatory violations.
Combustible Gas Detection
Flammable gas leaks from crude desalting, thermal
cracking, coking, catalytic cracking, hydrogen
generation, isomerization, and sweetening as well as
catalytic dust pose serious safety hazards and require
fast, accurate detection.
Flame Detection
Due to the hazardous nature of the plant environment
with several flammable gas generation points and
numerous ignition sources, advanced optical flame
detection is necessary throughout any facility.
Industry solutIons
Peak performance / minimal environmental impact
Rosemount Analytical process gas
analyzers, liquid analytical instruments, gas
chromatographs, and fixed point detection solutions
provide extended analysis and coverage in the power
plant. Regardless of process complexity, Emerson offers:
Boiler water treatment
> Waterside chemistry monitoring: condensate,
feedwater, and boiler water measurement
> Monitoring of reverse osmosis and ion exchange
> Concentration of regeneration chemicals
> Boiler drum water conductivity
Gas Turbine
Emerson offers reliable analytical packages with
comprehensive application capabilities for gas-fired
simple cycle and combined cycle power plants, including:
the air-to-fuel ratio, enabling the turbine to operate at
its most cost-effective, efficient point, where NOX
emissions are minimized. In the power industry, where
emissions are closely regulated, operating cleaner and
more efficiently could mean avoiding costly fines.
> Measuring Wobbe Index - Turbine damage can result
from high dynamics from variations in the Wobbe
Index. A process gas chromatograph provides the
accurate, reliable data required to ensure no damage
to the equipment results from operating on low- or
mid-range Wobbe gas.
> Measuring Hydrocarbon Dewpoint – Measuring helps
avoid turbine damage due to flashback. When higher
hydrocarbons or hydrocarbon liquids are present,
movement of flame upstream could occur, resulting in
catastrophic damage to the turbine. An Emerson gas
chromatograph provides an accurate hydrocarbon
dewpoint calculation, which indicates when risk
increases and attention is required.
> Fuel gas BTU and Wobbe Index
Combustion Flue Gas Analysis
> Continuous Emissions Monitoring
Heat rate improvement in any large boiler combustion
process has never been more critical. Rosemount
Analytical oxygen probes help you control the fuel/air
ratios for the best efficiency and reduce NOX levels.
Careful probe placement can also provide a diagnostic
tool for balancing burners and/or coal feed. Trust your
process optimization to Emerson – the inventors of the
original zirconium oxide technology that is still the
industry standard for performance.
With our complete lines of gas chromatograph and
process gas analyzer solutions, Rosemount Analytical
analyzes and communicates the analytical data you
need for tight process control.
Fuel Gas BTU and Wobbe Index
With gas chromatography from Emerson, combustion
plants can obtain three key gas measurements:
> Measuring Composition - Accurate determination of
fuel gas composition allows for optimal adjustments of
> In-situ O2
> CO/Combustibles
Cooling Towers
Corrosion and scale formation are treated primarily by
controlling dissolved solids by blow down, reducing
alkalinity, and adding inhibitors and biocides.
Conductivity monitoring with a toroidal sensor is ideal,
while pH controls acid injection.
> Corrosion prevention with cooling water monitoring
> Waste processing for meeting discharge regulations
Continuous Emissions Monitoring
Systems (CEMs)
With our continuous emissions monitoring systems,
Emerson designs and engineers the right system for
your specific needs and provides startup and
commissioning support, training, and ongoing
maintenance contracts. CEMs systems can be installed
to provide data on the following power processes.
Emerson solutions include:
> Monitoring steam electric power plant waste streams – 400
series of conductivity sensors
> Monitoring combustion turbines and measure on-line BTU
values – 700XA Gas Chromatograph
> Establish efficient fuel/air ratios to yield the best efficiency
while reducing NOX levels – 6888 in-situ Oxygen Probe and
OCX8800 Oxygen and Combustible Transmitter
> Leak detection and scrubber performance analysis – 6081
Wireless transmitter or any Rosemount Analytical instrument with
wireless THUM and either a pH or conductivity sensor
> Selective Catalytic Reduction (SCR) Systems --With our
CEMS solution, a NOX measurement is used upstream
of the SCR to control the feed rate and downstream of
the SCR for NOX emissions compliance.
> Gas Turbines – Our CEMS are ideal for the low emissions requirements of gas turbines.
> Cogeneration Facilities – Depending upon the geographic location, type of fuel burned, and plant size,
any or all of the following parameters may be monitored: CO, O2, CO2, SO2, NOX, THC, NH3, and opacity.
Plant-wide Safety Monitoring
Power plants utilize hydrogen as a coolant in many
areas and methane is a common by-product of coal
transportation and processing. Both must be
accurately monitored in areas where potential
combustion is a concern. Toxic levels of carbon
monoxide are also present as well as O2 deficiency
from airborne contaminants. Our Millennium II Series
of fixed gas detectors provides a safety solution which
stands alone in its performance, versatility, and
efficiency. Only Emerson offers this unique blend of
technologies which result in more uptime, less
consumption, and enhanced coverage.
Combustible by-products from fuel sources and
hydrogen for cooling during various processes is
constantly present within power generation facilities.
Advanced optical flame detection that is robust
enough to perform within these difficult operating
conditions is an absolute necessity. The UVS and
UV/IRS flame detectors are specifically engineered for
these conditions with features that lower maintenance
and improve performance.
Industry solutIons
Emerson solutions include:
> Measuring ozone dosing for primary
disinfection – 499AOZ
> Monitor and report turbidity of the filter
effluent – Clarity II On-Line Turbidimeter
> Monitor and control the addition of
chemicals for pH adjustment – 3900 pH
> Continuous monitoring of water quality
within the distribution system – FCL free
chlorine monitoring system
Safe water is our top priority
Emerson makes reliable measurements that
are easy and convenient; decreasing maintenance time
and cost while complying with stringent regulations.
To better define the dynamics of the raw water source
being used by a water plant, a number of liquid analytical
measurements are made prior to entering the treatment
process. Influent monitoring measurements include pH,
conductivity, temperature, turbidity, and dissolved
oxygen. Some plants also keep a permanent record of
each of these measurements for future reference or for
detecting seasonal changes in the source water.
Drinking Water Treatment
Continuous analyzers monitor the process from start to
finish ensuring processes are as efficient as possible and
disinfection levels meet regulations.
Municipal water treatment facilities use caustic soda for
pH adjustment, ion exchange regeneration, and on-site
generation of sodium hypochlorite. This is one of the
first steps to water treatment and is prior to the filter
bed at the mixing tank. Measuring whether caustic soda
is in the stream, which indicates if the feed pumps are
working, can be achieved with toroidal conductivity.
Filter Performance / Clarifiers
The filtration stage removes residual solids resulting from
the oxidation of organic chemicals and microorganisms in
the primary disinfection stage. Periodically, the filter must
be back washed to remove the fine suspended matter
and sediment that collects in the filter media. As an indication of filter performance, the effluent from the filter
beds is continuously monitored with a turbidimeter.
Turbidimeters also monitor clarifier performance.
Free chlorine, chloramine, or total chlorine sensors
measure disinfection residuals, allowing plant operators to
calculate the CT (concentration and time) values used to
document the disinfection procedure.
Chlorine or ozone sensors monitor primary disinfectant
levels, while pH sensors measure the acidic or basic
nature of the water, which can impact the effectiveness
of the disinfection chemicals used.
Desalination refers to the water treatment process of
removing salts from water, Thermal techniques, such as
multistage flash (MSF) distillation, and membrane technologies, such as reverse osmosis (RO), are the two
major processes.
Scaling is one of the biggest problems in multi-stage
distillation applications. Maintaining a pH balance of 5.7
or less is crucial to minimize scaling. Monitoring can be
achieved using a 3900 pH sensor.
Contacting conductivity sensors placed in the feedwater and permeate let operators monitor the overall
water quality and efficiency of the RO treatment.
Reliable treatment solutions
Homes, industry, schools
and businesses all generate sanitary
wastewater, or sewage. Online
analytical solutions reduce labor
with rugged instruments and
sensors provide data for increased
regulation compliance and reduced
maintenance costs. Monitor your
wastewater streams to meet local
and federal laws that safeguard
water quality, while optimizing your
multi-stage wastewater process to
speed up the natural processes of
water purification.
Influent Treatment
In many wastewater plants, the
influent pH and conductivity are
measured. These measurements are
used for monitoring purposes, and
will alert the plant operator of a
possible upset condition. A sudden
change in influent conductivity, for
example, may indicate an unusual
discharge upstream from an
industrial plant.
quality systems monitor the final
effluent for compliance and reporting purposes, and can include pH,
turbidity and chlorine measurements.
Preliminary Treatment
H2S, CH4, CI2, NH3,
and O3 Detection
Analytical measurements in this
hostile environment are ideally
made using the Model 5081 Family
Transmitter, which is both corrosion
resistant (NEMA 4X) and suitable for
explosion proof and intrinsically safe
environments (NEMA 7B).
Secondary Treatment
Secondary treatment relies upon
biological processes to further purify
the wastewater. Maintaining proper
dissolved oxygen (DO) levels is critical
to the activated sludge process.
Final Treatment
Final treatment consists of chlorination and dechlorination. Water
Wastewater treatment processes
use and produce a variety of highly
toxic and combustible gases that
require close monitoring to ensure
the safety of personnel, equipment,
and the environment. Hydrogen
Sulfide and Methane are present in
large quantities during the processing stages.
Ammonia, Ozone, and Chlorine are
utilized during the decontamination
and purification stages and must be
closely monitored during process
and in storage areas.
Emerson solutions include:
> Effluent pH monitoring – coating resistant
TUpH™ 396P
> Chlorine measurement in final
treatment – TCL Total Chlorine System
> Monitoring and controlling
oxygen in activated sludge
process – Dissolved Oxygen
> Monitoring conductivity at
influent and outfall – 228
Toroidal Sensor
> Combustible and Toxic Gas
Monitoring – Millennium II and
Millennium II BASIC
Industry solutIons
The industry standard for critical pharma measurements
Emerson solutions include:
measurements in the bioreactor.
Tight control parameters affect
product yields and speed of reaction. Emerson sensors withstand
steam-in-place (SIP) cleaning since
residual buffer solutions may affect
the drug harvest campaign. The
3800 pH sensor and the Hx438
Dissolved Oxygen sensor withstand
frequent SIP cleaning cycles, providing highly accurate measurements
with fast response.
> In-line conductivity measurement to ensure
water quality of WFI – 403 Endurance™
conductivity sensor helps meet federal
guidelines for sanitary standards
> Fermentation monitoring to ensure stable
readings throughout the batch and meet
spec – Steam sterilizable Hx338 pH sensor and
Hx438 DO sensor
> Monitoring acid strength with a CIP-resistant,
sanitary inductive conductivity probe –
PUR-Sense 225 with USP Class VI material
Chromatography &
Purification Systems
> pH measurement to control acid addition and
dosing, while ORP indicates the extent of a
reaction – PUR-Sense™ 3800 sensor
> Residual chlorine measurement ensuring final
water disinfection – 499ACL chlorine sensor
Emerson’s pH sensors assist this
process by:
Significant process optimization,
improved cycle time, repeatability,
as well as quality and yield
improvements can be realized when
the proper sensors and instruments
are utilized. Fit for purpose pH and
conductivity sensors play critical
roles in the operation’s control
strategy. Choose them when you
have a requirement for sanitary
sensors fit for your purpose.
All of which save maintenance time,
and minimize lost batches from contamination.
Fermentation & Cell Culture
One of the most critical process
challenges in fermentation and cell
culture is to maintain the optimal
pH level. This is due to the process
utilizing a living organism such as a
yeast, bacteria, or fungus strain to
produce an active ingredient.
Conductivity is the proven and
accepted in-line indication used to
ensure water quality for water-forinjection and purified water.
Emerson conductivity sensors meet
USP guidelines, can be calibrated to
NIST standards and have surface
finishes better than 16 μinch Ra.
Rosemount Analytical analyzers
provide alarms for raw,
uncompensated conductivity based
on the water temperature.
Another big challenge for the pH
measurement is the cleaning
process. The fermenter or bioreactor has to be sterilized prior to the
start of either process to ensure no
cross batch contamination or any
unwanted growths are present.
Biopharmaceutical Chromatography
Systems are designed for separating
and purifying proteins and bioengineered products. The systems must
maintain a hygienic design with
wetted surface finish < 20 μinch Ra
and material traceability to maintain
system integrity.
> Minimizing off line calibration
> Reducing pH drift
> Reducing off-spec product
> Maximizing on-line pH control
Dissolved Oxygen and pH are critical
Conductivity measurement plays an
important role in the purification
process. Conductivity is one of the
determinants of when to start and
when to end the collection process.
Tighter conductivity control will
improve purity as well as:
> Improve secondary collection
> Ensure thorough cleaning validation
> Validate cleaning regimen
Hazardous Gas Monitoring
Catalytic hydrogenation, fluid-bed
drying and granulation, combustible
solvents and dust can produce dangerous levels of combustible gases
that must be closely monitored.
Solvent vapors and fugitive emissions in the process area, mixing and
drying areas, drainage and piping
corridors, and storage areas also
generate both toxic and combustible
gases that pose a serious threat to
facilities and personnel.
Monitoring for the highest batch quality and consistency
As the largest ingredient in beverages, water requires liquid analytical
instruments. The analyzers and sensors play a critical role in producing
a consistently high quality product
and maximizing production up
time. Water purification of source
water must be done and conductivity
monitors the effectiveness of filtering technologies.
Process piping and vessels used in
the food and beverage industries
require periodic cleaning without disassembly. Clean in place (CIP) is used
to remove residue from previous
batches and to sanitize the process
piping and vessels. Since the various
cleaning solutions used are more
conductive than the water used for
flushing and final rinsing, conductivity
can be used to monitor the various
cleaning steps and final rinse.
Dairy producers have unique analytical requirements for monitoring
phases of product, as well as complying with 3A standards. The
following measurements help
ensure the processes run optimally:
Emerson solutions
> Fermentation pH monitoring –
PUR-Sense pH Sensors
> pH measurement for
separation of starch – TUpH
396R Retractable pH sensor
> Clean in place applications for
tanks and vessels – PUR-Sense
Conductivity Sensors
> Fermentation dissolved oxygen
monitoring – HX438 Sensor
> Monitoring hot wort pH and
wort pH – PERpH-X 3400
Retractable pH Sensor
> Flammable and Poisonous Gas –
Millennium II Gas Detectors
> Conductivity for flavor additions,
cleaning, and cheese production
> pH in yogurt processing, cheese
making, and fresh milk
> Ozone for sterilization
Ozone has excellent cleaning characteristics and disinfects more
powerfully than other chemical disinfectants. For bottle disinfection,
the Emerson chlorine sensor is
rugged and reliable.
Brewing has traditionally been an
art, but brewers now approach production with an eye on consistent
quality; long shelf life and efficient
production. Modern brewers use
the following analytical measurements to achieve these goals.
> Dissolved oxygen in hot wort,
fermentation, aging tanks,
filtering, and packaging
> Conductivity for cleaning-in-place,
and phase separation
> pH in water purification, wort, and
Food-processing wastewater consists of wash down of products
(fruits and vegetables), run-off from
equipment and tank cleaning, chemical cleaning solutions, and other
food byproducts such as spent
grains. Critical analytical measurements in wastewater treatment
include residual chlorine or ozone,
pH, dissolved oxygen, and conductivity. Waste water treatment plants
must be optimally managed and
robust sensors must be used to maximize up time. Diagnostic
information determines sensor
health and ensures the sensors perform optimally.
Hazardous Gas Monitoring
The food and beverage industry
involves many processes that utilize
flammable and toxic materials that
could be detrimental to the health
and safety of your equipment and
personnel if left to accumulate.
These include natural gas in process
of baking, drying, and industrial
steam generation, ammonia (NH3)
in refrigeration units, and Chlorine
(Cl2) as a bleaching agent and disinfectant. By-products include CO2 in
carbonation and fermentation,
Hydrogen Sulfide H2S and Methane
in wastewater treatment ponds.
Boilers + Emissions Monitoring
Boilers provide steam for cooking,
sterilization, and other needs, and
are the largest energy users in many
facilities. Reliable combustion
analyzers optimize fuel/air ratios,
maximizing efficiency, minimizing
thermal NOX, and minimizing the
amount of greenhouse gases that
are generated.
Many states require a suite of gas
analyzers mounted at the smokestack, or a Continuous Emissions
Monitoring System (CEMS). Our
X-STREAM™ process gas analyzers
provide accurate analysis to ensure
Industry solutIons
P U L P & PA P E R
Tighter control in every facet of manufacturing
There are many processing steps used to turn wood into
paper products. Liquid analytical measurements provide
substantial control solutions that can reduce costs with
a typical payback time of less than one year.
Chemical Pulping
Strong liquors are used to delignify the wood chips and
the spent liquors are constantly collected and regenerated. Conductivity measurement is used to monitor the
strength of these liquors and control the pulping process.
Measuring white liquor alkali concentration allows optimization of cooking time and product pulp properties.
With a toroidal conductivity sensor, measuring the alkali
concentration entering the digester allows fine control
of the liquor flow rate to match the wood loading,
improving throughput and minimizing variability.
The pulp slurry undergoes bleaching, blending, and
refining prior to being run in the paper machine. pH
control during these stages is essential for consistent
quality. pH is measured in the wet end of the headbox
and in bleach lines with the TUpH™ line of pH sensors.
Stock Filtrate Monitoring
Conductivity indicates the cook is complete and the pulp
is released from the digester and further processed.
Emerson solutions include:
> Combustion analysis to optimize
black liquor conversion – 6888 in
situ O2 Analyzer
> pH control in the headbox to
assure consistent quality –
TUpH™ 396 and 398R pH Sensors
> Increasing net bleaching
efficiency and lowering cleanup
costs – TUpH 398R pH Sensor
> Monitoring condensate to
prevent boiler damage –
retractable ENDURANCE™
Conductivity Sensor
> Continuous toxic gas and flame
monitoring – XChem gas sensors
combined with optical flame
Pulp stock from the digesters is washed; screened; and
put through the bleaching process, which brightens the
pulp. Toxic chemicals used in this process include CI2
and CIO2 with sulfur dioxide produced as by-product.
Exposure to these toxic gases can be deadly and leaks
must be quickly detected and contained.
Boilers + Emissions Monitoring
Combustion analysis is used to optimize black liquor
conversion and energy extraction in the furnace without
compromising the safety and reliability of boiler tubes.
The furnace is also optimized by controlling excess
combustion air levels to maximize smelt recovery,
prevent corrosion and maximize steam production.
Pulp and paper facilities may be required to measure
SO2, O2, CO, NOX, and opacity in the recovery boiler.
Gas Detection
Chlorine (Cl2) and Hydrogen Sulfide (H2S) along with
other volatile sulfur compounds are characteristic of
these processes and must be closely monitored with
fast and accurate fixed gas detection using Net Safety
Millennium series of detectors.
totAl solutIons
> Commissioning & Startup
> Training
> Maintenance
> SureService Contracts
SureService™ Customer Support Modules
Custom-Engineered Sample Handling Systems
Rosemount Analytical’s SureService modules enable
you to build a custom support agreement to meet your
specific needs.
A sample handling system is critical for an accurate and
reliable analysis because it removes contaminants from
the sample stream; ensuring samples are dry and free of
solids. Rosemount Analytical builds each sample
handling system to meet the unique needs of each gas
stream composition. Our modular sample handling
systems combine moisture removal, sample and
calibration valuing, flow regulation and power
distribution in a compact, wall-mounted or free
standing enclosure. Common features of sample
handling systems include:
Startup & Commissioning Services
Error-free startup and commissioning is important to
the overall success of any project, and SureService
Startup and Commissioning services offer the fastest,
safest way to get your new instruments and analyzers
up and running. With SureService Startup &
Commissioning Service, customers enjoy fast, seamless
services conducted by dedicated analytical experts,
coupled with informal, on-the-spot training for the customer’s service team.
Emergency Onsite Support
With the SureService Emergency On-site Service
module, a factory-trained and certified field service
engineer will be dispatched to your plant on a priority
basis. The immediate availability of one of our
Rosemount Analytical analyzer and instrument field
service experts can help you reduce or eliminate
downtime and unplanned outages.
Scheduled Maintenance Contract
Contracts are a proactive approach for maintaining
system integrity. Designed to help keep your
Rosemount Analytical analyzers and instruments
operating at optimum performance, this SureService
module helps you ensure critical maintenance and
backup services are performed regularly.
Training Programs
Maximize your investment in training through a
customized SureService training package. Rosemount
Analytical training experts work with the customer to
develop a comprehensive training program that uses a
combination of classroom training and on-site training.
Systems Engineering & Project Management
Rosemount Analytical world-area dedicated analytical
systems experts manage and implement full-scale
analytical systems projects of all sizes and scope. We
use detailed work processes to ensure that systems are
delivered on time and on budget, including:
> Project Identification & Scope
> Initial Engineering & Design
> Implementation & Testing
> Heated and open-panel designs
> Area-rated classification of all components
> Automatic calibration and validation available as an
> Variety of sample probes to extract a reliable and
stable sample from the process
Emerson Process Management is part of
Emerson, a global company that brings
together technology and engineering to
provide innovative solutions for our customers
in a wide range of industrial, commercial and
consumer markets. Our priority is to design,
produce and deliver products, systems and
solutions that make people's lives better.
ProduCt solutIons
G A S C H R O M A T O G R A P H Y + P R O C E S S G A S A N A LY S I S
> Most reliable, rugged designs
Precise component analysis
makes the difference
> Designed specifically for the needs of the process
Rosemount Analytical is known for best-in-class
analyzers that redefine industry standards. With
our customer-proven gas chromatographs and
process gas analyzers, we offer reliable, simple,
user-friendly gas stream analysis.
Why field-mounted analytical equipment?
What makes Rosemount Analytical analyzers
stand out from the rest?
> Eliminate the need for analyzer houses
> Best service and support
> Bring your analyzer as close as possible to the
> Reduce measurement time lag
> Lowest total cost of ownership
> Keep it simple
700XA Process Gas Chromatograph
The 700XA process gas chromatograph offers increased analytical
capability, reliability, and
maintainability, combined with a
wide range of analysis options in a
field-mounted gas chromatograph
(GC). The 700XA is designed for a
variety of refining, petrochemical,
power, and environmental
applications where selected
components in gaseous or liquid
streams must be precisely monitored
on a continuous basis.
Fully compatible with modern
Ethernet networks and DCS
communication, this FOUNDATION
fieldbus-approved gas chromatograph
is designed specifically to be field
mounted without the protection of
expensive shelters.
370XA Natural Gas
MON Series Gas
Chromatograph Software
The latest analyzer to join the XA
Series of Emerson gas chromatographs, the 370XA is designed to
provide greater ease of use and
increased measurement performance for your C6+ BTU/CV analysis.
MON2020 and MON2000 software
collects and organizes the analyzed
data from Rosemount Analytical gas
chromatographs. With the ability to
communicate to the enterprise
network or export to numerous file
types, MON is a powerful software
tool that ensures operators,
engineers, maintenance personnel,
and management have
access to critical data such
as current and archived
chromatograms, alarm
history, event logs, and
maintenance logs.
MON2020 is used with
the XA platform GCs, and
MON2000 is used with
the 500.
The 370XA features a Maintainable
ModuleT technology, which allows
you to easily replace the GC module
in the field in under two hours,
including warm-up time and purge,
greatly reducing downtime and
overall operating costs.
See our product data sheet for more
information: 370XA Natural Gas
Chromatograph NGC_PDS_370XA.
The Model 500 gas chromatograph is an ideal choice
for compositional analysis, including C1-C6+, N2, and
CO2, when separate electronics and oven are desired.
It provides optional hydrocarbon dewpoint calculations and C6+ with trace H2S analysis. The Model 500
is available in one- or two-oven configurations.
Rugged enough to maintain repeatability over a complete operating temperature range, the Model 500
can handle up to 12 streams with a wide variety of gas
and liquid applications in a single unit. In addition, the
Model 500 can be assembled with an additional oven,
further extending its analysis capabilities.
1500XA Process Gas Chromatograph
With the proven analytical components of a fieldmounted GC combined with the large oven capacity of
a traditional air-bath oven design, the 1500XA gas
chromatograph is specifically designed for trace sulfur,
trace hydrocarbon, and other complex, high-temperature applications requiring short analysis time and
maximum sensitivity.
X-STREAM™ Enhanced Process Gas Analyzer
Simplify analysis through a webbased user interface and a host of
new features and capabilities with
the X-STREAM Enhanced. It’s easy to
operate and performs better than
any other process gas analyzer available and features:
> Lowest span drift at less than 1%
per week
> Lowest temperature dependency,
specified at 0.5%/10 Kelvin
> Highest protection classes with
IP66 and NEMA 4x certifications
> Tight repeatability and zero drift
> Best warranty available (3 years)
The X-STREAM Enhanced offers a
user-friendly web interface that
allows users to securely log in to
perform remote diagnostics, including alarm management and
parameter calibration, from any
Ethernet connection.
> Broadest total operating temperature range
Environmental Chamber Testing
Every Rosemount Analytical process gas analyzer
and gas chromatograph undergoes climate
testing in an environmental chamber to optimize
the analyzers for temperature drift (PGAs) and
repeatability (GCs). Our environmental chambers
offer insight into the behavior of the analyzers to
ensure on-spec performance at installation.
Model 500 Gas Chromatograph
ProduCt solutIons
E M I S S I O N S & C O M B U S T I O N A N A LY S I S
Tight analysis means maximum optimization of your process
Emissions and combustion analysis needs to be
accurate and dependable – all day, every day – or
your operation suffers. With the largest installed base
of combustion analyzers worldwide, Emerson Process
Management delivers provable, worry-free
Rosemount Analytical combustion analysis solutions.
When you rely on Emerson, you can:
We supply key capabilities needed for optimizing
combustion performance: measurement, analysis
and integration.
> Reduce installation and maintenance costs
> Improve boiler efficiency and uptime
> Lower fuel costs
> Increase safety
> Minimize flue gas emissions
> Meet regulatory requirements
> Update existing equipment seamlessly
Continuous Emissions Monitoring Solutions
Emerson offers a variety of environmental emissions
analysis through out continuous emissions monitoring
solutions (CEMS). Our CEMS options range from preengineered, packaged systems to more complex
custom-engineered systems that measure multiple
gases using data acquisition and handling. They are
designed to perform the required daily zero and span
checks automatically and unattended. Automatic
calibration makes it less costly and time consuming to
meet the environmental requirements for daily
validation of the system.
direct, in-line, in-process measurements. With
Rosemount Analytical instruments, you can operate at
the optimum fuel/air ratio, minimize NOX production,
and balance large furnaces. While there is increasing
focus on the production of greenhouse gases, better
furnace efficiency ensures that the minimum CO2
possible is produced.
Rosemount Analytical CEMS monitor:
> Sulfur Dioxide (SO2)
> Nitrogen Monoxide (NO) / Nitrogen
Dioxide (NO2)
> Carbon Dioxide (CO2) / Carbon Monoxide
> Oxygen (O2)
> Total Hydrocarbon (THC)
> Hydrogen Sulfide (H2S)
> Opacity
For true process optimization, you need
Designed in consideration of CEMS regulations as
specified in clean air laws around the world, the
Rosemount Analytical CEMS assist with meeting
data reporting requirements and emissions laws
and ensures certification and compliance with
local regulatory agencies.
6888 In Situ Flue Gas
Oxygen Transmitter
The Oxymitter 4000 measures postcombustion oxygen in the flue gases
of large boilers, industrial furnaces,
process heater furnaces, kilns, and
any large combustion process. The
O2 measurements can be used by a
control system or a boiler operator
to improve efficiency by:
> Optimizing fuel/air ratio means
best efficiency, and minimum
greenhouse gas production.
> Tight O2 control produces less
NOX emissions, and also minimizes the production of
greenhouse gases.
> An array of O2 analyzers reduces
flue gas stratification, achieving
better balance in large furnaces.
OCX8800 O2 / Combustibles
This rugged, compact unit offers
the ability to measure both oxygen
and combustibles in flue gases with
temperatures up to 2400°F. The
OCX 8800 has either HART or
FOUNDATION fieldbus communication
protocols, and is available in general
purpose or hazardous area versions.
Reduces hot spots and tube
> O2 probes placed burner column
by burner column help balance
many burners in a large furnace.
They can also identify foul burners
and coal mills, minimizing
> O2 probes placed burner column
by burner column.
> Accessories are available for
process temperatures above
700°C to 1050°C.
> For more information, refer to PDS
The 6888 in situ analyzer offers the
best accuracy and long term
stability in the industry, providing
reliable measurements that allow
you to operate with confidence.
electronics simplifies and reduces
cost of installation
> Thru-glass IR pushbuttons permit
full interface with the electronics
without opening the covers. No
hot work permit required.
> Field replaceable sensors, temperature elements and heaters
increase ease-of-maintenance
> 316LSS, Inconel 600 and ceramic
materials resist corrosion and high
temperatures, increasing probe life
> Rapid and accurate measurements of excess oxygen and
combustibles mean significant
fuel savings
> Acid service cells are available
> Close-coupled extractive system
minimizes complexity and maintenance
> Sample blowback and sensor
cleaning cycles minimize maintenance
> Optional integrated sensor and
> For more information refer to PDS
Hagan Fan/Damper Actuators
Industry needs muscle to control fans and dampers
accurately and reliably. Rosemount Analytical’s
pneumatic power positioners have been satisfying these
exacting control requirements for many years in
countless applications – from power plants to steel mills
to refineries – where positioning speed and accuracy are
taken for granted.
> A family of sizes provides torque from 240 ft./Lbs. to
7200 Ft./Lbs.
> Options available include electric position transmission
and/or contact closure for remote use and position
lock up upon power air supply failure.
> Optional Fisher FieldVUE DVC 6000 provides more
accurate positioning, and full Valve link diagnostics.
> For more information, refer to PDS 102-201.A01
ProduCt solutIons
Reliable protection against adverse safety situations
Our fixed toxic and combustible gas detection,
flame detection, ultrasonic gas detection and
airborne particle detection solutions are designed
for the most challenging industrial environments.
Our unique blend of technologies deliver more
uptime, less consumption, and the most
Millennium II Series —
Fixed Gas Detection
The Millennium II Series has been
engineered from the ground-up to
include the innovative features that
engineers and operators in the field
demand, while providing rock solid
day-to-day operation in even the
most challenging applications. The
Millennium II pushes the boundaries
of what you can expect from your
> Single, multi-channel, or BASIC
controller configurations.
> Extremely low power consumption increases uptime, and lowers
overall costs.
> Wide voltage range allows for
greater stability and system
> SMART universal toxic and LEL gas
sensors are completely interchangeable with controller.
comprehensive safety coverage for your application.
No matter how difficult the conditions, no matter
where you're operating around the globe, your plant
and personnel can operate with the confidence that
Emerson safety instrumentation will provide the
protection they need.
> Highly robust construction and
reliable performance designed for
extreme conditions.
> Advanced NE-MOS solid state,
catalytic bead, electrochemical,
and infrared sensor technologies.
> Superior OLED display functions
down to -55°C and up to +85°C.
> Analog, Relay, RS485 Modbus®,
and HART® outputs available.
> Full event data logging of over
980 sequential events.
> Wide range of accessories
including duct mounts and
environmental protection.
> Simple to use intuitive menus and
controls with field selectable
ranges and multiple
> Fast digital communications between
sensor and controller.
> Global hazardous
area approvals and
performance certifications.
GDU-Incus —
Ultrasonic Gas Leak Detection
The GDU-Incus is an advanced gas
leak detection system. Providing
instantaneous detection of deadly
gas leaks with-out requiring any gas
concentration, the GDU-Incus is not
affected by inclement weather, wind
direction, leak direction, or any
potential gas dilution.
> Wide area coverage, up to 40
meter three dimensional radius
> -40°C — +85°C operating
temperature range
> Does not require calibration
> Piezo-electric sensors never expire
> Monitors for both toxic and combustible gas leaks simultaneously
> Field-proven acoustic sensors are
extremely robust and sealed in a
ceramic housing against moisture
and contaminants.
Oil Mist Detector &
Air Particle Monitor
The Millennium Oil Mist Detector & Air Particle
Monitor (APM) is an explosion-proof, infrared detector
designed to monitor ambient air for particulate
matter such as smoke, oil mist, carbon, dust or ash.
This unique product is the only detector of its kind
that is certified explosion proof – Class 1, Division 1.
The APM is suitable for
monitoring air ducts,
battery rooms, engine
rooms, compressor
stations, high pressure
hydraulic lines, and gas
turbine enclosures.
UV/IRS Flame Detector
Two spectra of radiation must be recognized and
confirmed by precisely tuned sensors for the UV/IRS to
initiate a fire condition, greatly reducing false alarms while
providing critical safety performance to your site personnel.
Hydrocarbon and hydrogen based flame detection.
SafeGuard Controller
The SafeGuard is a multi-channel Modbus® master
display with alarm monitoring and control. It is widely
used for centralizing the display and alarm processing
functions in critical flame and gas detection
applications. The SafeGuard comes standard with an
intutively designed LCD providing simultaneous status
on all channel inputs plus several
expansion options including Mimic
Display capabilities and HMI
packages. The SafeGuard is
versatile, expandable, and offers a
wide range of system configuration
options allowing it to seamlessly
UVS Flame Detector
Reacting to a single spectrum of ultraviolet radiation
found in flame, the UVS delivers the fastest response
and widest field of view available. The UVS does not
react when exposed to incandescent or fluorescent
lighting, heaters or sunlight. Hydrocarbon and
hydrogen based flame detection.
ProduCt solutIons
Proven accuracy and reliability
Emerson offers a complete range of Rosemount
Analytical analyzers, transmitters, sensors and
systems for the continuous online measurement of
pH, conductivity, dissolved oxygen, ozone, chlorine,
and turbidity. Whether you need two-wire, fourwire, or wireless instrumentation, we have the right
product solution for your application – for general
purpose or hazardous area installations.
Quick start programming gets you up and running
within one minute, saving valuable time at commissioning. A variety of digital communication options
and 4-20 mA outputs deliver rich diagnostic data on
both the process and the health of the instrument,
saving time and money diagnosing possible problems.
Water Panel Solutions
pH Sensors
Chlorine packaged systems are
reagentless systems that reduce
cost and hassle.
Emerson sets the industry standard
by offering solutions for a variety of
applications ranging from low to
very high temperatures, fouling
applications and processes with
harsh chemicals.
> The FCL measures free chlorine
> The MCL measures monochloramine
The WQS is a customizable
“Plug and Plumb” system for the
distribution environment to monitor
water safety.
Clarity II™ Turbidimeter System for
the determination of turbidity in
water. It is compliant with both the
US EPA Method 180.1 and ISO 7027.
> 3900 general purpose sensor with
rugged body and AccuGlass pH
> For high performance / high temperature applications, depend on
the PERpH-X pH sensor
> For life science and food and
Online Wet Chemistry Analyzers
measure hydrazine, sodium, silica
and phosphate in boiler feed water.
Ion Selective Dual Ammonium/
Monochloramine or Ammonium/
Fluoride measuring systems measure ammonium, fluoride and
monochloramine levels for drinking
water treatment.
Amperometric sensors
Amperometric sensors measure
dissolved oxygen, ozone and
chlorine. These membrane sensors
are rugged and easy to maintain.
beverage, the PUR-Sense, 3800
steam sterilizable sensor
withstands 140° C temperatures
for 50 steam cycles.
> 3200HP pH sensor is for the accurate measurement of pH in low
conductivity water. Suited for condensate, boiler water, and
feedwater in power plants or any
industrial boiler.
> TUpH sensors are designed for
improved life in harsh, dirty, and
abrasive applications.
Conductivity Sensors
Emerson’s wide selection of stable and accurate conductivity sensors
includes toroidal, contacting and four-electrode.
> ENDURANCE™ sensors are suitable for the conductivity measurement
of ultra-pure water to cooling water.
> Toroidal sensors are used in corrosive liquids and in liquids containing
suspended solids.
> PUR-Sense™ four-electrode conductivity sensor monitors CIP
applications for food and beverage industries.
SMART Instruments
5081 Transmitter
Features a rugged, weatherproof,
corrosion-resistant enclosure.
> Digital communication protocols:
HART® and FOUNDATION® fieldbus,
allowing access to AMS (Asset
Management Systems)
SMART analyzers and sensors eliminate one of the largest problems
with measuring pH – field calibration. Now with Rosemount Analytical
SMART technology, calibration is truly plug and play. Each SMART pH
sensor comes with factory calibration embedded in the sensor’s
memory. Simply connect the sensor to a Rosemount Analytical
SMART analyzer and automatically upload the latest settings - no
muss, no fuss calibration.
1066 Transmitter
Broad range of measurements,
advanced communications
capability, and unique ease-of-use.
> Uses HART version 7 and
FOUNDATION fieldbus digital
communication protocols.
56 Analyzer
> High resolution screen shows faults and warnings in
color for immediate recognition of an out of range
> Extensive help screens for rapid start up.
> User-definable measurement diagnostic parameters.
> Process disruptions can be pinpointed in the color
trending graphs.
Remote locations and installation
costs are no longer barriers to getting
information you require for critical
> Information can be downloaded in Excel format to a
USB drive.
> Proportional, Integral and Derivative (PID) control.
> TPC (Duty Cycle Control/Pulse Width Modulation).
> 6081-C measures contacting
1056 Analyzer
> 6081-P measures pH
> Large, easy-to-read display allows operators know at a
glance if the process is within allowable parameters.
> Single or dual input analyzer.
> Self-organizing network for
high data reliability and
network stability
> Easy to install and wire.
> Industry leading wireless security
1057 Analyzer
Smart Wireless THUM Adapter
> Three-input analyzer.
Enables wireless communications with
Emerson’s Smart Wireless Gateway for
any HART-enabled 2-wire or 4-wire
analytical instrument.
> Choose from pH/ORP/ISE or Contacting Conductivity/
Resistivity, in any combination.
C O M P L E T E A N A LY T I C A L + M O N I T O R I N G S O L U T I O N S W O R L D W I D E
Emerson Process Management
Rosemount Analytical
10241 West Little York
Suite 200
Houston TX 77040 USA
T 1.713.396.8880
T 866.422.3683
F 1.713.466.8175
[email protected]
Emerson Process Management
Rosemount Analytical
6565 P Davis Industrial Pkwy
Solon, OH 44139 USA
T 1.440.914.1261
T 800.433.6076
F 1.440.914.1262
[email protected]
Emerson Process Management
Rosemount Analytical
2400 Barranca Parkway
Irvine, CA 92606 USA
T 1.949.757.8500
T 800.854.8257
F 1.949.474.7250
[email protected]
Emerson Process Management
Net Safety Monitoring
2721 Hopewell Place N.E.
Calgary, AB T1Y 7J7 Canada
T 1.403.219.0688
T 866.347.3427
F 1.403.219.0694
[email protected]
Emerson Process Management
Rosemount Analytical
10241 West Little York
Suite 200
Houston, TX 77040 USA
T 1.713.396.8759
F 1.713.827.3328
Emerson Process
Management AG
Blegistrasse 21
CH-6341 Baar-Walterswil
T 41.41.768.6111
T 41.41.761.8740
Emerson Process Management
EPM Building
P. O. Box 17033
Jebel Ali Free Zone
Dubai, United Arab Emirates
T 971.4.8835235
F 971.4.8835312
Emerson Process Management
Asia Pacific Private Ltd.
1 Pandan Crescent
Singapore 0512
Republic of Singapore
Phone: +65.777.8211
Fax: +65.777.0947
Emerson Process Management
GmbH & Co. OHG
Industriestrasse 1
63594 Hasselroth
T 49.6055.884-211/-0
F 49.6055.884.209
[email protected]
©2014 Rosemount Analytical, Inc. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand name is a mark
of one of the Emerson Process Management family of companies. All other marks are the property
of their respective owners.
Emerson Process Management
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
© Rosemount Analytical Inc. 2014
The contents of this publication are presented for information purposes only, and while effort has
been made to ensure their accuracy, they are not to be construed as warranties or guarantees,
express or implied, regarding the products or services described herein or their use or applicability.
All sales are governed by our terms and conditions, which are available on request. We reserve the
right to modify or improve the designs or specifications of our products at any time without notice.
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