SBC PCD4.U100 kit Owner's Manual
SBC PCD4.U100 kit is an upgrade kit for PCD4.U100 CPU. It is composed of modules for PCD2/3.M5_ that fit in the CPU slot of the PCD4 CPUs. With the help of this kit, it is possible to connect additional PCD2/PCD3 I/O modules on the PCD4.U100. However, the PCD4.CPU needs to be removed in order to mount this kit in the slot. This enables to perform enhancements, extensions, or replacements of the CPU without the need to rewire the whole system or change the user program. The PCD2/3 I/O modules can be connected directly to PCD4.U100 via the connection cable. The PCD4.
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Manual
PCD2.M5xxx
PCD3.M5xxx
PCD4.U100 kit
PCD4.U100 kit
Document 26/888; Edition EN06 │ 2013-10-08
Saia-Burgess Controls AG
0 Content
0 Content
1
Migration Checklist
2
3
Choose addressing mode
Using additional PCD2/3 IO modules ............................................................ 2-2
Serial communication
4
Differences to old systems
5
User program
A Appendix
Content
0
Manual for PCD4.U100 kit │ Document 26 / 888 EN06 │ 2013-10-08
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Saia-Burgess Controls AG
Content
Document History | Brands and trademarks
0.1 Document History
Date Version
2010-02-28 V1.00
2010-04-16 V1.00
2010-05-25 V1.00
2010-03-08 V1.01
2010-09-28 EN01
2012-02-10 EN02
2012-03-01 EN03
2012-10-16 EN04
2012-10-17 EN05
2013-10-08 EN06
Changes Remarks
-
-
-
-
-
Initial version
Using FBoxes
Minor corrections
Update
Realisation in InDesign
Supplemented with information for
PCD4.N2x0
-
-
-
Corrections
5.2.2 Il-Code for time delay had been wrong
Change of EN04 undone
New logo and new company name
0
0.2 About this manual
See the section in the appendix in relation to some of the terms, abbreviations and the references used in this manual.
0.3 Brands and trademarks
Saia PCD
®
and Saia PG5
® are registered trademarks of Saia-Burgess Controls AG.
Technical modifications are based on the current state-of-the-art technology.
Saia-Burgess Controls AG, 2010.
©
All rights reserved.
Published in Switzerland
Manual for PCD4.U100 kit │ Document 26 / 888 EN06 │ 2013-10-08
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Saia-Burgess Controls AG
1
Migration Checklist
Migration Checklist
Recommended Method:
After checking if all PCD4 I/O Modules can be used for upgrade and if original project is available the mounting is quiet simple.
Replace the PCD4 CPU with a PCD4.U100, install a PCD3 or a PCD2.M5_ CPU with old PCD4 I/Os and eventually add new PCD2/3 I/O modules.
PCD4.U100
PCD4.CPU
1
1.
Update the user program to Saia PG5
®
1.4.300 or Saia PG5
®
2.0 and adapt the user program, download it and the system is ready.
Remove PCD4 CPU
The Power supply is still needed.
Slot for PCD4 CPU.
2.
Insert the PCD4.U100 module in the free slot.
3.
4.
5.
Connect a PCD3 or a PCD2 system by using one of the following cable:
• For PCD2.M5xxx use PCD2.K106
• For PCD3.Mxxxx use PCD3.K116 or PCD3.K106
Refer to chapter “Choosing address mode”
PCD2.M5xxx
PCD3.M5xxx
PCD2.K106
PCD4 upgrade kit module
Adressing 0-511
Watch-dog keeps the adress 255
PCD3.K106 o. PCD3.K106
Chose address mode (also see chapter 2)
• Keeping the addresses • No new PCD2/3 I/O modules
Including all intelligent module like communication module
PCD2/3.Fxxx(x) or memory modules like PCD2/3.R6xx(x)
• Change address range • Use up to 8 new PCD3/PCD2
I/O modules
Install Saia PG5
®
1.4.300 with Patch 15 or Saia PG5
®
2.0.150 SP1, or higher.
Situated on the back of the PCD4.U100 module
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Saia-Burgess Controls AG
6.
Activating PCD4 FBox and FB’s in Saia PG5
®
2.0
Migration Checklist
Compatibility list | Documentation
7.
8.
Update project from old PG3 or PG4:
First backup all project files.
If the original project does not exist anymore it is not recommended to upgrade the application!
When taking over existing user program code please remove all
CPU specific functions. The new CPU will not be able to interpret these old functions
In the Saia PG5
®
1.4 HW-Configurator or Saia PG5
®
2.0 Device Configurator chose the used NT-OS CPU PCD2.M5_ or
PCD3.M_.
9.
Using Fupla programming with PCD4 I/O FBoxes
After installing Saia PG5
®
1.4.300 with Patch 15 or Saia PG5
2.0.150 (SP1) open project and all FBoxes will be updated automatically.
®
10.
IL programming using PCD4 FB’s
After installing Saia PG5
®
1.4.300 with Patch 15 or Saia PG5
2.0.150 (SP1) open project and all FB’s will be updated automatically.
®
If using IL without updated FB’s:
Due to the higher speed of the new Saia PCD need to be added at system start up!
® s a delay of 2s
11.
Now the user program can be finished and can be downloaded to the CPU.
1.1 Compatibility list
PCD2.M5xxx
PCD3.Mxxxx
Power Supply Module
PCD4.N2x0
Saia PG5
®
1.4.300
Patch 15 or higher
Saia PG5
®
2.0.150
SP1 or higher
Not Supported
PCD4 I/O modules
Serial Interface with NT OS (Minimum FW 1.10.16 or higher) with NT OS (Minimum FW 1.10.16 or higher)
Hardware version B or newer;
The use of an older module can damage the PCD4.U100
Do not use the media mapping of the Device-Configurator of
Saia PG5
®
2.0 for the configuration of the PCD4 I/Os.
Please note that because of higher CPU speed, some NOP’s instructions nee to be placed. (Refer to chapter 5.2)
PCD4.Hxxx (All PCD4.Hxxx modules are not supported)
Only the serial interfaces on the new CPU are supported.
1.2 Documentation
This document
Manual PCD2.M5xxx with NT-OS - (SBC-NT)
Manual PCD3.Mxxxx with NT-OS - (SBC-NT)
1
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Saia-Burgess Controls AG
2
2.1
Choose addressing mode
No changes using address ‘0’
Choose addressing mode
No changes using address ‘0’
With this mode
no new I/O modules can be used on the new PCD2/3 CPU platform.
The address 0 corresponds to the first slot on the PCD2/3 I/O bus and at the same time to the first PCD4 I/O slot.
➞
So therefore it is not possible to use both an the same time.
The watch dog address stays at addresses 255 and 511 on PCD4. The watch dog on the new CPU is at address 255.
When using start address “0” for I/O modules do not use any new PCD2/3 I/O modules on the empty slots! Including all intelligent modules like communication modules
PCD2/3.Fxxx(x) or memory modules like PCD2/3.R6xx(x)!
PCD2.M5xxx
- with E-Display, Profibus or CAN
PCD3.Mxxxx
2
To the PCD4.U100
Do not use any
I/O modules on the slots 0 to 7
Do not use any
I/O modules on the slots 0 to 4
To the PCD4.U100
PCD2.M5_
PCD2.K106
PCD3.M_
PCD3.K1x6
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Saia-Burgess Controls AG
2.2
Choose addressing mode
Using additional PCD2/3 IO modules
Using additional PCD2/3 IO modules
This mode allows using up to 8 new PCD2/3 I/O modules. All addresses for PCD4
I/Os needs to be incremented by 256. Including the ones of the PCD4 watchdog.
So there are two watch dogs at two different addresses. One on 255 available on new
PCD2/3 and the other one at 511 and 767 for PCD4.
2
Using PCD3.Mxxxx
PCD3.M5xxx and PCD3.C200 with max 8 I/O
Using PCD2.M5xxx
max. 0-127
5540 only with PCD3.K010
200
To the PCD4.U100
PCD2.M5xxx with max 8 I/O units
To the PCD4.U100
PCD2.M5_
max. 0…127
PCD2.K106
PCD3.M_
PCD3.C200
PCD3.K1x6
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Saia-Burgess Controls AG
2.3 Switch for addressing mode
The switch is situated on the back side of the PCD4 module
Choose addressing mode
Switch for addressing mode
2
Start address for
PCD4 I/O modules
Pos. 0 0
Pos. 1 0
Pos. 2 256
Pos. 3 256
To use with a PCD2.M5xxx without PCD2.Cxxxx extension and without any PCD2 I/O, PCD2.F2xxx or PCD3.R6xxx modules!
Option:
PCD3.Mxxxx with PCD3.Cxxx extension but without any I/O module!
To use with a PCD3.M3xxx without PCD3.Cxxx extension and without any PCD3 I/O, PCD3.Fxxx or PCD3.R6xx modules!
Note:
Do not use any PCD2.M5 CPU on this position!
PCD3.Mxxxx with PCD3.Cxxx extension
PCD2.M5xxx without extension
Use up to 8 PCD2/3 I/O modules on the free slots. But adapt user program to new addresses.
PCD3.Mxxxx without an extension module
Use up to 4 PCD3 I/O modules on the free slots. But adapt user program to new addresses.
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Saia-Burgess Controls AG
3
Serial communication
Serial communication
Note:
The serial ports on PCD4 CPU need to be replaced by new ports.
When using the onboard serial ports and no PCD2/3 E/A module is used, the address range of the PCD4 I/O begins at the address 0.
3
Using PCD3 System:
Maximum 3 serial on board ports on PCD3
Using PCD2.M5_ system:
Maximum 4 on board serial ports on PCD2
PGU
RS232
S-Net
MPI
RS485
PGU RS232
S-Net/MPI
2 x PCD7.Fxxx
When using PCD3.Fxxx or PCD2.Fxxxx communication modules the I/O address range will begin at 256. This means the user program needs to be adapted to the new address range.
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Saia-Burgess Controls AG
4
4.1
Differences to old Systems
Functions on PCD4.N210 | XOB 5 | XOB 1
Differences to old systems
Functions on PCD4.N210
LED name
+24V and +5V
Reset
Watch Dog
The following LEDs and buttons have no functionality any more:
■ Battery
■ RUN/HALT
■ CLEAR
LED description
Bus signals
Signals e.g Restart Cold function
Watch Dog
Picture
4
4.2 XOB 5
On new CPUs the signal /IOQUIT does not exist anymore. This means the exceptions XOB5 not valid anymore. In the user program XOB5 should be marked as comment.
4.3 XOB 1
The exception routine XOB1 detects failures on the I/O bus power of the PCD4 or when using the PCD3.C200 extension. The time before the CPU detects the failure is around 500 ms.
With PCD4.N200
The +5V and the entry tension are supervised. A failure on the +/- 15V is not detected.
With PCD4.N210
Supervision of the 3 output tension +5V and +/- 15V including the input tension.
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Saia-Burgess Controls AG
5
5.1
User program
Programming with Fupla | Programming with IL
User program
Programming with Fupla
With Saia PG5
®
2.0.150 SP1 or 1.4.300 with Patch 15 or later versions it is possible to work with PCD4 I/O modules by using standard Saia PG5
®
FBoxes libraries “Analogue Module” and “HVC-Analogue”. When using the PCD4.U100 module it is important to use the updated FBoxes!
Using Saia PG5
®
1.4
With the version 1.4.300 and patch 15 the PCD4 I/O FBoxes are ready to use with the new PCD4.U100 module:
• Analogue Module SP2.6.150 or higher
• HVC-Analogue $2.5.316 or higher
Using Saia PG5
®
2.0
To use the PCD4 I/O Fboxes you need to install Saia PG5
®
2.0.150 SP1 and to enable PCD4 I/O
FBoxes or FBs in Saia PG5
®
2.0:
• Analogue Module SP2.6.150 or higher
• HVC-Analogue SP2.6.150 or higher
Run the activating tool to use standard or HEAVC I/O FBoxes in Saia PG5
®
2.0.150:
(download from www.sbc-support.com)
5
5.2 Programming with IL
5.2.1 IL programming using PCD4 FB’s
After installing Saia PG5
®
1.4.300 with Patch 15 or Saia PG5
®
2.0.150 (SP1) open project and all FB’s will be updated automatically.
➞
See chapter 5.1 for activating the PCD4 I/O FB’s on Saia PG5
®
2.0.150
5.2.2 If using IL without updated FB’s:
Due to the higher speed of the new PCDs a delay of 2s need to be added at system start up!
Initialisation of the 2s delay:
To ensure the correct start up of the PCD4 I/O modules connected to new PCDs with
NT-OS firmware a time delay needs to be added at power up of the system.
This can be realised by adding a *.src file with following IL instruction ad linking this file at the very beginning of the link order.
Note:
This 2s time delay at start up of the system is absolutely necessary!
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Saia-Burgess Controls AG
Creating *.src for time delay:
User program
Programming with IL
5
This creates a new file Wait_2s.src.
Open this file and add the following code lines:
$INIT
ACC H
LD T 0
T#2s
; wrong 20 = 20 time units
LOOP: STH T 0
JR H LOOP
ACC H
$ENDINIT
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Saia-Burgess Controls AG
User program
Programming with IL
Change the linking order, the new file Wait_2s.src needs to be placed at the very beginning.
Open Link order menu for Saia PG5
®
2.0:
5
Open Link order menu for Saia PG5
®
1.4:
The following window will appear:
The file Wait_2s.src needs to be placed at the beginning of the link order!
With this operations a waiting time of 2s will be effectuated at every start up and cold start of the PCD system. This time delay enables the PCD4 I/O modules to be initialised in a correct way.
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Saia-Burgess Controls AG
User program
Programming with IL
5.2.3 IL adaptations for PCD4.W100 modules
Because of higher speed of new CPUs some NOP instructions needs to be placed:
Read/write
( ACC H ) (accu must be 1)
SET
NOP
RES **)
SET
RES
STH
JR
O
O
O
I
H
2 *)
8 *)
8 *)
15 *)
-1
; select input channel I2
;
O 8 *) ; start A/D conversion
;
; high = conversion in progress 30 μs
; (wait or branch until is complete)
------------------
BITI 12 ; read A/D value, 12 bits
I 0 *) ; from address 0 (LSB)
R 102 ; into Register R102
------------------
NOP
NOP
NOP
NOP
BITO 12
R 113
; output 12 bits
; from Register R113
O 0 *) ; to address 0 (LSB)
------------------
( ACC H ) ;(accu must be 1)
SET
RES
O
O
13 *)
13 *)
; select output channel O13
; and start D/A conversion
Read/write
BITO 12
R 113
; output 12 bits
; from Register R113
O 0 *) ; to address 0 (LSB)
------------------
( ACC H ) ;(accu must be 1)
SET
RES
O
O
13 *)
13 *)
; select output channel O13
; and start D/A conversion
NOP
NOP
NOP
( ACC H ) (accu doit être 1)
SET
NOP
RES **)
SET
RES
STH
JR
O
O
O
I
H
2 *)
8 *)
8 *)
15 *)
-1
; select input channel I2
;
O 8 *) ; start A/D conversion
;
; high = conversion in progress 30 μs
; (wait or branch until is complete)
------------------
BITI 12 ; read A/D value, 12 bits
I 0 *) ; from address 0 (LSB)
R 102 ; into Register R102
------------------
*) add base address of the module to its operands.
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Saia-Burgess Controls AG
User program
Programming with IL
5.2.4 IL adaptations for PCD4.W300 Modules
The code doesn’t need any adaptations.
5.2.5 IL adaptations for PCD4.W400 Modules
The code doesn’t need any adaptations.
5.2.6 IL adaptations for PCD4.W500 Module
For proper initialisation of these modules, please proceed as follow:
XOB 16
CFB Control
BAW500_0
7 ; Restart warm
CFB con fig ; Generally the con fig command is called
; for an initialization at powerup
BAW500_0
W5Conf_0
. ; User programm
. ;
. ;
EXOB
5.2.7 IL adaptations for PCD4.W600 Module
For proper initialisation of these modules, please proceed as follow:
XOB
CFB
16
Control
BAW600_0 ; Module base address
7 ; Restart warm
CFB con fig ; Generally the con fig command is called
; for an initialization at powerup
BAW600_0
W6Conf_0
. ; User programm
. ;
. ;
EXOB
5
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Saia-Burgess Controls AG
User program
Programming with IL
5.2.8 Multiples use W500 and/or W600
In the case where more than one W500 and/or W600 is used the following recommandations need to be followed in order not to have too high initialisation times.
The time for initialisation will not be higher than 3s in comparison to old PCD4 modules.
XOB
CFB
16
Control
BAW500_0 ; Base address of the first W500 modul
7 ; Restart warm
.
.
; Others W500
CFB Control
BAW500_n
7
; Base address of the last W500 modul
; Restart warm
CFB Control
BAW600_0
7
.
.
; Base address of the fisrt W600 modul
; Restart warm
; Others W600
CFB Control
BAW600_n ; Base address of the last W600 modul
7 ; Restart warm
---------------------------------------------------------------
All modules are now restarted
All the Config Functions can follow
---------------------------------------------------------------
CFB con fig
BAW500_0 ; Module base address
W5Conf_0 figuration bloc DB
. ; Others W500
.
CFB con fig
BAW500_n
; Con figuration bloc DB
CFB con fig
BAW600_0 ; Module base address
W6Conf_0 figuration bloc DB
.
.
; Others 6500
CFB con fig
; Module base address
W6Conf_n figuration bloc DB
5
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Saia-Burgess Controls AG
5.2.9 Not supported modules
Please note that all PCD4.H_ modules are not supported.
User program
Programming with IL
5
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Saia-Burgess Controls AG
A Appendix
A.1 Icons
In manuals, this symbol refers the reader to further information in this manual or other manuals or technical information documents.
As a rule there is no direct link to such documents.
This symbol warns the reader of the risk to components from electrostatic discharges caused by touch.
Reco mmendation : at least touch the Minus of the system (cabinet of PGU connector) before coming in contact with the electronic parts. Better is to use a grounding wrist strap with its cable attached to the Minus of the system.
This sign accompanies instructions that must always be followed.
Appendix
Icons
Explanations beside this sign are valid only for the Saia PCD
®
Classic series
Explanations beside this sign are valid only for the Saia PCD
®
xx7 series.
A
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Saia-Burgess Controls AG
A.2 Contact
Saia-Burgess Controls AG
Bahnhofstrasse 18
3280 Murten
Switzerland
Phone .......................................... +41 26 672 72 72
Fax ............................................... +41 26 672 74 99
Email support: ............................. [email protected]
Supportsite: ................................ www.sbc-support.com
SBC site: ..................................... www.saia-pcd.com
International Represetatives &
SBC Sales Companies: .............. www.saia-pcd.com/contact
Postal address for returns from customers of the Swiss Sales office
Saia-Burgess Controls AG
Service Après-Vente
Bahnhofstrasse 18
3280 Murten
Switzerland
Appendix
Contact
A
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