User Manual

Read and understand this manual before using machine.

14" DELUXE GRANITE BANDSAW

Model Number

50100G

C

®

US

STEEL CITY TOOL WORKS

VER. 10.07

Manual Part No. OR74270

THANK YOU

for purchasing your new Steel City Bandsaw

.

This bandsaw has been designed, tested, and inspected with you, the customer, in mind.

When properly assembled, used and main

tained, your bandsaw will provide you with years of trouble free service, which is why it is backed by one of the longest machinery warranties in the business.

This bandsaw is just one of many products in the Steel City’ s family of woodworking machinery and is proof of our commitment to total customer satisfaction.

At Steel City we continue to strive for excellence each and every

. For comments day and value the opinion of you, our customer about your bandsaw or Steel City

Tool Works, please visit our web site at www.steelcitytoolworks.com

.

2

TABLE OF CONTENTS

INTRODUCTION

SECTION 1

Warranty .................................................................................................................................................4

SECTION 2

Product Specifications ............................................................................................................................8

SECTION 3

SECTION 4

SECTION 5

SECTION 6

Accessories and Attachments ................................................................................................................8

Definition of Terms ..................................................................................................................................8

Feature Identification ..............................................................................................................................9

General Safety......................................................................................................................................10

SECTION 7

SECTION 8

Product Safety ......................................................................................................................................12

Electrical Requirements........................................................................................................................13

SECTION 9

Unpacking & Inventory..........................................................................................................................15

SECTION 10

Assembly ..............................................................................................................................................19

SECTION 11

Adjustments ..........................................................................................................................................25

SECTION 12

Operations ............................................................................................................................................30

SECTION 13

Maintenance .........................................................................................................................................32

SECTION 14

Troubleshooting ....................................................................................................................................33

SECTION 15

Parts List...............................................................................................................................................34

INTRODUCTION

This user manual is intended for use by anyone working with this machine. It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety.

Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual.

The drawings, illustrations, photographs, and specifications in this user manual represent your machine at time of print. However, changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works.

3

WARRANTY

STEEL CITY TOOL WORKS

5 YEAR LIMITED WARRANTY

Steel City Tool Works, LLC (“SCTW”) warrants all “STEEL CITY TOOL WORKS” machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner. (Granite components are warranted for 10 years.

See the Granite warranty statement supplied with those products.) SCTW will repair or replace, at its expense and at its option, any SCTW machine, machine part, or machine accessory which in normal use has proven to be defective, provided that the customer returns the product, shipping prepaid, to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, or lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than SCTW.

Normal wear components are also excluded under this coverage. Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards. We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products.

EXCEPT AS SET FORTH ABOVE, SCTW MAKES NO EXPRESS OR IMPLIED REPRE-

SENTATIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY, OR ITS CONDI-

TION, MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE.

SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY SPECIFICALLY DIS-

CLAIMED.

SCTW SHALL NOT BE LIABLE FOR ANY (A) SPECIAL, INDIRECT, INCIDENTAL, PUNI-

TIVE OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION LOSS OF

PROFITS, ARISING FROM OR RELATED TO THIS WARRANTY, THE BREACH OF ANY

AGREEMENT OR WARRANTY, OR THE OPERATION OR USE OF ITS MACHINERY,

INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIX-

TURES, TOOLS, EQUIPMENT, PARTS OR MATERIALS, DIRECT OR INDIRECT LOSS

CAUSED BY ANY OTHER PARTY, LOSS OF REVENUE OR PROFITS, FINANCING OR

INTEREST CHARGES, AND CLAIMS BY ANY THIRD PERSON, WHETHER OR NOT

NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW; (B) DAMAGES

OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGA-

TIONS UNDER THIS AGREEMENT; OR (C) CLAIMS MADE A SUBJECT OF A LEGAL

PROCEEDING AGAINST SCTW MORE THAN ONE (1) YEAR AFTER SUCH CAUSE OF

ACTION FIRST AROSE.

The validity, construction and performance of this Warranty and any sale of machinery by

SCTW shall be governed by the laws of the Commonwealth of Pennsylvania, without regard to conflicts of laws provisions of any jurisdiction. Any action related in any way to any alleged or actual offer, acceptance or sale by SCTW, or any claim related to the performance of any agreement including without limitation this Warranty, shall take place in the federal or state courts in

Allegheny County, Pennsylvania.

4

Name ________________________________________________

Street _______________________________________________

Apt. No. ______________________________________________

City _________________________ State ______ Zip __________

Phone Number_________________________________________

E-Mail ________________________________________________

Product Description:_____________________________________

Model No.: ___________________________________________

Serial No. _____________________________________________

The following information is given on a voluntary basis and is strictly confidential.

1.

Where did you purchase your STEEL CITY machine?

Store: ____________________________________________

City:______________________________________________

2.

How did you first learn of Steel City Tool Works?

___ Advertisement ___ Mail Order Catalog

___ Web Site

___ Local Store

___ Friend

Other_______________________

3.

Which of the following magazines do you subscribe to?

___ American Woodworker ___ American How-To

––– Cabinetmaker

___ Fine Homebuilding

___ Family Handyman

___ Fine Woodworking

___ Journal of Light Construction ___ Old House Journal

___ Popular Mechanics ___ Popular Science

___ Popular Woodworking

___ WOOD

___ Today’s Homeowner

___ Woodcraft

___ WOODEN Boat

___ Woodsmith

___ Woodworker

___ Workbench

___ Woodshop News

___ Woodwork

___ Woodworker’s Journal

Other_________________

4.

Which of the following woodworking / remodeling shows do you watch?

___ Backyard America ___ The American Woodworker

___ Home Time ___ The New Yankee Workshop

___ This Old House ___ Woodwright’s Shop

Other__________________________________________

5.

What is your annual household income?

___ $20,000 to $29,999 ___ $30,000 to $39,999

___ $40,000 to $49,999

___ $60,000 to $69,999

___ $80,000 to $89,999

___ $50,000 to $59,999

___ 70,000 to $79,999

___ $90,000 +

6.

What is your age group?

___ 20 to 29 years

___ 40 to 49 years

___ 60 to 69 years

___ 30 to 39 years

___ 50 to 59 years

___ 70 + years

7.

How long have you been a woodworker?

___ 0 to 2 years ___ 2 to 8 years

___ 8 to 20 years ___ over 20 years

WARRANTY CARD

8.

How would you rank your woodworking skills?

___ Simple ___ Intermediate

___ Advance ___ Master Craftsman

9.

How many Steel City machines do you own? _____________

10. What stationary woodworking tools do you own?

Check all that apply.

___ Air Compressor

___ Drill Press

___ Dust Collection

___ Jointer

___ Mortiser

___ Planer

___ Radial Arm Saw

___ Spindle Sander

___ Band Saw

___ Drum Sander

___ Horizontal Boring Machine

___ Lathe

___ Panel Saw

___ Power Feeder

___ Shaper

___ Table Saw

___ Vacuum Veneer Press ___ Wide Belt Sander

Other____________________________________________

11. Which benchtop tools do you own?

Check all that apply.

___ Belt Sander ___ Belt / Disc Sander

___ Drill Press

___ Grinder

___ Band Saw

___ Mini Jointer

___ Mini Lathe

___ Spindle / Belt Sander

___ Scroll Saw

Other______________________

12. Which portable / hand held power tools do you own?

Check all that apply.

___

Belt Sander

___ Dust Collector

___ Biscuit Jointer

___ Circular Saw

___ Detail Sander

___ Miter Saw

___ Palm Sander

___ Saber Saw

___ Router

___ Drill / Driver

___ Orbital Sander

___ Portable Thickness Planer

___ Reciprocating Saw

Other_______________________

13. What machines / accessories would you like to see added to the

STEEL CITY line?

____________________________________________________

____________________________________________________

14. What new accessories would you like to see added?

____________________________________________________

____________________________________________________

15. Do you think your purchase represents good value?

___Yes ___ No

16. Would you recommend STEEL CITY products to a friend?

___ Yes ___ No

17. Comments:

____________________________________________________

____________________________________________________

____________________________________________________

____________________________________________________

____________________________________________________

5

FOLD ON DOTTED LINE

Steel City Tool Works

201 Ann Street

Suite 200

Pittsburgh, PA 15139

FOLD ON DOTTED LINE

PLACE

STAMP

HERE

6

WARRANTY

STEEL CITY TOOL WORKS

EXCLUSIVE SUPPLIER OF WOODWORKING MACHINERY

WITH GRANITE WORK SURFACE COMPONENTS

10 YEAR LIMITED WARRANTY ON GRANITE COMPONENTS

Steel City Tool Works takes great pride in the innovative development of solid GRANITE work surface components for woodworking machinery. Its consistent flatness, stability, and ease of care compared to other more common work surfaces, are major advantages to woodworkers.

GRANITE is a natural resource, quarried and processed for use in our machines. Because of its natural state, you will find some inconsistencies in the appearance of the material. This is common and should be expected. It makes each machine we produce unique.

Because it is the most consistent throughout the slab, we use only the black variety of GRANITE.

Our goal is to provide you with the strongest, most stable work surface available. GRANITE is also easy to maintain with an annual application of a granite sealer, available in many specialty, home improvement or retail outlets.

To support our belief that you will find Steel City’s GRANITE as strong, stable and reliable as we have, we offer the following 10 YEAR LIMITED WARRANTY on all GRANITE components.

This warranty is offered in conjunction with our standard 5 YEAR LIMITED WARRANTY on all other machine components and parts.

STEEL CITY 10 YEAR WARRANTY ON GRANITE COMPONENTS

Steel City Tool Works, LLC (SCTW) warrants all granite components of your “Steel City Tool

Works” machine to be free from defects of workmanship and materials for a full ten (10) years from the date of the original retail purchase by the original owner. SCTW will repair or replace, at its option and expense, any Steel City granite component which, in normal use, has proven to be defective, provided that the customer returns the component, shipping prepaid, to an authorized service facility with proof of purchase and provides SCTW with a reasonable opportunity to inspect and verify the alleged defect. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, or to repairs or alterations made or specifically authorized by any party other than SCTW. Granite components which are cracked, broken, or chipped significantly enough to interfere with the operation of the machine or the processing of material are covered by this limited warranty.

See the SCTW 5 Year Limited Warranty that provides the other terms and conditions of this 10 year granite warranty .

7

Cutting Capacity(height)

Cutting Capacity (width)

Blade Length(without optional riser block accessory)

Blade Length(with optional riser block accessory)

Blade Speed

Minimum Blade Width

Maximum Blade Width

Table Size

Table Tilt

Table Height from Floor

Wheel Diameter

Dust Port Size

MOTOR

Horsepower

Amps

Volts

Phase

Hertz

RPM

PRODUCT SPECIFICATIONS

6”

14”

93-1/2”

PRODUCT DIMENSIONS

Footprint 16-1/4” x 18-1/4”

Width

Depth

Height

Net Weight

27”

19”

68”

275 lbs.

105”

1500 / 3000 SFPM

1/8”

3/4”

16” x 16”

45R, 3L

43”

14”

4”

1-1/2 HP

14 / 7 A

115 / 230 V single

60Hz

1725

SHIPPING DIMENSIONS

BANDSAW

Carton Type

Width

Depth

Height

Gross Weight cardboard carton

24"

45"

17"

218 lbs.

BASE

Carton Type

Width

Depth

Height

Gross Weight cardboard carton

18"

20-1/2"

26"

99 lbs

ACCESSORIES AND ATTACHMENTS

There are a variety of accessories available for your Steel City Product. For more information on any accessories associated with this and other machines, please contact your nearest Steel City distributor, or visit our website at: www.steelcitytoolworks.com.

DEFINITION OF TERMS

Blade drift - A problem that may occur when the blade begins to wander off the cutting line.

Crosscutting - Cutting across the grain of the workpiece.

Guide Bearings - Located on either side of the blade, providing stability for blade while in operation.

Resaw - The process of slicing stock to reduce its thickness.

Ripping - Cutting lengthwise down the workpiece with the grain of the wood.

Set - Refers to the way in which the saw teeth are bent or positioned.

Tracking - refers to the position of the saw blade on the wheels while the machine is running.

Thrust Bearing - Located behind the saw blade, providing support to the back of the blade when the saw is in operation.

8

H

A

G

FEATURE IDENTIFICATION

E

C

D

B

F

A. Power Switch

B. Flexible Lamp

C. Blade Tension Cam Handle

D. Blade Guard Adjustment Knob

E. Blade Guard

F.

Table

G. Fence Assembly

H. Mobile Base Caster Assembly

9

GENERAL SAFETY

!

WARNING

!

WARNING

TO AVOID serious injury and damage to the machine, read and follow all Safety and Operating Instructions before assembling and operating this machine.

This manual is not totally comprehensive. It does not and can not convey every possible safety and operational problem which may arise while using this machine. The manual will cover many of the basic and specific safety procedures needed in an industrial environment.

All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual. Users of this machine must adhere to all such regulations.

Below is a list of symbols that are used to attract your attention to possible dangerous conditions.

!

This is the international safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

!

DANGER

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Exposure to the dust created by power sanding, sawing, grinding, drilling and other construction activities may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. The dust may contain chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Always operate tool in well ventilated area and provide for proper dust removal. Use a dust collection system along with an air filtration system whenever possible. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

1.

To avoid serious injury and damage to the machine, read the entire User Manual before assembly and operation of this machine.

!

WARNING

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

!

CAUTION

Indicates a potentially hazardous situation, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

2.

ALWAYS wear eye protection. Any machine can throw debris into the eyes during operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating power tools.

NOTICE

This symbol is used to alert the user to useful information about proper operation of the machine.

!

WARNING

10

!

WARNING

3.

ALWAYS wear hearing protection. Plain cotton is not an acceptable protective device. Hearing equipment should comply with ANSI S3.19

Standards.

!

WARNING

4.

ALWAYS wear a NIOSH/OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles.

5.

ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an area that has slippery floor surfaces from debris, grease, and wax.

6.

ALWAYS unplug the machine from the electrical receptacle before making adjustments, changing parts or performing any maintenance.

7.

AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.

!

WARNING

8.

AVOID a dangerous working environment. DO

NOT use electrical tools in a damp environment or expose them to rain or moisture.

!

WARNING

9.

CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.

10. DO NOT use electrical tools in the presence of flammable liquids or gasses.

11. DO NOT FORCE the machine to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the machine was intended.

12. DO NOT stand on a machine. Serious injury could result if it tips over or you accidentally contact any moving part.

13. DO NOT store anything above or near the machine.

14. DO NOT operate any machine or tool if under the influence of drugs, alcohol, or medication.

15. EACH AND EVERY time, check for damaged parts prior to using any machine. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions.

Check for alignment, binding or breakage of all moving parts. Any guard or other part that is damaged should be immediately repaired or replaced.

16. Ground all machines. If any machine is supplied with a 3-prong plug, it must be plugged into a

3-contact electrical receptacle. The third prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the third prong.

17. Keep visitors and children away from any machine.

DO NOT permit people to be in the immediate work area, especially when the machine is operating.

18. KEEP protective guards in place and in working order.

19. MAINTAIN your balance. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes.

Keep floor clear of debris, grease, and wax.

20. MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working order. KEEP all blades and tool bits sharp.

21. NEVER leave a machine running, unattended. Turn the power switch to the OFF position. DO NOT leave the machine until it has come to a complete stop.

22. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON.

23. SECURE all work. When it is possible, use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.

24. STAY ALERT, watch what you are doing, and use common sense when operating any machine. DO

NOT operate any machine tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

11

25. USE ONLY recommended accessories. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the machine. If in doubt, DO NOT use it.

26. THE USE of extension cords is not recommended for 230V equipment. It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord.

If an extension cord is necessary, refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin.

27. Wear proper clothing, DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. Users must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.

28. SAVE these instructions and refer to them frequently and use them to instruct other users.

29. Information regarding the safe and proper operation of this tool is also available from the following sources:

Power Tool Institute

1300 Summer Avenue

Cleveland, OH 44115-2851 www.powertoolinstitute.org

National Safety Council

1121 Spring Lake Drive

Itasca, IL 60143-3201

American National Standards Institute

25West 43rd. St, 4th Floor

New York, NY. 10036

ANSI 01.1 Safety Requirements

For Woodworking Machines

WWW.ANSI.ORG

U.S. Department of Labor Regulations

OSHA 1910.213 Regulations

WWW.OSHA.GOV

PRODUCT SAFETY

1.

Serious personal injury may occur if normal safety precautions are overlooked or ignored. Accidents are frequently caused by lack of familiarity or failure to pay attention. Obtain advice from supervisor, instructor, or another qualified individual who is familiar with this machine and its operations.

2.

Every work area is different. Always consider safety first, as it applies to your work area. Use this machine with respect and caution. Failure to do so could result in serious personal injury and damage to the machine.

3.

Prevent electrical shock. Follow all electrical and safety codes, including the National Electrical Code

(NEC) and the Occupational Safety and Health

Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.

5.

STOP using this machine, if at any time you experience difficulties in performing any operation.

Contact your supervisor, instructor or machine service center immediately.

6.

Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury. These decals MUST be maintained so that they are legible. REPLACE decals that are not legible.

7.

DO NOT leave the unit plugged into the electrical outlet. Unplug the unit from the outlet when not in use and before servicing, performing maintenance tasks, or cleaning.

8.

ALWAYS turn the power switch “OFF” before unplugging the bandsaw.

!

WARNING

!

WARNING

4.

TO REDUCE the risk of electrical shock. DO

NOT use this machine outdoors. DO NOT expose to rain or moisture. Store indoors in a dry area.

9.

DO NOT handle the plug or bandsaw with wet hands.

12

10. USE accessories only recommended by Steel City.

11. DO NOT pull the bandsaw by the power cord.

NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.

12. DO NOT unplug the bandsaw by pulling on the power cord. ALWAYS grasp the plug, not the cord.

13. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug. DO NOT USE if the bandsaw is not operating properly, or has been damaged, left outdoors or has been in contact with water.

14. DO NOT use the bandsaw as a toy. DO NOT use near or around children.

15. ENSURE that the machine sits firmly on the floor before using. If the machine wobbles or is unstable, correct the problem by using shims or blocks prior to operation.

16. MATCH the blade type and size to the workpiece being cut.

17. MAKE SURE that the blade tension is set appropriately for the size of blade being used.

18. MAKE SURE that the blade is tracking properly by manually turning the wheels before starting the machine.

19. ADJUST all blade guides as specifided in the operating instructions.

20. ADJUST the upper guide to a point about 1/4” above the workpiece being cut.

21. DO NOT cut workpieces that do not have a flat bottom without properly supporting the piece to maintain a stable position.

22. KEEP hand and fingers away from blade.

23. HOLD workpiece firmly and use a moderate feed speed.

24. MAKE “relief” cuts before cutting curves.

25. TURN OFF machine before backing the workpiece out of an incomplete cut.

26. TURN OFF the machine before removing scrap pieces.

27. With the machine TURNED OFF, clean dust build-up around lower blade guides regularly.

!

WARNING

ELECTRICAL REQUIREMENTS

To reduce the risk of electric shock, follow all electrical and safety codes, including the National Electric

Code (NEC) and the Occupational Safety and Health

Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.

The switch provided with your saw is a dual voltage capable switch, meaning it is designed to function at either 115 or 230 volts. The switch and saw come prewired for 115 volt operation. If you decide to convert the saw to 230V, you will have to replace the 115 volt plug on the switch with a UL/CSA Listed plug, suitable for 230 volts. The bandsaw with a 230 volt plug should only be connected to an outlet having the same configuration as the plug. No adapter is available or should be used with the 230 volt plug. Once the modification has been made to the plug of the switch, be sure to follow the instructions under CHANGING MOTOR

VOLTAGE for changing the motor voltage from 115 volt to 230 volt in the ADJUSTMENTS section of this manual.

13

!

WARNING

GROUNDING INSTRUCTIONS

EXTENSION CORDS

!

WARNING

This machine MUST BE GROUNDED while in use to protect the operator from electric shock.

In the event of a malfunction or breakdown, GROUND-

ING provides the path of least resistance for electric current and reduces the risk of electric shock. The plug

MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

If a plug is provided with your machine DO NOT modify the plug. If it will not fit your electrical receptacle, have a qualified electrician install the proper connections to meet all electrical codes local and state. All connections must also adhere to all of OSHA mandates.

IMPROPER ELECTRICAL CONNECTION of the equipment-grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding conductor. DO NOT connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.

PLUGS/RECEPTACLES

!

WARNING

To reduce the risk of fire or electrical shock, use the proper gauge of extension cord. When using an extension cord, be sure to use one heavy enough to carry the current your machine will draw.

The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.

!

CAUTION

USE ONLY a 3-wire extension cord that has a 3-prong grounding plug and a 3-pole receptacle that accepts the machine’s plug.

If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

Make certain the extension cord is properly sized, and in good electrical condition. Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

• Electrocution or fire could result if this machine is not grounded properly or if the electrical configuration does not comply with local and state electrical codes.

• MAKE CERTAIN the machine is disconnected from power source before starting any electrical work.

• MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle.

Depending on which model you have, the motor supplied with your machine is either a 115/230 volt,

60 hertz, single phase motor, or a dedicated 230 volt,

60 hertz, single phase motor. Never connect the green or ground wire to a live terminal.

The machine should only be connected to an outlet having the same configuration as the plug.

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

0 to 6 Amps

6 to 10 Amps

10 to 12 Amps

12 to 15 Amps

115 VOLT OPERATION ONLY

25’ LONG

18 AWG

18 AWG

16 AWG

14 AWG

50’ LONG

16 AWG

16 AWG

16 AWG

12 AWG

100’ LONG

16 AWG

14 AWG

14 AWG

Not recommended

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

0 to 6 Amps

6 to 10 Amps

10 to 12 Amps

12 to 15 Amps

230 VOLT OPERATION ONLY

25’ LONG

18 AWG

18 AWG

16 AWG

14 AWG

50’ LONG

18 AWG

18 AWG

16 AWG

12 AWG

100’ LONG

16 AWG

14 AWG

14 AWG

Not recommended

14

!

WARNING

UNPACKING & INVENTORY

• The machine is heavy, two people are required to unpack and lift.

• Use a safety strap to avoid tip over when lifting machine.

Check shipping carton and machine for damage before unpackaging. Carefully remove packaging materials, parts and machine from shipping carton. Always check for and remove protective shipping materials around motors and moving parts. Lay out all parts on a clean work surface.

Remove any protective materials and coatings from all of the parts and the bandsaw. After cleaning, apply a good quality paste wax to any unpainted surfaces.

Make sure to buff out the wax before assembly.

Compare the items to inventory figures; verify that all items are accounted for before discarding the shipping box.

!

WARNING

If any parts are missing, do not attempt to plug in the power cord and turn “ON” the machine. The machine should only be turned “ON” after all the parts have been obtained and installed correctly. For missing parts, contact Steel City at 1-877-SC4-TOOL.

A. Base

B. Poly-V Belt

C. Mobile Base Caster

Assembly

D. Stationary Wheels (2)

E. Pulley Cover

A

B

15

C

D

E

F.

Adjustable Lamp

G. Table

F

G

H. Table Lock

Knobs

I.

3mm Hex

Wrench

J.

4mm Hex

Wrench

K. Table Insert

HARDWARE

NOT SHOWN

M5 x 8mm pan head screw (1)

M5 x 12mm hex socket head cap screws (2)

M5 lock washer (2)

Wire clip (1)

H

I

J

K

16

L

N

O

M

U

V

Q

P

R

S

BANDSAW HARDWARE

L.

M8 x 50mm Hex Head Screw (2)

M. M8 x 20mm Carriage Bolt (2)

N. M8 Flange Nut (2)

O. M8 Flat Washer (2)

P.

Leveling Feet (2)

Q. Motor Tensioning Bolt (M10 x 100mm)

R. M10 Hex Nut

S. Damping Washer

T.

M8 x 40 mm Hex Head Screw (4)

U. M8 Flat Washer (4)

V.

M8 Lock Washer (4)

W. Pan Head Flange Screw (3)

17

W

T

FENCE PARTS

X.

Rear Rail

Y.

Guide Tube

Z.

Front Rail

AA. Resaw Post Assembly

BB. Fence

X

Y

Z

AA

BB

FENCE HARDWARE

CC. M6 X 25mm Hex Head

Screw (9)

DD. M6 Lock Washer (9)

EE. M6 Flat Washer (9)

CC

EE

DD

18

ASSEMBLY

Fig. 2 REMOVING MOTOR STRAP

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

The Motor Strap (A) is required for shipping purposes, and must be removed prior to operating the bandsaw.

The strap can be removed by loosing the two bolts (B) that fasten the strap using a 13mm wrench or socket.

SEE FIG. 1.

Fig. 1

A

B

A

2.

Fasten the caster wheel assembly (C) to the base using the two M8 x 20mm Carriage Bolts and two

M8 Flange Nuts. SEE FIG. 3.

Fig. 3

D

C

D

ATTACHING MOBILE BASE

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

The mobile base consists of one rotating adjustable caster wheel and two stationary wheels that allows you to move the bandsaw around your shop with ease. To install:

1.

Fasten the stationary wheel (A) to the wheel well in the corner of the base using one M8 x 50mm Hex head screw and one M8 flat washer. Repeat this step for the second stationary wheel. SEE FIG. 2.

3.

Attach the leveling feet (D) by screwing the studs into the threaded holes in the bottom of the base

4.

Turn the mobile base right side up and make sure that the base does not wobble or rock. If it does, adjust the leveling feet up or down until the unit is stable.

!

CAUTION

Take care to support the motor when turning the base right side up. Failure to do so can cause the motor to slam into the side of the cabinet damaging the motor, cabinet or both.

19

ATTACHING BANDSAW TO BASE

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

!

WARNING

INSTALLING BELT

AND BELT GUARD

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Remove the access panel (A) from the base. SEE

FIG. 5.

Fig. 5

The bandsaw is very heavy. Two people are required for this step.

1.

Place the bandsaw on top of the base making sure to line up the four holes in the base with the four holes in the casting of the bandsaw.

NOTE: When placing the bandsaw on the base, make sure that the exposed pulley (A) and the cutout (B) in the base are on the same side. SEE FIG. 4.

Fig. 4

B

C

A

A

B

2. Install Belt by “walking” the belt onto the Bandsaw pulley (B) and the Motor pulley (C).

2.

Fasten the bandsaw to the base using four M8 x

40mm Hex head screws, four M8 flat washers, and four M8 lock washers.

20

NOTE: There are 2 steps on both the motor pulley and the bandsaw pulley. Installing the belt on the smaller step of the motor pulley and on the larger step of the bandsaw pulley will cause the blade to run at 1500 SFPM, while placing the belt on the larger step of the motor pulley and the smaller step of the bandsaw pulley will cause the blade to run at 3000 SFPM.

3.

Once the belt is installed, confirm that the pulleys are aligned using a straight edge on the outer face of both pulleys. If an adjustment is necessary, the motor itself can be repositioned by loosening the four bolts that attach the motor to the motor plate, repositioning the motor, and then retightening the four bolts. SEE FIG. 6.

Fig. 6

Fig. 7

B

C

A

4.

Install one M10 Hex Nut (A) onto the motor tensioning bolt (B) and thread the bolt into the base of the bandsaw. SEE FIG. 7.

5.

Once the tensioning bolt is installed, push the dampening washer (C) onto the end of the bolt.

6.

Tighten the motor tensioning bolt until the dampening washer comes in contact with the motor plate.

Continue tightening until there is about 1” deflection in the belt when squeezed at its midpoint. Once the correct belt tension is achieved, tighten hex nut from step 4 until it bottoms out against the base.

D

21

7.

Fasten the pulley cover (D) to the bandsaw using the three pan head flange screws. SEE FIG. 8.

8.

Reinstall access panel removed in Step 1.

Fig. 8

MOUNTING THE TABLE

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Feed the blade through the slot in the table.

SEE FIG. 9.

Fig. 9

3 Position the two threaded bolts so that they line up with the holes in the trunnion. Once the bolts are through the holes, fasten the table using the two table lock knobs (A). SEE FIG. 10.

Fig. 10

A

A

2.

Once the blade reaches the center hole of the table, rotate the table 90 degrees clockwise so that the miter slot is towards the right of the machine.

22

RAIL ASSEMBLY

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Attach the Front Rail (A) to the underside of the

Granite Table (B) using two M6 x 25mm Hex Head

Screws, two M6 Lock Washers, and two M6 Flat

Washers. SEE FIG. 11.

Fig. 11

3.

Fasten the Guide Tube (D) to the Front Rail using five M6 x 25mm Hex Head Screws, five M6 Lock

Washers, and five M6 Flat Washers. Try to center the screws in the slots of the front rail. Snug up the screws, but do not fully tighten at this time SEE

FIG. 13.

Fig. 13

D

B

A

2.

Attach the Rear Rail (C) to the rear of the table using two M6 x 25mm Hex Head Bolts, two M6

Lock Washers, and two M6 Flat Washers. SEE

FIG. 12.

Fig. 12

FENCE ADJUSTMENT

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Place the Fence (A) onto the Guide Tube (B).

Make sure that the hook on the rear of the Fence fits under the Rear Rail. SEE FIG. 14.

Fig. 14

A

C

C

B

23

2.

Align the left side of the Fence Body with the right edge of the Miter Slot in the Granite Table. Push down on the Fence Handle to lock the fence in place.

3.

The fence body should align parallel with the Miter

Slot. If an adjustment is necessary, loosen the two

Hex Bolts (C) in the top of the Fence Body and shift the Fence Body until it is parallel with the Miter Slot.

Retighten the two Hex Bolts. SEE FIG. 14, pg. 23.

4.

Remove the Fence (A) and reposition it on the

Guide Tube (B)so that the Cursor (D) lines up with the Zero mark on the scale. Lock the fence down.

SEE FIG. 15.

Fig. 15

ATTACHING RESAW POST

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Attach the Resaw Post (A) to the Fence (B) by threading the Lock Knob (C) through the Fence and fastening it to Resaw Post. SEE FIG. 16.

Fig. 16

C

A

B

A

B

2.

Position the Post so that it is centered with the front edge of the blade and tighten Knob securely.

ATTACHING WORK LAMP

1.

The Work Lamp (A) attaches to the Cast Iron

Frame (B) of the Bandsaw, using two M5 x 12mm

Socket Head Cap Screws and two M5 lock washers. SEE FIG. 16A.

Fig. 16A

D

B

D

NOTICE: The scale is divided into upper and lower sections. When performing this step BE SURE to align the Cursor with the Zero mark on the lower scale. The upper scale is for use with the Resaw Post, which will be discussed later in this manual.

5.

With the Fence locked down, loosen the five M6 x

15mm Screws that fasten the Guide Tube to the

Front Rail and reposition the Guide Tube until the

Fence just touches the blade. Securely tighten the five M6 x 25mm Screws.

NOTICE: Do not force the Fence into the blade so that it bends. The fence should just touch the blade.

A

C

E

24

2.

Once the Lamp is fastened in place, run the Power

Cord (C) so that is sits below the Cam Lever (D)

3.

Fasten the Power Cord in place using the Wire Clip

(E). The Wire Clip is held in place using one M5 x

8mm Pan Head Screw.

B

ADJUSTMENTS

TABLE TILT

The table on your bandsaw is designed to tilt up to 45 degrees to the right and up to 3 degrees to the left.

To tilt the table:

1.

Loosen both lock knobs (A) on the underside of the table. SEE FIG. 17.

Fig. 17

SETTING BLADE TENSION

The blade tension is set by using the blade tension knob. It MUST be set prior to initial operation as it plays a vital role in setup of other features of the bandsaw. It should also be checked when the blade is replaced, and from time to time as the blade will stretch after prolonged use. Keep in mind that putting too much or too little tension can cause either blade breakage (too much pressure) or poor cutting results (too little pressure).

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

A

A

1.

Loosen the tension on the blade by rotating the cam lever (A) clockwise. SEE FIG. 14.

2.

Set the blade tension by rotating the knob (B).

Turning the knob clockwise increases the tension while turning the handwheel counterclockwise decreases the tension.

Fig. 19

B

2. Tilt the table to the right noting that the scale (B) shows the angle of the table.

3. Retighten lock knobs when desired angle is achieved.

NOTE: In order to tilt the table to the left, it is necessary to remove the positive stop bolt (C) SEE FIG. 18.

Fig. 18

C

A

25

3.

As you rotate the knob you will notice a red marker

(C) on the inside of the scale. This is to be used as a guideline for the blade tension depending on the width of the blade. For example if you are using a

1/8” blade, align the red marker inside the scale with the 1/8” mark on the outside of the scale.

SEE FIG. 20.

Fig. 20

3.

If the blade does not ride on the center of the wheel, or starts to move towards the edge of the wheel, loosen the wingnut (A) and turn the tracking adjustment knob (B). SEE FIG. 21.

Fig. 21

C

B

A

NOTE: The scale is only a recommended guideline for tensioning. Always follow the blade manufacturer’s recommendations for proper blade tension.

NOTE: When the bandsaw is not in use, it is a good idea to release the tension on the blade using the cam lever.

BLADE TRACKING

Blade tracking refers to the way the saw blade rides on the wheels while the machine is in operation. This adjustment has been set at the factory, but it is good practice to check the tracking each time before using the machine. Tracking should also be checked after a blade change.

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1. Open the upper door exposing the top wheel of the bandsaw.

2.

Rotate the wheel clockwise, by hand, and take note of the position of the blade on the wheel. The blade should ride on the center of the wheel.

NOTICE: When using the tracking adjustment knob, do so in small increments as this is a sensitive adjustment.

4.

Rotate the wheel again. Repeat steps 2 through 4 until the blade rides on the center of the wheel.

5.

Once proper tracking is achieved, close and secure the upper door and retighten wing nut loosened in step 3.

26

ADJUSTING TABLE POSITIVE STOPS

!

CAUTION

DO NOT attempt to set the positive stops until you have checked and/ or adjusted both the blade tension and blade tracking. Refer to SETTING BLADE TENSION and BLADE TRACKING in the ADJUSTMENTS section of this manual.

SETTING 90 DEGREE STOP

1.

Loosen both table locking knobs (A). SEE FIG 22.

Fig. 22

3.

Place a square on the tabletop and up against the saw blade. SEE FIG. 24.

Fig. 24

D

A

A

2.

Let the table rest against the 90 degree stop (B).

SEE FIG. 23.

Fig. 23

4.

If an adjustment is necessary, tilt the table until it is square to the blade and tighten the two lock knobs.

5.

Loosen Hex Nut (C) and adjust the 90 degree positive stop (B) until it contacts the underside of the table. Retighten Hex Nut. SEE FIG. 24.

6.

Adjust pointer on the bevel scale (D) to read zero, if necessary. SEE FIG. 23.

B

C

SETTING 45 DEGREE STOP

1.

Loosen the table lock knobs (A). SEE FIG. 22.

2.

Tilt the table until the pointer on the bevel scale lines up at the 45 degree mark.

3.

The 45 degree positive stop (E) should contact the table at this point. SEE FIG. 24.

4.

If an adjustment is necessary, loosen the hex nut on the 45 degree stop and adjust stop until it contacts the table when the bevel scale reads

45 degrees.

5.

Once the stop is set, retighten the hex nut.

E

27

UPPER BEARING ADJUSTMENT

NOTICE: Make certain that you have followed all of the steps in the SETTING BLADE TENSION section in the

ADJUSTMENTS section of this manual prior to starting this section.

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Loosen thumbscrew (A) and slide thrust bearing (B) until it is within .003 of the saw blade. This is equivalent to about the thickness of a dollar bill.

Once the thrust bearing is set, retighten thumbscrew. SEE FIG. 25.

Fig. 25

LOWER BEARING ADJUSTMENT

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Loosen Thumbscrew (A) and slide thrust bearing

(B) until it is within .003 of the saw blade. Again, this is about the thickness of a dollar bill. Once the thrust bearing is set, retighten thumbscrew. SEE

FIG. 26.

Fig. 26

Table removed for clarity.

B

D

B

D

E

A

C

A

E

C

2.

The guide bearings (E) should be positioned within

1/32” of the blade. If an adjustment is necessary, loosen thumbscrew (C) and adjust knob (D) until the guide bearing is within 1/32” of the blade. Use this process for the left and right guide bearings.

3.

Once guide bearings and thrust bearing are set, make certain that all thumbscrews are retightened.

28

2. The guide bearings (E) should be positioned within

1/32” of the saw blade. If an adjustment is necessary, loosen thumbwheel (C) and adjust knobs (D) until each guide bearing is within 1/32” of the blade.

Each Guide Bearing (E) is controlled separately by the knob (D) directly behind it.

NOTE: When setting the guide bearings, make sure that the bearings do not extend past the set of the blade.

3.

Once guide bearings and thrust bearing are set, make certain that all thumbscrews and thumbwheels are retightened.

BELT TENSION

Belt tension is adjusted using the Motor Tensioning Bolt.

It should be adjusted on initial setup and when the belt is replaced. It should also be checked periodically as the belt may stretch after time. Correct belt tension is achieved when there is 1” or less deflection in the belt when squeezed at it’s midpoint.

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

To adjust the belt tension, first remove the pulley cover by removing the three Phillips head screws that fasten it to the bandsaw.

2.

Check belt tension by squeezing it at the point just where it exits the base. SEE FIG. 27.

Fig. 27

B

A

3. If an adjustment is necessary, loosen Hex Nut (A) and Tighten Motor Tensioning Bolt (B). until the proper tension is achieved.

4.

Once the correct tension is achieved, retighten Hex

Nut.

BLADE DRIFT

Blade drift occurs when the blade begins to wander off the cutting line. It can be caused by several factors.

• Incorrect Blade Tension

• Wrong Blade Type

• Dull Blade

If you experience blade drift, check the appropriate adjustments first. If this does not correct the problem, the blade may have to be replaced. See BLADE

REPLACEMENT in the MAINTENANCE section of this manual for more information.

CHANGING MOTOR VOLTAGE

The motor supplied with your bandsaw is a dual voltage

115 / 230V motor. The motor comes prewired from the factory for 115 volt operation. To change to 230 volt operation, in addition to the following steps, it is necessary to replace the existing 115V plug with a UL/CSA listed plug(not included) suitable for 230V and the rated amperage of the motor. The saw should only then be connected to an outlet having the same configuration as the plug. No adapter is available or should be used with a 230V plug.

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Remove the junction box cover from the motor and follow the wiring diagram on the inside of the cover for 230V operation.

2.

Replace junction box cover.

3. The START / STOP switch does NOT need to be modified.

CHANGING BLADE SPEED

This Bandsaw is designed to run at either 1500 SFPM

(square feet per minute) or 3000SFPM. Which speed the blade runs at is determined by which set of pulleys the Drive belt rests on. If the Belt is installed on the smaller step of the Motor Pulley and the larger step of the Saw Blade Pulley, the Blade will turn at a rate of

1500 SFPM. Conversely, with the Belt on the larger step of the Motor Pulley and the smaller step of the

Saw Blade Pulley will cause the blade to run at

3000SFPM. To change speeds

1.

Loosen Hex Nut (A) and loosen Motor Tensioning

Bolt (B). This will give you the slack you need in order to reposition the belt. SEE FIG. 27.

2.

Move the belt by “walking the belt” onto the set of pulleys that will provide the desired speed.

3.

Once the belt is in place, retighten the Motor

Tensioning Bolt and secure the Bolt by retighten the

Hex nut.

NOTICE : It is recommended to follow the step in the

BELT TENSION section in the ADJUSTMENTS section of this manual whenever changing blade speed.

29

!

WARNING

OPERATIONS

ALWAYS wear eye protection. Any machine can throw debris into the eyes during operations, which could cause severe and permanent eye damage.

Everyday eyeglasses are NOT safety glasses.

ALWAYS wear Safety Goggles (that comply with

ANSI standard Z87.1) when operating power tools.

PRE RUN CHECK

Before you begin using your new bandsaw, you should give it a thorough inspection and ask yourself the following questions:

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

!

WARNING

1.

Are the blade bearings properly adjusted?

2.

Is the blade tension and blade tracking properly set?

3.

Is the fence aligned parallel to both the table and the blade?

4.

Is the unit stable, does it rock or wobble?

5.

Have you read all the warnings associated with this saw?

ALWAYS wear a NIOSH/OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles.

NOTICE

The following section was designed to give instructions on the basic operations of this bandsaw. However, it is in no way comprehensive of every bandsaw application. It is strongly recommended that you read books, trade magazines, or get formal training to maximize the potential of your bandsaw and to minimize the risks.

BLADE GUARD HEIGHT

The blade guard height is set by loosening the thumbscrew (A) turning the adjustment knob (B). Turning the knob clockwise lowers the guard, while turning it counterclockwise raises the guard. The guard should set no higher than 1/4” above your workpiece during use.

SEE FIG. 28.

Fig. 28

A

B

30

BLADE SELECTION

Using the proper saw blade for the job you are performing will optimize the efficiency of your bandsaw and increase the quality of your work. There are some basic questions that apply when determining which type of blade to use.

• What type of material is to be cut?

• How thick is the workpiece?

• What features does the workpiece contain, i.e. bends, curves, etc.?

These questions will help you with determining which type of blade to use. The type of blade is determined by 5 features. They are:

1.

Blade width

2.

Pitch

3.

Tooth shape

4.

Set

5.

Blade material

PITCH

The unit of measure for pitch is teeth per inch. A fine pitch, meaning having more teeth per inch, will deliver a smoother cut, but will take a longer time to complete.

A coarse pitch, meaning having fewer teeth per inch, will cut much faster, but leave a rougher finish. A good rule of thumb is the thicker the workpiece, the coarser the pitch should be.

TOOTH SHAPE

Tooth shapes come in several basic types. Three of them are hook, skip, and variable. Skip and hook types are used to help obtain a higher feed rate when cutting thick workpieces, while variable combines the features of two types of blades.

SET

The term “set” refers to the way that the saw teeth are bent or positioned. Set patterns are selected depending on the type of material being cut.

BLADE WIDTH

Blades for the bandsaw are available in different standard widths. This width is measured from the rear of the blade to the tip of the tooth. In general, a wider blade is used for ripping and generally straight line cuts. The narrower blades are mainly used for cutting a workpiece with curves and bends.

BLADE MATERIAL

Bandsaw blades can be made from different types of materials. Some common materials are carbon steel, spring steel, and high speed steel.

31

MAINTENANCE

Fig. 29

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

GENERAL CLEANUP

• Keep the bearing guides clean and free of buildup of pitch, resin, etc.

• Remove any deposits from the wheels to help avoid vibration and premature blade breakage

• Keep the inside of bandsaw clear of sawdust.

Occasionally vacuum out the inside of the unit or blow out the inside of the unit with an air hose.

• Clean and grease the raising /lowering mechanism if the unit becomes difficult to move

A

INSTALLING / CHANGING BLADES

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1. Remove the table insert and take the tension off of the blade by rotating the Cam Lever (A) clockwise.

SEE FIG. 29.

2.

Open both the upper and lower doors of the bandsaw.

3.

Carefully remove the blade from between the upper and lower guides and remove the blade from both of the wheels. Slide the blade through the slot in the table to remove the old blade.

4.

Guide the new blade through the table slot and place into the blade guides and onto the center of the upper and lower wheels.

NOTICE: The blade teeth MUST point downward and towards the front of the saw.

5.

Replace the table insert.

REPLACING POLY-V BELT

!

WARNING

MAKE CERTAIN THAT THE SAW IS DISCONNECT-

ED FROM THE POWER SOURCE.

1.

Remove the Motor Access Panel and the Pulley

Cover.

2.

Loosen the M10 Hex Nut (A) and the Motor

Tensioning Bolt (B) to take tension off of the belt.

SEE FIG. 30.

Fig. 30

B

A

32

3.

Remove the belt by “walking” the belt off of the upper and lower pulleys.

4.

Install the new belt.

5.

Tighten down the Motor Tensioning Bolt until the belt deflects no more than 1” when squeezed at its midpoint. Once proper tension is achieved, tighten down the Hex Nut loosened in step 2.

6.

Reattach both the Motor Access Panel and Pulley

Cover when finished installing the belt.

NOTICE: Before operating bandsaw, make sure to go back to the ADJUSTMENTS section of this manual and redo the following sections:

• Setting Blade Tension

• Blade Tracking

• Upper and Lower Guide Bearing Adjustments

TROUBLESHOOTING GUIDE

This section covers the most common processing problems encountered in sawing and what to do about them.

Do not make any adjustments until the bandsaw is unplugged and moving parts have come to a complete stop.

PROBLEM

Saw stops or will not start.

LIKELY CAUSE(S)

1. Saw unplugged.

2. Fuse blown, or circuit breaker tripped.

3. Cord damaged.

SOLUTION

1. Check plug connections.

2. Replace fuse, or reset circuit breaker.

3. Replace cord.

Does not make accurate 45° or 90° cuts.

1. Stop not adjusted correctly.

2. Angle pointer not set accurately.

3. Miter gauge out of adjustment.

Blade wanders during cut.

Saw makes unsatisfactory cuts.

1. Warped wood.

2. Excessive feed rate.

3. Incorrect blade for cut.

4. Blade tension not set properly.

5. Guide bearings not set properly.

1. Dull blade.

2. Blade mounted wrong.

3. Gum or pitch on blade.

4. Incorrect blade for cut.

5. Gum or pitch on table.

Blade does not come up to speed.

1. Extension cord too light or too long.

2. Low shop voltage.

Saw vibrates excessively.

1. Base on uneven floor.

2. Bad Poly V-belt.

3. Motor mount is loose.

4. Loose hardware.

1. Check blade with square and adjust stop.

2. Check blade with square and adjust pointer.

3. Adjust miter gauge.

1. Select another piece of wood.

2. Reduce feed rate.

3. Change blade to correct type.

4. Set blade tension according to blade manufacturer’s specs.

5. Review guide bearing adjustment.

1. Replace blade.

2. Teeth should point down.

3. Remove blade and clean.

4. Change blade to correct type.

5. Clean table.

1. Replace with adequate size and length cord.

2. Contact your local electric company.

1. Reposition on flat, level surface.

2. Replace v-belt.

3. Tighten motor mount hardware.

4. Tighten hardware.

33

PARTS

34

OR94826

OR73532

OR73533

OR73534

OR73535

OR94206

OR73536

OR73537

OR73554

OR94833

OR90235

OR93930

OR73528

OR73529

OR73530

OR73531

OR73538

OR73539

OR94828

OR74250

OR73540

OR73541

OR94829

OR90232

OR73542

OR73543

OR73544

OR91730

OR94830

OR73545

PART

NO.

OR93823

OR73521

OR73523

OR91754

OR73524

OR73526

OR94825

OR90304

OR73527

OR73525

22

23

24

25

18

19

20

21

26

27

28

N/A

14

15

16

17

10

11

12

13

33

34

35

36

29

30

31

32

37

38

5

6

3

4

1

2

KEY

NO.

7

8

9

N/A

DESCRIPTION

RIVET 2 X 8

NAME PLATE

UPPER DOOR

NUT LOCK M6

SAW BLADE (1/4”W 93.5”L)

TIRE

NUT HEX M12

WASHER FLAT M12

UPPER WHEEL

UPPER WHEEL ASSEMBLY

(CONSISTS OF REF #’S 6,9)

STUD

SCR HEX HD FLANGE

NUT HEX FLANGE M6

SCR PAN HD M6 X 10mm

SPECIAL WASHER

REAR UPPER GUARD

WARNING LABEL

SLEEVE

BEARING 6202 2Z

UPPER WHEEL SHAFT

HINGE

TENSION KNOB

SLIDING BRACKET

NUT WING M8

ADJUST KNOB

PIN

SPRING

FIBER WASHER

NUT SQUARE M10

HANDLE ASSEMBLY

(CONSISTS OF REF#’S 29, 30)

BALL KNOB

HANDLE

RETAINING RING EXTERNAL 20

PIN ROLL M4 X 20mm

TENSION CRANK

INSULATOR

THUMB SCREW

SCR SPECIAL PLASTIC SET M8 X 16mm

RETAINING RING 8

GEAR

QTY.

4

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

3

3

1

2

PART

NO.

OR73546

OR73547

OR94843

OR94842

OR73549

OR74251

OR90311

OR94827

OR94833

OR94777

OR94793

OR73552

OR94831

OR73550

OR73551

OR94832

OR90283

OR73553

OR73555

OR94834

OR94838

OR94830

OR94777

OR90059

OR73562

OR74252

OR91812

OR73522

OR94835

OR94836

OR73558

OR73557

OR73556

OR94837

OR73560

OR73889

OR74253

OR74254

OR90078

OR90346

49

50

51

52

45

46

47

48

41

42

43

44

KEY

NO.

39

40

53

54

55

56

57

58

70

71

72

73

67

68

69

69A

74

75

76

77

63

64

65

66

59

60

61

62

DESCRIPTION

ADJUST KNOB

GUIDE RACK

WASHER FLAT M20

SCR HEX HD M20 X 70mm

TENSION SHAFT

UPPER FRAME

WASHER FLAT M8

RETAINING RING INTERNAL 35

SCR HEX HD FLANGE M8 X 12mm

SCR PAN HD M6 X 8mm

WASHER EXT TOOTH M6

SWITCH BRACKET

SCR TAP M3.5 X 16mm

SWITCH CORD

POWER CORD

STRAIN RELIEF (7P-2)

SCR HEX SOC SET M8 X 8mm

SWITCH ASSEMBLY

BLADE GUARD

SPECIAL WASHER

SCR HEX HD LOCK M8 X 12mm

SCR HEX HD FLANGE M8 X 50MM

THUMB SCREW

BEARING BRACKET UPPER

THUMB SCREW

RETAINING RING 10

UPPER BEARING SHAFT

SHAFT

BEARING 628 2Z

RETAINING RING 8

SCR PAN HD M6 X 8mm

WASHER FLAT M6

WARNING LABEL

BLADE GUARD

SCR HEX SOC HD M6 X 22mm

HAND WHEEL

TRANSPARENT COVER

TRANSPARENT COVER

NUT HEX M4

SCR PAN HD M4 X 8mm

1

1

1

1

2

2

5

3

4

4

1

1

2

1

2

3

1

1

1

1

1

1

1

4

2

2

2

1

1

1

2

1

2

1

2

1

1

QTY.

1

1

1

35

36

100 OR73563

101 OR74256

102 OR94331

103 OR73565

104 OR94222

105 OR92174

106 OR90248

107 OR90307

108 OR73570

109 OR74257

111 OR94840

112 OR90248

113 OR74258

DESCRIPTION

TABLE INSERT

GRANITE BANDSAW TABLE

SCR HEX HD M10 x 50mm

CLAMP SHOE

SCR HEX HD M8 x 60mm

SCR HEX SOC HD M8 x 30mm

WASHER LOCK M8

NUT HEX M8

PIN

TRUNNION

SCR HEX SOC HD M8 x 35mm

WASHER LOCK M8

SCALE

QTY

1

1

1

1

2

2

2

2

1

1

1

1

1

KEY PART

NO.

NO.

115 OR90059

116 OR90502

117 OR93374

118 OR90135

119 OR73572

120 OR90143

121 OR74259

122 OR73573

123 OR90235

124 SC80602

125 OR74260

126 OR90145

127 OR90507

128 OR90133

DESCRIPTION

WASHER FLAT M6

WASHER LOCK M6

SCR HEX SOC HD M6 x 20mm

SCR PAN HD M4 x 6mm

POINTER

WASHER FLAT M4

TRUNNION SUPPORT

KNOB

NUT HEX M6

SCR HEX SOC SET M6 x 30mm

LOWER BLADE GUARD

WASHER LOCK M5

SCR PAN HD M5 x 8mm

NUT LOCK M6

2

1

1

2

1

1

1

2

1

1

1

QTY

6

6

6

37

38

KEY PART

NO.

NO.

200 OR73578

201 OR73579

202 OR73522

203 OR91812

204 OR91754

205 OR73526

206 OR94846

207 OR94847

N/A OR73580

208 OR73581

209 OR73583

210 OR90381

211 OR90145

212 OR90462

213 OR94848

214 OR73584

215 OR94849

216 OR73576

217 OR94841

218 OR93930

219 OR94851

220 OR94777

221 OR90145

222 OR90505

223 OR90145

224 OR73575

225 OR73586

226 OR94845

227 OR94844

228 OR94843

229 OR73587

230 OR73588

231 OR73589

232 OR90145

233 OR90507

234 OR73585

235 OR90222

DESCRIPTION

WARNING LABEL

LOWER GUARD ASSEMBLY

HAND WHEEL

SCR HEX SOC HD M6 x 22mm

NUT LOCK M6

TIRE

NUT HEX M20

WASHER FLAT M20

LOWER WHEEL ASSEMBLY

(CONSISTS OF REF#'S 205, 208)

LOWER WHEEL

SPECIAL WASHER

NUT HEX M5

WASHER LOCK M5

WASHER FLAT M5

KEY 5 x 9 x 22

LOWER DRIVE SHAFT

KEY C5 x 40

BRUSH

SCR PAN HD M5 x 6mm

SCR PAN HD M6 x 10mm

BEARING 6204 2Z

SCR PAN HD M6 x 8mm

WASHER LOCK M5

SCR PAN HD M5 x 12mm

WASHER LOCK M5

BRUSH BRACKET

BACK GUARD

NUT HEX M20

WASHER LOCK M20

WASHER FLAT M20

PIN

WIRE JACKET

WIRE CLAMP

WASHER LOCK M5

SCR PAN HD M5 x 8mm

PULLEY

SCR HEX SOC SET M6 x 10mm

1

1

2

1

1

2

2

1

1

1

1

1

1

1

2

2

2

3

1

1

1

1

1

1

1

N/A

1

1

1

1

1

1

1

1

QTY

1

1

1

KEY PART

NO.

NO.

236 OR94852

237 OR94851

238 OR94850

239 OR90507

240 OR90145

241 OR73583

242 OR73590

N/A OR74261

243 OR74262

244 OR94853

245 OR73592

246 OR90501

247 OR94830

248 OR94838

249 OR73594

250 OR73593

251 OR95205

251A OR90145

251B OR90462

252 OR73595

253 OR94837

254 OR73596

255 OR73597

256 OR73598

257 OR73599

258 OR73600

259 OR90290

260 OR90291

261 OR74255

262 OR91774

263 OR74267

264 OR74264

265 OR74265

266 OR74266

267 OR90509

268 OR93372

269 SC82110

DESCRIPTION

NUT HEX M20 x 1

BEARING 6204 2Z

WAVE WASHER

SCR PAN HD M5 x 8mm

WASHER LOCK M5

SPECIAL WASHER

GUARD

BASE ASSEMBLY (CONSISTS OF

REF#'S 219,236,237,238,241,243)

BASE

SCR HEX SOC HD M5 x 6mm

DUST PLATE

SCR PAN HD M6 x 16mm

RETAINING RING 8

BEARING 628 2Z

LOWER BRACKET

SLEEVE

SCR PAN HD M5 x 30mm

WASHER LOCK M5

WASHER FLAT M5

LOWER BEARING SHAFT

RETAINING RING 10

LOWER BEARING BRACKET

THUMB SCREW

SPECIAL SCREW

SLEEVE

SPECIAL KNOB

WRENCH HEX 3mm

WRENCH HEX 4mm

WIRE CLIP

SCR PAN HD M4 x 10mm

WARNING LABEL

WORK LIGHT ASSEMBLY

INSULATOR

BRACKET

WASHER LOCK M6

SCR HEX SOC HD M6 x 12mm

BIG WASHER M4

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

4

1

1

3

5

1

1

-

1

2

1

1

2

2

QTY

1

1

1

39

310

311

312

313

306

307

308

309

302

303

304

305

KEY

NO.

300

301

314

315

316

317

OR94858

OR73613

OR73614

OR90222

318 OR94859

319A OR70433

319B OR73615

319C OR73616

320

321

OR94775

OR92137

PART

NO.

OR94856

OR90228

OR73543

OR94618

OR73608

OR73606

OR73609

OR94857

OR90307

OR90248

OR90311

OR73611

OR70380

OR73612

DESCRIPTION

SCR HEX HD M10 X 100mm

NUT HEX M10

CABLE GROMMET

SCR PAN HD FLANGE M6 X 10mm

UPPER BELT GUARD

DAMPING WASHER

ACCESS PANEL

SCR PAN HD M6 X 15mm

NUT HEX M8

WASHER LOCK M8

WASHER FLAT M8

MOTOR BRACKET

MOTOR LABEL

PIN

RETAINING RING E-RING 9

BELT 6PJ1050

MOTOR PULLEY

SCR HEX SOC SET M6 X 10mm

KEY C5 X 45

MOTOR

START CAPACITOR

RUN CAPACITOR

SCR CARRIAGE HD M8 X 20mm

SCR PAN HD M5 X 12mm

1

1

4

1

4

4

1

6

QTY.

1

1

1

1

1

3

-

-

1

1

4

1

1

2

2

1

PART

NO.

OR73610

OR74263

OR73617

OR73618

OR91497

OR90311

OR73620

OR73619

OR73601

OR91502

OR94771

OR94774

OR94854

OR94855

OR94775

OR73604

OR73603

OR73602

OR90311

OR90248

OR93891

OR74270

OR74271

OR74272

332

333

334

335

328

329

330

331

324

325

326

327

KEY

NO.

322

323

340

341

342

N/A

336

337

338

339

N/A

N/A

DESCRIPTION

CABLE TIE

SPEC LABEL

CABINET

CASTER WHEEL

SCR HEX HD M8 X 50mm

WASHER FLAT M8

FOOT

TAPE

CASTER ASSEMBLY

SCR HEX HD 5/16-18 X 4”

NUT HEX FLANGE M8

NUT LOCK 5/18-18

WASHER FLAT 1/2”

RETAINING RING EXTERNAL 1/2”

SCR CARRIAGE HD M8 X 20mm

FOOT PEDAL

REAR WHEEL BRACKET

PIN

WASHER FLAT M8

WASHER LOCK M8

SCR HEX HD M8 X 40mm

50100G USER MANUAL ENGLISH

50100G USER MANUAL FRENCH

50100G USER MANUAL SPANISH

2

2

1

2

1

2

1

1

2

2

2

2

QTY.

1

1

1

-

-

4

4

-

1

4

1

1

40

401 OR90508

402 OR90502

403 OR90529

404 OR74268

405 OR72519

406 OR72523

407 OR72525

408 OR72500

409 OR90307

410 OR72499

411 OR72498

412 OR95206

413 OR72497

414 OR72496

415 OR90431

416 OR91774

417 OR90529

418 OR92723

DESCRIPTION

SCR HEX HD M6 x 20mm

WASHER LOCK M6

WASHER FLAT M6

FRONT RAIL

END CAP

GUIDE TUBE

SCALE

FENCE HANDLE

NUT HEX M8

CAM

CLAMP

NUT HEX FLANGE M6

SLIDE BLOCK

POINTER

WASHER FLAT M4

SCR PAN HD M4 x 10mm

WASHER FLAT M6

SCR HEX HD M6 x 40mm

1

1

1

1

2

1

1

2

1

QTY

9

9

9

1

1

2

1

1

1

KEY PART

NO.

NO.

419 OR93376

420 OR72501

421 OR94235

422 OR90311

423 OR90248

424 OR92735

425 OR72490

426 OR90311

427 OR72492

428 OR72495

429 OR74269

430 OR93936

431 OR72494

432 OR72493

433 OR90529

434 OR90502

435 OR90235

DESCRIPTION

PIN SPRING M6 x 30mm

FENCE BODY

SCR HEX SOC SET M8 x 12mm

WASHER FLAT M8

WASHER LOCK M8

SCR HEX HD M8 x 25mm

LOCK KNOB

WASHER FLAT M8

FENCE

RESAW POST

REAR RAIL

SCR HEX SOC SET M6 x 25mm

PAD

REAR HOOK

WASHER FLAT M6

WASHER LOCK M6

NUT HEX M6

41

QTY

1

1

1

2

1

1

2

2

1

2

1

1

1

1

1

1

1

u

NOTES

u

42

STEEL CITY

TOOL WORKS www.steelcitytoolworks.com

1-877-SC4-TOOL

(1-877-724-8665)

u

5 Year Warranty

43