PROPANE GAS HEATER

MODEL NO: DEVIL 4000

PART NO: 6926150

OPERATION & MAINTENANCE

INSTRUCTIONS

GC10/13

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

This is a forced air heater meaning that a blower or fan pushes the air through the heater. It’s intended use is primarily temporary heating of buildings under construction, alteration or repair., plus workshops, warehouses etc.

Proper combustion depends upon the air flow; therefore, the heater must not be modified or operated with parts removed or missing. Likewise, safety systems must not be circumvented or modified in order to operate the heater.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

UNPACKING

1. Remove the heater from the carton.

2. Remove all protective material which may have been applied to the heater for shipment.

3. Check the heater for possible shipping damage. Should any damage be apparent, please notify your Clarke dealer immediately.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

GENERAL SAFETY PRECAUTIONS

Read, and make sure you fully understand the following precautions and the hazards associated with this type of equipment.

1. Check the heater thoroughly for damage. DO NOT operate a damaged heater.

2. DO NOT modify the heater or operate a heater which has been modified from its original condition.

3. Use only propane gas.

4. Use only VAPOUR WITHDRAWAL propane supply. If there is any question about vapour withdrawal, ask your propane dealer.

5. Mount the propane cylinders vertically (shut-off valve up).

Secure them from falling or being knocked over and protect them from damage.

6. Locate propane containers at least 7ft. (2.13m), from the heater and do not direct the exhaust toward containers.

7. IMPORTANT: Use only the hose and regulator assembly provided with the heater. Inspect the hose assembly before each use of the heater. If there is excessive abrasion or wear, or hose is cut, replace with the hose assembly listed on the parts list before using the heater.

8. Not to be used for the heating of habitable areas of domestic premises; for use in public buildings, refer to national regulations.

9. For indoor use only in well ventilated areas.

10. If at any time gas odour is detected, IMMEDIATELY STOP operation until the source of gas has been located and corrected.

11. Install the heater such that it is not directly exposed to water spray, rain and/or dripping water.

12. Maintain minimum clearance from normal combustible material

(e.g. like paper).

13. Due to the high surface and exhaust temperatures, adults and children must observe sufficient clearances to avoid burns or clothing ignition.

14. Operate only on a stable, level surface.

15. Do not use with duct work. Do not restrict air inlet or exit.

16. Use only the electrical voltage specified.

17. Do not move, handle or service while hot or burning.

18. Use only in accordance with local codes of practice.

19. Do not place torsional stress on any hoses.

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MINIMUM FRESH AIR OPENING REQUIREMENTS

• Minimum ventilation: 3.5 ft

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• Do not use in un-ventilated areas.

• The flow of combustion and ventilation air must not be obstructed.

MINIMUM CLEARANCES FROM COMBUSTIBLES

Outlet

Sides

8 Ft

2 Ft

Top

Rear

3 Ft

2 Ft

RISKS OF CARBON MONOXIDE POISONING

Even though this heater operates very close to 100 percent combustion efficiency, it still produces small amounts of carbon monoxide.

• Carbon Monoxide (CO) is toxic.

• Pregnant women, persons with a heart or lung condition, anaemia or under the influence of alcohol, or those at high altitude, are more likely to be effected by Carbon Monoxide.

• CO can build up in a confined space and failure to provide adequate ventilation can be fatal.

The early symptoms of asphyxiation caused by inadequate ventilation are:

• headache

• dizziness

• nausea

• dry mouth or sore throat

Should anyone show these symptoms, they must GET FRESH AIR IMMEDIATELY.

Turn off the heater and have it serviced before using again.

Be sure to follow all the warnings in this manual.

WE RECOMMEND THE USE OF A CARBON MONOXIDE

DETECTOR

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ELECTRICAL CONNECTIONS

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved BS1363 plug fitted with a BS1362 13 amp fuse.

If the plug has to be changed because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard.

WARNING: WIRES IN THE MAINS LEAD ARE COLOURED IN

ACCORDANCE WITH THE FOLLOWING CODE:

GREEN/YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE.

• The BLUE wire must be connected to the terminal which is marked N or coloured black.

• The BROWN wire must be connected to the terminal which is marked L or coloured red.

Plug must be BS1363/A approved.

Earth

(Green and

Yellow)

Neutral

(Blue)

Always fit a 13 Amp fuse.

Live

(Brown)

Ensure that the outer sheath of the cable is firmly held by the clamp

• The YELLOW AND

GREEN wire must be connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any repairs.

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PROPANE GAS SUPPLY

WARNING: THE FITTING AND CHANGING OF THE GAS CYLINDERS MUST BE

CARRIED OUT IN A FLAME FREE ATMOSPHERE.

WARNING: YOU SHOULD ONLY USE PROPANE GAS CYLINDERS AVAILABLE

FROM BUILDERS MERCHANTS OR GAS SUPPLIERS.

This portable, direct-fired gas heater is designed to give safe, efficient and reliable operation, and is for use with propane gas only.

As with all mechanical equipment, optimum performance will only be achieved if the correct operation and servicing procedures are followed.

WARNING: PROPANE GAS CYLINDERS MUST BE USED AND STORED IN

ACCORDANCE WITH THE ‘HIGHLY FLAMMABLE LIQUIDS AND LIQUEFIED

PETROLEUM GASES REGULATIONS 1972’

In order to reduce the risk of icing up when operating at long periods at maximum capacity, you should use a larger capacity gas bottle, or two/ three bottles in parallel as shown in the diagram.

Ensure the Propane gas bottle, gas hose and electric cable, are positioned behind the unit, away from the heat.

IN THE EVENT OF A GAS LEAK

1. Extinguish all smoking materials and other open flames.

2. Do NOT operate electric switches or light matches.

3. Close all supply valves on gas tank or cylinder.

4. Do NOT use your phone. USE a neighbour's phone or your mobile phone from outside the building or wherever you detected the gas leak to call the fire service.

5. Immediately get everyone out of the building or area.

Do NOT re-enter the building, or area until a trained service person or the fire service advises it is safe to return.

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ASSEMBLY

1. Stand the heater on end as shown.

We recommend the help of an assistant to lift and steady the heater during assembly.

2. Attach the lower frame and secure using six of the machine screws provided.

3. Attach the handle to the lower frame and secure using four machine screws.

4. Slide the axle into position.

5. Place the axle sleeve onto each end.

6. Place the wheels onto each end.

7. Place the spacer onto each end.

8. Secure everything in place with a cotter pin on each end of the axle.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PREPARATION

LOCATION

• Position the heater at a safe distance from combustible materials.

• This heater must not be placed on wooden floors or other combustible materials.

• When used, the heater should rest on suitable insulating material at least 1 inch thick and extending 3 ft or more beyond the heater in all directions.

SIZE AND CAPACITY OF PROPANE CYLINDERS

The chart shows the approximate size of the cylinder required for these heaters . To use the chart:

1.

Select the lowest air temperature expected (at the bottom of the chart)

2.

Move straight up to time of operation desired (left side)

3. Read the cylinder size required

Always use full cylinders with good air circulation and no frost on the cylinders.

CONNECTING THE GAS BOTTLE

1. Check the heater for possible shipping damage. If any is found do not use the heater.

2. Follow all of the “General Safety” precautions on page 3.

3. Connect a POL (Prest-o-Lite) fitting on hose/regulator assembly to the propane tank(s).

• Turn the POL fitting anti-clockwise into the threads on the tank.

Tighten firmly using a wrench.

4. Connect the hose to the heater by rotating the hose fitting clockwise.

• Make sure that all gas connections are secure.

5. Open the cylinder's gas valve and check all gas connections with a soap and water solution. DO NOT USE A FLAME.

6. Connect the power cable to a 230V, 50Hz, mains socket.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

OPERATING INSTRUCTIONS

WARNING: BEFORE STARTING THE HEATER, YOU MUST ENSURE THAT THE

MINIMUM VENTILATION REQUIREMENTS ARE OBSERVED TO AVOID THE

RISK OF CARBON MONOXIDE POISONING.

HEATER START UP

1. Open the propane supply valve on the propane tank(s) slowly.

• If not opened slowly, the excess-flow check valve on the propane tank will stop the gas flow. If this happens, close the propane supply valve and open again slowly

2.

Set thermostat to ‘high’ .

• The heater will ignite automatically.

3.

Adjust the heat output to the desired setting .

4. Set the thermostat to the required setting.

• The heater will turn off and on automatically as the air temperature varies in the heater area .

HEATER SHUT DOWN

1. Securely close the valve on the propane cylinder.

2. Continue to operate the heater until all fuel in the hose has burned .

3.

Turn the heater thermostat to “off” .

4. U nplug the heater .

RESTART AFTER SAFETY SHUTDOWN

1. Securely close the valve on the propane cylinder.

2.

Unplug heater .

3.

Wait 5 minutes .

4.

Restart, following the Heater Start Up procedure above.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

MAINTENANCE, STORAGE AND SERVICING

WARNING: TO PREVENT PERSONAL INJURY, UNPLUG THE HEATER FROM

THE MAINS SUPPLY BEFORE SERVICING.

MAINTENANCE AND STORAGE

1.

The heater should be inspected at l east annually by a qualified person.

2. Before each use, check the soft “0” ring seat at the bullnose of the POL fitting. If the "0" ring is cut, scuffed, or otherwise damaged, replace it.

3. Turn off the gas at the LP-gas supply cylinder(s) when the heater is not in use.

4. When the heater is to be stored indoors, the connection between the LPgas supply cylinder(s) and the heater must be disconnected and the cylinder(s) removed from the heater and stored out of doors in accordance with local regulations.

SERVICING

A hazardous condition may result if a heater is used that has been modified or is not functioning properly. When the heater is working properly:

• The flame is contained within the heater .

• The flame is essentially blue with perhaps some yellow tipping .

• There is no strong disagreeable odour, eye burning or other physical discomfort.

• There is no smoke or soot internal or external to the heater .

• There are no unplanned or unexplained shut downs of the heater .

The parts lists and wiring diagram show the heater as it was constructed . Do not use a heater which is different from that shown . In this regard, use only the hose, regulator and cylinder connection fitting (POL fitting) supplied with the heater .

A heater which is not working correctly must be repaired, but only by a trained, experienced service person.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SPECIFICATIONS

Model

Gas Type

BTU Rating

Maximum Pressure

Minimum Pressure

Regulator Output

Electrical Input

DEVIL 4000

Propane

400,000

Bottle Pressure

1.4 Bar

20 PSIG (0.14MPa)

220-240V, 50Hz

Ignition

Primary Flame Control

Direct Spark

Solid State 10-15 Sec timing

Operating Temperature Range

15

o

C - 35

o

C

Fuel Consumption

Fuel Orifice Port No

Fuel Orifice Port Size

Heated Air Output

Weight

Dimensions (L x W x H)

5.2-8.4 kg/hr

1

2.35 mm

1400 CFM

24.6 kg

994 x 404 x 621 mm

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EXPLODED VIEW

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PARTS LIST

1

2

3

4

5

6

7

8

9

10

11

12

Outer Shell

Middle Cylinder

Orifice (2.35 mm port)

Flame Holder Assembly

High Limit Switch

Screw

Handle

Handle Mounting Clips

Fan Spacer, Nylon

Fan

Motor Assembly

Grille, Inlet

29 Terminal Board

30 Burner,- Mixing Tube

31 Thermostat Knob

32 Burn Rate Adjustment Knob

33 Control Box End Panel

34 Control Box Bottom Panel

35 Motor Mounting

36 Fitting, Plug '14 MPT

37 Inlet Filter Screen

38 Control Mounting Bracket

39 Control Box CRTL Panel

40 Male Fitting Conn. 1/4 MPT x 1/4

SAE FLR

41 Set Screw, Nyloc

42 Control Box Inlet Panel

43 Bracket, Lift

44 Axle Sleeve

13 Machine Screw, SS

14 Burner Outer Plate

15 Burner, Ceramic Grids

16 Male Fitting Conn. 1/4 MPT x 1/4

SAE FLR

17 Solenoid Valve

18 Male Fitting, Conn. 1/8 MPT x 1/4

SAE FLR, LG

19 Burn Rate Adjustment Valve

20 TEE 1/4 N PT, Female Fitting

21 Fuel Tube Assembly

22 Electrode, Flame Sensor

23 Burner. Fiber-Frax Gasket

24 Thermostat Mounting Bracket

25 Thermostat Assembly

26 Burner,- Inner Plate

27 Flame Control

28 Burner,- SS Spacer

45

46

47

48

49

50

51

52

53

54

55

Axle

Cotter Pin

Spacer

Wheel

Lower Frame

Handle

Machine Screw

Machine Screw

Front Guard

Lock Nut

Machine Screw

When requesting spare parts, please quote the reference GFDEV4000/01-51.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

WIRING DIAGRAM

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DECLARATION OF CONFORMITY

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