Miller Electric | D-75D | A Shopmate Series.qxd

Shopmate Series
™
Quick
Specs
Issued July 2006 • Index No. DC/12.7
MIG/Multiprocess Welding
Power Sources
Light Industrial Applications
Shopmate 300 Processes
Input Power
Recreational Vehicle
Trailer Manufacturing
MRO — Maintenance/Repair
Education
Farm/Home
MIG (GMAW)
Flux Cored (FCAW)
1-Phase Power
(primary power cord not included)
Rated Output
250 A at 30 VDC, 60% Duty Cycle
300 A at 32 VDC, 40% Duty Cycle
Shopmate 300 DX Processes
MIG (GMAW)
Flux Cored (FCAW)
Stick (SMAW)
DC Lift-Arc™ TIG (GTAW)
Amperage Range in CC Mode 5 – 400 A
Max. Open-Circuit Voltage 80 VDC
Voltage Range in CV Mode 10 – 35 VDC
Weight 300: 177 lb (80.3 kg) 300 DX: 177 lb (80.3 kg)
The Power of Blue .
®
Shopmate 300
Single-phase MIG power source that
provides versatility and outstanding
arc performance in CV mode (MIG).
Built-in 10-pin
connector for
direct hookup of
Spoolmatic® 15A
or 30A spool guns.
Shopmate 300 DX
Single-phase MIG or
DC multiprocess
capability for versatility
with outstanding arc
performance in CV
mode (MIG) and CC
mode (Stick and TIG).
Built-in 14-pin
connector provides
quick, direct connection for 14-pin
24 VAC Miller wire
feeders and
accessories.
Large, dual digital
meters enable the
operator to preset
weld voltage in CV
mode and amperage
in the CC mode before
striking an arc.
Fan-On-Demand™
operates only when
needed reducing
noise, power consumption, and the
amount of airborne
contaminants
pulled through the
machine.
Arc control adjusts
inductance to optimize
MIG arc performance.
Shopmate 300 DX
Shopmate 300
Shopmate 300 DX includes:
Process Selector Switch “operator-friendly”
single process switch eliminates confusion
caused by several switch combinations.
Line voltage
compensation keeps
output power constant
even if input power
varies ±10%.
Lift-Arc TIG™ allows DC/TIG starting without
the use of high-frequency. Starts the arc
without contaminating the weld with tungsten.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Shopmate 300 Specifications
™
Rated Output
250 A at 30 VDC,
60% Duty Cycle
(Subject to change without notice.)
Amperage
Range
Voltage
Range
Max. OpenCircuit Voltage
Amps Input at Rated Output, 60 Hz
208 V 230 V
460 V
575 V
KVA
KW
Dimensions
5–400 A
10 – 35 V
80 VDC
66
13
11.2
H: 24-1/2 in (622 mm)
including lift eye
W: 19 in (483 mm)
D: 25-1/2 in (648 mm)
57
29
23
Net
Weight
177 lb
(80.3 kg)
Note: For input conductor and fuse size information consult the Owner’s Manual.
Certified to both the Canadian and U.S. Standards for welding equipment.
Performance Data
Control Panel
WELDING AMPS
DUTY CYCLE CHART
500
450
400
350
300
250
1
2
5
VOLTAGE
200
AMPERAGE
6
150
100
ON
3
VOLTAGE
7
REMOTE 10
CBI
20
30
40
50
60 70 80 90 100
REMOTE 14
SS
MI
STL MIG G
OFF
10
PANEL
AL MIG
50
% DUTY CYCLE
8
4
1.
2.
3.
4.
5.
ARC CONTROL
Ammeter
Voltmeter
Power Switch
Arc Control
Voltage Adjustment Control
VOLTAGE CONTROL
6.
7.
8.
9.
AL MIG
G
2
Example: Preset for MIG welding with steel wire
Control adjusts inductance for MIG welding. Set Arc
Control to desired wire type. Inductance determines the
“wetness” of the weld puddle. As setting is increased
(rotating Arc Control clockwise), wetness (puddle fluidity)
increases. For best results, preset Arc Control to the wire
type. Then either increase or decrease setting within wire
type scale to make fine adjustment to the welding arc.
Arc Control
(Counter Clockwise)
Low Inductance
Weld Bead
REMOTE
Remote 10 Receptacle
Supplementary Protector CBI
Remote 14 Receptacle
Voltage Control Switch
Arc Control
SS
M
MIG I
STL
9
REMOTE 14
POWER
Arc Control
(Clockwise)
High Inductance
Weld Bead
Shopmate 300 DX Specifications
™
Rated Output
250 A at 30 VDC,
60% Duty Cycle
(Subject to change without notice.)
Amperage
Range
Voltage
Range
Max. OpenCircuit Voltage
Amps Input at Rated Output, 60 Hz
208 V 230 V
460 V
575 V
KVA
KW
Dimensions
5 – 400 A
10 – 35 V
80 VDC
66
13
11.2
H: 24-1/2 in (622 mm)
including lift eye
W: 19 in (483 mm)
D: 25-1/2 in (648 mm)
57
29
23
Net
Weight
177 lb
(80.3 kg)
Note: For input conductor and fuse size information consult the Owner’s Manual.
Certified to both the Canadian and U.S. Standards for welding equipment.
Performance Data
Control Panel
WELDING AMPS
DUTY CYCLE CHART
1
2
500
450
400
350
300
250
5
VOLTAGE
200
AMPERAGE
6
150
100
ON
3
VOLTAGE
AMPERAGE
7
REMOTE 10
OFF
10
20
30
40
50
60 70 80 90 100
% DUTY CYCLE
K
SS M
IG
STL MIG
REMOTE 14
STICK
10
60
50
7018
S
AL MIG TIC
CBI
TIG
8
LIFT-ARC
TIG™
4
STICK
ELECTRODE HOT
POWER
PANEL
MIG
ARC CONTROL
9
REMOTE 14
OUTPUT CONTROL
REMOTE
10
1.
2.
3.
4.
5.
6.
7.
8.
Ammeter
Voltmeter
Power Switch
Arc Control
Voltage/Amperage Adjustment Control
Remote 10 Receptacle
Supplementary Protector CBI
Remote 14 Receptacle
9. Voltage/Amperage Control Switch
Control allows selection of either
panel or remote 14 for amperage or
voltage control.
10. Mode Switch
Switch determines both the process
and output On/Off control. Electrode
hot areas in gray are “contactor on”
positions.
K
SS M
IG
STL MIG
Example: Preset for MIG process and steel wire
STICK
10
60
7018
S
AL MIG TIC
Arc Control – Inductance/MIG
TIG
MIG
LIFT-ARC
TIG™
STICK
ELECTRODE HOT
ARC CONTROL
Control adjusts inductance for MIG welding.
Set Arc Control to desired wire type. Inductance
determines the “wetness” of the weld puddle.
As setting is increased (rotating Arc Control
clockwise), wetness (puddle fluidity) increases.
For best results, preset Arc Control to the wire
type. Then either increase or decrease setting
within wire type scale to make fine adjustment
to the welding arc.
Arc Control
(Counter Clockwise)
Low Inductance
Weld Bead
Arc Control
(Clockwise)
High Inductance
Weld Bead
K
SS M
IG
STL MIG
Example: Stick Mode, 7018 Electrode
STICK
10
60
7018
S
AL MIG TIC
Arc Control – DIG/Stick
TIG
MIG
LIFT-ARC
TIG™
STICK
ELECTRODE HOT
ARC CONTROL
Control adjusts Dig when Stick mode is selected
on mode switch. Set Arc Control to desired
electrode type. For best results, preset Arc
Control in middle of the scale for appropriate
electrode type. Then either increase or decrease
setting within electrode type scale to make fine
adjustment to the welding arc.
3
Shopmate 300 MIG Package Components
™
Shopmate 300 MIG Package
#951 056 200(208)/230 V
#951 058 230/460/575 V
Comes Complete With:
Shopmate 300
22A wire feeder with Bernard® Q400
15 ft (4.6 m) gun
MIG Kit #300 150 including:
• 15 ft (4.6 m) 1/0 work cable with clamp
• 10 ft (3 m) 1/0 interconnecting cable
• Ar/CO2 regulator with flowtube
• 10 ft (3 m) gas hose
• Consumable storage box
Note: MIG Kit can be ordered separately.
Shopmate 300 Spool Gun Package Components
™
Shopmate 300 Spool Gun Package
#951 057 200(208)/230 V
#951 059 230/460/575 V
Comes Complete With:
Shopmate 300
Spoolmatic® 30A spool gun
Spool Gun Kit #300 151 including:
• 15 ft (4.6 m) 1/0 work cable with clamp
• Ar/CO2 regulator with flowtube
• Consumable storage box
Note: Spool Gun Kit can be ordered
separately.
4
Upgrade Benefits
Features
Millermatic® 251
Shopmate 300
Shopmate 300 DX
Input Voltage
1-Phase
1-Phase
1-Phase
Input Amperage
at Rated Output
42 A, 230 VAC
(1-Phase)
57 A, 230 VAC
(1-Phase)
57 A, 230 VAC
(1-Phase)
Rated Output
200 A at 60%
Process
MIG
Arc Control
Active Arc
Stabilizer
Upgrade
MIG — variable
inductance
Wirefeed
System
All in one,
2 drive rolls
Upgrade
14-pin remote
Miller wire feeder
Upgrade
250 A at 60%
MIG
250 A at 60%
Upgrade
Upgrade
Upgrade
Upgrade
Millermatic® 350
Millermatic® 350P
1-Phase/3-Phase
1-Phase/3-Phase
61 A, 230 VAC
(1-Phase)
61 A, 230 VAC
(1-Phase)
300 A at 60%
300 A at 60%
Upgrade
MIG, DC Stick, DC TIG
MIG
MIG, Pulsed MIG
MIG — variable inductance
Stick — variable DIG
MIG — inductance
control
MIG — inductance control
Pulsed — SharpArc® (arc width)
14-pin remote
Miller wire feeder
All in one, angled
4 drive rolls
All in one, angled
4 drive rolls
Genuine Miller Accessories
Wire Feeders
22A #193 066
24A #195 112
Simple, reliable, 24 VAC constant-speed
semiautomatic wire feeder, best suited for
small diameter wires. Accommodates up
to 60 lb (27.2 kg) spool of welding wire
when using optional wire reel assembly.
24A includes remote voltage and four
gear-driven drive rolls for larger wire sizes.
22A and 24A wire feeders come with FREE
Bernard® Q™-Gun! See Lit. Index No. M/11.0.
NEW! 75 Series
S-75S
#300 114 Standard Speed
S-75D
#300 116 Standard Speed
S-75DX #300 118 Standard Speed
S-75DXA #300 120 Standard Speed
for use with .035 in aluminum wire
S-75DXA #300 121 Standard Speed
for use with 3/64 in aluminum wire
D-75S
D-75D
D-75DX
#300 174 Standard Speed
#300 175 Standard Speed
#300 176 Standard Speed
Wire feeder features NEW! Accu-Mate™
connection and PD (Precision Drive) wire
feed assembly. Handles a variety of wire
diameters up to 1/8 in. Comes with FREE
Bernard® Q™-Gun! New dual wire models
include two FREE Q-Guns. See Lit. Index
No. M/3.5.
Shopmate™ 300 MIG Kit #300 150
Includes 15 ft (4.6 m) 1/0 work cable with
clamp, 10 ft (3 m) 1/0 interconnecting
cable, Ar/CO2 regulator with flowtube,
10 ft (3 m) gas hose and consumable
storage box.
Spoolmatic® 15A Spool Gun #195 156
Spoolmatic® 30A Spool Gun #130 831
Ideal for aluminum welding jobs. 200 amp,
100% duty cycle, air-cooled, 1 lb spool
gun with your choice of 15 ft (4.6 m) or
30 ft (9.1 m) cable assembly. For detailed
information, see Spoolmatic literature,
Index No. M/1.5.
XR™-Control #181 538
Push-pull wire feed
system offers unparalleled
performance for aluminum
MIG welding. See Lit.
Index No. M/1.7.
Shopmate™ 300 Spool Gun Kit #300 151
Includes 15 ft (4.6 m) 1/0 work cable with
clamp, Ar/CO2 regulator with flowtube, and
consumable storage box.
5
Genuine Miller Accessories
(Continued)
Remote Controls and Switches
RMLS-14 #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and back for
momentary contact. Includes 20 ft (6 m)
cord and 14-pin plug.
RCC-14 Remote Contactor and Current
Control #151 086
Rotary-motion (side to side) fingertip
control. Fastens to TIG torch using two
Velcro strips. Allows complete current and
contactor control at operator’s fingertips.
Includes 28 ft (8.5 m) cord and plug.
RCCS-14 Remote Contactor and Current
Control #043 688
Up-and-down rotary-motion fingertip
control. Great for applications that require
a finer amperage control. Includes 28 ft
(8.5 m) control cord.
RHC-14 Hand Control
#129 340 20 ft (6 m) cord
Miniature hand control with 14-pin plug
for remote current and contactor control.
Dimensions: 4 x 4 x 3-1/4 in (102 x 102 x
82 mm).
6
RFCS-14 Foot Control #043 554
Heavy-duty foot current and contactor
control. Includes 20 ft (6 m) cord and
14-pin plug.
Extension Cables for 14-Pin Plugs to
14-Pin Sockets
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.8 m)
This extension cord makes a direct
connection between the power source and
the accessory control or wire feeder. No
messy splicing or adapting required.
No. 2 Stick Cable Set
#195 196 15 ft (4.6 m)
Consists of 15 ft (4.6 m) No. 2 electrode
cable and holder, and 15 ft (4.6 m) work
cable and clamp. 200 A, 100% duty cycle.
No. 2 Stick Cable Set
#195 195 50 ft (15.2 m)
Consists of 50 ft (15.2 m) No. 2 electrode
cable and holder, and 50 ft (15.2 m) work
cable and clamp. 200 A, 100% duty cycle.
Shopmate™ 300 Running Gear/
Dual Cylinder Rack #300 145
The large 10 in (254 mm) rear wheels and
4 in (102 mm) front casters on this running
gear provide excellent mobility on the shop
floor, making it easier to move the power
source around and over cables and cracks.
Very easy to install. Handles double as weld
cable holder. Holds two cylinders.
TIG (GTAW) Torches
Weldcraft® TIG Torches
The Weldcraft line of TIG
torches complements the
most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with
genuine Weldcraft parts.
Air-Cooled Torch #WTP17VRM
150 amp air-cooled TIG torch with valve,
flowmeter and 25 ft (7.6 m) cables.
Air-Cooled Torch #WTP26VRM
200 amp air-cooled TIG torch with valve,
flowmeter and 25 ft (7.6 m) cables.
TIG (Gas Tungsten Arc Welding) Handbook
#170 555
To order, call the Miller Literature
Distribution Center at 1-920-751-2120, or
FAX 1-920-751-2121. A comprehensive,
text on all aspects of the TIG process.
Notes
7
Ordering Information
Equipment and Options
Stock No.
Description
#907 313
200(208)/230 V, 60 Hz
Qty.
Power Source
Shopmate™ 300
(primary power cord not included)
Shopmate™ 300 DX
(primary power cord not included)
#907 314
230/460/575 V, 60 Hz
#907 315
200(208)/230 V, 60 Hz
#907 316
230/460/575 V, 60 Hz
Shopmate™ 300 MIG Package
(primary power cord not included)
#951 056
200(208)/230 V, 60 Hz model with 22A wire feeder, Bernard® Gun and MIG Kit.
#951 058
230/460/575 V, 60 Hz model with 22A wire feeder, Bernard® Gun and MIG Kit.
Shopmate 300 Spool Gun Package
(primary power cord not included)
#951 057
200(208)/230 V, 60 Hz model with Spoolmatic® 30A spool gun and Spool Gun Kit.
#951 059
230/460/575 V, 60 Hz model with Spoolmatic® 30A spool gun and Spool Gun Kit.
Shopmate™ 300 MIG Kit
#300 150
15 ft (4.6 m) 1/0 work cable with clamp, 10 ft (3 m) 1/0 interconnecting cable,
regulator with flowtube, 10 ft (3 m) gas hose and consumable storage box
Shopmate™ 300 Spool Gun Kit
#300 151
15 ft (4.6 m) 1/0 work cable with clamp, regulator with flowtube, and
consumable storage box
Standard Running Gear/
Dual Cylinder Rack
#300 145
™
Accessories
Wire Feeders/Guns
22A
#193 066
See Lit. Index No. M/11.0
24A
#195 112
See Lit. Index No. M/11.0
75 Series
See page 5
XR™-Control
Spoolmatic®
#181 538
15A
#195 156
Spoolmatic® 30A
#130 831
See Lit. Index No. M/1.7
Remote Controls
RMLS-14
#129 337
Rocker switch
RCC-14
#151 086
Fingertip control (side to side)
RCCS-14
#043 688
Fingertip control (up and down)
RHC-14
#129 340
Hand control w/20 ft (6 m) cord and 14-pin plug
RFCS-14
#043 554
Extension Cables
Foot control
See page 6
No. 2 Stick Cable Set
#195 196
15 ft. (4.6 m)
No. 2 Stick Cable Set
#195 195
50 ft. (15.2 m)
#WTP17VRM
150 A, 25 ft. (7.6 m) air-cooled with valve and flowmeter
#WTP26VRM
200 A, 25 ft. (7.6 m) air-cooled with valve and flowmeter
TIG Welding
Weldcraft® TIG Torches
Educational Resources
TIG (Gas Tungsten Arc Welding) Handbook
#170 555
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
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