Soft Starter catalogue cdautomation

Soft Starter catalogue cdautomation
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India
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India
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England
CD Automation UK Ltd
Unit 9 Harvington Business Park
Brampton Road, Eastbourne
East Sussex, BN22 9BN
England
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Soft Starter Catalogue 2016
Soft Starter family STB - STO
1
Control types available
Soft Starter Model
FUNCTIONALITY
VOLTAGE RAMP (torque ramp)
Soft Starter start from a setted initial voltage, and ramp up to the nominal
one in a setted time.
In addiction on all family products is possible to start high friction load
STB (Basic)
STO (Overload Relay)
U
U
N
I
N
with kickstart that gives to the motor for 100÷300 msec 80% of full voltage, without current limit.
When is started, the motor reach the full speed and remain there, up to
I
when stopped and it can reach zero speed by inerthia or via setted
ramp down.
t
As an option is also available the dynamic braking
Soft starter start from a setted initial current and ramp up to the nominal
V1
W1
U1
V1
M
CURRENT RAMP
value in a setted time. This type of control is available on STO+STE family
W1
U1
RAMP PLUS CURRENT LIMIT
M
Ramp up voltage
U
N
I
U
START / STOP
N
Ramp up current
Ramp down
Stop by coasting
CURRENT LIMIT
Internal bypass relay up to 200A
This parameter sets the current at which to start.
Current limit facility
Torque control
This value depend on the application and must not exceed
I
the soft starter sizing (see on next two pages).
CONTOL MODE
Constant current control
kick start 80% 100 msec
kick start 80% 200 msec
t
kick start 80% 300 msec
kick start 80% adjustable msec
KICKSTART (BOOSTER)
INITIAL CURRENT LIMIT
Start time out of limit
This parameter sets the initial start current for the current ramp mode.
Phase loss
(1)
Motor overload
t(s)
Phase sequence
MOTOR PROTECTION
Unbalanced current
1000
Power circuit failure
Thyristor in short circuit
Inside STO and STE soft starter families, has been implemented
Supply frequency out of limits
electronic motor thermal protection.
PROTECTION
The curves are rapresented on right side, and basically one is for normal
sevice, and the other one for severe service.
This is an overload relay.
Istantaneous peak current
Bypass overload
Overvoltage
100
Overcurrent
Undercurrent protection (pump)
Overtemperature on heatsink
Overload relay and curve selection
PTC motor termistor
Communication failure
class 20
10
Modbus RTU Std
Modbus TCP (option)
class 10
COMMUNICATION
Profibus DP (option)
Profinet (option)
USB device Std
Devicenet (option)
1
SOFTWARE APPLICATIONS
100
300
500
700
Pump application
(1) Protection attive during ramp up
MOTOR THERMAL PROTECTION
2
3
Main features
Soft Starter Selection
APPLICATION
3 In
3,5 In
4 In
4,5 In
AGITATOR
ATOMIZER
BANDSAW
SOFT STARTERS MAIN FEATURES
Current range
GENERAL
STB
STO
6:200A
>32:200A
Internal bypass St. from 6 to 200A
Example: Agitator 50A the suggested start current is 4 times FLC (full
CENTRIFUGAL PUMP
CENTRIFUGE
CHIPPER
CIRCULAR SAW
•• Select model from table at the bottom page
Supply voltage 3x200V; 3x440V Max (+10 : -15%) ac
Supply voltage 3x200V; 3x575V Max (+10 : -15%) (just for >32A)
CONVEYOR BELT
•• Go on column HEAVY (4) and nominal current of your motor must be
Auxiliary voltage 110-240V (+10 : -15%) ac (just for >32A)
equal or less than the value (In our example is 55A)
Auxiliary voltage 380-440V (+10 : -15%) ac (just for >32A)
Auxiliary voltage 24V ac/dc (+20 : -20%) ac (just for >32A)
Voltage frequency 45 to 66 Hz
Start/stop optoisolated input + 24V dc start with Dip 4 off (≤32A)
Start with power up with Dip 4 on (≤32A)
DIGITAL INPUTS
BOTTLE WASHER
load current 50A)
3 wire motor connection
MAIN SUPPLY VOLTAGE
•• Start from application table on the right
CRUSHER CONE
CRUSHER JAW
CRUSHER ROTARY
•• If you want to receive Soft Starter already configured follow the code DEBARKER
CRUSHER VERTICAL IMPACT
DRYER
below:
DUST COLLECTOR
Start optoisolated input + 24V dc
EDGER
Stop optoisolated input + 24V dc
ELEVATOR
Configurable digital input 1
FAN AXIAL CLAMPED
FAN AXIAL UNCLAMPED
55A: AC53b 4.0-20: 580 < 1000m
Ramp up 0 to 15 sec adjustable
FAN CENTRIFUGAL CLAMPED
FAN CENTRIFUGAL UNDAMPED
Ramp down 0 to 15 sec adjustable
FAN HIGH PRESSURE
Altitude
Initial torque 0 to 80%
Current limit >32A
GRINDER
HYDRAULIC POWER PACK
Off time sec
Motor full load current >32A
LOADED PISTON COMPRESSOR
Start time sec
Overload relay >32A
Digital in/out >32A
MILL
MILL BALL
Start current (multiple FLC)
Phase sequence enable >32A
Exceded max start time >32A
MILL HAMMER
MIL ROLLER
Reference rule
Run green led slow blinking ready to start
MIXER
MONORAILS
FLC full load current
Run green led fast blinking ramp active
LED STATUS ALARM INDICATION
PALLETISER
PLANER
Run green led on end of ramp
POSITIVE DISPLACEMENT PUMP
Alarm red led off no alarm
PRESS
PW green on power supply available
KEYPAD
PUMPS BORE
PW green on power supply not available
REPULPER
Rotary switch
ROLLER CONVERYOR
Colour touch panel with alarm message in different language
ROTARY TABLE
Read out of voltage, current, power etc
SANDER
SCREW COMPRESSOR
Logging and trend
SCREW CONVEYOR
Modbus RTU Std
COMMUNICATION
CRANE TRANSLATOR
•• If selected model is STB your soft starter is STB075
Configurable digital input 2
CONTROL
CONVEYOR SCREW
SEPARATOR
USB device Std
SHREDDER
Modbus TCP (option)
SLICER
Profibus DP (option)
SLURRY PUMP
TUMBLER
Profinet (option)
UNLOADED PISTON COMPRESSOR
Devicenet (option)
HYDRAULIC PUMP
Protection IP20
Current sizing as in TAB for 40°C for temperature over see derating
ENVIRONMENTAL
SERVICE
Operating temperature -10 to 60°C max
Humidity 5% to 95% relative humidity
LIGHT
Start Current (Multliple of FLC*)
Conformal coating (option)
RELAY OUTPUT
(1) 1 Relay
≤32A
2 Relay output free voltage contact (500mA, 125 Vac)
(1)
MODEL
MEDIUM
HEAVY
SEVERE
3
3,5
4
4,5
AC53b 3,0 -10:350<1000m
AC53b 3,5 -15:345<1000m
AC53b 4,0 -20:340<1000m
AC53b 4,5 -30:340<1000m
Rating at 40° C for 3xFLC
Rating at 40° C Amps
Rating at 40° C Amps
Rating at 40° C Amps
STB
006
6A
5A
4A
3A
STB
012
12A
11A
9A
7A
STB
022
22A
20A
17A
13A
STB
032
32A
29A
25A
19A
STB - STO
043
43A
40A
35A
29A
STB - STO
050
50A
44A
38A
30A
STB - STO
060
60A
55A
48A
37A
AC53b 3,0 -6:590<1000m
AC53b 3,5 -15:585<1000m
AC53b 4,0 -20:580<1000m
AC53b 4,5 -30:570<1000m
STB - STO
075
75A
65A
55A
47A
STB - STO
100
100A
88A
75A
61A
STB - STO
140
140A
123A
107A
90A
STB - STO
170
170A
145A
122A
97A
STB - STO
200
200A
190A
160A
135A
*FLC Full load current
4
5
STB Soft Starter
H
H
H
W
D
D
SIZE SS2
SIZE SS3
SIZE SS4
SOFT STARTER OF THIS FAMILY ARE DESIGNED TO CONTROL THREE PHASE AC MOTOR FROM 6A TO 200A NOMINAL
WITH INTERNAL BYPASS CONTACTOR.
STB 006:012
DIMENSIONS
D
W
W
SIZE SS1
H
D
W
STB 022:032
STB 140:200
STB 048:100
DIMENSIONS
DIMENSIONS
DIMENSIONS
Wide
30 mm
Wide
52 mm
Wide
93 mm
Wide
186 mm
Deep
130 mm
Deep
130 mm
Deep
144 mm
Deep
144 mm
Height
122 mm
Height
122 mm
Height
253 mm
Height
253 mm
Technical Specification
• STB family has 3 adjustaments:
- Initial start voltage
- Start ramp time
- Soft stop ramp time
• Kickstart 100 to 300 msec can be configured by DIP switch
• DIN rail or fixing hole mounting: from 6 to 32A
• Fixing hole mounting from 42 to 200A
ORDERING CODE
2
3
4
S
T
B
_
CURRENT
description
6 Amp full load current (FLC)
12 Amp FLC
22 Amp FLC
32 Amp FLC
48 Amp FLC
60 Amp FLC
75 Amp FLC
85 Amp FLC
100 Amp FLC
140 Amp FLC
170 Amp FLC
200 Amp FLC
START
VOLTAGE
RAMP TIME
1
SOFT STOP RAMP
TIME
4
0
0
0
0
0
0
0
0
1
1
1
2
5
code
0
1
2
3
4
6
7
8
0
4
7
0
MAIN SUPPLY VOLTAGE
description
3x200V +10:-15%
3x400V +10:-15%
3X575V +10:-15%
7
code
2
4
6
VOLTAGE SUPPLY AUX.
description
No auxiliary voltage supply unit ≤32A
Auxiliary voltage 110-240V (+10 : -15%) ac (just for >32A)
Auxiliary voltage 380-440V (+10 : -15%) ac (just for >32A)
Auxiliary voltage 24V ac/dc (+20 : -20%) ac (just for >32A)
8
code
0
1
2
3
INPUT
description
Start with power up
Start/stop optoisolated + 24V
9
code
1
2
OVERLOAD RELAY
description
No overload relay
10
code
0
7
8
9
10
11
12
13
14
15
16
STB
soft
_
_ starter
_
5
6
_
_
_
_
_
_
_
_
_
6
note
6
2
2
2
8
0
5
5
0
0
0
0
CONTROL MODE
description
Voltage control mode
11
code
V
OPTION & FUSE
description
No Fuses
External fuse & fuse holder
12
code
O
F
FAN VOLTAGE
description
No fan up to 32A
13
code
0
Note
APPROVALS
description
CE EMC
14
code
0
Note
MANUAL
description
None
Italian
English
German
French
Spanish
15
code
0
1
2
3
4
5
VERSION
description
Standard version
16
code
1
Note
Note
note
note
Note
Note
note
note
STB Control Panel
6
7
STO
STO Soft Starter
H
H
W
D
SIZE SS3
W
STO 048 : STO100
SIZE SS4
STO 140 : STO200
DIMENSIONS
SOFT STARTERS OF THIS FAMILY ARE DESIGNED TO CONTROL THREE PHASE AC MOTOR FROM 48A TO 200A NOMINAL
WITH INTERNAL BYPASS CONTACTOR.
Technical Specification
D
DIMENSIONS
Wide
93 mm
Wide
186 mm
Deep
144 mm
Deep
144 mm
Height
253 mm
Height
253 mm
max t3
• STO family rotary adjustaments on front unit:
- Initial start voltage
- Start ramp time
- Stop ramp time
• Kickstart 100, 200 or 300 msec can be configured by DIP switch
• Internal electronic overload relay
• Hole mounting from 42 to 200A fixing
• Modbus RTU standard
• USB device standard
• Modbus TCP option
• Profibus DP option
• Profinet option
• Devicenet option
400%
t1
200%
400%
200%
ORDERING CODE
IR
1
2
3
4
S
T
O
_
CURRENT
description
48 Amp FLC
60 Amp FLC
75 Amp FLC
85 Amp FLC
100 Amp FLC
140 Amp FLC
170 Amp FLC
200 Amp FLC
Motor FLC
STO FLC
t2
Ue
4
0
0
0
0
1
1
1
2
5
code
4
6
7
8
0
4
7
0
MAIN SUPPLY VOLTAGE
description
3x200V +10:-15%
3x400V +10:-15%
3x575V +10:-15%
7
code
2
4
6
VOLTAGE SUPPLY AUX.
description
No auxiliary voltage
Auxiliary voltage 110-240V (+10 : -15%) ac (just for >32A)
Auxiliary voltage 380-440V (+10 : -15%) ac (just for >32A)
Auxiliary voltage 24V ac/dc (+20 : -20%) ac (just for >32A)
8
code
0
1
2
3
INPUT
description
Start with power up
Start/stop optoisolated + 24V
9
code
1
2
OVERLOAD RELAY
description
Overload relay
10
code
1
7
8
9
10
11
12
13
14
15
16
STO
soft
starter
_
_
_
5
6
_
_
_
_
_
_
_
_
_
6
note
8
0
5
5
0
0
0
0
note
400%
IS
200%
Cold star curves
FWD ANY
L1
L2
L3
STO
L1
L2
L3
STO
Ue
Note (1) Modbus RTU and USB port standard
STO Control Panel
Main
Contactor
l (%FLC)
OFF= No overload protection
NOTE: Trip class must be set to match
installation limitations
8
RUN
TRIP = Fault
note
note
note
CONTROL MODE
description
Automatic control mode
11
code
0
OPTION & FUSE
description
No Fuses
External fuse & fuse holder
12
code
O
F
COMMUNICATION
description
Modbus TCP
Profibus DP
Profinet
Devicenet
13
code
T
R
P
D
APPROVALS
description
CE EMC
14
code
0
MANUAL
description
None
Italian
English
German
French
Spanish
15
code
0
1
2
3
4
5
VERSION
description
Standard version
16
code
1
Note
Note
Note
1
Note
Note
Note
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