Monogram ZV1050 Service manual

Monogram ZV1050 Service manual
Installation
Instructions
If you have questions, call 800.GE.CARES or visit our website at: www.monogram.com
42" Island
Vent Hood
Model:
ZV1050
1
Design Information
BEFORE YOU BEGIN
WARNING:
Read these instructions completely and carefully.
TO REDUCE THE RISK OF FIRE, ELECTRICAL
SHOCK OR INJURY TO PERSONS, OBSERVE THE
FOLLOWING:
A. Use this unit only in the manner intended by the
manufacturer. If you have any questions, contact the
manufacturer.
B. Before servicing or cleaning unit, switch power off at
the service panel and lock service panel to prevent
power from being switched on accidentally. If the
service panel cannot be locked, fasten a tag or
prominent warning label to the panel.
• IMPORTANT – Save these instructions for
local inspector’s use.
• IMPORTANT – Observe all governing codes
and ordinances.
• Note to Installer – Be sure to leave these instructions
with the Consumer.
• Note to Consumer – Keep these instructions for
future reference.
• Skill Level – Installation of this vent hood requires
basic mechanical and electrical skills.
• Completion time – 1 to 3 hours.
• Proper installation is the responsibility of the installer.
• Product failure due to improper installation is not
covered under the Warranty.
AVERTISSEMENT :
POUR RÉDUIRE LE RISQUE D’INCENDIE, DE
CHOC ÉLECTRIQUE OU DE BLESSURES, IL FAUT
OBSERVER LES REGLES SUIVANTES :
A. Utiliser cet appareil uniquement de la maniére
prévue par le fabricant. En cas de question, consulter
le fabricant.
B. Avant toute intervention ou nettoyage, couper
l’alimentation électrique au disjoncteur et
verrouiller le panneau du disjoncteur pour éviter la
mise sous tension accidentelle. S’il n’est pas possible
de verrouiller le panneau du disconcteur, attacher
un placard ou une étiquette trés visible au panneau.
• For general ventilating use only. Do not use to exhaust
hazardous or explosive materials or vapors.
• Structural framing, installation work and electrical
wiring must be done by qualified person(s). In
accordance with all applicable codes and standards
including fire-rated construction.
• Sufficient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel
burning equipment to prevent back drafting. Follow
the heating equipment manufacturer’s guideline and
safety standards such as those published by the
National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air
Conditioning Engineers (ASHRAE), and the local
code authorities.
• Local codes vary. Installation electrical connections
and grounding must comply with applicable codes.
In the absence of local codes, the vent should be
installed in accordance with National Electrical Code
ANSI/NFPA 70-1990 or latest edition.
CAUTION:
Due to the weight and size of this vent hood and to
reduce the risk of personal injury or damage to the
product, we recommend at least three people install
this hood.
PRUDENCE :
À cause du poids et de la taille de la hotte et pour
réduire les risques de blessures ou de dommages de
l’équipement, nous recommandons que trois personnes
installent cette hotte.
WARNING:
To reduce the risk of fire or electrical shock, do not use
this range hood with any external solid-state speed
control device. Any such alteration from original factory
wiring could result in damage to the unit and/or create
an electrical safety hazard.
AVERTISSEMENT :
Pour réduire le risque d’incendie ou de choc électrique,
il ne faut pas utiliser cette hotte avec un régulateur de
vitesse électronique externe. Toute modification de ce
type du branchement d’usine peute endommager
l’appareil ou créer un risque de choc électrique.
CAUTION: To reduce risk of fire and to
properly exhaust air, be sure to duct air outside—Do
not vent exhaust air into spaces within walls or ceilings
or into attics, crawl spaces, or garages.
TO REDUCE THE RISK OF FIRE, USE ONLY METAL
DUCTWORK.
PRUDENCE :
Il faut prendre soin
d’installer un conduit vers l’extérieur pour réduire le
risque d’incendie et pouvoir évacuer l’air correctement.
Il ne faut pas évacuer l’air correctement. Il ne faut pas
évacuer l’air dans l’espace entre les parois d’un mur,
un plafond ou un grenier, un espace sanitaire ou un
garage.
2
Design Information
CONTENTS
Design Information
Product Dimensions ......................................................... 3
Duct Cover Accessories ................................................ 3, 4
Determine Installation Height ........................................ 4
Advance Planning
Tools and Materials Required .......................................... 5
Power Supply .................................................................... 5
Duct Fittings ...................................................................... 6
Installation Instructions
Step 1, Construct Ceiling Support ............................... 7–9
Step 2, Remove Packaging ............................................. 10
Step 3, Check Installation Hardware ............................. 10
Step 4, Mount Template ................................................. 11
Step 5, Install Support Frame ........................................ 11
Step 6, Secure Wiring ..................................................... 12
Step 7, Size and Install Ductwork .................................. 12
Step 8, Install Decorative Duct Covers .......................... 13
Step 9, Install Hood ........................................................ 13
Step 10, Connect Electrical ............................................ 14
Step 11, Slide Duct Cover Down .................................... 14
Step 12, Install Filters, Finalize Installation .................. 15
PRODUCT DIMENSIONS
DUCT COVER ACCESSORIES
A Duct Cover Accessory may be required for your hood
installation height. Order Accessory duct covers for 9 ft.
and 10 ft. ceilings.
ZX1059SFSS – For 9 ft. ceiling height
This kit includes a decorative duct cover and support
frame to reach a 9 ft ceiling height.
ZX10510SFSS – For 10 ft. ceiling height
This kit includes a decorative duct cover and support
frame to reach a 10 ft ceiling height.
This vent hood is designed to be used in vented ceiling
mounted installations. It can be installed over any
Monogram cooktop or range, including Professional
models.
*Height
to Ceiling
10"
31-1/2"
42"
* 20" to an 8 ft. ceiling using supplied duct cover
32" for 9 ft. ceiling using ZX1059SFSS Accessory
44" for 10 ft. ceiling using ZX10510SFSS Accessory
This vent hood is supplied with a decorative duct cover
to reach 8 ft. ceiling height, or between 7'11" and 8'1".
3
Design Information
DETERMINE INSTALLATION HEIGHT
DUCT COVER ACCESSORIES
Order the accessory at the same time as the vent hood
and have on site before installation begins.
Use this chart to accurately determine the need for a
Duct Cover Accessory.
Installation Heights
*30"
Recommended
36" Min.
*9 ft. to 10 ft. ceilings may be 25-1/2" to 30" clearance.
The distance between the cooking surface and the bottom of the
hood must be at least 25-1/2". The 30" recommended installation
height, above the standard 36” countertop, will insure duct cover
fit to the ceiling. For 9 ft. and 10 ft. ceiling heights, the hood may
be lowered to 25-1/2" over the cooking surface.
• When installing the Island Hood above a Monogram Professional
Range or Cooktop, installation clearance must be at least 30".
IMPORTANT: Clearances may vary due to type of cooking product
and local codes. Check with local inspectors to be sure standard
is applicable.
DUCT COVER DIMENSIONS
16"
ZV1050 Duct Cover Dimensions
ZV1050
ZX1059
ZX10510
A
11-1/2"
19"
25"
B
12"
20"
26"
B
A
19"
4
Actual
Ceiling Height
*Possible Hood
Installation Height
Duct Cover
7'11"
8'0"
8'1"
29"
30"
30"
Supplied
Supplied
Supplied
8'2"
8'3"
8'4"
8'5"
8'6"
8'7"
8'8"
8'9"
8'10"
8'11"
9'0"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
ZX1059SFSS
9'1"
9'2"
9'3"
9'4"
9'5"
9'6"
9'7"
9'8"
9'9"
9'10"
9'11"
10'0"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
25-1/2" to 30"
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
ZX10510SFSS
Advance Planning
POWER SUPPLY
TOOLS AND MATERIALS REQUIRED
(not supplied)
IMPORTANT – Please read carefully.
• Tape measure
• Knife
• Spirit level
• Wire cutter
• Wire stripper
• Wire nuts
• Electric drill and 5/32” bit
• Phillips screwdriver
• Flat blade screwdriver
• Hammer
• Pliers
• Safety glasses
• Tape to mount template
• Gloves to protect against sharp edges
• 120V 60Hz. 15 or 20 Amp, 2 wire with ground, properly grounded
branch circuit
• Strain relief for junction cover
• Plumb bob
• Center punch
WARNING: FOR PERSONAL SAFETY,
THIS APPLIANCE MUST BE PROPERLY GROUNDED.
ATTENTION : POUR DES RAISONS
DE SÉCURITÉ, CET APPAREIL DOIT ÊTRE
CORRECTEMENT MIS À LA TERRE.
Remove house fuse or open circuit breaker before
beginning installation.
Do not use an extension cord or adapter plug with this
appliance. Follow National Electrical Code or prevailing
local codes and ordinances.
Electrical supply
This vent hood must be supplied with 120V, 60Hz, and
connected to an individual, properly grounded branch
circuit, and protected by a 15 or 20 amp circuit
breaker or time delay fuse.
• Wiring must be 2 wire with ground.
• If the electrical supply does not meet the above
requirements, call a licensed electrician before
proceeding.
• Route house wiring in the ceiling, as close to the
installation location as possible. Allow an additional
3 feet length from ceiling joists to reach the junction
box on the hood.
• Connect the wiring to the house wiring in accordance
with local codes.
Grounding instructions
The grounding conductor must be connected
to a ground metal, permanent wiring system, or an
equipment-grounding terminal or lead on the hood.
WARNING: The improper connection of
equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or
service representative if you are in doubt whether the
appliance is properly grounded.
AVERTISSEMENT :
Le mauvais branchement du fil de mise à la terre peut
causer un choc électrique. En cas de doute, consulter
un électricien qualifié ou un technicien pour
déterminer si l’appareil est à la terre.
5
Advance Planning
DUCT FITTINGS
This Hood Must
Use 8" Round Duct.
It Can Transition to
3-1/4" x 12" Duct.
Duct Piece Dimensions
Round,
straight
Total
Equivalent Quantity Equivalent
Length*
Used
Length
1 ft.
(per foot
length)
3-1/4" x 12"
straight
1 ft.
(per foot
length)
90° elbow
17 ft.
45° elbow
10 ft.
3-1/4" x 12"
90° elbow
43 ft.
3-1/4" x 12"
45° elbow
26 ft.
3-1/4" x 12"
90° flat elbow
102 ft.
Do NOT use flexible plastic ducting.
8" round to
3-1/4" x 12" transition
2 ft.
Note: Any home ventilation system, such as a ventilation
hood, may interrupt the proper flow of combustion air and
exhaust required by fireplaces, gas furnaces, gas water
heaters and other naturally vented systems. To minimize
the chance of interruption of such naturally vented
systems, follow the heating equipment manufacturer’s
guidelines and safety standards such as those published
by NFPA and ASHRAE.
3-1/4" x 12"
to 8" round transition
5 ft.
8" round
to 3-1/4" x 12"
transition 90° elbow
6 ft.
Use this chart to compute maximum
permissible lengths for duct runs to
outdoors.
Note: Do not exceed maximum permissible
equivalent lengths!
Maximum duct length:
100 ft. for range hoods.
Flexible ducting:
If flexible metal ducting is used, all
the equivalent feet values in the table
should be doubled. The flexible metal
duct should be straight and smooth
and extended as much as possible.
3-1/4" x 12" to 8"
round transition 90° elbow 13 ft.
Round
wall cap
with damper
32 ft.
3-1/4" x 12" wall cap
with damper
75 ft.
Round
roof cap
44 ft.
* Actual length of straight duct plus duct fitting
equivalent. Equivalent length of duct pieces are based
on actual tests conducted by GE Evaluation Engineering
and reflect requirements for good venting performance
with any ventilation hood.
6
Total Duct Run
Installation Instructions
STEP 1 CONSTRUCT CEILING SUPPORT
Ceiling
Plan the location
Determine the exact location of the vent hood.
• Use a plumb bob to check location to be sure
countertop/cooktop location below the hood will
align exactly.
• The hood should project forward 1-1/2" beyond the front
edge of the cooking appliance. See illustration.
• Observe the recommended space (30") between the
cooking surface and bottom of hood.
Hood
Ducting
Centerline
Hood
Front
15-3/4"
31-1/2"
Approx. 1-1/2"
Beyond Cooking
Surface
Cooktop
Countertop
Side View
Ceiling support structure
• At the hood location, install 2 x 4 cross framing
between ceiling joists as shown. (2x4s are required
to support the weight of the hood.)
• Arrange cross framing in the ceiling to suit the
existing structure.
• Your ceiling joists will be like one of the following
examples.
EXAMPLE A
11-1/4" Install Cross-Framing
Symmetrically About
Duct/Cooktop Centerline
16" Joist
Spacing
7-1/4"
8" Duct
2x4 Cross
Framing
Align Duct to Center
of Cooktop
Front
of Hood
Top View—Ceiling Joists Parallel to Front of Hood
7
Cooktop
Outline
Installation Instructions
STEP 1 CONSTRUCT CEILING SUPPORT (cont.)
EXAMPLE B
16" Joist
Spacing
11-1/4" Install Cross-Framing
Symmetrically About
Duct/Cooktop Centerline
2x4 Cross
Framing
8" Duct
7-1/4"
Cooktop
Outline
Align Duct to
Center of Cooktop
Front
of Hood
Top View—Ceiling Joists Run Perpendicular to Front of Hood
EXAMPLE C
2x4 Cross
Framing
11-1/4" Install
Cross-Framing
Symmetrically About
Duct/Cooktop Centerline
7-1/4"
8" Duct
16" Joist
Spacing
Align Duct to
Center of Cooktop
Front
of Hood
Top View—Ceiling Joists at Angle with Front of Hood
8
Cooktop
Outline
Installation Instructions
2x 4 Min.
Cross Framing
STEP 1 CONTINUED
• Arrange cross framing in the ceiling to suit the
existing structure. See examples.
– Secure each 2 x 4 block with at least four (4), #10
wood screws, 3" long (not supplied). Use 8 wood
screws total for the two supports.
Ceiling
Joist
• The cross framing must be accurately aligned to
assure correct positioning of the hood.
• The cross framing must be level in all directions.
Check with a spirit level and adjust if necessary.
IMPORTANT: The ceiling structure must be capable of
supporting the weight of the hood (approximately 300 pounds) and
any inadvertent user contact loads. The hood support frame will
be supported by the 2 x 4 min. cross framing.
7-1/4"
11-1/4"
Upper Half
Of Support
Frame
Support
Frame
Opening
Front
of
Hood
Height
Adjustment
Slot
Ductwork
• Use the shortest and straightest duct route possible.
For satisfactory performance, duct run should not
exceed 100 feet equivalent length for any duct
configuration.
• Refer to “Duct Fittings” chart to compute the
maximum permissible length for duct runs to
the outdoors.
• This vent hood must use 8" round duct. The 8"
round duct can transition to 3-1/4" x 12".
• Install the house ductwork to run horizontally
between ceiling joists or straight up through the roof.
Ceiling Joist
8"
Duct
Vent Straight Up
Through The Ceiling
2x4
8" Round
Duct Elbow
Finish the Ceiling
• Finish the ceiling surface. Be sure to mark location of
the ceiling joists and cross framing. Check to be sure
the ceiling is level; use shims, if necessary.
Flat
Standing
*Vent Between
Ceiling Joists
*Depending on available space.
9
Installation Instructions
STEP 2 REMOVE THE PACKAGING
The vent hood is packed separately from the
decorative duct cover or accessory covers ZX1059SFSS
or ZX10510SFSS.
• Remove the frame, cover, parts box and packaging.
• Remove junction box cover.
• Install strain relief onto junction box cover.
STEP 3 CHECK INSTALLATION HARDWARE
Locate the hardware accessory pack shipped with the
hood and check contents.
3 Phillips head decorative screws
Template
4 Machine Screws
4 Lock Washers
4 Filters
4 Hex Head
Lag Screws
Service Safety
Stop Screw
Check service manual envelope taped to the side
of the hood to be sure it contains one stop screw.
Leave this screw in the envelope.
Check contents of the accessory package.
Mounting Screw Holes
Decorative Duct Covers
Support frames
with 8 screws
and 8 washers
Attachment
Screw Hole (Left Side)
10
Installation Instructions
STEP 4 MOUNT TEMPLATE
• Align the template with the marks on the ceiling and
tape in place.
– Be sure the template is oriented correctly, with the
front of the hood.
• Use a plumb bob to be sure the mounting holes will
provide parallel alignment with the countertop below.
• Center punch all hole locations.
• Drill pilot holes in the 4 screw locations. Use a 5/32"
bit and drill approximately 1-1/2" deep.
• Cut the 8-1/4" duct opening and approx. 1" wire
access hole.
Wire Access Holes
STEP 5 INSTALL SUPPORT FRAME
Hood
Mounting
Flange
Lower Support
10"
40"
30" Recommended
76"
Upper
Support
Frame
Lower
Support
Frame
Front
Of
Hood
Support
Frame
Opening
Countertop
Check Level in
Both Directions
Install lower support frame
• Insert lower support frame (or accessory support
frame, ZX1059SFSS or ZX10510SFSS) into the upper
support frame and loosely secure with 8 screws and
washers (4 on the front and 4 on the back sides).
• Adjust the lower support frame up or down to the
desired height above the countertop. Tighten screws.
Install upper support frame
• Secure the upper support frame to the ceiling joists
and cross framing with the 4 lag screws provided. For
maximum rigidity and strength, the screws must be
driven into the center of the joists and/or cross
framing.
Check to be sure the support frame is level, vertically
and horizontally.
IMPORTANT: Again, check to be sure the support
is level in both directions. There is no way to level
the hood after the hood is secured to the frame.
11
Installation Instructions
STEP 6 SECURE WIRING
STEP 7 SIZE AND INSTALL
DUCTWORK
• Route house wiring through the ceiling hole and
pull a length to reach the hood junction box,
approximately 6" below the support.
Ceiling
Ceiling
House Duct
Left Side
View
Side
View
Support
Frame
Support
Frames
Duct
Dim. A
Required
Duct
Length
Tape
Duct Connection
To Hood
1-3/4"
House
Wiring
Bottom Support
Frame Flange
• Measure from house duct flange to bottom of support
frame (Dim. A).
– Add at least 1" for duct overlap at the top.
– Subtract 1-3/4" for hood insertion into the bottom
of the frame to determine required duct length.
• Cut the 8" duct length required.
NOTE: The bottom of the duct must be external
(female) connection to the top of the hood. The
bottom end should be flared slightly, to facilitate
installation of the hood.
• Install duct up through support frames and attach to
house ducting with sheet metal screws.
• Seal the connection with duct tape.
• Tape the wire to the left side of the frame
support to prevent damage during installation
and service.
12
Installation Instructions
STEP 8 INSTALL DECORATIVE DUCT COVERS
Install Screw on
Each Side
Pretap
2 Screw
Holes
(One
On
Each
Side)
Top Duct
Cover
Bottom Duct Cover
Bottom Duct
Cover
Top Duct
Cover
Top Duct
Cover
Stop
Screw
Install Stop
Screw in Hole
of Upper (Inner)
Duct Cover
• Slide the lower decorative duct over the installed
upper duct and push to the top, keeping the bottom
slotted hole to the left.
• Install the decorative stop screw in center hole of
upper (inner) duct cover. The decorative screw will act
as a stop screw and prevent the lower decorative duct
cover from sliding down.
• Pretap or drive decorative screw into the screw
holes on the support frame. This will make screw
installation easier.
• Separate the two decorative duct covers.
• Select the inside cover (top), which has two screw
holes in the top.
• Slide the decorative duct cover over the support
frame and push to the ceiling.
• Attach to the hood support at the top with 2 supplied
decorative screws.
• Locate the 3rd decorative screw in the hardware
package. Set aside.
CAUTION: The stop screw must be installed.
Failure to do so could result in personal injury or damage
to the duct cover.
PRUDENCE : La vis supérieure doit être
en place, afin d’éviter les blessures ou d’endommager
le capot antipoussière.
STEP 9 INSTALL HOOD
Bottom
Duct
Cover
NOTE: AT LEAST THREE PEOPLE ARE REQUIRED
TO COMPLETE THIS INSTALLATION!
• Lift the hood up to the support frame. Carefully align
the hood mounting holes to support frame holes, and
at the same time, the hood duct connector into the
duct.
• Install screws through the hood and hood support.
• Check hood level in both directions.
• Check to be sure that the duct is positioned over the
hood connector.
• Seal the duct connection with duct tape.
Stop Screw
Install
4 Lock Washers
and 4 Machine Bolts
Apply Duct Tape
to Seal Duct
Connection
Note: Do not drive screws through this duct connection.
Doing so will prevent proper damper operation.
13
Installation Instructions
STEP 11 SLIDE DUCT COVER DOWN
STEP 10 CONNECT ELECTRICAL
Verify that power is turned off at the source.
WARNING:
If house wiring is not 2-wire
with a ground wire, a ground must be provided by the
installer. When house wiring is aluminum, be sure
to use UL approved anti-oxidant compound and
aluminum-to-copper connectors.
Install
Decorative
Screw
AVERTISSEMENT : Si le câblage
de la maison n’est pas du type à deux fils avec un fil
de terre, l’installateur doit fournir un circuit de terre.
Quand les fils de la maison sont en aluminium,
il prendre soin d’utiliser de la pâte antioxidation
approuvée par UL et des connecteurs pour
l’aluminium-cuivre.
• Hold the decorative duct cover and remove the
decorative stop screw from the support frame.
Keep the screw.
• Slide the lower duct cover down onto the hood.
• Install the decorative screw in the lower left hole on
the duct cover as shown.
• Install strain relief onto the knockout of the junction
box cover.
• Insert house wiring through strain relief and tighten.
• Connect white leads to branch circuit white lead.
• Connect black leads to branch circuit black lead.
• Connect green/yellow leads to branch circuit green
or bare ground lead.
• Secure all connections with wire nuts on each
electrical connector.
• Push wires into junction box and replace cover.
Be sure wires are not pinched.
14
Installation Instructions
STEP 12 INSTALL FILTERS, FINALIZE INSTALLATION
Filter Slots
• Remove protective film on the filters.
• Tip the filter into the lower slots at the rear of the
opening. Lift the filter and pull the knob forward
until the filter rests on the slots.
• To remove the filters, grasp the knob and push the
filter towards the rear and tilt downwards.
• Remove the protective film covering the control
panel on the front face of the hood, and any other
packaging materials.
• Check all 4 lamps to assure tightness in sockets.
• Refer to the Owner’s Manual for operating
instructions.
• Clean the hood with an approved stainless steel
cleaner.
15
Note: While performing installations described in this book,
safety glasses or goggles should be worn.
For Monogram® local service in your area, call
1.800.444.1845.
Note: Product improvement is a continuing endeavor at
General Electric. Therefore, materials, appearance and
specifications are subject to change without notice.
11-07 JR
GE Consumer & Industrial
GE Appliances
General Electric Company
Louisville, KY 40225
Printed in Italy
©2007 GE Company
Pub. No. 49-80153-2
ge.com
16
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