Miller Electric | Remote Operator Interface | PipeWorx 350 FieldPro

PipeWorx 350 FieldPro
Issued June 2014 • Index No. PWS/6.0
PipeWorx FieldPro System
™
Pipe Welding Field
Operations
Quick
Specs
Process Piping
Refinery
Petrochemical
Power
HVAC and Water Pipe
Processes
Stick (SMAW)
DC TIG (GTAW)
MIG (GMAW)
RMD® (GMAW-S)
Pulsed MIG (GMAW-P)
Flux-Cored (FCAW)
Air Carbon Arc (CAC-A) Cutting
and Gouging (1/4-in. carbons)
Multiprocess Pipe
Welding Systems
Rated Output 350 A at 34 VDC, 60% Duty Cycle
Output Range Stick: 40 – 350 A
DC TIG: 10 – 350 A
MIG/Flux-Cored: 10 – 44 V
Net Weight
Power Source: 100 lb. (45.4 kg)
FieldPro Remote: 10 lb. (4.5 kg)
FieldPro Feeder: 35 lb. (16 kg)
FieldPro Smart Feeder: 50 lb. (23 kg)
Simplicity-Driven
Performance for Your
Construction Site.
Designed exclusively
for onsite pipe welding.
PipeWorx 350 FieldPro shown with optional FieldPro Remote,
FieldPro Feeder, and FieldPro Smart Feeder.
Simplified Cable Management
Arc Performance Optimized for Critical Pipe Welding
• Save time by eliminating the need to trace cables back to change
welding parameters and processes.
• No control cables to string and manage on the jobsite.
• Industry-leading arc performance like the PipeWorx 400 Welding
System, but in a field-ready package.
• True multiprocess system provides conventional Stick, TIG, FCAW, and
MIG welding as well as the advanced technologies of RMD and Pulse.
• Smart Feeder delivers excellent RMD and Pulse welding up to 200 feet
away from the power source with no control cables. RMD and Pulse
processes also help reduce weld failures and eliminate backing gas on
some stainless and chromoly applications.
Complete Control at the Weld Joint
• FieldPro Remote reduces weld defects by automatically setting correct
polarity for each welding process—without the need to manually
swap cables.
• Eliminates the need to “get by” with less than optimal settings without
control cables, and allows for easy setup of a new weld process with
the touch of a button.
• Total remote control of welding processes and parameters improves
safety by limiting jobsite movement and reducing slip, trip and fall hazards.
New Durability Standard for Field Construction
• Designed and built to withstand the harshest field environments.
Power source is warranted for 3 years, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Stick and TIG Welding Processes
Complete remote control. The FieldPro Remote provides all
the same functionality of the PipeWorx 350 FieldPro hundreds
of feet from the power source, including process changeover,
and amperage adjustment with no special cables. Connect the
FieldPro Remote in line with the electrode holder or TIG torch
with standard welding cables and have complete remote control.
Superior arc performance. The optimized Stick and TIG
performance specifically meets the needs of open root pipe
welding and helps reduce training time and increases quality.
Starts maintain root opening and prepared edge and stops
limit arc marks outside of the heat-affected zone.
FieldPro Remote
Easy to use. The PipeWorx 350 FieldPro™ is streamlined and
simplified to reduce setup time and potential weld defects.
Pushbutton process changeover eliminates the need for
swapping cables. The robust design will withstand harsh
environments common in the field.
PipeWorx 350 FieldPro
5
6
1
1.
2.
3.
4.
5.
6.
7.
8.
2
3
7
4
8
Stick Process Selection Button
Amperage Output Adjustment
Stick Electrode Type Selection
Polarity Indicators
Digital Meter
TIG Process Selection Button
In Use Indicator
Remote Indicators
Stick/TIG
Installation
Diagram
OR
PipeWorx 350 FieldPro Specifications (Subject to change without notice.)
™
Input
Power
Rated Welding
Output
3-Phase
350 A at 34 VDC,
60% Duty Cycle
1-Phase
300 A at 32 VDC,
60% Duty Cycle
2
Voltage
Range in
CV Mode
Amperage
Range in
CC Mode
10 – 44 V
10 – 350 A
Max. OpenCircuit Voltage
RMS Amps Input at Rated Load
Output, 60 Hz, at NEMA Load
Voltages and Class 1 Rating
230 V
460 V
575 V
KVA
KW
Dimensions
75 VDC
36.1
17.8
14.1
15.0
14.4
54.6
25.4
19.9
11.7
11.2
H: 17 in. (432 mm)
W: 12 in. (305 mm)
D: 22 in. (559 mm)
Net
Weight
100 lb.
(45.4 kg)
Solid Wire and Flux-Cored Welding Processes
Set volts and wire feed speed remotely. The
simple interface on the feeder allows operators
to adjust parameters at the point of use with no
control cables.
Easy solution for traditional wire process. Add
the Flux-Cored capability of the PipeWorx 350
FieldPro™ for fill and cap passes for increased
productivity.
Easy process changeover. Simply connect the
FieldPro feeder to your weld lead and you are
ready to go. The power source automatically
switches settings to run conventional wire
processes.
Durable design reduces downtime. Impactresistant case and the elimination of feeder
control cables provides a solid solution to last in
harsh environments.
FieldPro Feeder Control Panel
™
VOLTAGE
MIG
Installation
Diagram
1
WIRE SPEED / AMPS
2
5
3
WIRE SPEED
VOLTAGE
4
OFF
ON
1. Voltmeter
2. Wire Speed/
Amperage Meter
3. Wire Speed Control
4. Power Control Switch
5. Voltage Control
6. Soft Start Switch
7. CC/CV Switch
8. Trigger Hold Switch
9. Jog/Purge Switch
8
OFF
CC
ON
JOG
SOFT
START
9
6
ON
CV
OFF
HOLD
PURGE
7
Internal Control Panel
FieldPro Feeder Specifications (Subject to change without notice.)
™
Input Power
Open-circuit/
arc voltage,
14 – 110 VDC
Welding Power
Source Type
Input Welding
Circuit Rating
Constant Voltage
(CV) or Constant
Current (CC) DC
power source only
425 A at
60% Duty Cycle
Wire Diameter Capacity
Solid Wire:
.023–5/64 in. (0.6–2.0 mm)
Flux-Cored:
.030–5/64 in. (0.8–2.0 mm)
Max. Spool
Size Capacity
12 in. (305 mm)
Up to 45 lb.
(20.4 kg)
Wire Speed
Dimensions
50–800 IPM
(1.3–20.3 m/min.)
dependent on
arc voltage
H: 15.5 in. (394 mm)
W: 9 in. (229 mm)
D: 21 in. (533 mm)
Net
Weight
35 lb.
(15.9 kg)
3
®
RMD and Pulsed MIG Welding Processes
Smart Feeder delivers excellent RMD and
Pulsed MIG welding up to 200 feet away from
the power source with no control cables —
twice the distance previously possible. RMD and
Pulsed MIG processes also help reduce weld
failures and eliminate backing gas on some
stainless and chromoly applications.
Synergic processes. RMD and Pulsed MIG
welding permits procedures with one wire and
one gas to eliminate process switch-over time.
Easy process changeover. Simply connect the
FieldPro Smart Feeder to your leads and you are
ready to go. All controls automatically shift to
the FieldPro Smart Feeder.
Durable design reduces downtime. Impactresistant case and the elimination of feeder
control cables provide a solid solution to last in
harsh environments.
FieldPro Smart Feeder Control Panel
™
1
2
8
3
9
4
5
6
7
10
12
13
16
17
11
18
14
19
20
15
Internal Control Panel
RMD/Pulsed MIG
Installation Diagram
1. In Use Button and Indicator
2. Arc Length/Volts Display and Indicators
3. Arc Length/Volts Decrease and
Increase Buttons
4. Purge Button
5. MIG Type Select Button and Indicator
6. Trigger Hold On/Off Button
7. Jog Button
8. Amps/Wire Feed Speed Display
and Indicators
9. Amps/Wire Feed Speed Decrease
and Increase Buttons
10. Memory Select Button and
Location Indicator
11. Trigger Select On/Off Button
12. Memory Card Button
13. Memory Card Load Button
14. Memory Select Button and
Location Indicator
15. Wire Diameter Select Button
and Indicator
16. Jog Button
17. Purge Button
18. Wire Type Select Button and Indicator
19. MIG Type Select Button and Indicator
20. Gas Type Select Button and Indicator
FieldPro Smart Feeder Specifications (Subject to change without notice.)
™
Input Power
Open-circuit/
arc voltage,
14 – 110 VDC*
Welding Power
Source Type
Input Welding
Circuit Rating
PipeWorx 350
FieldPro only
275 A at
60% Duty Cycle
Wire Diameter Capacity
.035–.045 in. (0.9–1.1 mm)
Max. Spool
Size Capacity
12 in. (305 mm)
Up to 33 lb.
(15 kg)
*Welding with the Smart Feeder requires the PipeWorx 350 FieldPro to be hooked up to 3-phase power.
4
Wire Speed
Dimensions
50–500 IPM
(1.3–12.7 m/min.)
dependent on
arc voltage
H: 13 in. (330 mm)
W: 18 in. (457 mm)
D: 21.5 in. (546 mm)
Net
Weight
50 lb.
(23 kg)
PipeWorx 350 FieldPro Packages
™
Stick/TIG System
PipeWorx FieldPro Stick/TIG Welding System package (#951 547)
includes PipeWorx 350 FieldPro power source, FieldPro Remote,
and work sense lead with clamp. The system is shown with work
cable and clamp (#195 458), weld cable extension (#195 456),
TIG torch (WP26V122) and cable cover (WC310).
• Remotely change process and polarity
• Set actual amperage
• No need to swap weld cables
• Detects improper connection
MIG/Flux-Cored System
PipeWorx FieldPro MIG/Flux-Cored Welding System package
(#951 607) includes PipeWorx 350 FieldPro power source,
FieldPro Feeder with work sense lead and clamp, and
Bernard™ 300A MIG gun. The system is shown with
work cable and clamp (#195 458) and weld cable
extension (#195 456).
• No feeder control cables
• Eliminates trips back to power source
• Total remote control
• Automatically changes to CV output when feeder
is connected
®
RMD /Pulse System
PipeWorx FieldPro RMD/Pulse Welding
System package (#951 608) includes
PipeWorx 350 FieldPro power source,
FieldPro Smart Feeder, and Bernard™ 300A
MIG gun. The system is shown with work
cable and clamp (#195 458), and weld
cable extensions (#195 456).
• Offers traditional MIG and
Flux-Cored processes, as
well as advanced RMD and
Pulse programs.
• Weld up to 200 feet away
from the power source with
no special cables
• Save welding parameters for
later use on SD memory card
• Complete remote control at the weld joint
5
Drive Rolls for FieldPro Feeders (Feeders require two drive rolls, order from Miller Service Parts.)
™
Select drive rolls from chart below according to type and wire size being used.
“U” groove for
soft wire or
soft-shelled
cored wires
“V” groove
for hard wire
Wire size
“U” cogged for
extremely soft wire or
soft- shelled cored wires
(i.e., hard facing types)
“V” knurled
for hard-shelled
cored wires
.023/.025 in. (0.6 mm)
#087 130
—
—
—
.030 in. (0.8 mm)
#053 695
—
—
—
.035 in. (0.9 mm)
#053 700
#072 000
#132 958
—
.045 in. (1.1/1.2 mm)
#053 697
#053 701
#132 957
#083 489
.052 in. (1.3/1.4 mm)
#053 698
#053 702
#132 956
#083 490
1/16 in. (1.6 mm)
#053 708
#053 699
#053 706
#132 955
.068/.072 in. (1.8 mm)
—
—
#132 959
—
5/64 in. (2.0 mm)
—
#053 704
#132 960
#053 710
Recommended
Wire Inlet Guide
#221 030
Bernard PipeWorx Guns Features
™
As the preferred hand-held MIG gun and consumable manufacturer of Miller®, Bernard is proud to
provide its durable and innovative products for use with Miller wire feeders and machines. Each
Bernard product is versatile, dependable and built with the goal in mind of improving your welding
productivity and performance.
The Bernard Q-Gun™ with a tapered tip and nozzle is recommended for root pass welding, especially
in fixed-position applications where visibility is difficult. Switch to a standard tip and nozzle for fill
and cap pass welding with Flux-Cored or Pulsed MIG welding processes. This allows one gas and
one wire to make the weld.
Versatility
Can be used for MIG, Pulsed MIG, and Flux-Cored.
Ergonomics
Compact, lightweight gun with high-amperage capability reduces operator
fatigue improving productivity.
Visibility
The combination of tapered tips and nozzles and 60˚ neck provides excellent
visibility on root passes in pipe joints.
Centerfire™ Tip
Provides “drop-in” tip with no threads providing quick changeover. No tools
are required.
Specifications (Subject to change without notice.)
Bernard Model
100% Duty Cycle NEMA
100% Duty Cycle CE
60% Duty Cycle CE
35% Duty Cycle CE
Gas Type
Cable Length
Net Weight
PipeWorx 250-15
#195 399
(root pass only)
300 A
250 A
300 A
365 A
100% CO2
15 ft. (4.6 m)
9 lb. (4.1 kg)
—
210 A
250 A
300 A
80% Argon/20% CO2
Q3015TC8EM
350 A
320 A
370 A
470 A
CO2 Gas
15 ft. (4.6 m)
10 lb. (4.6 kg)
—
270 A
310 A
390 A
80% Argon/20% CO2
Key Gun Consumables
Description
Part Number
Package Quantity
Description
Part Number
Package Quantity
.035-in. Tapered Tip
TT-0351
10
Nozzle 5/8-in. ID
NS-5818C2
10
.040-in. Tapered Tip
TT-039
10
Nozzle 5/8-in. ID
N-5818C
10
.045-in. Tapered Tip
TT-045
10
Nozzle 1/2-in. ID
NS-1218C
10
.035-in. Tip
T-035
10
Nozzle 3/4-in. ID
N-3418C
10
.040-in. Tip
T-039
10
Nozzle 3/8-in. ID Tapered Tip
NT-3800C
10
.045-in. Tip
T-0452
10
Nozzle 3/8-in. ID Tapered Tip
NST-3800B
10
.052-in. Tip
T-052
10
Nozzle 3/8-in. ID Extended Tapered Tip
NST-38XTB
1/16-in. Tip
T-062
10
Diffuser
D-1
10
.035 –.045 in. Liner
431151,2
1
Diffuser
DS-11,2
10
.045 –.062 in. Liner
44215
1
Q Tube Assembly 60°
QT2-601,2
1
Q Tube Assembly 80°
QT2-80
1
0-Ring
4929
10
Standard part on PipeWorx 250-15.
Standard part on Bernard Q3015TC8EM.
1
2
6
1
10
®
Weldcraft TIG Torches
Complete your PipeWorx Welding
System with a Miller | Weldcraft
TIG torch. These torches use
high-quality, durable components
combined with innovative designs
to ensure long, trouble-free
performance, better productivity
and lower costs.
Stock No.
Model
Connector
WP-17V-25-2
Air-Cooled (Two Cable)
150 Amp
Tweco connector
#191 981
WP-26V-25-2
Air-Cooled (Two Cable)
200 Amp
Tweco connector
#191 981
Cable Cover: WC-3-22
PipeWorx Memory Cards
Note: Other non-standard programs are optionally
available for unique welding applications. These
programs are available on commercial memory cards
and operate through the PipeWorx Card Reader on the
operator interface. Contact Miller for more information
on less common materials and gases.
#300 538 Blank Card — Used to store weld programs
#300 557 Calibration — Used to calibrate the PipeWorx System. For free download, visit
MillerWelds.com (Smart Feeder only).
#300 460 Range Locks — Provides ability to set nominal parameter values and ranges for
wire feed processes.
#300 667 Accu-Power™— Displays instantaneous power during welding to meet the
new ASME requirement for calculating heat input on complex waveform processes
(RMD® and Pulsed MIG).
#301 035 Trigger Select/Hold Option — Enables trigger select while welding to change processes
and parameters without stopping.
#301 230 System Software — For free download, visit MillerWelds.com
Wireless Remote Hand Control
Wireless Remote Hand Control #300 430
For remote current and contactor control.
Receiver plugs directly into the 14-pin receptacle
of Miller® machine. See Lit. Index No. AY/6.6 for
more information.
• Improves safety by eliminating control cord and
Comes complete with:
Wireless hand control transmitter
Wireless 14-pin receiver
Battery box with three AA batteries
Belt clip
Owner’s manual
reducing potential trip hazard.
• Improves weld quality. Operators can easily adjust their machines to optimize the parameters for
different joint configurations, electrodes, and wire types and sizes.
• Improves productivity by allowing parameter adjustments up to 300 ft. (91 m) away from welder
without returning to the machine or calling for assistance.
• Reduces maintenance time and cost. No cord repairs.
• Digital meter display allows presetting of machine output before welding, and viewing amperage
and voltage while welding.
Specifications (Subject to change without notice.)
Component
Power
Supply
Hand Control
(Transmitter)
Three AA
Batteries
14-Pin
Receiver
10 – 35 V
AC or DC
Rated Range*
Battery Life
300 ft. (91 m)
250 hrs.
N/A
Temperature
-13˚ F to +158˚ F
(-25˚ C to +70˚ C)
Radio
Frequency
2.4 Ghz.
(ISM Band)
RF Power
Antenna
Dimensions
Weight
<3 mW
Internal
H: 5 in. (127 mm)
W: 2.75 in. (70 mm)
D: 1.375 in. (35 mm)
0.6 lb. (0.27 kg)
w/Batteries
D: 3.5 in. (89 mm)
Dia: 1.5 in. (38 mm)
0.16 lb. (0.07 kg)
*Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions,
frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.
FCC ID: LW9-Miller-HC (hand control) and LW9-Miller-RX (receiver) Canada IC: 2119B-MillerHC (hand control) and 2119B-MillerRX (receiver)
7
PipeWorx 350 FieldPro Racks
™
Optimal system. The PipeWorx 350 FieldPro Rack provides all the same benefits of the individual
PipeWorx 350 FieldPro Systems in an easy to transport package for multiple arcs in the field.
Flexible solution. The flexibility of the PipeWorx 350 FieldPro makes it ideal for multiple system
racks. Every system in a rack can be used for different tasks on site, increasing fleet utilization and
making the best use of equipment budgets.
Easy installation. The power distribution system on the rack allows the entire rack to be wired into a
single power drop, isolating high-voltage power in the field.
Specifications (Subject to change without notice.)
Input Power to Rack
Rack Capacity
Dimensions
Weight
230 – 575 VAC, 50/60 Hz,
3-Phase, with Auto-Line*
4 or 6 Units
H: 59 in. (1500 mm)
W: 43 in. (1092 mm)
D: 34.375 in. (873 mm)
4-Rack: 679 lb. (308 kg)
6-Rack: 879 lb. (399 kg)
*Fuses included for 460 or 575 (if applicable) operation. Only for empty rack orders is it required to order the
appropriate fuse kit.
Line Fuse Requirements
Miller Replacement Parts
Bussman
Input Voltage
(3-Phase)
Recommended
Line Fuse Size
4-Pack Rack Fuse Kit
6-Pack Rack Fuse Kit
Individual Fuse
Individual Fuse
230 VAC
45 amps
#220 764
#220 763
#220 075
TCF-45
460 VAC, 575 VAC
20 amps
#220 766
#220 765
#220 074
TCF-20
Ordering Information
PipeWorx FieldPro Packages
PipeWorx FieldPro Stick/TIG System
(Does not include stick electrode holder, TIG torch,
welding cables, or work cable and clamp)
PipeWorx FieldPro™ MIG/Flux-Cored System
(Does not include welding cables or work cable and clamp)
™
Stock No.
#951 547
#951 607
Description
Qty.
®
230 – 575 V, 50/60 Hz, Tweco -style connectors
Stick/TIG systems include PipeWorx 350 FieldPro power source,
FieldPro Remote and work sense lead with clamp
230–575 V, 50/60 Hz, Tweco-style connectors
MIG/Flux-Cored systems include PipeWorx 350 FieldPro
power source, FieldPro Feeder and one Bernard™ 300A MIG gun
230–575 V, 50/60 Hz, Tweco-style connectors
RMD®/Pulse systems include PipeWorx 350 FieldPro power source,
FieldPro Smart Feeder and one Bernard™ 300A MIG gun
230–575 V, 50/60 Hz, Tweco-style connectors
Rack includes (4) PipeWorx 350 FieldPro power sources,
(4) FieldPro Rack mounting kits and (1) rack
230–575 V, 50/60 Hz, Tweco-style connectors
Rack includes (6) PipeWorx 350 FieldPro power sources,
(6) FieldPro Rack mounting kits and (1) rack
PipeWorx FieldPro™ RMD/Pulse System
(Does not include welding cables or work cable and clamp)
#951 608
PipeWorx FieldPro™ 4-Pack Rack
#907 588
PipeWorx FieldPro™ 6-Pack Rack
#907 589
System Components
PipeWorx 350 FieldPro™ Power Source
FieldPro™ Feeder
FieldPro™ Smart Feeder
FieldPro™ Remote with Stick/TIG Interface
#907 533
#301 228
#300 935
#300 934
230–575 V, 50/60 Hz, Tweco-style connectors
MIG/FCAW feeder, Tweco-style connectors
MIG/FCAW/RMD/Pulse feeder, Tweco-style connectors
Tweco-style connectors
#300 430
#195 466
#301 100
#195 114
#220 768
See page 6
See page 7
Hand control with wireless 300 ft. (91.4 m) operating range
Empty XMT-style rack
Kit to mount single units in rack
For all XMT- and CST-style racks
30 A, individual fuse
Accessories
Feeder Drive Rolls, MIG Guns and Consumables
TIG Torches and PipeWorx Memory Cards
Wireless Remote Hand Control w/14-Pin Receiver
Empty Rack
FieldPro™ Rack Mounting Kit
Rack Running Gear
Rack Fuses (see chart above for recommended fuses)
Date:
Distributed by:
© 2013 Miller Electric Mfg. Co.
Total Quoted Price:
Price
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising