Challenger CH-35 [0501062] [01/2001]

Challenger CH-35 [0501062] [01/2001]
OWNER'S MANUAL
CH-35
PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501062
01 / 2001
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any
general or particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER
TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed
or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT
OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely
on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent
permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
SERIAL NUMBER
OWNER, USER AND OPERATOR:
Challenger appreciates your choice of our towing and recovery unit
for your application. Our number one priority is user safety which is
best achieved by our joint efforts. We feel that you can make a major
contribution to safety if you, as the equipment owner and operator:
1. Comply with Federal, State, and Local Regulations.
2. Read, Understand, and Follow the Instructions in this Manual.
3. Use Good, Safe Work Practices in a Common Sense Way.
4. Only have Authorized and Trained Operators running the
Towing and Recovery Unit.
Also contained in this manual is a Parts Section for your Recovery
Unit. Use of other than Factory or Factory Authorized Parts will render
the Warranty void.
© 2001 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction
or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.
i
TABLE OF CONTENTS
Section Vl - PARTS
SUBFRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . VI-2 & VI-3
BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-4 & VI-5
RECOVERY BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . VI-6 & VI-7
UNDERLIFT & TOWER ASSEMBLY . . . . . . . . . . . . . . . . . VI-8 & VI-9
UNDERLIFT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . VI-10 & VI-11
RECOVERY BOOM HYDRAULICS . . . . . . . . . . . . . . . . VI-12 & VI-13
PUMP, VALVE & FILTER HYDRAULICS . . . . . . . . . . . . VI-14 & VI-15
WINCH HYDRAULICS & AIR FREE SPOOL . . . . . . . . . VI-16 & VI-17
LEFT CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . VI-18 & VI-19
RIGHT CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . VI-20 & VI-21
REAR SPADE HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-22
HYDRAULIC CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-23
GLAD HAND KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-24
LIFT ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-25
KING PIN & 5TH WHEEL ADAPTER . . . . . . . . . . . . . . . . . . . . . VI-26
LIGHT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-27 thru VI-31
ii
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any
component part of the CHALLENGER CH-35 that may be required when
part replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your
CHALLENGER CH-35 in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
Manual Number & Date of Publication
2.
Manual Page Number
3.
Page Title
4.
Reference Number of Part Desired
5.
Part Number
6.
Part Description
7.
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner. Should additional information
be required for repair or replacement of certain components, contact your
Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-1
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
6
2
2
8
12
2
2
REF.
REF.
8
10
4
10
2
2
4
4
12
4
20
14
4
12
8
4
8
4
8
2
2
2
2
2
4
2
2
1
1
2
2
1
2
1
2
0300113
0301861
0302538
0302540
0302541
0303089
0303445
0303691
0306747
0400066
0400128
0400139
0400181
0400211
0400219
0400276
0400281
0400286
0400294
0400392
0400408
0400430
0400431
0400452
0400492
0400506
0400508
0400510
0400563
0705485
0708094
0713128
0713129
0714581
0715584
0715694
0802201
0802211
0802463
0804286
0804305
0804334
0804335
0804405
DESCRIPTION
GREASE FITTING
QUICK PIN
BUSHING, 3-1/2" X 2-1/2" INTERNAL
CENTER BONDED MOUNT
SPECIAL WASHER
RAMP PAD
SAFETY CHAIN, SYSTEM 10
SPADE CYLINDER
LIFT CYLINDER
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" FL HD SKT
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 1/2"-13 X 1-3/4" HEX HD CAP
SCREW, 1/2"-13 X 4-1/2" HEX HD CAP
SCREW, 5/8"-11 X 4-1/2" HEX HD CAP
SCREW, 3/4"-10 X 3-1/2" HEX HD CAP
SCREW, 3/4"-10 X 2-3/4" HEX HD CAP
SCREW, 3/4"-10 X 6-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
NUT, 3/4"-10 NYLOK HEX
NUT, 3/4"-10 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
WASHER, 1/2" FLAT
WASHER, 5/8" FLAT
LOCKWASHER, 5/8" HELICAL
WASHER, 3/4" FLAT
ROLL PIN, 5/32" X 2-1/2"
SPADE BLADE
PIN, LIFT CYLINDER
SHAFT, LOWER SPADE
SHAFT, UPPER SPADE
BOLTING PLATE
COVER PLATE, REAR SPADE
PIN, SPADE PIVOT
RIGHT INNER SPADE WELDMENT
FRONT BODY MOUNTING TUBE
PIVOT PIN, LIFT CYLINDER
LOWER SPADE PAD WELDMENT
SUBFRAME WELDMENT
PIN, MULTI-POSITION
LEFT INNER SPADE WELDMENT
BRACKET, BOOM PIVOT
VI-3
Section VI - PARTS (cont'd)
BODY ASSEMBLY
Section VI - PARTS (cont'd)
BODY ASSEMBLY
VI-4
Section VI - PARTS (cont'd)
BODY ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
1
14 FT.
2
2
3
6
4
1
5
1
6
1
7
6
8
8
9
6
10
8
11
6
12
40
13
1
14
1
15
2
16
2
17
1
18
1
19
1
20
1
21
1
0300345
VA0588
0301912
0303061
0302978
0302979
0400066
0400122
0400369
0400392
0400451
0400566
0705090
0705091
0705092
0706609
0711289
0711290
0711292
0711344
0803036
RUBBER FENDER
MUDFLAP
DOOR CHECK, 11"
BACKUP ALARM
TOOL BOX, 156" C.A. LEFT
TOOL BOX, 156" C.A. RIGHT
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
CLIP, 1/4" TINNERMAN
NUT, 3/8"-16 NYLOK HEX
WASHER, 1/4" FLAT
RIVET, 1/4"
MUDFLAP MTG ANGLE, LEFT
MUDFLAP MTG ANGLE, RIGHT
BAR, MUDFLAP
RETAINING STRIP, RUBBER FENDER
PANEL, SWITCH
PANEL, CONTROL
PANEL, CONTROL
PANEL, GAUGE
CROSSMEMBER, ALUMINUM BODY
22
--
--
1
6
2
0902286
0400035
DE0186
CHALLENGER NAMEPLATE KIT
SCREW, #10-24 X 1/2" OVAL HD SS
CHALLENGER NAMEPLATE
23
--
--
--
--
--
--
28
28
2
2
2
0902328
0400288
0400431
0707174
0711256
0711286
BODY MOUNTING KIT (NOT SHOWN)
SCREW, 3/4"-10 X 2-1/2" HEX HD CAP
NUT, 3/4"-10 NYLOK HEX
ANGLE, TAILGATE MOUNTING
MOUNTING PLATE
SPACER, REAR FRAME BRACKET
VI-5
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
--
24
25
26
27
28
29
30
31
32
33
34
--
2
4
12
6
4
18
12
1
1
2
1
124001720
0301706
0400126
0400177
0400181
0400392
0400408
0400492
0802224
0802225
0802226
0802260
LIGHT BAR, STANDARD
GASKET, LIGHT BAR
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOCK HEX
WASHER, 1/2" FLAT
SUPPORT, L.H. VERTICAL
SUPPORT, R.H. VERTICAL
MOUNTING BRACKET
TOP CHANNEL
--
35
36
37
38
39
--
1
6
6
6
2
124001708
0302562
0400157
0400392
0400480
0706972
AERODYNAMIC LIGHT PYLON
LIGHT RACK
SCREW, 3/8"-16 X 1-3/4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
LIGHT PYLON, MOUNTING RUBBER
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
6
2
2
2
2
4
REF.
2
1
3
4
2
1
3
1
2
2
4
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
4
0300113
0302880
0301895
0303441
0303490
0306585
0306743
0400121
0400126
0400133
0400150
0400176
0400220
0400392
0400408
0400482
0400491
0700801
0705104
0707793
0715951
0715952
0715953
0716134
0802365
0803313
0804402
0804403
0804449
9044434
930100002
945030004
945030001
HD0151
DESCRIPTION
GREASE FITTING
WIRE ROPE, 6 X 37 IWRC, 3/4" X 200'
GREASE FITTING, STR 1/8"
SHEAVE, 10"
WEAR PAD
SCREW
EXTEND CYLINDER
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-13 X 5-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
CABLE GUIDE, BOTTOM
PLATE, WINCH CABLE SUPPORT
PIN, TILT CYLINDER BASE
PIN
PIN
PIVOT PIN, BOOM
SHAFT, SHEAVE
PIN, TOWER PIVOT
CABLE GUIDE
OUTER BOOM WELDMENT
INNER BOOM WELDMENT
SWIVEL WELDMENT
SCREW
SLIDE PAD
SLIDE PAD
SLIDE PAD RETAINER
SNAP RING
VI-7
Section VI - PARTS (cont'd)
UNDERLIFT & TOWER ASSEMBLY
VI-8
Section VI - PARTS (cont'd)
UNDERLIFT & TOWER ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2
10
1
1
1
4
2
8
1
2
2
8
1
2
1
4
1
2
2
9
2
8
2
10
9
1
2
2
0300110
0300113
0301197
0301398
0301822
0301895
0302538
0302561
0303088
0303097
0303098
0306585
0306744
0306745
0306746
0306825
0400121
0400133
0400139
0400147
0400176
0400228
0400271
0400392
0400481
0400482
0400491
0400508
DESCRIPTION
SNAP RING 1"
GREASE FITTING
COMPRESSION SPRING, CROSS BAR
DETENT BALL, 1-3/16"
"O" RING, PIVOT PIN
GREASE FITTING, 1/8" STR
SPRING BUSHING
SLIDE PAD
BUSHING, PIVOT PIN
THRUST WASHER, 1/8"
THRUST WASHER, 1/16"
PIPE PLUG, 4 AL PLUG
EXTEND CYLINDER
TILT CYLINDER
FOLD CYLINDER
WEAR PAD
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 3/8"-24 X 5/8" HEX HD CAP
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 3/8"-24 X 5/8" BUTTON HD SKT
SCREW, 5/8"-11 X 4-1/2" SKT HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8" EXTERNAL TOOTH
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
LOCKWASHER, 5/8" HELICAL
VI-9
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
0706995
0706996
0707019
0707028
0707034
0707179
0707792
0707793
0708470
0710051
0710052
0716033
0802365
0802459
0802461
0802914
0804421
0804422
0804423
0804424
RB0205
BOLT-ON SPACER PAD
BOLT-ON SPACER PAD
EXTEND CYLINDER SHAFT
BOLT-ON BEARING PAD
STOP BLOCK
PIN, FOLD CYLINDER ROD END
PIN, TILT CYLINDER BASE END
PIN, TILT CYLINDER ROD END
SPACER, DETENT BALL SPRING
PIVOT PIN, TOP HALF
PIVOT PIN, BOTTOM HALF
EXTEND CYLINDER SHAFT
TOWER PIVOT PIN WELDMENT
PIN, FOLD CYLINDER BASE
PIN, UNDERLIFT PIVOT
CROSSBAR WELDMENT
TOWER WELDMENT
OUTER BOOM WELDMENT
2ND STAGE BOOM WELDMENT
3RD STAGE BOOM WELDMENT
SPLIT, BUSHING
--
50
51
52
53
--
2
2
2
2
0901716
0301691
0302273
0400205
0400408
STOW KIT, WINCH CABLE
MASTER LINK, OBLONG
SPRING, WINCH CABLE TIE-BACK
SCREW, 1/2"-13 X 3" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
VI-10
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
7
3
3
1
5
2
1
4
2
1
1
1
2
1
1
12
1
8
24
8
1
2
2
6
1
1
2
2
2
1
2
1
1
2
6
2
0300044
0300142
0300206
0301424
0301470
0301473
0301522
0301601
0301620
0301730
0301731
0301837
0302035
0302036
0306744
0302514
0306746
0302548
0302549
0302551
0302596
0302604
0302605
0302624
0302637
0303094
0306745
0302805
0302808
0302812
0302813
0302815
0303017
0400078
0400118
0400367
DESCRIPTION
CONNECTOR, 6MJ-8MB
ELBOW, 6MJ-4MP90
BRANCH TEE, 6MJ-6MJ-4MP
CONNECTOR, 6MJ-4MP
ELBOW, 6MJ-8MP90
HOSE ASSEMBLY, 18"
CONNECTOR, 6MJ-6MB
HOSE CLAMP, INSULATED 5/8"
ELBOW, 6MJ-6MB90
DOUBLE HOLDING VALVE
HOLDING VALVE
IN-LINE ORIFICE
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 26"
EXTEND CYLINDER
ADAPTER, 8MJ-6MJ
FOLD CYLINDER
CLAMPING UNIT
SPLIT BUSHING, 1/2"
STACKING NUT, SKT HD
HOSE ASSEMBLY, 34"
HOSE ASSEMBLY, 44"
HOSE ASSEMBLY, 44"
TUBE ASSEMBLY
HOSE ASSEMBLY, 78"
CONTROL VALVE, VDP11CDDDC53
TILT CYLINDER
HOSE ASSEMBLY, 10"
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 108"
HOSE ASSEMBLY, 72"
HOSE ASSEMBLY, 32"
CONNECTOR, 8MB-6FB
SCREW, 1/4"-20 X 2" HEX HD CAP
SCREW, 5/16-18 X 3/4 HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
VI-11
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
VI-12
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
2
2
4
2
2
4
2
4
2
2
5
2
1
2
4
2
2
1
2
2
2
1
1
1
1
2
6
6
6
6
2
0300041
0300044
0300113
0300365
0300657
0300659
0301529
0301547
0301731
0302051
0302062
0302276
0306743
0302568
0302569
0302575
0302576
0302584
0302796
0302797
0302930
0303093
0303343
0303354
0303355
0306747
0400064
0400366
0400408
0400452
0703001
DESCRIPTION
CONNECTOR, 8MJ-8MB
CONNECTOR, 6MJ-8MB
GREASE FITTING
CLAMP, CHECK VALVE RETAINING, 7"
HOSE ASSEMBLY, 46"
HOSE ASSEMBLY, 45"
HOSE ASSEMBLY, 58"
ELBOW, 8MJ-12MB90
HOLDING VALVE
ELBOW, 8MJ-6MP90
WIRE TIE, 21" (NOT SHOWN)
ELBOW, 8MJ-6MB90
CYLINDER, EXTEND
TUBING, HYDRAULIC
WIRE TIE, 29-3/4" (NOT SHOWN)
BULKHEAD RUN TEE W/NUT
BULKHEAD UNION
HOSE ASSEMBLY, 50"
BRANCH TEE, 8MJ-8MJ-8FJX
ELBOW, 8MJ-4MP90
CONNECTOR, 8MJ-6MP
CONTROL VALVE, VDP11DDDC110
HOSE ASSEMBLY, 45"
HOSE ASSEMBLY, 33"
HOSE ASSEMBLY, 33"
CYLINDER, BOOM LIFT
SCREW, 1/4"-20 X 2-1/4" RD HD SLOTTED
NUT, 1/4"-20 HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
BRACKET, CHECK VALVE MOUNTING
VI-13
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
VI-14
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
1
2
3
4
5
6
2
2
2
2
2
1
0301696
0301965
0302205
0302577
0303392
0303867
ELBOW, 6MJ-6FJX90
HOSE ASSEMBLY, 131"
GAUGE, FLUSH MOUNT 6000 PSI
CONNECTOR, 6MJ-4FP
HOSE ASSEMBLY 73"
PUMP, BI-ROTATIONAL
--
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
--
2
8
2
2
2
2
2
2
24 FT.
2
2
12
2
2
4
4
6
0903017
0300348
0300364
0300660
0300865
0301529
0301547
0302088
0302698
0302756
0302906
0302983
0303290
0303463
0306539
0400181
0400491
0711438
PUMP KIT
PIPE NIPPLE, 1-1/2" X 5"
CLAMP HOSE, 1" - 2-1/4"
HOSE ASSEMBLY, 120"
CONNECTOR, 8MJ-8MJ (NOT SHOWN)
HOSE ASSEMBLY 58" (NOT SHOWN)
ELBOW, 8MJ-12MB90
BALL VALVE, BRONZE
HOSE BARB, 20HOSE-20MP
SUCTION HOSE, 1-1/4"
ADAPTER, 16MB-12FB (NOT SHOWN)
STREET ELBOW, 45° 1-1/2" (NOT SHOWN)
CLAMP, 2-1/2" INSULATED (NOT SHOWN)
BUSHING, 24MP-20FP (NOT SHOWN)
HOSE BARB, 20HOSE-16MB90
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
HOSE BRACKET (NOT SHOWN)
--
24
25
26
27
28
29
30
31
--
1
2
2
2
2
1
6
4
0903535
0303093
0300052
0301545
0301995
0302052
0303094
0400135
0400157
VALVE PAN ASSEMBLY
CONTROL VALVE, VDP11DDDC110
ELBOW, 8MJ-10MB90
ELBOW, 12MJ-12MB90
STRAIGHT ADAPTER, 8FJ-6MJ
RUN TEE, 8MJ-8FJX-8MJ
CONTROL VALVE, VDP11CDDDC53
SCREW, 3/8"-16 X 4-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1-3/4" HEX HD CAP
VI-15
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
32
33
34
35
36
37
38
10
4
6
1
2
1
1
0400392
0400480
0704045
0711250
0711251
0711561
0711696
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
SPACER, CONTROL VALVE
PLATE, CONTROL BULKHEAD
PLATE, CONTROL BULKHEAD
PLATE VALVE MOUNTING
PLATE VALVE MOUNTING
--
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
--
2
2
2
2
4
4
2
2.25 FT.
2
12
32
4
12
12
24
2
2
2
1
1
0904199
0300136
0300364
0300446
0300615
0302227
0302228
0302570
0302756
0305006
0400036
0400122
0400150
0400357
0400392
0400482
0706114
0802747
0803193
0803662
0804109
RESERVOIR ASSEMBLY
RETURN LINE FILTER ASSEMBLY
CLAMP HOSE, 1" - 2-1/4"
PIPE PLUG, 3/4" NPT MALE
ELL, 12MJ-12MP90
CENTER BONDED MOUNT
SPECIAL WASHER
SIGHT GAUGE
SUCTION HOSE, 1-1/4"
FILLER CAP
SCREW, #10-32 X 1" RD HD MACH
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP
NUT, #10-32 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8"HELICAL
GASKET, CLEAN OUT & FILLER COVER
FILLER PIPE WELDMENT
RESERVOIR SUPPORT WELDMENT
RESERVOIR WELDMENT, LEFT
RESERVOIR WELDMENT, RIGHT
--
59
60
61
62
--
4
4
1
4
0903696
0400121
0400392
0711322
0711575
COVER KIT
SCREW, 3/8"-16 X 3/4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
COVER, VALVE
SUPPORT, COVER
Section VI - PARTS (cont'd)
PLANETARY WINCH
HYDRAULICS & AIR FREE SPOOL
VI-16
Section VI - PARTS (cont'd)
PLANETARY WINCH
HYDRAULICS & AIR FREE SPOOL
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4
2
18 FT.
2
7 FT.
4
4
2
1
2
4
2
2
1
1
1
1
2
2
16
16
2
2
2
2
0300041
0300324
0301577
0301893
0302431
0302546
0302550
0302551
0302607
0302677
0302678
0302827
0302828
0303093
0303094
0303095
0303096
0303391
0400118
0400264
0400421
0710086
0710087
0710088
0710089
DESCRIPTION
CONNECTOR, 8MJ-8MB
SOLENOID VALVE, AIR CONTROL
AIR HOSE, 1/4" O.D.
HOSE ASSEMBLY, 84"
CONVOLUTED LOOM, 3/8"
CLAMPING UNIT
SPLIT BUSHING, 3/4"
STACKING NUT, SKT HD
TEE UNION, 4TB-4TB-4TB
BREATHER VENT, 1/8" MP
ELBOW, 4TB-2MP90
CONNECTOR, 10MJ-10MB
CONNECTOR, 10MJ-10MBL
CONTROL VALVE, VDP11DDDC110
CONTROL VALVE, VDP11CDDDC53
WINCH, LEFT
WINCH, RIGHT
HOSE ASSEMBLY, 110"
SCREW, 5/16"-18 x 3/4" HEX HD CAP
SCREW, 5/8"-11 x 2-1/4" HEX HD CAP
NUT, 5/8"-11 HEX NYLOK
ANGLE - WINCH MOUNTING
ANGLE - WINCH MOUNTING
ANGLE - WINCH MOUNTING
ANGLE - WINCH MOUNTING
VI-17
Section VI - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
VI-18
Section VI - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
1
2
1
1
4
9
1
1
12
4
2
9
4
2
4
9
36
6
9
24
10
9
9
2
1
1
6
9
1
0300341
0300834
0300835
0300836
0300837
0301884
0302457
0302726
0302856
0302917
0303008
0303427
0400066
0400103
0400107
0400367
0400379
0400382
0400383
0400392
0400393
0400466
0400512
0400532
0400540
0711235
0711245
0711246
0801054
0803294
0804060
DESCRIPTION
CONTROL KNOB, W/L (UP/DOWN)
CONTROL KNOB, (IN/OUT)
CONTROL KNOB, BOOM (UP/DOWN)
CONTROL KNOB, JACK (UP/DOWN)
CONTROL KNOB, BOOM (IN/OUT)
CONTROL CABLE, 96"
CONTROL CABLE, 104"
GREASE FITTING, 1/4"-28 X 45°
CONTROL KNOB, TILT (UP/DOWN)
CONTROL KNOB, W/L EXTEND (IN/OUT)
ADJUSTABLE CLEVIS
CONTROL CABLE, 114"
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
WASHER, 5/16" INTERNAL TOOTH
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 3/32" X 1"
CLAMP, SHAFT CONTROL BOX
PLATE, SHAFT SUPPORT
PIN, CONTROL BOX
CONTROL CABLE CONNECTOR
CONTROL HANDLE WELDMENT
LEFT CONTROL FRAME WELDMENT
VI-19
REMOTE CONTROL ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
--
32
33
34
35
36
37
38
39
40
41
42
43
--
44
45
--
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
--
61
62
--
10 / 16
1
15 / 25
2 / 4
2 / 3
2
2
1
35 / 65
1 / 2
16 / 28
1
1
1
1 / 2
1
1
8 / 20
4 / 7
1
1
1
2 / 4
4 / 7
2 / 4
2 / 4
6 / 11
4 / 7
2 / 4
4 / 7
1
1
4 / 7
1
--
0300166
0301574
0301577
0301610
0301618
0302048
0302340
0302431
0302434
0302677
0302678
0302844
0303479
0303226
0303235
0303250
0303251
0303322
0303335
0303363
0303364
0303365
0400025
0400057
0400078
0400351
0400367
0400401
0400451
0400527
0711277
0711836
0803181
HA0132
DESCRIPTION
REMOTE CONTROL ASSEMBLY
WIRE CONNECTOR, SPADE
ELBOW, 4TB-4MP90
AIR HOSE, 1/4" O.D. (FT.)
CONNECTOR, 4TB-4MP
BRASS PLUG, 4MP
CABLE SEALING GRIP
HEX PIPE BUSHING
CONVOLUTED LOOM, 3/8" X 8"
CABLE TIE, 4" 18 LB.
BREATHER VENT, 2MP
ELBOW, 4TB-2MP
AIR SOLENOID VALVE (8)
AIR SOLENOID VALVE (14)
CIRCUIT BREAKER, HI-AMP WATERPROOF
TERMINAL BLOCK
POWER PAL, 15 POSITION
POWER PAL, 8 POSITION
ELECTRICAL CABLE, 16/10 SO (FT.)
AIR CYLINDER
AIR FILTER/REGULATOR
AIR LUBRICATOR
MOUNTING BRACKET
SCREW, #8-32 X 3/4" RD HD SLOTTED
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
SCREW, 1/4"-20 X 2" HEX HD CAP
HEX NUT & STAR WASHER, #8-32
NUT, 1/4"-20 HEX NYLOK
NUT, 7/16"-20 HEX JAM
WASHER, 1/4" FLAT
CLEVIS PIN, 5/16" X 5/8" COTTERLESS
SUPPORT, SOLENOID VALVE (8)
SUPPORT, SOLENOID VALVE (14)
CLEVIS WELDMENT
GAUGE, 0-160 PSI
Section VI - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY
VI-20
Section VI - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
2
1
2
1
3
2
6
3
6
4
4
10
18
6
18
7
6
6
2
1
6
1
0300834
0300835
0300836
0300837
0302457
0302726
0303008
0303427
0400103
0400107
0400379
0400382
0400383
0400393
0400466
0400512
0400532
0400540
0711235
0711247
0803294
0804061
DESCRIPTION
CONTROL KNOB, (IN/OUT)
CONTROL KNOB, BOOM (UP/DOWN)
CONTROL KNOB, JACK (UP/DOWN)
CONTROL KNOB, BOOM (IN/OUT)
CONTROL CABLE, 104"
GREASE FITTING, 1/4"-28 X 45°
ADJUSTABLE CLEVIS
CONTROL CABLE, 114"
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX JAM
WASHER, 5/16" INTERNAL TOOTH
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 3/32" X 1"
CLAMP, SHAFT CONTROL BOX
PIN, CONTROL BOX
CONTROL HANDLE WELDMENT
RIGHT CONTROL FRAME WELDMENT
VI-21
Section VI - PARTS (cont'd)
REAR SPADE HYDRAULICS
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
6
2
2
REF.
REF.
2
4
0300044
0301522
0303017
0303093
0303094
0303691
0303748
DESCRIPTION
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
CONNECTOR, 8MB-6FB
CONTROL VALVE, VDP11DDDC110
CONTROL VALVE, VDP11CDDDC53
HYDRAULIC CYLINDER
HOSE ASSEMBLY, 136"
VI-22
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
1
2
0306747
--
BOOM LIFT CYLINDER (COMPLETE)
SEAL KIT, BOOM LIFT CYLINDER
2
1
0306743
--
BOOM EXTEND CYLINDER (COMPLETE)
SEAL KIT, BOOM EXTEND CYLINDER
3
2
0306745
--
UNDERLIFT TILT CYLINDER (COMPLETE)
SEAL KIT, UNDERLIFT TILT CYLINDER
4
1
0306744
--
UNDERLIFT EXTEND CYLINDER (COMPLETE)
SEAL KIT, UNDERIFT EXTEND CYLINDER
5
1
0306746
--
UNDERLIFT FOLD CYLINDER (COMPLETE)
SEAL KIT, UNDERLIFT FOLD CYLINDER
6
2
0303691
--
REAR SPADE CYLINDER (COMPLETE)
SEAL KIT, REAR SPADE CYLINDER
VI-23
Section VI - PARTS (cont'd)
GLAD HAND KIT
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
1
2
2
2
2
1
2
2
2
2
0301909
0301944
0301945
0301946
0301947
0301948
0400070
0400367
0400451
0703795
DESCRIPTION
RECEPTACLE BOOT
GLAD HAND COUPLING
GLAD HAND PLUG
BULKHEAD CONNECTOR
ADAPTER, 1/4" NPM X 3/8" SYN. HOSE
HD 7-WAY TRAILER CONNECTOR
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
WASHER, 1/4" FLAT
AIR HOSE, 3/8" X 48" SYNFLEX
VI-24
Section VI - PARTS (cont'd)
LIFT ADAPTERS
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2
2
2
2
2
2
2
2
1
1
2
1
1
2
2
0200018
0200020
0200021
0200023
0200024
0400585
0711002
0800590
0801186
0801187
0802810
0803591
0803592
0900900
0902321
DESCRIPTION
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, MEDIUM (4-1/2" OPENING)
FORK, LONG (4-1/2" OPENING)
FORK, OFFSET REAR AXLE
HAIR PIN COTTER, 1-1/4"
BOLT, MODIFIED 5/8"-11 X 6" WITH HOLE
TEE HANDLE, FORK ADAPTER
CHAIN HOOK ADAPTER, RT
CHAIN HOOK ADAPTER, LT
PIVOT PIN LIFT BRACKET
FORK ADAPTER, LT
FORK ADAPTER, RT
RETAINER PIN ASSEMBLY
RETAINING PIN, SPRING LIFT BRACKET
VI-25
Section VI - PARTS (cont'd)
KING PIN ADAPTER
REF. NO.
PART
NO. REQ'D NUMBER
DESCRIPTION
1
1
0803605
KING PIN ADAPTER WELDMENT
2
3
4
5
6
--
1
2
1
1
1
0902782
0400555
HD1259
VA0660
VA0661
VA0662
FIFTH WHEEL ADAPTER (COMPLETE)
ROLL PIN, 3/8" X 1-1/2"
SNAPPER PIN
FIFTH WHEEL PIVOT PLATE WELDMENT
PULL PIN WELDMENT
PIVOT PIN WELDMENT
--
124002211
PINTLE HOOK KIT (COMPLETE)
7
1
0302198
PINTLE HOOK (NOT SHOWN)
8
4
0400176
SCREW, 1/2"-13 X 1" HEX HD CAP
9
4
0400491
LOCKWASHER, 1/2" HELICAL
10
1
0803604
5TH WHEEL, KING PIN ADAPTER & PINTLE
HOOK BRACKET WELDMENT
11
2
0902378
RETAINING PIN ASSEMBLY
VI-26
Section VI - PARTS (cont'd)
LIGHT KIT
REF. NO.
PART
NO. REQ'D NUMBER
1
2
3
4
2
24
0302542
0302543
0400025
DESCRIPTION
LIGHT, STOP & TURN ( COMPLETE)
LIGHT, BACK-UP (COMPLETE)
SCREW, #8-32 x 3/4" RD HD SLOTTED
VI-27
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
PART
NUMBER
0300442
0300507
0200511
1
2
3
3-LIGHT BAR ASSEMBLY (COMPLETE)
BULB, MARKER LIGHT
LENS, 3-LIGHT BAR
REF.
NO.
PART
NUMBER
0301390
0304123
0304124
0304125
0304126
1
2
3
4
5
DESCRIPTION
DESCRIPTION
LIGHT, TURN (COMPLETE)
BEZEL MOUNTING SCREW
CHROME BEZEL
LENS & BULB ASSEMBLY
GROMMET & PLUG KIT
VI-28
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
PART
NUMBER
0302201
1
LIGHT, FLOOD (COMPLETE)
REF.
NO.
PART
NUMBER
0302544
1
DESCRIPTION
DESCRIPTION
LIGHT, DOME (COMPLETE)
VI-29
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
PART
NUMBER
0301740
0301741
0301742
1
2
3
GROMMET & PLUG, MARKER LIGHT
SEALED MARKER LIGHT, RED
SEALED MARKER LIGHT, AMBER
REF.
NO.
PART
NUMBER
0300076
0300273
0300512
1
2
3
DESCRIPTION
DESCRIPTION
BRACKET, LICENSE PLATE
LICENSE PLATE ILLUMINATOR (COMPLETE)
BULB, LICENSE PLATE ILLUMINATOR
VI-30
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
PART
NUMBER
0302611
1
DESCRIPTION
LIGHT, AMBER MARKER (COMPLETE)
VI-31
NOTES
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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