MAT Industries | U3A2251I | Owner`s manual | MAT Industries U3A2251I Owner`s manual

MAT Industries U3A2251I Owner`s manual
Owner’s Manual
AIRCOMPRESSOR
15-gallon
1.7HP
Oil-Free,UMC
ModelNo.C151I
U3A2251I
CAUTION:
• SafetyInstructions
Before using this product, read this
manual and follow all its Safety
Rules and Operating Instructions.
• Installation&Operation
• Maintenance&Storage
• TroubleshootingGuide
• PartsList
• Español,p.22
• French,p.45
MAT Industries, LLC, Jackson, TN 38301 U.S.A.
www.powermate.com
07/21/2014
Part No. E107724
TABLEOFCONTENTS
Page
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see below
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Important Safety Instructions & Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TwOyEARLIMITEdwARRANTy
whatdoesThiswarrantyCover?MAT Industries, LLC. (the Company) warrants from the date of purchase by the original retail purchaser only,
parts and labor to remedy substantial defects found in materials, or workmanship.
HowLongdoesTheCoverageLast?The duration of this warranty is Two Years. This warranty is not transferable to subsequent owners.
whatMATIndustrieswilldo:MAT Industries, LLC will cover parts and labor to remedy substantial defects due to materials and workmanship
during the first year of ownership, with the exceptions noted below, and parts only, to remedy substantial defects due to material and
workmanship for the remaining term of coverage with the exceptions noted below. Parts used in repair of whole goods or accessories are
warranted for the balance of the original warranty period.
whatisNotCoveredUnderThiswarranty? Failure by the original retail purchaser to install, maintain, and operate said equipment in
accordance with standard industry practices. Modifications to the product, or tampering with components, or failure to comply with the specific
recommendations of the Company set forth in the owner’s manual, will render this warranty null and void. The Company shall not be liable for
any repairs, replacements, or adjustments to the equipment, or any costs for labor performed by the purchaser without the Company’s prior
written approval. The effects of corrosion, erosion, surrounding environmental conditions, cosmetic defects, and routine maintenance items, are
specifically excluded from this warranty. Routine maintenance items such as: oil, lubricants, and air filters, as well as changing oil, air filters, belt
tensioning, etc… fall under the owner’s responsibility. Additional exclusions include: freight damage, failures resulting from neglect, accident, or
abuse, induction motors when operated from a generator, oil leaks, air leaks, oil consumption, leaky fittings, hoses, petcocks, bleeder tubes, and
transfer tubes.
• If the compressor is used for commercial, industrial, or military applications, the warranty will apply for 90 days from the date of
purchase. Two stage compressors are not limited to a 90 day warranty when used in commercial or industrial applications.
• Rentalapplicationsrenderthiswarrantynullandvoid.
• Thefollowingcomponentsareconsiderednormalwearitemsandarenotcoveredafterthefirstyearofownership:Belts,sheaves,
flywheels, check valves, pressure switches, air unloaders, throttle controls, electric motors, brushes, regulators, o-rings, pressure gauges,
tubing, piping, fittings, fasteners, wheels, quick couplers, gaskets, seals, air filter housings, piston rings, connecting rods, and piston seals.
• Labor,servicecalls,andtravelcharges,arenotcoveredafterthefirstyearofownershiponstationarycompressors(compressorswithout handles, or wheels). Repairs requiring overtime, weekend rates, or any other charges beyond the standard shop labor rate are not covered.
• Timerequiredfororientationtrainingfortheservicecentertogainaccesstotheproduct,oradditionaltimeduetoinadequateegress.
• Damagecausedbyincorrectvoltage,improperlywired,orfailuretohaveacertifiedlicensedelectricianinstallthecompressor,willrender this warranty null and void.
• Damagecausedfrominadequatefiltermaintenance.
• Pumpwearorvalvedamagecausedbyusingoilnotspecified.
• Pumpwearordamagecausedbyanyoilcontamination.
• Pumpwearorvalvedamagecausedbyfailuretofollowpropermaintenanceguidelines.
• Operationbelowproperoilleveloroperationwithoutoil.
• GasEngines,ifproductisequippedwithagasengine,seeenginemanualforspecificenginemanufacturer’swarrantycoverage.
Partspurchasedseparately:The warranty for parts purchased separately such as: pumps, motors, etc., are as follows:
FromdateofPurchase
• Allsingle&twostagepumps
1year
• Electricmotors
90days
• Universalmotor/pump 30days
• Allotherparts
30days
• Noreturnauthorizationwillbeissuedforelectricalcomponentsonceitemsareinstalled.
How do You Get Service? In order to be eligible for service under this warranty you must be the original retail purchaser, and provide proof
of purchase from one of MAT Industries dealers, distributors, or retail outlet stores. Portable compressors or components must be delivered,
or shipped, to the nearest Authorized MAT Industries Service Center. All associated freight costs and travel charges must be borne by the
consumer. Please call our toll free number 1-888-895-4549 for assistance.
THISwARRANTyGIVESyOUSPECIFICLEGALRIGHTS,ANdyOUMAyALSOHAVEOTHERRIGHTSwHICHVARyFROMSTATE
TOSTATE.THECOMPANyMAKESNOOTHERwARRANTyORREPRESENTATIONOFANyKINdwHATSOEVER, EXPRESSEdOR
IMPLIEd,EXCEPTTHATOFTITLE.ALLIMPLIEdwARRANTIES,INCLUdINGANywARRANTyOFMERCHANTABILITyANdFITNESS
FORPARTICULARPURPOSEAREHEREBydISCLAIMEd.LIABILITyFORCONSEQUENTIALANdINCIdENTALdAMAGESUNdER
ANyANdALLwARRANTIES,OTHERCONTRACTS,NEGLEGENCE,OROTHERTORTSISEXCLUdEdTOTHEEXTENTEXCLUSIONIS
PERMITTEdByLAw.
MAT Industries, LLC, Jackson, TN 38301 U.S.A.
2- ENG
GENERALSAFETyRULES
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates a potentially
Indicates an imminently
hazardous situation which, if not
hazardous situation which, if not
avoided, will result in death or serious avoided, may result in minor or
moderate injury.
injury.
Indicates a practice
Indicates a potentially
not related to personal injury which,
hazardous situation which, if not
if not avoided, may result in property
avoided, could result in death or
damage.
serious injury.
IMPORTANTSAFETyINSTRUCTIONS
This product contains chemicals known to the State of California
to cause cancer, and birth defects or other reproductive harm. Wash hands after
handling.
Some dust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm such as asbestos and
lead in lead based paint.
To reduce the risk of injury, read the instruction manual.
SAVETHESEINSTRUCTIONS
CALIFORNIA PROPOSITION 65 wARNING: This product contains chemicals
known to the State of California to cause cancer, birth defects and/or reproductive
harm.
HAZARd
RISKOFEXPLOSIONORFIRE
wHATCANHAPPEN
HOwTOPREVENTIT
• Alwaysoperatethecompressor
• Itisnormalforelectrical
contacts within the motor and
in a well ventilated area free
pressure switch to spark.
of combustible materials,
gasoline, or solvent vapors.
• Ifelectricalsparksfrom
compressor come into contact
with flammable vapors, they may
ignite, causing fire or explosion.
• Ifsprayingflammablematerials,
locate compressor at least
20' (6.1 m) away from spray
area. An additional length of
air hose may be required.
• Storeflammablematerials
in a secure location away
from compressor.
3- ENG
• Restrictinganyofthecompressor ventilation openings
will cause serious overheating and could cause fire.
• Unattendedoperationofthisproduct could result in personal injury
or property damage. To reduce the
risk of fire, do not allow the compressor to operate unattended.
• Neverplaceobjectsagainst
or on top of compressor.
• Operatecompressorinanopen
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh
air to the ventilation openings.
• Operatecompressorina
clean, dry well ventilated area.
Do not operate unit in any
confined area. Store indoors.
• Alwaysremaininattendancewith
the product when it is operating.
• Alwaysturnoffandunplug
unit when not in use.
HAZARd
RISKTOBREATHING(ASPHyXIATION)
wHATCANHAPPEN
HOwTOPREVENTIT
• Neveruseairobtaineddirectly
• Thecompressedairdirectlyfrom
from the compressor to supply
your compressor is not safe for
air for human consumption. The
breathing. The air stream may
compressor is not equipped with
contain carbon monoxide, toxic
suitable filters and in-line safety
vapors, or solid particles from the air
equipment for human consumption.
tank.Breathingthesecontaminants
can cause serious injury or death.
• Workinanareawithgoodcross
• Exposuretochemicalsindust
ventilation. Read and follow
created by power sanding,
the safety instructions provided
sawing, grinding, drilling,
on the label or safety data
and other construction
sheets for the materials you are
activities may be harmful.
spraying. Always use certified
• Sprayedmaterialssuchaspaint,
safety equipment: NIOSH/OSHA
paint solvents, paint remover,
respiratory protection or properly
insecticides, weed killers, may
fitting face mask designed for use
contain harmful vapors and poisons.
with your specific application.
4- ENG
HAZARd
RISKOFBURSTING
Air Tank: OnFebruary26,2002,theU.S.ConsumerProductSafetyCommission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent
upon several factors, some of which include operating conditions, ambient conditions, proper installations, field modifications, and the level of maintenance. The
exact effect of these factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the
inner wall of the air receiver tank can cause the air tank to unexpectedly rupture
allowing pressurized air to suddenly and forcefully escape, posing risk of injury to
consumers.
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
wHATCANHAPPEN
HOwTOPREVENTIT
• Failuretoproperlydraincondensed • Drainairtankdailyoraftereachuse.
water from air tank, causing rust
If air tank develops a leak, replace
and thinning of the steel air tank.
it immediately with a new air tank
or replace the entire compressor.
• Modificationsorattempted
repairs to the air tank.
• Neverdrillinto,weld,ormakeany
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.
• Unauthorizedmodifications
to the safety valve or any
other components which
control air tank pressure.
• Theairtankisdesignedtowithstand
specific operating pressures.
Never make adjustments or
parts substitutions to alter the
factory set operating pressures.
Attachments&accessories:
• Exceedingthepressurerating of air tools, spray guns, air
operated accessories, tires,
and other inflatables can cause
them to explode or fly apart, and
could result in serious injury.
• Followtheequipmentmanufacturers
recommendation and never exceed
the maximum allowable pressure
rating of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.
5- ENG
HAZARd
RISKOFELECTRICALSHOCK
wHATCANHAPPEN
HOwTOPREVENTIT
• Yourcompressorispoweredby
• Neveroperatethecompressor
electricity. Like any other electrically
outdoors when it is raining
powered device, if it is not used
or in wet conditions.
properly it may cause electric shock. • Neveroperatecompressor
with protective covers
removed or damaged.
• Repairsattemptedbyunqualified
• Anyelectricalwiringorrepairs
personnel can result in serious
required on this product should be
injury or death by electrocution.
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Makecertainthattheelectrical
• ElectricalGrounding:Failure to
circuit to which the compressor
provide adequate grounding to this
is connected provides proper
product could result in serious injury
electrical grounding, correct voltage
or death from electrocution. Refer to
and adequate fuse protection.
GroundingInstructionsparagraph
in the Installation section.
HAZARd
RISKFROMFLyINGOBjECTS
wHATCANHAPPEN
HOwTOPREVENTIT
• Alwayswearcertifiedsafety
• Thecompressedairstreamcan
equipment: ANSI Z87.1 eye
cause soft tissue damage to
protection (CAN/CSA Z94.3)
exposed skin and can propel dirt,
with side shields when
chips, loose particles, and small
using the compressor.
objects at high speed, resulting in
property damage or personal injury. • Neverpointanynozzleorsprayer
toward any part of the body or
at other people or animals.
• Alwaysturnthecompressor
off and bleed pressure from
the air hose and air tank before
attempting maintenance,
attaching tools or accessories.
6- ENG
HAZARd
RISKOFHOTSURFACES
wHATCANHAPPEN
HOwTOPREVENTIT
• Touchingexposedmetalsuch
• Nevertouchanyexposedmetal
as the compressor head, engine
parts on compressor during or
head, engine exhaust or outlet
immediately after operation.
tubes, can result in serious burns.
Compressor will remain hot for
several minutes after operation.
• Donotreacharoundprotective
shrouds or attempt maintenance
until unit has been allowed to cool.
HAZARd
RISKFROMMOVINGPARTS
wHATCANHAPPEN
HOwTOPREVENTIT
• Movingpartssuchasthepulley,
• Neveroperatethecompressor
flywheel, and belt can cause
with guards or covers which
serious injury if they come into
are damaged or removed.
contact with you or your clothing.
• Keepyourhair,clothing,and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.
• Airventsmaycovermovingparts
and should be avoided as well.
• Attemptingtooperatecompressor • Anyrepairsrequiredonthisproduct
should be performed by authorized
with damaged or missing parts or
service center personnel.
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
and can result in serious injury.
7- ENG
HAZARd
RISKOFUNSAFEOPERATION
wHATCANHAPPEN
HOwTOPREVENTIT
• Unsafeoperationofyour
• Reviewandunderstandall
compressor could lead to serious
instructions and warnings
injury or death to you or others.
in this manual.
• Becomefamiliarwiththeoperation
and controls of the air compressor.
• Keepoperatingareaclearofall
persons, pets, and obstacles.
• Keepchildrenawayfromthe
air compressor at all times.
• Donotoperatetheproduct
when fatigued or under the
influence of alcohol or drugs.
Stay alert at all times.
• Neverdefeatthesafetyfea­
tures of this product.
• Equipareaofoperation
with a fire extinguisher.
• Donotoperatemachine
with missing, broken, or
unauthorized parts.
HAZARd
RISKOFFALLING
wHATCANHAPPEN
• Aportablecompressorcanfall
•
from a table, workbench, or roof
causing damage to the compressor
and could result in serious injury
or death to the operator.
8- ENG
HOwTOPREVENTIT
Alwaysoperatecompressorina
stable secure position to prevent
accidental movement of the unit.
Never operate compressor on a
rooforotherelevatedposition.Use
additional air hose to reach high
locations.
HAZARd
RISKOFINjURyFROMLIFTING
wHATCANHAPPEN
• Seriousinjurycanresult
from attempting to lift
too heavy an object.
HOwTOPREVENTIT
• Thecompressoristooheavytobe
lifted by one person. Obtain assistance from others before lifting.
RISKFROMNOISE
wHATCANHAPPEN
HOwTOPREVENTIT
• Undersomeconditionsandduration • Alwayswearcertifiedsafety
of use, noise from this product
equipment: ANSI S12.6
may contribute to hearing loss.
(S3.19) hearing protection.
SAVETHESEINSTRUCTIONS
FORFUTUREUSE
SPECIFICATIONCHART
Model No.
Running Horsepower
Bore Stroke
Voltage
Hz-Single Phase
MinimumBranchCircuitRequirement
Fuse Type
Air Tank Capacity (Gallon)
Maximum Air Pressure
Approximate Cut-in Pressure
Approximate Cut-out Pressure
SCFM @ 40 PSI
SCFM @ 90 PSI
C151I
1.7 *
2.875"(73.025mm)
1.45" (36.83 mm)
120
60
15amps
Time Delay
15 (56.8 liters)
225 PSI
175 PSIG
225 PSIG
6.8 *
5.1 *
* Tested per ISO 1217
Refer to Glossary for abbreviations.
GLOSSARy
AirFilter
Porous element contained within a
metal or plastic housing attached to
the compressor cylinder head which
removes impurities from the intake air of
the compressor.
Air Tank
Cylindrical component which contains
the compressed air.
CheckValve
Device that prevents compressed air
from flowing back from the air tank to
the compressor pump.
Cut-InPressure
The low pressure at which the motor will
automatically restart.
Cut-OffPressure
The high pressure at which the motor
will automatically shut off.
ElectricMotor
Device which provides the rotational
force necessary to operate the
compressor pump.
9- ENG
NPT(NationalPipeThread)
A seal thread tape must be used to
provide a leak-free seal on pipe threaded
connections.
Pump
Produces the compressed air with a
reciprocating piston contained within the
cylinder.
PressureRegulatorKnob
Regulates the outgoing pressure from
the air outlet to the tool. It is possible to
increase or decrease the pressure at the
outlet by adjusting this control knob.
RegulatorPressureGauge
Displays the current line pressure. Line
pressure is adjusted by rotating the
pressure regulator knob.
PressureSwitch
Automatically controls the on/off
cycling of the compressor. It stops the
compressor when the cut-off pressure
in the tank is reached and starts the
compressor when the air pressure drops
below the cut-in pressure.The pressure
switch will not automatically start and
control the compressor unless the
manualAUTO/OffSwitchisinthe
AUTOposition.
PSI(PoundsPerSquareInch)
Measurement of the pressure exerted
by the force of the air. The actual PSI is
measured by a pressure gauge on the
compressor.
PressureReliefValve
Prevents air pressure in the air tank from
rising over a predetermined limit.
SCFM(StandardCubicFeetPerMinute)
A unit of measure of air delivery.
TankPressureGauge
Indicates the pressure in the air tank.
ThermalOverloadSwitch
Automatically shuts off the compressor
if the temperature of the electric motor
exceeds a predetermined limit.
dUTyCyCLE
This air compressor pump is capable of running continuously. However, to prolong
the life of your air compressor, it is recommended that a 50%-75% average duty
cycle be maintained; that is, the air compressor pump should not run more than 3045 minutes in any given hour.
ACCESSORIES
Accessories for this unit are available at the store the unit was purchased.
The use of any other accessory not recommended for use with this tool could
behazardous.Useonlyaccessoriesratedequaltoorhigherthantheratingof
the air compressor.
10- ENG
OVERVIEw
PowerSwitch
This controls the power to the
motor and also the cut-in/
cut-out pressure settings.
This switch serves as the
Auto-On/Off positions for the unit.
AirIntakeFilter
Provides clean air to the pump and
must always be kept free of debris.
Check on a daily basis or before
each use.
ToolPressureGauge
Indicates the outgoing air pressure
to the tool and is controlled by the
regulator.
TankPressureGauge
Indicates the reserve air
pressure in the tank.
Outlet
Tube
Regulator
The air pressure coming from the air
tank is controlled by the regulator.
To increase the pressure, turn the knob
clockwise,and to decrease the
pressure, turn the knob counterclockwise.
TankSafetyValve
Used to allow excess tank
pressure to escape into the
atmosphere. This valve should only
open when the tank pressure is
above the maximum rated pressure.
QuickConnect
Offers a quick release feature for
attaching and removing the air hose.
CheckValve
When the pump is not in operation
the valve closes to retain air
pressure inside the tank.
An internal component.
TankdrainValve
Used to drain condensation from the air
tank. Located at bottom of tank.
11- ENG
ASSEMBLy
ASSEMBLINGTHECOMPRESSOR
wARNING
The air compressor should be turned off, unplugged from the power source, the
air bled from the tank and the unit allowed time to cool before any maintenance
is performed. Personal injuries could occur from moving parts, electrical sources,
compressed air or hot surfaces. The quick connect assembly must be attached
before use. Failure to assemble correctly could result in leaks and possible injury.
If unsure of assembly instructions or you experience difficulty in the assembly please
call your local service department for further information.
1.
Unpacktheaircompressor.Inspecttheunitfordamage.Iftheunithasbeen damaged in transit, contact the carrier and complete a damage claim. Do this i
mmediately because there are time limitations to damage claims.
2.
Check the compressor’s serial label to ensure that you have received the model
ordered, and that it has the required pressure rating for its intended use.
3.
Locate the compressor according to the following guidelines:
a.
b.
c.
d.
Position the compressor near a grounded electrical outlet.
The compressor must be at least 12 inches (31 cm) from any wall or
obstruction, in a clean, well-ventilated area, to ensure sufficient air flow and
cooling.
In cold climates, store portable compressors in a heated building when
not in use. This will reduce problems with motor starting and freezing of
water condensation.
Remove the compressor from the carton and place it on the floor or a hard,
level surface. The compressor must be level to ensure proper drainage of
the moisture in the tank.
12- ENG
INSTALLATION
GETTINGSTARTEd
Location of the Air Compressor
The air compressor should always be located in a clean, dry and well ventilated
environment. The unit should have at minimum, 12 inches of space on each side.
The air filter intake should be free of any debris or obstructions. Check the air filter
on a daily basis to make sure it is clean and in working order.
RiskOfFireOrExplosion
This product incorporates snap action switch contacts and a universal electric
motor which tends to produce arcs and sparking and therefore should not
be exposed to flammable liquids or vapors. This product is not intended for
installation or use in a commercial garage or shop environment.
GroundingInstructions
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire for the
electric current. This product is equipped with a cord having a grounding wire
with an appropriate grounding plug. (See Figure 3.) The plug must be plugged
into an outlet that is properly installed and grounded in accordance with all local
codes and ordinances. Check with a qualified electrician or service personnel if
these instructions are not completely understood or if in doubt as to whether the
tool is properly grounded.
Improper installation of the grounding plug will result
in a risk of electric shock. If repair or replacement
of the cord or plug is necessary, do not connect the
grounding wire to either flat blade terminal. The wire
with insulation having an outer surface that is green
with or without yellow stripes is the grounding wire. Substitution of the signal
word “DANGER” for “WARNING” is not prohibited when the risk associated
with the product is such that a situation exists which if not avoided will result
in death or serious injury. Check with a qualified electrician or serviceman if
the grounding instructions are not completely understood, or if in doubt as to
whether the product is properly grounded. Do not modify the plug provided; if it
will not fit the outlet, have the proper outlet installed by a qualified electrician.
Thisproductisforuseonanominal120­Vcircuitandhasagroundingplug
similar to the plug illustrated in (Figure 3). Only connect the product to an outlet
having the same configuration as the plug. Do not use an adapter with this
product.
13- ENG
INSTALLATION
GETTINGSTARTEd
ExtensionCords
Useonlya3­wireextensioncordthathasa3­bladegroundingplug,anda
3-slot receptacle that will accept the plug on the product. Make sure your
extension cord is in good condition. When using an extension cord, be sure to
use one heavy enough to carry the current your product will draw. Cords must
not exceed 50 feet and No. 12 AWG size must be used. An undersized cord will
cause a drop in line voltage resulting in loss of power and overheating.
BreakInProcedures
No break in procedure is required by the user. This product is factory tested to
ensure proper operation and performance.
Figure3
Grounded Outlet
Box
Grounded Outlet
120 VOLTS
Plug
Grounding Pin
14- ENG
OPERATING PROCEDURES
dAILySTARTUP(Figure 4)
1.
2.
Set the Power Switch to the Off position. (A)
Inspect the air compressor, air hose, and any accessories/tools being used for
damage or obstruction. If any of these mentioned items are in need of repair/
replacement, contact your local authorized dealer before use.
3. Closethedrainvalve.(B)
4. Connect the air hose to the quick connect socket on the regulator assembly by
inserting the quick connect plug on the air hose into the quick connect socket.
The quick connect socket collar will snap forward and lock the plug into place
providing an air tight seal between the socket and plug. To release the air hose
push the collar back on the quick connect socket. (C)
5. Plug the power cord into the proper receptacle. (D)
6. Turn the Power Switch to the On position and the compressor will start
and build air pressure in the tank to cut-out pressure and then shut off
automatically. (A)
7.
Adjust the regulator to a PSI setting that is needed for your application and
be sure it is within the safety standards required to perform the task. If using
a pneumatic tool, the manufacturer should have recommendations in the
manual for that particular tool on operating PSI settings. (E)
Figure4
C
A
E
d
B
SHUTdOwN(Figure 4)
1. Set the Power Switch to the Off position. (A)
2. Unplugthepowercordfromthereceptacle.(D)
3. Set the outlet pressure to zero on the regulator. (E)
4. Remove any air tools or accessories.
5. Open the drain valve allowing air to bleed from the tank. After all of the air has
bledfromthetank,closethedrainvalvetopreventdebrisbuildupinthevalve.(B)
CAUTION
When draining the tank, always use ear and eye protection. Drain the tank in a
suitable location; condensation will be present in most cases of draining.
wARNING
Water that remains in the tank during storage will corrode and weaken the air tank
which could cause the tank to rupture. To avoid serious injury, be sure to drain the
tank after each use or daily.
15- ENG
MAINTENANCE
wARNING To avoid personal injury, always shut off and unplug the
compressor and relieve all air pressure from the system before performing any
service on the air compressor.
Maintenance Schedule
wARNING To ensure efficient
operation and longer life of the
air compressor unit, a routine
maintenance schedule should be
followed. The following schedule is
geared toward a consumer whose
compressor is used in a normal
working environment on a daily basis.
CAUTION This compressor is
Items to Check/Change
Before each use
or daily
Check Tank Safety Valve
X
Overall Unit Visual Check
X
Drain Tank
X
Check Power Cord for
Damage
X
equipped with an automatic reset
thermal overload protector which will shut off motor if it becomes overheated. If
the thermal overload protector is actuated, the motor must be allowed to cool
down before start-up is possible.
NOTE:The motor will automatically restart without warning if the unit is left
plugged in to an outlet with the Auto-On/Off switch in the on position.
dRAININGTHETANK
wARNING Condensation will accumulate in the
Figure5
tank. To prevent corrosion of the tank from the inside,
this moisture must be drained at the end of every
workday. Be sure to wear protective eyewear. Relieve
the air pressure in the system and open the drain valve on the bottom of the tank
and tilt tank to drain.
NOTE: In cold climates, drain the tank after each use to reduce problems with
freezing of water condensation.
CHECKINGTHESAFETyVALVE(Figure 5)
Check the safety valve by performing these three steps:
1. Plug the compressor in and run until shut-off pressure is reached.
2. Wearing safety glasses, pull out on the safety valve ring to release pressure
from the tank.
3. The safety valve should close automatically at approximately at 40-50 PSI.
If the safety valve does not allow air to be released when you pull out
on the ring, or does not close automatically, it must be replaced.
STORAGE
For storing the air compressor, be sure to do the following:
1. Turn the unit off and unplug the power cord from the receptacle.
2. Remove all air hoses, accessories, and air tools from the air compressor.
3. Perform the daily maintenance schedule.
4. Open the drain valve to bleed all air from the tank.
5. Close the drain valve.
6. Protect the electrical cord and air hose from damage (such as being stepped
on or run over). Wind them loosely around the compressor handle.
7. Store the air compressor in a clean and dry location.
16- ENG
TROUBLESHOOTING
Risk of Unsafe Operation. Unit cycles automatically when
powerison.whenservicing,youmaybeexposedtovoltagesources,compressedair,ormovingparts.Beforeservicingunitunplugordisconnectelectricalsupplytotheaircompressor,bleedtankofpressure,andallowtheair
compressor to cool.
PROBLEM
CAUSE
Low pressure or Tank drain valve is open
not enough air Fittings leak
or Compressor
does not stop
Restricted air intake
Prolonged excessive
use of air
Compressor not
large enough
Decrease amount of air used.
Check air requirement of accessory.
If it is higher than CFM and
pressure supplied by compressor,
you need a larger compressor.
Most accessories are rated at 25% of
actual CFM while running continuously.
Check and replace if necessary.
Hole in air hose
Tank leaks
Air leaks from
regulator, or
regulator does
not regulate
pressure
CORRECTION
Close drain valve
Check fittings with soapy water.
Tighten or reseal leaking fittings.
DONOTOVERTIGHTEN.
Clean or replace intake filter element.
Blownseals
Immediately replace
tank. DO NOT attempt to repair.
Replace seals.
Valveleaks
Replace seals.
Leaking or worn piston
Replace piston.
Dirty or damaged
regulator internal parts.
Replace regulator or internal parts.
17- ENG
PROBLEM
Regulated
pressure
gauge reading
drops when
air accessory
is being used
CAUSE
This is normal
Pressure relief
valve opens
Tank pressure
exceeded normal
operating pressure
Motor will
not run
CORRECTION
If pressure drops too low, adjust
regulator while accessory is used.
Check air requirement of accessory.
If it is higher than CFM and pressure
supplied by compressor, you need a
larger compressor. Most accessories
are rated at 25% of actual CFM
while running continuously.
Replace pressure switch
Compressor not
large enough
Pressure switch stuck
Tank pressure exceeds
preset pressure switch
limit
Make sure the Thermal
Overload Switch has not
tripped. The motor has
a built in thermal cut out
that trips when necessary
to protect the motor
from damage when
overheated.
Fuse blown or circuit
breaker tripped
Replace pressure switch
Motor will start automatically when
tank pressure drops below cut- in
pressure of pressure tank.
To reset the motor overload toggle
turn the Power Switch to the OFF
position and unplug the unit from
the power outlet. Allow 10 minutes
(minimum) for motor overload cutouttocoolandreset.Unitcanthen
be plugged in and re-started.
•Replaceblownfuseorresetcircuit
breaker. Do not use fuse or circuit
breaker with higher rating than
specified for your branch circuit.
•Checkforproperfuse;“Fusetron”
type T is acceptable.
•Checkforlowvoltageand
proper extension cord size.
•Disconnectotherapplications
from circuit. Operate compressor
on a dedicated circuit.
Check valve stuck open Remove and clean or replace.
Wrong wire gauge in cord Check for proper gauge and extension
cord length.
or excessive extension
cord length
Loose electrical
Contact authorized service center.
connections
Paint spray on internal
Have checked at service center. Do
motor parts
not operate compressor in the paint
spray area
Possible defective motor Have checked at service center.
18- ENG
PARTSdRAwING
PUMP/MOTORASSEMBLy
PARTSLIST
REF.NO
1
2
3
4
5
6
7
8
9
10
PARTNO.
E106663
E106664
E107844
E106666
E106667
E106668
E106669
E106670
E107845
E106672
dESCRIPTION
Pulley
Belt
Fan
Screw
Flywheel
Screw
Screw
ValvePlateKit
ConrodKit
Head
19- ENG
QTy
1
1
1
1
1
1
4
1
1
1
PARTSdRAwING
C151I
20- ENG
PARTSLIST
REF.NO
1
2
3
4
5
6
7
8
*9
*10
11
12
*13
*14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
REF.NO
9 & 10
13
14
PARTNO.
E106660
E107996
E106917
E106614
E107856
E107847
E107848
E106618
E107849
E107850
E107851
E106622
E106623
E106624
E106625
E106626
E106627
E107857
E106629
E106658
E106630
E106631
E106632
E106633
E106634
E107852
E106655
E106637
E106638
E107853
E106640
E106641
E106661
E106643
E106644
E107855
E106648
E107854
E106659
E107858
E106657
dESCRIPTION
SCREW
MANIFOLD
COVERCONSOLE
ASSY FASTENER
OUTLETTUBE
TANKPTD
HANDLEASSEMBLY,PTD
CHECKVALVE
LEFTSHROUD
RIGHTSHROUD
SAFETYVALVE
ISOLATOR
NUT
O-RING
CUP
SCREW
SCREW
WHEEL
POWER CORD (14GA)
ZIP TIE
LABEL/HOTSURFACE
LABEL/WARNING,DRAINTANK
FILTERASSEMBLY
SWITCHROCKER
BRACKET
PRESSURESWITCH
HOSE
ASSYWIREJUMPER
SCREW
PUMP
NUT
ASSYNUTSLEEVE1/2
ISOLATOR
SCREW
DRAINVALVE
GAUGE
CLAMP
GAUGE
ZIP TIE
NIPPLE
WASHER
NOTES
All snaps on shroud to be fully engaged
Torque100­120INLBS
Seat o-ring securely in groove on outlet tube before installing in pump head
Note: Descriptions are provided for reference only.
21- ENG
QTy
3
1
1
4
1
1
1
1
1
1
1
3
1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
2
1
1
1
1
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