Vaillant Control Center VR 65 Operating instructions

Vaillant Control Center VR 65 Operating instructions
Operating instructions
For the operator
Operating instructions
uniSTOR
domestic hot water cylinder
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Table of contents
Inhaltsverzeichnis
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Notes on the documentation ................................ 3
Other applicable documents ................................... 3
Storing documents ..................................................... 3
Symbols used ............................................................... 3
Applicability of the instructions .............................. 3
Cylinder identification plate ..................................... 3
CE label ......................................................................... 3
Benchmark ...................................................................4
2
2.1
2.1.1
2.1.2
2.2
2.3
Safety instructions ..................................................4
Safety and warning information .............................4
Classification of warnings .........................................4
Structure of warnings ................................................4
Intended use ................................................................5
Basic safety instructions...........................................5
3
3.1.1
3.1.2
3.1.3
Description of the unit ............................................6
Safety devices..............................................................6
Hot water temperature regulation .........................6
Functional elements of cylinder ..............................6
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Operation ..................................................................... 7
Setting the hot water temperature ........................ 7
Using the electric immersion heater .....................8
Switching off hot water production .......................8
Frost protection ...........................................................8
Cleaning the cylinder .................................................8
Temporarily taking the cylinder out of service ...8
Energy-saving tips ......................................................9
Fault finding .................................................................9
5
Inspection and maintenance ............................... 10
6
6.1
6.2
Recycling and disposal .......................................... 10
Disposal of unit.......................................................... 10
Disposal of packaging .............................................. 10
7
7.1
7.2
Customer service and manufacturer's
guarantee .....................................................................11
Vaillant service ............................................................11
Vaillant warranty .........................................................11
8
Technical data ...........................................................12
2
Operating instructions for uniSTOR 0020111106_00
Notes on the documentation 1
1
Notes on the documentation
The following instructions are intended to guide you
through the entire documentation.
Further documents apply in combination with these
operating instructions.
We do not accept liability for any claims or damages
resulting from failure to observe these instructions.
1.1
Other applicable documents
> When operating the cylinder, observe all of the operating
instructions delivered with other system components.
1.4
Applicability of the instructions
These operating instructions are valid exclusively
for units with the following article numbers:
Unit type
Cylinder volume
Article number
VIH GB 120/2 S
120 litres
0020115403
VIH GB 155/2 S
155 litres
0020115406
VIH GB 180/2 S
180 litres
0020115409
VIH GB 210/2 S
210 litres
0020115412
VIH GB 260/2 S
260 litres
0020115415
VIH GB 310/2 S
310 litres
0020115418
These operating instructions are included with the individual components of the system.
Table 1.1 Applicability of the instructions
1.2
> The article number of the unit is displayed on the identification plate.
Storing documents
> Store these operating instructions and all other applicable documents in such a way that they are available
whenever required.
1.5
Cylinder identification plate
The identification plate is attached to the front of the
cylinder at the factory.
1.3
Symbols used
The symbols used in the text are explained below.
a
e
Symbol that denotes danger:
– Imminent danger to life
– Risk of severe personal injury
– Risk of minor personal injury
CE label
CE labelling shows that, based on the type overview, the
units comply with the basic requirements of the applicable directives.
– Low voltage directive (Council Directive 2006/95/EC)
– Electromagnetic compatibility directive (Council Directive
2004/108/EC)
Symbol that denotes danger:
– Risk of death from electric shock
b
Symbol that denotes danger:
i
Symbol that denotes useful tips and
information
>
1.6
– Risk of material damage
– Risk of damage to the environment
Symbol for a required action
Operating instructions for uniSTOR 0020111106_00
3
2 Safety instructions
1.7
Benchmark
2
Safety instructions
2.1
Safety and warning information
When operating the system, observe the basic safety
instructions and the warning notes which appear before
each of the actions.
Fig. 1.1 Benchmark logo
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their
needs, that it is installed, commissioned and serviced in
accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of
the appropriate Building Regulations. The Benchmark
Checklist must be used to demonstrate compliance with
Building Regulations and must be left with the customer
for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the
Benchmark Code of Practice which is available from the
Heating and Hotwater Industry Council who manage
and promote the Scheme.
Visit www.central heating.co.uk for more information.
2.1.1
Classification of warnings
The warning notes are classified in accordance with the
severity of the possible danger using the following warning signs and signal words:
Warning sign
a
e
a
b
2.1.2
Signal word
Explanation
Danger!
Imminent danger to life or risk
of severe personal injury
Danger!
Risk of death from
electric shock
Warning!
Risk of minor
personal injury
Caution!
Risk of material or environmental damage
Structure of warnings
Warning signs are identified by an upper and lower separating line and are laid out according to the following
basic principle:
a
4
Signal word!
Type and source of danger!
Explanation of the type and source of danger.
> Measures for averting the danger
Operating instructions for uniSTOR 0020111106_00
Safety instructions 2
2.2
Intended use
Vaillant cylinders are constructed using state-of-the-art
technology in accordance with recognised safety regulations.
Nevertheless, there is still a risk of injury or danger of
death to the operator or others or of damage to the unit
and other property in the event of improper use or use
for which the unit is not intended.
Vaillant cylinders are not intended for use by persons
(including children) with physical, sensory or mental
impairments or who have inadequate experience and/or
knowledge, unless they are supervised by a person
responsible for their safety or have been given instructions by this person regarding the operation of the unit.
Children must be supervised to ensure that they do not
play with the unit.
Vaillant uniSTOR VIH GB 120/2 S, VIH GB 155/2 S,
VIH GB 180/2 S, VIH GB 210/2 S, VIH GB 260/2 S, and
VIH GB 310/2 S domestic hot water cylinders are
unvented, indirectly heated domestic hot water cylinders
designed for use with gas-fired wall-hung boilers as per
GB standards for hot water supply systems. The cylinders work with the pressure of the water supply line and
do not need a cold water tank for their supply.
They are exclusively for the provision of hot potable
water to a temperature of 80°C and must be used only
for this purpose. The cylinders can be used in combination with a downstream gas-fired wall-hung boiler for
hot water production in accordance with GB standards.
Any other use or extended use is considered to be
improper.
The manufacturer/supplier is not liable for any claims
or damage resulting from improper use. The user alone
bears the risk.
Complying with the intended use of the unit also
includes observing the operating and installation
instructions and all other applicable documents and
adhering to the inspection and servicing conditions.
Improper use of any kind is prohibited!
2.3
Cylinder safety information
This product has been assessed and found to comply
with the requirements of the Building Regulations for
unvented hot water storage systems and must not be
altered or modified in any way.
> In the event of parts replacement, use only genuine
spare parts supplied by Vaillant Ltd.
> You must also observe the guidelines of the local water
utility companies.
If the water does not meet the requirements of The
Water Supply (Water Quality) Regulations 2000 (Amendment) Regulations 2007, corrosion damage may occur
to the cylinder.
> Only use the cylinder to heat potable water.
Preventing frost damage
You should not turn the gas-fired wall-hung boiler off
completely so that you can still use all of the safety
functions for your heating system. If you want to take
the unit out of operation for a relatively long period of
time in an unheated room at risk of frost, you must completely drain the cylinder.
Avoiding damage caused by leaks
If there are leaks in the pipework, close off the cold
water stop valve on the safety assembly and notify a
competent person so that they can rectify the leaks.
Preventing damage due to unauthorised changes
to the unit
Changes to the supply lines, relief valve termination, and
expansion relief valve may only be carried out by a competent person!
> The installed safety devices must always be used.
Avoiding damage resulting from the closing of the
expansion relief valve
Never shut off the expansion relief valve or relief valve
termination.
Basic safety instructions
Installation, commissioning, and maintenance
Installation and adjustment as well as service, maintenance and repair must be carried out by a competent
person approved at the time by the Health and Safety
Executive and be in accordance with the relevant
requirements of the Local Authority, Building Regulations, Building Regulations (Scotland), Building Regulations (Northern Ireland), and the bye-laws of the local
Water Undertaking.
Operating instructions for uniSTOR 0020111106_00
5
3 Description of the unit
3
Description of the unit
3.1.3
Functional elements of cylinder
The Vaillant uniSTOR domestic hot water cylinder is
available in six sizes: 120, 155, 180, 210, 260 or 310 litres
and meets the requirements of EN 12897:2006. The cylinder is made from stainless steel and is insulated with
EPS with heat radiation absorbers.
The unvented domestic hot water cylinder works with
the pressure of the water supply line and does not need
a cold water tank for its supply. To enable the cylinder
to work as well as possible, a cold water supply with an
appropriate pressure and flow rate is required.
3.1.1
4
3
2
1
Safety devices
The cylinder is delivered with all safety and control
devices for the operation of the unvented domestic
hot water supply system:
–
–
–
–
–
Temperature/pressure relief valve (90 ºC, 7 bar)
Pressure reducing valve (3.5 bar) with line strainer
Expansion relief valve (one-way valve, 6.0 bar)
Thermal cut-out for electric immersion heater
Primary heating circuit thermal cut-out.
3.1.2
Hot water temperature regulation
You can set the hot water temperature and primary
heating times on the controller. One of the following
controllers may be used depending on the design of
your system:
Vaillant dual-channel eBUS controller
Cylinder thermostat in conjunction with a timer.
Observe the operating instructions for the installed controller or timer.
Fig. 3.1 Functional elements of cylinder
Key
1 Front cladding
2 Cylinder thermostat
3 Thermal cut-out
4 Electric immersion heater
The following are premounted at the factory for the
uniSTOR domestic hot water cylinder:
– Cylinder thermostat (4) and primary heating circuit thermal cut-out (3)
– Electric immersion heater (2) with thermal cut-out and
cylinder thermostat
Electric immersion heater
The cylinder is equipped with an additional electric
immersion heater with a heating output of 3 kW.
The electric immersion heater is designed for use in
unvented cylinders and has a thermostat with a temperature controller and a thermal cut-out (TCO) with a reset
button.
6
Operating instructions for uniSTOR 0020111106_00
Operation 4
4
Operation
a
Danger!
Risk of scalding and bursts due to inappropriate alterations!
There is a risk of escaping steam, bursting,
and damage to the system if you make any
changes to the cylinder, control system,
supply lines for water and power (if
present), relief valve termination, or expansion relief valve for the cylinder water.
> Do not make any improper changes.
a
Warning!
Risk of scalding
The output temperature of the draw-off
points can reach 85 ºC if the mixing valve is
set incorrectly.
> Do not adjust the mixing valve.
> If the output temperature at the draw-off
point is too high or low, contact a competent person to set the output temperature.
b
Caution!
Risk of damage from leaks!
Leaks in the water pipes between the cylinder and tap can result in water damage.
> If a leak occurs, close the cold water stop
valve on the cylinder.
> Contact a competent person to eliminate
the leak.
The cold water stop valve is located in the pipe connection of your domestic water connection for the cylinder
(cold water connection) which should have been fitted by
your installer in an accessible position close to the cylinder.
4.1
Setting the hot water temperature
The hot water temperature is set to the required value
by the competent person during cylinder commissioning.
If an external controller is installed for hot water temperature control, you can set the hot water temperature
and primary heating times using this controller.
For information on making settings, see the operating
instructions for the controller
2
1
Fig. 4.1 Setting the cylinder thermostat
Key
1 Front cladding
2 Cylinder thermostat
If no controller for hot water temperature control is
installed, you can set the required hot water temperature on the cylinder thermostat (2). You can set the
reheating times on the installed timer. Observe the operating instructions for the timer.
> Remove the front cladding (1) from the cylinder.
> Set the desired cylinder hot water temperature on the
cylinder thermostat (2).
> Mount the upper front cladding on the cylinder.
In order to avoid calcification, the temperature should
be set to a maximum of 60 °C.
> Use the operating instructions for the gas-fired wallhung boiler to make sure that the unit is ready for operation.
Operating instructions for uniSTOR 0020111106_00
7
4 Operation
i
i
If you are heating up water for the first time or
after a long switch-off period, the full cylinder
performance is only available following a waiting
period.
i
Always make sure that there is clear access
to the cylinder to enable the use of the hot
water thermostat controller and the thermostat
mixer.
4.2
If the uniSTOR has been installed in a cupboard
used for airing clothes, make sure that clothing
and other objects are not placed on the cylinder,
control devices, pipes or other system components.
4.3
Switching off hot water production
> Switch off the gas-fired wall-hung boiler (see operating
instructions for the gas-fired wall-hung boiler) to temporarily switch off the heating and hot water system.
4.4
Frost protection
b
Using the electric immersion heater
Caution!
Risk of damage due to frost!
If the cylinder is placed out of operation for
a relatively long period of time in an
unheated room (e.g. during a winter holiday), the cylinder must be completely
drained.
> Contact a competent person to drain the
cylinder.
If you are absent during a relatively long period when
there is a risk of frost, make sure that you leave the central heating on and that the temperature in the cylinder
room and in all other rooms is kept above freezing.
4.5
Cleaning the cylinder
2
3
1
> Clean the outside of the cylinder only with a damp cloth,
using soapy water if it is especially dirty.
Do not use abrasive cleaning agents or solvents (any
type of scouring agent, petroleum etc.) since they can
damage the cladding and the cylinder fixtures.
4.6
Fig. 4.2 Using the electric immersion heater
Key
1 Switch
2 Electric immersion heater
The electric immersion heater (2) should only heat the
water if the gas-fired wall-hung boiler fails. The electric
immersion heater may not be operated at the same time
as the gas-fired wall-hung boiler.
> If the gas-fired wall-hung boiler fails, switch the electric
immersion heater on using the switch (1).
> Once the gas-fired wall-hung boiler is in service again,
use the switch to switch the electric immersion heater
off.
8
Temporarily taking the cylinder out of service
b
Caution!
Risk of damage as a result of the cylinder freezing!
Frost protection and monitoring devices are
only active while the boiler is connected up
to the power supply.
> Make sure that the cylinder cannot be
damaged if there is a frost.
> Temporarily take the cylinder out of service by switching
the boiler off.
Operating instructions for uniSTOR 0020111106_00
Operation 4
4.7
Energy-saving tips
Appropriate hot water temperature
The warm water should only be heated up to the extent
that is necessary for use. Any further heating results in
unnecessary power consumption and hot water temperatures of more than 60 ºC also lead to increased lime
scale production.
Run circulation pumps only if needed
Circulation pumps do indeed increase convenience when
it comes to hot water production. But they also need
power. And circulating hot water that is not used cools
off when passing through pipes and then needs to be
reheated. Therefore, circulation pumps are to be operated only when hot water is actually needed for the
household. Individual timer programs can be set using
autotimers which are already installed or can be retrofitted in most circulation pumps. Weather compensators
often have ancillary functions for controlling circulation
pump timings. Consult your heating specialist company.
4.8
Fault finding
What do I do if ...
Fault
Remedy
… fluid is dripping from the system?
If possible, collect the fluid in a bucket and inform a competent
person.
Inform a competent person.
… the controller issues a message telling me the sensor is faulty
or there is a cable break?
... the cylinder is not providing sufficient hot water?
... a thermal cut-out trips?
... water flows from the expansion relief valve?
Check that the hot water temperature is set correctly on the controller (¬ section 4.1, recommended value of approx. 45 ºC) and
that the gas-fired wall-hung boiler is working. If the settings are
correct, the cylinder may be calcified. Then: Inform a competent
person.
Inform a competent person.
Inform a competent person.
Tab. 4.1 Troubleshooting by the operator
Operating instructions for uniSTOR 0020111106_00
9
5 Inspection and maintenance
6 Recycling and disposal
5
Inspection and maintenance
An annual inspection/maintenance carried out by a competent person is a prerequisite for ensuring that the cylinder is permanently ready for operation, reliable, and
has a long working life.
It is important that your hot water cylinder is serviced
annually.
We recommend entering into a maintenance agreement.
e
a
10
Danger!
Risk of death from electric shock!
Improperly executed work on the cylinder
can result in a risk to life and limb.
> Never try to rectify cylinder faults yourself.
> Contact a competent person to rectify all
faults.
6
Recycling and disposal
Both the Vaillant cylinder and its transport packaging
consist mainly of recyclable raw materials.
6.1
Disposal of unit
You must not dispose of your Vaillant cylinder or any of
its accessories in normal domestic rubbish. Make sure
that the old unit and any accessories are disposed of
properly.
6.2
Disposal of packaging
Arrange for the competent person who installed the unit
to dispose of the transport packaging.
Danger!
Risk of injury resulting from improper
maintenance or repair.
Failure to arrange for the system to be
maintained and repaired and improper
maintenance and repair can impair the
operational safety of the unit, leading to
personal injury and material damage.
> Never attempt to perform maintenance
work or repairs on the cylinder yourself.
> Always employ a competent person.
Operating instructions for uniSTOR 0020111106_00
Customer service and manufacturer's guarantee 7
7
7.1
Customer service and
manufacturer's guarantee
Vaillant service
To ensure regular servicing, it is strongly recommended
that arrangements are made for a Maintenance Agreement. Please contact Vaillant Service Solutions
(0870 6060 777) for further details.
7.2
Vaillant warranty
Vaillant provides a full parts and labour warranty for this
appliance.
The appliance and all associated pipe work and controls
must be installed by suitably competent persons in
accordance with all current and relevant safety, building
control and planning regulations and in full compliance
with the manufacturer’s instructions.
All unvented domestic hot water cylinders must be
installed by a competent person to the prevailing building regulations at the time of installation (G3).
Terms and conditions apply to the warranty, details of
which can be found on the warranty registration card
included with this appliance.
Failure to install and commission this appliance in compliance with the manufacturer’s instructions may invalidate the warranty (this does not affect the customer’s
statutory rights).
Operating instructions for uniSTOR 0020111106_00
11
8 Technical data
8
Technical data
Unit
Total capacity
Actual capacity
Hot water capacity
Maximum supply pressure to pressure reducing valve
Rated pressure of cylinder
Maximum operating pressure of heating coil
Operating pressure
Pressure reducing valve
Expansion relief valve
Temperature and pressure relief valve
Charge pressure of hot water expansion vessel
Maximum temperature of heating circuit
Maximum temperature of potable hot water
Standing heat loss
Heat up time according to EN 12897
Recovery time (70% capacity)
Primary heat exchanger performance
Flow rate for primary heat exchanger performance
Primary heat exchanger pressure drop
Primary heat exchanger volume
Primary heat exchanger surface area
Dimensions
Height
Height with hot water draw off
Topple measure
Diameter
Depth
Net weight
Weight (full)
Connections
Cold water inlet
Hot water draw off
Pressure-controlled cold water inlet
Secondary return
Primary heater flow
Primary heater return
Primary heating circuit immersion sleeve size
Electrical connections
Immersion heater (according to ENBS 60335)
Length of immersion heater
Two port motorised valve
Cylinder thermostat
Material data
Cylinder body material
Cylinder jacket material
Insulation material
Insulation thickness
Corrosion protection
Blowing agent for insulation material
ODP
VIH GB
120/2 S
VIH GB
155/2 S
litres
litres
litres
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
°C,
MPa (bar)
MPa (bar)
°C
°C
kW/24 h
mins
mins
kW
l/min
mbar
litres
m2
120
119,2
104,0
155
149,1
136,7
1,26
18
16
18,6
1,53
23
18
18,8
97
2,94
0,62
mm
mm
mm
mm
mm
kg
kg
1001
1033
1138
mm
inch
mm
VIH GB
180/2 S
VIH GB
210/2 S
VIH GB
260/2 S
VIH GB
310/2 S
260
250,3
247,5
310
298,5
270,5
2,07
35
25
22,3
2,26
42
30
20,4
97
2,94
0,62
180
210
176,6
211,2
166,4
203,9
1,2 (12)
0,7 (7)
0,35 (3,5)
0,35 (3,5)
0,35 (3,5)
0,6 (6)
90,
0,7 (7)
0,4 (4)
85
85
1,66
1,89
24
28
17
20
22,0
22,6
23,3
116
116
3,56
3,56
0,75
0,75
116
3,56
0,75
115
3,56
0,75
1191
1223
1308
1371
1403
1473
1593
1625
1680
1843
1875
1918
2153
2185
2217
36
248
41
291
46
345
554,5
633
26
145
29
177,8
32
209
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
15 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
8
2.7 kW, 230 V, 50 Hz
14
230/240 V, 50 Hz
230/240 V, 50 Hz
Stainless steel (1.4521)
Polypropylene
EPS with heat radiation absorber
50
Stainless steel
Pentane (GWP < 5)
0
Tab. 3.1 Technical data for uniSTOR domestic hot water cylinder
12
Operating instructions for uniSTOR 0020111106_00
i
The heat up time is based on a flow rate
of 1400 l/h at 80 ºC.
Temperature rise from 15 ºC to 60 ºC.
Supplier
Manufacturer
0020111106_00 GBIE 062011 – Subject to change
Installation and maintenance instructions
For the competent person
Installation and maintenance instructions
uniSTOR
VIH /2 S
GB, IE
Table of contents
Inhaltsverzeichnis
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Notes on the documentation ................................ 3
Other applicable documents ................................... 3
Storing documents ..................................................... 3
Symbols used ............................................................... 3
Applicability of the instructions .............................. 3
Cylinder identification plate ..................................... 3
CE label ......................................................................... 3
Benchmark ...................................................................4
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Commissioning .........................................................28
Flushing the reheating circuit ...............................28
Water treatment........................................................28
Filling the cylinder ....................................................29
Filling the central heating system ....................... 30
Commissioning the gas-fired wall-hung boiler ..31
Filling in the cylinder commissioning checklist ..31
Handover to the operator ........................................31
2
2.1
2.1.1
2.1.2
2.2
2.3
2.4
2.5
2.5.1
2.5.2
Safety instructions and regulations ..................4
Safety and warning information .............................4
Classification of warnings .........................................4
Structure of warnings ................................................4
Intended use ................................................................5
General safety instructions ......................................5
Overview of EU standards ........................................6
Regulations for Great Britain................................... 7
Technical Guidance ..................................................... 7
Related documents..................................................... 7
7
7.1
7.3
Inspection and maintenance ...............................32
Checking the temperature and pressure relief
valve and expansion relief valve ...........................32
Checking the charge pressure of the
expansion vessel .......................................................32
Draining the cylinder ...............................................32
8
Fault finding ..............................................................33
9
9.1
3
3.1
3.1.1
3.1.2
3.1.3
3.1.5
3.1.6
3.2
Description of the unit ............................................8
Description of the cylinder .......................................8
Safety devices............................................................ 10
Cylinder operating elements.................................. 10
Electric immersion heater ........................................11
Wiring.............................................................................11
Combination of uniSTOR domestic hot water
cylinder and controllers ............................................11
Technical data .............................................................12
Taking the cylinder out of service ....................35
Temporarily taking the cylinder
out of service .............................................................35
Permanently taking the cylinder
out of service................................................................ 35
4
4.1
4.2
4.3
Assembly ....................................................................14
Scope of delivery .......................................................14
Transporting the cylinder ........................................14
Installation site ...........................................................14
7.2
9.2
10
10.1
10.2
Recycling and disposal ..........................................35
Cylinder disposal .......................................................35
Disposal of packaging ..............................................35
11
Customer service and manufacturer's
guarantee ...................................................................36
Vaillant service ..........................................................36
Vaillant warranty .......................................................36
11.1
11.2
5
5.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.4
5.4.1
5.4.2
5.5
5.5.1
5.5.2
5.5.3
5.5.4
2
Installation .................................................................15
Installing pipes for the reheating circuit..............15
Installing hot water pipes ........................................16
Installation of cold mains inlet ...............................16
Pressure in cold mains inlet ....................................16
Mounting the safety assembly ...............................17
Mounting the expansion vessel ..............................17
Mounting the drain valve .........................................18
Laying the pipes to the tundish .............................18
Installation of discharge pipe .................................18
Design of discharge pipe..........................................18
High drain ....................................................................19
Electrical installation .............................................. 20
Electrical connection of control components ... 20
Connecting up the electric immersion heater ....21
Options for combining control components ......22
Installing the control components in accordance
with the connection wiring diagrams ....................... 24
Installation and maintenance instructions for uniSTOR 0020111105_00
Notes on the documentation 1
1
Notes on the documentation
The following instructions are intended to guide you
through the entire documentation. Other documents
apply in addition to these operating instructions.
We do not accept liability for any claims or damages
resulting from failure to observe these instructions.
1.1
Other applicable documents
> When installing the cylinder, you must pay attention to
the installation instructions for components of the system.
1.4
Applicability of the instructions
These installation instructions are valid exclusively for
units with the following article numbers:
Unit type
Cylinder volume
Article number
VIH GB 120/2 S
120 litres
0020115403
VIH GB 155/2 S
155 litres
0020115406
VIH GB 180/2 S
180 litres
0020115409
VIH GB 210/2 S
210 litres
0020115412
VIH GB 260/2 S
260 litres
0020115415
VIH GB 310/2 S
310 litres
0020115418
These installation instructions are enclosed with the various system components as well as additional components.
Table 1.1 Applicability of the instructions
> You must also observe all operating instructions included
with the system components.
> The article number of the unit is displayed on the identification plate.
1.2
1.5
Storing documents
> Pass these installation instructions and all other applicable documents and, if necessary, any required tools to
the system operator.
The system operator will store these so that they are
available when required.
1.3
Symbols used
The symbols used in the text are explained below.
a
e
Symbol that denotes danger:
The identification plate is attached to the front of the
cylinder at the factory.
1.6
CE label
CE labelling shows that, based on the type overview,
the units comply with the basic requirements of the
following directives:
– Low voltage directive (Council Directive 2006/95/EC)
– Electromagnetic compatibility directive (Council Directive
2004/108/EC)
– Imminent danger to life
– Risk of severe personal injury
– Risk of minor personal injury
Symbol that denotes danger:
– Risk of death from electric shock
b
Symbol that denotes danger:
i
Symbol that denotes useful tips and
information
>
Cylinder identification plate
– Risk of material damage
– Risk of damage to the environment
Symbol for a required action
Installation and maintenance instructions for uniSTOR 0020111105_00
3
1 Notes on the documentation
2 Safety instructions and regulations
1.7
Benchmark
2
Safety instructions and regulations
2.1
Safety and warning information
When conducting installation and maintenance work,
observe the general safety instructions and the warning
notes which appear before each of the actions.
Fig. 1.1 Benchmark logo
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their
needs, that it is installed, commissioned and serviced in
accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of
the appropriate Building Regulations. The Benchmark
Checklist can be used to demonstrate compliance with
Building Regulations and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the
Benchmark Code of Practice which is available from the
Heating and Hotwater Industry Council who manage and
promote the Scheme.
Visit www.central heating.co.uk for more information.
2.1.1
Classification of warnings
The warning notes are classified in accordance with the
severity of the possible danger using the following warning signs and signal words:
Warning sign
a
e
a
b
2.1.2
Signal
word
Explanation
Danger!
Imminent danger to life or risk
of severe personal injury
Danger!
Risk of death from
electric shock
Warning!
Risk of minor
personal injury
Caution!
Risk of material or environmental
damage
Structure of warnings
Warning signs are identified by an upper and lower separating line and are laid out according to the following
basic principle:
a
4
Signal word!
Type and source of danger!
Explanation of the type and source of danger.
> Measures for averting the danger
Installation and maintenance instructions for uniSTOR 0020111105_00
Safety instructions and regulations 2
2.2
Intended use
Vaillant cylinders are constructed using state-of-the-art
technology in accordance with recognised safety regulations.
Nevertheless, there is still a risk of injury or danger of
death to the operator or others or of damage to the unit
and other property in the event of improper use or use
for which the unit is not intended.
Vaillant cylinders are not intended for use by persons
(including children) with physical, sensory or mental
impairments or who have inadequate experience and/or
knowledge, unless they are supervised by a person
responsible for their safety or have been given instructions by this person regarding the operation of the unit.
Children must be supervised to ensure that they do not
play with the unit.
Vaillant uniSTOR VIH GB 120/2 S, VIH GB 155/2 S,
VIH GB 180/2 S, VIH GB 210/2 S, VIH GB 260/2 S, and
VIH GB 310/2 S domestic hot water cylinders are
unvented, indirectly heated domestic hot water cylinders
designed for use with gas-fired wall-hung boilers as per
GB standards for hot water supply systems. The cylinders work with the pressure of the water supply line and
do not need a cold water tank for their supply.
They are exclusively for the provision of hot potable
water to a temperature of 80 °C. They may only be used
for this purpose. The cylinders can be used in combination with a gas-fired wall-hung boiler for hot water production in accordance with GB standards.
Any other use or extended use is considered to be
improper. Any direct commercial or industrial use is also
deemed to be improper.
The manufacturer/supplier is not liable for any claims
or damage resulting from improper use. The user alone
bears the risk.
Complying with the intended use of the unit also
includes observing the operating and installation
instructions and all other applicable documents and
adhering to the inspection and servicing conditions.
Improper use of any kind is prohibited!
At the end of these instructions there is a commissioning report which you must fill in and hand over to the
operator.
All installers should have a current ID card and registration number. The cylinder must be installed by a competent person approved at the time by the Health and
Safety Executive to the prevailing standards, installation
book and building regulations at the time of installation.
Installation and maintenance instructions for uniSTOR 0020111105_00
2.3
General safety instructions
Installation, commissioning-up, and maintenance
Installation and adjustment as well as service, maintenance and repair must be carried out by a competent
person approved at the time by the Health and Safety
Executive and be in accordance with the relevant
requirements of the Local Authority, Building Regulations, Building Regulations (Scotland), Building Regulations (Northern Ireland), and the bye-laws of the local
Water Undertaking.
All electrical wiring must be carried out by a competent
electrician and be in accordance with the current I.E.E.
Wiring Regulations.
> Make sure that the system has been planned in
accordance with technical regulations and all applicable
planning standards.
Cylinder safety information
Following an inspection, it was ascertained that this
product complies with the building regulations for closed
hot water cylinder systems and must not be changed or
rebuilt in any way.
> When replacing parts, only original replacement parts
from Vaillant Ltd. may be used.
The installation must be approved in accordance with
the building regulations.
> Installation plans must be disclosed to the relevant
authorities.
Important:
As stipulated in the manual "Handling Operations Regulations 1992", the weight of the unit exceeds that which
should be lifted by one person alone.
Prior to assembly, store the cylinder in an upright position in a dry place.
Without potential equalisation, life-threatening voltage
from the electric immersion heater can reach the piping
and water taps.
> Earth the electric immersion heater.
If the domestic hot water cylinder is connected with
pipes made of non-metallic materials and is not earthed,
corrosion damage can occur.
> Earth the domestic hot water cylinder for potential equalisation and to protect against overvoltage.
> If using non-metallic pipes in the water circuit, make sure
that they are designed by the manufacturer for continuous operation at 70 °C and operation by the hour at
temperatures of up to 95 °C.
> Always use a suitable open-end wrench (spanner) to tighten or undo threaded connections. Do not use pipe wrenches, extensions, etc.
5
2 Safety instructions and regulations
If the water does not meet the requirements of The
Water Supply (Water Quality) Regulations 2000 (Amendment) Regulations 2007, corrosion damage may occur
on the cylinder.
> Only use the cylinder to heat potable water.
Electric potential equalisation
If you use an electric immersion heater in the cylinder,
the external voltage may build up electrical potential in
the water which can result in the electrochemical corrosion of the electric immersion heater.
> Make sure that both the hot water and cold mains inlets
on the cylinder itself are connected to the earth line by
means of an earth cable.
> You must also make sure that the electric immersion
heater is connected to the earth line via the earthing terminal.
Preventing frost damage
You should not turn the gas-fired wall-hung boiler off
completely so that you can still use all of the safety
functions for your heating system. If you want to take
the unit out of operation for a relatively long period of
time in an unheated room at risk from frost, you must
completely drain the cylinder.
Avoiding damage caused by leaks
If there are leaks in the pipework, close off the cold
water stop valve on the safety assembly and notify
a competent person to rectify the leaks.
Preventing damage due to unauthorised changes
to the unit
Changes to the supply lines, relief valve termination, and
expansion relief valve may only be carried out by a competent person!
Avoiding burns and scalds
Install a hot water thermostat mixer in the system
to protect against scalding.
2.4
Overview of EU standards
Pressure equipment directive 97/23/EC
Directive of the European Parliament and Council of
29th May 1997 for the approximation of the laws on
pressure equipment of the Member States
EN 12897:2006
Water supply - specification for indirectly heated
unvented (closed) domestic hot water cylinders
EN 806-1
Specifications for installations inside buildings conveying
water for human consumption - Part 1: General
EN 1717
Protection against pollution of potable water installations and general requirements of devices to prevent
pollution by backflow
EN 60335-1
Safety of household and similar electrical appliances;
Part 1: General principles (IEC 60335-1: 2001, modified)
EN 60335-2-21
Safety of household and similar electrical appliances;
Part 2: Particular requirements for storage water heaters (domestic hot water cylinders and hot water boilers)
(IEC 335-2-21: 1989 and supplements 1; 1990 and 2; 1990,
modified)
EN 60335-2-73
Safety of household and similar electrical appliances;
Part 2: Particular requirements for fixed immersion heaters (IEC 335-2-73: 1994, modified)
EN 60529
Degrees of protection provided by casing (IP code) (IEC 60529: 1989 + A1: 1999)
EN 60529-1
Degrees of protection provided by casing (IP code) (IEC 60529: 1989 + A1: 1999)
EN 60730-1
Automatic Electrical Controls for Household and Similar
Use - Part 1: General requirements (IEC 60730-1: 1999,
modified)
EN 60730-2-9
Automatic Electrical Controls for Household and Similar
Use - Part 2-9: Particular requirements for temperaturesensing controls (IEC 60730-2-9: 2000, modified)
Directive 2004/108/EC
Directive 2004/108/EC of the European Parliament and
Council of 15th December 2004 on the approximation of
the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC
6
Installation and maintenance instructions for uniSTOR 0020111105_00
Safety instructions and regulations 2
EC low voltage directive 2006/95/EC
Directive 2006/95/EC of the European Parliament and
Council of 12th December 2006 on the harmonisation of
the laws of Member States relating to electrical equipment designed for use within certain voltage limits
Lightning protection
ENV 61024-1
Protection of structures against lightning –
Part 1: General principles (IEC 1024-1: 1990; modified)
BS 6651: Code of practice for protection of structures
against lightning
2.5
Regulations for Great Britain
2.5.1
Technical Guidance
This appliance must only be installed and commissioned
by a suitably competent person. Please check with your
installer that he is able to carry-out all the necessary
works including official notification of the works to the
relevant body upon completion.
The system must be installed in accordance with all relevant and applicable national regulations, and must be
installed to suit site conditions.
Observe all national regulations, including:
–
–
–
–
–
–
Working at Heights Regulations 2005
Health and Safety at Work Act 1974
Electricity at Work Regulations 1989
IEE Wiring Regulations BS 7671
Lightning protection requirements
Equipotential bonding of electrical installations.
Installation and maintenance instructions for uniSTOR 0020111105_00
2.5.2
Related documents
The installation of the appliance and any associated hot
water system must be in accordance with (but not limited to) the following; COSHH regulations, Gas Safety
(Installation and Use) Regulations 1998, Health and
Safety Document No. 635 (The Electricity at Work Regulations 1989), BS7671 (IEE Wiring Regulations) and the
Water Supply (Water Fitting) Regulations 1999, or
The Water Bylaws 2000 (Scotland). It should also be in
accordance with the relevant requirements of the Local
Authority, Building Regulations, The Building Regulations
(Scotland), The Building Regulations (Northern Ireland)
and the relevant recommendations of the following
British Standards:
BS 6700: Services supplying water for domestic use
within buildings and their curtilages.
BS 6798: Specification for installation of gas fired boilers not exceeding 60 kW input.
BS 6891: Specification for installation of low pressure
gas pipework up to 28 mm (R1) in domestic premises
(2nd family gas).
BS 7593: Treatment of water in domestic hot water central heating systems. Institute of Gas Engineers Publication IGE/UP/7/1998: ”Guide for gas installations in timber framed housing”
BS. 5482 Pt. 1 Domestic butane and propane gas burning installations.
IGE/UP1 Soundness testing and purging of industrial
and commercial gas installation.
IGE/UP2 Gas installation pipework, boosters and compressors on industrial and commercial premises.
IGE/UP10 Installation of gas appliances in industrial and
commercial premises.
BS. 6644 Installation of gas fired hot water boilers of
rated inputs between 60 kW and 2 MW (2nd and 3rd
family gases).
BS. 5449 Forced circulation hot water central heating
systems for domestic premises. Note: only up to 45 kW.
BS. 6880 Low temperature hot water heating systems
of output greater than 45 kW.
Part 1 Fundamental and design considerations.
Part 2 Selection of equipment.
Part 3 Installation, commissioning and maintenance.
BS. 4814 Specification for: Expansion vessels using an
internal diaphragm, for sealed hot water heating systems.
BS. 5440 Installation and maintenance of flues and
ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases).
Part 1 Specification for installation of flues.
Part 2 Specification for installation and maintenance
of ventilation for gas appliances.
7
3 Description of the unit
3
Description of the unit
3.1
Description of the cylinder
DHW
8
2
3
M
4
7
6
1
M
5
A
M
B
5
Fig. 3.1 Hydraulics diagram for the connection of the unvented
domestic hot water cylinder
Key
1 Gas-fired wall-hung boiler
2 Cylinder
3 Two port motorised valve (230 V, supplied with cylinder)
4 Electric immersion heater
5 Two port motorised valve (230 V)
8
Installation and maintenance instructions for uniSTOR 0020111105_00
Description of the unit 3
1
2
3
20
4
7
6
5
9
4
3
2
5
1
8
3
19
18
17
16
15
14
13
12
10
11
Fig. 3.2 Functional elements of uniSTOR domestic hot water
cylinder
Key
1 Hot water draw off
2 Expansion relief valve (one-way valve, 6.0 bar)
3 Pressure reducing valve (3.5 bar) with line strainer
4 Cold water connection
5 Balanced pressure cold water inlet
6 Connection for hot water expansion vessel
7 Cylinder connection
8 Hot water expansion vessel
9 Tundish
10 Cylinder drain valve
11 Primary heater return
12 Cold water inlet
13 Primary heating circuit thermal cut-out, set to 80 ºC, to be connected to the two port motorised valve in order to isolate the
primary heat source if a fault occurs.
14 Cylinder thermostat (25°C to 65°C)
15 Primary heating circuit immersion sleeve (NTC)
16 Primary heater flow
17 Two port motorised valve
18 Double pole isolating switch for electric immersion heater
19 Electric immersion heater with thermostat and thermal cut-out
20 Temperature and pressure relief valve (90°C, 7 bar)
Installation and maintenance instructions for uniSTOR 0020111105_00
9
3 Description of the unit
The uniSTOR domestic hot water cylinder is available in
six sizes: 120, 155, 180, 210, 260, and 310 litres. The cylinder is made from stainless steel and is insulated with
EPS with heat radiation absorbers. The cylinder is supplied along with all required cold and hot water control
devices and a two port motorised valve.
The cylinder works with the pressure of the water supply
line and does not need a cold water tank for its supply.
The cylinder has hot and cold water inlets with a diameter of 22 mm. To enable the cylinder to work as well as
possible, a cold water supply with a dynamic pressure
and flow rate that are appropriate for the system is
required (¬ section 5.3.1).
3.1.2
Cylinder operating elements
6
4
3
2
5
1
1
Typical applications:
– Property with a single bathroom:
uniSTOR 120 litres
– Property with a single bathroom and additional shower:
uniSTOR 120 or 155 litres
– Property with two bathrooms:
uniSTOR 155 or 180 litres
– Property with two bathrooms and additional shower:
uniSTOR 180 or 210 litres
– Larger properties: uniSTOR 260 or 310 litres
2
3
4
5
Fig. 3.3 Cylinder operating elements
3.1.1
Safety devices
The cylinder is delivered with all safety and control
devices for the operation of the unvented domestic hot
water supply system:
–
–
–
–
–
Temperature and pressure relief valve (90 °C, 7 bar)
Pressure reducing valve (3.5 bar) with line strainer
Expansion relief valve (one-way valve, 6.0 bar)
Thermal cut-out for electric immersion heater
Primary heating circuit thermal cut-out, set to 80 ºC, to
be connected to the two port motorised valve in order to
isolate the primary heat source if a cylinder thermostat
fault occurs.
Key
1 Electric immersion heater cover
2 Cover cap for reset button for reheating circuit TCO
3 Primary heating circuit temperature controller
4 Primary heating circuit thermal cut-out
5 Cylinder thermostat
6 Electric immersion heater
The following are premounted at the factory for the
unvented uniSTOR domestic hot water cylinder:
– Cylinder thermostat (5) and reheating circuit thermal
cut-out (4)
– Electric immersion heater (6) with thermal cut-out and
cylinder thermostat
The cylinder must be properly wired in order to comply
with G3 building regulations.
10
Installation and maintenance instructions for uniSTOR 0020111105_00
Description of the unit 3
3.1.3
Electric immersion heater
Setting
Hot water temperature
1
1
2
4
20 °C
2
35 °C
3
45 °C
4
60 °C
5
68 °C
3
2
Table 3.1 Setting the hot water temperature
3
5
3.1.4
Hot water temperature regulation
1
You can control the hot water temperature using a
Vaillant dual-channel eBUS controller or a separate
hot water controller.
a
Fig. 3.4 Electric immersion heater operating elements
Key
1 Electric immersion heater temperature controller
2 Electric immersion heater TCO reset button
3 Electric immersion heater
The cylinder is equipped with an additional electric
immersion heater (3) with a heating output of 3 kW. The
electric immersion heater is located behind the top front
cladding. The electric immersion heater is designed for
use in unvented cylinders and has a thermostat with a
temperature controller (1) and a thermal cut-out (TCO)
with a reset button (2).
i
i
If you need to make a replacement, you must
use the correct electric immersion heater with a
thermal cut-out for overheating protection. The
seal of the electric immersion heater must also
always be replaced. Use only original replacement parts from Vaillant Ltd.
Inspection access to the cylinder is available
through the immersion heater boss.
Setting the hot water temperature
You can set the hot water temperature by pointing the
arrow on the temperature controller (1) of the electric
immersion heater to a number between 1 and 5. The following table contains the approximate hot water temperature for each of the five settings.
Installation and maintenance instructions for uniSTOR 0020111105_00
3.1.5
Danger!
Risk of burns and scalds!
Water at a temperature of more than 60 ºC
can escape from the water draw-off point.
> Install a hot water thermostat mixer in
the hot water pipe to provide effective
scald protection.
> Set the hot water thermostat mixer to
less than 60 ºC and check the temperature at a hot water draw-off point.
Wiring
If you are using an eBUS-compatible Vaillant gas-fired
wall-hung boiler, you can use the Vaillant Control Center
VR 65 or the Vaillant VR 61 mixer module for the system
cabling.
If you are using a non-eBUS-compatible Vaillant gasfired wall-hung boiler or a third-party boiler, you can
use a standard cabling box.
3.1.6
Combination of uniSTOR domestic hot water
cylinder and controllers
The following controllers can be used to regulate hot
water production:
Vaillant dual-channel eBUS controller, VR 65, VR 61,
or a timer (from a third-party manufacturer).
If you are using an eBUS-compatible Vaillant gas-fired
wall-hung boiler, you can control the heating using a programmable Vaillant VRT room thermostat or a VRC
weather compensator.
If you are using a non-eBUS-compatible Vaillant gasfired wall-hung boiler or a third-party boiler, you can use
a Vaillant VRT 30 room thermostat or one of the room
thermostats commonly available on the market.
11
3 Description of the unit
3.2
Technical data
Unit
Total capacity
Actual capacity
Hot water capacity
Maximum supply pressure to pressure reducing valve
Rated pressure of cylinder
Maximum operating pressure of heating coil
Operating pressure
Pressure reducing valve
Expansion relief valve
Temperature and pressure relief valve
Charge pressure of hot water expansion vessel
Maximum temperature of heating circuit
Maximum temperature of potable hot water
Standing heat loss
Heat up time according to EN 12897
Recovery time (70% capacity)
Primary heat exchanger performance
Flow rate for primary heat exchanger performance
Primary heat exchanger pressure drop
Primary heat exchanger volume
Primary heat exchanger surface area
Dimensions
Height
Height with hot water draw off
Topple measure
Diameter
Depth
Net weight
Weight (full)
Connections
Cold water inlet
Hot water draw off
Pressure-controlled cold water inlet
Secondary return
Primary heater flow
Primary heater return
Primary heating circuit immersion sleeve size
Electrical connections
Immersion heater (according to ENBS 60335)
Length of immersion heater
Two port motorised valve
Cylinder thermostat
Material data
Cylinder body material
Cylinder jacket material
Insulation material
Insulation thickness
Corrosion protection
Blowing agent for insulation material
ODP
VIH GB
120/2 S
VIH GB
155/2 S
litres
litres
litres
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
MPa (bar)
°C,
MPa (bar)
MPa (bar)
°C
°C
kW/24 h
mins
mins
kW
l/min
mbar
litres
m2
120
119,2
104,0
155
149,1
136,7
1,26
18
16
18,6
1,53
23
18
18,8
97
2,94
0,62
mm
mm
mm
mm
mm
kg
kg
1001
1033
1138
mm
inch
mm
VIH GB
180/2 S
VIH GB
210/2 S
VIH GB
260/2 S
VIH GB
310/2 S
260
250,3
247,5
310
298,5
270,5
2,07
35
25
22,3
2,26
42
30
20,4
97
2,94
0,62
180
210
176,6
211,2
166,4
203,9
1,2 (12)
0,7 (7)
0,35 (3,5)
0,35 (3,5)
0,35 (3,5)
0,6 (6)
90,
0,7 (7)
0,4 (4)
85
85
1,66
1,89
24
28
17
20
22,0
22,6
23,3
116
116
3,56
3,56
0,75
0,75
116
3,56
0,75
115
3,56
0,75
1191
1223
1308
1371
1403
1473
1593
1625
1680
1843
1875
1918
2153
2185
2217
36
248
41
291
46
345
554,5
633
26
145
29
177,8
32
209
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
15 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
22 mm unprofiled pipe (crimp joints)
8
2.7 kW, 230 V, 50 Hz
14
230/240 V, 50 Hz
230/240 V, 50 Hz
Stainless steel (1.4521)
Polypropylene
EPS with heat radiation absorber
50
Stainless steel
Pentane (GWP < 5)
0
Tab. 3.1 Technical data for uniSTOR domestic hot water cylinder
12
Installation and maintenance instructions for uniSTOR 0020111105_00
Description of the unit 3
i
The heat up time is based on a flow rate of
1400 l/h at 80 °C.
Temperature rise from 15 ºC to 60 ºC.
Dimensions
1
2
4
b
5
c
a
3
6
633
h
g
f
e
Ø 554,5
d
7
25°
i
45°
Fig. 3.5 Dimensions of uniSTOR domestic hot water cylinder
Key
1 Hot water draw off
2 Temperature and pressure relief valve connection
3 Secondary return
4 Primary heater flow
Unit type
VIH
VIH
VIH
VIH
VIH
VIH
GB
GB
GB
GB
GB
GB
120/2 S
155/2 S
180/2 S
210/2 S
260/2 S
310/2 S
5 Primary heating circuit immersion sleeve
6 Cold mains inlet connection
7 Primary heater return
a
b
c
d
e
f
g
h
i
1033
1223
1403
1625
1875
2185
1001
1191
1371
1593
1843
2153
749
939
1119
1341
1591
1901
714
857
992
1158
1346
1578
616
616
616
616
616
616
534
534
534
534
534
534
506
506
506
506
506
506
259
259
259
259
259
259
51
51
51
51
51
51
Tab. 3.3 Dimensions
Installation and maintenance instructions for uniSTOR 0020111105_00
13
4 Installation
4
Assembly
4.1
4.2
Transporting the cylinder
Scope of delivery
a
8
7
Danger!
Risk of injury due to heavy load!
Heavy load can cause injuries.
> At least two people should lift the cylinder to prevent injuries.
> Use a suitable transportation aid
(sack truck or similar).
6
1
5
> Transport the packaged cylinder to the installation site.
> Only remove the cylinder from its packaging once
it reaches the installation site.
4
4.3
3
Installation site
Position the domestic hot water cylinder as near as possible to the heater to prevent unnecessary heat loss.
2
Place the cylinder in a suitable location in the building,
paying attention to the following:
Fig. 4.1 Scope of delivery
Item
Quantity Component
1
Domestic hot water cylinder with insulation
in separate packaging
2
1
Safety assembly (pressure reducing valve,
expansion relief valve, connections for pressure-controlled cold water inlet and hot water
expansion vessel)
3
1
Two port motorised valve
4
1
Plug for secondary return
1
5
1
Tundish
6
1
Assembly set for hot water expansion vessel
7
1
Hot water expansion vessel:
12 l for VIH GB 120/2 S and VIH GB 155/2 S
18 l for VIH GB 180/2 S and VIH GB 210/2 S
25 l for VIH GB 260/2 S and VIH GB 310/2 S
8
2
Installation and maintenance instructions
and operating instructions (packaged with
the cylinder)
– The tundish discharge pipe must be installed with
a minimum downward slope of 1:200 and must end
in a safe and visible place.
– The installation surface must be flat and capable
of bearing the weight of the full cylinder.
– The installation site must not be at risk of frost.
If necessary, install a frost protection thermostat.
– The control system for the installed cylinder thermostat
beneath the front plate must be easily accessible to the
operator.
– There must be sufficient space for mounting, maintaining and replacing the electric immersion heater.
– The floor must be even.
– There must be sufficient space for installing, maintaining
and replacing the expansion vessel.
> Choose a cylinder installation site that allows the potable
water and heating lines to be laid in an appropriate manner.
> To prevent energy losses in accordance with current building regulations, provide all system pipes with thermal
insulation.
Table 4.1 Scope of delivery
> Check the scope of delivery for completeness.
> Make sure the cylinder is stored in an upright position in
a dry environment prior to its installation.
14
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
5
Installation
a
Danger!
Risk of injuries and damage
due to improper installation!
Improper installation can impede the operational safety of the unit.
> Only a competent person may install and
commission the unit.
This person takes responsibility for
making sure that the unit is installed and
commissioned for the first time correctly
and in accordance with regulations.
5.1
Installing pipes for the reheating circuit
> Make sure that the pipes in the reheating circuit between
the gas-fired wall-hung boiler and cylinder are as short
as possible. Use copper piping with a minimum diameter
of 22 mm.
A heating pump is installed in all Vaillant gas-fired wallhung boilers (apart from the ecoTEC plus 400 with open
ventilation). If you are using the cylinder with another
gas-fired wall-hung boiler as per GB standards, you may
have to install a suitable heating pump in the reheating
circuit.
Installing the two port motorised valve
Danger!
Risk of burns from lines!
There is a risk of burns from system pipes
without thermal insulation. Energy losses
also occur in such cases.
> Provide all system pipes with thermal
insulation.
> Use screw connections to close all supply
lines.
a
b
b
1
Caution!
Risk of damage resulting from improper
use and/or unsuitable tools!
Improper use and/or unsuitable tools may
result in material damage (e.g. gas or water
leaks).
> Always use a suitable open-ended spanner to tighten or undo threaded connections.
> Do not use pipe wrenches, extensions,
etc.
> Install the two port motorised valve (1) supplied with the
cylinder in the flow line (A ¬ fig. 3.1) of the gas-fired wallhung boiler.
> Note the direction of flow, which is marked with arrows.
Caution!
Risk of damage from leaks!
Mechanical stress on supply lines can result
in leaks and thus damage to the heat pump.
> Avoid mechanical stress on supply lines!
i
Installation and maintenance instructions for uniSTOR 0020111105_00
Fig. 5.1 Two port motorised valve
The two port motorised valve prevents the cylinder from
overheating.
The two port valve must only be installed horizontally and with the valve head facing upwards
(¬ fig. 5.1).
15
5 Installation
5.2
Installing hot water pipes
> Connect the hot water piping to the 22 mm hot water
draw off of the cylinder.
> Lay the 22 mm piping up to the first T-piece.
The required diameter of subsequent pipes depends
on the system design.
Installing the circulation line
2
1
5.3.1
Pressure in cold mains inlet
The efficiency of an unvented cylinder depends on the
available pressure in the cold mains inlet and the flow
rate. To obtain optimum cylinder output, there must be
a suitable cold mains inlet, i.e. the measured static line
pressure must be at least 2.0 bar. A corresponding flow
rate of at least 20-25 l/min must be available.
The pressure in the cold mains inlet will be
reduced at times of high consumption. Thus,
measurements should be taken at such times.
The cylinder still works satisfactorily with a pressure
below 2 bar but the flow rate is reduced. If the pressure
is below 1 bar, you should not install an unvented cylinder. Vaillant Ltd. can provide information on alternative
hot water supply systems.
4 3
6
8
Installation of cold mains inlet
i
1
5
5.3
7
Fig. 5.2 Installing the circulation line
80
Where possible, avoid installing a circulation line, since
a circulation line results in higher energy consumption.
i
i
If you are not using the secondary return,
this must be properly closed off with the cap
included in delivery.
If you are installing a circulation line, an additional expansion vessel may be required in
certain circumstances.
If the installation of a circulation line is required, keep
circulation operations to a minimum by only using circulation mode when required for demand and temperature
reasons.
The cylinder has a connection with a 15 mm diameter
for a second circulation line.
60
Flow rate (l/min)
Key
1 Non-return valve
2 Hot water pipe
3 Circulation line
4 Circulation pump
5 Contact thermostat
6 Expansion relief valve
7 Cold mains inlet
8 Domestic hot water cylinder
40
20
0
1
2
3
4
Inlet pressure (bar)
5
Fig. 5.3 Maximum flow rate of the cold water assembly based
on the supply pressure
The displayed flow rates apply to installations in which
the cold water supply has a dynamic pressure and flow
rate appropriate for the system.
If the static water pressure is less than 1 bar, contact
Vaillant Ltd.
> Connect a WRAS-approved circulation pump (4)
with a non-return valve to the secondary return.
> Connect the circulation line (3) to the hot water pipe (2).
16
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
5.3.2
Mounting the safety assembly
b
Caution!
Risk of damage to the cylinder as a
result of excess pressure!
Excess pressure can cause the cylinder to
burst.
> Make sure that there is no stop valve installed between the safety assembly
and the cylinder.
1
7
6
> Mount the discharge pipe of the expansion relief valve
with a constant slope to the outside. The discharge pipe
must finish at a safe and visible point where there is no
danger of it freezing up and where it poses no risk of
injury to persons.
> Actuate the expansion relief valve regularly to prevent
calcification.
> Connect the cylinder to the cylinder connection (4).
> For the pipe from the main stop valve of the building to
the cylinder, use copper piping with a diameter of at
least 22 mm to ensure that the cylinder is as efficient as
possible. This is particularly important for installations
with a balanced cold water inlet (3).
> Mount the safety assembly in the cold mains inlet on the
cylinder.
> If necessary, establish the connection to the cold water
inlet (3) with pressure compensation of the safety
assembly.
> Depending on the fittings used and the type of the drawoff points, it may be necessary to install a backflow preventer in the pressure-controlled cold water inlet.
2
i
3
When the discharge pipes are connected, the expansion
relief valve may not be more than 600 mm away from
the temperature and pressure relief valve (¬ fig. 5.5).
5
4
Fig. 5.4 Safety assembly
Key
1 Pressure reducing valve with line strainer
2 Cold water inlet
3 Pressure-controlled cold water inlet
4 Cylinder connection
5 Hot water expansion vessel connection
6 15 mm expansion relief valve connection
7 Expansion relief valve
> During the installation process, position the valves so
that you are able to connect the 15 mm connection (6) of
the expansion relief valve (7) with the tundish. Note the
direction of flow, which is marked on the safety assembly
with arrows.
i
The safety assembly must be installed horizontally with the expansion relief valve facing
upwards (¬ fig. 5.4) in order to prevent the
build-up of dirt.
b
Caution!
Risk of damage to the cylinder as a
result of excess pressure!
Excess pressure can cause the cylinder to
burst.
> Make sure that the expansion relief valve
outlet is not covered or closed.
Installation and maintenance instructions for uniSTOR 0020111105_00
5.3.3
If you mount the safety assembly above the cylinder, you do not need to drain the cylinder in
order to maintain the safety assembly. Make
sure there is sufficient space for maintenance
and connection of the discharge pipe of the
expansion relief valve.
Mounting the expansion vessel
The Vaillant domestic hot water cylinder is delivered
with an external expansion vessel.
Connect this expansion vessel to the installed safety
assembly as follows:
> Screw the expansion vessel directly to the safety assembly via the provided connection (5) or
> Connect the expansion vessel with the safety assembly
via a copper pipe or suitable hose line. Make sure the
expansion vessel is supported sufficiently.
> Use the supplied wall bracket if you want to mount the
expansion vessel to a wall.
i
In regions with high water pressure (4 bar or
more), you can also connect the mixer tap for a
bath or shower to the cold water inlet with pressure compensation (3) of the safety assembly.
This ensures that the hot and cold water supply
to the mixer tap have the same pressure. You
should install the cold water supply for all other
connections using a T-piece before the safety
assembly in the cold mains inlet to the cylinder.
17
5 Installation
5.3.4
Mounting the drain valve
> Mount a drain valve (10) (¬ fig. 3.2) as low as possible
between the cylinder and the safety assembly in the cold
mains inlet.
Safety valve
(e.g. Temperature
and pressure
relief valve)
Metal discharge pipe (D1)
from temperature and pressure
relief valve to tundish
Max.
600 m
m
The drain valve must be provided by the customer.
We recommend mounting a hose which reaches about
1 m under the base of the cylinder to the outlet of the
drain valve.
Tundish
Discharge point
beneath grille
At least
300 mm
5.3.5
Laying the pipes to the tundish
Fixed grille
> Connect the temperature and pressure relief valve and
the expansion relief valve to the tundish using
15 mm piping.
> Lay the tundish discharge pipe (¬ section 5.4).
i
The tundish discharge pipes must be laid at a
sufficient distance from electrical components in
accordance with valid building regulations.
5.4
Installation of discharge pipe
5.4.1
Design of discharge pipe
a
Danger!
Risk of burns and scalds resulting from
escaping hot water!
In the event of a fault, hot water can escape
suddenly from the discharge pipe of the
expansion relief valve.
> Lay the discharge pipe so that it ends at
an easily visible point inside or outside
the building where escaping hot water
does
not pose a risk to persons.
Metal discharge pipe (D2)
from tundish with constant
incline
Gully with
siphon
Fig. 5.5 Typical drainage installation
The discharge connections of the temperature and pressure relief valve and the expansion relief valve must be
connected to the supplied tundish via 15 mm copper piping. The tundish should be mounted vertically, as close
to the cylinder as possible and not more than 600 mm
from the connection of the temperature and pressure
relief valve. It must be mounted in the same room as the
cylinder at a sufficient distance from the electrical components. The discharge pipes from the temperature and
pressure relief valve and the expansion relief valve can
be joined above the tundish using a T-piece.
The discharge pipe from the 22 mm connection of the
tundish must be laid using copper piping with a diameter
of at least 22 mm to a safe and visible discharge point.
There must be a vertical section of pipe at least 300 mm
long beneath the tundish before any bends or elbows in
the pipework. If the total resistance of the discharge
pipe exceeds the values specified in Tab. 5.1 below, you
must increase the diameter of the piping. When installing the discharge piping, you must observe Directive G3
(¬ section 2.2).
Minimum diameter
of discharge pipe
(D2) from tundish
Maximum permissible total resistance, expressed
as straight pipe
length (without
elbows or bends)
Resistance due to
each elbow or bend
22 mm
up to 9 m
0.8 m
28 mm
up to 18 m
1.0 m
35 mm
up to 27 m
1.4 m
Tab. 5.1 Sizing of copper discharge pipe “D2” for G1/2 temperature and pressure relief valve outlet size
18
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
Worked example
The example below is for a G1/2 temperature relief valve
with a discharge pipe (D2) having 4 No. 22 mm elbows
and length of 7 m from the tundish to the point of discharge.
From Table 5.1:
Maximum resistance allowed for a straight length of
22 mm copper discharge pipe (D2) from a G1/2 temperature relief valve is: 9.0 m.
Subtract the resistance for 4 No. 22 mm elbows at 0.8 m
each = 3.2 m
Therefore the maximum permitted length equates to:
5.8 m, which is less than the actual length of 7 m therefore calculate the next largest size.
Maximum resistance allowed for a straight length of
28 mm pipe (D2) from a G1/2 temperature relief valve is:
18 m.
Subtract the resistance of 4 No. 28 mm elbows at 1.0 m
each = 4.0 m.
Therefore the maximum permitted length equates to:
14 m.
As the actual length is 7 m, a 28 mm (D2) copper pipe
will be satisfactory.
A suitable place for the end of the discharge pipe is, for
example, beneath a fixed grille above the odour seal in a
gully with a siphon. Low discharge pipes, for example up
to 100 mm above external surfaces such as car and
other parking spaces, grasslands, etc. can be used provided that they are secured by a wire fence or something similar to prevent children from coming into contact with the waste water and provided that the system
is not visible. You must not install any valves or stop
cocks in the discharge pipe.
5.4.2
High drain
tundish
At least
300 mm
Discharge pipe
Metal funnel
Fig. 5.6 High drain connection
The method illustrated in fig. 5.6 is allowed provided
that no-one inside or outside the building is endangered
by the discharge point.
Examples of points to consider when deciding whether
a location is suitable for the high drain:
– The possibility (taking into account the effect of the
wind) that a person might be located in the area where
the water escapes, and, if this is the case, whether the
water is sufficiently cooled by that point to pose no danger. Thermal conductivity of the structure's surface, climatic conditions and location and orientation of the
discharge pipe may or may not have an effect on reducing the temperature of the discharge water.
– The position of windows and other openings.
– The probability of prams being parked under the drain.
– The resistance of the surface to hot water.
– The possibility of ice forming if the water is
discharged onto paths.
> Make sure that the discharge pipe from the tundish to
the drain has a constant downward incline of at least
1:200.
The discharge pipe from the pressure relief valve of the
Vaillant gas-fired wall-hung boiler can be connected to
the horizontal discharge pipe of the cylinder behind the
tundish using a T-piece.
Installation and maintenance instructions for uniSTOR 0020111105_00
19
5 Installation
5.5
Electrical installation
e
Danger!
Risk of death from electric shock!
Improperly executed electrical connections
can impair the operational safety of the
unit.
> The electrical installation may only be
performed by a competent person approved at the time by the Health and Safety
Executive.
5.5.1
Electrical connection of control components
4
8
3
2
5
1
1
2
e
Danger!
Risk of death from electric shock!
If the appliance is not earthed, life-threatening voltage can reach the piping and
water draw-off points.
> The appliance must be earthed.
Wiring should be installed by a qualified, competent person in accordance with the building regulations, Part P
of the current IEE regulations, and all other applicable
regulations and directives.
You can use standard commercial cables for the wiring:
– Minimum cross-section of conductors: 1.5 mm2
– Maximum length of bus cables: 300m
230 V supply lines and bus cables must be laid separately above lengths of 10 m.
i
20
The discharge pipes of the tundish, drain valves
and motorised valves, etc. must be laid at a distance from electrical components.
3
2
4
6
7
5
Fig. 5.7 Cylinder temperature control
Key
1 Electric immersion heater cover
2 Primary heating circuit immersion sleeve (NTC)
3 Cover cap for reset button for reheating circuit TCO
4 Primary heating circuit temperature controller
5 Casing
6 Primary heating circuit thermal cut-out
7 Cylinder thermostat
8 Electric immersion heater
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
5.5.2
Connecting up the electric immersion heater
1
7
1
2
4
2
6
3
2
5
3
5
4
3
1
4
5
Fig. 5.8 Cylinder thermostat and thermal cut-out (TCO) for
reheating circuit
Key
1 Cylinder thermostat
2 Cylinder thermostat protective earth terminal
3 Cylinder thermostat terminal 1
4 Primary heating circuit TCO protective earth terminal
5 Primary heating circuit TCO C terminal
6 Primary heating circuit TCO reset button
7 Primary heating circuit thermal cut-out (TCO)
i
Before wiring the control components, dismantle
the casing (5) (¬ fig. 5.7) to facilitate work on
the components. When reinstalling the casing,
use the cutouts in the casings for routing the
cables.
Installation and maintenance instructions for uniSTOR 0020111105_00
Fig. 5.9 Electrical connection of electric immersion heater
Key
1 Protective earth terminal (PE)
2 Cable grip
3 Electric immersion heater
4 Neutral conductor terminal (N)
5 Outer conductor terminal (L)
e
Danger!
Risk of death from electric shock!
Without potential equalisation, life-threatening voltage can reach the piping and
water draw-off points.
> Earth the electric immersion heater.
b
Caution!
Corrosion and short circuits can occur
due to incorrect earthing!
If you insert an immersion heater into the
cylinder, the external voltage may build up
electrical potential in the water which can
result in the electrochemical corrosion of
the immersion heater.
> Make sure that both the hot water and
cold mains inlets are connected to the
earth line by means of an earth cable
directly on the cylinder.
> You must also make sure that the immersion heater is connected to the earth line
via the earthing terminal.
21
5 Installation
> Remove the top front cladding from the cylinder.
> Dismantle the electric immersion heater cover.
> Install a separate electrical power supply for the
electric immersion heater in accordance with current IEE
regulations (BS 7671).
– Use heat-resistant cables (1.5 mm2, 3-wire HOFR-coated) as per BS 6141 for the cabling of the electric
immersion heater.
– Use the cable grip (2) to firmly secure the supply
cable of the immersion heater.
– Connect the electric immersion heater to the power
mains via a double pole isolating switch with a contact
separation of at least 3 mm in both poles.
– Protect the circuit using a 16 A fuse.
> Mount the cover for the electric immersion heater.
i
Regulation of cylinder reheating
The regulation of the reheating of the cylinder takes
place via a Vaillant dual-channel eBUS controller or
a timer (third-party manufacturer).
Only switch the immersion heater on once
the cylinder is completely full.
With the isolating switch, the electric immersion heater
can be switched on if the reheating device has malfunctioned.
5.5.3
Options for combining control components
> For the installation, use the connection wiring diagram
specified in Tab. 5.2 for the gas-fired wall-hung boiler
and control components used.
Gas-fired wall-hung boiler used
eBUS-compatible gas-fired wall-hung boiler such as the
Vaillant ecoTEC or non-eBUS-compatible gas-fired wallhung boiler from Vaillant or a third-party manufacturer.
Wiring
Wiring via the Vaillant VR 61 mixer module or Control
Center VR 65 as a system solution which enables Vaillant dual-channel eBUS controllers (low-voltage) to be
used with valves and domestic hot water cylinders in the
traditional 230 V range in the English market. Alternatively, using a standard cabling box.
Control system of the heating circuits
The heating circuits can be controlled via Vaillant programmable room thermostats or weather compensators
in conjunction with the Vaillant range of eBUS-compatible gas-fired wall-hung boilers. You can also use tested
standard operating elements (see above).
For an overview of the combination options for these
control components, see Tab. 5.2.
i
22
All wiring must be carried out in accordance
with BS 7671: "Requirements for electrical installations" (IEE wiring regulations, current edition).
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
Connection
wiring
diagram
Gas-fired wall-hung
boiler
Wiring via
Control system
of the heating circuits
Regulation of cylinder
reheating
Hydraulic
plan
Vaillant ecoTEC,
eBUS-compatible
VR 65
Vaillant dual-channel
eBUS controller
Vaillant dual-channel eBUS
controller with VR 65
S plan
1 ¬ fig. 5.10
Vaillant dual-channel
eBUS controller
Vaillant dual-channel eBUS
controller with VR 65
Y plan
2 ¬ fig. 5.11
Programmable timer
and room thermostat
Timer
S or Y plan
6 ¬ fig. 5.12
Vaillant ecoTEC,
VR 65
eBUS-compatible
Non-eBUS-compatible boiler from a
Standard
third-party manufac- cabling box
turer
Tab. 5.2 Options for combining control components
Installation and maintenance instructions for uniSTOR 0020111105_00
23
5 Installation
5.5.4
Installing the control components in accordance
with the connection wiring diagrams
Connection wiring diagram 1 (S plan)
PE N L
PE N on off on PE N on
+
NTC
BUS
DHW
DHW
CH
CYL.
230 V grid
VR 65
- 2 1
DO NOT
USE
PE 3A
2
N
L
2
Cylinder
NTC
Vaillant
ecoTEC
BUS
C
12
Cylinder thermostat
and TCO
DHW
M
PE
Blue
Brown
M
PE
Blue
Brown
CH
+
2
Vaillant
dual-channel
eBUS controller
BUS
+
Fig. 5.10 Connection wiring diagram 1
24
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
– eBUS-compatible Vaillant gas-fired wall-hung boiler
– Wiring via Control Center VR 65
– Primary heating circuit control via Vaillant dual-channel
eBUS controller
– Room heating control via Vaillant dual-channel
eBUS controller
– S plan
> Next to the domestic hot water cylinder, install the Control Center VR 65.
> Dismantle the cover of the VR 65.
i
The terminals NTC and CYL. of the VR 65 may
not be connected at the same time.
Option 1: Temperature sensor (NTC) on VR 65:
> Insert the VR 10 temperature sensor delivered with the
VR 65 into the immersion sleeve (2 ¬ fig. 5.7)
for the reheating circuit (NTC).
> Connect the temperature sensor (NTC) to the terminal
NTC of the VR 65.
Option 2: Cylinder thermostat to VR 65:
> Dismantle the cover of the cylinder thermostat (7 ¬ fig.
5.7).
> Connect the terminals 1 (cylinder thermostat)
(3 ¬ fig. 5.8) and C (reheating circuit TCO)
(5 ¬ fig. 5.8) to the terminal CYL. of the VR 65.
> Mount the cover for the cylinder thermostat.
The electrical installation of the eBUS connection is
described in the installation instructions for the Vaillant
dual-channel eBUS controller.
> Install the eBUS connection from the gas-fired
wall-hung boiler to the Control Center VR 65.
> Install the eBUS connection from the gas-fired wall-hung
boiler to the Vaillant dual-channel eBUS controller.
The electrical installation of the zone valves is described
in the installation instructions for the VR 65.
> Connect the zone valves for the heating circuit and hot
water circuit in accordance with connection diagram 1 (S
plan hydraulics).
> Install the mains connection cable for the VR 65.
> Mount the covers of the VR 65.
> Connect the gas-fired wall-hung boiler and the VR 65 to
the power mains.
> Adjust the Vaillant dual-channel eBUS controller in
accordance with its operating and installation instructions.
Installation and maintenance instructions for uniSTOR 0020111105_00
25
5 Installation
Connection wiring diagram 2 (Y plan)
PE N L
PE N on off on PE N on
+
NTC
BUS
DHW
DHW
CH
CYL.
230 V grid
VR 65
- 2
1
DO NOT
USE
PE 3A
2
N
L
2
Cylinder
Vaillant
ecoTEC
BUS
C
12
Cylinder thermostat
and TCO
PE
Blue
Brown or white
Grey
Orange
M
NTC
+
2
Vaillant
dual-channel
eBUS controller
BUS
+
Fig. 5.11 Connection wiring diagram 2
26
Installation and maintenance instructions for uniSTOR 0020111105_00
Installation 5
– eBUS-compatible Vaillant gas-fired wall-hung boiler
– Wiring via Control Center VR 65
– Primary heating circuit control via Vaillant dual-channel
eBUS controller
– Room heating control via Vaillant dual-channel eBUS
controller
– Y plan
Connect the cylinder to the standard cabling box
(S plan or Y plan hydraulics)
The cylinder thermostat can be connected to S plan
or Y plan hydraulics by means of standard cabling.
7
i
This type of installation is only permissible for
boilers which comply with G3
> Next to the domestic hot water cylinder, install the Control Center VR 65.
> Dismantle the cover of the VR 65.
i
1
The terminals NTC and CYL. of the VR 65 may
not be connected at the same time.
6
5
4
2
3
Option 1: Temperature sensor (NTC) on VR 65:
> Insert the VR 10 temperature sensor delivered with the
VR 65 into the immersion sleeve (2 ¬ fig. 5.7)
for the reheating circuit (NTC).
> Connect the temperature sensor (NTC) to the terminal
NTC of the VR 65.
Option 2: Cylinder thermostat to VR 65:
> Dismantle the cover of the cylinder thermostat (7 ¬ fig.
5.7).
> Connect the terminals 1 (cylinder thermostat)
(3 ¬ fig. 5.8) and C (reheating circuit TCO)
(5 ¬ fig. 5.8) to the terminal CYL. of the VR 65.
> Mount the cover for the cylinder thermostat.
Fig. 5.12 Connections of the cylinder thermostat and the thermal cut-out
Key
1 Cylinder thermostat
2 Cylinder thermostat protective earth terminal
3 Cylinder thermostat terminal 1
4 Primary heating circuit TCO protective earth terminal
5 Primary heating circuit TCO C terminal
6 Primary heating circuit TCO reset button
7 Primary heating circuit thermal cut-out (TCO)
The electrical installation of the eBUS connection is
described in the installation instructions for the Vaillant
dual-channel eBUS controller.
> Install the eBUS connection from the gas-fired
wall-hung boiler to the Control Center VR 65.
> Install the eBUS connection from the gas-fired
wall-hung boiler to the Vaillant dual-channel eBUS controller.
The electrical installation of the zone valves is described
in the installation instructions for the VR 65.
> Connect the 3-way valve for the heating circuit and hot
water circuit in accordance with connection diagram 2 (Y
plan hydraulics).
> Install the mains connection cable for the VR 65.
> Mount the covers of the VR 65.
> Connect the gas-fired wall-hung boiler and the VR 65 to
the power mains.
> Adjust the Vaillant dual-channel eBUS controller in
accordance with its operating and installation instructions.
Installation and maintenance instructions for uniSTOR 0020111105_00
27
5 Commissioning
6
6.1
Commissioning
6.2
Water treatment
Flushing the reheating circuit
Detailed recommendations for the water circuit can be
found in BS 6798 and BS 5449: Part 1 (for central heating systems with both small and the smallest pipe
width).
Pipes which do not form part of the usable heating surface must be insulated in order to prevent heat losses
and possible freezing. Pipe insulation is particularly
important if you are installing pipes under the roof or
in open areas under the floor.
Discharge valves must be mounted in easily accessible
locations, so that the entire system, including the boiler
and hot water system, can be discharged. Discharge
valves must have a nominal size of 1/2 inch BSP and
comply with BS 2879.
Copper pipes which comply with BS 2871: Part 1 for
water-carrying pipes must be used. All soldered connections in the private hot water pipe system must be made
with lead-free soldering material.
b
Caution!
Risk of material damage as a result
of deposits in the unit or system!
Cleaning agents can result in deposits and
follow-on damages.
> Use a suitable cleaning agent in
accordance with this instruction manual.
> Never leave cleaning agents in the system for longer than 24 hours.
> Completely remove the cleaning agents
from the system by flushing it thoroughly.
All cleaning must be performed before installing the new
boiler and must comply with BS 7593. Information on
the use of cleaning agents for the system can be
obtained from Sentinel, Betz Dearborn Ltd. Widnes,
Cheshire, WA8 8UD. Tel: 0151 420 9595, or Fernox, Alpha
Fry Technologies, Tandem House, Marlow Way, Croydon,
CR0 4XS. Tel: 0870 8700362.
b
Caution!
Risk of material damage due to unsuitable water!
Unsuitable water can lead to deposits and
corrosion damage in the cylinder and in the
hot water circuit.
> Use only potable water with a chloride
content of below 250 mg/l in the hot
water circuit.
b
Caution!
Risk of material damage as a result of
enriching the heating water with unsuitable frost or corrosion protection agents!
Frost and corrosion protection agents can
cause changes to the seals, noises during
heating mode and possibly subsequent
damage.
> Do not use any unsuitable frost and corrosion protection agents.
Mixing additives with the heating water can result in
material damage. However no incompatibility with Vaillant units has been detected with proper use of the following products over a long period.
> When using additives, follow the manufacturer's instructions without exception.
Vaillant does not accept any liability relating to the compatibility or efficiency of any additives throughout the
heating system
Additives for cleaning measures
(subsequent flushing required)
–
–
–
–
–
–
Fernox F3
Jenaqua 200
Jenaqua 300
Jenaqua 400
Sentinel X 300
Sentinel X 400
Additives intended to remain permanently
in the system
–
–
–
–
–
–
Fernox F1
Fernox F2
Jenaqua 100
Jenaqua 110
Sentinel X 100
Sentinel X 200
Additives for frost protection intended
to remain permanently in the system
– Fernox Antifreeze Alphi 11
– Sentinel X 500
28
Installation and maintenance instructions for uniSTOR 0020111105_00
Commissioning 6
> Inform the operator of the necessary measures if you
have used these additives.
> Inform the operator about the required measures for
frost protection.
> Observe all valid national and technical regulations when
treating the filling and supplementary water.
Provided the national regulations and technical standards do not stipulate more stringent requirements, the
following applies:
> You must treat the heating water in the following cases:
– If the entire filling and supplementary water quantity
during the operating life of the system exceeds three
times the nominal volume of the heating system
or
– If the limit values shown in the tables are not observed.
Total heating
output
Overall hardness at smallest boiler
heating surface2)
> 20 l/kW
20 l/kW
> 50 l/kW
< 50 l/kW
3
3
mol/m
mol/m3
kW
mol/m
No requirement or
2
0,02
 50
 31)
2
1,5
0,02
 50 to  200
0,02
0,02
 200 to  600 1,5
0,02
0,02
0,02
 600
1) For systems with circulation water heaters and for systems
with electric heating elements
6.3
Filling the cylinder
i
Use the draw-off points to vent the cylinder and
water pipes. Do not use the combined temperature/pressure relief valve of the cylinder or the
pressure relief valve of the cold water safety
assembly for venting, since foreign bodies can
contaminate or damage the valves.
> Make sure that the drain valve is closed.
> Open all of the draw-off points in the cold and hot water
pipes.
> Open the water supply inlet to the cylinder and allow the
water to run until bubble-free water runs from all of the
draw-off points and the air is removed from the system.
> Close all of the draw-off points.
> Check the system for leaks.
In particular, check the installed electric immersion heater for leaks.
> Open two hot water draw-off points, one at the lowest
point and one at the highest point of the pipe system,
and allow water to run for at least 5 minutes.
> Close both of the hot water draw-off points.
2) Of specific system volume (nominal content in litres/heating
output; in the case of multi-boiler systems, the smallest single
heating output is to be used).
These values only apply up to 3 times the system volume for
filling and supplementary water. Once this triple system volume is exceeded, the water will have to be treated exactly the
same as in case of exceeding the limit values given in Table 6.1
(softening, desalination,hardness stabilisation and desludging).
Table 6.1 Guidelines for the heating water: Water hardness
Heating water
characteristics
Electrical conductivity
at 25 ºC
Unit
Low-salt
Saline
S/cm
 100
100 - 1500
Appearance
Free from sedimentary materials
pH value at 25 ºC
8,2 - 10,0
8,2 - 10,0
 0.1
 0.02
Oxygen
mg/l
Table 6.2 Guidelines for the heating water: Salt content
Installation and maintenance instructions for uniSTOR 0020111105_00
29
6 Commissioning
6.4
Filling the central heating system
The system can be filled using the built-in filling loop
(ecoTEC plus combi boiler only) or via a separate filling
connection that is fitted at an easily accessible location
in the heating circuit. The filling loop must be removed
once filling is complete. If a temporary connection is not
possible due to legal regulations, a closed system filling
pump with a buffer tank must be used.
The heating system is not automatically supplied from
the hot water side of the central heating. Alternative
procedures for filling closed systems can be found in
BS 5449.
i
4
3
2
5
1
3
2
1
Do not use the pressure relief valve of the gasfired wall-hung boiler for venting.
Fig. 6.2 Setting thermostats
1
Fig. 6.1 Two port motorised valve
> Place the lever (1) on the two port motorised valve
to "MAN OPEN" and lock it into this position.
> Flush the entire primary central heating system including
the reheating circuit with cold and hot water.
> Flush, fill, and vent the central heating system in
accordance with the installation instructions of the gasfired wall-hung boiler.
> Release the lever on the two port motorised valve
by placing it in the "AUTO" position.
30
> Remove the front cladding (1) from the cylinder.
> Dismantle the electric immersion heater cover.
> Place the cylinder thermostat (2) and the electric
immersion heater thermostat (3) into the central position (around 45 ºC) for initial commissioning and to
achieve maximum energy efficiency.
> Commission the gas-fired wall-hung boiler (¬ section
6.5) until the cylinder reaches the operating temperature and all radiators in the system are hot.
> Then drain the entire central heating system again
to remove any residue from the pipes.
> Fill and vent the entire central heating system again as
described in the installation instructions for the gas-fired
wall-hung boiler.
Installation and maintenance instructions for uniSTOR 0020111105_00
Commissioning 6
6.5
Commissioning the gas-fired wall-hung boiler
> Make sure that the control device and thermostats are
set so that heating is required.
> Carry out the commissioning and testing measures for
the gas-fired wall-hung boiler in accordance with the installation instructions.
> Check whether the gas-fired wall-hung boiler starts operating and the water in the cylinder and radiators heats
up in accordance with the hot water and room
thermostat settings.
> Following completion of the commissioning procedure,
use the controller to set the hot water temperature to a
maximum of 60°C in order to achieve the highest degree
of energy efficiency. If you are controlling the hot water
temperature via the cylinder thermostat installed in the
cylinder, switch the cylinder thermostat (2) on. Set the
electric immersion heater thermostat (1) to the required
temperature.
> Reattach the cover for the electric immersion heater and
the upper front cladding of the cylinder.
> Regulate the hot water thermostat mixer via the adjusting knob to maintain the required temperature on the
hot water taps.
6.6
Filling in the cylinder commissioning checklist
> Fill in the benchmark cylinder commissioning checklist
located on the last few pages of these instructions.
6.7
Handover to the operator
You must brief the operator of the unit on the handling
and function of the cylinder.
> Provide the operator with all relevant instructions and
unit documentation.
> Go through the operating instructions with the operator
and answer any questions.
> Draw special attention to the safety instructions which
the operator must follow.
> Inform the operator of the necessity of ensuring the
regular inspection/maintenance of the system (inspection and maintenance contract).
> Make the operator aware that the instructions must be
kept near to the cylinder and must be accessible
to anyone working on the cylinder.
> Inform the operator of the correct (efficient) settings for
temperatures, controllers, and thermostatic radiator
valves.
> Explain to the operator how to safely use the cylinder
and control devices.
> Inform the operator of the required precautionary measures to prevent damage to the system and building if
the system is not kept in operation during frost.
> In addition, inform the operator that the electric immersion heater is intended as a reserve appliance for water
heating and must not be used to heat water in the cylinder at the same time as the gas-fired wall-hung boiler.
i
In regions with hard water, the set hot water
temperature must not exceed 60 ºC to avoid
scaling.
For more information, contact Vaillant customer service.
Installation and maintenance instructions for uniSTOR 0020111105_00
31
7 Inspection and maintenance
7
Inspection and maintenance
Regular inspections and maintenance of the cylinder by
a competent person approved at the time by the Health
and Safety Executive are a prerequisite for long-lasting
operational readiness, reliability and a long working life.
The operational reliability of the cylinder may be
impaired and material damage and personal injuries may
result if the inspection and maintenance work is not carried out.
The essential maintenance work on the cylinder and the
corresponding maintenance intervals are specified in the
table below.
i
When replacing parts, use only original replacement parts from Vaillant Ltd.
Replacement parts
An overview of the available genuine Vaillant replacement parts can be obtained from your wholesaler
(replacement parts catalogue, printed or on CD-ROM).
Maintenance work on
Maintenance interval
Cylinder
Check all connections to ensure that there are no leaks.
Check the temperature and pressure relief valve.
Check the expansion relief valve.
Check the charge pressure of the hot water expansion vessel.
Check water flow rates are correct (check and clean filters as necessary)
Ensure set temperatures are correct
Check the charge pressure of the expansion vessel, re-pressurise as necessary
Fill in the service section of the Benchmark cylinder commissioning checklist.
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Tab. 7.1 Maintenance checklist
7.1
Checking the temperature and pressure relief
valve and expansion relief valve
> Open each valve manually by turning the valve cap and
check whether water is able to flow to the drain via the
tundish without obstruction. Make sure that both valves
sit correctly in their idle position.
7.2
Checking the charge pressure of the
expansion vessel
> Shut off the water supply pipe and open the nearest hot
water draw-off point to discharge the pressure from the
secondary water system.
> Use a pressure gauge to check the expansion vessel
pressure at the measuring point. If the pressure is below
3.0 bar, increase it using a suitable air pump.
> Fill in the maintenance section of the commissioning
report.
32
7.3
Draining the cylinder
> Close the cold water supply pipe.
> Secure a hose to the drain valve.
> Place the free end of the hose in a suitable discharge
position. The opening should be around 1 m beneath the
cylinder.
> Open the highest hot water draw-off point to reduce the
pressure and vent the water pipes, thus draining them
completely.
> Open the cylinder drain valve and leave open until no
more water escapes and the cylinder is completely
empty.
> Once the water has drained out, close the hot water
draw-off point and the drain valve.
> Remove the hose from the drain valve.
Installation and maintenance instructions for uniSTOR 0020111105_00
Fault finding 8
8
Fault finding
The tables below provide information on possible faults
which can occur when the cylinder is being operated
along with information on their causes and how to rectify them.
All work on the Vaillant cylinder (installation, maintenance, repairs etc.) may only be performed by competent persons.
a
Danger!
Risk of death from electric shock!
Improperly executed work on the cylinder
can result in a risk to life and limb.
> Faults may only be eliminated by a competent person approved at the time by
the Health and Safety Executive.
b
Caution!
Risk of damage due to overheating!
Not all electric immersion heaters have a
thermal cut-out.
> Use only Vaillant Ltd. electric immersion
heaters with a thermal cut-out as replacement parts.
i
When replacing parts, use only original replacement parts from Vaillant Ltd.
We recommend entering into a maintenance agreement.
Installation and maintenance instructions for uniSTOR 0020111105_00
33
8 Fault finding
Fault
The cylinder cools down at night.
Primary heating is not working. The gasfired wall-hung boiler runs for a short
time, goes off, and then comes back on
again. This is repeated until the cylinder
is at its target temperature.
Only cold or lukewarm water comes out
of the draw-off points.
Cause
One-pipe circulation in the case of
short tube networks with low pressure
loss.
1. Air in the reheating heat exchanger.
2. Heat exchanger surface area too
small.
1. The cold and hot water draw offs on
the cylinder have been mixed up.
2. Hot water thermostat mixer set too
low.
3. Heating insufficient; gas-fired wallhung boiler does not reheat.
External control device faulty.
Remedy
Install a non-return valve
(as close as possible to the cylinder).
Vent the reheating heat exchanger.
Compare the data provided by the boiler manufacturer with the data for the cylinder. It may be possible to solve the problem by setting a higher flow
temperature on the gas-fired wall-hung boiler.
Turn off the cold water supply, then let water flow out
via the hot water draw off. Only a few litres of water
flow out if the connection is set up correctly. The hot
water withdrawal pipe intake is then in the air space
and further draining is not possible. If it is possible to
empty the entire cylinder via the hot water draw off,
the connections have been laid incorrectly. Change
the connections!
Increase the setting.
Check whether the gas-fired wall-hung boiler
is working.
Check whether the external control device is working.
Check that the two port valve is in the DHW position.
Replace the two port valve.
Vent the reheating heat exchanger.
Air in the reheating
heat exchanger.
Cylinder sensor faulty.
Water flows out of the expansion relief
valve (only when heating up).
Water flows out of the temperature and
pressure relief valve (only when heating
up).
Check the thermal cut-out and repair the fault.
Replace the cylinder thermostat.
Dirt on the valve seat of the expansion Check the seat of the expansion relief valve and
relief valve.
repair the fault.
Pressure reducing valve faulty.
Check whether the pressure behind the pressure
reducing valve is lower than 3.0 bar. If so, replace the
pressure reducing valve.
Expansion vessel faulty.
Check the pressure in the expansion vessel. If the
pressure is insufficient, re-establish the pressure and
check whether the expansion vessel maintains it.
Expansion relief valve faulty.
If the pressure is normal, replace the expansion relief
valve.
Dirt on the valve seat of the tempera- Check the seat of the temperature and pressure relief
ture and pressure relief valve.
valve and repair the fault.
The temperature control system for
If water is only escaping when being heated up by the
the gas-fired wall-hung boiler is faulty. gas-fired wall-hung boiler, check the temperature
control system of the gas-fired wall-hung boiler.
Check whether the two port valve switches to the
heating position when the cylinder temperature is
reached.
Cylinder sensor faulty.
Check the cylinder sensor and corresponding thermal
cut-out, replace the cylinder sensor if necessary, and
repair the thermal cut-out fault.
Temperature and pressure relief valve
faulty.
Electric immersion heater faulty.
If water is only escaping when being heated up by the
electric immersion heater, replace the temperature
and pressure relief valve.
Check the temperature sensor of the electric immersion heater and the corresponding thermal cut-out
and replace the electric immersion heater if necessary.
Table 8.1 Troubleshooting
34
Installation and maintenance instructions for uniSTOR 0020111105_00
Taking the cylinder out of service 9
Recycling and disposal 10
9
Taking the cylinder out of service
9.1
Temporarily taking the cylinder out of service
b
Caution!
Risk of damage as a result of the cylinder freezing!
Frost protection and monitoring devices are
only active while the boiler is connected up
to the power supply.
> Make sure that the cylinder cannot be
damaged if there is a frost.
10 Recycling and disposal
Both the cylinder and its transport packaging are made
primarily of recyclable raw materials.
10.1
You must not dispose of the cylinder or any of its accessories in normal domestic rubbish.
> Dispose of the old unit and any accessories properly and
in accordance with national regulations.
10.2
> Temporarily take the cylinder out of service by switching
the boiler off.
Cylinder disposal
Disposal of packaging
The heating specialist company which installs the unit
is responsible for disposing of the transport packaging.
> Observe national regulations.
9.2
Permanently taking the cylinder out of service
e
>
>
>
>
>
Danger!
Risk of death from electric shock from
live connections!
There is continuous voltage present on the
mains connection terminals of the boiler.
> Interrupt the power supply.
> Prevent the power supply from being
switched on again.
> Ensure that any electrical work is carried
out by a qualified competent person.
Switch the boiler off.
Drain the cylinder (¬ section 7.3).
Dismantle the hydraulic connections.
Dismantle the temperature sensor.
Remove the wiring for the temperature sensor from the
boiler or external controller.
Installation and maintenance instructions for uniSTOR 0020111105_00
35
11 Customer service and manufacturer's guarantee
11
11.1
Customer service and
manufacturer's guarantee
Vaillant service
To ensure regular servicing, it is strongly recommended
that arrangements are made for a Maintenance Agreement. Please contact Vaillant Service Solutions
(0870 6060 777) for further details.
11.2
Vaillant warranty
Vaillant provide a full parts and labour warranty for
this appliance - please see warranty card for details.
The appliances must be installed in accordance with
The Water Regulations of:
England and Wales
Water (supply and fittings) Regulations 1999 within
England and Wales or
Scotland
The Water Byelaws
Eire
Compliance with IS standards and Local Council
regulations
Compliance with the Building regulations:
England and Wales
Scotland
Northern Ireland
Eire
Terms and conditions apply to the warranty, details of
which can be found on the warranty registration card
included with this appliance.
Failure to install and commission this appliance in compliance with the manufacturer’s instructions may invalidate the warranty (this does not affect the customer’s
statutory rights).
36
Installation and maintenance instructions for uniSTOR 0020111105_00
Commissioning checklist
and service record
MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST
This Commissioning Checklist is to be completed in full by the competent person who commissioned the storage system as a means of
demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission this equipment to the manufacturer’s instructions will invalidate the warranty but does not affect statutory rights.
Customer Name
Telephone Number
Address
Cylinder Make and Model
Cylinder Serial Number
Commissioned by (print name)
Registered Operative ID Number
Company Name
Telephone Number
Company Address
Commissioning Date
To be completed by the customer on rgegkrv"qh"c"Dwknfkpi"Tgiwncvkqpu"Eqornkcpeg"EgtvkÝecvg *:
Building Regulations PqvkÝecvkqp Number (if applicable)
ALL SYSTEMS PRIMARY SETTINGS (indirect heating only)
Is the primary circuit a sealed or open vented system?
Sealed
Open
What is the maximum primary Þqy temperature?
°C
ALL SYSTEMS
What is the incoming static cold water pressure at the inlet to the system?
bar
Has a strainer been cleaned of installation debris (if Ývvgf+A
Yes
No
Is the installation in a hard water area (above 200ppm)?
Yes
No
If yes, has a water scale reducer been ÝvvgfA
Yes
No
What type of scale reducer has been ÝvvgfA
What is the hot water thermostat set temperature?
°C
What is the maximum hot water Þqy rate at set thermostat temperature (measured at high Þqy outlet)?
l/min
Time and temperature controls have been Ývvgf in compliance with Part L of the Building Regulations?
Type of control system (if applicable)
Yes
Y Plan
Is the cylinder solar (or other renewable) compatible?
S Plan
Other
Yes
No
What is the hot water temperature at the nearest outlet?
°C
All appropriate pipes have been insulated up to 1 metre or the point where they become concealed
Yes
UNVENTED SYSTEMS ONLY
Where is the pressure reducing valve situated (if Ývvgf+A
What is the pressure reducing valve setting?
Has a combined temperature and pressure relief valve and expansion valve been Ývvgf and discharge tested?
bar
Yes
The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations
No
Yes
Are all energy sources Ývvgf with a cut out device?
Yes
No
Has the expansion vessel or internal air space been checked?
Yes
No
THERMAL STORES ONLY
What store temperature is achievable?
°C
What is the maximum hot water temperature?
°C
ALL INSTALLATIONS
The hot water system complies with the appropriate Building Regulations
Yes
The system has been installed and commissioned in accordance with the manufacturer’s instructions
Yes
The system controls have been demonstrated to and understood by the customer
Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer
Yes
Commissioning Engineer’s Signature
Customer’s Signature
(Tq"eqnÝrm satisfactory demonstration and receipt of manufacturer’s literature)
*All installations in England and Wales must be pqvkÝgf to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme.
A Building Regulations Compliance EgtvkÝecvg will then be issued to the customer.
©Heating and Hotwater Industry Council (HHIC)
www.centralheating.co.uk
SERVICE RECORD
It is recommended that your hot water system is serviced regularly and that the appropriate Service Record is completed.
Service Provider
Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s
instructions.
SERVICE 1
Date
SERVICE 2
Date
Engineer Name
Engineer Name
Company Name
Company Name
Telephone Number
Telephone Number
Comments
Comments
Signature
Signature
SERVICE 3
Date
SERVICE 4
Date
Engineer Name
Engineer Name
Company Name
Company Name
Telephone Number
Telephone Number
Comments
Comments
Signature
Signature
SERVICE 5
Date
SERVICE 6
Date
Engineer Name
Engineer Name
Company Name
Company Name
Telephone Number
Telephone Number
Comments
Comments
Signature
Signature
SERVICE 7
Date
SERVICE 8
Date
Engineer Name
Engineer Name
Company Name
Company Name
Telephone Number
Telephone Number
Comments
Comments
Signature
Signature
SERVICE 9
Date
SERVICE 10 Date
Engineer Name
Engineer Name
Company Name
Company Name
Telephone Number
Telephone Number
Comments
Comments
Signature
Signature
Supplier
Manufacturer
0020111105_00 GBIE 062011 – Subject to change
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