Eaton POWERWARE 9315 Installation manual
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Powerware 9315 UPS 300–500 kVA Installation Manual ® IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. WARNING This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances. Powerware is a registered trademark and ConnectUPS is a trademark of Eaton Corporation. ECopyright 2004−2007 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation. Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 1.1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−2 1.2 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3 1.4 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3 1−2 2 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1 2.1 Preparing Your Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−2 2.2 Environment Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−2 2.3 Preparing for Wiring the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−2 2.4 Inspecting and Unpacking Each Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3 3 Installing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1 3.1 Installing the UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1 3.2 Prepare for Installing Optional Cabinets or Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4 3.3 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6 4 Installing Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1 4.1 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1 5 Installing Input and Output Transformers and Input Filter Cabinets . . . . . . . . . 5−1 6 Installing a Power Distribution Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−1 7 Installing a Remote Emergency Power−Off Control . . . . . . . . . . . . . . . . . . . . . . . . . 7−1 8 Installing a Remote Battery Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−1 9 Installing a Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9−1 10 Installing a Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 11 Installing a Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−1 Appendix A – Customer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−1 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com i Table of Contents List of Figures Figure 1-1. Typical Powerware 9315 UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 Figure 2-1. Cabinet as Shipped, with Outer Packaging−Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3 Figure 3-1. Removable I/O Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−2 Figure 3-2. Removing Front and Rear Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3 Figure 3-3. Preparing the UPS for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5 Figure 5-1. Input Transformer Cabinet (480/480V and 600/480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1 Figure 5-2. Five% Input Filter Cabinet (480/480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−2 Figure 5-3. Input Transformer Cabinet (208/480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 Figure 5-4. Output Transformer Cabinet (480/208V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 Figure 5-5. Installing a 480/480 Vac or 600/480 Vac Input Transformer Cabinet . . . . . . . . . . . . . . . . 5−7 Figure 5-6. Installing a 480/480 Vac Input Filter Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−8 Figure 5-7. Installing a 208/480 Vac Input Transformer Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−9 Figure 5-8. Installing a 480/208 Vac Output Transformer Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−10 Figure 6-1. Typical PDM Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−1 Figure 7-1. Remote EPO Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−1 Figure 7-2. Remote EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−2 Figure 8-1. Remote Battery Disconnect Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−1 Figure 9-1. Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9−2 Figure 9-2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9−3 Figure 9-3. Wiring an RMP to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9−4 Figure 10-1. Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 Figure 10-2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−2 Figure 10-3. Wiring an RIM to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−2 Figure 11-1. Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−1 Figure 11-2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−2 Figure 11-3. Wiring an SCM to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−2 Figure 11-4. Supervisory Contact Module TB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−4 ii EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 1 Introduction This manual describes how to install your Powerware® 9315 uninterruptible power supply (UPS) system. It contains instructions for installing the UPS and each optional component and accessory. The information you will use depends on the system you purchased. Each component of your UPS system is housed in a free-standing cabinet. The cabinets line up and match in style and color, and have safety shields behind the doors for hazardous voltage protection. Figure 1-1 shows a typical UPS system that includes at least one of each component. UPS Cabinet Battery Cabinet (optional) Input Cabinet (Transformer or Filter) (optional) Output PDM Cabinet Transformer (optional– (optional) requires 480/208 transformer) Figure 1-1. Typical Powerware 9315 UPS System These basic UPS system configurations are possible: A The UPS and one or more battery cabinets A The UPS, battery cabinet(s), and a Power Distribution Module (PDM) A The UPS, battery cabinet(s), and an input cabinet (transformer or filter) A The UPS, battery cabinet(s), PDM, and an input cabinet (transformer or filter) A The UPS, battery cabinet(s), an input cabinet (transformer or filter) and an output transformer cabinet A The UPS, battery cabinet(s), PDM, an input cabinet (transformer or filter) and an output transformer cabinet You can enhance any of these system configurations by adding optional accessories such as a Remote Monitor Panel (RMP), Relay Interface Module (RIM), Supervisory Contact Module (SCM), or Remote Emergency Power−Off (EPO) control. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 1−1 Introduction 1.1 Using This Manual The system you are installing dictates which parts of this manual you should read. Everyone should read Chapters 1 through 3: A Chapter 1 discusses installation considerations for your entire UPS system. A Chapter 2 tells you how to prepare your site for the installation of your UPS system. It discusses equipment environmental requirements, inspecting, and unpacking cabinets. A Chapter 3 describes how to install the UPS cabinet. A Chapter 4 contains safety instructions and general notes for installation of the UPS manufacturer’s optional battery cabinets. A Chapter 5 contains information for installing optional input and output transformer cabinets. A Chapter 6 contains information for installing the optional PDM. A Chapter 7 discusses installing the optional Remote EPO control. A Chapter 8 contains information for installing the optional remote battery disconnect. A Chapter 9 contains information for installing the optional RMP. A Chapter 10 contains information for installing the optional RIM. A Chapter 11 contains information for installing the optional SCM. A Appendix A contains important information for planning and installing your UPS system, including illustrations of cabinets and optional accessories. Read through each installation procedure before you begin. Perform only those procedures that apply to the UPS system you are installing. 1.2 Conventions Used in This Manual This manual uses these type conventions: A Italic type represents variable information that you must replace with an actual value, or a directory or file name. A Screen type represents information that appears on your screen. A Bold type represents a command or option that you type or enter at a prompt. Icon Description Information notes call attention to important features or instructions. [Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl]. In this manual, the term UPS" refers only to the UPS cabinet and its internal elements. The term UPS system" refers to the entire power protection system – the UPS modules, battery strings, and options or accessories installed. 1−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Introduction 1.3 For More Information Refer to the Powerware 9315 (300–500 kVA) UPS Operation Manual for more information about the operation and communication capabilities of the UPS system: A Describes the UPS cabinet Control Panel and Monitor Panel, and explains the functions of the UPS; discusses the standard features of the UPS and optional accessories; provides procedures for starting and stopping the UPS, and information about maintenance and responding to system events. A Also described are the RS−485 and RS−232 serial communication capabilities of the UPS system; how to connect optional remote accessories to your UPS system; and provides information about enabling, disabling, and customizing building alarms. Visit www.powerware.com or contact your service representative for information on how to obtain copies of this manual. 1.4 Getting Help If you need to schedule initial startup, need regional locations and telephone numbers, have a question about any of the information in this manual, or have a question this manual does not answer, please call the Eaton Help Desk for Powerware products at:: In the United States In Canada All other countries 1-800-843-9433 1-800-461-9166 Call your service representative EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 1−3 Introduction This page intentionally left blank. 1−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 2 Getting Started Each cabinet of your UPS system is shipped on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets to the installation site, or as close as possible to the site, before you unload them from the pallets. This is the basic sequence of the installation steps: 1. Prepare your site for the UPS cabinet (Chapter 2). 2. Inspect, unpack, and unload the UPS cabinets (Chapter 2). 3. Create an installation plan for the UPS and optional cabinets (Chapter 3). 4. Wire the cabinets together (Chapters 4 through 11, as applicable). 5. Install features, accessories, and/or options (Chapters 4 through 11, as applicable). 6. Complete the Installation Checklist (Chapter 3). 7. Have authorized service personnel perform preliminary checks and startup. After wiring the UPS system to the facility power and critical load(s), be sure to ground the system according to local and/or national electrical wiring codes, using your own cabling and conduit. Install batteries in accordance with all applicable codes and regulations, including the National Electrical Code (NEC) Article 480. NOTE Startup and operational checks should be performed only by authorized service personnel. This service is usually offered as part of the sales contract for your UPS system. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 2−1 Getting Started 2.1 Preparing Your Site For your UPS system to operate at peak efficiency, the installation site should meet the environmental specifications outlined in the Powerware 9315 (300–500 kVA) UPS Operation Manual. If you intend to operate the UPS at an altitude higher than 1500m (5000 ft), contact your service representative for important information about high altitude operation. The operating environment must meet the size and weight requirements shown in Table N on page A−15. The basic environmental requirements for operation of the UPS system are: A Ambient Temperature Range: 0–40°C (32–104°F) A Recommended Operating Range: 20–25°C (68–77°F) A Maximum Relative Humidity: 95% The UPS and input transformer cabinets use forced air cooling to regulate internal component temperature. The battery and optional component cabinets use convection cooling to regulate internal component temperature. Air inlets are in the front of the cabinet, and outlets are in the top. You must allow clearance in front of and above each cabinet for proper air circulation. 2.2 Environment Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines: 1. The UPS system must be installed on a sealed concrete pad on a sealed concrete floor. 2. The UPS system must be installed in a temperature-controlled indoor area free of conductive contaminants. 2.3 Preparing for Wiring the UPS System For external wiring requirements, including the minimum AWG size of external wiring, see Table A through Table G beginning on page A−2. The power wiring connections for this equipment are rated at 90°C (194°F). If the ambient temperature is greater than 30°C (86°F), a higher temperature and/or larger size wire may be necessary. Wiring for optional accessories (such as a Remote Monitor Panel or Relay Interface Module) should be installed through the knockout in the bottom of the UPS cabinet. The top entry connection requires installation of 13 mm (0.5″) flexible conduit within the UPS. Bottom entry connection requires no additional routing of conduit within the UPS. 2−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Getting Started 2.4 Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking each cabinet. Cabinets arrive covered with protective packaging material as shown in Figure 2-1. Foam Cushion Outer Packaging Figure 2-1. Cabinet as Shipped, with Outer Packaging−Rear View 1. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and your service representative immediately. 2. Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area. Insert the forklift jacks between the foam cushions on the bottom of the unit. CAUTION Do not tilt cabinets more than 10° from vertical. 3. Set each pallet on a firm, level surface, allowing a minimum clearance of 4.6m (15 ft) on each side for removing the cabinets from the pallets. 4. Cut the steel bands around each cabinet. 5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm (1″). 6. Remove the plastic bag and foam packing material, and discard or recycle them in a responsible manner. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 2−3 Getting Started This page intentionally left blank. 2−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 3 Installing the UPS WARNING Installation should be performed by qualified personnel. Refer to the following while installing the UPS: A Dimensions in this manual are in millimeters and inches. A Do not tilt the UPS or other cabinets more than ±10° during installation. A Cooling exhaust airflow is approximately 1420 L/S (3000 CFM). A The conduit landing plates are to be removed to add conduit landing holes as required. Plate material is 16 gauge steel (0.06″ thick). A Terminals E1−E15 are UL and CSA rated at 90°C. A hex key tool is required to attach wires to the terminals. A The Remote Emergency Power−Off feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load. Local electrical codes may also require tripping upstream protective devices to the UPS. A UPS cabinet must be installed on a level, sealed concrete pad or floor. A If perforated floor tiles are required for ventilation, place them in front of the UPS. See Table N on page A−15 for equipment weight. A All circuit breakers provided as part of the UPS system that employ adjustable trip mechanisms have been set to their maximum settings. Based upon the energy available and other equipment located on-site, these settings may need to be adjusted to ensure proper system operation and coordination. It is the customer’s responsibility to conduct a breaker coordination study, so that these breakers can be adequately set for the site. A Details about control wiring are provided in each procedure for connecting options and features. Table Q on page A−18 identifies the control wiring terminations. 3.1 Installing the UPS Cabinet WARNING UPS cabinets are extremely heavy. If unloading instructions are not closely followed, the cabinet may tip and cause serious injury. The UPS cabinet is bolted to a sheet metal pallet consisting of four supports secured to foam cushions. The foam cushions act as shock absorbers for the cabinet during shipment and movement to the installed location. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 3−1 Installing the UPS See Figure 3-1 before installing the UPS cabinet. The UPS cabinet base is equipped with forklift slots to accommodate lifting and moving the equipment. The forklift slots are located on all four sides of the cabinet base to meet individual needs. The wireway section on the right side of the UPS cabinet (as seen from the front) must be removed to gain access to the right side fork lift slots (see Figure 3-1). ÓÓÓ ÓÓÓÓÓÓ ÓÓ ÓÓÓ ÓÓ ÓÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓÓÓÓ ÓÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓÓÓÓ ÓÓÓÓÓÓ ÓÓÓ ÓÓÓ Removable I/O Section Behind Door ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ Hidden Forklift Slots Do Not Lift Figure 3-1. Removable I/O Section 1. Move UPS to final installed location using forklift jacks between foam cushions on the bottom of the unit. 2. Remove hardware labeled 1," 2," and 3" in Figure 3-2, holding the front, rear, and side supports to the cabinet base. 3. Remove the front, rear, and side supports from the cabinet base and foam cushions. Discard or recycle the hardware and support brackets in a responsible manner. CAUTION Lift only at forklift openings or cabinet damage may occur. 4. Insert the forklift jacks in the forklift slots and raise the UPS cabinet until the cabinet bottom clears the foam cushions by approximately 3 mm (1/8″). 3−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing the UPS ÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓ Left Hand Door 2 (8 Places) I/O Wireway Rear Support Side Support 1 (16 Places) Front Support 3 (4 Places) Foam Cushion (4 Places) Figure 3-2. Removing Front and Rear Supports 5. Pull the foam cushions from under the UPS cabinet. Discard or recycle them in a responsible manner. 6. Carefully lower the cabinet until the UPS cabinet base contacts the floor. 7. Repeat Steps 1 through 6 for each cabinet you are preparing to install. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 3−3 Installing the UPS 3.2 Prepare for Installing Optional Cabinets or Accessories If you are installing optional cabinets or accessories, such as a Power Distribution Module cabinet, an input transformer, an output transformer, or a Remote Monitor Panel, you must install conduit between each device and the UPS cabinet for wiring these options. See Figure 3-3 for the location of the interface points within the UPS cabinet. Also, refer to the Powerware 9315 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual for information on installing battery cabinets. To prepare the UPS for wiring to an Input Transformer, Output Transformer, Maintenance Bypass Cabinet (MBC), PDM, or all: 1. Be sure the UPS is turned off and all power sources are removed. (Refer to the Powerware 9315 (300–500 kVA) UPS Operation Manual for instructions.) 2. Open the doors of the UPS. 3. Remove stationary right side door and set it aside for later reuse. 4. Remove the air filters and set aside for later reuse. 5. Remove the lower metal access panel. Set the access panel and hardware aside for later reuse. To prepare the UPS for wiring to an RMP, Relay Interface Module, Supervisory Contact Module, or Remote EPO: 1. Be sure the UPS is turned off and all power sources are removed. (Refer to the Powerware 9315 (300–500 kVA) UPS Operation Manual for instructions.) 2. Open the doors of the UPS. 3. Remove the air filters and set aside for later reuse. 4. Remove the lower metal access panel. Set the access panel and hardware aside for later reuse. NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conductor. 3−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing the UPS Left Side Panel TB4 Shunt/UV Trip Signal Left Door X−Slot Communication Bay Card Slot ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ Communication Panel ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ I/O Section Wireway (Behind Door) Figure 3-3. Preparing the UPS for Installation NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 3−5 Installing the UPS 3.3 Completing the Installation Checklist The final step in installing your UPS system is completing the following installation checklist. This checklist ensures that you have completely installed all hardware, cables, and other equipment. Completing all items listed on the checklist will ensure a smooth installation. You should make a copy of the installation checklist before filling it out, and retain the original. After the installation is complete, your service representative will be able to verify the operation of your UPS system and commission it to support your critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters. Service personnel may request a copy of the completed installation checklist to be sure you have completed all applicable equipment installation. NOTE The installation checklist MUST be completed before starting the UPS system for the first time. 3−6 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing the UPS Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed location. - A ground bond is installed between any cabinets that are bolted together. - All switchboards, conduits, and cables are properly routed to the UPS and auxiliary cabinets. - All power cables are properly terminated. - A ground conductor is properly installed. - If neutral connection is used, no other N−G bonds exist downstream from the UPS. - Battery cables and harness are terminated on E4 and E5. - Internal battery cabinet connections have been completed (bus bars, plugs, etc.). - Shunt trip signal wiring is connected from UPS to battery breaker(s). - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust-free. (It is recommended that the UPS be installed on a sealed, concrete pad or a sealed, concrete floor.) - Adequate workspace exists around the UPS and other cabinets. - Adequate lighting is provided around all UPS equipment. - A 120V service outlet is located within 25 ft of the UPS equipment. - Each Remote Monitor Panel (RMP) is mounted in its installed location. (OPTIONAL) - The control wiring for each RMP is terminated inside the UPS cabinet. (OPTIONAL) - The Remote EPO device is mounted in its installed location and its wiring terminated inside the UPS cabinet. (OPTIONAL) - Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) - A RIM is mounted in its installed location and its wiring is terminated inside the UPS cabinet. (OPTIONAL) - A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinet. (OPTIONAL) - Circuit breakers with adjustable trip mechanisms adjusted to match site requirements. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 3−7 Installing the UPS Notes ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ 3−8 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 4 Installing Battery Cabinets This chapter describes installing the UPS manufacturer’s battery cabinets. If you are installing battery cabinets and remote disconnects provided by Powerware, refer to the Powerware 9315 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual for instructions. One model is available: the Series 1085 (1085−mm wide cabinet). 4.1 Important Safety Instructions The installation of battery cabinets should be performed or supervised by personnel knowledgeable of batteries and their associated precautions. Keep unauthorized personnel away from battery cabinets. Observe these precautions when working on or around battery cabinets: A Remove watches, rings, or other metal objects. A Use tools with insulated handles. A Wear rubber gloves and boots. A Do not lay tools or metal parts on top of batteries or battery cabinets. A Disconnect the charging source prior to connecting or disconnecting terminals. A Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance. A When replacing batteries, use the same number of sealed, lead-acid batteries. A Proper disposal of batteries is required. Refer to your local codes for disposal requirements. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 4−1 Installing Battery Cabinets WARNING A Do not dispose of battery or batteries in a fire. The battery may explode. A Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes, and may be toxic. A A battery can cause electrical shock, burn from high short-circuit current, or fire. Take proper precautions when working with batteries. AVERTISSEMENT! A Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incendie. Suivre les précautions qui s’imposent. A Pour le remplacement, utiliser le même nombre et modéle des batteries. A L’élimination des batteries est règlementée. Consulter les codes locaux à cet effet. Consider the following information before installing battery cabinets or remote battery disconnects: A There is no DC disconnect device within the UPS. A The DC input to the UPS is only protected by internal fuses F21 and F22. A The UPS DC disconnect trip signal from TB4, points 1 and 2 (shunt trip) or TB4, points 1 and 3 (UV trip) must be connected to the DC source disconnect device(s). A If you are installing battery cabinets not provided by Powerware, refer to the battery cabinet manufacturer’s operating manual for instructions on battery cabinet installation and maintenance. 4−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 5 Installing Input and Output Transformers and Input Filter Cabinets Before installing optional input and output transformers and input filter, be sure you have prepared the UPS according to the instructions in Chapter 3, Installing the UPS." The input and output transformer and input filter cabinets arrive as shown in Figure 5-1 through Figure 5-4. See Appendix A for cabinet dimensions. Customer Input Area (Top) Top View Front View Figure 5-1. Input Transformer Cabinet (480/480V and 600/480V) EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 5−1 Installing Input and Output Transformers and Input Filter Cabinets Customer Input Area (Top) Top View Front View Figure 5-2. Five% Input Filter Cabinet (480/480V) 5−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing Input and Output Transformers and Input Filter Cabinets Customer Input Area Top View Front View Figure 5-3. Input Transformer Cabinet (208/480V) EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 5−3 Installing Input and Output Transformers and Input Filter Cabinets Customer Input Area (Top) Top View Front View Figure 5-4. Output Transformer Cabinet (480/208V) 5−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing Input and Output Transformers and Input Filter Cabinets To prepare the input and output transformer and input filter cabinets for wiring to the UPS: 1. Install the UPS into final operating position. 2. Install the cabinets into final operating position and secure. 3. Attach a ground conductor from the cabinets to closest ground bus. To wire the input transformer or input filter cabinet (single feed): NOTE For wiring information, see drawing 164201118−1 and Table B, Table F, Table G, and Table H in Appendix A. 1. Install wiring from utility to input cabinet using conduit through cable entry panel in the top of cabinet. 2. Install wiring from input cabinet to UPS cabinet using conduit through the cable entry panels in the top of the UPS. 3. Connect the cables as shown in Table 5-1. See Figure 5-5 through Figure 5-7 for location of connection points within the cabinets. Table 5-1. Input Transformer and Input Filter Connection Points (Single Feed) Connection Point in Transformer or Input Filter Cabinet Phase Input Output Connection point in UPS ∅A E23 E26 E1 ∅B E24 E27 E2 ∅C E25 E28 E3 Neutral E22 E29 E12 4. Close the UPS cabinet and the input cabinet doors. To wire the input transformer cabinets or input filter cabinet (dual feed): NOTE For wiring information, see drawing 164201118−1 and Table B, Table F, Table G, and Table H in Appendix A. 1. Install wiring from utility to input cabinets using conduit through cable entry panel in the top of cabinets. 2. Install wiring from input cabinets to UPS cabinet using conduit through the cable entry panels in the top of the UPS. 3. Connect the cables as shown in Table B on page A−3 and Table E on page A−6. See Figure 5-5 through Figure 5-7 for location of connection points within the cabinets. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 5−5 Installing Input and Output Transformers and Input Filter Cabinets 4. Close the rectifier input transformer cabinet doors and the bypass input transformer cabinet doors. Table 5-2. Rectifier Input Transformer and Input Filter Connection Points (Dual Feed) Connection Point in Transformer or Input Filter Cabinet Phase Input Output Connection Point in UPS ∅A E23 E26 E1 ∅B E24 E27 E2 ∅C E25 E28 E3 Neutral E22 E29 E12 Table 5-3. Bypass Input Transformer Connection Points (Dual Feed) Connection Point in Transformer Cabinet Phase Input Output Connection Point in UPS ∅A E23 E26 E6 ∅B E24 E27 E7 ∅C E25 E28 E8 Neutral E22 E29 E12 To wire the output transformer cabinet: NOTE For wiring information, see drawing 164201118−1 and Table B, Table F, Table G, and Table H in Appendix A. 1. Install wiring from UPS cabinet to transformer cabinet using conduit through cable entry panel in the top of cabinet. 2. Install wiring from input transformer cabinet to UPS cabinet using conduit through the cable entry panels in the top of the UPS. 3. Connect the cables as shown in Table F on page A−7. See Figure 5-8 on page 5−10 for location of connection points within the transformer cabinets. Table 5-4. Output Transformer Connection Points Connection Point in Transformer Cabinet 5−6 Phase Input Output Connection point in UPS ∅A E23 E26 E9 ∅B E24 E27 E10 ∅C E25 E28 E11 Neutral E29 E29 E12 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing Input and Output Transformers and Input Filter Cabinets 4. Close the UPS cabinet doors and the output transformer cabinet door. AC Input to Transformer E23 E24 E25 E26 AC Output to UPS E27 E28 Ground Front Figure 5-5. Installing a 480/480 Vac or 600/480 Vac Input Transformer Cabinet EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 5−7 Installing Input and Output Transformers and Input Filter Cabinets AC Input to Transformer E23 E24 E25 E26 AC Output to UPS E27 E28 Ground Front Figure 5-6. Installing a 480/480 Vac Input Filter Cabinet 5−8 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing Input and Output Transformers and Input Filter Cabinets AC Input to Transformer E23 E24 E25 E26 AC Output to UPS E27 E28 Input Neutral E22 Output Neutral E29 Front Figure 5-7. Installing a 208/480 Vac Input Transformer Cabinet EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 5−9 Installing Input and Output Transformers and Input Filter Cabinets AC Input to Transformer E23 E24 E25 E26 AC Output to UPS E27 E28 Ground Neutral Front Figure 5-8. Installing a 480/208 Vac Output Transformer Cabinet 5−10 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 6 Installing a Power Distribution Module The PDM cabinet has one or two panels, each containing up to 42 poles for breaker switches, provides flexibility for the needs of your facility. Each panel is controlled by one 225A feeder breaker. The PDM cabinet arrives as shown in Figure 6-1 and Drawing 164201118−8 on page A−35. Before installing the PDM, be sure you have prepared the UPS according to the instructions in Chapter 3. Refer to the Powerware Power Distribution Module Installation and Operation Manual for PDM installation and operation. NOTE This option requires a 480 to 208 Vac transformer. Figure 6-1. Typical PDM Cabinet EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 6−1 Installing a Power Distribution Module This page intentionally left blank. 6−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 7 Installing a Remote Emergency Power−Off Control The Remote EPO control arrives as shown in Figure 7-1. For enclosure dimensions, side views, and knockout patterns, see Drawing 164201118−9 on page A−36. UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF To UPS To Other Equipment Figure 7-1. Remote EPO Control To install a Remote EPO control: 1. Securely mount the Remote EPO station. Recommended locations include operator’s consoles or exit doors. 2. Install wiring from the Remote EPO station using ½-in. conduit through the cable entry panels in either the top or bottom of the UPS. 3. Connect the Remote EPO wiring as shown in Table 7-1 and Figure 7-2: Table 7-1. Remote EPO Wire Terminations From Remote EPO Station(s) To Communication Panel in UPS TB1−4 TB2−1 TB1−5 TB2−2 Remarks Twisted wires (2) 14−18 gauge EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 7−1 Installing a Remote Emergency Power−Off Control 1 Remote EPO Switch TB2 2 Twisted Wires (2) Figure 7-2. Remote EPO NOTE Remote EPO switch rating is 24 Vdc, 1A minimum if supplied by user. NOTE This switch must be a dedicated switch not tied into any other circuits. 4. If you are installing multiple Remote EPO stations, wire additional stations in parallel with the first Remote EPO. 5. If required, install ½-in. conduit and wiring from the Remote EPO station to trip circuitry of upstream protective devices. A normally−open contact is provided, as shown in Figure 7-2. Remote EPO switch wiring must be in accordance with UL Class II requirements. 6. Secure the UPS by reversing all steps taken to prepare it for Remote EPO installation. 7−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 8 Installing a Remote Battery Disconnect The remote battery disconnect is crated separately for shipping. The enclosure is designed to be wall-mounted on a surface that can support the weight and bolt pattern. You can install a remote battery disconnect anywhere between the remote DC supply and the UPS, according to national and local codes. Figure 8-1 shows a typical remote battery disconnect enclosure. The breaker switch on the remote battery disconnect should be set to the ON position for normal UPS operation when DC power is available at the UPS. When service personnel are performing maintenance on the UPS or battery cabinet, the switch should be set to the OFF position. Consider the following information before installing the remote battery disconnect: A There is no DC disconnect device within the UPS. A The DC input to the UPS is only protected by internal fuses F21 and F22. A The UPS DC disconnect trip signal from TB4, points 1 and 2 (shunt trip) or TB4, points 1 and 3 (UV trip) must be connected to the DC source disconnect device(s). A For battery switch dimensions, see Drawing 164201118−13 on page A−41. Side Front ON OFF Figure 8-1. Remote Battery Disconnect Enclosure EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 8−1 Installing a Remote Battery Disconnect A For specific ratings and wiring requirements, see Table E on page A−6. A The material and labor for external wiring requirements is to be supplied by others. A The knockout pattern for the K1200 breaker is determined by others at the time of installation. A Power cables and control wiring must be installed in separate conduit. A The ground conductor is to be sized per NEC Article 250 and local electrical code requirements. A The maximum current listed is at the minimum DC operating voltage. A Nominal voltages listed in this chapter are for a lead-acid battery plant rated per NEC at 2.0 Vdc per cell. A Battery cabinets must be installed in accordance with all applicable codes and regulations, including the NEC Article 480. A The UPS to battery cable should be sized for a total maximum voltage drop of 1% nominal DC link voltage at maximum current. A Table 8-1 details the power cable terminations. A The remote battery disconnect weighs approximately 34 kg (75 lb). It has an ampere interrupting capacity (AIC) of 22,000 at 500 Vdc. A Tightening Torque: 28.7–31.1 Nm (255–275 lb in) Internal Drive Hex Size: 5/16″ Table 8-1. Remote Battery Disconnect Power Terminations Terminal Size of Pressure Termination Terminal Function E4 (+) See Table F on page A−7. UPS Battery Input (+) E5(−) See Table F on page A−7. UPS Battery Input (−) Breaker (+) (3) 3/0−500 kcmil Battery Disconnect (+) Breaker (−) (3) 3/0−500 kcmil Battery Disconnect (−) Breaker (jumper) (3) 3/0−500 kcmil Battery Disconnect (jumper) Series 1085 Battery Cabinet (+) (1) 3/0−250 kcmil [Breaker] Standalone battery cabinet (+) Series 1085 Battery Cabinet (−) (1) 3/0−250 kcmil [Breaker] Standalone battery cabinet (−) Table 8-2. Remote Battery Disconnect Circuit Breaker Ratings UPS Model 8−2 Circuit Breaker Rating DC Voltage 0.8 load pF 0.9 load pF Powerware 9315 300 800 1000 480 Powerware 9315 300 900 1000 420 Powerware 9315 400 1200 1400 420 Powerware 9315 400 1100 1200 480 Powerware 9315 500 1200 1400 480 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 9 Installing a Remote Monitor Panel As an option, you can install an RMP to monitor the operation of the UPS system from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can flush-mount or surface-mount an RMP on a desktop or on a wall, wherever you have a serial interface line. A maximum of two monitoring accessories (RMPs, Relay Interface Modules, or Supervisory Contact Modules) can be installed. See Table 9-1 for the number of accessories permitted. Figure 9-1 shows an RMP. Drawing 164201118−10 on page A−37 shows the enclosure dimensions and knockout patterns. Table 9-1. Optional Monitoring Accessories Number and Type of Accessories Permitted Remote Monitor Panel Relay Interface Module Supervisory Contact Module 2 2 2 1 1 1 1 1 1 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 9−1 Installing a Remote Monitor Panel Flush Mount Surface Mount (for Hanging) Wires Must be Twisted Figure 9-1. Remote Monitor Panel 9−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing a Remote Monitor Panel Before installing an RMP, be sure you have prepared the UPS according to the instructions in Chapter 3. To install an RMP: 1. Securely mount the RMP(s). 2. Install wiring from the RMP using ½-in. conduit through the cable entry panels in either the top or bottom of the UPS cabinet. The top entry connection requires installation of ½-in. flexible conduit within the UPS. Bottom entry connection requires no additional routing of conduit within the UPS. 3. In the spare parts kit, locate the RMP adapter cable assembly (see Figure 9-2). Mate the DB−9 connector on the back of the terminal block into the DB−9 connector on the Communication Panel of the UPS (see Figure 9-3). Use two screws from the spare parts kit to secure the terminal block bracket to the Communication Panel. Connect to Port 1 (DB−9) on Communication Panel Fuse Terminal Block (TB3) Figure 9-2. Terminal Block Bracket EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 9−3 Installing a Remote Monitor Panel DB−9 Connector (on UPS Communication Panel) TB1 TB2 ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ Figure 9-3. Wiring an RMP to the UPS 4. Connect RMP wiring to the terminal block using terminations shown in Table 9-2. Table 9-2. RMP Wire Terminations From RMP A To UPS TB1−4 TB3−1 TB1−5 TB3−2 TB1−6 TB3−3 TB1−7 TB3−4 From RMP B (if used) To UPS TB1−4 TB3−5 TB1−5 TB3−6 TB1−6 TB3−7 TB1−7 TB3−8 Remarks Twisted wires (4) 1−2 turns per 3″ Remarks Twisted wires (4) 1−2 turns per 3″ 5. To check the operation of the RMP, ensure that the UPS is supplying the load via inverter or bypass. If the indicators on the RMP show the appropriate status, then it is operating correctly. If the communication link between the UPS and the RMP is not present, the RMP will self-test (all indicators flash and the horn beeps at one-second intervals). If this occurs, check all harness connectors and the fuse for proper seating. If all connections are secure but the RMP continues to self-test, replace the fuse with the spare included in the hardware kit. If this does not correct the problem, contact your service representative for verification that the RMP is working correctly. 9−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing a Remote Monitor Panel 6. To test the indicator lamps, press the horn silence button and hold it for 3 seconds. All lamps should illuminate, and the horn sounds continuously until you release the button. 7. Repeat Steps 1, 2, and 4 through 6 for each RMP you are installing. 8. If you are installing an RIM or SCM in addition to an RMP, proceed to Chapter 10 or 11, respectively; otherwise, secure the UPS cabinet by reversing the steps on page 3−4. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 9−5 Installing a Remote Monitor Panel This page intentionally left blank. 9−6 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 10 Installing a Relay Interface Module The optional RIM uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The module uses an RS−232 serial interface line and may support up to eight critical loads. A maximum of two monitoring accessories (Remote Monitor Panels, RIMs, or Supervisory Contact Modules) can be installed. See Table 9-1 on page 9−1 for the number of accessories permitted. Figure 10-1 shows the RIM with its four 15-pin connectors labeled J1 through J4. Drawing 164201118−11 on page A−38 outlines the enclosure dimensions. Flush Mount Surface Mount (for Hanging) Relay Interface Module J1 J2 J3 J4 Continues at UPS 15−Pin D−Sub Connectors Figure 10-1. Relay Interface Module To install an RIM: 1. Securely mount the RIM. 2. Install wiring from the RIM using ½-in. conduit through the conduit entry plate in either the top or bottom of the UPS cabinet. The top entry connection requires installation of ½-in. flexible conduit within the UPS. Bottom entry requires no additional routing of conduit within the UPS. 3. If not already installed, locate the RMP adapter cable assembly (see Figure 10-2) in the spare parts kit. Mate the DB−9 connector on the back of the terminal block into the DB−9 connector on the Communication Panel of the UPS (see Figure 10-3). Use two screws from the spare parts kit to secure the terminal block bracket to the Communication Panel. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 10−1 Installing a Relay Interface Module Connect to Port 1 (DB−9) on Communication Panel Fuse Terminal Block (TB3) Figure 10-2. Terminal Block Bracket DB−9 Connector (on UPS Communication Panel) TB1 TB2 ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ Figure 10-3. Wiring an RIM to the UPS 10−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing a Relay Interface Module 4. Connect RIM wiring to the terminal block using the terminations shown in Table 10-1. 5. Contact your service representative for verification and testing of the RIM and its connections prior to making connections with J1 through J4. You can order interface cables separately for connecting to the 15-Pin D-Sub Connectors. 6. Repeat Steps 1 through 5 for each RIM you are installing. 7. If you are installing an RMP or SCM in addition to an RIM, proceed to Chapter 9 or 11, respectively; otherwise, secure the UPS cabinet by reversing the steps on page 3−4. Table 10-1. RIM Wire Terminations From RIM A To UPS TB1−4 TB3−1 TB1−5 TB3−2 TB1−6 TB3−3 TB1−7 TB3−4 From RIM B (if used) To UPS TB1−4 TB3−5 TB1−5 TB3−6 TB1−6 TB3−7 TB1−7 TB3−8 Remarks Twisted wires (4) 1−2 turns per 3″ Remarks Twisted wires (4) 1−2 turns per 3″ EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 10−3 Installing a Relay Interface Module This page intentionally left blank. 10−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Chapter 11 Installing a Supervisory Contact Module The optional SCM as shown in Figure 11-1 provides contacts for monitoring UPS status. A maximum of two monitoring accessories (Remote Monitor Panels, Relay Interface Modules, or SCMs) can be installed. See Table 9-1 on page 9−1 for the number of accessories permitted. See Drawing 164201118−12 on page A−40 for enclosure dimensions, side views, and knockout patterns. Surface Mount (for Hanging) Wires Must be Twisted Figure 11-1. Supervisory Contact Module To install a SCM: 1. Securely mount the SCM. 2. Install wiring from the SCM using ½-in. conduit through the conduit entry plate in either the top or bottom of the UPS cabinet. The top entry connection requires installation of ½-in. flexible conduit within the UPS. Bottom entry connection requires no additional routing of conduit within the UPS. 3. If not already installed, locate the RMP adapter cable assembly (see Figure 11-2) in the spare parts kit. Mate the DB−9 connector on the back of the terminal block into the DB−9 connector on the Communication Panel of the UPS (see Figure 11-3). Use two screws from the spare parts kit to secure the terminal block bracket to the Communication Panel. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 11−1 Installing a Supervisory Contact Module Connect to Port 1 (DB−9) on Communication Panel Fuse Terminal Block (TB3) Figure 11-2. Terminal Block Bracket DB−9 Connector (on UPS Communication Panel) TB1 TB2 ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ Figure 11-3. Wiring an SCM to the UPS 4. Connect the SCM wiring to the terminal block using the terminations shown in Table 11-1. 5. Contact your service representative for verification and testing of the SCM and its connections prior to making connections to terminal strip shown in Figure 11-4. 6. Repeat Steps 1 through 5 for each SCM you are installing. 11−2 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Installing a Supervisory Contact Module 7. If you are installing an RMP or RIM in addition to an SCM, proceed to Chapter 9 or 10, respectively; otherwise, secure the UPS cabinet by reversing the steps on page 3−4. Table 11-1. SCM Wire Terminations From SCM A To UPS TB1−4 TB3−1 TB1−5 TB3−2 TB1−6 TB3−3 TB1−7 TB3−4 From SCM B (if used) To UPS TB1−4 TB3−5 TB1−5 TB3−6 TB1−6 TB3−7 TB1−7 TB3−8 Remarks Twisted wires (4) 1−2 turns per 3″ Remarks Twisted wires (4) 1−2 turns per 3″ EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com 11−3 Installing a Supervisory Contact Module System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 11-4. Supervisory Contact Module TB2 NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require external power supply. Internal 24 Vdc is not capable of supplying contact current. 11−4 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com Appendix A 12− Customer Information The information in this appendix will help you plan for and install your UPS system. This appendix contains the following drawings: A 164201118−1 Installation Notes A 164201118−2 Typical UPS System A 164201118−3 UPS System Oneline Configurations A 164201118−4 Oneline Drawing of UPS System A 164201118−5 Location of UPS Power Terminals A 164201118−6 UPS Cabinet A 164201118−7 Transformer Cabinets A 164201118−8 Power Distribution Module A 164201118−9 Remote Emergency Power Off A 164201118−10 Remote Monitor Panel A 164201118−11 Relay Interface Module A 164201118−12 Supervisory Contact Module A 164201118−13 Battery Disconnect Switch A 164201118−14 Compression Lug Kit Option EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−1 Customer Information Table A. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9315 400 (0.8 pF) Units Ratings Basic unit rating at 0.8 lagging pF load AC Input to UPS Rectifier (0.95 min. pF) Rating 50/60 Hz kVA kW 300 240 400 320 INPUT/OUTPUT VOLTAGE 400 400 476 635 4/0(3) 300(3) With Filter: 3O, 1 gnd Amps* AWG or kcmil(ea) Minimum conductor size (number per O) Without Filter: AC INPUT Amps* Minimum conductor size (number per O 560 747 AWG or kcmil(ea) 250(3) 400(3) Amps 433 577 AWG or kcmil(ea) 3/0(3) 250(3) VDC 420 420 *(Maximum amps includes full load current plus battery recharge current) AC INPUT AC Input to Bypass Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) DC Input from Battery to UPS DC INPUT (1) positive, (1) negative Minimum conductor size (number per O) AC OUTPUT AC Output to Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) Amps @ (1.8V/cell) 686 914 AWG or kcmil(ea) See Table E See Table E Amps 433 577 AWG or kcmil(ea) 3/0(3) 250(3) Read and understand the following notes while planning your installation: 1. Refer to national and local electrical codes for acceptable external wiring practices. 2. Material and labor for external wiring requirements are to be provided by designated personnel. 3. For external wiring, use 90°C copper wire. See the appropriate column in Table A, Table B, Table C, or Table D. 4. Wire ampacities are chosen from Table 310−16 of the NEC. Wire is 90°C specification. 5. The 208V input isolation transformer is intended for use with UPS units with input filter option only. 6. The neutral conductor is considered to be a current-carrying conductor per note 10 of the Notes to Ampacity Table 310 of the NEC. If a neutral is used, the wire is derated by 80% per Note 8(a) of the Notes to Ampacity Table 310 assuming 4−6 conductors in a raceway. If there is no neutral, it is assumed that there is only 3 current carrying conductors in a raceway (one per phase). 7. All circuit breakers provided as part of the UPS system that employ adjustable trip mechanisms have been set to their maximum settings. Based upon the energy available and other equipment located on-site, these settings may need to be adjusted to ensure proper system operation and coordination. It is the customer’s responsibility to conduct a breaker coordination study, so that these breakers can be adequately set for the site. NOTE: Callout letter , , , and map to drawing #164201118−4 DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES 164201118−1 DATE: SHEET: 1 of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−2 Customer Information Table B. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9315 500 (0.8 pF) Ratings Units Rating 60 Hz 400 kVA 400 500 Basic unit rating at 320 kW 320 400 0.8 lagging pF load INPUT/OUTPUT VOLTAGE AC Input to UPS Rectifier or Input Transformer (0.95 min. pF) AC INPUT 3O, 1 gnd, 1 Neutral (Input Transformer only) Minimum conductor size (number per O) A Minimum conductor size (number per O) 500 400 208 480 480 600 1280 560 640 512 600(5) 500(2) 300(3) 250(3) Amps* N/A 640 800 640 AWG or kcmil(ea) N/A 300(3) 400(3) 300(3) 560 560 640 640 500(2) 500(2) 300(3) 300(3) Amps N/A 560 640 N/A AWG or kcmil(ea) N/A 500(2) 300(3) N/A Amps N/A 560 640 N/A AWG or kcmil(ea) N/A 500(2) 300(3) N/A Amps 1110 480 601 480 AWG or kcmil(ea) 600(5) 250(3) 300(3) 250(3) Amps 560 N/A N/A 640 AWG or kcmil(ea) 500(2) N/A N/A 300(3) VDC 480 480 480 480 Amps @ (1.8V/cell) 800 800 1000 1000 AWG or kcmil(ea) See Table E See Table E See Table E See Table E Amps 480 480 601 601 AWG or kcmil(ea) 250(3) 250(3) 350(3) 350(3) Amps 1110 N/A N/A 480 AWG or kcmil(ea) 600(5) N/A N/A 4/0(3) With Filter: Amps* AWG or kcmil(ea) Without Filter: *(Maximum amps includes full load current plus battery recharge current) AC INPUT AC Input to UPS Rectifier from Input Transformer 3O, 1 gnd Minimum conductor size (number per O) AC Input to 5% Filter AC INPUT 3O, 1 Neutral, 1 gnd AC INPUT AC INPUT 3O, 1 gnd E B Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) AC Input to UPS Bypass from Bypass Transformer Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) DC Input from Battery to UPS DC INPUT A Minimum conductor size (number per O) AC Input to UPS Bypass or Bypass Transformer (1) positive, (1) negative F C Minimum conductor size (number per O) AC OUTPUT AC OUTPUT ISO GND AC Output to Output Transformer or Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) G AC Output from Output Transformer to Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) Isolated Ground Connection to Grounding Electrode system (Optional) Minimum conductor size (number per O) NOTE: Callout letter and H , , , , E , F ,G, map to drawing #164201118−4 With Filter: Amps AWG or kcmil(ea) Minimum conductor size (number per O) AC Input to UPS Rectifier from 5% Filter AC INPUT E D H With Filter: With Filter: AWG or kcmil(ea) 1/0 (2) DESCRIPTION: INSTALLATION NOTES DRAWING NO: REVISION: G 164201118−1 DATE: EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com SHEET: 2 of 19 020604 A−3 Customer Information Table C. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9315 400 (0.9 pF) Units Ratings Basic unit rating at 0.9 lagging pF load AC Input to UPS Rectifier (0.95 min. pF) Rating 50/60 Hz kVA kW 300 270 400 360 INPUT/OUTPUT VOLTAGE 400 400 536 715 4/0(3) 350(3) With Filter: 3O, 1 gnd Amps* AWG or kcmil(ea) Minimum conductor size (number per O) Without Filter: AC INPUT Amps* Minimum conductor size (number per O 613 800 AWG or kcmil(ea) 250(3) 400(3) Amps 433 577 AWG or kcmil(ea) 3/0(3) 250(3) VDC 420 420 Amps @ (1.8V/cell) 772 1030 AWG or kcmil(ea) See Table E See Table E Amps 433 577 AWG or kcmil(ea) 3/0(3) 250(3) *(Maximum amps includes full load current plus battery recharge current) AC INPUT AC Input to Bypass Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) DC Input from Battery to UPS DC INPUT (1) positive, (1) negative Minimum conductor size (number per O) AC OUTPUT AC Output to Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) NOTE: Callout letter , , , and map to drawing #164201118−4 DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES SHEET: 164201118−1 DATE: 3 of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−4 Customer Information Table D. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9315 500 (0.9 pF) Units Ratings Basic unit rating at 0.9 lagging pF load AC Input to UPS Rectifier or Input Transformer (0.95 min. pF) AC INPUT 3O, 1 gnd, 1 Neutral (Input Transformer only) Minimum conductor size (number per O) A Minimum conductor size (number per O) Rating 60 Hz kVA kW 400 360 400 360 500 450 500 450 INPUT/OUTPUT VOLTAGE 208 480 480 600 1440 626 720 576 600(5) 500(2) 350(3) 250(3) Amps* N/A 715 850 658 AWG or kcmil(ea) N/A 350(3) 500(4) 300(3) 626 626 720 720 500(2) 500(2) 350(3) 350(3) Amps N/A 626 720 N/A AWG or kcmil(ea) N/A 500(2) 350(3) N/A Amps N/A 626 720 N/A AWG or kcmil(ea) N/A 500(2) 350(3) N/A Amps 1110 480 601 480 AWG or kcmil(ea) 600(5) 250(3) 300(3) 250(3) Amps 560 N/A N/A 640 AWG or kcmil(ea) 500(2) N/A N/A 300(3) VDC 480 480 480 480 Amps @ (1.8V/cell) 901 901 1120 1120 AWG or kcmil(ea) See Table E See Table E See Table E See Table E Amps 480 480 601 601 AWG or kcmil(ea) 250(3) 250(3) 350(3) 350(3) Amps 1110 N/A N/A 480 AWG or kcmil(ea) 600(5) N/A N/A 4/0(3) With Filter: Amps* AWG or kcmil(ea) Without Filter: *(Maximum amps includes full load current plus battery recharge current) AC Input to UPS Rectifier from Input Transformer AC INPUT 3O, 1 gnd Minimum conductor size (number per O) AC Input to 5% Filter AC INPUT 3O, 1 Neutral, 1 gnd AC INPUT AC INPUT 3O, 1 gnd E AC Input to UPS Bypass or Bypass Transformer Full Load Current 3O, (1) Neutral, (1) gnd B AC Input to UPS Bypass from Bypass Transformer Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) DC Input from Battery to UPS DC INPUT A Minimum conductor size (number per O) Minimum conductor size (number per O) (1) positive, (1) negative F C Minimum conductor size (number per O) AC OUTPUT AC OUTPUT ISO GND AC Output to Output Transformer or Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) G AC Output from Output Transformer to Critical Load Full Load Current 3O, (1) Neutral, (1) gnd Minimum conductor size (number per O) Isolated Ground Connection to Grounding Electrode system (Optional) Minimum conductor size (number per O) NOTE: Callout letter and H , , , , E , F ,G, map to drawing #164201118−4 Amps AWG or kcmil(ea) Minimum conductor size (number per O) AC Input to UPS Rectifier from 5% Filter AC INPUT E With Filter: D H With Filter: With Filter: AWG or kcmil(ea) DESCRIPTION: DRAWING NO: REVISION: G 1/0 (2) INSTALLATION NOTES 164201118−1 DATE: EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com SHEET: 4 of 19 020604 A−5 Customer Information Table E. Battery Cabinet Ratings and External Wiring Requirements UPS 9315 500 9315 500 9315 400 9315 400 Model 500 500 500 500 500 500 500 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 300 300 300 300 300 300 300 300 300 300 300 Battery Type J27 J31 J31 J37 J37 J47 J47 J27 J27 J31 J31 J37 J37 J37 J47 J47 J47 J27 J31 J31 J37 J37 J47 J47 J27 J27 J31 J31 J31 J37 J37 J37 J47 J47 J47 Cabinet Series 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 1085 Number of Cabinets 4 4 3 3 4 3 4 3 4 3 4 2 3 4 2 3 4 3 3 4 3 4 3 4 3 4 2 3 4 2 3 4 2 3 4 DC Voltage 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 420 420 420 420 420 420 420 420 420 420 420 420 420 420 420 420 420 420 DESCRIPTION: DRAWING NO: REVISION: F Minimum Conductor Size DC per Cabinet Amps per Cabinet (AWG or kcmil) 300 4/0 300 4/0 300 350 300 350 300 4/0 300 350 300 4/0 300 250 300 3/0 300 250 300 3/0 300 350 300 250 300 3/0 300 350 300 250 300 3/0 300 4/0 300 300 300 4/0 300 300 300 4/0 300 300 300 4/0 300 4/0 300 2/0 300 350 300 4/0 300 2/0 300 350 300 4/0 300 2/0 300 350 300 4/0 300 2/0 Number of Wires per Cabinet 1 pos 1 neg 1 pos 1 neg 1 pos 1 neg 1 pos 1 neg INSTALLATION NOTES SHEET: 164201118−1 DATE: 5 of 19 041500 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−6 Customer Information 1. A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. 2. External overcurrent protection is not provided by this product, but is required by codes. Refer to Table A through Table H for wiring requirements. If an output lockable disconnect is required, it is to be supplied by designated personnel. 3. When an input transformer is present, the rectifier and bypass inputs may both be supplied by the same source. 4. Terminals E1 through E12 and E22 through E29 are UL and CSA rated at 90°C. A hex key tool is required to attach wires to terminals. Refer to Table F and E for power cable terminations and Table H for conduit requirements. Drawing 164201118−5 shows the location of the power cable terminals inside the UPS. Refer to Chapter 5 in this manual for location of the power cable terminals inside the transformer cabinets. Table F. UPS Cabinet Power Cable Terminations Size of Pressure Termination Terminal Function Terminal Function E1 Phase A 4 − #4/0−500 kcmil Internal Wiring to UPS Rectifier E2 Phase B 4 − #4/0−500 kcmil (CB1 Input) E3 Phase C 4 − #4/0−500 kcmil Phase A 4 − #2−600 kcmil AC Input to Bypass E6 E7 Phase B 4 − #2−600 kcmil E8 Phase C 4 − #2−600 kcmil E9 Phase A 4 − #2−600 kcmil AC Output to Critical Load E10 Phase B 4 − #2−600 kcmil E11 Phase C 4 − #2−600 kcmil E4 Battery (+) 4 − #2−600 kcmil DC Input from Battery to UPS E5 Battery (−) 4 − #2−600 kcmil Neutral, Output E12 Neutral 12 − #2−600 kcmil Customer Ground Ground Ground 8 − #2−600 kcmil Isolated Ground Isolated Grounding 10 − #14−1/0 AWG (Optional) Ground Electrode NOTE: Customer ground, size 2/0, can be run in any conduit listed in Table H. DESCRIPTION: DRAWING NO: REVISION: D Tightening Int Hex Torque N-M (lb-in) Size (In.) 42.4 (375) 3/8 42.4 (375) 3/8 42.2 (375) 3/8 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 56.5 (500) 1/2 42.4 (275) Slotted INSTALLATION NOTES SHEET: 6 164201118−1 DATE: of 19 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−7 Customer Information Table G. Transformer and Filter Cabinet Power Cable Terminations Tightening Int Hex Torque N-M (lb-in) Size (In.) 56.5 (500) 1/2 Terminal Function AC Input to Input Isolation Transformer (480/480) (as applicable) Terminal Function E23 Phase A Size of Pressure Termination 4 − #2−600 kcmil E24 Phase B 4 − #2−600 kcmil 56.5 (500) 1/2 E25 Phase C 4 − #2−600 kcmil 56.5 (500) 1/2 AC Output from Input Isolation Transformer (480/480) (as applicable) E26 Phase A 4 − #2−600 kcmil 56.5 (500) 1/2 E27 Phase B 4 − #2−600 kcmil 56.5 (500) 1/2 E28 Phase C 4 − #2−600 kcmil 56.5 (500) 1/2 AC Input to Input Isolation Transformer (208/480) (as applicable) E23 E24 E25 E22 E26 E27 E28 E29 E23 Phase A Phase B Phase C Neutral Phase A Phase B Phase C Neutral Phase A 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 E24 Phase B 4 − #2−600 kcmil 56.5 (500) 1/2 E25 Phase C 4 − #2−600 kcmil 56.5 (500) 1/2 AC Output from Input Isolation Transformer (600/480) (as applicable) E26 Phase A 4 − #2−600 kcmil 56.5 (500) 1/2 E27 Phase B 4 − #2−600 kcmil 56.5 (500) 1/2 E28 Phase C 4 − #2−600 kcmil 56.5 (500) 1/2 AC Input to 5% Input Filter (480/480) (as applicable) E23 E24 E25 E26 E27 E28 E23 Phase A Phase B Phase C Phase A Phase B Phase C Phase A 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 E24 Phase B 4 − #2−600 kcmil 56.5 (500) 1/2 E25 Phase C 4 − #2−600 kcmil 56.5 (500) 1/2 E26 E27 E28 E29 Phase A Phase B Phase C Neutral 4 − #2−600 kcmil 4 − #2−600 kcmil 4 − #2−600 kcmil 8 − #2−600 kcmil 56.5 (500) 56.5 (500) 56.5 (500) 56.5 (500) 1/2 1/2 1/2 1/2 AC Output from Input Isolation Transformer (208/480) (as applicable) AC Input to Input Isolation Transformer (600/480) (as applicable) AC Output from 5% Input Filter (480/480) (as applicable) AC Input to Output Auto Transformer (480/208) (as applicable) AC Output from Output Auto Transformer (480/208) (as applicable) NOTE: Customer ground, size 2/0, can be run in any conduit listed in Table H. DESCRIPTION: DRAWING NO: REVISION: D INSTALLATION NOTES SHEET: 164201118−1 DATE: 7 of 19 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−8 Customer Information 5. Per NEC article 300-20(a), all three phase conductors must be run in the same conduit. If a neutral and/or ground is used, it must be run in the same conduit as the phase conductors. 6. Conduit is sized to accommodate one neutral conductor the same size as the phase conductor (if applicable) and one 2/0 ground conductor. 7. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2. Table H. Power Cable Conduit Requirements 9315 500 Number of Minimum Terminal Wires in Conduit Conduit Trade Size UPS Input 4 3 in. (A, B, C, Gnd) Input Transformer 4 3 in. (480/480) (A, B, C, Gnd) Input Transformer Input Conduit 5 3 in. (208/480) (A, B, C, Gnd) Input Transformer Output Conduit 4 3 in. (208/480) (A, B, C, Gnd) Output Transformer Input Conduit 5 2.5 in. (480/208) (A, B, C, Gnd) Output Transformer Output Conduit 5 3 in. (480/208) (A, B, C, Gnd) Input Transformer Input Conduit 4 3 in. (600/480) (A, B, C, Gnd) Input Transformer Output Conduit 4 3 in. (600/480) (A, B, C, Gnd) 5% Input Filter Input Conduit 4 3 in. (480/480) (A, B, C, Gnd) Number of Conduits Number of Conduits 3 4 2.5 in. 3 3 4 2.5 in. 3 5 N/A N/A N/A 2 N/A N/A N/A 3 N/A N/A N/A 5 N/A N/A N/A 3 N/A N/A N/A 3 N/A N/A N/A 3 N/A N/A N/A DESCRIPTION: DRAWING NO: REVISION: 9315 400 Number of Minimum Wires in Conduit Conduit Trade Size F INSTALLATION NOTES SHEET: 164201118−1 DATE: 8 of 19 041500 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−9 Customer Information Table H. Power Cable Conduit Requirements (Cont’d) 9315 500 Number of Minimum Terminal Number of Wires in Conduit Conduits Conduit Trade Size 5% Input Filter Output Conduit 4 3 in. 3 (480/480) (A, B, C, Gnd) Bypass 5 3 in. 3 (A, B, C, Gnd) Bypass Input Transformer (Dual Feed) 5 3 in. 5 Input Conduit (A, B, C, Gnd) Bypass Input Transformer (Dual Feed) 4 3 in. 2 Output Conduit (A, B, C, Gnd) Output 5 3 in. 3 (A, B, C, Gnd) Battery 3 2.5 in. 3 (+), (−), Gnd DESCRIPTION: DRAWING NO: REVISION: F 9315 400 Number of Minimum Wires in Conduit Conduit Trade Size Number of Conduits N/A N/A N/A 5 2.5 in. 3 N/A N/A N/A N/A N/A N/A 5 2.5 in. 3 3 2.5 in. 3 INSTALLATION NOTES SHEET: 164201118−1 DATE: 9 of 19 041500 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−10 Customer Information 8. When using 65 KAIC or higher rated breakers, secure cables as shown in figure below. Wrap line cables together with nominal 3/8 inch (9.5mm) nylon rope or rope having a minimum tensile strength of 2000 pounds (8896 N). Wrap line cables at 6 inches (152 mm) and 12 inches (305 mm) from the line terminals with five wraps. Wrap each additional 6 inch (152.4 mm) interval with five wraps or 1 inch (25.4 mm) intervals with one wrap SECUREMENT OF CABLE NYLON ROPE − 3/8 inch (9.5 mm) diameter. Minimum of five wraps. 6 inches (152 mm) DESCRIPTION: DRAWING NO: REVISION: D INSTALLATION NOTES 164201118−1 DATE: SHEET: 10 of 19 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−11 Customer Information 1. In the UPS system, each battery cabinet, PDM cabinet, and transformer cabinet are crated separately for shipping. 2. Do not tilt cabinets more than "10° during handling. 3. Dimensions are in millimeters (inches). 4. If perforated floor tiles are required for ventilation, you should place them in front of the UPS. Table I lists the ventilation requirements for full load operation: Table I. Air Conditioning or Ventilation Requirements During Full Load Operation Ratings Input/Output Voltage kVA Heat Rejection* BTU/hr 1000/hr (Kg−cal/hr) 0.8 pF 0.9 pF Powerware 9315 400 300 kVA 400/400 71.7 (18.1) 81.0 (20.4) 400 kVA 400/400 95.6 (24.1) 107.9 (27.2) 400 kVA 208/208 119.0 (30.0) 133.9 (33.7) 400 kVA 480/208 107.6 (27.1) 119.7 (30.2) 400 kVA 480/480 95.6 (24.1) 107.9 (27.2) 500 kVA 480/480 119.5 (30.1) 134.9 (34.0) 500 kVA 600/600 122.9 (31.0) 138.3 (34.9) Powerware 9315 500 *Worst case scenario heat rejection data to ensure cooling capacity (includes losses from filters and transformers). 5. Recommended minimum clearance over the UPS module is 304.8 mm (12 in). Required for cooling air exhaust: approximately 1420 liter/sec (3000 cfm). 6. Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC. Rated battery current is computed at 1.8 volts per cell. 7. The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 8. A battery disconnect switch is recommended, and may be required by NEC or local codes when batteries are remotely located. The battery disconnect switch may be supplied as an accessory, and should be installed between battery and UPS. 9. If the conductors used for DC input from the battery cabinet(s) to the UPS are those provided by the UPS manufacturer, and the UPS and battery cabinet are manufactured by the same supplier, then it is acceptable if they do not meet the noted minimum conductor sizes. DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES SHEET: 11 164201118−1 DATE: of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−12 Customer Information 1. Table J lists the maximum rating for input circuit breakers. Table J. Maximum Input Circuit Breaker Ratings Input Voltage Rating 400V 480V 208V 600V Powerware 9315 System kVA kW DC Volts With Filter With Filter Without Filter With Filter Without Filter With Filter Without Filter Model 300 Model 300 Model 400 Model 400 Model 400 Model 400 Model 500 Model 500 300 300 400 400 400 400 500 500 240 270 320 360 320 360 400 450 420 420 420 420 480 480 480 480 N/A N/A N/A N/A 1600 1800 N/A N/A 600 700 700 900 N/A N/A N/A N/A 800 800 1000 1000 N/A N/A N/A N/A N/A N/A N/A N/A 700 800 800 900 N/A N/A N/A N/A 800 900 1000 1200 N/A N/A N/A N/A 600 600 700 800 N/A N/A N/A N/A 700 700 800 900 CAUTION: To reduce the risk of fire, connect only to a circuit provided with maximum input circuit breaker current ratings from Table J in accordance with the National Electrical code, ANSI/NFPA 70. 2. Source protection for the optional input transformer should be treated as if you were supplying a three phase transformer, to allow for transformer magnetization inrush current. 3. Source protection for the AC input should be treated as if you were supplying a three phase transformer, to allow for filter inrush current. 4. Source protection for the input to the bypass section should be treated as if you were supplying a 500 kVA three phase transformer, to allow for transformer magnetization inrush current. 5. The input breaker (CB1) has a trip rating of 1000 amps AT and an Amp Interrupting Capability (AIC) of 65,000 in symmetrical RMS amps for the Powerware 9315 400 and 9315 500. See Table K. Table K. Equivalent Transformer Size for Determining Inrush 500 kVA Optional Input Transformer 6. The input and bypass three phase feeds should be symmetrical about ground, due to the existence of voltage surge protection devices. 7. The line-to-line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table A through Table D. The recommended line-to-line load unbalance is 50% or less. DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES SHEET: 12 164201118−1 DATE: of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−13 Customer Information 8. Output overcurrent protection and output disconnect switch are to be provided by the user. Table L lists the maximum rating for output circuit breakers satisfying the criteria for both. Table L. Maximum Output Circuit Breaker Ratings Powerware 9315 System Model 300 Model 400 Model 400 Model 500 208V N/A N/A 1600 N/A Output Voltage Rating 400V 480V 600 N/A 800 N/A N/A 600 N/A 800 600V N/A N/A 400 500 9. Table M lists the maximum rating for remote battery disconnect circuit breakers. Table M. Maximum Remote Battery Disconnect Circuit Breaker Ratings Powerware 9315 System Model 300 Model 300 Model 400 Model 400 Model 500 Circuit Breaker Rating 0.8 load pF 0.9 load pF 800 1000 900 1000 1200 1400 1100 1200 1200 1400 DESCRIPTION: DRAWING NO: REVISION: G DC Voltage 600V 480 420 420 480 480 INSTALLATION NOTES SHEET: 13 164201118−1 DATE: of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−14 Customer Information 1. The UPS equipment operating environment must meet the size and weight requirements shown in Table N, according to your UPS system configuration: Table N. Equipment Weight Weight (Kg (lb) Component Shipping Installed UPS Cabinet (Powerware 9315 400) (400/400 System) 2812 (6200) 2767 (6100) UPS Cabinet (Powerware 9315 500) (480/480 System) 2812 (6200) 2767 (6100) UPS Input Transformer Cabinet (480/480) 1860(4100) 1814(4000) UPS Input Transformer Cabinet (208/208) 1860(4100) 1814(4000) UPS Input Transformer Cabinet (600/600) 1860(4100) 1814(4000) UPS Output Transformer Cabinet (208/208) 1860(4100) 1814(4000) UPS 5% Input Filter Cabinet (480/480) 2182(4800) 2136(4700) 2. The basic environmental requirements for operation of the UPS system are: Ambient Temperature Range: 0−40°C (32−104°F) Recommended Operating Range: 20−25°C (68−77°F) Maximum Relative Humidity: 95% DESCRIPTION: DRAWING NO: REVISION: F INSTALLATION NOTES SHEET: 164201118−1 DATE: 14 of 19 041500 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−15 Customer Information Communications Panel TB1 1 TB2 BLDG ALARM 1 1 REMOTE EPO 2 BLDG ALARM 1 RTN 2 REMOTE EPO RTN 3 BLDG ALARM 2 3 4 BLDG ALARM 2 RTN 4 ON INV 5 BLDG ALARM 3 5 ON INV RTN 6 BLDG ALARM 3 RTN 6 ON BYPASS 7 BLDG ALARM 4 7 ON BYPASS RTN 8 BLDG ALARM 4 RTN 8 BATTERY CONTACTOR CLOSED 9 BLDG ALARM 5 9 BATTERY CONT RTN 10 BLDG ALARM 5 RTN 10 RELAY 1 NO 11 BLDG ALARM 6 11 RELAY 1 NC 12 BLDG ALARM 6 RTN 12 ALARM RTN 13 13 RELAY 2 NO 14 14 RELAY 2 NC 15 15 NOTICE RTN RS485 RS232 NOTE: All building alarm inputs or remote features require an isolated normally open contact or switch (rated at 24 VDC, 20 mA minimum) connected between the alarm input and common terminal as shown. All control wiring and relay and switch contacts are customer provided. NOTE: Regardless of assignment, alarms display as Building Alarm 1, Building Alarm 2, etc., on Monitor Panel. Use twisted pair wires for each alarm input and common. DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES SHEET: 164201118−1 DATE: 15 of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−16 Customer Information Table O. Communication Panel Inputs and Outputs TB1 Pin # Name 1 BLDG ALARM 1 2 BLDG ALARM 1 RTN 3 BLDG ALARM 2 4 BLDG ALARM 2 RTN 5 BLDG ALARM 3 6 BLDG ALARM 3 RTN 7 BLDG ALARM 4 8 BLDG ALARM 4 RTN 9 BLDG ALARM 5 10 BLDG ALARM 5 RTN 11 BLDG ALARM 6 12 BLDG ALARM 6 RTN Description Programmable UPS alarm. Activated by a remote contact closure. Programmable UPS alarm. Activated by a remote contact closure. Programmable UPS alarm. Activated by a remote contact closure. Programmable UPS alarm. Activated by a remote contact closure. Programmable UPS alarm. Activated by a remote contact closure. Programmable UPS alarm. Activated by a remote contact closure. Table P. Communication Panel Inputs and Outputs TB2 Pin # Name 1 REMOTE EPO 2 REMOTE EPO RTN Description Contacts used to activate remote EPO of UPS. 3 4 ON INV 5 ON INV RTN 6 ON BYPASS 7 ON BYPASS RTN 8 BATTERY CONTACTOR CLOSED 9 BATTERY CONT RTN 10 RELAY 1 NO 11 RELAY 1 NC 12 ALARM RTN 13 RELAY 2 NO 14 RELAY 2 NC 15 NOTICE RTN Contacts used to indicate On Inverter status of UPS. Contacts used to indicate On Bypass status of UPS. Contacts used to indicate UPS Battery Contactor is closed. General purpose NO and NC relay contacts. General purpose NO and NC relay contacts. DESCRIPTION: DRAWING NO: REVISION: G INSTALLATION NOTES SHEET: 16 164201118−1 DATE: of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−17 Customer Information 1. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control wiring in separate conduit from the power wiring. The wire should be rated at 24 volts, 1 amp minimum. 2. Refer to Table Q, Table R, and Table S, and to applicable chapters for information about installing control wiring for options and accessories. Table Q. Control Wiring Terminations Terminal Description Terminal Function TB1 Building Alarms (optional, up to 6) Terminal Block Generator Interface TB1 TB2 TB2 Remote EPO Terminal Block On Inverter" Monitoring On Bypass" Monitoring Summary Alarm & Notice Contacts Table R. Summary Alarm Relay Contacts TB2 13 RELAY 2 15 14 10 12 RELAY 1 11 CONTACT RATING: Maximum Switched Voltage 32 VAC Maximum Carrying Current 1A DESCRIPTION: DRAWING NO: REVISION: G 42 VDC INSTALLATION NOTES SHEET: 17 164201118−1 DATE: of 19 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−18 Customer Information 3. The Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load. Local electrical codes may also require tripping upstream protective devices to the UPS. Table S. Remote EPO 1 REMOTE EPO SWITCH TB2 2 TWISTED WIRES (2) Remote EPO switch rating is 24 VDC. 1 Amp minimum if supplied by user. NOTE: This switch must be a dedicated switch not tied into any other circuits. DESCRIPTION: DRAWING NO: REVISION: D INSTALLATION NOTES SHEET: 18 164201118−1 DATE: of 19 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−19 Customer Information 1. Table T lists the battery shunt trip and UV trip wiring requirements. Table T. Battery Shunt Trip or UV Trip Wiring Requirements ST UV TB4 Points 1, 2 1, 3 Output Max Pulse 220 VA instantaneous 40 VA Wiring #12−22AWG #12−22AWG 2. There is no DC disconnect device within the UPS. 3. The DC input to the UPS is protected by internal fuses F21 and F22. 4. The UPS DC disconnect trip signal from TB4, points 1 and 2 (shunt trip) or TB4, points 1 and 3 (UV trip) must be connected to the DC source disconnect device(s). 5. Recommended wire size is 14 AWG. TB 4 BATTERY CABINET #1 BATTERY CABINET #2 BATTERY CABINET #3 BATTERY CABINET #4 24V ST ST ST ST TB 1 TB 1 TB 1 TB 1 9 10 9 10 9 10 S.T. RTN UV RTN DC Aux 9 10 DC Aux RTN DC Aux DC Aux RTN Not Used Not Used Not Used NOTE: For other than Powerware battery cabinets that use UV trip coils, connect to TB4 Pin 3 instead of TB4 Pin 2. DESCRIPTION: DRAWING NO: REVISION: D INSTALLATION NOTES SHEET: 19 164201118−1 DATE: of 19 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−20 Customer Information UPS CABINET BATTERY CABINET (optional) INPUT CABINET (Transformer or Filter) (optional) DESCRIPTION: DRAWING NO: REVISION: C OUTPUT TRANSFORME R (optional) PDM CABINET (optional− requires 480/208 transformer) TYPICAL UPS SYSTEM SHEET: 164201118−2 DATE: 1 of 1 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−21 Customer Information Table U. UPS System Oneline Configurations Oneline Drawing 164201118−4 Powerware 9315 Vin / Vout Input Transformer Output Transformer 400, 500 480/480 N/A N/A 300, 400 400/400 N/A N/A Sheet 2 400, 500 480/480 Isolation (Delta in, Delta out) N/A Sheet 2 500 600/600 Isolation (Delta in, Delta out) N/A Sheet 3 500 480/480 5% Input Filter (Delta in, Delta out) N/A Sheet 4 400 (Single Feed) 208/208 Isolation (Wye in, Wye out) Auto Sheet 5 400 (Dual Feed) 208/208 Isolation (Wye in, Wye out) Auto Sheet 1 NOTE 1: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. NOTE 2: Output Voltage must match Bypass Input Voltage. DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: REVISION: F SHEET: 164201118−3 DATE: 1 of 1 041500 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−22 Customer Information AC INPUT TO UPS RECTIFIER 3 WIRE A−B−C ROTATION AC INPUT TO BYPASS 3 OR 4 WIRE A−B−C ROTATION (See Table O, Table P, Table Q, and Table R) A B E6−8 BUILDING ALARMS RS−232 GENERATOR INTERFACE RS−485 ON INVERTER" ON BYPASS" MONITORING REMOTE EPO E1−3 COMMUNICATIONS PANEL CB1 SEE NOTE 1 INPUT FILTER (OPTIONAL) RECTIFIER C BATTERY FUSE BYPASS CONTACTOR (K4) E4−5 STATIC SWITCH TO ADDITIONAL BATTERY CABINET (OPTIONAL) INVERTER AC OUTPUT TO CRITICAL LOAD D OUTPUT FILTER E9−12 Y OUTPUT TRANSFORMER OUTPUT CONTACTOR (K3) H ISOLATED GROUND BUS TO GROUNDING ELECTRODE SYSTEM (OPTIONAL) BATTERY CABINET UPS CABINET (OPTIONAL) TO GROUND NOTE 1: Optional jumper for single feed. Use terminals E6, E7, and E8 for connection. See Table A, Table D, Table C, or Table D row B for wire rating. NOTE 2: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. UPS SYSTEM WITH 480V INPUT, SINGLE OR DUAL FEED DESCRIPTION: DRAWING NO: REVISION: F ONELINE DRAWINGS OF UPS SYSTEM SHEET: 164201118−4 DATE: 1 of 5 082806 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−23 Customer Information AC INPUT TO UPS RECTIFIER 3 OR 4 WIRE A−B−C ROTATION AC INPUT TO BYPASS 3 WIRE A−B−C ROTATION (See Table O, Table P, Table Q, and Table R) BUILDING ALARMS RS−232 GENERATOR INTERFACE RS−485 ON INVERTER" ON BYPASS" MONITORING REMOTE EPO E23−25 E6−8 COMMUNICATIONS PANEL CB1 E26−28 E1−3 INPUT FILTER (OPTIONAL) ISOLATION TRANSFORMER (DELTA IN DELTA OUT) RECTIFIER BATTERY FUSE BYPASS CONTACTOR (K4) E4−5 STATIC SWITCH TO ADDITIONAL BATTERY CABINET (OPTIONAL) INVERTER E9−12 OUTPUT FILTER AC OUTPUT TO CRITICAL LOAD Y OUTPUT TRANSFORMER OUTPUT CONTACTOR (K3) INPUT TRANSFORMER CABINET H ISOLATED GROUND BUS TO GROUNDING ELECTRODE SYSTEM (OPTIONAL) (OPTIONAL) BATTERY CABINET UPS CABINET (OPTIONAL) TO GROUND UPS SYSTEM WITH OPTIONAL ISOLATION INPUT TRANSFORMER (480V and 600V INPUT) NOTE 1: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. NOTE 2: See Figure 164201118−3 to determine when an input transformer is required. DESCRIPTION: DRAWING NO: REVISION: F ONELINE DRAWINGS OF UPS SYSTEM SHEET: 164201118−4 DATE: 2 of 5 082806 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−24 Customer Information AC INPUT TO BYPASS 3 WIRE A−B−C ROTATION AC INPUT TO UPS RECTIFIER 3 OR 4 WIRE A−B−C ROTATION (See Table O, Table P, Table Q, and Table R) BUILDING ALARMS RS−232 GENERATOR INTERFACE RS−485 ON INVERTER" ON BYPASS" MONITORING REMOTE EPO E23−25 E6−8 COMMUNICATIONS PANEL ISOLATION TRANSFORMER CB1 (DELTA IN DELTA OUT) E1−3 INPUT FILTER (OPTIONAL) FILTER TRAP E RECTIFIER E26−28 BATTERY FUSE BYPASS CONTACTOR (K4) E4−5 STATIC SWITCH TO ADDITIONAL BATTERY CABINET (OPTIONAL) INVERTER E9−12 OUTPUT FILTER AC OUTPUT TO CRITICAL LOAD Y OUTPUT TRANSFORMER OUTPUT CONTACTOR (K3) INPUT FILTER CABINET H ISOLATED GROUND BUS TO GROUNDING ELECTRODE SYSTEM (OPTIONAL) (OPTIONAL) BATTERY CABINET UPS CABINET (OPTIONAL) TO GROUND UPS SYSTEM WITH OPTIONAL 5% INPUT FILTER (480V INPUT) NOTE 1: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. NOTE 2: See Figure 164201118−3 to determine when an input transformer is required. DESCRIPTION: DRAWING NO: REVISION: F ONELINE DRAWINGS OF UPS SYSTEM SHEET: 164201118−4 DATE: 3 of 5 082806 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−25 Customer Information AC INPUT TO UPS RECTIFIER 3 WIRE, A−B−C ROTATION A (See Table O, Table P, Table Q, and Table R) E23−E25 E29N BUILDING ALARMS RS−232 GENERATOR INTERFACE RS−485 ON INVERTER" ON BYPASS" MONITORING REMOTE EPO INPUT ISOLATION TRANSFORMER 208/480 Y-Y COMMUNICATIONS PANEL E6−E8 E12N E CB1 E1−E3 E26−E28 E29N INPUT FILTER RECTIFIER BYPASS CONTACTOR (K4) STATIC SWITCH INVERTER OUTPUT FILTER 480/208 AUTO TRANSFORMER E9−E11 E12N OUTPUT TRANSFORMER Y G D AC OUTPUT TO CRITICAL LOAD E23−E25 E26−E28 E29N E29N OUTPUT CONTACTOR (K3) FUSE H INPUT CABINET (OPTIONAL) C FROM DC INPUT SOURCE ISOLATED GROUND BUS TO GROUNDING ELECTRODE SYSTEM (OPTIONAL) OUTPUT UPS CABINET CABINET UPS SYSTEM WITH OPTIONAL INPUT ISOLATION TRANSFORMER AND OUTPUT AUTO TRANSFORMER (208V INPUT SINGLE FEED) NOTE 1: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. NOTE 2: See Figure 164201118−3 to determine when an input transformer is required. DESCRIPTION: DRAWING NO: REVISION: F ONELINE DRAWINGS OF UPS SYSTEM SHEET: 164201118−4 DATE: 4 of 5 082806 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−26 Customer Information AC INPUT TO UPS RECTIFIER 3 WIRE, A−B−C ROTATION A (See Table O, Table P, Table Q, and Table R) E23−E25 E29N BUILDING ALARMS RS−232 GENERATOR INTERFACE RS−485 ON INVERTER" ON BYPASS" MONITORING REMOTE EPO COMMUNICATIONS PANEL RECTIFIER INPUT ISOLATION TRANSFORMER 208/480 Y-Y CB1 E1−E3 E26−E28 E29N E INPUT FILTER RECTIFIER BYPASS CONTACTOR (K4) STATIC SWITCH INPUT CABINET (OPTIONAL) AC INPUT TO BYPASS 3 WIRE A−B−C ROTATION B INVERTER BYPASS INPUT ISOLATION TRANSFORMER 208/480 Y-Y OUTPUT FILTER E26−E28 E29N E9−E11 E12N OUTPUT TRANSFORMER Y E6−E8 E12N E23−E25 E29N 480/208 AUTO TRANSFORMER F G D AC OUTPUT TO CRITICAL LOAD E23−E25 E26−E28 E29N E29N OUTPUT CONTACTOR (K3) FUSE H INPUT CABINET (OPTIONAL) C FROM DC INPUT SOURCE ISOLATED GROUND BUS TO GROUNDING ELECTRODE SYSTEM (OPTIONAL) OUTPUT UPS CABINET CABINET UPS SYSTEM WITH OPTIONAL RECTIFIER AND BYPASS INPUT ISOLATION TRANSFORMER AND OUTPUT AUTO TRANSFORMER (208V INPUT DUAL FEED) NOTE 1: A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral is supplied, the output neutral is to be bonded to ground through a minimum 3/0 copper conducter. NOTE 2: See Figure 164201118−3 to determine when an input transformer is required. DESCRIPTION: DRAWING NO: REVISION: F ONELINE DRAWINGS OF UPS SYSTEM SHEET: 164201118−4 DATE: 5 of 5 082806 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−27 Customer Information CB1 AC INPUT TO UPS RECTIFIER (E1, E2, E3) (A, B, C) AC INPUT TO BYPASS (E6, E7, E8) (A, B, C) DC INPUT from battery to UPS (E4, E5) TB4 SHUNT/UV TRIP SIGNAL ISOLATED GROUND (OPTIONAL) OUTPUT NEUTRAL CONNECTION (E12) X−SLOT COMMUNICATION BAY CARD SLOT INPUT GROUND PORT 1 (DB−9) RS−485 connection (J3) COMMUNICATION PANEL PORT 2 (DB−25) RS−232 CONNECTION DESCRIPTION: DRAWING NO: REVISION: G AC OUTPUT (E9, E10, E11) I/O SECTION WIREWAY LOCATION OF UPS POWER TERMINALS SHEET: 164201118−5 1 of 1 DATE: 020604 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−28 Customer Information DESCRIPTION: Dimensions are in millimeters (inches) UPS CABINET DRAWING NO: 164201118−6 REVISION: A DATE: SHEET: 1 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−29 Customer Information DESCRIPTION: Dimensions are in millimeters (inches) UPS CABINET DRAWING NO: 164201118−6 REVISION: A DATE: SHEET: 2 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−30 Customer Information TOP VIEW 449.5 (17.7) 282 (11.1) 696 (27.4) 58.9 (2.3) 1253.8 (49.4) 1870 (73.6) FRONT VIEW 57.5 (2.26) 21 (0.83) 243.3 (9.6) 26.9 (1) 200 (7.9) 713.4 (28.1) 1200 (47.2) INPUT ISOLATION TRANSFORMER CABINET (480/480 and 600/480) DESCRIPTION: Dimensions are in millimeters (inches) TRANSFORMER CABINETS DRAWING NO: 164201118−7 REVISION: D DATE: SHEET: 1 of 4 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−31 Customer Information TOP VIEW 449.5 (17.7) 282 (11.1) 696 (27.4) 58.9 (2.3) 1253.8 (49.4) 1870 (73.6) FRONT VIEW 57.5 (2.26) 21 (0.83) 243.3 (9.6) 26.9 (1) 200 (7.9) 713.4 (28.1) 1200 (47.2) 5% INPUT FILTER CABINET (480/480) DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION: D TRANSFORMER CABINETS SHEET: 164201118−7 DATE: 2 of 4 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−32 Customer Information TOP VIEW 449.5 (17.7) 282 (11.1) 1021 (40.2) 91 (3.6) FRONT VIEW SIDE VIEW 1211.4 (47.7) 1203 (47.4) 1870 (73.6) 57.5 (2.26) 56 (2.2) 26 (1) 200 (7.9) 710 (28) 200 (7.9) 762 (30) 22 (0.87) 21 (0.83) 243.3 (9.6) 200 (7.9) 713.4 (28.1) 1200 (47.2) INPUT ISOLATION TRANSFORMER CABINET (208/480) Dimensions are in millimeters (inches) DESCRIPTION: TRANSFORMER CABINETS DRAWING NO: 164201118−7 REVISION: D DATE: SHEET: 3 of 4 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−33 Customer Information TOP VIEW 449.5 (17.7) 282 (11.1) 1021 (40.2) 91 (3.6) FRONT VIEW SIDE VIEW 1211.4 (47.7) 1203 (47.4) 1870 (73.6) 57.5 (2.26) 56 (2.2) 26 (1) 200 (7.9) 710 (28) 200 (7.9) 762 (30) 22 (0.87) 21 (0.83) 243.3 (9.6) 200 (7.9) 713.4 (28.1) 1200 (47.2) OUTPUT AUTO TRANSFORMER CABINET (480/208) Dimensions are in millimeters (inches) DESCRIPTION: TRANSFORMER CABINETS DRAWING NO: 164201118−7 REVISION: D DATE: SHEET: 4 of 4 101598 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−34 Customer Information Input Ground (2) #6−350 KCM ∅A E1 ∅B E2 ∅C E3 Neutral E4 PB2 (Optional) 42-Pole Panelboard With Main Breaker 225A 600V Square D Type NQOM442M225IG−NL Branches−QO Plug-On and QOB Bolt-On Circuit Breaker. 15−70A, 1-Pole; 15−100A 2- and 3-Pole; 125A, 2-Pole. Grounding Stud Grounding Stud DESCRIPTION: POWER DISTRIBUTION MODULE DRAWING NO: 164201118−8 REVISION: A DATE: SHEET: 1 of 1 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−35 Customer Information 11.9 (0.47) 115.8 (4.56) 88.9 (3.50) 95.3 (3.75) 114.3 (4.50) SQUARE Knockout pattern typ. 5 sides TO UPS TO OTHER EQUIPMENT DESCRIPTION: Dimensions are in millimeters (inches) REMOTE EMERGENCY POWER OFF DRAWING NO: 164201118−9 REVISION: A DATE: SHEET: 1 of 1 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−36 Customer Information 285.7 (11.25) 100.1 (3.94) 74.7 (2.94) 215.9 (8.50) 171.5 (6.75) KNOCKOUTS PROVIDED ON FIVE SURFACES 25.4 (1.00) MAX. WIRE SIZE: NO. 14 AWG MIN. WIRE SIZE: NO. 18 AWG 216.58 (8.50) FLUSH MOUNT .75 197.47 (7.75) 41.1 (1.62) 88.9 (3.50) SURFACE MOUNT (FOR HANGING) 190.5 (7.50) CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN REMOTE MONITOR AND UPS NOT TO EXCEED 500 FEET. WIRES MUST BE TWISTED (14−18 gauge) DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION: A REMOTE MONITOR PANEL SHEET: 164201118−10 DATE: 1 of 1 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−37 Customer Information 215.9 (8.5) 196.8 (7.75) FLUSH MOUNT 19.0 (.750) 28.6 (1.12) 41.1 (1.62) 190.5 (7.50) 88.9 (3.50) SURFACE MOUNT FOR HANGING Relay Interface Module EXISTING INTERNAL WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER. Maximum distance between RIM and UPS not to exceed 500 feet. Wires must be twisted. MAX WIRE SIZE NO. 14 AWG. MIN WIRE SIZE NO. 18 AWG. DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION: A CONTINUES AT UPS RELAY INTERFACE MODULE SHEET: 164201118−11 DATE: 1 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−38 Customer Information 285.7 (11.25) 15−PIN D−SUB CONNECTORS 100.0 (3.94) 273.1 (10.75) 25.4 (1.00) 74.6 (2.94) 215.9 (8.50) 171.5 (6.75) KNOCKOUTS PROVIDED ON FIVE SURFACES DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION: A RELAY INTERFACE MODULE SHEET: 164201118−11 DATE: 2 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−39 Customer Information 285.7 (11.25) 100.1 (3.94) 74.7 (2.94) 215.9 (8.50) 171.5 (6.75) KNOCKOUTS PROVIDED ON FIVE SURFACES MAX. WIRE SIZE: NO. 14 AWG MIN. WIRE SIZE: NO. 18 AWG 25.4 (1.00) 216.58 (8.50) FLUSH MOUNT .75 197.47 (7.75) 41.1 (1.62) 88.9 (3.50) SURFACE MOUNT (FOR HANGING) 190.5 (7.50) CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN REMOTE MONITOR AND UPS NOT TO EXCEED 500 FEET. WIRES MUST BE TWISTED DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION: A SUPERVISORY CONTACT MODULE SHEET: 164201118−12 DATE: 1 of 1 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−40 Customer Information ENCLOSURE FOR K1200 BREAKERS ENCLOSURE HAS NO KNOCKOUTS. KNOCKOUTS TO BE DETERMINED AT TIME OF INSTALLATION. DESCRIPTION: DRAWING NO: REVISION: A WEIGHT 75 LBS (34 KG) BATTERY DISCONNECT SWITCH SHEET: 164201118−13 DATE: 1 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−41 Customer Information TYPE K1200 BREAKER OUTLINE DESCRIPTION: DRAWING NO: REVISION: A BATTERY DISCONNECT SWITCH SHEET: 164201118−13 DATE: 2 of 2 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−42 Customer Information UPPER CABLE ENTRY DC INPUT UPS INPUT BYPASS NEUTRAL GROUND CRITICAL LOAD LOWER CABLE ENTRY UNNECESSARY INTERNAL PARTS REMOVED FOR CLARITY Table V. Recommended Installation Parts and Tool (Not Supplied by Powerware) Part Long Barrel 2 Hole Lug Bolt, Grade 5 Flat Washer Lock Washer Nut Manual Hydraulic Crimp Tool Die Set Size Quantity Manufacturer Part Number Thomas & Betts 54872BE N/A N/A N/A N/A N/A N/A N/A N/A 1/2 x 2 inch 1/2 inch 1/2 inch 1/2 inch As required 1 1 1 1 14 Ton 1 Thomas & Betts TBM14M N/A 1 Thomas & Betts 15514 350 MCM DESCRIPTION: DRAWING NO: REVISION: A Notes Color Code: Red Die Code: 71 Quantity per lug hole BATTERY DISCONNECT SWITCH SHEET: 164201118−14 DATE: 1 of 1 010198 EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−43 Customer Information This page intentionally left blank. EATON Powerware® 9315 UPS (300–500 kVA) Installation Manual S 164201118 Rev H www.powerware.com A−44 *164201118H* 164201118 H ">

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