DEMING 7560 Vertical Wet Pit Solids Handling Sump Pumps Installation, Operation & Maintenance Manual

Manual Index
DEMING
®
INSTALLATION, OPERATION & MAINTENANCE MANUAL
Vertical Wet Pit Solids Handling Sump Pumps
Series: 7560
IMPORTANT!
A Crane Co. Company
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 120032-Rev. D
CONTENTS
SAFETY FIRST ................................................................................3
A.
GENERAL INFORMATION...............................................................4
Receiving
Storage
Service Centers
B.
INSTALLATION ................................................................................4
C.
DIRECTION OF ROTATION .............................................................5
D.
LUBRICATION..................................................................................5
E.
PUMP ADJUSTMENT ......................................................................5 - 6
F.
GENERAL MAINTENANCE AND REPAIR .......................................6
G.
LIQUID END DISASSEMBLY ...........................................................6
H.
DISASSEMBLY OF COLUMN AND SHAFT - 6 ft or less .................6
H.
DISASSEMBLY OF COLUMN AND SHAFT - greater than 6ft .........7
I.
TO INSPECT OR REPLACE THRUST BEARING & SEALS ...........7
J.
TO REPLACE SHAFT ......................................................................7
K.
SHAFT GUIDE BEARING ................................................................8
L.
INSTALLING NEW BEARING BUSHING .........................................8
M.
TOP COLUMN CLOSURE ...............................................................8
N.
REASSEMBLY .................................................................................9
O.
THRUST BEARING ASSEMBLY ......................................................9
P.
ALTERNATE GUIDE BEARING ASSEMBLY ...................................9 - 10
Q.
LOCATING TROUBLE .....................................................................10
CROSS-SECTION & PARTS LIST ...................................................11 - 12
WARRANTY & RETURNED GOODS ..............................................15
Other brand and product names are trademarks or registered trademarks of their respective holders.
Deming® is a registered trademark of Crane Pumps & Systems, Inc.
1997, 10/06
2
Alteration Rights Reserved
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump. This
information is provided for SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this information, observe the
following symbols:
IMPORTANT! Warns about hazards that can result
in personal injury orIndicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
CAUTION! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
WARNING! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous fluids can
cause fire or explosions, burnes or death
could result.
Biohazard can cause
serious personal injury.
Rotating machinery
Amputation or severe
laceration can result.
CAUTION ! Do not block or restrict discharge hose, as
discharge hose may whip under pressure.
WARNING ! Do not wear loose clothing that may
become entangled in moving parts.
WARNING ! Keep clear of suction and discharge
openings. DO NOT insert fingers in pump with power
connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without safety
devices in place. Always replace safety devices that
have been removed during service or repair. Secure the
pump in its operating position so it can not tip over, fall
or slide.
Extremely hot - Severe
burnes can occur on contact.
Hazardous fluids can Hazardous pressure, eruptions or explosions could cause personal
injury or property damage.
Hazardous voltage can
shock, burn or cause death.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
DO NOT remove cord and strain relief. DO NOT connect
conduit to pump.
Only qualified personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualified
electrician.
WARNING ! To reduce risk of electrical shock, pumps and
control panels must be properly grounded in accordance
with the National Electric Code (NEC) or the Canadian
Electrical Code (CEC) and all applicable state, province,
local codes and ordinances. Improper grounding voids
warranty.
WARNING ! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions. Inspect
frequently. Never handle connected power cords with
wet hands.
WARNING ! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations
decorative fountains or any installation where human
contact with the pumped fluid is common.
WARNING! To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Products returned must be cleaned,
sanitized, or decontaminated as necessary prior to
shipment, to insure that employees will not be exposed
to health hazards in handling said material. All Applicable
Laws And Regulations Shall Apply.
WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end
suction and self priming pump the heat build may cause the
generation of steam with resulting dangerous pressures. It is
recommended that a high case temperature switch or pressure
relief valve be installed on the pump body.
Bronze/brass and bronze/brass fitted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.
CAUTION ! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
Crane Pumps & Systems, Inc. is not responsible for
losses, injury, or death resulting from a failure to observe
these safety precautions, misuse or abuse of pumps or
equipment.
WARNING ! Do not pump hazardous materials
(flammable, caustic, etc.) unless the pump is specifically
designed and designated to handle them.
3
A - GENERAL INFORMATION
TO THE PURCHASER:
Congratulations! You are the owner of one of the finest
pumps on the market today. These pumps are products
engineered and manufactured of high quality components.
With years of pump building experience along with a
continuing quality assurance program combine to produce
a pump which will stand up to the toughest applications.
Check local codes and requirements before installation.
Servicing should be performed by knowledgeable pump
service contractors or authorized service stations.
This pump is designed for pumping raw or treated sewage,
light sludge, slurries, industrial wastes and similar liquids
containing solids. Standard pumps are assembled,
adjusted and lubricated at the factory before shipment.
Motor and flexible shaft coupling are normally shipped
unmounted and are to be installed on the pump at job site.
b. Insert the bottom end of the float rod through
the bottom guide, then attach the lower float rod
collar near the end of the float rod and tighten
set screw.
c. Slide a float rod collar on the top end of the float
rod and insert the rod through the float switch
arm. Place another float rod collar on the top
end of the float rod and partially tighten set
screw.
d. Position the float rod collar below the float so
that it is locating approximately 4” above the
bottom guide and tighten the set screw. At this
level the pump will stop operating.
e. Place the rod collar above the float at the
desired start level, measured from the support
plate, and tighten the set screw.
RECEIVING:
Upon receiving the pump, it should be inspected for
damage or shortages. If damage has occurred, file a claim
immediately with the company that delivered the pump.
If the manual is removed from the crating, do not lose or
misplace.
STORAGE:
Short Term - Pumps are manufactured for efficient
performance following long inoperative periods in storage.
For best results, pumps can be retained in storage, as
factory assembled, in a dry atmosphere with constant
temperatures for up to six (6) months.
Long Term - Any length of time exceeding six (6) months,
but not more than twenty four (24) months. The units
should be stored in a temperature controlled area, a roofed
over walled enclosure that provides protection from the
elements (rain, snow, wind blown dust, etc..), and whose
temperature can be maintained between +40 deg. F and
+120 deg. F. Pump should be stored in its original shipping
container and before initial start up, rotate impeller by hand
to assure seal and impeller rotate freely.
SERVICE CENTERS:
For the location of the nearest Deming Service Center,
check your Deming representative or Crane Pumps &
Systems Service Department in Piqua, Ohio, telephone
(937) 778-8947 or Crane Pumps & Systems Canada, Inc.,
Bramton, Ontario, (905) 457-6223.
B - INSTALLATION
1.
The float and rod, when used, must be mounted as
shown and partially adjusted before the pump is
lowered into the sump.
a. Insert float rod through the rubber bellows on
the support plate or pit cover. Slide a float rod
collar onto the lower end of the float rod, then
the float, then an additional float rod collar.
4
2.
Place the support plate sealing gasket around the
rim of the sump, aligning the holes in the gasket with
the foundation bolt holes. Carefully lower the pumping
unit into the sump, placing the discharge pipe in the
desired position and aligning the holes in the support
plate with the foundation bolts.
3.
The support plate (23) must rest evenly at all points
and must be level before it is bolted to the sump rim.
Shim and grout to level the support plate, then partially
tighten foundation bolts. Turn pump shaft by hand to
be sure that it rotates freely. Continue to tighten
foundation bolts, checking shaft rotation until bolts are
snug.
4.
Install couppling halves (42 & 44) on the motor shaft
and pump shaft according to coupling manufacturer’s
recommendations.
5.
Lift the motor over the frame (19) and carefully lower
the motor until it rests on the frame. Insert and tighten
cap screws (219).
6.
Connect the power leads to motor terminals according
to motor wiring diagram and to motor control or
starter and test for proper motor rotation, refer to
section “Direction of Rotation”.
7.
When proper rotation established, complete the
coupling assembly and tighten coupling set screws.
Rotate pump shaft several times by hand to be sure
that shaft rotates freely. If shaft binds, refer to section
on “Pump Adjustments”.
8.
Make permanent power lead connections to the float
switch and/or starter and motor. Note: Float switch
must provide overload protection for the motor or an
across-the-line magnetic starter, providing overload
and low voltage protection for the motor, plus a float
switch, is required for use with the pump.
9.
Push the float switch arm down to its lowest position.
Lift the float rod about 1/2” and slide the top float rod
collar against the switch arm and tighten the set
screw. Position the lower float rod collar about 1/2”
below the float switch arm and tighten the set screw.
CAUTION: Do Not overgrease ball bearings.
The following lubricants are recommended for this pump.
Ball thrust Bearings: Shell Alvania #71012 or equal.
Stuffing Box Packing: Shell Alvania #71012 or equal.
Shaft Bearings: For standard bronze or iron bearings use
a water resistant grease such as Shell Alvania EPRO
#71030 or equal.
Motor Bearings: Follow motor manufacturer’s Instructions
as to the type of grease and frequency of lubrication.
E - PUMP ADJUSTMENTS
If after making the installation, the pump shaft does not
rotate freely or if there is vibration in the pumping unit, the
following adjustments are recommended.
1.
Place entrance switch in the off position and separate
the coupling halves so that the shaft turns free.
2.
Bend the tang of the lockwasher (69) clear of the top
lock nut (22) and unscrew the lock nut. Hold the pump
shaft (6) with a strap wrench and turn the bottom
adjusting nut (22) counter clockwise to lower the shaft
until the impeller just rubs the suction cover (7) when
the shaft is rotated. Tighten the lower adjusting nut
(22) by turning clockwise 1/6 turn or approximately
60º to obtain an impeller clearance of .008” to .010”.
This setting will give maximum performance under
normal operating conditions.
3.
Tighten the top lock nut (22) and bend the tang of the
lockwasher into the slot of the lock nut. Check again
to see that shaft turns freely, then engage coupling
halves and reconnect power.
10. Connect discharge pipe to pump discharge.
Note: The discharge pipe must be properly supported
so that the weight of the pipe and fittings do not rest
on the pump discharge connection as this may cause
pump misalignment. A check valve and gate valve
should be installed near the pump discharge to
prevent possible pump damage due to reverse flow
upon pump shut-down.
11. Start the pump and check for proper rotation. The
pump should operate smoothly and without vibration.
If the pump vibrates, there may be distortion of the
pump support plate or discharge pipe. Relieve this
strain until the pump operates without vibration. Refer
to section on “Pump Adjustments”.
C - DIRECTION OF ROTATION
Before placing pump in service, the proper direction of
rotation must be established. If pump rotates in reverse
rotation the shaft coupling might unscrew and cause a
bent shaft or broken impeller or casing.
These pumps normally operate in right hand or clockwise
direction when looking down on top of the motor, however,
pumps specified for left hand rotation will rotate counterclockwise. See rotation arrow on the pump.
Jog control to test rotation. If rotation is incorrect, on three
phase current, interchange the two main power leads at
the starter and test rotation again. On single phase current,
if motor rotation is reversed, consult motor manufacturer
or his representative. When proper direction of rotation is
established, mark power leads to starter terminals.
D - LUBRICATION
All pump and component parts have been lubricated at the
factory before shipment. Periods of subsequent lubrication
depend upon operating conditions. Periodic inspection of
the bearings and packing box lubrication is necessary and
additional grease should be added as required.
5
4.
Improper alignment of the discharge pipe (161) may
cause the shaft to bind. Loosen the top pipe lock nut
(254) two or three turns and test for shaft rotation.
If shaft is free, gradually tighten the pipe lock nut
again, checking for shaft rotation as the nut is tightened.
2.
Disengage the flexible shaft coupling, following
manufacturer’s recommendations. Remove motor
cap screws (219) then remove the motor from the
frame (19), also remove foundation bolts from
support plate.
5.
If shaft still binds, lift pump from the sump and loosen
the bottom pipe lock nut below the support plate (23).
Continue to tighten the top pipe lock nut and the
binding should be relieved. Tighten the bottom pipe
lock nut. when maximum shaft freedom has been
obtained and make sure the top pipe lock nut tight.
3.
Lift the pumping unit with support plate from the
sump to a horizontal position on the floor or other
suitable support.
6.
7.
8.
G - LIQUID END DISASSEMBLY
1.
Lubrication or flush lines (335) have been furnished to
the bottom and intermediate bearing assembly (99).
Check adjustment of the pipe lock nuts above and
below the support plate for proper adjustment as in
number 5 above.
Remove cap screws (215), suction cover (9) and
gasket (73). Place gasket in water.
2.
Remove impeller screw (26) by turning counter
clockwise, also remove impeller washer (270). Pull
impeller (2) from the shaft and lift key (32) from the
keyway in the shaft.
An accurate adjustment of the pump impeller and
alignment can be established by the use of a
watt-meter to measure minimum current requirement
of the motor as the adjustments are being made.
3.
Remove cap screw (265), cap screws (267) and
hex nuts (268) at the casing discharge flange and
place gasket (336) in water also dismantle lube pipe
assembly (335) to the bottom bearing assembly.
4.
Unscrew cap screws (212) and remove casing (1)
from casing adapter (71). Place gasket (73A) in
water. Unscrew cap screws (226) and remove casing
adapter (71), gasket (241) and bottom guide bearing
assembly (99) from shaft. Place gasket in water.
Top Column Closure - The stuffing box packing (13)
is properly adjusted when the gland (17) is tight
enough to prevent gases from escaping along the
shaft but does not prevent the shaft from turning
freely. Excessive gland pressure will cause the
packing to wear on the shaft and increase power
consumption.
If it is necessary to remove discharge pipe (161) from
the pump, remove discharge flange (295) or coupling,
top pipe nut (294) and gasket (254) then remove pipe
and elbow (105).
F- GENERAL MAINTENANCE AND
REPAIR
Care should be exercised in keeping all parts of the
pump clean when the pump is disassembled. Special
precautions should be taken to keep ball bearings dirtfree at all times. Any part which is excessively worn or
deteriorated should be replaced with new parts before
reassembling the pump.
H - DISASSEMBLY OF COLUMN
AND SHAFT - 6 feet or less
Pumps furnished for sump depths 6 feet or less will
normally include one column pipe (101) and one shaft (6).
When ordering repairs, refer to the illustrations included
in this manual for correct part names and to the pump
nameplate on which is stamped the pump figure number,
size and serial number which must be available when
ordering repairs.
When dismantling the pump for inspection or repair
and complete disassembly is not required, use only the
steps contained herein which apply to the particular
requirements.
1.
Close the discharge line gate valve and place the
entrance switch in the off position. Remove and
tag the power leads to the motor and disconnect the
discharge pipe at the pipe flange or coupling (295).
6
1.
Dismantle liquid end assembly as in Section G.
2.
Unscrew nuts (256) and remove column pipe (101).
3.
Packing box assembly (11) can now be removed
from the shaft. Loosen nuts (210) to relieve pressure
on the packing (13).
4.
To remove pump shaft (6) see procedure to remove
thrust bearing assembly, Section I, then the shaft
may be removed from frame (19).
H - DISASSEMBLY OF COLUMN
AND SHAFT - greater than 6 feet
5.
To remove bearing adapter (170), thrust bearing (18)
and shaft seal (89) from the bearing housing (33),
place a rod through the hole at the bearing housing
seal (169) and gently bump on the bottom of bearing
adapter, moving around its diameter, until it is
released from the bearing housing. Note: This must
be done carefully.
6.
Remove the thrust bearing (18) from the bearing
adapter. The bearing housing seal (169) may be
pushed out of the bearing housing with a rod or piece
of wood.
7.
Press the new thrust bearing (18) onto the bearing
adapter (170), with the wide space between the
bearing races toward the top of the bearing adapter,
until the bearing is firm against the shoulder of the
bearing adapter. Apply fresh grease to the bearing.
8.
Press new bearing housing seal (169) into the bottom
of the bearing housing with the “lip” visible looking
down into the bearing housing. Loosely pack the
bearing housing with fresh grease.
9.
Place bearing housing (33) in a vise with flange
resting on vise jaws. Place bearing adapter with
bearing over bearing housing and press down on top
of the bearing adapter to seat the thrust bearing
(18) in its seat. Lay a piece of wood across the top of
the bearing adapter and tap lightly on wood to
completely seat the bearing and seal (169).
Pumps furnish for sump depths greater than 6 feet will
include two or more lengths of column pipe (101I) and
shaft with coupling (6 & 70) with intermediate guide bearing
assembly (99I) located in each connecting flange. Note:
Shaft threads are normally right hand.
1.
Dismantle liquid end assembly as in Section G.
2.
Remove lube pipe assembly (335) to each
intermediate bearing assembly (99I).
3.
Unscrew nuts (288) and remove intermediate column
pipe and intermediate bearing assembly.
4.
Remove top column pipe, packing box cover assembly
(11) and shaft as noted above.
I - TO INSPECT OR REPLACE
THRUST BEARING & SEALS
1.
Place entrance switch in off position and remove and
tag power leads to the motor.
10. Place this assembly over the shaft, line up keyway
in the shaft and bearing adapter and press into
position. Insert bearing adapter key (244) into keyway.
Align holes in the flange of the bearing housing with
those in the frame (19) and replace cap screws (332)
and nuts (341). Tighten securely. Press new seal (89)
into flange of the bearing housing.
11. Thread lower bearing lock nut (22) onto the shaft
and tighten until snug. Hold the shaft in a down
position by applying pressure to the top of the shaft
and tighten the lower lock nut until the shaft just turns
free by hand. If shaft binds refer to “Pump
Adjustments”. Replace lockwasher (69) and top
bearing lock nut (22).
2.
Disengage flexible shaft coupling then remove cap
screws (219) and lift motor from frame (19).
3.
Remove lower half of flexible coupling (44) and key
(46) from shaft (6). Bend tang of lockwasher (69) and
remove top lock nut (22), lockwasher (69) and lower
lock nut (22) by turning counter-clockwise.
4.
12. Proceed with impeller adjustsment, See “Pump
Adjustment”. Note: When installing new thrust
bearing, we also recommend replacing the two seal
(89) & (169).
J - TO REPLACE SHAFT
Proceed as in Sections G, H & I. Before replacing
bearing housing assembly in the frame (19) as described,
insert new shaft through the frame then proceed with
reassembly as described.
Unscrew grease fitting (242) and remove cap screws
and nuts (332) & (341) also bearing adapter key
(244). Lift the bearing housing assembly (33) from the
frame (19).
7
K - SHAFT GUIDE BEARING
L - INSTALLING NEW BEARING
BUSHING
Standard shaft guide bearings include Design 6 Bottom
Assembly and Design 8 Intermediate Assembly. Other
design assemblies are available as shown in “Alternate
Guide Bearing Assembly”. Identify design construction
before attempting to replace bearing bushings. Note
carefully the position of each piece in the bearing housing
(99).
1.
DESIGN 6 BOTTOM ASSEMBLY, Fig.1
Dismantle liquid end as described previously. Place
bearing assembly in a vise, flanged end down, then
with a piece of tubing or round bar of the proper size
push the two bearing bushings (39) and chocker ring
(257) out of the flanged end of the bearing housing
(99).
1.
Bearing bushings (39) are furnished in sections, two
sections required per housing. Place the bearing
housing (99) in a vise, flanged end up. Select a
bearing bushing and note that one end shows a
grease groove while the other end is plain (except for
certain special application bearings).
2.
Position bearing bushing in the bearing housing with
the grease groove down and carefully press bearing
into position as shown. Also press chocker ring (257)
into position, Design 6 only. Turn the bearing housing
over and carefully press the other half of the bearing
bushing into position in the same manner as above.
CAUTION: Do not cover grease port in side of bearing
housing.
3.
See “Alternate Guide BEaring Assemblies”.
M - TOP COLUMN CLOSURE
2.
DESIGN 8 INTERMEDIATE ASSEMBLY Fig. 2
Dismantle liquid end and column pipe as shown in
Fig. 2. Design 8 is similar in construction to Design
6 except that it does not include chocker ring (257).
For dismantling of other designs refer to “Alternate
Guide Bearing Assembly”.
8
1.
To replace packing (13) remove hex nuts (210) also
gland bolts and nuts and remove split gland (17) from
the shaft. With a packing puller, remove the old
packing and lantern ring (29) from the packing box
cover (11).
2.
Tamp first ring of new packing into packing box.
Stagger the next packing ring so that the joint will be
approximately 180º apart. Tamp the rings evenly then
turn the shaft by hand.
3.
Replace the lantern ring in the packing box, then
position the final packing ring in the box and tamp into
place.
4.
Reassemble split gland on the shaft, replace hex nuts
(210) and tighten to seat packing. Loosen the nuts
until shaft rotates freely by hand. Refer to section
on “Pump Adjustment”, for proper adjustment.
Note: If packing is other than pre-formed rings, cut
packing length so that when wrapped around the
shaft, the ends do not quite touch.
N - REASSEMBLY
O - THRUST BEARING ASSEMBLY
Select those steps below which apply to the repairs involved.
Refer to “General Maintenance & Repairs” section I, items
10 thru 12 for installation of Thrust Bearing Assembly.
1.
2.
Frame - If frame (19) and gasket (250) were removed
from the support plate (23), reposition these on the
support plate and replace cap screws (221) and nuts
(247). Tighten securely. Insert cap screws (260)
through the frame.
P - ALTERNATE GUIDE BEARING
ASSEMBLY
In certain application, alternate guide bearing assemblies
will be furnished as shown below.
To replace bearings in those shown, follow general
instructions on pages 6 thru 9 applying to Design 6 or
Design 8 and proceed as follows.
Column and Shaft - Insert shaft through frame as
shown. Place packing box cover (11) over lower end of
shaft and slide into position against bottom of frame
(19), aligning holes in flange with cap screws (260). If
pump includes more than one piece of shaft, assemble
top and intermediate or top and bottom pieces at the
shaft coupling.
Slide the top column pipe (101I),if furnished, or the
bottom column pipe (101) over the shaft, and align
holes in flange with the cap screws, replace nuts and
tighten securely. Be sure hole for grease pipe is in the
proper position in relation to the support plate.
Insert intermediate guide bearing assembly (99I),
If furnished, into the lower end of the top column pipe,
aligning grease pipe hole with the hole in the column
pipe. Slide bottom column pipe over shaft, align grease
pipe holes then replace cap screws and nuts (285) and
(288) in the connecting flange.
If only the bottom column pipe (101) is to be installed,
omit the above paragraph and insert the lower guide
bearing assembly (99) into the lower end of the bottom
column pipe, align grease pipe hole with hole in
column pipe and replace gasket (241) and casing
adaptor (71) on the end of the column pipe and attach
with cap screws (226). Reassemble grease pipes to
the guide bearing assemblies.
3.
Design 10 - Remove lock screw and push bearing bushing
(39) from flanged end of bearing housing (99). Place
housing in vise, flanged end up, and carefully press the
Teflon bearing bushing into the housing. Make sure that
the lubrication groove is opposite the tapped pipe opening
in the center of the bearing housing.
Drill a hole, 1/4 inches in diameter, in the bearing bushing
through the tapped hole in the bearing housing, and
Liquid End Assembly - Place casing gasket (73A)
and casing (1) against the casing adaptor with the
discharge flange in the proper position and replace cap
screws (212). Tighten securely. Clean pump shaft and
bore of impeller hub with emery cloth. Apply a drop of
Loctite No. 601 to the pump shaft and spread around
the shaft. Place impeller key (32) in the shaft keyway.
Place the impeller (2) onto the shaft. Hold a block of
wood over the impeller and tap lightly on the block
until the impeller is seated on the shaft. Apply a drop
of Loctite No. 601 on the impeller screw (26) then
replace the impeller washer (270) and impeller screw
on end of the pump shaft and tighten securely.
CAUTION: Do not use impeller screw to draw the
impeller onto the shaft.
Place the suction cover gasket (73) on the suction
cover (9) and attach to casing (1) using cap screws
(215). Reassemble discharge pipe (161), if previously
dismantled, and align with casing discharge flange.
Replace gasket (336), cap screw (265) and cap
screws and nuts (267) and (268).
9
replace the lock screw.
Design 11 - Remove the lock screws. Place bearing
housing (99) in vise, flanged end down. Press chocker
ring, washer, spring and bearing bushing from the
housing. Invert bearing housing. Select on bearing
bushing and press into bearing housing, with grooved end
up, until flush with end of housing bore; See above.
Press second bearing bushing into the bearing housing
with grooved end down until bearing bushing is flushed
with the top of the housing. CAUTION: Grease grooves
in the bearing bushings must line up with the tapped
pipe opening in the side of the housing.
From the flanged end of the bearing housing, insert the
washer. Place a piece of shaft, same size as the pump
shaft through the bearing housing then insert a ring of
packing into the bearing housing and tamp into place.
Insert and tamp the remaining four rings so that the ends
are 180º apart, then insert another washer, the spring and
the final washer.
Press the chocker ring into the end of the housing and
replace lock screws. Withdraw the shaft.
Through the tapped lubrication hole above the center of
the bearing housing, drill a hole 1/4 inches in diameter
through the lower bearing bushing to allow lubrication to
Q - LOCATING TROUBLE
1. No water delivered
a. Wrong direction of rotation
b. Impeller or pipes plugged
c. Discharge head too high
d. No water in pit
e. Pump suction to close to bottom of pit
2. Not enough water delivered
a. Impeller or pipes partly plugged
b. Improper impeller adjustment
c. Impeller diameter too small
d. Mechanical defects
1. Impeller worn or damaged
2. Casing worn
e. Wrong direction of rotation
3. Not enough pressure
a. Air in water
b. Mechanical defects
c. Impeller diameter too small
d. Wrong direction of rotation
e. Impeller not properly adjusted
f. Discharge head (line friction) lower than expected
4. Pump takes too much power
a. Speed too high for required head and capacity
b. Head lower than rating; pumps to much water
c. Liquid either viscous or heaver than water or both
d. Mechanical defects
1. Shaft bent
2. Impeller binds in casing
e. Strain on pump caused by piping misalignment
f. Impeller not adjusted properly
enter the bearing.
Design 12 - Remove the lock screw and washer. Place
the bearing housing (99) in a vise, flanged end down, and
press the two pieces of rubber bearing and lantern ring
from the bearing housing. Invert the bearing housing in the
vise.
Press the short piece of rubber bearing into the bearing
housing until seated against the end of the housing. Insert
the lantern ring then the longer piece of bearing into the
housing. Replace the cover washer and the locking screw.
10
11
ITEM No.
1
2
6
9
11
*13
17
*18
19
22
23
*26
29
*32
33
*39
*39I
42
44
46
48
59
69
70
71
*73
*73A
99
101
101I
105
161
*169
170
210
212
215
216
*217
218
219
226
240
*241
242
DESCRIPTION
Casing
Impeller
Shaft (Pump)
Suction Cover
Packing Box Cover
Packing
Gland
Bearing (outboard)
Frame
Bearing Lock nut
Support Plate
Impeller Screw
Lantern Ring
Impeller Key
Bearing Housing
Brearing Bushing
Bearing Bushing
Coupling (Drive Half)
Coupling (Pump Half)
Coupling Key
Coupling Bushing
Hand Hole Cover
Lock Washer
Coupling
Casing Adapter
Suction Cover Gasket
Casing Gasket
Bearing Housing
Column Pipe
Column Pipe
Discharge Elbow
Discharge Pipe
Bearing Housing Seal
Bearing Adapter
Hex Nut
Cap Screw
Cap Screw
Pipe Plug
O-ring
Cap Screw
Cap Screw
Cap Screw
Pipe Plug
Gasket
Grease Fitting
ITEM No.
243
*244
*250
*254
255
256
*257
258
260
265
267
268
*270
277
282
285
288
294
θ295
307
332
335
336
341
(*) Recommended Spare Parts
(θ) Flang 3” & up Coupling 2½” & smaller
12
DESCRIPTION
Grease Fitting
Bearing Adapter Key
Frame Gasket
Pipe Nut Gasket
Column Pipe Washer
Hex Nut
Choker Ring
Hex Nut
Cap Screw
Cap Screw
Cap Screw
Hex Nut
Impeller Washer
Cap Screw
Stud
Cap Screw
Hex Nut
Pipe Nut
Discharge Flange
Bearing Retainer
Cap Screw
Lube Pipe Assembly
Gasket
Hex Nut
Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.
Notes
15
Notes
16
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