WAGNER | GM 2000 EACF | Manual Spray Guns - Autotecno

Manual Spray Guns - Autotecno
Manual Spray Guns
The Product Range for Every Application
WALTHER PILOT spraying equipment –
guaranteed quality also
for clean room technology
WALTHER PILOT gives you quality and environmental protection at the same time.
Everything fits – not only the spray gun but also the whole system. No matter
what your requirements are, you will be supplied with
tailor-made, economical coating technology.
Our main product areas
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Manual spray guns
Automatic spray guns
Containers and paint delivery systems
Spray booths
A complete range of accessories
The ideal solution for many
industries. And for yours too?
WALTHER PILOT produces spraying
equipment for every conceivable workpiece
and coating material. Allowing us to supply
just about every branch of industry, in particular:
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Metalworking industry
Automotive paintshops
Furniture industry and joinery
Plastics industry
Automotive assembly plants
Food and pharmaceutical industries
Model building and design
Special models, such as two component spray guns,
are also successful on the market.
You can judge us
by our results.
You can use WALTHER PILOT guns to spray
practically all coating materials. These include not only
paints and lacquers but also adhesives, sealants and
separating agents.
In order to guarantee the highest quality and to save
expensive coating material, WALTHER PILOT spray guns
are usually available with a large variety of nozzle sizes.
Extensive tests ensure that our knowledge of the coating
media is always kept up to date and electronically stored.
This means that you always receive reliable information
about the best nozzle size and air cap to use.
In case of doubt, we will carry out tests using your
material. So why not judge us by our successful results:
the spraying quality, the material savings and our
long-term contribution to environmental protection.
High transfer efficiency
State-of-the-art technology
from the manufacturer
Spraying equipment must always be matched to the job in hand.
With WALTHER PILOT you’re always on the safe side.
Our expertise covers all the current varieties of
spraying technology, including
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Conventional atomisation
Medium-pressure spraying technology
HVLP spraying technology
Airless and air-assisted airless
Electrostatic coating
We invest millions year for year in securing the
highest quality for our products.
The following results (summary of the transfer
efficiency of medium-pressure spray guns) were
measured at the IPA Fraunhofer Institute. They
are clear evidence of our quality.
Measured result
Transfer efficiency
Top Coat
Measured result
Transfer efficiency
Clear Coat
Spray gun
Nozzle
Ø mm
Air cap
Tr. Eff. CC
Tr. Eff. TC
0.7
bar
0.7
bar
1.3
bar
1.3
bar
Pilot
0.5
068 MD
80 %
71 % 87 % 84 %
Maxi MD
2.5
218 MD
81 %
73 % 90 % 86 %
Pilot
0.5
0.5
76 %
67 % 85 % 80 %
IIIF MD
2.5
2.5
76 %
72 % 90 % 85 %
Pilot
0.5 W
038 MD
82 %
74 % 86 % 82 %
Mini FA
2.5 W
188 MD
81 %
75 % 90 % 88 %
A top-class lightweight
PILOT Vario
Vario is the top-of-the-range PILOT spray gun – the finest
atomisation is guaranteed. It is ideal not only for fine surface
finishes but also for other applications such as spraying adhesives.
A perfectly matched nozzle/air cap system is available for every
application (11 sizes from 0.3 mm to 2.5 mm diameter).
What is more, PILOT Vario is available in three versions:
● Low-pressure (HVLP) model PILOT Vario-ND
● Medium-pressure model PILOT Vario-MD
● High-pressure model PILOT Vario-HD
for conventional atomisation
The threaded bushings are made of stainless steel on the
material side and brass on the air side.
Environmental Assessment
All wetted parts are made of stainless steel. This means that
water-borne coatings and aggressive media can be sprayed
without any problems.
The transfer efficiency of the MD and ND model versions
measured according to prEN 13966 is more than 70%.
WALTHER PILOT also supplies models suitable for
high-solid media.
The smooth transitions in the material duct prevent material
from accumulating, thus minimising the amount of cleaning
agent required.
0.5
0.8
1.0
1.2
1.4
1.5
1.8
2.0
2.2
2.5
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with suspended pressure-feed cup 800 ccm
Part No. V 11 723 04 . . 3
with material connection for pressure tanks or pumps
Part No. V 11 722 04 . . 3
PILOT Vario-MD (medium-pressure)
with asymmetrical gravity-feed cup 450 ccm
Part No. V 11 711 04 . . 3
with suspended pressure-feed cup 800 ccm
Part No. V 11 713 04 . . 3
with material connection for pressure tanks or pumps
Part No. V 11 712 04 . . 3
PILOT Vario-HD (high-pressure)
All connection
versions are
available.
with asymmetrical gravity-feed cup 450 ccm
Part No. V 11 701 03 . . 3
with suction-feed cup 1000 ccm
Part No. V 11 703 03 . . 3
with material connection for pressure tanks or pumps
Part No. V 11 702 03 . . 3
Max. transfer efficiency
with asymmetrical gravity-feed cup 450 ccm
V 11 721 04 . . 3
Up to 0.7 bar
Pressure ranges
PILOT Vario-ND (low-pressure)
Standard nozzle:
1.5 mm ø
0.7 - 1.5 bar
Air caps
0.3
1.5 - 8 bar
Nozzle diameter in mm
HD gun
MD gun
ND gun
(HVLP)
Air cap versions
6-hole air cap
8-hole air cap (HD version)
12-hole air cap (HD version)
PILOT Vario
Special features
Low weight: The spray gun has an ergonomic design that makes it extremely comfortable to use, and weighing just 390 grams it is
exceptionally light. Working could hardly be
more pleasant.
Versatile and practical
PILOT Vario is several spray guns
all in one.
Simply order a second front part
and exchange it according to the
application. A special tool is included
for this purpose. The front part can
also be easily removed to allow
quick and easy replacement of a
worn needle seal.
Self-adjusting quick-change packing made
of PTFE, can be removed in no time at all.
Easy Clean principle. The design of the
material duct prevents the build up of dirt
and contamination
Also suitable for use with extensions
Lightweight
spray gun,
lightweight tank
Medium pressure – the advantages
Tank and lid made of
stainless steel (1.4571)
Tank sizes: 5 litres, 10
litres and 20 litres
3. The operator does not have to
change from one process to
another. Working speeds and
application rates are high. The
gun is very comfortable to use.
Up to 0.7 bar
A spraying system comprising a PILOT Vario
spray gun and a PILOT LDG lightweight
pressure tank allows you to spray virtually
any type of material, as all wetted parts
are made of stainless steel. The thin-wall
pressure tanks are designed for a maximum
operating pressure of 6 bar. They are also
a lightweight in terms of price.
2. You obtain a superior surface
finish that meets the highest
demands.
0.7 - 1.5 bar
A spraying system at its very best
Max. transfer efficiency
1. You achieve a high transfer
efficiency and therefore save
material.
1.5 - 8 bar
Pressure ranges
At medium pressure, the
spraying material is atomised
in the pressure range between
0.7 and 1.5 bar.
HD gun
MD gun
ND gun
(HVLP)
The success formula for environmental prot
PILOT Maxi
Like PILOT Vario, PILOT Maxi is more than just a spray gun.
It is a whole concept – a system that offers flexible solutions
for the widest variety of spraying media. It is available in three
different versions:
● Low-pressure model PILOT Maxi-ND
(HVLP system)
● Medium-pressure model PILOT Maxi-MD
● High-pressure model Maxi-HD
for conventional atomisation
With these three types, you are sure to have the right spray gun at
hand for every possible application. You simply choose the model
that is optimally suited for the properties of your spraying material.
They ensure that you obtain the desired film thickness with superb
surface finishing results and maximum transfer efficiency.
Environmental Assessment
All wetted parts are made of stainless steel. This means that
water-borne coatings and aggressive media can be sprayed
without any problems.
The transfer efficiency of the MD model versions measured
according to prEN 13966 is more than 70%. Please see the
results measured by the IPA Fraunhofer Institute on page 7.
WALTHER PILOT also supplies models suitable for high-solid
media.
The smooth transitions in the material duct prevent material
from accumulating, thus minimising the amount of cleaning
agent required.
Technical features
Nozzle diameter in mm
Air caps 8 / 12-hole
0.3
0.5
0.8
1.0
1.2
1.5
1.8
2.0
2.2
2.5
PILOT Maxi-ND (low-pressure)
Fine-finishing air cap
Standard nozzle
with asymmetrical gravity-feed cup 450 ccm
Part No. V 11 633 04 . . 3
with suspended pressure-feed cup 1000 ccm
Part No. V 11 635 04 . . 3
with material connection for pressure tanks or pumps
Part No. V 11 634 04 . . 3
PILOT Maxi-MD (medium-pressure)
All connection
versions are
available.
All wetted parts:
stainless steel.
with asymmetrical gravity-feed cup 450 ccm
Part No. V 11 615 05 . . 3
Air cap versions
with suspended pressure-feed cup 1000 ccm
Part No. V 11 617 05 . . 3
6-hole air cap
with material connection for pressure tanks or pumps
Part No. V 11 616 05 . . 3
12-hole fine-finishing cap
(only in combination with pressure tank / pump)
PILOT Maxi-HD (high-pressure)
with asymmetrical gravity-feed cup 450 ccm
Part No. V 11 613 03 . . 3
with suspended pressure-feed cup 1000 ccm
Part No. V 11 619 03 . . 3
with material connection for pressure tanks or pumps
Part No. V 11 614 03 . . 3
8-hole air cap
in each case for nozzle sizes:
0.3 – 1.8 mm and 2.0 – 2.5 mm ø
Repair kits
are available for all versions.
Net weight: only 440 grams
ection, material savings and fine surfaces
High transfer
efficiency confirmed
Measured result
Transfer efficiency
Clear Coat
Medium pressure – the advantages
At medium pressure, the
spraying material is atomised
in the pressure range between
0.7 and 1.5 bar.
Measured result
Transfer efficiency
Top Coat
Pressure ranges
0.7
bar
Nozzle
Ø mm
Air cap
1.3
bar
1.3
bar
Pilot
0.5
068 MD
80 % 71 % 87 % 84 %
Maxi MD
2.5
218 MD
81 % 73 % 90 % 86 %
These results for the PILOT Maxi-MD measured
by the IPA Fraunhofer Institute in a
standardised procedure confirm
the high transfer efficiency.
2. You obtain a superior surface
finish that meets the highest
demands.
3. The operator does not have
to change from one process
to another. Working speeds
and application rates are
high. The gun is very comfortable to use.
Up to 0.7 bar
0.7
bar
Spray gun
0.7 - 1.5 bar
Tr. Eff. TC
1.5 - 8 bar
Tr. Eff. CC
Max. transfer efficiency
1. You achieve a high transfer
efficiency and therefore save
material.
HD gun
MD gun
ND gun
(HVLP)
PILOT Maxi – PILOT SprayPak
Spray gun and pump – the perfect combination.
PILOT Maxi-ND
The HVLP model is especially
environmentally friendly, as its high
transfer efficiency reduces waste and
waste disposal costs. When dry filters
are used, the filter mats need to be
changed less frequently.
The suspended pressure-feed cup
version allows a high transfer rate.
Connect PILOT Maxi or another
spray gun of your choice
(PILOT Vario, PILOT III F)
to a SprayPak with a double
diaphragm pump and pump
the material directly from the
can or drum.
The PILOT SprayPak spraying
unit is equipped with a special
pneumatically operated fine
regulator for the material
pressure, ensuring excellent
atomisation free of pulsation.
A material filter is also
integrated.
User comfort
From the ergonomically designed handle upwards, you will find
a spray gun that has been perfected in every detail. The gun
body is TEFLON®-coated for easy cleaning.
PILOT Maxi-ND with
suspended pressure-feed cup
The finest finish over large surfaces
PILOT Maxi
The air valve is integrated
into the needle axle, which
means that there is no exposed
valve shaft that might result
in dirt accumulation and
faulty operation.
The ideal spray guns for:
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The nozzle, air cap and needle
are manufactured exclusively
on special WALTHER machines
o ensure that the spraying
inish is 100% perfect.
Stainless steel inlay for
water-borne coatings and
aggressive media. This
eliminates the build up of
dirt – ensuring short flushing
periods and low cleaning
agent consumption.
Do you work with pressure tanks?
The spraying medium is safely stored. Troublesome
filling is eliminated. The even, pulsation-free delivery
ensures top-quality spraying results.
Air pressure filter and
regulator in modular design –
to adapt to each application
Comfortable handling due
to material connection
The material pressure and atomising pressure can be
optimally matched – even when using critical materials.
The material flow rate and the work rate are therefore
generally higher than with feed cup guns.
We can supply a whole range of
complete systems including
containers at special rates.
Simply give us a call.
Paintshops
Metalworking industry
Plastic processing industry
Automotive repair
Furniture industry
Interior design
Trade fair design and shopfitting
Coachbuilding
Food industry
Pharmaceutical industry
Galvanised or stainless steel
pressure tanks in many sizes.
We will be happy to send
you our special brochure.
Like PILOT Vario, PILOT
Maxi is ideally suited for
fine-finish work for the
highest of demands.
Rápido, rápido
This lightweight and handy spray gun is ideal not only for small
parts and repair work but also for objects with large surface areas.
The jet width, work rate and atomisation quality are optimal. The
aluminium body is sturdy and easy to clean.
PILOT Rapid
With a large range of nozzles from 0.3 to 2.2 mm diameter
(9 sizes) with only 2 air cap sizes, the spray gun is suitable for
almost every application and every spraying material. A version
with a rotating jet nozzle insert for difficult to atomise materials is
available on request.
Environmental Assessment
The transfer efficiency of the MD model version according
to prEN 13966 is more than 70%.
The internal thread prevents the build-up of coating and
dirt residues.
Technical features
Nozzle diameter in mm
Air cap 034
0.3
0.5
0.8
1.0
1.2
1.5
1.8
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2.2
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Air cap 185
Standard nozzle
Versions:
65%
0.7 – 1.5 bar
High-pressure model PILOT
Rapid-HD for
conventional atomisation
Part No. V 10 172 04 . . 3
1.5 – 8 bar
Medium-pressure model
PILOT Rapid-MD
Part No. V 10 174 04 . . 3
Max. transfer efficiency
Technical data:
Transfer efficiency
HD gun
MD gun
Weight: 400 g
Input pressure
HD - 4 bar
MD - 3.3 bar
Material connection: 1/4”
Needle packing: PTFE
Compact power for fine details and surfaces
PILOT Mini
PILOT Mini offers you genuine professional quality. In spite
of its compact size, the jet width, delivery rate and atomisation
quality leave nothing to be desired.
Universal application
We offer an exceptionally wide range of nozzle sizes:
a total of 9 different diameters are available, from 0.3 to 2.2 mm.
This means that you always have the right nozzle for every
application and every material – whether you are spraying
fine details or large surfaces.
User comfort
The gun body is made of high-quality plastic. The ergonomically
shaped handle means that the gun sits comfortably in your hand.
And unlike guns with a metal handle, it doesn’t make the palm
of your hand cold.
Environmental assessment
In this WALTHER PILOT model too, all wetted parts are made of
stainless steel. This means that water-borne coatings can be
sprayed without any problems. The thread inlets are made of
stainless steel on the material side and brass on the air side.
The medium-pressure version of PILOT Mini allows you
to achieve a particularly high transfer efficiency.
High transfer efficiency confirmed
Weight:
only 290 g
Air cap 034
Tr. Eff. TC
0.7
bar
Nozzle
Ø mm
Air cap
0.7
bar
1.3
bar
Pilot
0.5 W
038 MD
82 %
74 % 86 % 82 %
2.5 W
188 MD
81 %
75 % 90 % 88 %
2.0
2.2
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0.8
1.0
1.2
1.5
1.8
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source:
IPA Fraunhofer Institute
1.3
bar
Mini MD
0.3
Air cap 185
Tr. Eff. CC
Spray gun
Technical features
Nozzle diameter in mm
Measured result
Transfer efficiency
Top Coat
Measured result
Transfer efficiency
Clear Coat
Standard nozzle
Versions:
Medium-pressure model
PILOT Mini-MD with plastic gravity-feed cup
125 cc with strainer
Part No. V 10 141 02 . . 3
Medium-pressure model
PILOT Mini-MD with material connection 1/4”
Part No. V 10 142 02 . . 3
6-hole air cap
for nozzle sizes:
0.3 – 1.8 mm and 2.0 – 2.2 mm ø
HD gun
0.7 – 1.5 bar
High-pressure model
PILOT Mini-HD with material connection 1/4”
Part No. V 10 152 02 . . 3
Air cap versions
65%
1.5 – 8 bar
High-pressure model
PILOT Mini-HD with plastic gravity-feed cup
125 cc with strainer
Part No. V 10 151 02 . . 3
Max. transfer efficiency
Rotating jet
nozzle insert
Transfer efficiency
MD gun
Rotating jet nozzle inserts for
tear-resistant materials.
Coating materials
Water-borne coatings, aggressive media,
solvent-based coatings, adhesives,
separating agents, food.
Spraying system with the compact spray gun PILOT Mini
comprising:
● New spray gun PILOT Mini with
material connection
● Pressure tank MDG 4 (stainless steel)
(further tank alternatives available
on request)
● Filter compressed air regulator H2
● Set of hoses
All wetted parts are made of stainless steel.
This means that water-borne coatings can
be sprayed without problems.
PILOT Mini
The all-rounder for:
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Decorative work
Model making
Toy manufacturing
Precision mechanics
Signwriting
Separating agent application
Coachbuilding
Repair work
Ceramic coatings
Adhesive application
Wood and furniture coating
Ideal – especially for DIY and hobbies
The PILOT Mini spray gun is the ideal choice for
virtually every industry. Shown here in ceramic coating.
The product family for industry and trades
This high-performance model has long-since become the
symbol of WALTHER quality in industry and trades. It is
designed for spraying solvent-based materials. Stainless steel
nozzles and needles are available for spraying water-borne
coatings.
In this model too, the gun body is TEFLON®-coated for
easy cleaning.
A new addition to the product range is the medium-pressure
version of the PILOT III F. This spray gun is environmentally
friendly, saves material and helps to achieve greater VOC
conformity.
PILOT III F
Environmental assessment
Suitable under certain conditions for water-borne materials.
With the medium-pressure model, you can achieve
a particularly high transfer efficiency (see Table).
Suitable nozzle / air cap systems are available for
spraying high-solid coating materials.
High transfer efficiency confirmed
Measured result
Transfer efficiency
Top Coat
Measured result
Transfer efficiency
Clear Coat
Spray gun
Nozzle
Ø mm
Air cap
Tr. Eff. CC
Tr. Eff. TC
0.7
bar
0.7
bar
1.3
bar
Source:
IPA Fraunhofer Institute
1.3
bar
Pilot
0.5
0.5
76 % 67 % 85 % 80 %
IIIF MD
2.5
2.5
76 % 72 % 90 % 85 %
Technical features
Nozzle diameter in mm
Air cap 034
0.5
0.8
1.0
1.2
1.5
1.8
2.0
2.5
3.0
3.5
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Standard nozzle
Versions
Versions
HD spray guns for
conventional atomisation
MD spray guns for medium pressure
0.7 – 1.5 bar
● with material connection
for pressure tanks or
pumps
Part No. V 10 302 02 ..1
● with material connection 3/8”
for pressure tanks or pumps
Part No. V 10 311 02 ..1
65%
1.5 – 8 bar
● with suction-feed cup
1000 ccm
Part No. V 10 303 72 ..1
Repair kit
● with plastic or aluminum
gravity-feed cup 450 ccm
Part No. V 10 310 02 ..1
Max. transfer efficiency
● with plastic or aluminum
gravity-feed cup 450 ccm
Part No. V 10 301 02 ..1
Transfer efficiency
HD gun
MD gun
for wearing parts
Part No. V 16 003 02 ..1
PILOT III F
The industrial PILOT for:
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Paintshops
Metalworking industry
Construction industry
Furniture industry
Interior design
Trade fair design and shopfitting
Separating agent application
Coachbuilding
Ceramic coatings
Adhesive application
High variability
The special feature of the PILOT III F is that the type of material supply can be varied
as required. For example, the flow cup can be quickly removed and the opening
sealed, allowing a material hose or a suction feed cup to be fitted instead.The same
gun body forms the basis for all connection possibilities. This also applies to the
PILOT III F-MD.
Versions for all
applications
Nozzle extension
with air cap spraying
sideways at 90°
PILOT IV GM
PILOT IV
Low-cost standard
spray gun for all
common spraying jobs
The PILOT IV GM is a pure
gravity feed cup gun. It has a
light-alloy body. The round jet
or wide jet can be infinitely adjusted.
Low-cost standard
spray gun with
natural wood handle
and nickel-plated brass body
With plastic or aluminium
gravity feed cup 450 ccm
Part No. V 11 401 02 ..1
With plastic or
aluminium gravity feed cup 450 ccm
Part No. V 11 441 02 ..1
Repair kit / accessories
Technische Merkmale
Nozzle diameter in mm
Air cap 034
for wearing parts
Part No. V 16 004 02 ..1
Standard nozzle
0.5
0.8
1.0
1.2
1.5
1.8
2.0
2.5
3.0
3.5
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The PILOT product family for heavy-duty jobs
PILOT XIII
The PILOT XIII and PILOT XIII-ND (low-pressure)
series spray guns are ideally suited for heavy-duty
industrial applications.
Our spray guns are designed to cope with the toughest
jobs day in day out. They can be used for spraying all
materials – even aggressive coatings – since all the parts
in contact with the material, including the nozzle, needle
and air cap, are made entirely of stainless steel
Large variety of models
The PILOT XIII is available in many different versions,
including a version for material circulation. The
corresponding stainless steel front body (see below) can
also be used for the HVLP version.
Environmental assessment
Ideal for aqueous and therefore low-solvent materials.
Nozzle / air cap systems are available for high-solid
materials. What is more, the HVLP version ensures a
high transfer efficiency.
The gun can easily be
converted by exchanging
the front body. The front parts
– made entirely of stainless steel –
are a guarantee for long-term success,
even with critical materials.
Technical Features
Nozzle diameter in mm
Air cap 034
Versions
● with plastic gravity-feed cup
450 ccm
Part No. V 11 301 03 ..1
0.5
0.8
1.0
1.2
1.5
1.8
2.0
2.5
3.0
3.5
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Standard nozzle
Material circulation and more
● with suction-feed cup 1000 ccm
Apart from the usual connection possibilities,
Part No. V 11 303 73 ..1
other versions are available:
● with material connection for
● with material connection and air quantity
pressure tanks or pumps
control on the underside of the handle
Part No. V 11 302 03 ..1
● with a connection for circulating operation
(conventional and HVLP)
● with a pressure-feed cup or gravity-feed
cup for the HVLP versions
Repair kit
for wearing parts
Part No. V 16 013 03 ..3
The use of nozzle extensions is possible.
For water-borne coatings and aggressive media
PILOT XIII-ND
This model offers you all the
benefits of HVLP, saves
material and still allows you
to work quickly. It guarantees
top-quality spraying results,
making this spray gun the
ideal choice not only in the
manufacturing industry and
the building sector but also in
the automotive industry.
Versions
● with plastic gravity-feed cup
Part No. V 11 331 03 ..3
● with aluminium gravity-feed cup
450 ccm
Part No. V 11 336 03 ..3
● with suspended pressure-feed cup
1000 ccm
Part No. V 11 338 03 ..3
PILOT XIII / XIII-ND
The spray guns for:
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Shipbuilding
Construction industry
Furniture industry
Metalworking industry
Foundries
Steelworks
Coachbuilding
Ceramic coatings
Adhesive application
Soundproofing Materials
● with material connection for
pressure tanks or pumps
Part No. V 11 332 03 ..3
The PILOT XIII-ND with
a gravity feed cup is still
the first choice for the
application of dispersion
adhesives in the
upholstered furniture industry
(see also pages 18-20).
PILOT XIIIHigh-pressure
This spray gun is used whenever
materials are supplied to the gun at
high pressure, for example by a pump.
Material pressures of max. 50 bar are
possible. It is also suitable for spraying
high viscosity materials.
PILOT XIII-U
Spray gun for integration into
material circulation systems.
With safety catch.
Part No. V 11 342 43 ..3
Nozzle sizes 1.0 / 1.5 / 2.0 / 2.5 mm ø
Part No. V 11 312 03 ..3
Nozzle sizes: as PILOT XIII
Spray guns for fine detail
PILOT I
Spray gun for fine and difficult
spraying jobs. The gun
handle is made of high-quality
natural wood and sits
comfortably in the hand.
The trigger is light and easy
to operate. The spraying
results are first class.
Part No. V 10 101 51 ..3
Nozzle sizes:
0.2 / 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
Aluminium flow cup: 100 ccm
Other cup sizes available on request.
PILOT I with wide-jet nozzle insert:
Part No. V 10 101 02 ..3
The spray gun for:
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Model making
Patining
Shoe industry
Figure painting
Spectacle manufacture
Decorative painting
Paintwork restoration
PILOT I is ideal for a whole range
of precision spraying work,
such as model making.
PILOT Mini,
the spray gun for fine detail.
See also Pages 10/11.
Application in the confectionery industry.
Airless – air-assisted airless
WAGNER airless spray guns
G12 Europa
G15
G15 H
Standard airless spray gun with a
material pressure of up to 270 bar.
Material filter in the handle. Swivel
fitting for material connection 1/4“.
All standard airless nozzles are available.
Table of nozzles available on request.
Standard airless spray gun with a
material pressure of up to 530 bar.
Material filter in the handle. Swivel
fitting for material connection 1/4“.
All standard airless nozzles are available.
Table of nozzles available on request.
Hot spray airless spray gun with a
material pressure of up to 530 bar.
Swivel fitting for material connection.
Material connection thread: M16x1.5
All standard airless nozzles are available.
Table of nozzles available on request.
GM 3000 AC
Standard spray gun for the AirCoat
process with a material pressure of
up to 250 bar.
Max. atomising air pressure: 8 bar.
Material filter in the handle. Swivel
fittings for material and air connection.
Two air caps for solvent-based and
water-borne materials are available.
Reverse nozzles for easy cleaning.
All standard airless nozzles are available.
Table of nozzles available on request.
Airless equipment
A wide variety of material supply
equipment is available for both airless and
AirCoat models.
Electrostatic high-pressure spray gun
WAGNER spray gun
GM 2000 EAC EN
for use with solvent-based coatings.
The "wrap around” effect in electrostatic
systems means that very little material is lost
through overspray. The charged paint particles
are finely distributed over the object,
guaranteeing a first-class finish.
WAGNER
control unit
VM 200
WAGNER
control unitt
VM 2000
Max. material pressure: 250 bar
Input current: 0.7 A
Output voltage: 80 kV
(available with round-jet or flat-jet nozzle)
for manual spray
gun
GM 2000 EAC
(max. 11 m gun
cable).
for manual spray
gun GM 2000 EAC
(max. 80 m gun
cable).
Variable voltage.
Spray guns for solvent-based adhesives
Adhesive application – with an adhesive spray gun
WALTHER PILOT offers a wide range of spray
guns designed specifically for applying
adhesives. For more process reliability and
top-quality results. So that you no longer
have to make do with a paint spray gun
instead.
● Especially large material ducts improve
the flow properties. As a result, even
shear-sensitive adhesives can be applied
without difficulty.
PILOT XIII
● The adhesive spray cap has especially large air
holes positioned at a certain angle to the nozzle.
This prevents material from being deposited on
the air cap. In addition, it ensures that the
percentage of overspray is kept within
limits. The gun is economical in use
and does not damage the
material.
PILOT III K
High-performance spray gun for spraying solvent-based
adhesives. The nozzle can also be supplied in stainless steel.
Available for gravity feed cups or for connection to material
supply systems. The same gun body is used for connection
to different supply systems. The body is TEFLON®-coated
for easy cleaning.
Environmental assessment
Nozzle / air cap systems, in particular rotating
jet nozzles, are available for spraying
high-solid adhesives.
Technical Features
Nozzle diameter in mm
Rotating jet nozzle
PILOT XIII can be used for both
flammable and non-flammable
solvent-based adhesives. It is also
ideally suited for spraying polyurethane
adhesives. All wetted parts are made
of stainless steel.
The spray gun is available in
three versions:
- with material connection
- with plastic gravity-feed cup
- for material circulation systems
Nozzle sizes:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 /
3.5 mm ø
Part No. see page 14
1.0
1.5
1.8
2.0
●
●
●
●
Versions
● with material connection and
wide-jet air cap
Part No. V. 10 352 33 ..1
● rotating jet nozzle type
Part No. V 10 351 21 ..1
(gravity-feed cup type)
● Part No. V 10 352 21 ..1
(material connection)
Repair kit
for wearing parts
Part No. V 16 023 33 ..1
Rotating jet nozzles –
ideal for high-solid
adhesives
For environmentally friendly
but highly tear-resistant
polyurethane adhesives and
for high solids, rotating jet
nozzles are used. In these
nozzles, the air is supplied in
such a way that the material
is swirled.
Spray guns for dispersion adhesives
PILOT Maxi-ND-K
PILOT Vario-ND-K PILOT XIII-ND
PILOT XIII-ND is also suitable for
spraying dispersion adhesives. It is
frequently used in the upholstered
furniture industry.
Part No. see page 15
Low viscosity dispersion adhesives are
best sprayed at low air volume and low
pressure (LVLP) in order to avoid
excessive spray mist formation. PILOT
Maxi-ND-K and PILOT Vario-ND-K are
ideally suited for this type of spraying
work, especially as all wetted parts are
made of stainless steel. The large-volume
material duct ensures that flushing time is
kept to a minimum. LVLP models with a
high transfer efficiency effectively prevent
material wastage.
Versions:
- PILOT Maxi-ND-K with gravity feed cup
(Part No. V 11 623 03 . . 3
- PILOT Maxi-ND-K with material connection 3/8”
(Part No.V 11 620 02 . . 3)
Environmental
assessment
- PILOT Vario-ND-K with gravity feed cup
(Part No.V 11 724 02 . . 3)
- PILOT Vario-ND-K with material connection
(Part No. V 11 725 02 . . 3)
The spray guns PILOT Maxi-ND-K,
PILOT Vario-ND-K and PILOT XIII-ND
ensure economical material
application with environmentally
friendly dispersion adhesives.
They are ideally suited for meeting
VOC regulations for adhesives.
Extrusion guns
Vario extrusion gun
Especially suitable for spraying white glue,
putty and other paste-like materials.
All wetted parts are made of stainless steel.
Max. material pressure: 8 bar. Higher
pressures available on request. The gun
works with needle sealing, therefore there is
no risk of material hardening at the nozzle.
Nozzle sizes: from 0.3 – 2.5 mm ø
Part No. V 10 252 00 000
PILOT extrusion gun
with tapered nozzle for high viscosity
materials up to 350 bar.
The gun body is made of aluminium, the
material connection of stainless steel.
Part No. V 10 250 00 000
2K adhesive spraying technology
Mixing in
the spray jet
PILOT III 2K
These spray guns do not require the
use of 2K mixing and dosing equipment.
The A-component and the B-component
are supplied separately. Mixing takes
place in the spray jet. The hardener is
added via a horn bore.
High-performance spray gun for
spraying two-component dispersion
adhesives. All parts in contact with the
material are made of stainless steel.
The gun body is TEFLON®-coated for
easy cleaning. This spray gun is designed
to use the PILOT RatioMaster material
supply system.
Environmental assessment
The spray gun is especially suited for water-based
two-component adhesives.
The PILOT III 2K can be optimally used in combination
with the environmentally friendly PILOT RatioMaster
material supply system. Solvent-based adhesives must
not be used in this case.
Technical Features
Nozzle ø A-component in mm
0.8
1.0
1.2
Nozzle ø B-component in mm
0.3
0.4
0.5
B-component
A-component
Part No. V 24 531 21 ..3
PILOT Klebond 2
2K adhesive system with pressure tanks
for dispersion adhesives
Pressure tank
MDG 45 or 22 for
the A-component
Pressure tank MDG 4
for the B-component
Spray gun
PILOT III-2K
Advantages:
Air pressure regulator
H2 with filter and
T-piece for the
compressed air supply
to the two tanks and
the spray gun
High resistance to chemical, mechanical and
climatic loads
Various hoses
Hose protection
No oven drying required –
short curing periods at room temperature
High-quality adhesion results
More environmental protection:
VOC regulations can be complied with more
easily as dispersion materials are used.
Special spray guns
PILOT Airtherm
Both solvent-free and solvent-based
materials can be sprayed, as the spray
gun is explosion-protected.
Recommended
accessory:
double ball joint
for more freedom of movement
The gun works with low pressure as
the heated air means that only a low
atomising pressure is required. The
heating of the atomising air can be
infinitely varied between 20 and 95 °C,
depending on the properties of the
spraying material.
PILOT IV HW
Hot wax spraying system. The wax is
carefully heated in the flow cup and then
applied with a low spraying pressure. This
ensures minimum overspray and a high
transfer efficiency.
Part No. V 87 960 00 000
PILOT WG
with nozzle pipe, slit nozzle or round nozzle
Part No. V 24 620 15 . . .
PILOT Pinsel
Applicators with hair-bristle brushes.
Available in various sizes.
Part No. V 24 630 00 . . .
PILOT SIL mirror silvering
spray guns
available with two or three material
nozzles. The nozzles are made of
stainless steel. Both types have a
pneumatic locking device.
Nozzle sizes: 0.8 - 1.5 mm ø.
Part No. V 24 133 51 . . 3
PILOT Misch-N
Two-component manual spray gun for
materials with a short pot life. Both
components are supplied to the gun via
separate connections. Mixing takes place
in the spray jet. The mixing ratio is
determined by the different nozzle
diameters and the material pressure. All
wetted parts are made off stainless steel.
PILOT VIII Air-Blow Gun
Part No. V 10 850 00 000
Part No. V 24 320 00 . . 3
PILOT WS - blasting gun
Part No. V 24 603 00 . . 2
PILOT IV EMM
dividing line applicator
Part No. V 11 422 61 . . 2
PILOT VIII G Air-Blow Gun
Part No. V 10 831 00 000
Accessories / spare parts for manual spray guns
Round-jet air cap, straight spraying - Fig. 67a
Extension for
sideways spraying
Round-jet air cap, sideways spraying - Fig. 70a
Fig. 70b
Fig. 69a
Extensions
Coatings need to be perfect even in
hard to access places. For this reason,
WALTHER PILOT supplies a wide
range of extensions.
Fig. 69b
Extensions are custom-made parts. They
always involve tailor-made solutions to
specific problems. Please send for our
special brochure. We will be happy to
advise you.
Wide-jet air cap, straight spraying - Fig. 68
Wide-jet air cap, sideways spraying
Plate nozzle (external mixing system) - Fig. 71
Plate nozzle (internal mixing system) - Fig. 72
Extension for
coating the inside of pipes
Material pipe: stainless steel. Suitable for pipes
with an inner diameter of up to 450 ccm.
PPS paint spraying
system
for flow cup spray guns. Specially
developed to simplify paint
preparation. The paint is mixed
directly in the cup and can be
stored there.
Especially suitable for frequent
colour changes. Furthermore, it
allows spraying at any angle.
Cleaning set Type K for
air atomising spray guns
Part No. AFR 030 40 200
Equipment:
- Stainless steel adapter for WALTHER PILOT
spray guns (for other manufacturers on request)
AFR 030 40 405
- Reusable mixing cup 0.7 litre and
plastic sealing ring
AFR 030 40 400
- PPS kit for reordering: 50 non-reusable lids
with integrated filter 200 µ
AFR 030 40 401
- PPS kit for reordering: 50 non-reusable lids
with integrated filter 125 µ
AFR 030 40 402
Cleaning set for airless
spray guns
Part No. AFR 030 40 20x
Feed cups
Syphon-feed cup,
aluminium
Part No.
V 11 352 00 000
Aluminium gravity feed cups:
Material filter, stainless
steel
Strainer inserts in mesh
sizes 36 and 130
Part No. V 33 153 00 003
50 ccm, 100 ccm , 250 ccm,
350 ccm, 450 ccm, 700 ccm
Material feed pipe,
brass, for various
spray guns
Part No. V 10 307 10 000
Suspended pressure
feed cup, aluminium
Part No. V 00 130 00 . . .
Plastic gravity feed cup
125 ccm, 450 ccm
Hoses and Fittings
Couplings for compressed air and
material
Hoses
Hose fittings
Clamps
Part No.
V 00 130 00 200
Stop valves
Part No.
V 00 130 00 041
T-pieces
Compressed air micrometer for setting
the optimum atomising pressure
Folding cup strainer with
nylon fabric insert.
For paint, lacquer, primer.
Solvent-resistant.
Part No. AFR 030 40 300
Wide range of nozzle / air cap systems
WALTHER PILOT offers a wide selection of nozzle /
air cap systems for every spray gun.
They allow you to spray almost any material with optimum results,
at the same time reducing overspray.
Repair kits
Repair kits are available for all standard WALTHER PILOT spray guns
(including automatic spray guns) for the replacement of wearing parts
such as nozzles and needles.
We recommend that you always keep a repair kit in stock to ensure
that wearing parts can be replaced quickly.
Nozzle / air cap system
for PILOT Mini
Repair kit
Asymmetrical gravity
feed cup 450 ccm
Part No. V 00 150 00 000
Paint strainer for asymmetrical gravity feed cup
Part No. V 00 150 05 000
PILOT
PILOT
Plan your spraying system with us.
The WALTHER PILOT range offers
all components.
WALTHER PILOT – the Systematic Product Range
Spraying Technology
Manual spray guns
Automatic spray guns
HVLP spray guns
Airless equipment
Powder coating equipment
Compressed air supply
Filtered compressed air regulators
Material supply systems
Material pressure tanks
Non-pressurised containers
Material delivery equipment
Agitator systems
Level measuring equipment
Fluid pumps
Spray booths
Combined spraying and drying booths
Exhaust extraction systems with dry filtration
Exhaust extraction systems with wet filtration
Safety at work
Breathing protection systems
Protective clothing
Wide range of accessories
Dryers
Ventilation systems
WALTHER Spritz- und Lackiersysteme GmbH • Kärntner Str. 18-30 • D-42327 Wuppertal
Tel.: 0202 / 787-0 • Fax: 0202 / 787-217 • email: info@walther-pilot.de • www.walther-pilot.de
www.walther-pilot.de
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