2110-559

2110-559
REPLACEMENT
PARTS MANUAL
QTEC SERIES
PACKAGED HEAT PUMP
Models: QW242-A0ZBXD084
QW302-B0ZBXD084
QW361-A0ZBXD084
QW361-B0ZBXD084
QW481-A0ZBXD084
QW481-B0ZBXD084
General Notes
Contents
Revised and/or additional pages may
be issued from time to time.
Description
A complete and current manual
consists of pages shown in the
following contents section.
Cabinet Components
Page
Exploded View ......................... 2
Usage List ............................... 3
Usage List ............................... 4
Blank Page .............................. 5
Functional Components
Exploded View ......................... 6
Usage List ............................... 7
Usage List ............................... 8
Upper Control Panel Components
Exploded View ......................... 9
Usage List .............................. 10
Lower Control Panel Components
Exploded View ........................ 11
Usage List .............................. 12
Blower Assembly Components
Exploded View ........................ 13
Usage List .............................. 14
Wall Sleeve Cabinet Components
Exploded View ........................ 15
Usage List .............................. 16
Optional Climate Control Components
Usage List .............................. 17
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead, just as planned.
Manual:
Supersedes:
File:
Date:
2110-559B
2110-559A
Tab 14
03-30-07
Manual 2110-559B
Page
1 of 17
CABINET COMPONENTS
This Exploded View is referenced in Tables on Page 3 & 4
Manual 2110-559B
Page
2 of 17
Part No.
Description
QW242-A
QW302-B
QW361-A, -B
QW481-A, -B
CABINET COMPONENTS
1
506-225
Top Assembly
X
X
X
X
2
110-044
Outlet Duct Flange
2
2
2
2
Draw ing No.
3
112-289
Wall Mounting Bracket
2
2
2
2
4
4
117-187
117-249
Low Voltage Box Assembly (Optional)
Low Voltage Box Assembly DDC (Optional)
X
X
X
X
X
X
X
X
5
136-359
T.K.O. Plate
X
X
X
X
6
534-191
Evaporator Coil Shield - Right
X
X
X
X
7
508-133
Back Assembly
X
X
X
X
8
538-106
Fresh Air Damper Assembly
X
X
X
X
9
523-104
Evaporator Drain Pan Assembly
X
X
X
X
10
134-154
Wire Channel
X
X
X
X
11
140X 277
Right Evaporator Support
X
X
X
X
12
140-026
Water Coil Hold Down
X
X
X
X
13
508-164
Lower Back
X
X
X
X
14
520-346
Condenser Partition Assembly
X
X
X
X
15
103-443
Door Latch Offset
X
X
X
X
16
534-190
Evaporator Coil Shield - Left
X
X
X
X
17
117-237
Lower Control Panel Top
X
X
X
X
18
S135-177-* 1
Side Trim - Lower
2
2
2
2
19
500-392-* 1
Right Side Assembly
X
X
X
X
20
104-1096
Right Thermostat Support Angle
X
X
X
X
21
112-278
Drain Bracket
X
X
X
X
22
527-310-X
Lower Base Assembly
X
X
X
X
24
117-240
Lower Control Panel Plate
X
X
X
X
25
104-1180
Front Filter Angle
X
X
X
X
Continued on Page 4
1 Exterior cabinet parts are manufactured with various color options. To insure that you receive the proper color, you
must include the complete models and serial number of the unit for which parts are being ordered.
This Table references Exploded View on Page 2
Manual 2110-559B
Page
3 of 17
QW242-A
QW302-B
QW361-A, -B
QW481-A, -B
CABINET COMPONENTS
26
140-276
Lower Roller Support
2
2
2
2
27
See Pages 11 & 12
Control Panel Components
X
X
X
X
28
133-164
Control Panel Door - Lower
X
X
X
X
29
534-155-6
Base Trim Assembly
X
X
X
X
31
552-339-* 1
Condenser Door Assembly
X
X
X
X
32
140-280
Upper Roller Support
2
2
2
2
33
536-351
Condenser Blank Off Plate
X
X
X
X
34
552-330-* 1
Filter Door Assembly
X
X
X
X
35
153-336-* 1
Circuit Breaker Door
X
X
X
X
36
117-238
Lower Control Panel Bottom
X
X
X
X
37
132-165
Circuit Breaker Door Inner
X
X
X
X
38
112-334
Left Filter Bracket
X
X
X
X
39
552-331-* 1
Blower Door Assembly
X
X
X
X
40
112-333
Right Filter Bracket
X
X
X
X
41
140Y277
Left Evaporator Support
X
X
X
X
43
500-391-* 1
Left Side Assembly
X
X
X
X
44
113-142
Expansion Valve Mounting Plate
X
X
X
X
45
135-165-* 1
Base Trim Extension
2
2
2
2
46
46
112X335
112Y335
Center Right Filter Bracket
Center Left Filter Bracket
X
X
X
X
X
X
X
X
47
S ee P ages 9 & 10
Circuit Breaker Box Assembly
X
X
X
X
48
104-1096
Left Thermostat Support Bracket
X
X
X
X
50
S135-178-* 1
Side Trim - Upper
2
2
2
2
51
S ee P age 17
Thermostat Mounting Plate
X
X
X
X
52
542-077
Discharge Blank Off Plate
X
X
X
X
Draw ing No.
Part No.
Description
Continued from Page 3
1 Exterior cabinet parts are manufactured with various color options. To insure that you receive the proper color, you
must include the complete models and serial number of the unit for which parts are being ordered.
This Table references Exploded View on Page 2
Manual 2110-559B
Page
4 of 17
This page has been left blank intentionally.
Manual 2110-559B
Page
5 of 17
FUNCTIONAL COMPONENTS
This Exploded View is referenced in Tables on pages 7 & 8
Manual 2110-559B
Page
6 of 17
Description
QW302-B
QW361-A
QW361-B
1
1
5625-015
5625-020
Distributor Cooling
Distributor Cooling
X
X
X
X
2
2
2
2
S900-225-001
S900-225-002
S900-225-004
S900-225-005
Blower Assembly
Blower Assembly
Blower Assembly
Blower Assembly
X
3
3000-1046
Wire Harness High Voltage
X
Draw ing No.
QW481-A, -B
Part No.
QW242-A
FUNCTIONAL COMPONENTS
X
X
X
X
X
X
X
X
X
4
3000-1042
Wire Harness Low Voltage
X
X
X
X
X
5
1171-049
Keylatch/Circuit Breaker Door
X
X
X
X
X
6
6
5060-107BX
5060-090BX
Evaporator Coil
Evaporator Coil
X
X
X
X
7
6094-008
Drain Adapter
2
2
2
2
X
2
8
6094-007
Drain Elbow
2
2
2
2
2
9
1012-078
Rod
X
X
X
X
X
11
1012-211
Nut
X
X
X
X
X
13
6094-003
Drain Fitting
2
2
2
2
2
14
14
14
14
14
14
S917-0054
S917-0063
S917-0055
S917-0071
S917-0073
S917-0072
Water Coil Assembly
Water Coil Assembly
Water Coil Assembly
Copper Water Coil Assembly (Optional)1
Copper Water Coil Assembly (Optional)1
Copper Water Coil Assembly (Optional)1
X
X
X
X
X
X
X
15
5400-005
Hinge
2
2
2
2
2
16
1171-035
Wheel
4
4
4
4
4
X
X
X
17
1012-129
Bolt - Shoulder
4
4
4
4
4
18
1012-224
Nut - Locking
4
4
4
4
4
20
1012-218
Cage Nut
4
4
4
4
4
Continued on Page 8
1
NOTE: The fourteenth character in the unit model number indicates coil option; option "X" is for the standard
Cupronickel coil and "4" indicates copper coil.
This Table references Exploded View on Page 6
Manual 2110-559B
Page
7 of 17
8000-258
8000-201
8000-172
8000-203
8000-176
8000-229
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
X
24
24
24
24
5651-150
5651-151
5651-152
5651-162
TXV
TXV
TXV
TXV
X
25
7051-055
Return Air Grille
X
26
1804-0106
High Pressure Control
27
27
27
7004-009
7004-032
7004-034
28
28
28
29
QW481-B
X
QW481-A
X
Description
QW361-B
Reversing Valve with 24V Solenoid Coil
Reversing Valve with 24V Solenoid Coil
Reversing Valve with 24V Solenoid Coil
Part No.
QW361-A
X
Draw ing
N o.
QW302-B
QW242-A
FUNCTIONAL COMPONENTS
X
X
X
X
X
X
X
X
X
Continued from Page 7
21
21
5650-042
5650-043
Reversing Valve Solenoid, Red Casing (Ranco)
Reversing Valve Solenoid, Black Casing (Wilspec)
22
22
22
5650-038
5650-039
5650-040
23
23
23
23
23
23
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Air Filter
Filter 2" Fiberglass (Optional)
Filter 2" Pleated (Optional)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
7004-010
7004-033
7004-035
Air Filter
Filter 2" Fiberglass (Optional)
Filter 2" Pleated (Optional)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1804-0107
Low Pressure Control 15 PSI
X
X
X
X
X
X
30
5201-009
Filter / Drier
X
X
X
X
X
X
31
1012-315
"U" Clip Fastener
10
10
10
10
10
10
32
1012-226
Cage Nut
X
X
X
X
X
X
33
1806-0621
Low Pressure Control 27 PSI
X
X
X
X
X
X
X
X
X
X
X
NS
CMA-6
Low Ambient Control
X
NS
4100-108
Wiring Diagram
X
NS
4100-210
Wiring Diagram
NS = Not Shown
These Tables reference Exploded View on Page 6
Manual 2110-559B
Page
8 of 17
X
X
X
X
X
UPPER CONTROL PANEL COMPONENTS
This Exploded View is referenced in Table on page 10
Manual 2110-559B
Page
9 of 17
Part No.
Description
QW242-A
QW302-B
QW361-A
QW361-B
QW481-A
QW481-B
UPPER CONTROL PANEL COMPONENTS
1
3000-1149
Wire Set PL2
X
X
X
X
X
X
2
117-241
Control Panel
X
X
X
X
X
X
3
8201-088
Compressor Control Module
X
X
X
X
X
X
Draw ing
N o.
4
8607-022
Terminal Block
X
X
X
X
X
X
5
117-242
Box Partition
X
X
X
X
X
X
6
8201-085
Phase Monitor
X
X
X
X
7
126-267
Circuit Breaker Base
X
8
8
8
8401-007
8401-002
8401-016
Contactor
Contactor
Contactor
X
9
8611-006
Ground Lug
X
X
X
X
X
X
10
8611-094
Light
X
X
X
X
X
X
11
11
11
11
11
11
8615-036
8615-054
8615-037
8615-051
8615-039
8615-042
Circuit Breaker 2
Circuit Breaker 3
Circuit Breaker 2
Circuit Breaker 3
Circuit Breaker 2
Circuit Breaker 3
12
8407-048
Transformer
X
X
X
X
X
13
112-225
Bracket
X
X
X
X
X
14
3000-1148
Wire Set PL3
X
X
X
X
X
NS
4101-100
Wiring Diagram
X
NS
4101-200
Wiring Diagram
X
X
X
X
X
X
X
X
X
Pole
Pole
Pole
Pole
Pole
Pole
2 5 A C kt A
2 0 A C kt A
3 0 A C kt A
2 5 A C kt A
4 5 A C kt A
3 5 A C kt A
NS = Not Shown
This Table references Exploded View on Page 9
Manual 2110-559B
Page
10 of 17
X
X
X
X
X
X
X
X
X
X
LOWER CONTROL PANEL COMPONENTS
Manual 2110-559B
Page
11 of 17
X
X
2
2
2
8552-048
8552-043
8552-075
Compressor Capacitor
Compressor Capacitor
Compressor Capacitor
X
Manual 2110-559B
Page
12 of 17
QW481-B
Capacitor Strap
QW481-A
QW361-A
8550-008
QW361-B
Description
1
Draw ing No.
QW302-B
Part No.
QW242-A
LOWER CONTROL PANEL COMPONENTS
X
X
X
3
8607-014
Terminal Block 3 Terminal
4
8607-013
Terminal Block 2 Terminal
X
X
X
X
X
5
8607-022
Terminal Block 8 Pos
X
X
X
X
X
X
6
8607-017
Terminal Block 2 Terminal
X
X
X
X
X
X
X
BLOWER ASSEMBLY COMPONENTS
Manual 2110-559B
Page
13 of 17
Description
900-225-004
900-225-005
900-254-002
1
Part No.
900-225-002
Draw ing
N o.
900-225-001
BLOWER ASSEMBLY COMPONENTS
104-980
Blower Angle
2
2
2
2
2
2
144-131
Diffuser
X
X
X
X
X
3
151-110
Blower Housing
X
X
X
X
X
4
5152-061
Blower Wheel
X
X
X
X
X
5
8620-034
Motor Mount Arm
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
8106-035-0003
C8106-035-0003
8106-035-0004
C8106-035-0004
8106-035-0005A
C8106-035-0005A
8106-035-0013
C8106-035-0013
8107-009-0023
C8107-009-0023
1/2 HP ECM Motor with Programmed Control
Programmed Motor Control - Only
1/2 HP ECM Motor with Programmed Control
Programmed Motor Control - Only
1/2 HP ECM Motor with Programmed Control
Programmed Motor Control - Only
1/2 HP ECM Motor with Programmed Control
Programmed Motor Control - Only
3/4 HP ECM Motor with Programmed Control
Programmed Motor Control - Only
X
X
7
8620-034
Motor Mount Band
X
Manual 2110-559B
Page
14 of 17
X
X
X
X
X
X
X
X
X
X
X
X
WALL SLEEVE CABINET COMPONENTS
5
10
4
2
7
3
6
12
9
1
8
SEXP-377
11
Manual 2110-559B
Page
15 of 17
Part No.
Description
QWVS42
WALL SLEEVE CABINET COMPONENTS
1
142-076
Cover
X
2
121-350-X
Top Partition
X
Draw ing
N o.
Manual 2110-559B
Page
16 of 17
3
105-1103-X
Angle
2
4
110-073-X
Left Side
X
5
110-074-X
Top
X
6
7003-056
Mist Eliminator
2
7
111-076-X
Air Deflector
X
8
121-349-X
Partition
X
9
110-072-X
Right Side
X
10
165-566-X
Upper Support Channel
X
11
110-075-X
B a se
X
12
165-567-X
Lower Support Channel
X
OPTIONAL CLIMATE CONTROLS
Draw ing
N o.
NS
Part No.
Description
Option X
QW242
QW302
QW361
QW481
S127-313-* 1
Thermostat Plate
X
NS
3000-1157
Wire Harness, Low Voltage, Terminal Strip to PL2
X
NS
8607-019
Low Voltage Terminal Strip
X
NS
4102-020
Wiring Diagram
X
NS = Not Shown
1 Exterior cabinet parts are manufactured with various color options. To insure that you receive the proper color, you
must include the complete models and serial number of the unit for which parts are being ordered.
Manual 2110-559B
Page
17 of 17
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