PowerPlex Power Modul PP-M-DC024 ® Description
PowerPlex® Power Modul PP-M-DC024
Description
The PowerPlex® Power Module has primarily been designed for DC
12 V and DC 24 V on-board electrical systems of leisure boats and
work boats. It provides inputs for switches and sensors as well as
power outputs. The patented Four Level Protection Concept (FLPC)
offers redundant overload protection. In addition the E-T-A circuit
breakers integrated in the Power Modules allow manual activation of
the 8 A and 25 A outputs.
1
PowerPlex® is a decentralised power distribution and control system.
All PowerPlex® modules ensure reliable control and monitoring of
the electrical installations on board, either alone or in combination
with other PowerPlex® components. Besides the protection against
overcurrent they allow readout of data of the connected level sensors
and temperature sensors as well as of shunts.
All modules of a system communicate and interact via an SAEJ1939-compliant CAN bus. PowerPlex® is configured by using
the PowerPlex® Configuration Software and the configuration is
transferred to the modules by means of USB/CAN converters.
US patent number: US 7,633,022 B2
Typical applications
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well-proven CAN technology
redundant protection - Four Level Protection Concept (FLPC)
programmable overload protection
simple configuration
Windows based configuration software
integral diagnostic and monitoring functions
wire break detection
inputs for analogue sensors
eight channel dimming function (8 A + 25 A outputs)
Order number
PP-M-DC024-000-0-0-00
Approvals
Authority
Norm
Voltage ratings
GL
Rules VI, part 7,
GL 2012, category C, H, EMC1
DC 12 V
DC 24 V
Spec No 1, cat.
ENV1, ENV2, ENV3
DC 12 V
DC 24 V
Lloyd’s
Register
2015/16
DC 12 V / DC 24 V
9…32 V DC
102 A
IP22 in a vertical mounting position with the main power connectors downwards
Operating temperature range
Features and Benefits
l
Voltage rating UN
Operating voltage UB Max. total current per module
Degree of Protection
watercraft, e. g. recreational and work boats
special vehicles
l
Technical data
-40…+85 °C (-40…+185 °F)
Storage temperature range
-40…+85 °C (-40…+185 °F)
Humid heat
(IEC 60068-2-30, Db)
55 °C / 95 % RH, 24 hours
Vibration sinusoidal
(IEC 60068-2-6, Fc)
2 Hz to 13.2 Hz: ± 1 mm
13.2 Hz to 100 Hz: acceleration 0.7 g
Shock (IEC 60068-2-27, Ea) 30 g (11 ms)
EMC
CE marking to
EN 61000-6-2, EN 61000-6-3
Mass
approx. 1.630 g
Interfaces:
CAN according to
SAE J1939 250kBit/s
The CAN-terminals at each end of the bus require a termination by a
120 Ω resistor.
Inputs 8 inputs for switches or momentary switches
digital inputs: 0...50 Ω: ON; > 100 kΩ: OFF
4 analogue inputs 0…10 V
analogue input: Rin: 40 kΩ; resolution: 10 bit
Outputs
6 outputs with 8 A max. continuous current
load output: Power MOSFET, high side switching
max. current rating: 8A
adjustable from 1 A to 8 A in 1 A steps
dimmable in 10 steps with 100 Hz PWM
typical voltage drop UON
at rated current (at 25 °C): 60 mV
overload tripping range: 1.01...1.30 x IN
trip time:
adjustable from 100 msec to 6 s
current limitation:
typically 60 A at DC 24 V
leakage current
in OFF condition: 4 µA
wire breakage monitoring
in ON and OFF condition
of load:
wire breakage tresholds:
OFF condition: RLoad: typically > 5 kΩ
ON condition: ILoad typically < 200 mA
additional overload protection by means of one E-T-A circuit breaker type 1610-21-10 A per output
Comliant with IEC 60533 Electrical and electronic installations in
Ships – Electromagnetic compatibility
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1 - 19
PowerPlex® Power Modul PP-M-DC024
marking of
terminals
strain relief
circuit
breakers
1610-21
voltage
supply
(+) pole
Bottom
L1
LR
L2
LR
L3
Top
S1
SR
S2
SR
S3
8 inputs, with a return each
(S1-S8)
LR
L4
LR
L5
LR
L6
LR
L7
LR
L8
LR
A1
AR
A2
AR
GND
parallel CAN bus terminals
CL
CH
CS
SR
S4
SR
S5
SR
S6
SR
S7
SR
S8
SR
A3
AR
A4
AR
TX
RX
CL
CH
CS
Right side
Bottom
Top
4 load outputs 1 A, with a
return each
13
1R
14
1R
11
1R
12
1R
81
8R
82
8R
83
8R
84
8R
85
8R
86
8R
251
25R
252
25R
4 analogue inputs, with a
return each
Name
Indication
Meaning
Power
green
flashing frequency refer to manual
Bus
yellow
flashing frequency refer to manual
Signal output
Configurable Signal Outputs:
8 status indicators (LEDs) can be configured to show the status of
the load outputs
User
Status indication
not used
6 load outputs 8 A, with a
return each
Status LED
load OFF
LED off
oad ON
LED on
fault, short circuit/
overcurrent
flashing quickly
fault, wire break
flashing slowly
Note:
Refer to installation manual for installation and safety instructions
2 load outputs 25 A, with a
return each
1 - 20
voltage
supply
(-) pole
Left side
8 signal outputs, with a
return each (L1-L8)
Status indications
There are two LEDs on the top side of each module indicating
module and system status.
socket for
manual
override
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screwless terminals for 1.5 mm2
2 outputs with 25 A max. continuous current
load output
Power MOSFET, high side switching
max. current rating: 25 A
adjustable from 10 A to 25 A in 2 A steps
dimmable in 10 steps with 100 Hz PWM
typical voltage drop UON
at rated current (at 25 °C): 60 mV
overload tripping range: 1.01...1.30 x IN
trip time:
adjustable from 100 msec to 6 s
current limitation:
typically 270 A at DC 24 V
leakage current
in OFF condition: 20 µA
wire breakage monitoring
in ON and OFF condition
of load:
wire breakage tresholds:
OFF condition: RLoad: typically > 5 kΩ
ON condition: ILoad typically < 500 mA
additional overload protection by means of one E-T-A circuit breaker type 1610-21-30 A per output
4 outputs with max. 1 A continuous current
load output: Power MOSFET, high side switching
max. current rating: 1A
typical voltage drop UON
at rated current (at 25 °C): 70 mV
overload tripping range: ≥ 4 A
trip time:
typically 2 ms at 10 A
current limitation:
typically 10 A at DC 24 V
leakage current in
OFF condition: 2 µA
self-resetting
8 status outputs with integral LED driver, 150 Ω / 5 V
for 1.5 mm2
1
Pin selection
screwless terminals for 4 mm2
Technical data
2015/16
PowerPlex® Power Modul PP-M-DC024
Dimensions – Version 1
Dimensions – Version 2
Mounting
Mounting
mounting bracket 2 (not included in delivery, see accessories)
mounting bracket 1 (included in delivery)
15.5±0.1
.610±.004
11±0.1
.433±.004
7.7
.303
58.8
2.31
120±0.15
4.72±.006
60±0.15
2.36±.006
10±0.1
.394±.004
45.6
1.79
Ø4.5
Ø.178
Installation drawings
Power
Bus
Bus
212.5
8.37
Power
70
2.76
100
3.94
15
.590
70
2.75
312.6
12.3
312.6
12.3
15
.590
Dimensions
Dimensions
125
4.92
minus terminal (-)
172.6
6.79
field for
module
address
minus-terminal (-)
46.25
1.82
48.4
1.90
plus-terminal (+)
plus terminal (+)
100
3.93
404.3
15.9
404.3
15.9
40
1.57
40
1.57
Installation drawings
1
The module is
designed for wall
mounting by means
of the fittings provided
40±0.15
1.57±.006
140
5.51
The module is designed for
wall mounting by means of the
fittings provided
162.9
6.41
100
3.94
Ø4.5
Ø.178
max. 86.6
max. 3.41
80.1
3.15
72
2.83
125
4.92
max. 87.5
max. 3.44
81
3.19
field for module adress
72
2.83
strain relief
LED Bus
activity
Power
snap-on cover
Bus
LED Power
LED Bus
activity
172.6
6.79
This is a metric design and millimeter dimensions take precedence.
Applicable for normal dimensions without direct tolerance indication:
DIN ISO 286 ± IT 13. Refer to user manual for installation and safety instructions.
2015/16
strain
relief
Bus
45
1.77
Power
LED Power
140
5.51
264.3
10.4
mounting
bracket
snap-on
cover
mounting
bracket
This is a metric design and millimeter dimensions take precedence.
Applicable for normal dimensions without direct tolerance indication:
DIN ISO 286 ± IT 13. Refer to user manual for installation and safety instructions.
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1 - 21
PowerPlex® Power Modul PP-M-DC024
Overview (without snap-on cover)
space for module
address label
A
A
B
B
nut M8
included
in delivery
17
.670
screw M3x8
max. tightening
torque 80 Ncm
L-profile
1
strain relief
Included in delivery:
screw M3x8
L-profile
centre mounting
screw
strain relief
nut M8
max. tightening torque 13 Nm
Caution: Mounting positions
and sequence must be
observed
Typical time/current characteristics
Programmable delay times available for overload tripping
25 ms*, 50 ms*, 100 ms, 200 ms, 500 ms, 750 ms*,
1 s*, 2 s*, 4 s*, 6 s*
* not rececommended
Ubat = 24 V, TA = 23 °C
Curve 8 A, delay 100 ms
100000
10000
trip time ms
trip time ms
10000
1000
1610 10 A
100
10
1
Curve 25 A, delay 100 ms
100000
1000
1610 30 A
100
10
0
10
20
30
40
50
60
70
80
90
100
1
20
110
30
40
50
load current A
10000
10000
trip time ms
100000
trip time ms
80
90
100
110
120
130
Curve 25 A, delay 500 ms
Curve 8 A, delay 500 ms
1000
1610 10 A
100
10
1000
1610 30 A
100
10
0
10
20
30
40
50
60
70
80
90
100
110
load current A
1 - 22
70
load current A
100000
1
60
1
20
30
40
50
60
70
80
90
100
110
120
130
load current A
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2015/16
PowerPlex® Power Modul PP-M-DC024
Circuit Labels Y 308 539 02
Y 308 539 02 (page 1 of 3)
Y 308 539 02 (page 2 of 3)
trim tabs
hood
fuel gauge
gas tank
level display 3
illumination
aft
illumination
salon
courtesy lights
water tank
sewage tank
windshield
wiper
windshield
wiper startboard
speedometer
V.H.F. transceiver
V.H.F. DSC
monitor
windshield
wiper centre
windshield
wiper portside
clear view screen
clear view screen
startboard
M.O.B.
bilge alarm
fire alarm
pyrogenic system
clear view screen
centre
clear view screen
portside
signal horn
klaxon
fan
fan engine bay
fan toilet
fan pantry
heating bow
heating aft
heating
instruments
heating
air conditioning
refrigerator
ice box
navigation
instruments
wind force meter
sonar
log
deep freezer
ice maker
boiler
oven
log / sonar
sat phone
GMDSS
fish finder
desalination
system
stereo
radio / CD
Tv / video / DVD
GPS
compass
radar
computer
MF radio
blue light
searchlight
top light
Navtex
weather decoder
map plotter
UKW radio
anchor light
three-color-light
signal lights
emergency flash
mobile radio
SSB transmitter
SSB receiver
antenna
disabled signal
position lights
starbord light
portside light
autopilot
gas alarm system
gas valve
alarm system
stern light
sidelights
deck light
main mast
deck light
mizzen mast
motor instruments
anchor winch
anchor winch
control
bow thruster
illumination
illumination
illumination
cockpit
illumination
wheel house
bow thruster
control
roller reef system
hydraulics
centreboard
hydraulics
compass
illumination
dimmed
illumination
instrument
illumination
illumination pantry
winches
level sensor
level display 1
level display 2
illumination
chart table
illumination
engine bay
illumination bow
illumination
starboard
1
Y 308 539 02 (page 3 of 3)
2015/16
illumination
portside
illumination
aft
illumination
salon
courtesy lights
illumination
toilet
illumination
wet room
illumination
ship’s hold
step lights
headlights
reading light
red light
12 V DC
24 V DC
voltage
converter DC/DC
outlets
outlets 12 v DC
outlets 24 V DC
pumps
bilge pump
bilge pump
bilge pump
bilge pump
bilge pump
drainage pump
presswater pump
deck wash pump
sewage pump
sewage pump
toilet pump
shower pump
greywater pump
water pump
ballast
water pump 1
ballast
water pump 2
coupling
bilge pump
windshield wiper
water pump
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
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1 - 23
PowerPlex® Power Modul PP-M-DC024
Accessories
USB/CAN converter:
X PP-USBCO
X PP-USBC1 (opto-decoupled)
43
1.69
PowerPlex® Configuration Software
20.7
.815
Mounting bracket 2:
Y 310 292 01
86.6
3.41
1
Circuit breakers for replacement 1610-21:
1610-21-10 A
1610-21-30 A
cable length
including
USB connector
approx. 740 mm
Connection to CAN bus via
D-SUB plug, 9-pin
1
5
6
9
Pin assignment D-SUB output plug
PIN
2
7
assignment
CAN-L
CAN-H
This is a metric design and millimeter dimensions take precedence.
Applicable for nominal dimensions without direct tolerance indication:
DIN ISO 286 ± IT 13.
Refer to product datasheet for installation and safety instructions.
All dimensions without tolerances are for reference only. In the interest of improved design,
performance and cost effectiveness the right to make changes in these specifications without
notice is reserved. Product markings may not be exactly as the ordering codes. Errors and
omissions excepted.
1 - 24
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2015/16
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