Processanläggning MaxxD

Processanläggning MaxxD
FrymaKoruma MaxxD
Vacuum processing unit for the food industry
Vacuum processing unit
7
9
The FrymaKoruma MaxxD vacuum processing unit is the ideal
solution and the system of choice for the production of mayonnaise, sauces, dressings, ketchup, spreads and desserts. The
MaxxD unites extraordinarily efficient homogenizing technology
with very high reproducibility, short batch cycles and low costs
of ownership – plus extremely simple operation.
2
With their extensive experience at the leading edge of vacuum
processing, FrymaKoruma has developed a system that
addresses all the fundamental requirements of the market: flexible process parameter settings, a rugged design for demanding
production conditions and easy upgrading to reflect the latest
processing trends and specifications.
The MaxxD impresses with a relatively small minimum batch
size and, owing to its modular construction, can be adapted to
each user’s individual needs without any problems. The conical
vessel bottom and proven geometry assure an optimal product
flow. This ingenious combination of a vessel and an agitator
offers the highest possible productivity, quality and yield. The
fact that all surfaces are simple to clean is a further advantage.
The plant can be operated alone or embedded in a higher-level
system. Thanks to a comprehensive range of options, the MaxxD
can be used even more flexibly if necessary. Each available
option is fully integrated in the system’s user interface and
meets all relevant safety standards.
The heart of the MaxxD is the homogenizer mounted underneath the vessel, which introduces shear energy into the
product, drives the product flow and discharges the completed
batch:
Toothed rotor-stator system
Aseptic design
Easy to dismantle for maintenance or retooling
No additional pump required to discharge the product
or clean the system
The scraper agitator supports the top-down material flow
produced by the recirculation line (macro-mixing). It also
guarantees optimal thermal transfer and a uniform temperature
distribution during heating and cooling. The integrated,
controllable vacuum system creates conditions that are
perfectly adjusted to each processing step and allows both liquid
and powdery ingredients to be fed directly into the homogenizer.
The entire system can be cleaned in an automatic cycle.
The MaxxD’s intuitive user interface can incorporate recipe
control to enable the machine to be set up quickly and easily. This
PLC based package has preprogrammed settings (adapted to the
application requirements) and permits flexible configuration.
6
5
8
1
3
4
1
Product infeed
6
Vortex breaker
2
Product discharge
7
Vacuum system
3
Homogenizer
8
Heating/cooling
4
Residue discharge
9
CIP
5
Agitator
Key benefits
Significantly shorter production cycles
because emulsions are created faster
Programmable process parameters
guarantee reproducibility
Efficient homogenizer concept delivers
excellent value for money
Rapid feeding of large quantities of dry materials
Short cleaning times
Easy maintenance because all wearing parts
are readily accessible
Standard version
Vessel with agitator
Homogenizing system
Recirculation line
Vacuum system
User friendly interface
Options
Double jacket for heating and cooling
with insulating jacket
Cleaning in Place (CIP)
Direct steam injection
for accelerated product heating
Automatic valves
Product feed via a flow meter,
load cells or dosing station
Variable speed control of the homogenizer
Positive displacement pump for mixing particulates
(e.g. herbs and spices)
Other options on request
Applications
Mayonnaise and dressings
Ketchup and sauces
Chocolate fillings
Dessert toppings
Homogenizer
Lid with agitator
B
C
D
Usable
volume (l)
min. / max.
Installed
power Length
(kW),
A
approx.
Width
B
Weight
(kg),
approx.
MaxxD Lab
3–12
9
134
88
159
160
450
MaxxD 200
30–160
26
190
150
214
220
1200
MaxxD 400
60–300
26
205
170
232
250
1400
MaxxD 700
80–500
26
225
190
270
290
1950
MaxxD 1300
200–1100
45
300
210
310
2900
MaxxD 1800
250–1500
53
300
210
340
3800
MaxxD 2400
250–2000
53
300
210
365
4500
FrymaKoruma GmbH
Sales / ProTec
Fischerstraße 10
79395 Neuenburg / Germany
phone +49 7631 7067-0
fax
+49 7631 7067-29
info@frymakoruma.com
www.frymakoruma.com
© FrymaKoruma
Customer support
FrymaKoruma is more than just a supplier of machines and
plant. As a customer focused partner for plant engineering, we
take an idea and turn it into a high-tech solution that matches
your requirements exactly – with installation, documentation
and commissioning from one source. If you need to be further
convinced before you commit yourself, ProTec – our process
technology and training centre – lets you do just that. Profit from
our specialists’ vast know-how and years of experience in the
development of liquid and semi-solid products. In our wellequipped, modern laboratory, you can develop or optimize
recipes, test machine models, scale up processes and produce
test batches for pharmaceutical, cosmetics, food or chemical
applications.
Our Customer Service, which is available worldwide, makes
sure you continue to keep abreast of a constantly evolving
market long after the development and manufacture of your
plant has finished. It includes much more than simply maintenance, modifications and upgrading. We also advise and support
you in all matters relating to your equipment, provide on-site
training and stock a range of spare parts which can be shipped
to you promptly.
FRY_EN_MX_0414
For over 65 years, FrymaKoruma has been a leading international supplier of processing machinery and equipment for the
pharmaceutical, cosmetics, food and chemical industries.
Based in Germany and Switzerland, the company employs about
150 people. Our goal is not simply to meet all our customers’
expectations without any ifs and buts; we also attach great
importance to the development of long-term partnerships. Our
pursuit of this objective is altogether successful – over 23000
installations are currently in use in more than 180 different
countries.
technical data subject to modification
* with open lid
A
FrymaKoruma AG
Theodorshofweg
4310 Rheinfelden / Switzerland
phone +41 61 8364-141
fax
+41 61 8312-000
Dimensions (cm)
Height Height*
C
D
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