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DynaFlame/DynaForce
BMS Protocol
(Modbus, Bacnet IP,
Bacnet MSTP, LONWorks,
Metasys N2) Installation
Guide
93-0238 Rev. 3.2
6226 Netherhart Road, Mississauga, L5T 1B7, 905-696-7800
DynaFlame/DynaForce SOLA and BMS Protocols
Table of Contents
1.1 Bacnet/LONWorks/Metasys N2Setup through Protocessor Protonode RER/LER .............. 3
1.2 Protonode RER and LER showing connection ports .......................................................... 3
1.3 Record Identification Data ............................................................................................... 3
1.5 Connection from DynaFlame/DynaForce to ProtoNode ................................................... 7
1.6 Connection from ProtoNode RER to BMS ......................................................................... 7
1.7 Power Up the Device ....................................................................................................... 8
1.8 Install and Run the Utility Software .................................................................................. 8
1.10 Connect to the ProtoNode using RUI (Ruinet) ................................................................ 10
1.11 Troubleshooting Tips ..................................................................................................... 12
1.12 ProtoNode Specifications ............................................................................................... 14
LonWorks Protocol Gateway ............................................................................................. 16
ProtoCarrier 485 (FPC-CD2) .............................................................................................. 17
RS-485 Signal LEDs ............................................................................................................ 17
2.1 Modbus ......................................................................................................................... 17
2.2 Bacnet, Modbus and Metasys N2 Registers .................................................................... 18
2.3 Lockout Codes ............................................................................................................... 30
2.4 PII, LCI, ILK Terminal Configuration ................................................................................ 34
2.5 SOLA Alert Codes ........................................................................................................... 34
Appendix A................................................................................................................................ 45
Page 2 of 51
1.1 Bacnet/LONWorks/Metasys N2Setup through Protocessor Protonode
RER/LER
Installation steps for the customer
1.
Record the information about the unit See Section
2.
Set the DIP switches
3.
Connect up the Field and Host cable
4.
Connect the power
1.2 Protonode RER and LER showing connection ports
Figure 1: Protonode Bacnet/ Metasys N2 RER (left) and Lonworks (LER)
1.3 Record Identification Data
Each ProtoNode has a unique part number located on the underside of the unit. The number format is FPC-N3(4,5)-XXX-XXX-XXXX. This number should be recorded as it may be required for technical support.
Page 3 of 51
1.4 Configure the DIP Switches
1.4.1
Setting the Protocol that is required on site.
Selecting the required Protocol
To configure the Protonode to match what is on site please follow the below chart identifying the dipswitch settings for the different configurations. For example, if the
BMS requires communication over Bacnet IP and there are four boilers on site the technician would select Bacnet IP 4 Sola and configure the S0 – S3 dipswitches on the
ProtoCarrier accordingly.
Power must be cycled after the dip switch settings have been adjusted in order for the changes to take effect
Page 4 of 51
FPC-N34-103-122-0565 Dipswitch settings
ProtoCarrier
Dipswitches ProtoCessor Dipswitches
S0 S1 S2 S3 A1 A2 A3 A4 A5 A6 A7 A8 Profile
Off Off Off Off
On Off Off Off
Off On Off Off
On On Off Off
Off Off On Off
On Off On Off
Off On On Off
On On On Off
Off Off Off On
On Off Off On
Off On Off On
On On Off On
Off Off On On
On Off On On
Off On On On
On On On On
Refer to 1.4.2 to set the Node/ID device
Instance
BACnet IP 1 Sola
BACnet IP 2 Sola
BACnet IP 3 Sola
BACnet IP 4 Sola
BACnet IP 5 Sola
BACnet IP 6 Sola
BACnet IP 7 Sola
BACnet IP 8 Sola
BACnet MSTP 1 Sola
BACnet MSTP 2 Sola
BACnet MSTP 3 Sola
BACnet MSTP 4 Sola
BACnet MSTP 5 Sola
BACnet MSTP 6 Sola
BACnet MSTP 7 Sola
BACnet MSTP 8 Sola
Off Off Off Off On Off Off Off Off Off Off Off Metasys N2 1 Sola
On Off Off Off On Off Off Off Off Off Off Off Metasys N2 2 Sola
Off On Off Off On Off Off Off Off Off Off Off Metasys N2 3 Sola
On On Off Off On Off Off Off Off Off Off Off Metasys N2 4 Sola
Off Off On Off On Off Off Off Off Off Off Off Metasys N2 5 Sola
On Off On Off On Off Off Off Off Off Off Off Metasys N2 6 Sola
Off On On Off On Off Off Off Off Off Off Off Metasys N2 7 Sola
On On On Off On Off Off Off Off Off Off Off Metasys N2 8 Sola
FPC-N35-103-401-0566 Dipswitch settings
ProtoCarrier Dipswitches
S0 S1 S2 S3 Profile
Off
On
Off
On
Off
On
Off
On
Off
Off
On
On
Off
Off
On
On
Off
Off
Off
Off
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
Lonworks 1 Sola
Lonworks 2 Sola
Lonworks 3 Sola
Lonworks 4 Sola
Lonworks 5 Sola
Lonworks 6 Sola
Lonworks 7 Sola
Lonworks 8 Sola
Page 5 of 51
1.4.2
Setting the Node/ID Device Instance (Dipswitch A0 – A7)
The DIP switches on the ProtoNode RER and LER allow users to set the Baud Rate,
Node-ID and Mac address on the Field RS-485. Dip switches A0 – A7 can also be used to set the MAC Address for BACnet MSTP. This does not apply to Metasys N2.
Figure 2: A0 – A7 Dip Switches
Please refer to Appendix A for the full range of addresses.
1.4.3
Setting the Baud Rate (Dipswitch B0 –B3)
Setting the serial baud rate to match the baud rate provided by the BMS can be done through dipswitches B0 – B3. This does not apply to Metasys N2, as the baud rate is fixed at 9600 bps.
Table 1: Baud Rate Dip Switch Selection
Baud
110
300
600
1200
2400
4800
9600
19200
20833
28800
38400
57600
76800
115200
B0
Off
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
B1
Off
On
On
Off
Off
On
On
Off
Off
On
On
Off
Off
On
B2
Off
Off
Off
On
On
On
On
Off
Off
Off
Off
On
On
On
B3
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
Page 6 of 51
1.5 Connection from DynaFlame/DynaForce to ProtoNode
The DynaFlame/DynaForce terminals J3-MB2 (+, -, GND) are connected to the
ProtoNode as shown.
1.6 Connection from ProtoNode RER to BMS
The Bacnet MSTP/ Metasys N2 system can be connected to the 3-pin connector as shown. When LonWorks is used, a 2-pin connector of the same type is used instead.
Figure 3: Connection from ProtoNode to BMS
Alternatively connect Bacnet IP to the hub via the Ethernet connection when communicating with Bacnet IP. Ensure that the field device is on the same subnet as the
ProtoNode. Change the ProtoNode IP address if necessary.
Page 7 of 51
1.7 Power Up the Device
Apply power to the device. Ensure that the cable is grounded using the “Frame-GND” terminal. The ProtoNode is factory set for 24Vac.
Figure 4: Supply Voltage to ProtoNode
1.8 Install and Run the Utility Software
Download the RUINET Utilities from the Protocessor web site (under Utilities section – Install.zip) www.protocessor.com/downloads/
Run Install.zip and follow the installation instructions
Once installed, the FieldServer Utilities can be located in the Windows Start menu as a desktop icon
1.9 Connect the PC to the ProtoNode via the Ethernet port
Figure 5: Ethernet port location of ProtoNode
Page 8 of 51
Disable any wireless Ethernet adapters on the PC/Laptop
Disable firewall and virus protection software
Connect an Ethernet cross-over cable between the PC and ProtoNode and the PC to the Hub/Switch using a straight cat5 cable
The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is
255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.0 network.
Double click on the “RUIPING” Utility. If the IP Address of the ProtoNode module appears on the screen, the ProtoNode is running.
Go to Start > Programs > Field Server Utilities > Ruiping Utility
Figure 6: RUIPING screen
Page 9 of 51
1.10 Connect to the ProtoNode using RUI (Ruinet)
Double click on the debugging utility, “RUINET” (Remote User Interface). The following screen will appear: (if Ruinet does not automatically display the main menu, select the ProtoNode by typing the 2-digit number to the left of the title name).
Figure 7: RUINET screen
Select “O” for Connection Overview to see the number of messages on each protocol. If the ProtoNode is communicating correctly with the device then the display will show Tx and Rx messages without any errors.
If there are errors on the ProtoNode socket communications, edit the points list in the CSV file until there are no errors. Each time the points the points are edited, the CSV will need to be re-downloaded using Ruinet.
When communication between the device and the ProtoNode is established the
Field Side of the ProtoNode may be connected to the appropriate device/software. Ensure that the Field Side parameters on the device/software are setup as per the “ProtoNode Mapping” document.
Read and write data from each side and make sure the ProtoNode works as expected.
Page 10 of 51
1.10.1
Changing the Modbus Address o Change the Modbus Address on the DynaFlame/DynaForce SOLA
Go to [Configure]
Go to System Identification & Access
Change the Modbus address to the desired setpoint and press [OK] o Open up the .csv file that is available for download that is available through the Camus rep support site
Locate cell Node ID located under Nodes and change it to the address that specified in the Honeywell SOLA
Connect 24Vac to the ProtoNode
Connect Ethernet Cable from computer to device
Turn on device
Go to > >
Right-click on Local Area Connection > Properties
Highlight
Select: Use the following IP address
>
Click twice
1.10.2
Changing the IP address
From the main menu, press “I” to enter the Edit IP Address Settings menu
Press “1” to modify the IP address of the Ethernet adapter
Type in a new IP address in the format 192.168.2.X and press <Enter>
If necessary, press “2” to and change the netmask
Page 11 of 51
1.11 Troubleshooting Tips
Connection to the ProtoNode
Confirm that the network cabling is correct
Confirm that the computer network card is operational and correctly configured
Confirm that there is an Ethernet adapter installed in the PC’s Device Manager
List, and that it is configured to run the TCP/IP protocol.
Check that the IP netmask of the PC matches the ProtoNode. The Default IP
Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0
Go to Start > Run
Type in “ipconfig”
The account settings should be displayed
Ensure that the IP address is 192.168.1.xxx and the netmask
255.255.255.0
Ensure that the PC and ProtoNode are on the same IP Network, or assign a Static
IP Address to the PC on the 192.168.1.0 network using the Remote User
Interface Utility.
If Using Windows XP, ensure that the firewall is disabled
Ensure that all other Ethernet cards active on the PC, especially wireless adapters are disabled
Refer to the FieldServer Troubleshooting Guide which can be found at www/protocessor.com/downloads/ under documentation
Page 12 of 51
No communication with BMS.
NOTE: If a dipswitch setting is altered, power to the Protonode must be reset
Troubleshooting steps for end-user/integrator
- Flip BMS/Local switch to BMS
- Verify A bank dipswitches to set the address of the ProtoNode on the Field Protocol
- Verify B bank dipswitches to set the baud rate of the ProtoNode on the Field Protocol o BACnet MSTP only
- Verify S bank dipswitches to select the profile
- Verify power connection to ProtoNode o right 3-pins of 6-pin connector on the ProtoNode o Check for 24 VAC
- Verify Modbus connection between ProtoNode and Sola Controller o left 3-pins of 6-pin connector on the ProtoNode o Check for 2-3Vdc signal at ‘+’ and ‘-‘ terminals on the Protonode o Check for 2-3Vdc signal at ‘+’ and ‘-‘ at J3-A (white, 13), J3-(yellow, 14) on the
Sola Controller
- Verify connection to the field network o Ethernet connection or 3-pin RS485 connector o For the ethernet connection, verify the IP address settings of the ProtoNode
- If there are still issues, use FST diagnostic utility and send capture to Camus support and send a copy to Field Server to Clarke Ramilo at [email protected]
Page 13 of 51
1.12 ProtoNode Specifications
Table 2: ProtoNode RER/LER Specifications
BacNet MSTP, BacNet IP and Metasys N2 Protocol Gateway
R1 RS485 TX
R1 RS485 RX
RUN
SYS ERR
COMM ERR
Config ERR
Node Offline
PWR
UNUSED
Page 14 of 51
Light
PWR
Description
This is the power light and should show steady green at all times when the FPC-FD2 is powered.
SYS ERR
The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate there is a system error on the ProtoCessor. If this occurs, immediately report the related “system error” shown in the error screen of the RUI interface to FieldServer Technologies for evaluation.
COMM
ERR
Config
ERR
COMM ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate the communications problem if there is a configured node connected to the
ProtoCessor that is offline. To establish the cause of the error, go to the error screen of the RUI interface.
Config ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady amber light will indicate a configuration error exists in the active configuration. See the Error Screen in the Remote User Interface for a description of the configuration error.
Node
Offline
Node Offline LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. If the
Node Offline LED stays on solid, a node offline condition has occurred.
Unused 15 seconds after powering up the 4 unused LEDs will turn on solid for 5 seconds, then turn off.
On normal operation of FPC-FD2, the RX LED will flash when a message is received on the field port
RX of the ProtoCessor.
TX
RUN
On normal operation of FPC-FD2, the TX LED will flash when a message is sent on the field port of the ProtoCessor
RUN LED will flash 20 seconds after power up, signifying normal operation. The FPC-FD2 will be able to access RUINET once this LED starts flashing. During the first 20 seconds, the LED should be off
Page 15 of 51
LonWorks Protocol Gateway
LON
PWR
GP105
Rx
Tx
LA
Light Description
PWR
LA-PIC A
RX
TX
LON
This is the power light and should show steady green at all times when the FFP-F04 is powered.
Starts flashing about once per second to indicate that the PIC in the ProtoCessor has powered up successfully
GP105
Will go on solid within 45 – 60 seconds after power up, signifying normal operation. The
ProtoCessor will be able to access RUINET shortly after this LED comes on. During the first
45-60 seconds the LED should be dark.
Upon successful operation of GP105 the ProtoCessor will go through diagnostics of the field port communications.
On normal operation of FFP-F04, the RX LED will flash when a message is received on the
LON port of the ProtoCessor.
On normal operation of FFP-F04,, the TX LED will flash when a message is sent on the LON port of the ProtoCessor
When the unit is first powered up, before commissioning has occurred, this LED will flash.
Once the unit is commissioned, the LED will stay off during normal operation
Page 16 of 51
ProtoCarrier 485 (FPC-CD2)
RS-485 Signal LEDs
The RS-485 Signal LEDS are each labeled and correspond to the respective data lines sent from the ProtoCessor. The following signals are provided. RS-485 TX and RS-485
RX.
2.1 Modbus
The DynaFlame/DynaForce is equipped with a standard ICP Modbus port through a 3-pin connector that interfaces to the following RS-485 signals:
Table 3: Connection Terminals
Signal
Data + (a)
Terminal
1
Data – (b) 2
Serial transmission mode on the Modbus network is RTU mode. Message format has the following characteristics:
Table 4: DynaFlame/DynaForce SOLA Data Transmission Specifications
Coding system 8-bit binary
Number of data bits per character 10
1 Start bit
8 data bits, no parity bit
Bit transfer rate
Duplex
Error Checking
Bit transfer order
End of message
1 stop bit
38400 bps
Half Duplex
2 byte CRC-16 polynomial
LSB first
Idle line for 3.5 or more characters
Page 17 of 51
Bacnet, Modbus and Metasys N2 Registers 2.2
Parameter
Name
Limits
Modbus
Address
(hex)
0004
Demand
Source
0006
Modbus
Register
(dec)
0004
0006
Table 5: Modbus and Bacnet IP/MSTP Register Addresses
Bacnet/
N2 Data
Type
AI/AI
Bacnet/ N2
1
Object ID
LonWorks
Object ID
0
Read/Write
R
AI/AI 2 1 R
Note
15-12 Reserved (always 0)
11 = Heat exchanger high limit
10 = Exchanger T-rise limit
9 = Outlet T-rise limit
8 = Inversion inlet/exchanger limit
7 = Inversion exchanger/outlet limit
6 = Inversion inlet/outlet limit
5 = Delta T inlet/exchanger limit
4 = Delta T exchanger/outlet limit
3 = Delta T inlet/outlet limit
2 = Stack limit
1 = DHW high limit
0 = Outlet high limit
0 = Unknown
1 = No source demand
2 = CH
3 = DHW
4 = Lead Lag slave
5 = Lead lag master
6 = CH frost protection
7 = DHW frost protection
8 = No demand due to burner switch turned off
9 = DHW storage
10 = Reserved
Page 18 of 51
Outlet
Sensor
0007
Firing Rate 0008
Fan Speed 0009
Flame Signal 0010
Inlet Sensor 000B
DHW Sensor 000C
S5 Sensor 000D
Stack Sensor 000E
4-20mA remote
000F control input
Active CH
Setpoint
Active DHW
Setpoint
0010
0011
0012 Active Lead
Lag (LL)
Setpoint
Analog modulation input
Burner
Control
Status
0015
0020
0016
0017
0018
0021
0007
0008
0009
0010
0011
0012
0013
0014
0015
0032
12
13
14
15
3
4
5
6
7
8
9
10
11
16
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
11
12
13
14
2
0
4
5
6
7
8
9
10
15
R
R
R
R
R
R
R
R
R
R
R
R
R
R
11 = Warm weather shutdown
-40 – 130 o
C (0.1
o
C precision)
1
Actual Fire Rate (%
2
or RPM
3
)
RPM
0.01V (0.00 – 50.00V)
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
4-20mA (0.1mA precision)
-40 – 130 o
C (0.1
o
C precision)
1
Setpoint determined by CH Setpoint source
0 = No signal, otherwise 4-20mA
(0.1mA precision). Duplicate of register
(hex) 0015.
0 = Disabled
1 = Locked Out
2-3 = Reserved
4 = Anti-short cycle
5 = Unconfigured safety data
6-33 = Reserved
34 = Standby hold
Page 19 of 51
Lockout
Code
Alarm
Reason
0022
0023
Annunciator first out
0024
0034
0035
0036
AI/AI
AI/AI
17
18
AI/AI 19
Annunciator hold
0025 0037 AI/AI 20
Hold code 0028
Remote Stat 002A
CH Status 0040
0040
0042
0064
AI/AI
AI/AI
AI/AI
21
22
23
16
17
R
R
18 R
19 R
20
21
22
R
R/W
R
35 = Standby delay
36-47 = Reserved
48 = Normal standby
49 = Preparing
50 = Ignition
51 = Firing
52 = Postpurge
53-65535 = Reserved
0 = No lockout
1 – 4096 (See Table 4)
0 = None
1 = Lockout, see register (hex) 0015 for lockout code
2 = Alert (See Table 6)
0 = None
1 = ILK
12 = Flow Switch
13 = High Limit
14 = Gas Pressure Switch
15 = Air Switch
0 = None
1 = ILK
3 = LCI
12 = Flow Switch
13 = High Limit
14 = Gas Pressure Switch
Reason for burner hold (See Table 4)
Reserved for future use
0 = Unknown
Page 20 of 51
CH Setpoint
Source
0041 0065 AI/AI 24
CH Heat
Demand
CH Burner
Demand
0042
0043
CH
Requested
0044
Rate
DHW Status 0050
0066
0067
0068
0080
AI/AI
AI/AI
AI/AI
25
26
27
DHW Heat
Demand
DHW Burner
Demand
DHW
Requested
Rate
0053
0054
0055
0083
0084
0085
AI/AI
AI/AI
AI/AI
29
30
31
23 R
24
25
26
R
R
R
1 = Disabled
2 = Normal
3 = Suspended
0 = Unknown
1 = Normal Setpoint
2 = Time of Day Setpoint
3 = Outdoor reset
4 = Remote control
7 = Outdoor reset time of day
0 = Off
1 = On
0 =Off
1 = On
RPM or %
3
28
29
30
R
R
R
1 = Disabled
2 = Normal
3 = Suspended
0 = Off
1 = On
0 = Off
1 = On
RPM or %
3
Page 21 of 51
Pump A
Status
005D 0093 AI/AI 32
Pump B
Status
005E 0094 AI/AI 33
CH pump status
DHW pump status
System pump status
Boiler Pump
Status
Burner Cycle
Count
Burner Run
Time
CH Pump
0060
0064
0069
006C
0096
0100
0105
0108
AI/AI
AI/AI
AI/AI
AI/AI
0080-0081 0128-0129 AV/AO
0082-0083 0130-0131 AV/AO
0084-0085 0132-0133 AV/AO
34
35
36
37
89
90
91
31
32
33
34
35
36
3
R
R
R
R
R/W
R/W
R/W
R
R
Bitmap
15 – 14 = Reserved
13 = Auxiliary 2 pump demand
12 = Auxiliary 1 pump demand
11 = System pump demand
10 = Boiler pump demand
9 = DHW pump demand
8 = CH pump demand
Reason
7 = Reserved
6 = Pump assigned to logical pump
5 = Pump exercise requested
4 = Pump on due to exercise
3 = Pump on due to Post pump
2 = Forced off
1 = Forced on
0 = On due to normal demand
Application Build < 1600
Application Build > 1600
0-999,999
0-999,999 hours
0-999,999
Page 22 of 51
Cycle Count
DHW Pump
Cycle Count
System
Pump Cycle
Count
Boiler Pump
Cycle Count
Controller
Run Time
Lead Lag
Master
Status
0086-0087 0134-0135 AV/AO
0088-0089 0136-0137 AV/AO
008A-008B 0138-0139 AV/AO
0090-0091 0144-0145 AI/AI
00A0 0160 AI/AI
Lead Lag
Slave Status
00A1 0161 AI/AI
92
93
39
94
95
38
Pump C
Status
00A8 0168 AI/AI 40
4
5
5
7
37
38
39
R/W
R/W
R/W
R
R
R
R
0-999,999
0-999,999
0-999,999
0-999,999 hours
0 = Unknown
1 = Disabled
2 = Normal
3 = Suspended
Bitmap
15 = Slave command received
14 = Slave mode has priority over CH &
DHW
13 = Slave is modulating
12 = CH frost protection request
11 = DHW frost protection request
10 = Frost protection burner request
9 = Local frost protection request
8 = Reserved (always 0)
7-0 = Burner control status see register (hex) 32
Bitmap
15 – 14 = Reserved
13 = Auxiliary 2 pump demand
12 = Auxiliary 1 pump demand
Page 23 of 51
Outdoor
Temperature
Operating
System (OS)
Number
Date Code
00AA
00BA
00BB
Safety processor build
Application processor build
Installer
Password
Burner
Switch
00BC
00BD
00BE
00CB
0170
0186
0187
0188
0189
0190
0203
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
41
42
AV/AO
AV/AO
46
47
43
44
45
40
45
46
R
R
R
R
R
W
R/W
11 = System pump demand
10 = Boiler pump demand
9 = DHW pump demand
8 = CH pump demand
Reason
7 = Reserved
6 = Pump assigned to logical pump
5 = Pump exercise requested
4 = Pump on due to exercise
3 = Pump on due to Post pump
2 = Forced off
1 = Forced on
0 = On due to normal demand
-40 – 130 o
C (0.1
o
C precision)
1
Variable length string (up to 16 characters)
Variable length string (up to 10 characters)
Password: sola
Used to enable/disable burner control
0 = Off
Page 24 of 51
CH Enable 00D0
CH Setpoint 00D3
CH Time of 00D4
Day Setpoint
CH Outdoor 00D7
Reset Enable
Prepurge
Time
Postpurge
00E7
00EC
Time
DHW
Demand
Switch
01C1
01C5 DHW
Setpoint
Outlet High
Limit
Setpoint
CH Outdoor
Max Outdoor
Temperature
01D0
0200
CH Outdoor
Min Water
Temperature
CH Frost
Protection
Enable
0201
0210
0208
0211
0212
0215
0231
0236
0449
0453
0464
0512
0513
0528
AV/AO
AV/AO
AV/AO
AV/AO
AV/AO
AV/AO
AV/AO
51
52
53
54
48
49
50
AV/AO
AV/AO
55
56
AV/AO 58
AV/AO 59
AV/AO 60
54
57
50
53
48
49
58
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
1 = On
0 = Disable Central Heating
1 = Enable Central Heating
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
.
Reserved for future use
0 = Disable outdoor reset
1 = Enable outdoor reset
SAFETY PARAMETER
0-64800 seconds (18 hours)
SAFETY PARAMETER
0-64800 seconds (18 hours)
0 = DHW Disabled
1 = DHW Enabled
-40 – 130 o
C (0.1
o
C precision)
1
SAFETY PARAMETER
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
0 = Disable
1 = Enable
Page 25 of 51
DHW Frost
Protection
Enable
0211
Outdoor
Frost
Protection
Setpoint
Lead Lag
Slave Enable
0212
0220
0529 AV/AO 61
0530
0544
AV/AO
AV/AO
62
63
Lead Lag
Master
Enable
Lead Lag
Setpoint
Lead Lag
Modulation
Sensor
Lead Lag CH
Modbus
Setpoint
0221
0222
022E
0232
0545
0546
0558
0562
AV/AO 64
AV/AO
AV/AO
65
66
AV/AO 67
65
R/W
R/W
R/W
R/W
R/W
R/W
0 = Disable
1 = Enable
-40 – 130 o
C (0.1
o
C precision)
1
R/W 0 = Lead/Lag slave disabled
1 = Lead/lag simple slave enabled for
EnviraCom Master
2 = Lead/lag simple slave enabled for
Global Modbus master
3= Lead/lead full slave enabled for
Global Modbus master
0 = Not a lead/Lag master
1 = Lead/Lag master
-40 – 130 o
C (0.1
o
C precision)
1
Sensor used for Lead Lag modulation:
0 = S5 sensor
1 = S10 sensor
-40 – 130 o
C (0.1
o
C precision)
1
Page 26 of 51
Slave
Command
0235 0565
CH Modbus
Setpoint
CH
Modulation
Rate Source
CH Modbus
Rate
Warm
Weather
Shutdown
Setpoint
0243
0244
0245
0274
Lead Lag
DHW
02C1
Setpoint
Slave 1 State 0302
Slave 2 State 0306
Slave 3 State 030A
Slave 4 State 030E
Slave 5 State 0312
0705
0770
0774
0778
0782
0786
0579
0580
0581
0628
AV/AO
AV/AO
AV/AP
98(Boiler
Firing Rate using percentage),
99 (Boiler
Firing Rate using
Binary), 100
(Boiler
Enable)
68
69 68
AI/AI
AV/AO
96
71 70
AV/AO 72
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
73
75
77
79
81
71
72
74
76
78
80
R/W
R
R
R
R
R
R/W
R/W
R
R/W
R/W Bitmap
15 = Slave demand request
14 = Slave suspend startup
13 = Slave run fan request
12 = Turn on auxiliary pump X
11 = Turn on auxiliary pump Y
10 = Turn on auxiliary pump Z
9 = Slave pump demand
8 = Commanded rate is binary fraction
%
5
7-0 = Commanded rate
4
-40 – 130 o
C (0.1
o
C precision)
1
0 = Local modulation (sensor)
Commanded CH modulation rate
4 when source is Modbus
-40 – 130 o
C (0.1
o
C precision)
1
-40 – 130 o
C (0.1
o
C precision)
1
Slave State:
0 = Slave is unknown
1 = Available
2 = Add Stage
3 = Suspended Stage
Page 27 of 51
Slave 6 State 0316
Slave 7 State 031A
Slave 8 State 031E
Slave 1 Firing
Rate
Slave 2 Firing
Rate
Slave 3 Firing
Rate
Slave 4 Firing
Rate
Slave 5 Firing
Rate
Slave 6 Firing
Rate
Slave 7 Firing
Rate
Slave 8 Firing
Rate
Lead Boiler
Address
0304
0308
030C
0310
0314
0318
031C
0320
0321
Lead Lag
Operation
Switch
022B
0784
0788
0792
0796
0800
0801
0790
0794
0798
0772
0776
0780
0555
80
82
84
86
88
97
83
85
87
74
76
78
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
AI/AI
BV/DO 104
103
82
84
86
R
R
R
R
R
R
R
R
R
R
R
R
105 R/W
4 = Firing
5 = On leave
6 = Disabled
7 = Recovering
Current firing rate (0-100%)
Modbus address of the first boiler that will be or was added to service Lead
Lag demand (slave must be available for firing)
To enable/disable the Lead Lag boiler plant
Page 28 of 51
1
All temperature registers are expressed in o
C regardless of what temperature units are set to on the boiler, ex. 32.0
o
C = 320. A temperature that is NOT applicable has a value of 0x8FFF.
2
All percentage values are given in 0.1% granularity, ie. 0-1000 is the range from 0.0 – 100.0%
3
Most significant bit in value determines which units type the parameter has: 0 = RPM, 1 = %. If modulation output parameter doesn’t match with the setting of this bit, then the parameter setting is invalid
4
For binary fraction % format commanded rate is a binary fraction between .00000000 (0% = no heat at all) and .11111111 (99.98% = maximum fire). For a 0.5% step format commanded rate is a value between 0 (minimum fire) and 200 (maximum fire) that is a multiple of 0.5% (200 x 0.5%
= 100%)
5
Commanded rate in least significant byte of this register can be expressed in two formats: binary fraction % or multiple of 035% steps. Bit 8 of this register indicates which format the commanded rate is expressed in; when bit 8 is set, the commanded rate is in binary fraction % format when bit 8 is cleared, the commanded rate is in 0.5% steps.
Page 29 of 51
18
19
20
21
22
23
24
25
12
13
14
15
16
17
6
7
8
9
10
11
1
2
3
4
5
31
32
33
34
35
36
37
26
27
28
29
30
Table 6: Lockout Codes
2.3 Lockout Codes
Code
0
Description
None
Unconfigured safety data
Waiting for safety data verification
Internal fault: Hardware fault
Internal fault: Safety relay feedback error
Internal fault: Unstable power (DCDC) output
Internal fault: Invalid processor clock
Internal fault: Safety relay drive error
Internal fault: Zero crossing not detected
Internal fault: Flame bias out of range
Internal fault: Invalid burner control state
Internal fault: Invalid burner control state flag
Internal fault: Safety relay drive cap short
Internal fault: PII shorted to ILK
Internal fault: HFS shorted to LCI
Internal fault: Safety relay test failed due to feedback ON
Internal fault: Safety relay test failed due to safety relay OFF
Internal fault: Safety relay test failed due to safety relay not OFF
Internal fault: Safety relay test failed due to feedback not ON
Internal fault: Safety RAM write
Internal fault: Flame ripple and overflow
Internal fault: Flame number of sample mismatch
Internal fault: Flame bias out of range
Internal fault: Bias changed since heating cycle starts
Internal fault: Spark voltage stuck low or high
Internal fault: Spark voltage changed too much during flame sensing time
Internal fault: Static flame ripple
Internal fault: Flame rod shorted to ground detected
Internal fault: A/D linearity test failed
Internal fault: Flame bias cannot be set in range
Internal fault: Flame bias shorted to adjacent pin
Internal fault: SLO electronics unknown error
Internal fault: Safety key 0
Internal fault: Safety key 1
Internal fault: Safety key 2
Internal fault: Safety key 3
Internal fault: Safety key 4
Internal fault: Safety key 5
Note
No lockout/hold
Lockout
Lockout
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Hold
Hold/Lockout
Hold/Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Page 30 of 51
48
49
50
51
52
53
54
55
56-57
58
59
60
61
62
63
42
43
44
45
46
47
38
39
40
41
79
81
82
91
92
93
67
68
69
70
71-77
78
ILK off
ILK on
Pilot test hold
Wait for leakage test completion
RESERVED
Demand lost in run
Outlet high limit
Delta T inlet/outlet limit
Stack limit
Inlet sensor fault
Outlet sensor fault
DHW sensor fault
94
95
96
97
98
99
S2 (J8-6) sensor fault
Stack sensor fault
S5 (J8-11) sensor fault
Internal fault: A2D mismatch
Internal fault: Exceeded VSNSR voltage tolerance
Internal fault: Exceeded 28V voltage tolerance
101-104 RESERVED
Internal fault: Safety key 6
Internal fault: Safety key 7
Internal fault: Safety key 8
Internal fault: Safety key 9
Internal fault: Safety key 10
Internal fault: Safety key 11
Internal fault: Safety key 12
Internal fault: Safety key 13
Internal fault: Safety key 14
Flame rod to ground leakage
Static flame (not flickering)
24Vac voltage low/high
Modulation fault
Pump fault
Motor tachometer fault
AC inputs phase reversed
Safety GVT model ID doesn’t match application’s model ID
Application configuration data block CRC errors
RESERVED
Internal fault: HFS shorted to IAS
Internal fault: Mux pin shorted
Internal fault: HFS shorted to LFS
Anti-short cycle
Fan speed not proved
LCI off
Hold
Hold
Hold
Hold
Hold
Hold
Hold
Lockout
Hold
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Lockout
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Hold
Hold
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Page 31 of 51
105
106
107
108
Flame detected out of sequence
Flame lost in MFEP
Flame lost early in run
Flame lost in run
109
110
111
Ignition failed
Ignition failure occurred
Flame current lower than WEAK threshold
112
113
Pilot test flame timeout
Flame circuit timeout
114-121 RESERVED
122
123
124
125
126
127
128
129
Lightoff rate proving failed
Purge rate proving failed
High fire switch OFF
High fire switch stuck ON
Low fire switch OFF
Low fire switch stuck ON
Fan speed failed during prepurge
Fan speed failed during preignition
130
131
Fan speed failed during ignition
Fan movement detected during standby
132 Fan speed failed during run
133-135 RESERVED
136
137
Interrupted Airflow Switch failed to close
ILK failed to close
138-142 RESERVED
149
150
151
158
159
160
143
144
145
146
147
148
Internal fault: Flame bias out of range 1
Internal fault: Flame bias out of range 2
Internal fault: Flame bias out of range 3
Internal fault: Flame bias out of range 4
Internal fault: Flame bias out of range 5
Internal fault: Flame bias out of range 6
Flame detected
Flame not detected
High fire switch ON
Main valve ON
Main valve OFF
Ignition ON
161
162
163
Ignition OFF
Pilot valve ON
Pilot valve OFF
166-171 RESERVED
172 Main relay feedback incorrect
173 Pilot relay feedback incorrect
174 Safety relay feedback incorrect
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Hold
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Hold
Hold
Hold
Hold
Hold
Hold
Lockout
Lockout
Lockout
Lockout
Lockout
Hold
Hold
Lockout
Lockout
Page 32 of 51
212
213
214
215
216
217
206
207
208
209
210
211
218
219
224
225
226
228
229
199
200
201
202
203
204
205
189
192
193
194
195
196
197
198
175
176
177
178
Safety relay open
Main relay ON and safe start check
Pilot relay ON at safe start check
Safety relay ON at safe start check
179-183 RESERVED
184 Invalid Blower/HIS output setting
185 Invalid Delta T limit enable setting
186
187
188
Invalid Delta T limit response setting
Invalid DHW high limit enable setting
Invalid DHW high limit response setting
Invalid Flame sensor type setting
Invalid igniter on during setting
Invalid ignite failure delay setting
Invalid ignite failure response setting
Invalid ignite failure retries setting
Invalid ignition source setting
Invalid interlock open response setting
Invalid Interlock start check setting
Invalid LCI enable setting
Invalid lightoff rate setting
Invalid lightoff rate proving setting
Invalid Main Flame Establishing Period setting
Invalid MFEP flame failure response setting
Invalid NTC sensor type setting
Invalid Outlet high limit response setting
Invalid Pilot Flame Establishing Period setting
Invalid PII enable setting
Invalid pilot test hold setting
Invalid pilot type setting
Invalid postpurge time setting
Invalid power up with lockout setting
Invalid preignition time setting
Invalid prepurge rate setting
Invalid prepurge time setting
Invalid purge rate proving setting
Invalid run flame failure response setting
Invalid run stabilization time setting
Invalid stack limit enable setting
Invalid stack limit enable setting
Invalid DHW demand source setting
Invalid flame threshold setting
Invalid outlet high limit setpoint setting
Invalid Stack limit setpoint setting
Invalid modulation output setting
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Page 33 of 51
230
231
234
235
236
237
238
239
240
244
Invalid CH demand source setting
Invalid Delta T limit delay setting
Invalid outlet high limit enable setting
Invalid outlet connector type setting
Invalid inlet connector type setting
Invalid DHW connector type setting
Invalid Stack connector type setting
Invalid S2 (J8-6) connector type setting
Invalid S5 (J8-11) connector type setting
Internal fault: Safety relay test invalid state
246
250
4-20mA cannot be used for both modulation and setpoint control
Invalid fan speed error message
252-255 RESERVED
Lockout
Lockout
2.4 PII, LCI, ILK Terminal Configuration
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Lockout
Table 7: PII, LCI, ILK Terminal Configuration
Byte Offset
0-2
3
Parameter Read/Write
Interlock short name R/W
Unused --
R/W 4-23 Interlock name
2.5 SOLA Alert Codes
Format
U8
U8
U8
Table 8: SOLA Alert Codes
7
8
9
10
11
12
13
14
15
Code Description
0 None (No alert)
1
2
Alert PCB was restored from factory defaults
Safety configuration parameters were restored from factory defaults
3
4
5
6
Configuration parameters were restored from factory defaults
Invalid Factory Invisibility PCB was detected
Invalid Factory Range PCB was detected
Invalid range PCB record has been dropped
16
17
18
19
20
EEPROM lockout history was initialized
Invalid Parameter PCB was detected
Invalid Range PCB was detected
Alarm silence time exceeded maximum
Switched application annunciation data blocks
Switched application configuration data blocks
Safety group verification table was updated
Backdoor password could not be determined
Configuration was restored from factory defaults
Backup configuration settings was restored from active configuration
Annunciation configuration was restored from factory defaults
Annunciation configuration was restored from backup
Invalid safety group verification table was detected
Safety group verification table was restored from factory defaults
Page 34 of 51
60
61
62
63
64
65
66
67
68
69
53
54
55
56
57
58
59
45
46
47
48
49
50
51
52
38
39
40
41
42
43
44
29
30
31
32
33
34
35
36
37
21
22
23
24
25
26
27
28
Invalid safety group verification table was not accepted
CRC errors were found in application configuration data blocks
Backup Alert PCB was restored from active one
RESERVED
Lead Lag operation switch was turned OFF
Lead Lag operation switch was turned ON
Safety processor was reset
Application processor was reset
Burner switch was turned OFF
Burner switch was turned ON
Program Module (PM) was inserted into socket
Program Module (PM) was removed from socket
Alert PCB was configured
Parameter PCB was configured
Range PCB was configured
Program Module (PM) incompatible with product was inserted into socket
Program Module application parameter revision differs from application processor
Program Module safety parameter revision differs from safety processor
PCB incompatible with product contained in Program Module
Parameter PCB in Program Module is too large for product
Range PCB in Program Module was too large for product
Alert PCB in Program Module was too large for product
IAS start check was forced on due to IAS enabled
Low voltage was detected in safety processor
High line frequency occurred
Low line frequency occurred
Invalid subsystem reset request occurred
Write large enumerated Modbus register value was not allowed
Maximum cycle count was reached
Maximum hours count was reached
Illegal Modbus write was attempted
Modbus write attempt was rejected (NOT ALLOWED)
Illegal Modbus read was attempted
Safety processor brown-out reset occurred
Application processor watchdog reset occurred
Application processor brown-out reset occurred
Safety processor watchdog reset occurred
Alarm was reset by the user at the control
Burner control firing rate was > absolute max rate
Burner control firing rate was < absolute min rate
Burner control firing rate was invalid, % vs. RPM
Burner control was firing with no fan request
Burner control rate (nonfiring) was > absolute max rate
Burner control rate (nonfiring) was < absolute min rate
Burner control rate (nonfiring) was absent
Burner control rate (nonfiring) was invalid, % vs. RPM
Fan off cycle rate was invalid, % vs. RPM
Setpoint was overridden due to sensor fault
Modulation was overridden due to sensor fault
Page 35 of 51
70
71
72-
75
76
77
78
79
80
81
82-
CH 4-20mA signal was invalid
No demand source was set due to demand priority conflicts
90
91
92
93
94
95
96
85
86
87
88
89
RESERVED
Periodic Forced Recycle
Absolute max fan speed was out of range
Absolute min fan speed was out of range
Fan gain down was invalid
Fan gain up was invalid
Fan minimum duty cycle was invalid
Fan pulses per revolution was invalid
Fan PWM frequency was invalid
RESERVED
Lead Lag CH 4-20mA water temperature setting was invalid
No Lead Lag add stage error threshold was configured
No Lead Lag add stage detection time was configured
No Lead Lag drop stage error threshold was configured
No Lead Lag drop stage detection time was configured
Lead Lag all boiler off threshold was invalid
Modulation output type was invalid
Firing rate control parameter was invalid
Forced rate was out of range vs. min/max modulation
Forced rate was invalid, % vs. RPM
Slow start ramp value was invalid
Slow start degrees value was invalid
Slow start was ended due to outlet sensor fault
97
98
Slow start was end due to reference setpoint fault
CH max modulation rate was invalid, % vs. RPM
99 CH max modulation rate was > absolute max rate
100 CH modulation range (max minus min) was too small (< 4% or 40 RPM)
101 DHW max modulation rate was invalid, % vs. RPM
102 DHW max modulation rate was > absolute max rate
103 DHW modulation range (max minus min) was too small (< 4% or 40 RPM)
104 Min modulation rate was < absolute min rate
105 Min modulation rate was invalid, % vs. RPM
106 Manual rate was invalid, % vs. RPM
107 Slow start enabled, but forced rate was invalid
108 Analog output hysteresis was invalid
109 Analog modulation output type was invalid
110 IAS open rate differential was invalid
111 IAS open step rate was invalid
112 Mix max modulation rate was invalid, % vs. RPM
113 Mix max modulation rate was > absolute max or < absolute min rates
114 Mix modulation range (max minus min) was too small (< 4% or 40 RPM)
115 Fan was limited to its minimum duty cycle
116 Manual rate was > CH max modulation rate
117 Manual rate was > DHW max modulation rate
118 Manual rate was < min modulation rate
119 Manual rate in Standby was > absolute max rate
120 Modulation commanded rate was > CH max modulation rate
121 Modulation commanded rate was > DHW max modulation rate
Page 36 of 51
122 Modulation commanded rate was < min modulation rate
123 Modulation rate was limited due to Outlet limit
124 Modulation rate was limited due to Delta-T limit
125 Modulation rate was limited due to Stack limit
126 Modulation rate was limited due to anticondensation
127 Fan speed out of range in RUN
128 Modulation rate was limited due to IAS was open
129 Slow start ramp setting of zero will result in no modulation rate change
130 No forced rate was configured for slow start ramp
131 CH demand source was invalid
132 CH P-gain was invalid
133 CH I-gain was invalid
134 CH D-gain was invalid
135 CH OFF hysteresis was invalid
136 CH ON hysteresis was invalid
137 CH sensor type was invalid
138 CH hysteresis step time was invalid
139 CH remote control parameter was invalid
140 CH ODR not allowed with remote control
141 Steam P-gain was invalid
142 Steam I-gain was invalid
143 Steam D-gain was invalid
144 Steam OFF hysteresis was invalid
145 Steam ON hysteresis was invalid
146 CH control was suspended due to fault
147 CH header temperature was invalid
148 CH Outlet temperature was invalid
149 CH steam pressure was invalid
150 Steam setpoint source parameter was invalid
151 Minimum water temperature parameter was greater than setpoint
152 Minimum water temperature parameter was greater than time of day setpoint
153 Minimum pressure parameter was greater than setpoint
154 Minimum pressure parameter was greater than time of day setpoint
155 CH modulation rate source parameter was invalid
156 Steam modulation rate source parameter was invalid
157 DHW demand source was invalid
158 DHW P-gain was invalid
159 DHW I-gain was invalid
160 DHW D-gain was invalid
161 DHW OFF hysteresis was invalid
162 DHW ON hysteresis was invalid
163 DHW hysteresis step time was invalid
164 DHW sensor type was invalid
165 Inlet sensor type was invalid for DHW
166 Outlet sensor type was invalid for DHW
167 DHW storage OFF hysteresis was invalid
168 DHW storage ON hysteresis was invalid
169 DHW modulation sensor type was invalid
170 DHW modulation sensor was not compatible for Auto mode
171 DHW control was suspended due to fault
Page 37 of 51
172 DHW temperature was invalid
173 DHW inlet temperature was invalid
174 DHW outlet temperature was invalid
175 DHW high limit must be disabled for Auto mode
176 DHW sensor type was not compatible for Auto mode
177 DHW priority source setting was invalid
178 DHW priority method setting was invalid
179 CH S5 (J8-11) sensor was invalid
180 CH Inlet temperature was invalid
181 CH S10 (J10-7) sensor was invalid
182 Lead Lag CH setpoint source was invalid
183 Lead Lag P-gain was invalid
184 Lead Lag I-gain was invalid
185 Lead Lag D-gain was invalid
186 Lead Lag OFF hysteresis was invalid
187 Lead Lag ON hysteresis was invalid
188 Lead Lag slave enable was invalid
189 Lead Lag hysteresis step time was invalid
190 No Lead Lag Modbus port was assigned
191 Lead Lag base load common setting was invalid
192 Lead Lag DHW demand switch setting was invalid
193 Lead Lag Mix demand switch setting was invalid
194 Lead Lag modulation sensor setting was invalid
195 Lead Lag backup modulation sensor setting was invalid
196 Lead Lag slave mode setting was invalid
197 Lead Lag rate allocation setting was invalid
198 Lead selection setting was invalid
199 Lag selection setting was invalid
200 Lead Lag slave return setting was invalid
201 Lead Lag add stage method setting was invalid
202 STAT may not be a Lead Lag CH demand source when Remote Stat is enabled
203 Lead Lag base load rate setting was invalid
204 Lead Lag master was suspended due to fault
205 Lead Lag slave was suspended due to fault
206 Lead Lag header temperature was invalid
207 Lead Lag was suspended due to no enabled Program Module installed
208 Lead Lag slave session has timed out
209 Too many Lead Lag slaves were detected
210 Lead Lag slave was discovered
211 Incompatible Lead Lag slave was discovered
212 No base load rate was set for Lead Lag slave
213 Lead Lag slave unable to fire before demand to fire delay expired
214 Adding Lead Lag slave aborted due to add requirement change
215 No Lead Lag slaves available to service demand
216 No Lead Lag active service was set due to demand priority conflicts
217 No Lead Lag add stage method was specified
218 No Lead Lag drop stage method was specified
219 Using backup Lead Lag header sensor due to sensor failure
220 Lead Lag frost protection rate was invalid
221 Lead Lag drop stage method setting was invalid
Page 38 of 51
222 CH frost protection temperature was invalid
223 CH frost protection inlet temperature was invalid
224 DHW frost protection temperature was invalid
225-226 RESERVED
227 DHW priority override time was not derated due to invalid outdoor temperature
228 Warm weather shutdown was not checked due to invalid outdoor temperature
229 Lead Lag slave communication timeout
230 RESERVED
231 Lead Lag CH setpoint was invalid
232 Lead Lag CH time of day setpoint was invalid
233 Lead Lag outdoor temperature was invalid
234 Lead Lag ODR time of day setpoint was invalid
235 Lead Lag ODR time of day setpoint exceeded normal setpoint
236 Lead Lag ODR max outdoor temperature was invalid
237 Lead Lag ODR min outdoor temperature was invalid
238 Lead Lag ODR low water temperature was invalid
239 Lead Lag ODR outdoor temperature range was too small (minimum 12 C / 22
240 F)
241 Lead Lag DHW setpoint was invalid
242 Lead Lag Mix setpoint was invalid
243 Lead Lag CH demand switch was invalid
244 Lead Lag ODR min water temperature was invalid
245 RESERVED
246 CH setpoint was invalid
247 CH time of day setpoint was invalid
248 CH outdoor temperature was invalid
249 CH ODR time of day setpoint was invalid
250 CH ODR time of day setpoint exceeds normal setpoint
251 CH max outdoor setpoint was invalid
252 CH min outdoor setpoint was invalid
253 CH ODR low water temperature was invalid
254 CH ODR outdoor temperature range was too small
255 CH ODR water temperature range was too small
256 Steam setpoint was invalid
257 Steam time of day setpoint was invalid
258 Steam minimum pressure was invalid
259 CH ODR min water temperature was invalid
260 RESERVED
261 DHW setpoint was invalid
262 DHW time of day setpoint was invalid
263 DHW storage setpoint was invalid
264 STAT may not be a DHW demand source when Remote Stat is enabled
265-266 RESERVED
267 STAT may not be a CH demand source when Remote Stat is enabled
268 CH 4mA water temperature setting was invalid
269 CH 20mA water temperature setting was invalid
270 Steam 4mA water temperature setting was invalid
271 Steam 20mA water temperature setting was invalid
272 Abnormal Recycle: Pressure sensor fault
273 Abnormal Recycle: Safety relay drive test failed
Page 39 of 51
274 Abnormal Recycle: Demand off during Pilot Flame Establishing Period
275 Abnormal Recycle: LCI off during Drive to Purge Rate
276 Abnormal Recycle: LCI off during Measured Purge Time
277 Abnormal Recycle: LCI off during Drive to Lightoff Rate
278 Abnormal Recycle: LCI off during Pre-Ignition test
279 Abnormal Recycle: LCI off during Pre-Ignition time
280 Abnormal Recycle: LCI off during Main Flame Establishing Period
281 Abnormal Recycle: LCI off during Ignition period
282 Abnormal Recycle: Demand off during Drive to Purge Rate
283 Abnormal Recycle: Demand off during Measured Purge Time
284 Abnormal Recycle: Demand off during Drive to Lightoff Rate
285 Abnormal Recycle: Demand off during Pre-Ignition test
286 Abnormal Recycle: Demand off during Pre-Ignition time
287 Abnormal Recycle: Flame was on during Safe Start check
288 Abnormal Recycle: Flame was on during Drive to Purge Rate
289 Abnormal Recycle: Flame was on during Measured Purge Time
290 Abnormal Recycle: Flame was on during Drive to Lightoff Rate
291 Abnormal Recycle: Flame was not on at end of Ignition period
292 Abnormal Recycle: Flame was lost during Main Flame Establishing Period
293 Abnormal Recycle: Flame was lost early in Run
294 Abnormal Recycle: Flame was lost during Run
295 Abnormal Recycle: Leakage test failed
296 Abnormal Recycle: Interrupted air flow switch was off during Drive to Purge
297 Rate
298 Time
299 Rate
300 Abnormal Recycle: Interrupted air flow switch was off during Pre-Ignition time
301 Abnormal Recycle: Interrupted air flow switch was off during Main Flame
302 Establishing Period
303 Abnormal Recycle: ILK off during Drive to Purge Rate
304 Abnormal Recycle: ILK off during Measured Purge Time
305 Abnormal Recycle: ILK off during Drive to Lightoff Rate
306 Abnormal Recycle: ILK off during Pre-Ignition test
307 Abnormal Recycle: ILK off during Pre-Ignition time
308 Abnormal Recycle: ILK off during Main Flame Establishing Period
309 Abnormal Recycle: ILK off during Ignition period
310 Run was terminated due to ILK was off
311 Run was terminated due to interrupted air flow switch was off
312 Stuck reset switch
313 Run was terminated due to fan failure
314 Abnormal Recycle: Fan failed during Drive to Purge Rate
315 Abnormal Recycle: Fan failed during Measured Purge Time
316 Abnormal Recycle: Fan failed during Drive to Lightoff Rate
317 Abnormal Recycle: Fan failed during Pre-Ignition test
318 Abnormal Recycle: Fan failed during Pre-Ignition time
319 Abnormal Recycle: Fan failed during Ignition period
320 Abnormal Recycle: Fan failed during Main Flame Establishing Period
321 Abnormal Recycle: Main Valve off after 10 seconds of RUN
322 Abnormal Recycle: Pilot Valve off after 10 seconds of RUN
323 Abnormal Recycle: Safety Relay off after 10 seconds of RUN
Page 40 of 51
324 Abnormal Recycle: Hardware flame bias
325 Abnormal Recycle: Hardware static flame
326 Abnormal Recycle: Hardware flame current invalid
327 Abnormal Recycle: Hardware flame rod short
328 Abnormal Recycle: Hardware invalid power
329 Abnormal Recycle: Hardware invalid AC line
330 Abnormal Recycle: Hardware SLO flame ripple
331 Abnormal Recycle: Hardware SLO flame sample
332 Abnormal Recycle: Hardware SLO flame bias range
333 Abnormal Recycle: Hardware SLO flame bias heat
334 Abnormal Recycle: Hardware SLO spark stuck
335 Abnormal Recycle: Hardware SLO spark changed
336 Abnormal Recycle: Hardware SLO static flame
337 Abnormal Recycle: Hardware SLO rod shorted
338 Abnormal Recycle: Hardware SLO AD linearity
339 Abnormal Recycle: Hardware SLO bias not set
340 Abnormal Recycle: Hardware SLO bias shorted
341 Abnormal Recycle: Hardware SLO electronics
342 Abnormal Recycle: Hardware processor clock
343 Abnormal Recycle: Hardware AC phase
344 Abnormal Recycle: Hardware A2D mismatch
345 Abnormal Recycle: Hardware VSNSR A2D
346 Abnormal Recycle: Hardware 28V A2D
347 Abnormal Recycle: Hardware HFS IAS shorted
348 Abnormal Recycle: Hardware PII INTLK shorted
349 Abnormal Recycle: Hardware HFS LCI shorted
350 Abnormal Recycle: Hardware HFS LFS shorted
351 Abnormal Recycle: Invalid zero crossing
352 Abnormal Recycle: fault stack sensor
353 Abnormal Recycle: stack limit
354 Abnormal Recycle: delta T limit
355 Abnormal Recycle: fault outlet sensor
356 Abnormal Recycle: outlet high limit
357 Abnormal Recycle: fault DHW sensor
358 Abnormal Recycle: DHW high limit
359 Abnormal Recycle: fault inlet sensor
360 Abnormal Recycle: Check Parameters Failed
361 Internal error: No factory parameters were detected in control
362 Internal error: PID iteration frequency was invalid
363 Internal error: Demand-Rate interval time was invalid
364 Internal error: Factory calibration parameter for modulation was invalid
365 Internal error: CH PID P-scaler was invalid
366 Internal error: CH PID I-scaler was invalid
367 Internal error: CH PID D-scaler was invalid
368 Internal error: DHW PID P-scaler was invalid
369 Internal error: DHW PID I-scaler was invalid
370 Internal error: DHW PID D-scaler was invalid
371 Internal error: Lead Lag master PID P-scaler was invalid
372 Internal error: Lead Lag master PID I-scaler was invalid
373 Internal error: Lead Lag master PID D-scaler was invalid
Page 41 of 51
374 Abnormal Recycle: Hardware flame bias high
375 Abnormal Recycle: Hardware flame bias low
376 Abnormal Recycle: Hardware flame bias delta high
377 Abnormal Recycle: Hardware flame bias delta low
378 Abnormal Recycle: Hardware flame bias dynamic high
379 Abnormal Recycle: Hardware flame bias dynamic low
380 Abnormal Recycle: Fan Speed Not Proven
381 Abnormal Recycle: Fan Speed Range Low
382 Abnormal Recycle: Fan Speed Range High
383-450 RESERVED
451 Circulator control was invalid
452 Circulator P-gain was invalid
453 Circulator I-gain was invalid
454 Circulator temperature was invalid
455 Circulator outlet temperature was invalid
456 Circulator inlet temperature was invalid
457 Circulator outdoor temperature was invalid
458 Circulator sensor choice was invalid
459 Circulator PID setpoint was invalid
460 LCI lost in run
461 Abnormal Recycle: Demand lost in run from application
462 Abnormal Recycle: Demand lost in run due to high limit
463 Abnormal Recycle: Demand lost in run due to no flame
464 LCI lost in Combustion Pressure Establishing Period
465 LCI lost in Combustion Pressure Stabilization Period
466 RESERVED
467 Internal error: EEPROM write was attempted before EEPROM was initialized
468 Internal error: EEPROM cycle count address was invalid
469 Internal error: EEPROM days count address was invalid
470 Internal error: EEPROM hours count address was invalid
471 Internal error: Lockout record EEPROM index was invalid
472 Internal error: Request to write PM status was invalid
473 Internal error: PM parameter address was invalid
474 Internal error: PM safety parameter address was invalid
475 Internal error: Invalid record in lockout history was removed
476 Internal error: EEPROM write buffer was full
477 Internal error: Data too large was not written to EEPROM
478 Internal error: Safety key bit 0 was incorrect
479 Internal error: Safety key bit 1 was incorrect
480 Internal error: Safety key bit 2 was incorrect
481 Internal error: Safety key bit 3 was incorrect
482 Internal error: Safety key bit 4 was incorrect
483 Internal error: Safety key bit 5 was incorrect
484 Internal error: Safety key bit 6 was incorrect
485 Internal error: Safety key bit 7 was incorrect
486 Internal error: Safety key bit 8 was incorrect
487 Internal error: Safety key bit 9 was incorrect
488 Internal error: Safety key bit 10 was incorrect
489 Internal error: Safety key bit 11 was incorrect
490 Internal error: Safety key bit 12 was incorrect
Page 42 of 51
491 Internal error: Safety key bit 13 was incorrect
492 Internal error: Safety key bit 14 was incorrect
493 Internal error: Safety key bit 15 was incorrect
494 Internal error: Safety relay timeout
495 Internal error: Safety relay commanded off
496 Internal error: Unknown safety error occurred
497 Internal error: Safety timer was corrupt
498 Internal error: Safety timer was expired
499 Internal error: Safety timings
500 Internal error: Safety shutdown
501 RESERVED
502 Mix setpoint was invalid
503 Mix time of day setpoint was invalid
504 Mix outdoor temperature was invalid
505 Mix ODR time of day setpoint was invalid
506 Mix ODR time of day setpoint exceeds normal setpoint
507 Mix ODR max outdoor temperature was invalid
508 Mix ODR min outdoor temperature was invalid
509 Mix ODR low water temperature was invalid
510 Mix ODR outdoor temperature range was invalid
511 Mix ODR water temperature range was invalid
512 Mix demand switch was invalid
513 Mix ON hysteresis was invalid
514 Mix OFF hysteresis was invalid
515 Mix ODR min water temperature was invalid
516 Mix hysteresis step time was invalid
517 Mix P-gain was invalid
518 Mix I-gain was invalid
519 Mix D-gain was invalid
520 Mix control was suspended due to fault
521 Mix S10 (J10-7) temperature was invalid
522 Mix outlet temperature was invalid
523 Mix inlet temperature was invalid
524 Mix S5 (J8-11) temperature was invalid
525 Mix modulation sensor type was invalid
526 Mix ODR min water temperature setpoint was invalid
527 Mix circulator sensor was invalid
528 Mix flow control was invalid
529 Mix temperature was invalid
530 Mix sensor was invalid
531 Mix PID setpoint was invalid
532 STAT may not be a Mix demand source when Remote Stat is enabled
533-539 RESERVED
540 Delta T inlet/outlet enable was invalid
541 Delta T exchanger/outlet enable was invalid
542 Delta T inlet/exchanger enable was invalid
543 Delta T inlet/outlet degrees was out of range
545 Delta T inlet/exchanger degrees was out of range
546 Delta T response was invalid
547 Delta T inversion limit response was invalid
Page 43 of 51
548 Delta T rate limit enable was invalid
549 Delta T exchanger/outlet wasn't allowed due to stack limit setting
550 Delta T inlet/outlet limit was exceeded
551 Delta T exchanger/outlet limit was exceeded
552 Delta T inlet/exchanger limit was exceeded
553 Inlet/outlet inversion occurred
554 Exchanger/outlet inversion occurred
555 Inlet/exchanger inversion occurred
556 Delta T exchanger/outlet wasn't allowed due to stack connector setting
557 Delta T inlet/exchanger wasn't allowed due to stack limit setting
558 Delta T inlet/exchanger wasn't allowed due to stack connector setting
559 Delta T delay was not configured for recycle response
560 Outlet T-rise enable was invalid
561 Heat exchanger T-rise enable was invalid
562 T-rise degrees was out of range
563 T-rise response was invalid
564 Outlet T-rise limit was exceeded
565 Heat exchanger T-rise limit was exceeded
566 Heat exchanger T-rise wasn't allowed due to stack limit setting
567 Heat exchanger T-rise wasn't allowed due to stack connector setting
568 Outlet T-rise wasn't allowed due to outlet connector setting
569 T-rise delay was not configured for recycle response
570 Heat exchanger high limit setpoint was out of range
571 Heat exchanger high limit response was invalid
572 Heat exchanger high limit was exceeded
573 Heat exchanger high limit wasn't allowed due to stack limit setting
574 Heat exchanger high limit wasn't allowed due to stack connector setting
575 Heat exchanger high limit delay was not configured for recycle response
576 CH pump output was invalid
577 DHW pump output was invalid
578 Boiler pump output was invalid
579 Auxiliary pump output was invalid
580 System pump output was invalid
581 Mix pump output was invalid
582-589 RESERVED
590 DHW plate preheat setpoint was invalid
591 DHW plate preheat ON hysteresis was invalid
592 DHW plate preheat OFF hysteresis was invalid
593 Tap detect degrees was out of range
594 Tap detect ON hysteresis was invalid
595 Inlet - DHW tap stop degrees was out of range
596 Outlet - Inlet tap stop degrees was out of range
597 DHW tap detect on threshold was invalid
598 DHW plate preheat detect on threshold was invalid
599 DHW plate preheat detect off threshold was invalid
600 Delta T inlet temperature was invalid
601 Delta T outlet temperature was invalid
602 Delta T exchanger temperature was invalid
603 Parameter PCB was switched to backup
604 Range PCB was switched to backup
Page 44 of 51
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