Series 98/99 Device Installation Series 98/99 Pushbar Installation Instructions

Series 98/99 Device Installation Series 98/99 Pushbar Installation Instructions
CUT DEVICE
1
29
Measure amount to cut off device.
Tape and mark area being cut.
Installation Instructions
Remove anti-rattle clip
1-1/2” minimum clearance
(with endcap removed)
Tape
98/99 Series Rim Exit Device
®
Device aligned
with mounting
holes
Note
If 5/8” diameter wire access hole
has been predrilled in door, cut
device 5/16” from center of hole.
3
Pushbar
4
Cut device square.
Cut device square
and remove all
burrs
Devices covered by these instructions:
98/99 Rim Exit Device
98/99-F (Fire) Rim Exit Device
CD98/CD99 (Cylinder Dogging) Rim Exit Device
98-2/99-2 (Double Cylinder) Rim Exit Device
EL98/EL99 (Electric Latch Retraction) Rim Exit Device
Cover plate
(flush to pushbar)
5/16”
Slide anti-rattle clip into device.
2”
NOTE: Device must
be cut square for
proper end cap fit
Minimum
Anti-rattle
clip
911373-00
499F STRIKE INSTALLATION
3
CL
Roller
(against door)
Install strike hook and
additional strike screws.
#25 Drill
#10-24 tap
2 places
13/32” Drill
thru for
sex bolts
2 places
If using a mullion, holes
may be predrilled
3
Template aligns as shown.
Template
(align on CL and
against strike)
e
Strik k
o
ho
”
1/16
#25 Drill
#10-24 tap
2 places
8
2
Metal
CL
Prepare and install screws
through 2 strike slots.
Wood
1
Please give these instructions to building owner after device is installed
Special tools needed:
4
CL
#25 Drill
#10-24 tap
3 places
This product is covered by the
following patent numbers:
3,767,238
3,854,763
4,167,280
4,427,223
4,466,643
4,741,563
5/64” hex wrench
#10-24 tap
5/8” spade drill (99-F wood door)
Drill bits: #25, 1/8”, 1/4”,
5/16”, 3/8”, 13/32”
911373_00(4) Copyright © 2005 Ingersoll-Rand. All rights reserved.
•
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Index:
Screw chart ................................... 2
Preparation chart ......................... 3
Device installation ...................4-5
Optional equipment ................ 6-7
Cut device ..................................... 8
499F strike installation ............... 8
SCREW CHART
OPTIONAL EQUIPMENT - CONTINUED
A
#10-24 X 3/4”
Metal frame
#10 X 1-1/2” Wood screw
Wood frame
EL WIRING
12 AWG required for distances up to 200’
14 AWG permitted for distances 0-100’
Potted
circuit
board
EL
Solenoid
Black
Black
}
Solenoid draws 16 A inrush current from PS873.
Solenoid must be wired to a PS873 logic board:
If 871-2 logic board, refer
to Von Duprin instructions
941352.
ELECTRICAL SPECIFICATIONS
B
Surface mount or
Sex bolts (1-3/4” door)
#10-24 X 1”
#10-24 X 1-1/2”
#10 X 1-1/4” Wood screw
Sex bolts (2-1/4” door)
Surface mount (wood)
Voltage:
Current:
24 VDC
16 A inrush (0.3 sec.)
0.25 A holding
NOTE
When power is applied to the potted circuit
board, the solenoid receives a momentary
signal to retract and a separate signal to hold
as long as power is applied. When attempting
to retract solenoid again, power must be
removed from the circuit and reapplied.
- Packaged with trim #10-24 X 1-3/8”
#10-24 X 1-7/8”
C
D
#10-24 X 3/4”
990 Trims (1-3/4” door)
990 Trims (2-1/4” door)
Surface mount or
Sex bolts (1-3/4” door)
#10-24 X 1-1/8”
Sex bolts (2-1/4” door)
#10 X 1-1/4” Wood screw
Surface mount (wood)
#10-16 X 3/8” Thread cutting
End cap screw
E
#10-24 X 1”
#10 X 1-1/4” Wood screw
Surface mount (metal)
Surface mount (wood)
F
#8-18 X 3/8” Thread cutting
2
Cover screw
If other 873 logic board,
refer to Von Duprin
instructions 941356.
Troubleshooting solenoid operation
Solenoid
Electric
power
transfer
Potted Circuit Board
Install after device has
been mounted on door
Do not cut device with potted
circuit board installed
If the solenoid fails to retract the latch bolt when power is applied, recheck wiring for
proper connections.
If solenoid retracts latch bolt momentarily but will not remain in energized position:
1. Check wiring for proper connections, guage, and distances.
2. Check for latch bolt binding caused by improper strike installation, warped door, etc.
B. Determine if dogging rod adjustment is too long or short:
1. The dogging rod adjustment is too long if latch bolt
does not retract and clear strike (see Section C for
adjustment).
2. The dogging rod adjustment is too short if latch bolt
does not fully extend or latch bolt fully retracts but
solenoid releases while energized (see Section D for
adjustment).
C. Adjust solenoid if dogging rod is too long (see Figure 4):
1. Remove end cap c and dogging cover d.
2. Loosen cap screw e.
3. Hold plunger g depressed in solenoid housing h.
Note: Push hard against plunger g to overcome
an internal spring in solenoid housing h.
4. Turned threaded bushing f in to shorten dogging
rod i so latch bolt fully retracts.
5. Tighten cap screw e.
Note: Cap screw e must be tightened against
flat on threaded bushing f. Apply a few
drops of Loc-Tite 222 to threads of cap
screw e.
6. Replace dogging cover d and end cap c.
7. Return to Section A to check for proper function.
CL
5/16”
Latch bolt extended
EL ADJUSTMENT PROCEDURE
A. Check for proper function:
1. Make sure device is not dogged.
2. Depress pushbar and make sure latch bolts
retracts and extends fully (see Figure 3).
3. Electrically energize solenoid and hold.
4. Check latch bolt(s) for full retraction (must
clear strike (see Figure 3).
5. Release solenoid and check latch bolt
extension (see Figure 3).
6. Continue to Section B if device does not
function electrically.
5/8” dia.
3/4”
Drill 5/8”dia. wire access hole
thru device side of door.
Latch bolt retracted
Flush within 1/16”
Figure 3
1
2
6
Figure 4
5
3
4
7
D. Solenoid adjustment if dogging rod adjustment
is too short (see Figure 4):
1. Remove end cap c and dogging cover d.
2. Loosen cap screw e.
3. Hold plunger g depressed in solenoid housing h.
4. Turn threaded bushing f out to lengthen
dogging rod i so plunger g just bottoms in
solenoid housing h and latch bolt is fully retracted.
Note: Push hard against plunger g to overcome
an internal spring in solenoid housing h.
5. Tighten cap screw e.
Note: Cap screw e must be tightened against flat
on threaded bushing f. Apply a few drops of
Loc-Tite 222 to threads of cap screw e.
6. Replace dogging cover d and end cap c.
7. Return to Section A to check for proper function.
7
OPTIONAL EQUIPMENT
PREPARATION CHART
CD (CYLINDER DOGGING)
Go to instructions on next page before using preparation chart
*End cap bracket - 2 holes
*Prepare holes after lock side of device
is mounted and hinge side is leveled
Mortise
cylinder
cam
CD function conversion
RHR shown
Cylinder
locating washer
Cylinder
lock nut
Mechanism
case
Figure 1
(LHR opposite)
Turn cylinder key clockwise approx. 1/8
turn for standard dogging
Depress pushbar
Figure 2
Metal
13/32”
Drill thru
Door cut-outs
13/32” Drill (trim side)
Center case - 2 support holes
#25 Drill #10-24 tap
1/8” Drill pilot 1” deep
For 98-F/99-F (fire) wood door
X
Outside cylinder applications:
Mark with template and cut-out:
Metal door (cut device side)
Wood door (cut thru)
Dogging procedure
1/8” Drill
pilot 1” deep
CL
CL
Mortise
cylinder
cam
1/4” Drill (device side)
Wood
X
Metal
13/32”
Drill thru
#25 Drill
#10-24 tap
Wood
Metal
1/8” Drill
pilot 1” deep
13/32” Drill (trim side)
Metal
Std. mortise
cylinder
Cylinder
collar
Dogging
plate cover
1/4” Drill (device side)
Sex bolts or 990 trims
Wood
Std. mortise
cylinder
Offset toward
pushbar
#25 Drill
#10-24 tap
Wood
3. Remove key to slide cover plate in
position in the mechanism case.
Surface mount
Metal
Std. mortise
cylinder
2. Insert key and rotate cam to install
the cylinder to the cover plate (Figure 2).
Sex bolts
Wood
Surface mount
Center case - 4 holes
#825 Sex bolts (2) required
Wood or
composite
1. Remove mortise cylinder cam and
reinstall in reverse (Figure 1).
3/8” Drill thru
1/16”
5/8” Spade drill
1/16” Deep outside
For trim applications with working
lever, thumbpiece, or knob:
Mark with template and cut out:
(cut device side only)
99-2 (DOUBLE CYLINDER)
1. Remove center case cover.
2. Mount rim cylinder to cylinder bracket
as shown.
#8-32 x 5/16”
PPHMS
CUT-OUT FOR 99-2 “DOUBLE CYLINDER” OPTION
3. Mount cylinder and bracket
assembly to center case with two
#8-32 screws as shown.
11/16”
Cylinder Bracket
#8-32 X 5/16”
PPHMS
1-3/4”
Cylinder Spacer
1-1/4”
Rim Cylinder
Assembly
1-3/8”
Cylinder Mounting Screws
(do not over-tighten)
Device and strike
CL
CL
6
3
1
2
Draw horizontal device and
strike center line (CL ).
3
Align strike on CL and mark
the two slotted holes.
Prepare 2 holes and install
a screw thru each slot.
299/299F Strike
(LHR opposite)
Metal
RHR Shown
#25 Drill
#10-24 tap
Wood
299/299F Strike
1/8” Drill
pilot 1” deep
4
Position template against strike
and on CL and mark door.
5
Prepare lock side of door
for device and trim.
See “Preparation Chart” on page 3 for
drill, tap, and cut-out information
Template
(align on CL and
against strike)
See trim instructions for pull side door
preparation. Line X-X in trim instructions
is same as vertical device CL .
X
CL
CL
To finished
floor
*For double doors with a
mullion and strike already
installed, use existing
strike center line.
6
5
If using an outside cylinder, check NL
drive screw and install tailpiece guide.
NL drive screw
Note: When the NL
drive screw is left in
back of device, the
outside cylinder
will function only
as a Night Latch.
Roller
(against door)
CL
For 499F strike, see back
cover of this instruction.
97
A
When installing trim that has a
functional lever, knob, or thumb piece
AND an outside cylinder to lock and
unlock the trim, remove NL drive screw
from back of device.
8
Install mounting bracket
and end cap.
Mounting
bracket flush
1-1/2” Minimum clearance
(with end cap removed)
if device is too long for
door, see “Cut Device”
on back cover
cen
cas ter
e
DO NOT remove NL drive screw for
the following application:
NL, EO, DT, TP-2, L-2, and K-2 trims or
with 98/99-2 (double cylinder).
With “BE” trim, device may need
rehanded. Look for instructions on
back of trim.
Mark
vertical CL
See “Screw Chart” on page
2 for screw types and sizes
Install trim (if using) and secure
device center case to door.
Le
d
vel
evi
Tailpiece guide
B
Tailpiece
9
Install 2 support screws,
and center case cover.
ce
10
Adjust and secure strike.
299/299F Strike
Remove protective
film from pushbar
3/16”
Center
case
cover
E
Shim for 3/16”
if shimming is
necessary
F
Mark and prepare 2
mounting holes
Trim
(optional)
X
Mark 6
holes
Support
screws (2)
See “Preparation Chart” on
page 3 for preparation
For 98F/99F (fire rated) devices on
wood or composite door:
Cut tailpiece
if needed
Rotate tailpiece
guide to match
tailpiece
4
Door
surface
1/2”
D
Secure
mounting bracket
and end cap
C
#825 sex bolts
required for 2
support screws
Strike plate
(299 only)
Metal
*39-13/16”
#25 Drill
#10-24 tap
Wood
CL
1/8” Drill
pilot 1” deep
5
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