Руроводство по выбору VLT HVAC Basic Drive (англ. язык)

Руроводство по выбору VLT HVAC Basic Drive (англ. язык)
MAKING MODERN LIVING POSSIBLE
VLT® HVAC Basic Drive FC 101 Selection Guide
A compact and competitive solution
for applications with basic needs
50%
energy costs savings
Typically, a 20% reduction in speed
will yield 50% energy savings in VT
applications. Start saving in your
basic applications now !
www.danfoss.com/drives
Makes your buildings perform
Danfoss commitment
A wealth of knowledge
Certify your building
Danfoss’ longstanding experience in
applying drives in HVAC systems has
enhanced our ability to design a
HVAC Basic drive to the exact needs in
simple mass produced applications.
The various applications incorporated
within high performance buildings
are well understood by Danfoss and
as global market leader we have built
a wealth of knowledge and
developed products and technology
to ensure we meet and shape future
trends in HVAC.
Today the prime focus is on overall
buildings performance which
includes design, construction,
efficiency, sustainability and the
environmental impact of buildings in
the future.
Energy efficient products form part of
this overall plan. In many countries
around the world the evaluation of
high performance buildings falls
under the banner LEED. Danfoss VLT
Drives helps you to reduce the energy
consumption in your building and to
fulfill the highest standards set by
these certification standards.
Save energy and CO2 emission
Energy savings through more than
1.5 million VLT® HVAC Drives installed
worldwide are estimated at 285
million MWhrs a year. This equals the
annual energy consumption of 60
million households and has an impact
on the annual CO2 emissions – a
reduction of 180 million tonnes!
Danfoss HVAC application knowledge
will ensure that the investment made
in VLT® drives provide a qualified
return.
Proven HVAC experience
VLT® 5
1968
2
VLT® 100
1983
VLT® 200
HVAC
VLT® 3000
HVAC
VLT® 3500
HVAC
VLT® 6000
HVAC
1986
1989
1993
1996
VLT® Drive Motor
FCM 300
1998
VLT® 2800
VLT® HVAC Drive
VLT® Micro
Drive
2006-2008
VLT® High
Power Drives
VLT® Advanced
Active Filter
VLT®
12-Pulse Drive
VLT® High Power
Drives up to 1.4 MW
2010-2011
VLT® HVAC Basic
Drive
2012-
For simple
fan and pump applications
User-friendly, distributed intelligence and reduced power consumption are beneficial for fan applications. Basic
AHU functions enable the VLT® HVAC Basic Drive to control a wide range of functions. Pump-specific features
developed in cooperation with OEMs, contractors and manufacturers around the world.
Fire Override Mode
Skip frequencies
Sleep Mode
Fire Override Mode prevents the
VLT® HVAC Basic Drive from stopping
for self-protecting reasons. In this
mode it will continue vital fan
operation regardless of control
signals, warnings or alarms.
Fire Override Mode helps keep fire
escape routes free of smoke and
ensures secure and continued
operation within applications such as
stair-well pressurization, car park
exhaust fans, smoke exhaust and
essential service functions.
Fire mode is clearly indicated on the
display to prevent any confusion.
When set, the drive will override self
protection and will continue
operation despite the possibility of
permanent damage in case of
over-heating or overload. The vital
goal is to keep the motor running
even if it means self-destruction.
By pressing a few buttons on the
Local Control Panel the drive can be
set to avoid frequency bands at which
connected fans create resonances in
the ventilation system. This reduces
vibration, noises and wear on
equipment.
When sleep mode is enabled, the
drive automatically detects a no- or
low-flow condition and stops the
motor. The drive constantly monitors
the situation in order to re-start the
motor, when the load demand
increases. This secures no interruptions in the supply, maximises the
energy savings, reduces noise and
extends the lifetime of the entire
system.
Belt Monitoring
The drive can, from the speed/
current, detect when the motor has
lost contact to the fan and set off an
alarm if the belt is broken.
Flying start
The drive can detect speed and
direction of a freely spinning fan or
pump and “catch” it at the right
speed. This feature prevents violent
starts and tear on the equipment.
The Danfoss EC+ concept
Advantages of the EC+ concept

The Danfoss EC+ concept allows PM
motors with non IEC or IEC conform
dimensions to be used with Danfoss
VLT® frequency converters. Danfoss
has integrated the necessary control
algorithm in the existing VLT®
converter series. This means that
there are no changes for the operator.
After entering the relevant motor
data, the user benefits from the high
motor efficiency of EC technology.
Free choice of motor technology:
PM or asynchronous with the same
frequency converter
 Device installation and operation
remain unchanged
Manufacturer independence in the
choice of all components like fans,
motors etc.
Superior system efficiency thanks
to a combination of individual
components with optimum
efficiency
 Retrofitting of existing systems
possible
 Wide range of rated powers for
standard and PM motors
3
VLT® HVAC Basic Drive
The VLT® HVAC Basic Drive is a competitive drive for simple applications – with basic needs.
Easy commissioning
Available enclosure ratings:
operation in the whole grid. The DC
coils increase the lifespan of the DC
link capacitors and they also ensure
that the drive can operate motors to
their full performance. Integrated DC
coils save the cost for adding external
filters.
Its Quick Menu wizzard makes normal
set-up and operation easy.
Maintenance free
Due to a series of self-protecting
and monitoring features, the
VLT® HVAC Basic Drive is maintenance
free, except for general cleaning.
Replacement of internal fans or
capacitors is normally not required
during lifetime.
Reduced installation costs
Save space
Competitive performance
Due to its ultra compact design, the
VLT® HVAC Basic Drive is easily
mounted inside a HVAC unit or panel,
reducing overall enclosure costs.
Up to 98.5% efficiency
Automatic Energy Optimisation
System diagnostics



Intuitive control panel
Built-in HVAC functions reducing
need for other system components
Ease of installation and set-up
Built-in mains filters
VLT® HVAC Basic Drive
product range:
The standard integrated DC coils
comply with EN 61000-3-12 reducing
losses in mains and ensuring reliable
3 x 200 – 240 V................ 0.25 – 45 kW
3 x 380 – 480 V................ 0.37 – 90 kW
3 x 525 – 600 V................ 2.2 – 90 kW
IP 20
IP 21/UL Type 1
(separate option kit)
IP 54
2-line alphanumeric display
7 languages + numeric menu

Status LED’s

Quick menus (wizard for open loop
applications, closed loop applications, and motor setup)

IP 54 when mounted
in a panel front
Password protection

Same parameter structure as the
Danfoss VLT® FC - family drives
Removable under operation (IP20)

Upload and download parameters
(LCP copy function)
Comparision of limits EN 55011/61800-3
The built-in EMC filter makes the VLT®
HVAC Basic Drive conform to the
limits for category C1 and C2 according to EN 61800-3, with no additional
external components needed, even
with long motor cables.
Categories according to
EN 61800-3
Limits according to EN 55011
C1
C2
C3
C4
Class B
Class A1
Class A2
Exceeding
class A2
IP 21/ Type 1 Kit
Ordering number LCP & kit
The IP 21/ Type 1 kit is used for installation of VLT® HVAC Basic Drives in dry
environments where dripping water
can occour. The enclosure kits are
available for all frame sizes.
PG 16 and PG 21 holes for cable
glands
132B0201 (Mounting kit for LCP
LCP Panel Mounting Kit
For easy installation of the local
control panel in a cabinet door.
IP 54 (front)

Thumb screws for tool-free
installation

Incl. 3 meters of cables in industry
quality (also available separately)
Easy to install
4
However, more importantly in
practice is the compliance with the
environmental standard EN 55011,
Class B (residential) and Class A1
(industrial). This ensures reliable
system operation in full compliance
with all requirements for EMC in the
operating environments and eliminates required product warnings and
restrictions prescribed by the standard, if the drive used does not
conform to category C1.
including fasteners, 3 m cable and
gasket).
132B0200 (Alpha Numeric Local
Control Panel - to be ordered separately for IP20 units – it is delivered
as standard for IP 54 units).
Ordering codes IP21/ Type 1 kit
Frame size
H1
H2
H3
H4
H5
H6
H6
H7
H7
H8
IP 21 kit
132B0212
132B0213
132B0214
132B0215
132B0216
132B0217
132B0217
132B0218
132B0218
132B0219
UL Type 1 kit
132B0222
132B0223
132B0224
132B0225
132B0226
132B0217
132B0227
132B0218
132B0218
132B0219
Decoupling plate
132B0202
132B0202
132B0204
132B0205
132B0205
132B0207
132B0242
132B0208
132B0243
132B0209
Enclosure protection options
Compact design
Optimized efficiency and intelligent
cooling technology ensure compact
and service-friendly design.
Supplementary equipment such as
EMC filters and harmonics suppression are integrated into the ultra
compact enclosure.
Save installation time
IP 20,Type1/IP21, IP54
enclosures
The installation volume and/or the
mounting surfaces are minimized.
The functional sections nevertheless
fulfil the highest requirements even
for applications with ambient temperatures up to 50° C.
The IP 20, Type 1/IP 21 (with option)
and IP 54 series is designed for easy
accessibility and time-saving installation. Mechanical fastening points are
easy to access from the front even
with automatic tools. All terminals are
sufficiently dimensioned and clearly
marked behind a plate. Accessories
for bonding screened cables are
included making compact enclosures
easier to install.
Specifications (Basic unit without extensions)
Main supply (L1, L2, L3)
Supply voltage
Supply voltage
Supply voltage
Supply frequency
Displacement power factor
(cos ф)
Switching on input supply
L1, L2, L3
Harmonic disturbance
Meets EN 61000-3-12
Output data (U, V, W)
Output voltage
Output frequency
Switching on output
Ramp-up and -down times
0 – 100% of supply voltage
0 – 400 Hz
Unlimited
1 – 3600 sec.
Digital inputs
Programmable digital inputs
Logic
Voltage level
Maximum voltage on input
Input resistance, Ri
Analog inputs
Analog inputs
Modes
Voltage level
Current level
Accuracy of analog inputs
200 – 240 V ±10%
380 – 480 V ±10%
525 – 600 V ±10%
50/60 Hz
> 0.98 (near unity)
1–2 times/min.
4
PNP or NPN programable
0 – 24 V DC
28 V DC
Approx. 4 kΩ
Control card
RS485 interface
Max. load (10 V)
Max. load (24 V)
Relay output
Programmable relay outputs
Max. terminal load (AC)
on 1-3 (break), 1-2 (make)
Analog output
Programmable
2
analog outputs
Current range at
0/4 – 20 mA
analog output
Max. load to common at
500 Ω
analog output (terminal 30)
Accuracy on analog output
Max. error: 1% of full scale
Analog outputs can be used as digital outputs
2
240 VAC, 2 A and 400 VAC, 2 A
Surroundings/external
Enclosure
Vibration test
Max. relative humidity
Ambient temperature
Galvanic isolation of all
Aggressive environment
IP 20/Chassis
(IP 21/Type 1 optional kit)
IP 54
1.14 g
5% – 95% (IEC 721-3-3; Class 3K3
(non-condensing) during operation
up to 50° C
I/O supplies according to PELV
Designed for coated/uncoated
3C3/3C2 (IEC 60721-3-3)
Fieldbus communication
Standard built-in:
2
Voltage or current
0 to +10 V (scaleable)
0/4 to 20 mA (scaleable)
Max. error: 0.5% of full scale
Up to 115 kBaud
25 mA
80 mA
BACnet
Modbus RTU
N2 Metasys
FLN Apogee
FC Protocol
Protection mode for longest possible up-time
– Electronic thermal motor protection against overload
– Temperature monitoring of the heatsink ensures that the frequency
converter trips if the temperature reaches 95° C ± 5° C.
– The frequency converter is protected against short-circuits on motor
terminals U, V, W.
– The frequency converter is protected against earth faults on motor
terminals U, V, W.
– Protection against mains phase loss
5
Powers and currents
200 – 240 VAC
IP 20/Chassis
Enclosure
200 – 240 VAC
[kW]
[HP]
[A]
[A]
[mm2]
([AWG])
Typical Shaft Output
Output Current
(3 x 200 – 240 V)
Continuous
Intermittent
Max. cable size
Mains, motor
Max. Input Current
(3 x 200 – 240 V)
Continuous
Intermittent
[A]
Environment
Estimated power loss at rated max. load, best case
typically
Weight
Efficiency [%], best case
typically
[kW]
[HP]
[A]
[A]
[mm2]
([AWG])
Typical Shaft Output
Continuous
Intermittent
Max. cable size
Mains, motor
Max. Input Current
(3 x 200 – 240 V)
Continuous
Intermittent
[A]
Environment
Estimated power loss at rated max. load, best case
typically
Weight
Efficiency [%], best case
typically
PK37
0.37
0.5
2.2
2.4
[W]
PK75
0.75
1
4.2
4.6
P1K5
1.5
2
6.8
7.5
H2
P2K2
2.2
3
9.6
10.6
H3
P3K7
3.7
5
15.2
16.7
H4
P5K5
5.5
7.5
22
24.2
16/6
1.1
1.2
1.6
1.8
2.8
3.1
5.6
6.2
12
14
21
26
97.0
96.5
15
18
2.0
97.3
96.8
98.0
97.6
48
60
2.1
97.6
97.0
80
182
3.4
97.1
96.3
97
120
4.5
97.9
97.4
H6
P15K
15.0
20.0
59.4
65.3
P18K
18.5
25.0
74.8
82.3
H7
P22K
22.0
30.0
88.0
96.8
P30K
30.0
40.0
115.0
126.5
H8
P37K
37.0
50.0
143.0
157.3
P45K
45.0
60.0
170.0
187.0
95/0
120/(4/0)
103.7
114.1
127.9
140.7
153.0
168.3
1015
36.0
96.8
97.0
-
1459
-
35/2
50/1
52.7
58.0
65.0
71.5
76.0
83.7
512
-
658
-
804
-
[kg]
24.5
97.0
-
96.9
-
H5
P11K
11
15
42
46.2
P7K5
7.5
10
28
30.8
4/10
[kg]
IP 20/Chassis
Enclosure
200 – 240 VAC
Output Current
(3 x 200 – 240 V)
[W]
H1
PK25
0.25
0.33
1.5
1.7
8.8/7.2 14.1/12
9.5/7.9 15.5/13.2
21/18
23.1/19.8
28.3/24
31.1/26.4
41/38.2
45.1/42
182
204
230
268
369
386
9.5
97.2
7.9
97.3
97
97.5
97.1
1350
51.0
96.5
97.3
-
380 – 480 VAC
IP 20/Chassis
IP 54
Enclosure
380-480 VAC
[kW]
[HP]
Typical Shaft Output
Output Current
(3 x 380-440 V)
Output Current
(3 x 440-480 V)
Max. cable size
Mains, motor
Max. Input Current
(3 x 380-440 V)
Max. Input Current
(3 x 440-480 V)
Continuous
Intermittent [1 min. max]
Continuous
Intermittent [1 min. max]
IP 20
IP 54
Continuous
Intermittent [1 min. max]
Continuous
Intermittent [1 min. max]
Environment
Estimated power loss at rated max. load
IP 20
Weight
IP 54
Efficiency [%]
6
[A]
[A]
H1
NA
PK37
0.37
0.5
1.2
1.3
1.1
1.2
PK75
0.75
1
2.2
2.4
2.1
2.3
H2
P1K5
1.5
2
3.7
4.1
3.4
3.7
I2
P2K2
2.2
3
5.3
5.8
4.8
5.3
[mm2]
([AWG])
[A]
[A]
[W]
H3
I3
P3K0
3
4
7.2
7.9
6.3
6.9
P4K0
4
5
9.1
9.9
8.2
9.0
P5K5
5.5
7.5
12
13.2
11
12.1
P7K5
7.5
10
15.5
17.1
14
15.4
6.3
6.9
5.3
5.8
8.3
9.1
6.8
7.5
11.2
12.3
9.4
10.3
15.1
16.6
12.6
13.9
66
95
3.4
104
4.3
159
4.5
98.2
98.0
98.4
4/10
1.2
1.3
1.0
1.1
13
2.1
2.3
1.8
2
3.5
3.9
2.9
3.2
4.7
5.2
3.9
4.3
21
46
2.1
46
2.0
[kg]
97.8
98.0
97.7
3.3
5.3
98.3
7.2
98.2
IP 20/Chassis
IP 54
Enclosure
380-480 VAC
Output Current
(3 x 380-440 V)
Output Current
(3 x 440-480 V)
Max. cable size
Mains, motor
Max. Input Current
(3 x 380-440 V)
Max. Input Current
(3 x 440-480 V)
Continuous
Intermittent [1 min. max]
Continuous
Intermittent [1 min. max]
IP 20
IP 54
Continuous
Intermittent [1 min. max]
Continuous
Intermittent [1 min. max]
[A]
[A]
[mm2]
([AWG])
[A]
[A]
H5
I4
P15K
P18K
15
18
20
25
31
37
34
40.7
27
34
29.7
37.4
16/6
10/7
29.9
35.2
32.9
38.7
24.7
29.3
27.2
32.2
P11K
11
15
23
25.3
21
23.1
[kW]
[HP]
Typical Shaft Output
H4
22.1
24.3
18.4
20.2
H6
P22K
22
30
42.5
46.8
40
44
I6
P30K
30
40
61
67.1
52
57.2
41.5
45.7
34.6
38.1
35/2
57
62.7
49-46
54-50
98.1
27
97.8
H7
H8
I7
P37K
37
50
73
80.3
65
71.5
35/2
70
77
61-57
67-62
I8
P45K
45
60
90
99
80
88
P55K
55
75
106
116
105
115
50/1
50/1
84
103
92.4
113
73-68 89-83
80-74
98-91
P75K
75
100
147
161
130
143
95/0
95/(3/0)
140
154
121-113
133-124
P90K
90
125
177
194
160
176
120/250
120/(4/0)
166
182
143-133
157-146
Environment
Weight
IP 20
IP 54
Efficiency
7.9
[kg]
[%]
98.1
9.5
13.8
98.0
98.1
24.5
36
51
45
97.9
97.1
65
98.3
98.3
98.3
525 – 600 VAC
IP 20/Chassis
Enclosure
525 – 600 VAC
[kW]
[HP]
Typical Shaft Output
Output Current
(3 x 525 – 550 V)
Output Current
(3 x 551 – 600 V)
Continuous
Intermittent
Continuous
Intermittent
Max. Input Current
(3 x 551 – 600 V)
Continuous
Intermittent
Continuous
Intermittent
Environment
Estimated power loss at rated max. load
Weight
Efficiency [%]
Continuous
Intermittent
Continuous
Intermittent
Max. Input Current
(3 x 551 – 600 V)
[W]
[kg]
3.7
4.1
3.5
3.9
5.1
5.6
4.8
5.3
8.4
112.0
Continuous
Intermittent
Continuous
Intermittent
Environment
Estimated power loss at rated max. load
Weight
Efficiency [%]
P7K5
7.5
10.0
11.5
12.7
11.0
12.1
8.7
9.6
8.3
9.2
11.9
13.1
11.4
12.5
16.5
18.2
15.7
17.3
178.0
239.0
360.0
[A]
[A]
H7
[A]
[W]
[kg]
P55K
55.0
70.0
87.0
95.7
83.0
91.3
50/1
972.0
36.0
98.0
P22K
22.0
30.0
36.0
39.6
34.0
37.4
P30K
30.0
40.0
43.0
47.3
41.0
45.1
35/2
22.5
24.8
21.4
23.6
33.1
36.4
31.5
34.6
503.0
607.0
45.1
49.6
42.9
47.2
820.0
24.5
97.5
H8
P45K
45.0
60.0
65.0
71.5
62.0
68.2
66.5
73.1
63.3
69.6
H6
P15K
15.0
20.0
23.0
25.3
22.0
24.2
11.5
97.0
[A]
P11K
11.0
15.0
19.0
20.9
18.0
19.8
10/8
6.6
[mm2]
([AWG])
Max. cable size
Mains, motor
Max. Input Current
(3 x 525 – 550 V)
[A]
[kW]
[HP]
Typical Shaft Output
Output Current
(3 x 551 – 600 V)
[A]
H10
P5K5
5.5
7.5
9.5
10.5
9.0
9.9
4/10
IP 20/Chassis
Enclosure
525 – 600 VAC
Output Current
(3 x 525 – 550 V)
[A]
P3K0
3.0
4.0
5.2
5.7
4.9
5.4
[mm2]
([AWG])
Max. cable size
Mains, motor
Max. Input Current
(3 x 525 – 550 V)
[A]
H9
P2K2
2.2
3.0
4.1
4.5
3.9
4.3
P75K
75.0
100.0
105.0
115.5
100.0
110.0
P90K
90.0
125.0
137.0
150.7
131.0
144.1
120/
(4/0)
130.9
143.9
124.5
137.0
95/0
81.3
89.4
77.4
85.1
109.0
119.9
103.8
114.2
1182.0
1281.0
1437.0
51.0
98.4
98.5
7
What VLT® is all about
Danfoss VLT Drives is the world leader among dedicated drives providers
– and still gaining market share.
Environmentally
responsible
VLT® products are manufactured
with respect for the safety and
well-being of people and the
environment.
All frequency converter factories
are certified according to ISO 14001
and ISO 9001 standards.
All activities are planned and
performed taking into account
the individual employee, the work
environment and the external environment. Production takes place
with a minimum of noise, smoke or
other pollution and environmentally safe disposal of the products
is pre-prepared.
UN Global Compact
Danfoss has signed the UN Global
Compact on social and environmental responsibility and our
companies act responsibly towards
local societies.
Dedicated to drives
Dedication has been a key word since
1968, when Danfoss introduced the
world’s first mass produced variable
speed drive for AC motors – and
named it VLT®.
Twenty five hundred employees
develop, manufacture, sell and service
drives and soft starters in more than
one hundred countries, focused only
on drives and soft starters.
Intelligent and innovative
Developers at Danfoss VLT Drives
have fully adopted modular principles
in development as well as design, production and configuration.
Tomorrow’s features are developed in
parallel using dedicated technology
platforms. This allows the development of all elements to take place in
parallel, at the same time reducing
time to market and ensuring that
customers always enjoy the benefits
of the latest features.
Rely on the experts
We take responsibility for every
element of our products. The fact that
we develop and produce our own
features, hardware, software, power
modules, printed circuit boards, and
accessories is your guarantee of
reliable products.
Local backup – globally
VLT® motor controllers are operating
in applications all over the world and
Danfoss VLT Drives’ experts located in
more than 100 countries are ready to
support our customers with application advice and service wherever they
may be.
Danfoss VLT Drives experts don’t stop
until the customer’s drive challenges
are solved.
Impact on energy savings
One year’s energy savings from our
annual production of VLT® drives
will save the energy equivalent
to the energy production from a
major power plant. Better process
control at the same time improves
product quality and reduces waste
and wear on equipment.
Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80
www.danfoss.com/drives, E-mail: info@danfoss.com
DKDD.PB.100.A2.02
VLT® is a trademark of Danfoss A/S
Produced by PE-MMSC 2013.01
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