pdf4-mostradoVLT® AQUA Drive FC 200 Versión Avanzada 22kW, 3x380-480V, Sin opción de freno, I

pdf4-mostradoVLT® AQUA Drive FC 200 Versión Avanzada 22kW, 3x380-480V, Sin opción de freno, I
MAKING MODERN LIVING POSSIBLE
VLT® Product Catalogue
Danfoss Drives
The leading provider of Drives
Two thousand employees headed
from Graasten in Denmark develop,
manufacture, sell and service electronic motor controls in more than
one hundred countries.
Manufacturing takes place in USA –
Especially the high power products
–and in Asia, but the major production takes place in the plants in
Graasten, Denmark, where half of the
staff are employed. Danfoss Bauer
geared motors are manufactured in
Esslingen, Germany.
The success of Danfoss is due to the
strong combination of technology
and application knowledge throughout the world combined with a highly
sophisticated set-up of product
development, supply chain, logistics
and on-site presence anywhere on
the globe.
Our customers are closely involved
during every stage of design and
development, specifying their needs
in terms of features and user interface. Danfoss Drives dedicates itself to
every step in every process until the
customer has the drive in hand.
The developers at Danfoss Drives
have fully adopted modular principles
in development as well as design, production and configuration.
Each function is developed in parallel
on dedicated technology platforms
and interfaces between the elements
are carefully defined. This allows
development to take place for each
element in parallel, reducing time to
market and ensuring that customers
always enjoy the benefits of recently
developed features.
This unique modular concept is also
the basis for a highly automated
quality manufacturing process, where
Danfoss Drives takes responsibility for
every element – starting with the
essential semi conductor power
modules. Power Modules are produced in Danfoss Silicon Power in
Schleswig, Germany. High quality
standards and efficient manufacturing facilities makes Danfoss Silicon
Power modules in great demand
within industries that provide highly
automated power-applications like
the automotive sector.
When it comes to quality, delivery and
cooperation, Danfoss makes high
demands on their suppliers – both
from inside and outside of the group.
Due to an unsurpassed level of
automation Danfoss can produce a
customer configured drive from 1.6
million possible configurations in a
manufacturing time of two hours. The
unique string type code that fully
defines the drive can easily be
obtained throughout the world by
use of the internet; it determines the
configuration of all elements of the
drive, both electronics and hardware.
Once this unique configuration is
passed to the production departments the manufacturing process can
begin. Testing is carried out at all
stages of the process and begins with
optical checks of the PCBs to ensure
that components are inserted
correctly. Once the PCBs are fully
assembled they all must pass an
automatic in-circuit test. After
assembly is complete all drives are
tested under full load conditions.
During the drives manufacturing
cycle the correct manual is being
printed and made avaiable for
packing. By the use of this process we
ensure that not only the correct
language but the very latest version
of the manual is always produced and
shipped with the correct drive. Just in
time delivery is a reality.
Once the drive is shipped, one of
more than 60 local Danfoss sales
companies can ensure that the drive
is correctly installed and commissioned. Once the equipment is
commissioned, the level of service the
customer requires can be defined in
an agreement with the customer
according to his specific needs. At
every step of the way, from development of new technologies and
features, the mass production of
highly customised products, to
installation and service, Danfoss
Drives has only the customer in mind.
2
Contents
VLT® HVAC Drive
Page 4
The VLT ® HVAC Drive
integrates and communicates seamlessly with all
HVAC devices, mastered
by Building Management
Systems or as standalone unit.
VLT® AQUA Drive
Page 7
VLT® AQUA Drive is the
perfect match for pumps
and blowers in modern
water, waste water,
district heating and
irrigation applications.
VLT® AutomationDrive
Page 10
The VLT® AutomationDrive represents a single
drive concept to control
the entire range of operations from standard to
servo on any machine or
production line.
VLT® 2800 Series
Page 14
An extremely compact
series of drives prepared
for side-by-side mounting and developed
specifically for the low
power market.
VLT® Micro Drive
Page 16
The VLT® Micro Drive
is a general purpose
drive that can control
AC motors up to 22 kW.
It’s a small drive with
maximum strength and
reliability.
VLT® Decentral FCD 300
Page 18
VLT® Harmonic Filter
The VLT® Decentral
FCD 300 is a complete
frequency converter
designed for decentral
mounting.
VLT® DriveMotor FCM 300
Page 20
Connecting the AHF
005/010 harmonic filter
in front of a Danfoss
frequency converter is
an easy and effective
way to reduce harmonic
distortion.
VLT® Sine-Wave Filter
Page 22
VLT® dU/dt Filter
Page 24
The MCD 200 is a compact and cost effective
soft starter range for
applications where
direct-on-line starting is
undesirable.
VLT® Soft Starter MCD 500
Page 26
The MCD 500 is a total
motor starter providing
all the best in soft starter
functionality. It offers the
most advanced functionality and protection of
motor and application.
Page 32
dU/dt filters reduce the
dU/dt values on the
motor terminal phaseto-phase voltage – an
issue that is important for
short motor cables. The
phase-to-phase voltage
is still pulse shaped.
The VLT® Soft Starter
MCD 100 provides soft
start features for low
power applications
1.1 – 11 kW.
VLT® Soft Starter MCD 200
Page 30
Sine-wave Filters provide
a sinusoidal phase-tophase motor voltage.
Sine-wave Filters reduce
motor insulation stress
and switching acoustic
noise from the motor.
The VLT® FCM 300 Series
is an integrated drivemotor solution which
combines a VLT®
frequency converter and
a high standard quality
motor in a single product.
VLT® Soft Starter MCD 100
Page 28
VLT® Motion Control Tool
VLT® Set-up Software
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Page 34
The Motion Control
Tool MCT 10 is the
perfect tool to manage drive parameters in
systems and handle all
drive-related data.
VLT® Service – Your way
Page 35
DriveProTM is an efficient
productivity programme
tailored to meet your
specific needs. All the
necessary VLT® Service
facilities are at your
disposal, which will
minimize downtime and
increase productivity at
your factory.
3
VLT® HVAC Drive
The VLT® HVAC Drive series is
available in a wide power range
designed for all HVAC applications. An advanced drive built
on HVAC dedication.
The new VLT® HVAC Drive is the latest
series of HVAC drives from Danfoss
with built in intelligence.
The VLT® HVAC Drive has a vast
number of functions developed to
meet the diverse needs of the HVAC
business. It is the perfect match for
pumps, fans and compressors in
modern buildings that are fitted with
increasingly sophisticated solutions.
The VLT® HVAC Drive family
Features
All built in – low investment
• Modular product concept and a wide
range of options
• Dedicated HVAC I/O functionality for
temperature sensors etc.
Product range
3 x 380 – 480 V ...................1.1 – 1000 kW
3 x 200 – 240 V ....................... 1.1 – 45 kW
3 x 525 – 600 V ...................1.1 – 1000 kW
3 x 525 – 690 V ................. 132 – 1200 kW
With 110% over load torque
Available enclosure ratings:
IP 00: ................................... 110 – 1000 kW
IP 20: ......................................... 1.1 – 90 kW
IP 21 (NEMA 1): .................1.1 – 1200 kW
IP 54 (NEMA 12): ............. 110 – 1200 kW
IP 55 (NEMA 12): .................... 1.1 – 90 kW
IP 66 ........................................... 1.1 – 90 kW
Optional coating providing extra
protection for aggressive environments.
4
Benefit
• Low initial investment – max. flexibility,
later upgrade possible
• External convertion saved
• Decentral I/O control via serial communication
• Reduced wiring costs. and external
controller I/O saved
• Wide range of HVAC protocols for BMS
controller connectivity
• 4 x auto tuned PID’s
• Smart Logic Controller
• Real Time Clock
• Integrated fan, pump and compressor
functionality i.e.
• Fire Override Mode, Dry run Detection
Constant Torque etc.
• Less extra gateway solutions needed
•
•
•
•
No external PID controller needed
Often makes PLC unnessary
Enables daily and weekly settings
Saves external control and concersion
equipment
• Protect equipment and save energy
Save energy – less operation cost
• Automatic Energy Optimizer function,
advanced version
• Advanced energy monitoring
• Energy saving functions i.e. flow compensation,
sleepmode etc.
• Saves 5-15% energy
• Overview on energy consumption
• Saves energy
Unequalled robustness – maximum uptime
• Robust single enclosure
• Maintenance free
• Unique cooling concept with no ambient air
• Problem free operation in harsh
flow over electronics
environments
• Max ambient temp. 50˚ C without derating
• No external cooling or over size necessary
User friendly – save commisioning and operating cost
• Awarded graphical display, 27 languages
• Effective commissioning and operation
• USB plug and play connection
• Easy to use PC software tools
• Global HVAC support organization
• Local service – globally
Built in DC coils and RFI filters – no EMC concerns
• Integrated DC link harmonic filters
• Small power cables. Meets EN 61000-3-12
• Integrated EMC filters
• Meets EN 55011 Class B, A1 or A2
Application options
A wide range of integrated HVAC
options can be fitted in the drive:
General purpose I/O option
(MCB 101):
3 digital inputs, 2 digital outputs,
1 analog current output, 2 analog
voltage inputs.
Relay option (MCB 105):
Adds 3 relay outputs
Analogue I/O option adds
(MCB 109):
3 Pt1000/Ni1000 inputs, 3 analog
voltage outputs
External 24 VDC supply option
(MCB 107):
24 VDC external supply can be connected to supply, control and option
cards.
Battery back-up for Real Time Clock
(MCB 109).
Brake chopper option:
Connected to an external brake resistor, the built in brake chopper limits
the load on the intermediate circuit in
the case the motor acts as generator.
Mains Disconnect Switch as a built in
option
Power options
A wide range of external power options are available for VLT® HVAC Drive
in critical networks or applications:
• Advanced harmonic filters:
For critical demands on harmonic
distortion
• dU/dt filters: For special demands
on motor isolation protection
• Sine wave filters (LC filters):
For noiseless motor
Specifications
Mains supply (L1, L2, L3)
Supply voltage
Supply voltage
Supply voltage
Supply frequency
Displacement Power Factor (cos φ) near unity
Switching on input supply L1, L2, L3
200–240 V ±10%
380–480 V ±10%
525–600 V ±10%
50/60 Hz
(> 0.98)
1–2 times/min.
Output data (U, V, W)
Output voltage
Switching on output
Ramp times
Open/Closed loop
0 – 100% of supply voltage
Unlimited
1–3600 sec.
0–1000 Hz
Digital inputs
Programmable digital inputs
Logic
Voltage level
* 2 can be used as digital outputs
6*
PNP or NPN
0 – 24 VDC
Pulse inputs
Programmable pulse inputs
Voltage level
Pulse input accuracy
* Utilize some of the digital inputs
2*
0–24 VDC (PNP positive logic)
(0.1–110 kHz)
Analog input
Analog inputs
Modes
Voltage level
Current level
2
Voltage or current
0 V to +10 V (scaleable)
0/4 to 20 mA (scaleable)
Analog output
Programmable analog outputs
Current range at analog output
1
0/4 –20 mA
Relay outputs
Programmable relay outputs
2 (240 VAC, 2 A and 400 VAC, 2 A)
Fieldbus communication
Standard built-in:
FC Protocol
N2 Metasys
FLN Apogee
Modbus RTU
Optional:
LonWorks (MCA 108)
BACnet (MCA 109)
DeviceNet (MCA 104)
Profibus (MCA 101)
HVAC PC software tools
• MCT 10
Ideal for commissioning and
servicing the drive
• VLT® Energy Box
Comprehensive energy analysis
tool, shows the drive payback time
• MCT 31
Harmonics calculations tool
5
VLT® HVAC Drive
Current and power ratings
P1K1
1.1
6.6
P1K5
1.5
7.5 A2 A2
P2K2
2.2
10.6
A5 A5
2.4
2.9
2.7
5.6
4.8
4.1
3.9
7.2
6.3
5.2
4.9
10
8.2
6.4
6.1
12.5
16.7
P4K0
4.0
P5K5
5.5
24.2
13
11
P7K5
7.5
30.8 B3 B1 B1 B1
16
14.5
11
46.2
59.4
P18K
18
74.8
P22K
22
88
P30K
30
115
P37K
37
143
P45K
45
170
P55K
55
B4
C3
B2 B2 B2
C1 C1 C1
C4 C2 C2 C2
24
21
32
27
37.5
34
44
40
61
52
73
65
90
80
106
105
P75K
75
147
130
P90K
90
177
160
A2 A2
A5 A5
A2 A2
A5 A5
A3 A3
B3 B1
B4
C3
B1 B1
B2
B2 B2
C1
C1 C1
C4 C2
C2 C2
9.5
9
11.5
11
19
18
23
22
28
27
36
34
43
41
54
52
65
62
87
83
105
100
137
131
IP 54/55
IP 21
Amp.
550 V 690 V
IP 00
IP 66
T7 525 – 690 V
IP 55
IP 21
IP 20
IP 66
2.6
3.4
3
15
IP 55
2.7
3.7
P11K
IP 54
3
P3K0
P15K
Amp.
≤550 V >550 V
4.1
P3K7
A3 A3
IP 21
Amp.
T6 525 – 600 V
IP 20
Amp.
≤440 V >440 V 400 V ≥460 V
IP 00
T4 380 – 480 V
IP 66
IP 55
IP 21
FC 102 kW Amp.
IP 20
T2 200 – 240 V
A3 A3 A5 A5
A2 A2
A3 A3
A5 A5
B3 B1 B1 B1
B4 B2 B2 B2
C3 C1 C1 C1
C4 C2 C2 C2
56
54
76
73
90
86
113
108 D3 D1 D1
P110
110
212
190
P132
132
260
240
P160
160
315
302
P200
200
395
361
253
242
P250
250
480
443
303
290 D4 D2 D2
360
344
590
P400
400
745
678
P450
450
800
730
P500
500
880
780
P560
560
990
890
P630
630
1120
1050
P710
710
1260
1160
P800
800
1460
1380
P900
900
1720
1530
P1M0 1000
E2
E1 E1
192
418
400 D4 D2 D2
470
450
523
500
596
570
630
630
763
730
F2/ F4
889
850
988
945
F2/ F4
1108 1060
P1M2 1200
1317 1260
E2 E1 E1
F1/F3
540
658
201
F1/F3
600
131
155
F2/F4
315
355
137
162
F2/F4
P315
P355
D2 D2
F1/F3
D4
D1 D1
F1/F3
D3
F3 is a F1 frame with options cabinet; F4 is a F2 frame with options cabinet
IP 00/Chassis
IP 20/Chassis
IP 21/NEMA Type 1
With upgrade kit
IP 54/NEMA Type 12
IP 55/NEMA Type 12
IP 66/NEMA Type 4X
Dimensions [mm]
A2
A3
A5
B1
B2
B3
B4
C1
C2
C3
C4
D1
D2
D3
D4
E1
E2
F1
F2
F3
F4
H
268
420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547
2204
W
90
130
242
165 230 308 370 308 370
420
408
600 585 1400 1800 2000 2400
D
205
195
260
249 242 310 335
333
380
375
494 498
606
H+
375
475 670
755 950
W+
90
130
165 255
329 391
H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B.
6
VLT® AQUA Drive
Danfoss Drives’ unsurpassed
experience in advanced drive
technologies for water and
wastewater applications makes
VLT® AQUA Drive the perfect
match for pumps and blowers in
modern water, waste water and
irrigation systems.
The VLT® AQUA Drive family
Features
The perfect match for:
• Water supply
• Wastewater treatment
• District heating
• Irrigation
Power range:
1 x 200 – 240 V AC: .............. 1.1 – 22 kW
1 x 380 – 480 V AC: ............... 7.5 – 37 kW
3 x 200 – 240 V AC: .............0.25 – 45 kW
3 x 380 – 480 V AC: ........ 0.37 – 1000 kW
3 x 525 – 690 V AC: ............11 – 1200 kW
Dedicated features
• Dry run detection
• Flow compensation function
• 2 step ramps (initial ramp)
• Pipe fill mode
• Built-in motor alternation feature
• Sleep Mode
• No/low flow detection
• End of pump-curve detection
• Pump cascade controller
• Master/follower control
Energy saving
• VLT® efficiency (98%)
• Automatic Energy Optimisation (AEO)
• Sleep Mode function
Reliable
• IP 20 – IP 66 enclosures
• All power sizes available in IP 54/55
enclosures
• Password protection
• Mains disconnect switch
• Optional, built-in RFI suppression
• Built-in Smart Logic Controller
• One Wire safe stop
• Max. ambient temperature up to 50ºC
without derating
User-friendly
• Award winning control panel (LCP)
• One drive type for the full power range
• Intuitive user interface
• Integrated Real Time Clock
• Modular design
• Auto tuning of PI-controllers
• Payback time indication
Benefit
• Protects the pump
• Saves energy
• Protects deep well pumps
• Eliminates water hammering
• Duty-stand by operation, cost reduction
• Saves energy
• Protects the pump
• Protects the pump, leakage detection
• Lower equipment cost
• High performance pump systems
Less operation cost
• Saves energy
• Saves 5–15% energy
• Saves energy
Maximum uptime
• Outdoor mounting possible
• Broad usability
•
•
•
•
•
Reliable operation
No need for external switch
No need for external modules
Often makes PLC omissible
Safe operation/less wiring
• Reduced need for cooling
Save initial and operation cost
• Effective commissioning and operation
• Less learning required
• Time saved
• Lower equipment cost
• Enables fast installation of options
• Time saved
• Less worries
7
VLT® AQUA Drive
Application options
A wide range of integrated options
can be fitted in the drive:
Specifications
Mains supply (L1, L2, L3)
Supply voltage
General purpose I/O option
(MCB 101)
3 digital inputs, 2 digital outputs,
1 analog current output,
2 analog voltage inputs
Cascade Controller (MCO 101, 102)
Upgrade the built-in cascade controller to operate more pumps and for
master/follower pump control.
Relay & Analog I/O option
(MCB 105, 109)
Upgrade to advanced performance
and control using the additional
in/outputs.
Profibus (MCA 101),
DeviceNet (MCA 104) and
EtherNet IP (MCA 121)
Fieldbus options.
24 V DC supply option (MCB 107)
Back-up option to keep the control
system alive during mains loss.
Coated PCB available
For harsh environments, according to
levels in IEC61721–3–3, standard 3C2,
optional 3C3.
Power options
We offer a wide range of external
power options for use together with
our drive in critical networks or applications:
• Advanced Harmonic Filters:
For applications where reducing
harmonic distortion is critical.
• dU/dt filters: For providing motor
isolation protection.
• Sine filters (LC filters):
For noiseless motor.
8
Supply frequency
Displacement Power Factor (cos φ) near unity
True power factor (λ)
Switching on input supply L1, L2, L3
200-240 V ±10%, 380-480 V ±10%,
525-600 V+/-10%, 525-690 V ±10%
50/60 Hz
(> 0.98)
≥ 0.9
1–2 times/min.
Output data (U, V,W)
Output voltage
0–100% of supply
Switching on output
Unlimited
Ramp times
1–3600 sec.
Closed loop
0–132 Hz
Note: VLT® AQUA Drive can provide 110% current for 1 minute. Higher overload rating is achieved by
oversizing the drive.
Digital inputs
Programmable digital inputs
Logic
Voltage level
* Two of the inputs can be used as digital outputs.
Analog inputs
Number of analog inputs
Modes
Voltage level
Current level
6*
PNP or NPN
0 – 24 VDC
2
Voltage or current
-10 to +10 V (scaleable)
0/4 to 20 mA (scaleable)
Pulse inputs
Programmable pulse inputs
2
Voltage level
0–24 VDC (PNP positive logic)
Pulse input accuracy
(0.1–110 kHz)
* Two of the digital inputs can be used for pulse inputs.
Analog output
Programmable analog outputs
Current range at analog output
1
0/4–20 mA
Relay outputs
Programmable relay outputs
2 (240 VAC, 2 A and 400 VAC, 2 A)
Fieldbus Communication
FC Protocol and Modbus RTU built in (DeviceNet, Profibus and Ethernet IP Optional)
Ambient temperature
Up to max 55° C
AQUA PC software
• MCT 10:
Ideal for commissioning and
servicing the drive including guided
programming of cascade controller,
real time clock, smart logic controller and preventive maintenance.
• VLT® Energy Box:
Comprehensive energy analysis
tool, shows the drive payback time.
• MCT 31:
Harmonics calculations tool.
Current and power ratings
PK25 0.25
1.8
PK37 0.37
2.4
1.3
1.2
PK55 0.55
3.5
1.8
1.6
PK75
0.75
4.6
2.4
2.1
P1K1
1.1
6.6
3
2.7
P1K5
1.5
7.5
4.1
3.4
P2K2
2.2
10.6
5.6
4.8
4.1
3.9
P3K0
3
12.5
7.2
6.3
5.2
4.9
P3K7
3.7
16.7
10
8.2
6.4
6.1
13
11
9.5
9
4.0
5.5
P7K5
7.5
30.8 B3 B1 B1 B1
16
14.5
P11K
11
46.2
24
21
P15K
15
59.4
32
27
P18K
18
74.8
P22K
22
88
P30K
30
115
P37K
37
143
P45K
45
170
P55K
24.2
B4
B2 B2 B2
A2 A2
A5 A5
A3 A3
B3 B1
B1 B1
1.8
1.7
2.6
2.4
2.9
2.7
11.5
11
19
18
23
22
A3 A3
B3 B1 B1 B1
14
13
19
18
34
28
27
23
22
40
36
34
28
27
61
52
36
34
73
65
90
80
55
106
105
P75K
75
147
130
P90K
90
212
160
P110
110
212
190
P132
132
260
240
C4 C2 C2 C2
B4
C3
B2
B2 B2
C1 C1
C1
C4 C2
P160
160
315
302
P200
200
395
361
P250
250
480
C2 C2
D3
D1 D1
D4
D2 D2
43
41
54
52
B4 B2 B2 B2
43
41
65
62
54
52
87
83
105
83
137
131
C3 C1 C1 C1
C4 C2 C2 C2
65
62
87
83
105
100
C2 C2
131
162
155 D3 D1 D1
201
192
253
242
443
303
290 D4 D2 D2
360
344
418
400 D4 D2 D2
P315
315
600
540
355
658
590
P400
400
745
678
P450
450
800
730
470
450
P500
500
880
780
523
500
P560
560
990
890
596
570
P630
630
1120
1050
P710
710
1260
1160
P800
800
1460
1380
P900
900
1720
B2 B2
137
P355
P1M0 1000
IP 54/55
A5 A5
44
C3
IP 21
A2 A2
37.5
C1 C1 C1
IP 00
IP 66
IP 55
A2 A2 A5 A5
F1/F3
E1 E1
F1/F3
E2
F2/ F4
F2/ F4
1530
630
630
763
730
889
850
988
945
1108 1060
P1M2 1200
1317 1260
E2 E1 E1
F1/F3
P4K0
P5K5
A5 A5
F1/F3
A3 A3
A2 A2
Amp.
550 V 690 V
F2/F4
A5 A5
T7 525 – 690 V
F2/F4
A2 A2
IP 21
Amp.
≤550 V >550 V
IP 20
IP 66
IP 55
IP 54
IP 21
Amp.
T6 525 – 600 V
IP 20
Amp.
≤440 V >440 V 400 V ≥460 V
IP 00
T4 380 – 480 V
IP 66
IP 55
IP 21
FC 202 kW Amp.
IP 20
T2 200 – 240 V
F3 is a F1 frame with options cabinet; F4 is a F2 frame with options cabinet
IP 00/Chassis
IP 20/Chassis
IP 21/NEMA Type 1
With upgrade kit
IP 54/NEMA Type 12
IP 55/NEMA Type 12
IP 66/NEMA Type 4X
Dimensions [mm]
A2
A3
A5
B1
B2
B3
B4
C1
C2
C3
C4
D1
D2
D3
D4
E1
E2
F1
F2
F3
F4
H
268
420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547
2204
W
90
130
242
165 230 308 370 308 370
420
408
600 585 1400 1800 2000 2400
D
205
195
260
249 242 310 335
333
380
375
494 498
606
H+
375
475 670
755 950
W+
90
130
165 255
329 391
H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B.
9
VLT® AutomationDrive
The VLT® AutomationDrive is a
single drive concept that covers
the entire range of application,
which is a major benefit in
commissioning, operating and
maintaining the equipment.
The modular open-technology
platform that VLT® AutomationDrive
is built on makes it exceptionally
adaptable and programmable. Its
configurable, user-friendly interface
supports local languages and letters.
Pluggable options
The drive solution can be adapted to
any application due to the flexible
option structure. Numerous options
are available and can be mounted
and tested from factory or be plugged
in later for change-over or upgrade.
The VLT® AutomationDrive family
Adapts to the future
The modular concept of VLT®
AutomationDrive makes it highly
adaptable – also to future features
and options.
Modularity offers the benefit of
buying on a need-to-have basis
without losing future possibilities.
Hot pluggable Control Panel
The Local Control Panel (LCP) can be
plugged in directly or connected
through a cable for remote commissioning. The LCP can be disconnected
The perfect solution for:
• Industrial automation
• High dynamic applications
• Safety installations
Power range
0.25 – 37 kW ........................ (200 – 240 V)
0.37 – 800 kW ...................... (380 – 500 V)
0.75 – 75 kW ........................ (525 – 600 V)
37 – 1200 MW ..................... (525 – 690 V)
Awarded
VLT® AutomationDrive has received
the Frost & Sullivan award for innovation and the iF Design Award for its
user-friendliness.
Features
Benefit
Reliable
Maximum uptime
• Ambient temperature 50° C without derating
• Available in IP 20, 21, 55 and 66 enclosures
• Resistant to wear and tear
User-friendly
• Plug-and-Play technology
• Awarded control panel
• Intuitive VLT® interface
• Pluggable cage clamp connectors
• Exchangeable languages
Intelligent
• Intelligent warning systems
• Smart Logic Control
• Advanced plug-in features
• Less need for cooling or oversizing
• Suitable for harsh and wash down areas
• Low lifetime cost
Saves commissioning and operating cost
• Easy upgrade and change over
• User-friendly
• Saves time
• Easy connection
• User-friendly
• Safe Stop
• STO: Safe Torque Off (IEC 61800-5-2)
• Intelligent heat management
10
during operation and replaced with a
blind cover. Settings are easily transferred via the LCP from one drive to
another or from a PC to a drive with
the VLT® Set-up Software MCT 10.
•
•
•
•
Warning before controlled stop
Reduces need for PLC capacity
Easy commissioning
Safety cat. 3 (EN 954-1), PL d (ISO 13849-1),
Stop cat. 0 (EN 60204-1)
• SIL 2 (IEC 61508)
SIL CL 2 (IEC62061)
• Excess heat effectively removed
Options
The following options are available:
Fieldbus options
• MCA 101 Profibus
• MCA 104 DeviceNet
• MCA 105 CanOpen
• MCA 113 Profibus VLT® 3000
protocol converter
• MCA 114 Profibus VLT® 5000
protocol converter
• MCA 121 Ethernet IP
I/O and feedback options
• MCA 101 General Purpose I/O
• MCB 102 Encoder
• MCB 103 Resolver
• MCB 105 Relay
• MCB 113 Extended Relay Card
• MCB 107 24 V input option for
control voltage
Safety options
• MCA 131 SafetyBUS p option with
Safe I/O
• MCB 108 Safety PLC interface
(DC/DC converter)
• MCB 112 ATEX-PTC Thermistor Card
Specifications
Mains supply (L1, L2, L3)
Supply voltage
Supply frequency
True Power Factor (λ)
Displacement Power Factor (cosф) near unity
Switching on input supply L1, L2, L3
Output data (U, V, W)
Output voltage
Output frequency
Switching on output
Ramp times
Power options
• Brake resistors
• Sine-Wave Filters
• dU/dt Filters
• Harmonic Filters (AHF)
Other accessories
• IP 21/NEMA 1 Kit
(convert IP 20 to IP 21)
• Sub-D9 Connector
• Decoupling plate for fieldbus cables
• USB connection cable to PC
• Panel Through option
0 – 100% of supply
FC 301: 0.2 – 1000 Hz (0.25 – 75 kW)
FC 302: 0 – 1000 Hz (0.25–75 kW)
0 – 800 Hz (90 – 1000 kW)
0 – 300 Hz (Flux mode)
Unlimited
0.01 – 3600 sec.
Note: 160% current can be provided for 1 minute. Higher overload rating is achieved by oversizing the drive.
Digital inputs
Programmable digital inputs
Logic
Voltage level
FC 301: 4 (5) / FC 302: 4 (6)
PNP or NPN
0 – 24 V DC
Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302
Analogue inputs
Number of analogue inputs
Modes
Current level
2
Voltage or current
FC 301: 0 to +10 V
FC 302: -10 to +10 V (scaleable)
0/4 – 20 mA (scaleable)
Pulse/encoder inputs
Programmable pulse/encoder inputs
Voltage level
FC 301: 1/FC 302: 2
0 – 24 V DC (PNP positive logic)
Digital output*
Programmable digital/pulse outputs
Voltage level at digital/frequency output
FC 301: 1/FC 302: 2
0 – 24 V
Analogue output*
Programmable analogue outputs
Current range
1
0/4 – 20 mA
Relay outputs*
Programmable relay outputs
FC 301: 1/FC 302: 2
Voltage level
Motion Control Options
• MCO 305 Programmable Motion
Controller
• MCO 350 Synchronizing Controller
• MCO 351 Positioning Controller
• MCO 352 Center Winder Controller
200-240 V ±10%,
FC 301: 380-480 V ±10%/
FC 302: 380-500 V ±10%, 525-600 V ±10%,
525-690 V ±10%
50/60 Hz
0.92 nominal at rated load
(>0.98)
Maximum 2 times/min.
Cable lengths
FC 301: 50 m/FC 302: 150 m
(screened/armoured)
FC 301: 75 m/FC 302: 300 m
(unscreened/unarmoured)
*More analogue and digital inputs/outputs can be added by options
Max. motor cable lengths
11
VLT® AutomationDrive
Current and power ratings
PK75
0.75
4.6
P1K1
1.1
6.6
P1K5
1.5
7.5
P2K2
2.2
10.6
P3K0
3
12.5
P3K7
3.7
16.7
P4K0
A2
A5
A5
A2
A3
A3
4.0
P5K5
5.5
P7K5
7.5
P11K
11
P15K
15
7.5
24.2
30.8
11
30.8
46.2
15
46.2
59.4
18
59.4
74.8
P18K
18
22
74.8
88
P22K
22
30
88
115
P30K
30
37
115
143
143
170
B3
B4
C3
C4
B1
B1
B1
B2
B2
B2
C1
C2
C1
C2
C1
C2
1.2
1.8
1.6
2.4
2.1
2.4
2.1
3
2.7
3
2.7
4.1
3.4
4.1
3.4
5.6
4.8
5.6
4.8
7.2
6.3
7.2
6.3
10
8.2
10
8.2
13
11
13
11
14.5
16
14.5
16
24
21
32
27
32
27
37.5
34
37.5
34
44
40
44
40
61
52
61
52
73
65
P37K
37
45
73
65
90
80
P45K
45
55
90
80
106
105
P55K
55
75
106
105
147
130
P75K
75
90
147
130
177
160
400 V
≥460 V
400 V
≥460 V
P90K
90
110
177
160
212
190
P110
110
132
212
190
260
240
302
P132
132
160
260
240
315
P160
160
200
315
302
395
361
P200
200
250
395
361
480
443
P250
250
315
480
443
600
540
P315
315
355
600
540
658
590
P355
355
400
658
590
745
678
P400
400
450
695
678
800
730
P450
450
500
800
730
880
780
P500
500
560
880
780
990
890
P560
560
630
990
890
1120
1050
P630
630
710
1120
1050
1260
1160
P710
710
800
1260
1160
1460
1380
1460
1380
1720
1530
P800
800
900
P900
900
1000
P1M0
1000
1200
IP 54
1.3
1.6
IP 21
1.2
1.8
IP 20
1.3
IP 66
3.5
IP 55
0.55
A2
A5
A5
A5
A5
A2
A2
A2
A3
A3
B3
B1
B1
B1
B2
B2
B2
C1
C1
C1
C2
C2
C2
B4
C3
C4
D3
D1
D1
D4
D2
D2
E2
E1
E1
F1/F3
PK55
F2/F4
2.4
>440 V
F1/F3
1.8
0.37
≤440 V
F2/F4
0.25
PK37
Amp. NO
>440 V
A1*/A2
PK25
Amp. HO
≤440 V
IP 00
NO
IP 66
HO
T4/T5 380 – 480/500 V
IP 55
Amp.
NO
A1*/A2
HO
IP 21
kW
FC 300
IP 20
T2 200 – 240 V
F3 is a F1 frame with options cabinet; F4 is a F2 frame with options cabinet
IP 00/Chassis
12
IP 20/Chassis
IP 21/NEMA Type 1
With upgrade kit
IP 54/NEMA Type 12
IP 55/NEMA Type 12
IP 66/NEMA Type 4X
1.7
2.6
2.4
P1K5
1.5
2.9
2.7
P2K2
2.2
4.1
3.9
P3K0
3
5.2
4.9
6.4
6.1
9.5
9
P3K7
3.7
P4K0
4.0
P5K5
5.5
7.5
P7K5
7.5
11
11.5
11
P11K
11
15
19
18
23
22
P15K
15
18
23
22
28
27
P18K
18
22
28
27
36
34
P22K
22
30
36
34
43
41
P30K
30
37
43
41
54
52
P37K
37
45
54
52
65
62
P45K
45
55
65
62
87
83
P55K
55
75
87
83
105
100
P75K
75
90
105
100
137
131
A3
A3
A5
A5
A3
A3
A5
A5
B3
B1
B1
B1
B4
C3
C4
B2
C1
C2
B2
C1
C2
B2
C1
C2
14
13
19
18
19
18
23
22
23
22
28
27
28
27
36
34
36
34
43
41
43
41
54
52
54
52
65
62
65
62
87
83
87
83
105
100
P90K
90
110
113
108
137
131
P110
110
132
137
131
162
155
P132
132
160
162
155
201
192
P160
160
200
201
192
253
242
P200
200
250
253
242
303
290
P250
250
315
303
290
360
344
400
P315
315
355
360
344
418
P355
355
400
395
380
470
450
P400
400
450
429
410
523
500
P450
450
500
P500
500
560
523
500
596
570
P560
560
630
596
570
630
630
P630
630
710
659
630
763
730
P710
710
800
763
630
730
850
P800
800
900
889
730
850
945
P900
900
1000
988
850
945
1060
P1M0
1000
1200
1108
945
1060
1260
IP
54/55
1.8
1.1
B2
B2
C2
C2
D3
D1
D1
D4
D2
D2
E2
E1
E1
E2
E1
E1
F1/F3
0.75
P1K1
F2/F4
0.55
PK75
690 V
IP21
0.37
PK55
Amp. NO
550 V
F1/F3
0.25
PK37
690 V
F2/F4
PK25
Amp. HO
550 V
IP 00
Amp. NO
≤550 V >550 V ≤550 V >550 V
IP66
Amp. HO
NO
IP55
HO
IP21
kW
FC 300
T7 525 – 690 V
IP20
T6 525 – 600 V
Dimensions [mm]
A1
A2
A3
A5
B1
B2
B3
B4
C1
C2
C3
C4
D1
D2
D3
D4
E1
E2
F1
F2
F3
F4
H
200
268
420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547
2204
W
75
90
130
242
165 230 308 370 308 370
420
408
600 585 1400 1800 2000 2400
D
207
205
195
260
249 242 310 335
333
380
375
494 498
606
H+
375
475 670
755 950
W+
90
130
165 255
329 391
H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B.
13
VLT® 2800 Series
The VLT® 2800 series has been
developed for the low power
market. The drive is extremely
compact and prepared for
side-by-side mounting. The
concept is modular with a power
module and a control module.
The VLT® 2800 series is designed for
stable operation in industrial environments.
The perfect solution for:
• Conveyors, centrifuges, dosing
pumps, compressors
• Special applications like cutting
machines with constant speed, and
packaging machines with a need
for high precision.
Power range
1/3 x 200 – 240 V ................0.37 – 3.7 kW
3 x 380 – 480 V ................. 0.55 – 18.5 kW
With 160% overload torque
(normal overload)
Features
Benefits
• Automatic Motor Tuning
• Ensure optimal match between drive
and motor
• Increasing performance
• PID-controller
• Interrupt start/stop
• Dry run detection
• Optimum process control
• High repeatability of positional accuracy
• No need for specific detection equipment
• Fieldbus communication
• Allows for control and surveillance of the
drives from a PC or a PLC
• Profibus and DeviceNet are available
Reliable
Maximum up-time
• Built-in RFI filter
• Max. ambient temperature
45° C without derating
• Compliance with the EMC standard
EN 55011 1A
• Excellent control for shutting down the
pump at low flow
• No external cooling or
oversizing necessary
User-friendly
• Quick Menu
• Pipe Fill mode
Save commissioning and operating cost
• Easy to use
• Prevents water hammering
• Fieldbus communication
• Allows for control and surveillance of
the drives from a PC or a PLC
• Profibus and DeviceNet are available
• Enhanced sleep mode
14
PC software tools
Specifications
• MCT 10
– Ideal for commissioning and
servicing the drive
• MCT 31
– Harmonics calculations tool
RFI filter
The RFI filter ensures that the
frequency converter will not disrupt
other electrical components that are
connected to the mains and might
cause operating disruption.
By fitting an RFI 1B filter module
between the mains supply and the
VLT® 2800, the solution complies with
the EMC norm EN 55011-1B.
Power
PN,M
[kW]
2803
0.37
2805
0.55
2807
0.75
2811
1.1
2815
1.5
2822*
2.2
2840*
3.7
2803
0.37
2805
0.55
2807
0.75
2811
1.1
2815
1.5
2822
2.2
2840
3.7
2805
0.55
2807
0.75
2811
1.1
2815
1.5
2822
2.2
2830
3.0
2840
4.0
2855
5.5
2875
7.5
2880
11.0
2881
15.0
2882
18.5
* Not available with RFI filter
3 x 380-480 V
3 x 200-240 V
1 x 220-240 V
Mains
Type
Input current
IINV
[A]
2.2
3.2
4.2
6.0
6.8
9.6
16.0
2.2
3.2
4.2
6.0
6.8
9.6
16.0
1.7
2.1
3.0
3.7
5.2
7.0
9.1
12
16
24
32
37.5
IL,N
[A]
5.9
8.3
10.6
14.5
15.2
22.0
31.0
2.9
4.0
5.1
7.0
7.6
8.8
14.7
1.6
1.9
2.6
3.2
4.7
6.1
8.1
10.6
14.9
24.0
32.0
37.5
Mains supply (L1, L2, L3)
Supply voltage
Supply frequency
Displacement Power Factor (cos φ) near unity
Switching on input supply L1, L2, L3
200-240 V ±10%, 380-480 V ±10%
50/60 Hz
(> 0.98)
1–2 times/min.
Output data (U, V, W)
Output voltage
Switching on output
Ramp times
Closed loop
0 – 100% of supply
Unlimited
1–3600 sec.
0–132 Hz
Digital inputs
For start/stop, reset, thermistor, etc.
Logic
Voltage level
5
PNP or NPN
0 – 24 VDC
Digital outputs
No. of digital outputs
1
Analog inputs
No. of analog inputs
Voltage level
Current level
2
-10 to +10 V (scaleable)
0/4 to 20 mA (scaleable)
Pulse inputs
No. of pulse inputs
Voltage level
Pulse input accuracy
2
0-24 VDC (PNP positive logic)
(0.1–110 kHz)
Analog outputs
Programmable analog outputs
Current range at analog output
1
0/4–20 mA
Relay outputs
No. of relay outputs
1
Fieldbus communication
RS485
Ambient temperature
50˚C
D
B
Cabinet sizes [mm]
A
a
A
200
191
B
b
75
60
C
168
Height
B
C
267.5
267.5
257
257
Width
90
140
70
120
Depth
168
168
D
505
490
200
120
244
A
C
15
VLT® Micro Drive
The VLT® Micro Drive is a
general purpose drive that can
control AC motors up to 22 kW.
It’s a small drive with maximum
strength and reliability.
RoHS compliant
The VLT® Micro Drive is manufactured
with respect for the environment, and
it complies with the RoHS Directive.
The perfect match for:
• Industrial appliances
• HVAC applications
• OEM
Power range:
1 phase 200–240 V AC .....0.18–2.2 kW
3 phase 200–240 V AC .....0.25–3.7 kW
3 phase 380–480 V AC ......0.37–22 kW
Features
User friendly
• Minimum commissioning
•
•
•
•
•
•
•
Mount – connect – go!
Copy settings via local control panel
Intuitive parameter structure
Complies with VLT® software
Self-protecting features
Process PI-controller
Automatic Motor Adaptation (AMA)
• Saves time
• 150% motor torque up to 1 minute
•
•
•
•
•
•
•
•
• Flying start (catch a spinning motor)
•
•
•
•
•
•
•
•
•
Electronic Thermal Relay (ETR)
Precise stop function
Smart Logic Controller
Built-in RFI filter
Energy saving
16
Benefits
Minimum effort - minimum time
Easy programming of multiple drives
Minimal manual reading
Saves commissioning time
Lean operation
No need for external controller
Exploits motor’s full potential
Plenty of brake-away and
acceleration torque
Doesn’t trip when started on a spinning
(freewheeling) motor
Replaces external motor protection
Lean production – more up-time
Often makes PLC unnecessary
Saves cost and space
• Energy efficiency 98%
• Automatic Energy Optimisation (AEO)
Less operation cost
• Minimises heat loss
• Saves 5-15% energy in HVAC applications
Reliable
Maximum uptime
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Earth fault protection
Over temperature protection
Short circuit protection
Optimum heat dissipation
High quality electronics
High quality capacitors
All drives full load tested from factory
Dust resistant
Tight enclosure
RoHS compliant
Designed for WEEE
Protects the drive
Protects the motor and drive
Protects the drive
Longer lifetime
Low lifetime cost
Tolerates uneven mains supply
High reliability
Optimised productivity
Increased lifetime
Protects the environment
Protects the environment
Coated PCB standard
For harsh environments.
Specifications
Mains supply (L1, L2, L3)
Power options
Supply voltage
Danfoss Drives offers a wide range
of external power options for use
together with our drives in critical
networks or applications:
Supply frequency
Displacement Power Factor (cos φ) near unity
Switching on input supply L1, L2, L3
1 x 200 – 240 V ± 10%, 3 x 200 –240 V ±10%
3 x 380 – 480 V ± 10%
50/60 Hz
(> 0.98)
1–2 times/min.
• Advanced Harmonic Filters:
For applications where reducing
harmonic distortion is critical
Output data (U, V, W)
Output voltage
Output frequency
Switching on output
Ramp times
0 – 100% of supply voltage
0 – 200 Hz (VVC+ mode), 0 – 400 Hz (U/f mode)
Unlimited
0.05 – 3600 sec
Digital inputs
Programmable inputs
Logic
Voltage level
5
PNP or NPN
0 – 24 V
PC software
• MCT 10
– Ideal for commissioning and
servicing the drive including
guided programming of cascade
controller, real-time clock, smart
logic controller and preventive
maintenance.
• VLT Energy Box
– Comprehensive energy analysis
tool, shows the drive payback
time.
• MCT 31
– Harmonics calculations tool.
Pulse inputs
Programmable pulse inputs
1*
Voltage level
0 – 24 V DC (PNP positive logic)
Pulse input frequency
20 – 5000 Hz
* One of the digital inputs can be used for pulse inputs.
Analog input
Analog inputs
Modes
Voltage level
Current level
2
1 current/1 voltage or current
0 – 10 V (scaleable)
0/4 –20 mA (scaleable)
Analog output
Programmable analog outputs
Current range at analog output
1
0/4 –20 mA
Relay outputs
Programmable relay outputs
1 (240 VAC, 2 A)
Approvals
CE, C-tick, UL
Fieldbus communication
FC Protocol, Modbus RTU
Ordering numbers
200 V
M1
M2
M3
M4
M5
Cabinet sizes
(mounting flange incl.)
[mm]
Height
Width
Depth
M1
150
70
148
M2
176
75
168
+ 6 mm with potentiometer
M3
239
90
194
M4
292
125
241
M5
335
165
248
Power
[kW]
Current
[I-nom.]
1 ph.
0.18
0.25
0.37
0.75
1.5
2.2
3.0
3.7
4.0
5.5
7.5
11.0
15.0
18.5
22.0
1.2
1.5
2.2
4.2
6.8
9.6
132F 0001
15.2
132F 0002
132F 0003
132F 0005
132F 0007
400 V
3 ph.
132F 0008
132F 0009
132F 0010
132F 0012
132F 0014
Current
[I-nom.]
3 ph.
1.2
2.2
3.7
5.3
7.2
132F 0017
132F 0018
132F 0020
132F 0022
132F 0024
9.0
12.0
15.5
23.0
31.0
37.0
43.0
132F 0026
132F 0028
132F 0030
132F 0058
132F 0059
132F 0060
132F 0061
132F 0016
Micro drives from 1.5 kW and up
have built in brake chopper
VLT® Control panel LCP 11 .............................................................................Without potentiometer: 132B0100
VLT® Control panel LCP 12 ....................................................................................With potentiometer: 132B0101
17
VLT® Decentral FCD 300
The VLT® Decentral FCD 300 is a
complete frequency converter
designed for decentral mounting. It can be mounted on the
machine or wall close to the
motor, or directly on the motor.
The VLT® Decentral FCD 300 comes in
very robust enclosure, with a special
painting treatment to withstand
harsh environments and typical
cleaning agents used in wash-down
areas. Its design offers a smooth
cleaning-friendly surface.
The decentral design reduces the
need for central control panels and
eliminates the need for space-consuming motor control cabinets.
The need for long screened motor
cables is significantly reduced.
Central Vs. Decentral concept
The perfect solution for:
• Material handling in Food &
Beverage and Industry
• Installations in wash-down areas
• Widely distributed applications
Power range
0.37 – 3.3 kW, 3 x 380 – 480 V
Enclosure
IP66/Type 4X (indoor)
18
Robust cleaning-friendly surface
Hot pluggable LCP
Features
Benefits
User-friendly
Save commissioning and operating cost
• Adapts to any brand of motor and
geared motor
• Designed for power and fieldbus looping
• Visible LEDs
• Easy and flexible installation
• Set-up and controlled through a remote
control panel or fieldbus communication
and dedicated MCT 10 set-up software
Reliable
• Special surface treatment as protection
against aggressive environments
• Twin part design (installation box and
electronic part)
• Integrated lockable service switch
available
• Full protection is offered
• Cable savings
• Easy status check
• Easy commissioning
Maximum up-time
• Easy cleaning; no dirt trap
• Easy and fast service
• Local disconnecting possible
• Protects the motor and drive
Specifications
Plug-and-drive
The bottom section contains maintenance-free Cage Clamp connectors
and looping facilities for power and
fieldbus cables. Once installed,
commissioning and upgrading can be
performed in no time by plugging in
another control lid.
Flexible installation
The FCD 300 series facilitates internal
power line and fieldbus looping.
Terminals for 4 mm2 power cables
inside the enclosure allows connection of up to 10+ units.
Mains supply (L1, L2, L3)
Supply voltage
Supply frequency
Max. imbalance on supply voltage
Switching on input supply
Power Factor (cos φ)
3 x 380/400/415/440/480 V ± 10%
50/60 Hz
± 2.0% of rated supply voltage
2 times/min.
0.9 /1.0 at rated load
Output data (U, V, W)
Output voltage
Overload torque
Switching on output
Ramp times
Output frequency
0–100% of supply
160% for 60 sec.
Unlimited
0.02 - 3600 sec.
0.2 - 132 Hz, 1 - 1000 Hz
Digital inputs
Programmable digital inputs
Voltage level
5
0–24 V DC (PNP positive logic)
Analog inputs
Analog inputs
Voltage level/Current level
2 (1 voltage, 1 current)
0– ±10 V DC / 0/4–20 mA (scaleables)
Pulse inputs
Programmable pulse inputs
Max. frequency
2 (24 V DC)
110 kHz (push-pull) / 5 kHz (open collector)
Analog output
Programmable analog output
Current range
1
0/4–20 mA
Digital output
Programmable digital/frequency output
Voltage/frequency level
1
24 V DC/10 kHz (max.)
Relay output
Programmable relay output
Max. terminal load
1
250 V AC, 2 A, 500 VA
Fieldbus communication
FC Protocol, Modbus RTU, Metasys N2
Profibus DP, DeviceNet, AS-interface
Built-in
Optional (integrated)
Externals
Vibration test
Max. relative humidity
Ambient temperature
Min. ambient temperature in full operation
Min. ambient temperature at reduced
performance
Approvals
* Contact Danfoss for details
1.0 g (IEC 60068)
95 % (IEC 60068-2-3)
Max. 40˚C (24 hour average max. 35˚C)
0˚C
-10˚C
CE, UL, C-tick, ATEX*
Available options
Service switch
Connector for control panel
M12 connectors for external sensors
Han 10E motor connector
Brake chopper and resistor
24 V external back up of control and
communication
• External electromechanical brake
control and supply
•
•
•
•
•
•
Technical data
VLT® Decentral FCD
Output current
(3 x 380 – 480 V)
Output power (400 V)
Typical shaft output
Mechanical dimensions
H x W x D (mm)
IINV (60s) [A]
IMAX (60s) [A]
SINV [KVA]
PM,N [kW]
PM,N [HP]
Motor mounting
Stand alone
303
1.4
2.2
1.0
0.37
0.5
305 307 311
1.8
2.2
3.0
2.9
3.5
4.8
1.2
1.5
2.0
0.55 0.75 1.1
0.75 1.0
1.5
244 x 192 x 142
300 x 192 x 145
315
3.7
5.9
2.6
1.5
2.0
322 330 335*
5.2
7.0
7.6
8.3 11.2 11.4
3.6
4.8
5.3
2.2
3.0
3.3
3.0
4.0
5.0
300 x 258 x 151
367 x 258 x 154
* tamb max. 35˚ C
19
VLT® DriveMotor FCM 300
The VLT® FCM 300 Series is an
integrated drive-motor solution
which combines a VLT® frequency converter and a high standard quality motor in a single
product.
The frequency converter is attached
in place of the motor terminal box
and it is no higher than the standard
terminal box nor wider or longer than
the motor.
Incorporated to a high standard
quality motor, the VLT® DriveMotor
FCM 300 is also available in a multitude of variants, individualised to
meet customer requirements.
On the motor
The VLT® electronic motor control
together with the motor totally
eliminates motor cables and thereby
minimises EMC problems. Heat from
the drive is dissipated together with
the motor heat.
The perfect match for:
• Air Handling Unit fan wheels
• Pumps
• Simple conveyors
Power range:
0.55 – 7.5 kW, 3 x 380 – 480 V
Enclosure:
IP55 (standard)
IP65/IP66 (optional)
Motor type:
2-pole
4-pole
Mounting versions:
B03 foot
B05 flange
B35 foot + flange
B14 face
B34 foot + face
20
All-in-one DriveMotor solution
Flexible motor mounting
Features
Benefits
User-friendly
Save commissioning and operating cost
• Motor and drive perfectly matched
to each other
• No panel space required – the DriveMotor
is placed on the machine
• Flexible mounting – foot/flange/face/
foot-flange/foot-face
• Retrofit without mechanical changes
• Saves commissioning time
• Set-up and controlled through a remote
control panel or fieldbus communication
and dedicated MCT 10 set-up software
• Saves space
• Meets customer requirements
• Easy service
• Easy commissioning
Reliable
Maximum up-time
• Robust enclosure
• No power cable length limitation
• Thermal protection
•
•
•
•
• Straightforward EMC compliance
Withstands harsh environments
Increased flexibility
Total motor-inverter protection
No problem with electromagnetic
interferences
Specifications
Mains supply (L1, L2, L3)
Supply voltage
Supply frequency
Power factor (cos φ)
Max. imbalance of supply voltage
Switching on supply input
3 x 380/400/415/440/460/480V ± 10%
50/60 Hz
Max. 0.9/1.0 at rated load
± 2% of rated supply voltage
Once every 2 minutes
Control Characteristics (frequency converter)
Frequency range
Overload torque
Resolution on output frequency
System response time
Control panel
A Local Control Panel is available for
operating, setup and diagnostics. The
LCP can be handheld or mounted in a
panel front (IP65).
Sleep Mode
In Sleep Mode the motor will stop in a
no load situation. When the load
returns, the frequency converter will
restart the motor.
Also available:
Forced ventilation
For constant operation at low speed
without torque reduction.
Motor drain holes
For applications where formation of
condensate water might occur.
Sensorless Pump Control – OEM
version. Offers precise pressure (head)
control without using a pressure
transmitter.
Speed accuracy
0 – 132 Hz
160% for 60 sec.
0.1%
30 msec. ± 10 msec.
± 15 RPM (open loop, CT mode,
4-pole motor 150 – 1500 RPM)
Digital inputs
Programmabel digital inputs
Voltage level
4
0 – 24 V DC (PNP positive logic)
Analog inputs
Analog inputs
Voltage/current level
2 (1 voltage, 1 current)
0 – 10 V DC / 0/4 – 20 mA (scaleables)
Pulse input
Programmable pulse input
Max. frequency
1 (24 V DC)
70 kHz (push-pull) / 8 kHz (open collector)
Analog/digital output
Programmable analog/digital output
Current/voltage range
1
0/4 – 20 mA / 24 V DC
Relay output
Programmable relay output
Max. terminal load
1
250 V AC, 2 A, 500 VA
Fieldbus communication
FC Protocol, Modbus RTU
Profibus DP
Built-in
Optional (integrated)
Externals
Vibration test
Max. relative humidity
Ambient temperature
Min. ambient temperature in full operation
Min. ambient temperature at reduced
performance
1.0 g (IEC 60068)
95% (IEC 60068-2-3)
Max. 40˚ C (24 hour average max. 35˚ C)
0˚C
-10˚ C
Technical Data
FCM
305
307
Motor output
[HP]
0.75
1.0
[kW]
0.55
0.75
Motor torque
2-pole [Nm] 1)
1.8
2.4
4-pole [Nm] 2)
3.5
4.8
Frame size
[mm]
80
80
Input current [A] 380 V
2-pole
1.5
1.8
4-pole
1.4
1.7
Input current [A] 480 V
2-pole
1.2
1.4
4-pole
1.1
1.3
1) at 400 V, 3000 RPM, 2) at 400 V, 1500 RPM
311
315
322
330
340
355
375
1.5
1.1
2.0
1.5
3.0
2.2
4.0
3.0
5.0
4.0
7.5
5.5
10.0
7.5
3.5
7.0
4.8
9.6
7.0
14.0
9.5
19.1
12.6
25.4
17.5
35.0
24.0
48.0
90
90
100
100
112
132
132
2.3
2.5
3.4
3.3
4.5
4.7
5.0
6.4
8.0
8.0
12.0
11.0
15.0
15.5
1.8
2.0
2.7
2.6
3.6
3.7
4.0
5.1
6.3
6.3
9.5
8.7
11.9
12.3
21
VLT® Soft Starter MCD 100
MCD 100 is a cost effective and
extremely compact soft starter
for AC motors.
A true “fit and forget” soft starter for
DIN rail mount MCD 100 provides
basic soft start and stop function.
• A robust semiconductor design
– selection can be based on motor
power which ensures easy
selection.
• Can be used for an almost unlimited
number of starts per hour without
derating.
• A universal control voltage
(24-480 V AC/ V DC) – simplifies
selection and keeps stock at a
minimum.
• A “fit and forget” contactor design
– simplifies installation and reduces
required panel space.
• Digitally controlled rotary switches
– secures precise settings and
simplifies installation.
• Ratings for heavy duty as standard
– simplifies installation and reduces
the risk of breakdown
Timed voltage ramp
• Micro Soft Start Controller for
motors up to 11kW
• Extremely robust SCR design with
heavy ratings as standard
• Unlimited number of starts per hour
• Contactor style design for easy
selection, installation and
commissioning
The perfect match for:
• Smaller compressors for example
scroll or reciprocating compressors
in air-conditioning units.
• Conveyor systems
• Pumps
Power range:
MCD 100-001 ...................................1,5 kW
MCD 100-007 ...................................7,5 kW
MCD 100-011 ....................................11 kW
100%
“Kick start”
200 msec.
of max. torque
0%
Time
Initial Torque up to
85% of nominal torque
Features
Benefits
• Small footprint and compact size
• Selection can be based on motor power
•
•
•
•
•
•
• Universal control voltage
• “Fit and forget” contactor design
All sizes are rated for line voltage up to
600 V AC.
Saves panel space
Easy selection
Simplifies selection
Keeps stock at a minimum
Simplifies installation
Reduces required panel space
Reliable
• Robust semiconductor design
• Almost unlimited number of starts
per hour without derating
• Max. ambient temperature 50˚C
without derating
Maximum up-time
• Reliable operation
User-friendly
• Easy to install and use
Save commissioning and operating cost
• Saves times
• Secures precise settings and
simplifies installation
• Saves time and space
• Digitally controlled rotary switches
• Easy DIN rail mounting for sizes up to 30 kW
22
Ramp-down time
0-10 sec.
Ramp-up time
0,5-10 sec.
Motor torque
(Voltage)
• Prevents unauthorized changes
• No external cooling or oversizing necessary
Specifications
Mains supply (L1, L2, L3)
MCD 100
Supply frequency (at start)
3 x 208 VAC ~ 600 VAC (+10% / -15%)
45 Hz – 66 Hz
Control circuit (A1, A2)
MCD 100
24 – 480 VAC/VDC (-15% +10%)
Environmental
Degree of protection MCD 100
Operating temperatures
Pollution Degree
IP 20
-5° C/+40° C (60° C with de-rating)
Pollution Degree 3
EMC Emission
Equipment class (EMC)
Class A
Conducted radio frequency emission
0.15 MHz – 0.5 MHz
0.5 MHz – 5 MHz
5 MHz – 30 MHz
< 90 dB (μV)
< 76 dB (μV)
80-60 dB (μV)
Radiated radio frequency emission
30 MHz – 230 MHz
230 MHz – 1000 MHz
< 30 dB (μV/m)
< 37 dB (μV/m)
This product has been designed for Class A equipment. Use of the product in domestic environments may cause
radio interference, in wich case the user may be required to employ additional mitigation methods.
EMC Immunity
Electro static discharge
4 kV contact discharge, 8 kV air discharge
Radio-frequency electromagnetic field
0.15 MHz – 1000 MHz
Rated impulse withstand voltage
(Fast transients 5/50 ns – Burst)
Rated insulation voltage
(Surges 1.2/50 μs – 8/20 μs)
Voltage dip and short
time interruption
140 dB (μV)
4 kV line to earth
4 kV line to earth, 2 kV line to line
100 ms (at 40% nominal voltage)
Short Circuit
Rated short-circuit current MCD 100-001
SCR I2t rating for semiconductor fuses
Rated short-circuit current MCD 100-007
SCR I2t rating for semiconductor fuses
Rated short-circuit current MCD 100-011
SCR I2t rating for semiconductor fuses
Normal fuses: 25 A gL/gG
72 A2s
Normal fuses: 50 A gL/gG
1800 A2s
Normal fuses: 80 A gL/gG
6300 A2s
Heat Dissipation
MCD 100-001
MCD 100-007 to MCD 100-011
Max. 4 watts
2 watts/Ampere
Standards Approvals
UL/C-UL
CE
UL508
IEC 60947-4-2
Model
MCD100
Power size
(kW)
Rated current
(Amps)
Dimensions
(mm) H x W x D
1.5
3 A: 5-5:10
(AC 53b)
102x22,5x124
7.5
15 A: 8-3:
100-3000
(AC 53a)
110x45x128
11
25 A: 6-5:100-480
(AC 53a)
110x90x128
Approvals
UL, CSA, CE
23
VLT® Compact Starter MCD 200
VLT® Compact Starter MCD 200
from Danfoss includes two
families of soft starters in the
power range from 7.5–110 kW.
The series offer easy DIN rail mounting for sizes up to 30 kW, 2-wire or
3-wire start/stop control and excellent
starting duty (4 x Ie for 6 seconds).
Heavy starting ratings at 4x Ie for
20 seconds.
Compatible with grounded delta
power systems.
MCD 201
MCD 202
MCD 202 provides enhanced
soft start functionality and various
motor protection features
U
I
Ramp up
Ramp
down
Initial torque
The perfect match for:
• Pumps
• Fans
• Compressors
• Mixers
• Conveyors
Power range:
7.5–110 kW
24
M
3~
U
Current
limit
Ramp up
Ramp
down
Initial current
M
3~
Features
Benefits
• Small footprint and compact size
• Saves panel space
• Built-in bypass
• Minimises installation cost and eliminates
power loss
• Reduces heat build up. Savings in components, cooling, wiring and labor
• Advanced accessoires
• Advanced SCR Control Algorithms balances
output waveform
• Allows enhanced functionality
• Allowing more starts per hour, accepting
higher load
Reliable
• Essential motor protections (MCD 202)
Maximum up-time
• Reduces overall project investment
• Max. ambient temperature 50° C
without derating
• No external cooling or oversizing necessary
User-friendly
• Easy to install and use
• Easy DIN rail mounting for sizes up to 30 kW
Save commissioning and operating cost
• Saves time
• Saves time and space
Soft Starter for motors
up to 110 kW
• Total motor starting solution
• Start, stop and protection features
• Local programming keypad and
display
Optional:
• Modules for serial communication.
– DeviceNet
– Profibus
– Modbus RTU
– USB
• Remote operator kit
• PC software
• Pump application module
Specifications
Mains supply (l1, L2, L3)
3 x 200 VAC – 440 VAC or
3 x 200 – 575 VAC
Supply voltage
Supply frequency
45 – 66 Hz
Control voltage
100 – 240 VAC
380 – 440 VAC
24 VDC/24 VAC
Control inputs
Start, Stop
Reset upsh button on the unit
Control inputs
Relay outputs
1 x main contactor
1 x programmable* (Trip or Run)
Relay outputs
Protections, MCD 201
Phase sequence
Supply fault
Shorted SCR
Protections, MCD 202
Motor thermistor input
Motor temperature – thermal model
Phase imbalance
Phase sequence
Excess start time
Supply fault
Shorted SCR
LED indications
Ready/Fault
Run
Indications
Ambient operating temperature
Ambient temperature
-5 to 60˚C (above 40˚C without derating)
Standards approvals
Approvals
CE, UL, C-UL, CCC, C-tick
Remote operator kit
Remote Operator and display with
4–20 mA analogue output proportional to motor current (MCD 202)
Serial communication: Modbus RTU,
AS-i, Profibus and DeviceNet.
PC-based MCD set-up software.
Cabinet sizes
Power range
(400 V)
7–30 kW
37–55 kW
75–110 kW
Height [mm]
Width [mm]
Depth [mm]
203
98
165
215
145
193
240
202
214
25
VLT® Soft Starter MCD 500
VLT® Soft Starter MCD 500 is
a total motor starting solution. Current transformers
measure motor current and
provide feedback for controlled motor ramp profiles.
AAC, the Adaptive Acceleration
Control automatically employs the
best starting and stopping profile for
the application. Adaptive Acceleration Control means, that for each start
and stop, the soft starter compares
and adapts the process to the chosen
profile fitting to the application.
The VLT® Soft Starter MCD 500 has a
four line graphical display and a logic
keypad making programming easy.
Advanced setup is possible displaying
operational status.
Three menu systems: Quick Menu,
Application Setup and Main Menu
provide optimum programming
approach.
The perfect solution, also for more
severe applications:
• Pumps
• Conveyors
• Fans
• Mixers
• Compressors
• Centrifuge
• Mill
• Saw
• And many more
Power range
21 – 1600 A, 7,5 – 800 kW
(1,2 MW inside Delta Connection)
Versions for 200 – 690 VAC
26
Features
Benefits
User friendly
• AAC Adaptive Acceleration Control
• Automatically adapts to the best starting
and stopping profile for the application
• Adjustable bus bars allow for both top and
bottom entry (360-1600 A, 160-800 kW)
• Space saving, less cable cost
and easy retrofitting
• DC injection braking distributed evenly
over three phases
• Less installation cost and
less stress on the motor
• Inside Delta (6-wire connection)
• Smaller soft starter can be selected
for the application
• Log Menus, 99 Events and Trip log provide
information on events, trips and performance
• Eases analysis on the application
• Auto Reset
• Less down time
• Jog (slow-speed operation)
• Application flexibility
• Second-order thermal model
• Allows motors to be used to their
full potential without damage from
overloading
• Internal bypass contactors
(21 – 215 A, 7,5 – 110 kW)
• Save space and wiring compared to
external bypass
• Very little heat dissipates when running.
Eliminates costly external fans, wiring
or bypass contactors
• Auto-start/stop clock
• Application flexibility
• Compact size – amongst the smallest
in their class
• Saves space in cabinets and other
application setups
• 4-line graphical display
• Optimum programming approach and
setup for viewing operational status
• Multiple programming setup (Standard Menu,
Extended Menu, Quick Set)
• Simplifies the programming, but still
holding to maximum flexibility
• Multiple (8) languages
• Serving the whole world
Specifications
Mains supply (L1, L2, L3)
MCD5-xxxx-T5
MCD5-xxxx-T7
MCD5-xxxx-T7
Supply frequency (during start)
Supply frequency (during run)
Electronics control voltage
Fully featured Soft Starter for
motors up to 800 kW
• Total motor starting solution
• Advanced start, stop and protection
features
• Adaptive Acceleration Control
• Inside Delta connection
• 4 line graphical display
• Multiple programming setup menus
Optional:
• Modules for serial communication:
– DeviceNet
– Profibus
– Modbus RTU
– USB
• Remote operator kit
• PC software
Control voltage (A4, A5, A6)
CV1 (A5, A6)
CV2 (A5, A6)
CV2 (A4, A6)
Mains frequency
Rated insulation voltage to earth
Rated impulse withstand voltage
200 VAC ~ 525 VAC (± 10%)
380 VAC ~ 690 VAC (± 10%)
(earthed star supply system only)
380 VAC ~ 600 VAC (± 10%) (inside delta connection)
>45 Hz (50 Hz supply) or >55 Hz (60 Hz supply)
>48 Hz (50 Hz supply) or >58 Hz (60 Hz supply)
230 VAC (+10%/-15%) or 400 VAC (+10%/-15%)
Form designation
24 VAC/VDC (± 20%)
110~120 VAC (+10%/-15%)
220~240 VAC (+10%/-15%)
50/60 Hz (± 10%)
600 VAC
4 kV
Bypassed or continuous, semiconductor
motor starter form 1
Short circuit capability
Coordination with semiconductor fuses
Coordination with HRC fuses
MCD5-0021B to MCD5-0105B
MCD5-0131B to MCD5-0245C
MCD5-0360C to MCD5-0927C
MCD5-1200C to MCD5-1600C
Type 2
Type 1
Prospective current 10 kA
Prospective current 18 kA
Prospective current 85 kA
Prospective current 100 kA
Electromagnetic capability (compliant with EU Directive 89/336/EEC)
EMC Emissions (Terminals 13 & 14)
IEC 60947-4-2 Class B and
Lloyds Marine No. 1 Specification
(up to MCD5-215B)
EMC Immunity
IEC 60947-4-2
Outputs
Remote operation kit
•
•
•
•
•
•
Start/stop, reset
LED for start, run, trip
Trip codes
Current display
Motor temperature display
4–20 mA output
p
Relay Outputs
10A @ 250 VAC resistive, 5A
@ 250 VAC AC15 pf 0.3
Programmable Outputs
Relay A (13, 14)
Relay B (21, 22, 24)
Relay C (33, 34)
Analog Output (07, 08)
Maximum load
24 VDC Output (16, 08) Maximum load
Normally open
Changeover
Normally open
0 – 20 mA or 4 – 20 mA ( selectable)
600 Ω (12 VDC @ 20 mA) (accuracy ± 5%)
200 mA (accuracy ± 10%)
Environmental
Protection MCD5-0021B ~ MCD5-0105B
Protection MCD5-0131B ~ MCD5-1600C
Operating temperature
Storage temperature
Operating Altitude
Humidity
Pollution degree
IP 20 & NEMA, UL Indoor Type 1
IP 00, UL Indoor Open Type
-10° C to 60° C, above 40° C with derating
- 25° C to + 60° C
0 – 1000 m, above 1000 m with derating
5% to 95% Relative Humidity
Pollution Degree 3
Heat Dissipation
During start
4.5 watts per ampere
Dimensions
Current rating [A]
21, 37, 43 and 53
68
84, 89 and 105
131, 141, 195 and 215
245
360, 380 and 428
595, 619, 790 and 927
1200, 1410 and 1600
Weight [kg]
4.2
4.5
4.9
14.9
23.9
50.1
53.1
120
Hight [mm]
Width [mm]
Debth [mm]
295
150
183
438
460
275
390
250
279
689
430
302
856
585
364
27
VLT® Harmonic Filter AHF 005/010
The Danfoss AHF 005 and AHF
010 are advanced harmonic
filters, not to be compared with
traditional harmonic trap filters.
The Danfoss harmonic filters
have been specially designed
to match the Danfoss frequency
converters.
By connecting the Danfoss harmonic
filters AHF 005 or AHF 010 in front of
a Danfoss frequency converter, the
harmonic current distortion generated back to the mains is reduced to
a minimum.
Calculation Software
Danfoss has created a PC based
program MCT31 for calculation of
harmonics with different principles
for suppression. It can calculate the
harmonics for danfoss frequency
converters depending on actual
system (transformer, cables, other
loads, etc.)
Product range
Line Voltage
• 380 – 415 V AC (50 Hz)
• 380 – 415 V AC (60 Hz)
• 440 – 480 V AC (60 Hz)
• 500 – 525 V (50Hz)
• 690 V (50 Hz)
Filter current
• 10 A – 370 A
• (Modules can be paralleled for
higher power)
Enclosure degree
• IP 20
28
Features
User-friendly
• Small compact housing
• Easy to use in retrofit applications
• One filter module can be used for
several frequency converters
• Complies with IEEE 519-1992 and stage 1
of EN 61000-3-12
• Easy commissioning
• No routine maintenance required
Benefits
• Fits into a panel
High flexibility
• Lowers system cost
• Installation in harsh environments
• No adjustment necessary
• No running expenses
Efficient
• AHF 005 reduces the total harmonic current
distortion to 5%
• AHF 010 reduces the total harmonic current
distortion to 10%
• Low filter losses
• Reduces transformer load
• Reduces transformer load
• High efficiency (> 0.98)
Current and Distortion
Spectrum at Full Load
Typical without filter
Specifications
Line voltage
Frequency
Overload current
Efficiency
±10%
+/- 5%
160% for 60 s
0.98
0.80 @ 50% load
0.99 @ 100% load
1.0 @ 150% load
5˚C – 40˚C without derating
True power factor
Ambient temperature
Ordering numbers
IAHF,N
Without filter
With AHF 010
10 A
19 A
26 A
35 A
43 A
72 A
101 A
144 A
180 A
217 A
289 A
324 A
370 A
434 A
Typical motor
kW
HP
4, 5.5
6
7.5
10, 15
11
20
15, 18.5
25, 30
22
40
30, 37
50, 60
45, 55
75
7.5
100
90
125
110
150
132, 160
200
160
250
200
300
250
506 A
250
350
578 A
315
450
613 A
350
648 A
355
500
380 V – 415 V
AHF 005
50 Hz
60 Hz
175G6600
130B2540
175G6601
130B2460
175G6602
130B2461
175G6603
130B2462
175G6604
130B2463
175G6605
130B2464
175G6606
130B2465
175G6607
130B2466
175G6608
130B2467
175G6609
130B2468
175G6610
130B2469
175G6611
130B2470
175G6688
130B2471
2 x 175G6609
175G6609 +
130B2468 +
175G6610
130B2469
2 x 175G6610 2 x 130B2469
175G6610 +
175G6611
2 x 175G6611 2 x 130B2470
AHF 010
50 Hz
60 Hz
175G6622
130B2541
175G6623
130B2472
175G6624
130B2473
175G6625
130B2474
175G6626
130B2475
175G6627
130B2476
175G6628
130B2477
175G6629
130B2478
175G6630
130B2479
175G6631
130B2480
175G6632
130B2481
175G6633
130B2482
175G6691
130B2483
2 x 175G6631
175G6631 +
130B2480 +
175G6632
130B2481
2 x 175G6632 2 x 130B2481
175G6632 +
175G6633
2 x 175G6633 2 x 130B2482
440 V – 480 V
IAHF,N
With AHF 010
19 A
26 A
35 A
43 A
72 A
101 A
144 A
180 A
217 A
289 A
324 A
370 A
506 A
578 A
Typical motor
used (HP)
10, 15
20
25, 30
40
50, 60
75
100, 125
150
200
250
300
350
450
500
AHF 005
AHF 010
175G6612
175G6613
175G6614
175G6615
175G6616
175G6617
175G6618
175G6619
175G6620
175G6621
175G6689
175G6690
175G6620 + 175G6621
2 x 175G6621
175G6634
175G6635
175G6636
175G6637
175G6638
175G6639
175G6640
175G6641
175G6642
175G6643
175G6692
175G6693
175G6642 + 175G6643
2 x 175G6643
500 – 525 V
10 A
19 A
26 A
35 A
43 A
72 A
101 A
144 A
180 A
217 A
289 A
324 A
434 A
469 A
578 A
Typical motor
used (kW)
4, 5.5
7.5, 11
15, 18.5
22
30
37, 45
55, 75
90, 110
132
160
200
250
315
355
400
43 A
72 A
101 A
144 A
180 A
217 A
289 A
324 A
370 A
Typical motor
used (kW)
37, 45
55, 75
90
110, 132
160
200
250
315
400
IAHF,N
With AHF 005
With AHF 005
AHF 005
AHF 010
175G6644
175G6645
175G6646
175G6647
175G6648
175G6649
175G6650
175G6651
175G6652
175G6653
175G6654
175G6655
2 x 175G6653
175G6652 + 175G6654
2 x 175G6654
175G6656
175G6657
175G6658
175G6659
175G6660
175G6661
175G6662
175G6663
175G6664
175G6665
175G6666
175G6667
2 x 175G6665
175G6664 + 175G6666
2 x 175G6666
690 V
IAHF,N
AHF 005
AHF 010
130B2328
130B2330
130B2331
130B2333
130B2334
130B2335
130B2331 + 130B2333
130B2333 + 130B2334
130B2334 + 130B2335
130B2293
130B2295
130B2296
130B2298
130B2299
130B2300
130B2301
130B2302
130B2304
29
VLT® Power Option Sine-Wave filter
Sine-wave output filters are
low-pass filters that suppress
the switching frequency component from the drive and smooth
out the phase-to-phase output
voltage of the drive to become
sinusoidal. This reduces the
motor insulation stress and
bearing currents.
By supplying the motor with a
sinusoidal voltage waveform, the
switching acoustic noise from the
motor is also eliminated.
Thermal losses and bearing
currents
The sinusoidal voltage supply to the
motor reduces hysteresis thermal
losses in the motor. Since the motor
insulation lifetime is dependent on
the motor temperature, the sine-wave
filter prolongs the lifetime of the
motor.
The sinusoidal motor terminal voltage
from the sine-wave filter furthermore
has the advantage of suppressing any
bearing currents in the motor.
This reduces the risk of flash-over
in the motor bearings and thereby
also contributes to extended motor
lifetime and increased service
intervals.
Quality and Design
All filters are designed and tested for
operation with the VLT® AutomationDrive FC 302, VLT® AQUA Drive FC 202,
and the VLT® HVAC Drive FC 102. They
are rated for the nominal switching
frequency of the VLT® FC series and
therefore no derating of the drive is
needed.
The enclosure is designed to match
the look and quality of the VLT®
FC-series drives.
Advantages
• Compatible with all control
principles including flux and VVC+
• Parallel filter installation is possible
for applications in the high power
range
The perfect solution for:
• Applications with older motors
• Aggressive environments
• Applications with frequent braking
• 690 V applications with general
purpose motors
• Motor cable length above 150
metres
Range
3 x 200 – 500 V, 2.5 – 1,200 A
3 x 525 – 690 V, 13 – 1,320 A
Enclosures
IP00 and IP20 enclosure in the entire
power range
Mounting
• Side by side mount with the drive
up to 75 A
• Filters wall mounted up to
75 A and floor mount above
30
Features
Benefits
• Supplies the motor with a sinusoidal voltage
waveform
• Eliminates over-voltages and voltage spikes
caused by cable reflections
• Prevents flashover in motor windings
• Protects the motor insulation against
premature aging
• Reduces electromagnetic interference by
eliminating pulse reflection caused by current
ringing in the motor cable. This allows the use
of unshielded motor cables in some applications.
• Trouble-free operation
• Eliminates acoustic noise in motor
• Noiseless motor operation
• Reduces high frequent losses in motor
• Prolongs service interval of motor
Specifications
Voltage rating
3 x 200 – 500 V and 3 x 525 – 690 V
2.5 – 1200 A
for higher power modules can be paralleled
0 – 60 Hz without derating
100/120 Hz (up to 10 A) with derating
-25° to 45°C without derating
fmin 1,5 kHz – 5 kHz
depending on filter type
fmax 8 kHz
160% for 60 sec every 10 min.
IP00 and IP20
CE, UL
Nominal current IN @ 50 Hz
Motor frequency
Ambient temperature
Min. switching frequency
Max. switching frequency
Overload capacity
Enclosure degree
Approvals
Voltage and current without filter
Connection diagram
VLT®
96
Filter
U1
U2
L
97
V1
V2
M
3~
L
98
W1
W2
L
C
C
C
PE
Voltage and current with filter
Relative sound pressure measurements from the motor with and
without sine-wave filter
Floor Mount [IP 21]
No filter
Wall Mount [IP 20]
Currents
With sine-wave filter
500 V
[A]
2.5-4.5
8-10
17
24
38
Cabinet
A1
A2
A3
A4
B1
B2
B3
B4
B5
Height
[mm]
181
246
246
246
260
380
285
460
540
Dimensions
Width
[mm]
75
90
120
130
150
150
170
170
170
Depth
[mm]
205
205
205
205
260
260
260
260
260
F1
F2
F3
F4
F5
F6
F7
F8
F9
463
522
522
602
602
782
856
1152
1302
610
640
670
740
770
910
1150
1260
1304
440
500
500
550
550
650
860
800
860
690 V
[A]
13
48
62-75
115-180
28-115
260-480
165-260
660-1200
303-940
1320
31
VLT® Power Options dU/dt filter
dU/dt filters reduce the dU/dt
values on the motor terminal
phase-to-phase voltage – an
important issue for short motor
cables.
dU/dt filters are differential-mode
filters which reduce motor terminal
phase-to-phase peak voltages spikes
and reduce the rise time to a level
that lowers the stress on the insulation of motor windings.
Compared to sine-wave filters, the
dU/dt filters have a cut-off frequency
above the switching frequency. They
are smaller, weigh less and have a
lower price compared to sine-wave
filters. The voltage at the motor
terminals is still PWM pulse shaped,
but the rise time and Upeak are
reduced.
Furthermore, because of the smaller
inductance and capacitance, the
dU/dt filters introduce a negligible
reactance between inverter and
motor and are therefore suitable for
high dynamic applications.
Superior compared to
output chokes
Output chokes cause undamped
oscillations at the motor terminals
which increase the risk of double
pulsing and over-voltages higher than
twice the DC link voltage.
The dU/dt filters are low-pass L-C
filters with a well defined cut-off
frequency. Therefore the ringing
oscillations at the motor terminals are
damped and there is a reduced risk of
double pulsing and voltage peaks.
Quality and Design
All dU/dt filters are designed and
tested for operation with the VLT®
AutomationDrive FC 302, VLT® AQUA
Drive FC 202, and the VLT® HVAC Drive
FC 102. They are designed to match
the look and quality of the VLT® FC
series drives.
Advantages
• Compatible with all control principles, including flux and WC+
• Parallel filter installation is possible
for applications in the high power
range
The perfect solution for:
• Applications with short
motor cables (up to 150 m)
• Applications with older motors
• Aggressive environments
• Applications with frequent braking
Range
3 x 200 – 500 V, 24 – 2300 A
3 x 525 – 690 V, 28 – 1350 A
Enclosures
IP 00 and IP 20 enclosure in the entire
power range.
Mounting
• Side by side mounting with the
drive
• Filters wall mounted up to 115 A
and floor mounted above that size
32
Features
Benefits
• Reduces dU/dt stresses
• Increases motor service interval
• Lowers the magnetic interference
propagation on surrounding cables
and equipment
• Trouble-free operation
• Low voltage drop makes dU/dt filters
the ideal solution for highly dynamic
applications with flux vector regulation
• Small size and cost compared to
sine-wave filters
Specifications
Voltage rating
3 x 200 – 500 V and 3 x 525 – 690 V
11 – 1200 Amp
for higher power modules can be paralleled
0 – 60 Hz without derating
100/120 Hz (up to 10 A) with derating
-25° to 45° C without derating
fmin 1,5 kHz – 4 kHz
depending on filter type
fmax 8 kHz
Side-by-side (up to 115 A)
160% for 60 sec every 10 min.
IP 00 and IP 20
CE, UL
Nominal current IN @ 50 Hz
Motor frequency
Ambient temperature
Min. switching frequency
Max. switching frequency
Mounting
Overload capacity
Enclosure degree
Approvals
Voltage and current without filter
dU/dt limit curves
1.8
1.6
Upeak [V]
1.4
1.2
1.0
150 m
50 m
50 m dU/dt filter
15 m
0.8
150 m dU/dt filter
15 m dU/dt filter
0.6
IEC60034-25 A
IEC60034-17
0.4
0.2
0
Voltage and current with filter
0
0.5
1
1.5
tr [us]
2.0
2.5
3
The dU/dt value decreases with the motor cable length whereas the peak voltage
increases. Therefore it is recommended to use sine-wave filters in installations with motor
cable lengths above 150 m.
Currents
Wall Mount [IP 20]
500 V
[A]
Cabinet
24
28
45-110
45-115
Floor Mount [IP 21]
182-500
165-630
750
910
530
765-1350
1500-2300
A1
A2
A3
A4
B1
B2
B3
B4
B5
Height
[mm]
181
246
246
246
260
380
285
460
540
Dimensions
Width
[mm]
75
90
120
130
150
150
170
170
170
Depth
[mm]
205
205
205
205
260
260
260
260
260
F1
F2
F3
F4
F5
F6
F7
F8
F9
463
522
522
602
602
782
856
1152
1302
610
640
670
740
770
910
1150
1260
1304
440
500
500
550
550
650
860
800
860
690 V
[A]
33
VLT® Motion Control Tool MCT 10
Setup software provides easy
control of details as well as a
general overview of drive
systems, large or small. The tool
handles all drives related data.
More efficient service organization
• Scope & logging: analyse
problems easily
• Read out alarms, warnings and
fault log in one view.
• Compare saved project with
on-line drive
More efficient commissioning
• Off-line commissioning offsite
• Save/send/mail projects anywhere
• Easy field-bus handling, multiple
drives in project file. Enables service
organization to be more efficient
Advanced:
• No limitation in number of drives
• Motor Database
• Real Time Logging from drive
• Sensorless pump control
MAKING MODERN
Internet download
http://www.danfoss.com/drives
LIVING POSSIBLE
System requirements
• MS Windows® NT 4.0, 2000,
XP or Vista
• Pentium III 350 MHz or better
• 256 Mb RAM or better
• 200 Mb free hard disk space
• CD-ROM drive
• VGA or XGA graphic adapter
tw re
Softwa
are
VLT® Set-up
Too
ol Tools
t-up Softw
VLT®
s Motion Contr
VLT® Se
trol Tool
VLT® Motion Con
e 2.3.1
©
Da
Release 2.3.1
nfo
f
ss A
Releas
//SS 2
00
6-09
All tr
adem
arks in this
material are propert
Fieldbusses:
• ProfiBus
• RS485
• USB
• Ethernet-TSC
Danfoss Drives A/S
E-Business
Internet
1. Download MCT 10
2. Download updates
Field-bus
MCT 10 Set-up Software
Stand-alone
34
Features
Benefits
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
One PC tool for alle tasks
“Explorer-like” view
Option programming
Online and offline commissioning
Scope & logging
Alarm history
Multiple interfaces
USB connection
Save time
Easy to use
Save time
Save cost
Easy analyzing - less downtime
Easy fault finding
Easy connection
Easy connection
ecti
e resp
y of th
om
ve c
pani
ri
All
es.
d.
Basic:
• Scope & Graph
• Alarm history in saved projects
• MCO305 support
• Graphical Smart Logic Controller
• Graphical Timebased Actions,
Preventive Maintenance
and Basic Cascade Controller
(FC102/FC202 only)
• Multiple fieldbus support
• VLT5000 to FC302 Drive Conversion
Wizard
ts
gh
er
res
ve
VLT® Service
VLT® DrivePro™ LifeCycle Service Packages
Plus, Premium and Supreme
DESIGN
VLT® DrivePro™ Plus
The Plus Package offers a program
of support to help customers realize
improve drive availability and
reliability.
START-UP
PLANNING
Features
• Preventative Maintenance
• Standard Training
• 24 hour Hotline
• 24 hour response time
• On-site service
VLT® DrivePro™ Premium
Our Premium Program provides a
combination of basic and advanced
service and support resources aimed
at extending the life of your drives
and ensure peak economic performance.
Features
• Preventative Maintenance
• Standard and scheduled training
• 24 hour Hotline
• 6 hour response time
• On-site service, inc. labour & travel
• Start-up
• Extended warranty – Depot
• Extended warranty – On-site
• Environmental disposal
DISPOSAL
OPERATION
UP-GRADE
VLT® DrivePro™ Supreme
The Supreme Package provides a full
scope of service to meet your operational needs, help you achieve
business critical KPI metrics and last
but not least give you total peace of
mind.
Features
• Preventative Maintenance
• Customer-specifi c training
• 24 hour Hotline
•
•
•
•
•
•
•
•
•
•
•
6 hour response time
On-site service, inc. labour & travel
Start-up
Extended warranty – Depot
Extended warranty – On-site
Environmental disposal
Analysis and surveys
Spare Parts/Drives
SmartStep
Stock Maintenance & Consignment
Stock
VLT® DrivePro™ SmartStep
Upgrade and replace equipment proactively for total peace of mind
Upgrade sensibly
DrivePro™ SmartStep is a comprehensive replacement and upgrade program for customers to assure optimal
efficiency and cost performance.
It’s an easy upgrade program for substantially reduced cost that’s backed
by professional service support.
DrivePro™ SmartStep advantages
• Customized service and upgrade
program
• Flexible replacement plan
• Fixed costs
Designed for success
• Minimize down-time costs
• Extend mean-time-to-repair
intervals
• Control your maintenance budget
• Avoid unexpected investments
in equipment
Available for application areas
such as:
• Food & Beverage
• HVAC
• CTM (chemical, textile, materials)
• Water and wastewater
35
What VLT® is all about
Danfoss Drives is the world leader among dedicated drives providers
– and still gaining market share.
Environmentally
responsible
VLT® products are manufactured with
respect for the safety and well-being of
people and the environment.
All activities are planned and performed taking into account the individual employee, the work environment
and the external environment. Production takes place with a minimum of
noise, smoke or other pollution and
environmentally safe disposal of the
products is prepared.
UN Global Compact
Danfoss has signed the UN Global
Compact on social and environmental
responsibility and our companies act
responsibly towards local societies.
EU Directives
All factories are certified according to
ISO 14001 standard. All products fulfil
the EU Directives for General Product
Safety and the Machinery directive.
Danfoss Drives is, in all product series,
implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS)
and is designing all new product series
according to the EU Directive on Waste
Electrical and Electronic Equipment
(WEEE).
Dedicated to drives
Dedication has been a key word since
1968, when Danfoss introduced the
world’s first mass produced variable
speed drive for AC motors – and
named it VLT®.
Twentyfive hundred employees
develop, manufacture, sell and service
drives and softstarters in more than
one hundred countries, focused only
on drives and soft starters.
Intelligent and innovative
Developers at Danfoss Drives have
fully adopted modular principles in
development as well as design,
production and configuration.
Tomorrow’s features are developed in
parallel using dedicated technology
platforms. This allows the development of all elements to take place in
parallel, at the same time reducing
time to market and ensuring that
customers always enjoy the benefits
of the latest features.
Rely on the experts
We take responsibility for every
element of our products. The fact that
we develop and produce our own
features, hardware, software, power
modules, printed circuit boards, and
accessories is your guarantee of
reliable products.
Local backup – globally
VLT® motor controllers are operating
in applications all over the world and
Danfoss Drives’ experts located in
more than 100 countries are ready to
support our customers with application advice and service wherever they
may be.
Danfoss Drives experts don’t stop
until the customer’s drive challenges
are solved.
Impact on energy savings
One year’s energy savings from the
annual production of VLT® drives will
save the energy equivalent to the
energy production from a power plant.
Better process control at the same time
improves product quality and reduces
waste and wear on equipment.
DKDD.PB.101.B1.02
VLT® is a trademark of Danfoss A/S
Produced by SMC 2009.01
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