AIR CONDITIONER OUTDOOR UNIT INSTALLATION MANUAL INSTALLATIONSANLEITUNG

AIR CONDITIONER OUTDOOR UNIT INSTALLATION MANUAL INSTALLATIONSANLEITUNG
MANUAL DE INSTALACIÓN
Solo para personal autorizado.
MANUALE D'INSTALLAZIONE
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MANUAL DE INSTALAÇÃO
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MONTAJ KILAVUZU
Yetkili servis personeli içindir.
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INSTALLATION MANUAL
English
AIR CONDITIONER
OUTDOOR UNIT
PART NO. 9374872145-03
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INSTALLATION MANUAL
Use a vacuum pump for R410A exclusively.
PART NO. 9374872145-03
Contents
111 SAFETY PRECAUTIONS… ……………………………………………………………… 1
222 ABOUT THE PRODUCT
22222 Precautions for using R410A refrigerant… ………………………………………… 1
22222 Special tools for R410A… …………………………………………………………… 2
22222 Accessories… ………………………………………………………………………… 2
22222 System configuration… ……………………………………………………………… 2
333 INSTALLATION WORK
33333 Selecting an installation location… ………………………………………………… 3
33333 Drain installation… …………………………………………………………………… 4
33333 Installation dimensions… …………………………………………………………… 4
33333 Transportation of the unit… ………………………………………………………… 5
33333 Installation of the unit… ……………………………………………………………… 5
444 PIPE INSTALLATION I
44444 Flare connection (pipe connection)… ……………………………………………… 5
555 ELECTRICAL WIRING
55555 The precautions of electrical wiring… ……………………………………………… 6
55555 Electrical requirement………………………………………………………………… 6
55555 Unit wiring……………………………………………………………………………… 7
55555 Connection diagrams… ……………………………………………………………… 7
55555 Outdoor unit… ………………………………………………………………………… 7
666 PIPE INSTALLATION II
66666 Vacuum………………………………………………………………………………… 7
66666 Additional charging… ………………………………………………………………… 8
777 POWER… …………………………………………………………………………………… 8
888 TEST RUN
88888 Make a TEST RUN in accordance with the installation Manual for
the indoor unit… ……………………………………………………………………… 9
88888 Outdoor unit LEDS… ………………………………………………………………… 9
999 PUMP DOWN……………………………………………………………………………… 9
Using the same vacuum pump for different refrigerants may damage the vacuum pump
or the unit.
Use a clean gauge manifold and charging hose for R410A exclusively.
During the pump-down operation, make sure that the compressor is turned off before
you remove the refrigerant piping.
Do not remove the connection pipe while the compressor is in operation with 2-way or
3-way valve open. This may cause abnormal pressure in the refrigeration cycle that
leads to rupture and even injury.
CAUTION
This mark indicates procedures which, if improperly performed,
might possibly result in personal harm to the user, or damage
to property.
Read carefully all security information before use or install the air conditioner.
Do not attempt to install the air conditioner or a part of the air conditioner by yourself.
This unit must be installed by qualified personnel with a capacity certificate for handling
refrigerant fluids. Refer to regulation and laws in use on installation place.
The installation must be carried out in compliance with regulations in force in the place
of installation and the installation instructions of the manufacturer.
This unit is part of a set constituting an air conditioner. It must not be installed alone or
with non-authorized by the manufacturer.
Always use a separate power supply line protected by a circuit breaker operating on all
wires with a distance between contact of 3mm for this unit.
The unit must be correctly grounded and the supply line must be equipped with a
differential breaker in order to protect the persons.
The units are not explosion proof and therefore should not be installed in explosive
atmosphere.
This unit contains no user-serviceable parts. Always consult authorized service
personnel to repairs.
When moving, consult authorized service personnel for disconnection and installation
of the unit.
111 SAFETY PRECAUTIONS
Be sure to read this Manual thoroughly before installation.
The warnings and precautions indicated in this Manual contain important information
pertaining to your safety. Be sure to observe them.
Hand this Manual, together with the Operating Manual, to the customer. Request the
customer to keep them on hand for future use, such as for relocating or repairing the unit.
After installation, explain correct operation to the customer, using the operating manual.
WARNING
This mark indicates procedures which, if improperly performed,
might lead to the death or serious injury of the user.
Never touch electrical components immediately after the power supply has been turned
off. Electrical shock may occur. After turning off the power, always wait 5 minutes or
more before touching electrical components.
Request your dealer or a professional installer to install the indoor unit in accordance
with this Installation Manual. An improperly installed unit can cause serious accidents
such as water leakage, electric shock, or fire. If the indoor unit is installed in disregard
of the instructions in the Installation Manual, it will void the manufacturer’s warranty.
Do not turn ON the power until all work has been completed. Turning ON the power
before the work is completed can cause serious accidents such as electric shock or fire.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant
comes in contact with a flame, it produces a toxic gas.
Installation work must be performed in accordance with national wiring standards by
authorized personnel only.
Do not use this equipment with air or any other unspecified refrigerant in the refrigerant
lines.
Excess pressure can cause a rupture.
During installation, make sure that the refrigerant pipe is attached firmly before you run
the compressor.
Do not operate the compressor under the condition of refrigerant piping not attached
properly with 2-way or 3-way valve open. This may cause abnormal pressure in the
refrigeration cycle that leads to rupture and even injury.
Children should be monitored to ensure they do not play with the device.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.
222 ABOUT THE PRODUCT
222222 Precautions for using R410A refrigerant
WARNING
The basic installation work procedures are the same as conventional refrigerant models.
However, pay careful attention to the following points:
•• Since the working pressure is 1.6 times higher than that of conventional refrigerant
(R22) models, some of the piping and installation and service tools are special. (See
the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new
refrigerant R410A model, always replace the conventional piping and flare nuts with
the R410A piping and flare nuts.
•• Models that use refrigerant R410A have a different charging port thread diameter
to prevent erroneous charging with conventional refrigerant (R22) and for safety.
Therefore, check beforehand. [The charging port thread diameter for R410A is
1/2 UNF 20 threads per inch.]
•• Be careful that foreign matter (oil, water, etc.) does not enter the piping than with
refrigerant models. Also, when storing the piping, securely seal the openings by
pinching, taping, etc.
•• When charging the refrigerant, take into account the slight change in the composition
of the gas and liquid phases. And always charge from the liquid phase where
refrigerant composition is stable.
When installing and relocating the air conditioner, do not mix gases other than the
specified refrigerant (R410A) to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to
an abnormally high value and cause rupture, injury, etc.
For the air conditioner to operate satisfactorily, install it as outlined in this installation
manual.
Connect the indoor unit and outdoor unit with the air conditioner piping and cable
available standards parts.
This installation manual describes the correct connections using the installation set
available from our standard parts.
Also, do not use an extension cable.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the
installation.
There is not extra refrigerant in the outdoor unit for air purging.
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222222 Special tools for R410A
222222 System configuration
Contents of change
Tool name
Gauge manifold
Charge hose
Vacuum pump
Gas leakage
detector
Pressure is high and cannot be measured with a conventional
gauge. To prevent erroneous mixing of other refrigerants, the
diameter of each port has been changed.
It is recommended the gauge with seals –0.1 to 5.3 MPa
(-1 to 53 bar) for high pressure. –0.1 to 3.8 MPa (-1 to 38 bar)
for low pressure.
To increase pressure resistance, the hose material and base
size were changed.
A conventional vacuum pump can be used by installing a
vacuum pump adapter.
Layout example for the indoor units and outdoor unit.
OUTDOOR UNIT : 24 TYPE
Power cable
(Conform to Type 245 IEC57.)
Power source
230 V ~ 50 Hz
Circuit breaker
Connection cable
(Conform to Type 245 IEC57.)
c
UNIT C
7-12
b
UNIT B
7-12
a
UNIT A
7-18
Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion valve or
capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using conventional
refrigerant, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in the table. Never use copper
pipes thinner than that in the table even when it is available on the market.
Thicknesses of Annealed Copper Pipes (R410A)
Pipe outside diameter
Thickness
6.35 mm (1/4 in.)
0.80 mm
9.52 mm (3/8 in.)
0.80 mm
12.70 mm (1/2 in.)
0.80 mm
15.88 mm (5/8 in.)
1.00 mm
19.05 mm (3/4 in.)
1.20 mm
OUTDOOR UNIT
H2
Refrigerant pipe
H1
INDOOR UNITS
222222222 CONNECTABLE INDOOR UNIT CAPACITY TYPE
CAUTION
The total capacity of the indoor units connected must be between 14,000 and
36,000BTU.
Be sure to check the connecting pattern in technical manual when installed since
connection pattern is specified in it. Operation cannot be guaranteed if connected by a
method not specified in it. It can cause the fault of the product.
At least two indoor units must be connected to the outdoor unit.
••To install an indoor unit, refer to the installation Manual included with the indoor unit.
222222 Accessories
Outdoor port
Standard port size
WARNING
For installation purposes, be sure to use the parts supplied by the manufacturer or other
prescribed parts. The use of non-prescribed parts can cause serious accidents such as
the unit falling, water leakage, electric shock, or fire.
Do not throw away the connecting parts until the installation has been complete.
Name and shape
H1
Q’ty
Installation
manual
Application
*1
Connectable model name
C
6.35/9.52
B
6.35/9.52
7-12
7-12
A
6.35/12.7
7-12*1/14 - 18
When connecting models 7-12 to the outdoor unit, the included adapter is necessary.
(For more information, refer to “4.1.3. How to use adapter”.)
(This book)
1
Drain cap
2
Drain pipe
1
Putty
1
For sealing
Adapter assy
12.7 mm / 9.52 mm
1
For use when connecting models
7–12 to outdoor port A
For outdoor unit drain piping work
[Heat & Cool model (Reverse cycle)
only]
UNIT C ø6.35, ø9.52
UNIT B ø6.35, ø9.52
UNIT A ø6.35, ø12.7
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222222222SELECTING PIPE SIZES
OUTDOOR UNIT : 18 TYPE
Power cable
(Conform to Type 245 IEC57.)
Power source
230 V ~ 50 Hz
Circuit breaker
The diameters of the connection pipes differ according to the capacity of the indoor unit.
Refer to the following table for the proper diameters of the connection pipes between the
indoor and outdoor units.
Connection cable
(Conform to Type 245 IEC57.)
UNIT C
7-12
c
UNIT B
7-12
b
OUTDOOR UNIT
a
Gas pipe size
(thickness) [mm]
Liquid pipe size
(thickness) [mm]
7 – 12
ø9.52 (0.8)
ø6.35 (0.8)
14 – 18
ø12.7 (0.8)
ø6.35 (0.8)
H1
H2
Refrigerant pipe
UNIT A
7-14
Capacity of indoor
unit
H1
CAUTION
Operation cannot be guaranteed if the correct combination of pipes, valves, etc., is not
used to connect the indoor and outdoor units.
222222222HEAT INSULATION AROUND CONNECTION PIPES REQUIREMENTS
CAUTION
INDOOR UNITS
222222222CONNECTABLE INDOOR UNIT CAPACITY TYPE
CAUTION
The total capacity of the indoor units connected must be between 14,000 and
30,000BTU.
Be sure to check the connecting pattern in technical manual when installed since
connection pattern is specified in it. Operation cannot be guaranteed if connected by a
method not specified in it. It can cause the fault of the product.
At least two indoor units must be connected to the outdoor unit.
•• To install an indoor unit, refer to the installation Manual included with the indoor unit.
Outdoor port
Standard port size
*1
Connectable model name
C
6.35/9.52
7-12
B
6.35/9.52
7-12
A
6.35/12.7
7-12*1/14
When connecting models 7-12 to the outdoor unit, the included adapter is necessary.
(For more information, refer to “4.1.3. How to use adapter”.)
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause
water leaks.
Use heat insulation with heat resistance above 120 °C. (Reverse cycle model only)
In addition, if the humidity level at the installation location of the refrigerant piping is
expected to exceed 70%, install heat insulation around the refrigerant piping. If the
expected humidity level is 70-80%, use heat insulation that is 15 mm or thicker and if
the expected humidity exceeds 80%, use heat insulation that is 20 mm or thicker.
If heat insulation is used that is not as thick as specified, condensation may form on the
surface of the insulation.
In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 20 °C).
Connect the connection pipes according to “4. PIPE INSTALLATION I” in this installation
Manual.
333 INSTALLATION WORK
Please obtain the approval of the customer when selecting the location of installation and
installing the unit.
333333 Selecting an installation location
WARNING
Securely install the outdoor unit at a location that can withstand the weight of the unit.
Otherwise, the outdoor unit may fall and cause injury.
Be sure to install the outdoor unit as prescribed, so that it can withstand earthquakes
and typhoons or other strong winds. Improper installation can cause the unit to topple
or fall, or other accidents.
Do not install the outdoor unit near the edge of a balcony. Otherwise, children may
climb onto the outdoor unit and fall off of the balcony.
CAUTION
UNIT C ø6.35, ø9.52
UNIT B ø6.35, ø9.52
UNIT A ø6.35, ø12.7
222222222LIMITATION OF REFRIGERANT PIPING LENGTH
CAUTION
The total maximum pipe lengths and height difference of this product are shown in the
table.
If the units are further apart than this, correct operation cannot be guaranteed.
Total max. length (a+b+c)
*1
50 m (164 ft)*1
Do not install the outdoor unit in the following areas:
•• Area with high salt content, such as at the seaside. It will deteriorate metal parts,
causing the parts to fail or the unit to leak water.
•• Area filled with mineral oil or containing a large amount of splashed oil or steam,
such as a kitchen. It will deteriorate plastic parts, causing the parts to fail or the unit
to leak water.
•• Area that generates substances that adversely affect the equipment, such as
sulfuric gas, chlorine gas, acid, or alkali. It will cause the copper pipes and brazed
joints to corrode, which can cause refrigerant leakage.
•• Area containing equipment that generates electromagnetic interference. It will cause
the control system to malfunction, preventing the unit from operating normally.
•• Area that can cause combustible gas to leak, contains suspended carbon fibers or
flammable dust, or volatile inflammables such as paint thinner or gasoline. If gas
leaks and settles around the unit, it can cause a fire.
•• Area that has heat sources, vapors, or the risk of the leakage of flammable gas in
the vicinity.
•• Area where small animals may live. It may cause failure, smoke or fire if small
animals enter and touch internal electrical parts.
•• Area where animals may urinate on the unit or ammonia may be generated.
Max. length for each indoor unit
(a, b or c)
25 m (82 ft)
Max. height difference between
outdoor unit and each indoor unit
(H1)
15 m (49 ft)
Install the outdoor unit in a well-ventilated location away from rain or direct sunlight.
Max. height difference between
indoor units (H2)
10 m (33 ft)
If the outdoor unit must be installed in an area within easy reach of the general public,
install as necessary a protective fence or the like to prevent their access.
Min. length for each indoor unit
(a, b or c)
5 m (16 ft)
Total min. length (a+b+c)
15 m (49 ft)
If the total piping length is longer than 30 m, additional refrigerant charging is
necessary. (For more information, refer to “6.2. Additional charging”.)
Please install the outdoor unit without slant.
Install the outdoor unit in a location that would not inconvenience your neighbors, as
they could be affected by the airflow coming out from the outlet, noise, or vibration. If it
must be installed in proximity to your neighbors, be sure to obtain their approval.
If the outdoor unit is installed in a cold region that is affected by snow accumulation,
snow fall, or freezing, take appropriate measures to protect it from those elements. To
ensure a stable operation, install inlet and outlet ducts.
Install the outdoor unit in a location that is away from exhaust or the vent ports that
discharge vapor, soot, dust, or debris.
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CAUTION
Install the indoor unit, outdoor unit, power supply cable, connection cable, and remote
controller cable at least 1 m away from a television or radio receivers. The purpose of
this is to prevent TV reception interference or radio noise. (Even if they are installed
more than 1 m apart, you could still receive noise under some signal conditions.)
Branch switch and
circuit breaker
1 m or more
1m or more
Branch switch and
circuit breaker
Decide the mounting position with the customer as follows:
(1)Install the outdoor unit in a location which can withstand the weight of the unit and
vibration, and which can install horizontally.
(2)Provide the indicated space to ensure good airflow.
(3)If possible, do not install the unit where it will be exposed to direct sunlight.
(If necessary, install a blind that does not interfere with the airflow.)
(4)Do not install the unit near a source of heat, steam, or flammable gas.
(5)During heating operation, drain water flows from the outdoor unit.
Therefore, install the outdoor unit in a place where the drain water flow will not be
obstructed. (Reverse cycle model only)
(6)Do not install the unit where strong wind blows or where it is very dusty.
(7)Do not install the unit where people pass.
(8)Install the outdoor unit in a place where it will be free from being dirty or getting wet by
rain as much as possible.
(9)Install the unit where connection to the indoor unit is easy.
333333333 Single outdoor unit installation
If children under 10 years old may approach the unit, take preventive measures so that
they cannot reach the unit.
When the upward area is open
Keep the length of the piping of the indoor and outdoor units within the allowable range.
For maintenance purposes, do not bury the piping.
••When there are
obstacles at the
back side.
333333 Drain installation
AIR
CAUTION
m
m
0 re
10 mo
or
Perform drain work in accordance with this Manual, and ensure that the drain water is
properly drained. If the drain work is not carried out correctly, water may drip down from
the unit, wetting the furniture.
When the outdoor temperature is 0 °C or less, do not use the accessory drain pipe
and drain cap. If the drain pipe and drain cap are used, the drain water in the pipe may
freeze in extremely cold weather. (Reverse cycle model only)
Outdoor unit to be fasten with bolts at the four places indicated by the arrows without fail.
Bottom side
AIR
Drain cap
mounting place
••When there are
obstacles at the
back and front
sides.
AIR
600-1000 mm*
m
0m
60 more
r
o
When an obstruction is present also in the upward area
Drain pipe
mounting place
Since the drain water flows out of the outdoor unit during heating operation, install the drain
pipe and connect it to a commercial 16 mm hose. (Reverse cycle model only)
When installing the drain pipe, plug all the holes other than the drain pipe mounting hole
in the bottom of the outdoor unit with putty so there is no water leakage. (Reverse cycle
model only)
Drain pipe mounting hole
Base
Drain pipe
333333 Installation dimensions
m
m
0 re
10 r mo
o
••When there are
obstacles at the
back, side(s), and
top
10
0-
30
0
m
AIR
m
*
25
(S 0 mm
erv
ice or m
sp ore
ac
e)
m
0m
30 more
or
※ If the space is larger than that is stated, the condition will be the same as that there are no
obstacles.
CAUTION
Select installation locations that can properly support the weight of the indoor and
outdoor units. Install the units securely so that they do not topple or fall.
WARNING
333333333Multiple outdoor unit installation
•• Provide at least 250 mm of space between the outdoor units if multiple units are installed.
••When routing the piping from the side of an outdoor unit, provide space for the piping.
••No more than 3 units must be installed side by side.
When 3 units or more are arranged in a line, provide the space as shown in the following
example when an obstruction is present also in the upward area.
Do not install where there is the danger of combustible gas leakage.
Do not install the unit near heat source of heat, steam, or flammable gas.
If children under 10 years old may approach the unit, take preventive measures so that
they cannot reach the unit.
CAUTION
Install the unit where it will not be tilted by more than 3˚. However, do not install the unit
with it tilted towards the side containing the compressor.
When installing the outdoor unit where it may exposed to strong wind, fasten it securely.
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•• When there are obstacles at the back side with the installation of more than one unit.
444 PIPE INSTALLATION I
444444 Flare connection (pipe connection)
CAUTION
Do not use mineral oil on a flared part. Prevent mineral oil from getting into the system
as this would reduce the lifetime of the units.
AIR
25
or 0 mm
mo
re
While welding the pipes, be sure to blow dry nitrogen gas through them.
The maximum lengths of this product are shown in the table. If the units are further
apart than this, correct operation cannot be guaranteed.
25
or 0 mm
mo
re
m
0 m re
30 mo
r
o
333333 Transportation of the unit
WARNING
Do not touch the fins. Otherwise, personal injury could result.
Flaring
••Use special pipe cutter and flare tool exclusive for R410A.
(((( Cut the connection pipe to the necessary length with a pipe cutter.
(((( Hold the pipe downward so that the cuttings will not enter the pipe and remove any
burrs.
(((( Insert the flare nut (always use the flare nut attached to the indoor and outdoor units
respectively) onto the pipe and perform the flare processing with a flare tool. Leakage
of refrigerant may result if other flare nuts are used.
(((( Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from
entering the pipes.
Check if [L] is flared uniformly
and is not cracked or scratched.
CAUTION
B
Die
When carrying the unit, hold the handles on the right and left sides and be careful.
If the outdoor unit is carried from the bottom, hands or fingers may be pinched.
••Be sure to hold the handles on the sides of the unit. Otherwise, holding the suction grille
on the sides of the unit may cause deformation.
A
Pipe
L
Pipe outside
diameter [mm (in.)]
Dimension A (mm)
Flare tool for R410A,
clutch type
0
Dimension B - 0.4 [mm]
6.35 (1/4)
9.1
9.52 (3/8)
Handle
12.70 (1/2)
Handle
16.6
15.88 (5/8)
19.7
19.05 (3/4)
24.0
•• When using conventional flare tools to flare R410A pipes, the dimension A should be
approximately 0.5mm more than indicated in the table (for flaring with R410A flare tools) to
achieve the specified flaring. Use a thickness gauge to measure the dimension A.
333333 Installation of the unit
••Install 4 anchor bolts at the locations indicated with arrows in the figure.
•• To reduce vibration, do not install the unit directly on the ground. Install it on a secure
base (such as concrete blocks).
•• The foundation shall support the legs of the unit and have a width of 50mm or more.
••Depending on the installation conditions, the outdoor unit may spread its vibration during
operation, which may cause noise and vibration. Therefore, attach damping materials
(such as damping pads) to the outdoor unit during installation.
••Install the foundation, making sure that there is enough space for installing the connection
pipes.
••Secure the unit to a solid block using foundation bolts. (Use 4 sets of commercially
available M10 bolts, nuts, and washers.)
•• The bolts should protrude 20mm. (Refer to the figure.)
••If overturning prevention is required, purchase the necessary commercially available
items.
AIR
Width across flats
Pipe outside diameter
[mm (in.)]
Width across flatsof Flare nut
[mm]
6.35 (1/4)
17
9.52 (3/8)
22
12.70 (1/2)
26
15.88 (5/8)
29
19.05 (3/4)
36
444444444 Bending pipes
CAUTION
To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of
curvature of 100mm or more.
If the pipe is bent repeatedly at the same place, it will break.
370mm
Bottom side
13.2
0 to 0.5
••If pipes are shaped by hand, be careful not to collapse them.
••Do not bend the pipes at an angle of more than 90°.
••When pipes are repeatedly bent or stretched, the material will harden, making it difficult to
bend or stretch them any more.
••Do not bend or stretch the pipes more than 3 times.
444444444Pipe connection
CAUTION
650mm
4-ø12 hole
Fix securely with bolts on a solid block. (Use 4 sets of commercially available M10 bolt,
nut and washer.)
Bolt
Nut
Block
Be sure to install the pipe against the port on the indoor unit and the outdoor unit
correctly. If the centering is improper, the flare nut cannot be tightened smoothly.
If the flare nut is forced to turn, the threads will be damaged.
Do not remove the flare nut from the outdoor unit pipe until immediately before
connecting the connection pipe.
After installing the piping, make sure that the connection pipes do not touch the
compressor or outer panel. If the pipes touch the compressor or outer panel, they will
vibrate and produce noise.
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(((( Detach the caps and plugs from the pipes.
(((( Center the pipe against the port on the outdoor unit, and then turn the flare nut by hand.
555 ELECTRICAL WIRING
555555 The precautions of electrical wiring
To prevent gas leakage, coat the flare
surface with alkylbenzene oil (HAB).
Do not use mineral oil.
WARNING
Wiring connections must be performed by a qualified person in accordance with
specifications.
The rated supply of this product is 50Hz, 230V. Use a voltage within the range of 198264V.
(((( Attach the connection
pipe.
Before connecting the wires, make sure the power supply is OFF.
Be sure to install a breaker of the specified capacity. When selecting breaker, please
comply with the laws and the regulations of each country. One breaker must be installed
on the power supply of the outdoor unit. Wrong selection and setup of the breaker will
cause electric shock or fire.
Be sure to install an earth leakage breaker. Otherwise, it will cause electric shock or
fire.
Flare nut
Do not connect AC power supply to the transmission line terminal board.
Improper wiring can damage the entire system.
Connect the connector cable securely to the terminal.
Faulty installation can cause a fire.
2-way valve
(Liquid)
Connection
pipe (Liquid)
3-way valve (Gas)
Flare nut
Connection pipe (Gas)
(((( When the flare nut is
tightened properly by your
hand, use a torque wrench
to finally tighten it.
Holding spanner
Make sure to secure the insulation portion of the connector cable with the cable clamp.
A damaged insulation can cause a short circuit.
Never install a power factor improvement condenser. Instead of improving the power
factor, the condenser may overheat.
Before servicing the unit, turn the power supply switch OFF. Then, do not touch electric
parts for 5 minutes due to the risk of electric shock.
Make sure to perform grounding work. Improper grounding work can cause electric
shocks.
CAUTION
Body side
The primary power supply capacity is for the air conditioner itself, and does not include
the concurrent use of other devices.
Do not use crossover power supply wiring for the outdoor unit.
Torque wrench
If the electrical power is inadequate, contact your electric power company.
Install a breaker in a location that is not exposed to high temperatures.
If the temperature surrounding the breaker is too high, the amperage at which the
breaker cuts out may decrease.
CAUTION
Hold the torque wrench at its grip, keeping it in a right angle with the pipe, in order to
tighten the flare nut correctly.
••Outer panel may be distorted if fastened only with a wrench. Be sure to fix the elementary
part with a holding wrench (spanner) and fasten with a torque wrench (refer to below
diagram). Do not apply force to the blank cap of the valve or hang a wrench, etc., on the
cap. If blank cap is broken, it may cause leakage of refrigerant.
Flare nut [mm (in.)]
Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia.
16 to 18 (160 to 180)
9.52 (3/8) dia.
32 to 42 (320 to 420)
12.70 (1/2) dia.
49 to 61 (490 to 610)
15.88 (5/8) dia.
63 to 75 (630 to 750)
19.05 (3/4) dia.
90 to 110 (900 to 1100)
This system uses an inverter which means that it must be used an earth leakage
breaker that can handle harmonics in order to prevent malfunctioning of the earth
leakage breaker itself.
When the electrical switchboard is installed outdoors, place it under lock and key so
that it is not easily accessible.
Do not fasten the power supply cable and connection cable together.
Always keep to the maximum length of the connection cable. Exceeding the maximum
length may lead to erroneous operation.
The static electricity that is charged to the human body can damage the control PC
Board when handling the control PC Board for address setting, etc.
Please keep caution to the following points.
Provide the grounding of Indoor unit, Outdoor unit and Option equipment.
Cut off the power supply (breaker).
Touch the metal section (such as the unpainted control box section) of the indoor or
outdoor unit for more than 10 seconds. Discharge the static electricity in your body.
Never touch the component terminal or pattern on the PC Board.
444444444 How to use adapter (Connection ports of outdoor unit)
•• When using the ADAPTER, be careful not to overtighten the nut, or the smaller pipe may
be damaged.
•• Apply a coat of refrigeration oil to the threaded connection port of the outdoor unit where
the flare nut comes in.
••Use appropriate wrenches to avoid damaging the connection thread by overtightening the
flare nut.
•• Apply wrenches on both of flare nut (local part), and ADAPTER to tighten them.
Adapter type [mm]
Tightening torque [N·m (kgf·cm)]
ø12.7 → ø9.52
49 to 61 (490 to 610)
555555 Electrical requirement
CAUTION
Be sure to install a breaker of the specified capacity.
Regulation of cables and breaker differs from each locality, refer in accordance with
local rules.
Voltage rating
1Φ 230V (50Hz)
Operating range
198-264V
Cable
Cable size (mm2) *1
Power supply cable
4.0
Connection cable
1.5
*1
Type
Remarks
Type 60245
IEC 66
Type 60245
IEC 57
2 cable + Earth (Ground),
1 Ø 230V
3 cable + Earth (Ground),
1 Ø 230V
Selected sample: Select the correct cable type and size according to the country or
region’s regulations.
Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the
wire diameter when the wire length is long.
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555555 Outdoor unit
Breaker
Specification*2
Circuit breaker (over current)
Current : 25 (A)
Earth leakage breaker
Leakage current : 30mA 0.1sec or less*3
*2
*3
Select the appropriate breaker of the described specification according to the national
or regional standards.
Select the breaker that enough load current can pass through it.
••Before starting work check that power is not being supplied to all poles of the indoor unit
and outdoor unit.
••Install all electrical works in accordance to standard.
••Install the disconnect device with a contact gap of at least 3mm in all poles nearby the
units. (Both indoor unit and outdoor unit)
•• Wiring size must comply with the applicable local and national code.
(((( Service panel removal
••Remove the two mounting
screws.
••Remove the service panel by
pushing downwards.
555555 Unit wiring
•• When stripping off the coating of a lead wire, always use a special tool such as a wire
stripper. If there is no special tool available, carefully strip the coating with a knife etc.
30
mm
Earth (Ground)
50
mm
or
re
(((( Connect the power supply
cable and the connection
cable to terminal.
Power supply cable
and connection cable
Power cable
UNIT C
connection cable
UNIT B
connection cable
mo
UNIT A
connection cable
How to connect wiring to the terminal
Caution when wiring cable
(((( Use crimp-type terminals with insulating sleeves as shown in the figure to
connect to the terminal block.
(((( Securely clamp the crimp-type terminals to the wires using an appropriate tool
so that the wires do not come loose.
(((( Use the specified wires, connect them securely, and fasten them so that there is
no stress placed on the terminals.
(((( Use an appropriate screwdriver to tighten the terminal screws. Do not use a
screwdriver that is too small, otherwise, the screw heads may be damaged and
prevent the screws from being properly tightened.
(((( Do not tighten the terminal screws too much, otherwise, the screws may break.
(((( See the table below for the terminal screw tightening torques.
Strip : 10mm
Crimp-type
terminal
Sleeve
Crimp-type terminal
Wire
UNIT A
(((( Be sure to seal the holes
when applying the putty.
Place the cables side by
side. (Do not overlap the
cables.)
Screw with
special washer
Screw with special washer
(((( Fasten the power supply
cable and connection cable
with cable clamp.
UNIT B
UNIT C
Putty
Crimp-type
terminal
Terminal blocks
Wire
Tightening torque [N·m (kgf·cm)]
M4 screw
1.2 to 1.8 (12 to 18)
(((( Put the service panel and
valve cover back after
completion of the work.
555555 Connection diagrams
INDOOR UNIT
OUTDOOR UNIT
Connection cable
1
2
C
3
Power cable
1
2
B
3
230 V
50 Hz · 1ø
L
N POWER
Earth
(Ground)
Connection cable
1
2
3
C
1
2
3
B
666 PIPE INSTALLATION II
CAUTION
Always use a vacuum pump to purge the air.
Connection cable
1
2
A
3
666666 Vacuum
1
2
3
A
Refrigerant for purging the air is not charged in the outdoor unit at the factory.
Refrigerant must not be discharged into atmosphere.
Use a vacuum pump, gauge manifold and charge hose for R410A exclusively. Using
the same vacuum for different refrigerants may damage the vacuum pump or the unit.
After connecting the piping, check the joints for gas leakage with gas leak detector or
soapy water.
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666666666 CHECKING GAS LEAKAGE AND PURGING AIR
Gauge manifold
Gas leak checks are performed using either vacuum or nitrogen gas, so select the proper
one depending on the situation.
Checking gas leaks with vacuum:
(((( Check if the piping connections are secure.
(((( Remove the cap of 3-way valve, and connect the gauge manifold charge hoses to the
charging port of the 3-way valve.
(((( Open the valve of the gauge manifold fully.
(((( Operate the vacuum pump and start pump down.
(((( Check that the compound pressure gauge reads -0.1 MPa (76 cmHg), operate the
vacuum pump for 30 minutes or more in each valve.
(((( At the end of pump down, close the valve of the gauge manifold fully and stop the
vacuum pump.
(It checks that leave as it is for about 10 minutes, and a needle does not return.)
(((( Disconnect the charge hose from the 3-way valve charging port.
(((( Remove the blank caps, and fully open the spindles of the 2-way and 3-way valves
with a hexagon wrench.
[torque: 6 to 7 N·m (60 to 70 kgf·cm)].
(((( Tighten the blank caps and charging port cap of the 2-way valve and 3-way valve to
the specified torque.
Checking gas leaks with nitrogen gas:
(((( Check if the piping connections are secure.
(((( Remove the cap of 3-way valve, and connect the gauge manifold charge hoses to the
charging port of the 3-way valve.
(((( Pressurize with nitrogen gas using the 3-way valve charging port.
(((( Do not pressurize up to the specified pressure all at once but do so gradually.
①Increase the pressure up to 0.5 Mpa (5 kgf/cm2), let it sit for about five minutes
and then check for any decrease in pressure.
②Increase the pressure up to 1.5 Mpa (15 kgf/cm2), let it sit for about five minutes
and then check for any decrease in pressure.
③Increase the pressure up to the specified pressure (the pressure designed for the
product) and then make a note of it.
(((( Let it sit at the specified pressure and if there is no decrease in pressure then it is
satisfactory. If a pressure decrease is confirmed, there is a leak, so it is necessary to
specify the leak location and make minor adjustments.
(((( Discharge the nitrogen gas and starting removing the gas with a vacuum pump.
(((( Open the valve of the gauge manifold fully.
(((( Operate the vacuum pump and start pump down.
(((( Check that the compound pressure gauge reads -0.1 MPa (76 cmHg), operate the
vacuum pump for 30 minutes or more in each valve.
((((( At the end of pump down, close the valve of the gauge manifold fully and stop the
vacuum pump.
((((( Disconnect the charge hose from the 3-way valve charging port.
((((( Remove the blank caps, and fully open the spindles of the 2-way and 3-way valves
with a hexagon wrench.
[torque: 6 to 7 N·m (60 to 70 kgf·cm)].
((((( Tighten the blank caps and charging port cap of the 2-way valve and 3-way valve to
the specified torque.
Tightening torque
Blank cap
6.35 mm (1/4 in.)
20 to 25 N·m (200 to 250 kgf·cm)
9.52 mm (3/8 in.)
20 to 25 N·m (200 to 250 kgf·cm)
12.70 mm (1/2 in.)
28 to 32 N·m (280 to 320 kgf·cm)
15.88 mm (5/8 in.)
30 to 35 N·m (300 to 350 kgf·cm)
19.05 mm (3/4 in.)
35 to 40 N·m (350 to 400 kgf·cm)
Charging port cap
Lo
Hi
Vacuum pump
Charge hose
3 places
CAUTION
Do not purge the air with refrigerants, but use a vacuum pump to vacuum the
installation! There is no extra refrigerant in the outdoor unit for air purging!
Use a vacuum pump and gauge manifold and charging hose for R410A exclusively.
Using the same vacuum for different refrigerants may damage the vacuum pump or the
unit.
6. 2. Additional charging
Refrigerant suitable for a total piping length of 30 m is charged in the outdoor unit at the
factory.
When the piping is longer than 30 m, additional charging is necessary.
For the additional amount, see the table below.
Total piping
length
30 m
(98 ft)
40 m
(131 ft)
50 m
(164 ft)
Additional
refrigerant
None
200 g
(7.1 oz)
400 g
(14.1 oz)
20 g/m
(0.21 oz/ft)
CAUTION
When moving and installing the air conditioner, do not mix gas other than the specified
refrigerant (R410A) inside the refrigerant cycle.
When charging the refrigerant R410A, always use an electronic balance for refrigerant
charging (to measure the refrigerant by weight).
When charging the refrigerant, take into account the
slight change in the composition of the gas and liquid
phases, and always charge from the liquid phase side
whose composition is stable.
Gas
R410A
Liquid
Add refrigerant from the charging valve after the completion of the work.
If the units are further apart than the maximum pipe length, correct operation can not be
guaranteed.
10 to 12 N·m (100 to 120 kgf·cm)
7. POWER
Hexagon wrench
WARNING
Blank cap
Charging port
Service hose
with valve core
Service hose
with valve core
Service hose
with valve core
Spindle
Always use a special branch circuit and install a special receptacle to supply power to
the air conditioner.
Use a special branch circuit breaker and receptacle matched to the capacity of the air
conditioner. (Install in accordance with standard.)
Perform wiring work in accordance with standards so that the air conditioner can be
operated safely and positively.
Cap
Install a leakage special branch circuit breaker in accordance with the related laws
and regulations and electric company standards.
CAUTION
When the voltage is low and the air conditioner is difficult to start, contact the power
company the voltage raised.
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888 TEST RUN
The test run method may be different for each indoor unit that is connected. Refer to the
installation Manual included with each indoor unit.
CAUTION
Always turn on the power 12 hours prior to the start of the operation in order to ensure
compressor protection.
888888 Make a TEST RUN in accordance with the installation Manual
for the indoor unit
888888888 CHECK ITEMS
LED4
LED3
LED2
LED1
(1) INDOOR UNIT
(((( Is operation of each button on the remote controller normal?
(((( Does each lamp light normally?
(((( Do the air flow-direction louver operate normally?
(((( Is the drain normal?
(((( Is there any abnormal noise and vibration during operation?
(2) OUTDOOR UNIT
(((( Is there any abnormal noise and vibration during operation?
(((( Will noise, wind, or drain water from the unit disturb the neighbors?
(((( Is there any gas leakage?
••Do not operate the air conditioner in the test running state for a long time.
••For the operation method, refer to the operating manual and perform operation check.
LED is on a reverse
side of the board.
999 PUMP DOWN
888888 Outdoor unit LEDS
When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to
indicate the error. Refer to the following table for the description of each error according to
the LED.
Error contents
LED 1
LED 2
LED 3
Communication error (outdoor unit to indoor unit A)
●1 time
-
-
Communication error (outdoor unit to indoor unit B)
-
●1 time
-
Communication error (outdoor unit to indoor unit C)
-
-
●1 time
Discharge temp. sensor error
●2 times
-
-
Outdoor unit Heat Ex. middle temp. sensor error
●3 times
-
-
Outdoor temp. sensor error
●4 times
-
-
2 way valve temp. sensor error(for Indoor unit A)
●5 times
-
-
2 way valve temp. sensor error(for Indoor unit B)
-
●5 times
-
2 way valve temp. sensor error(for Indoor unit C)
-
-
●5 times
3 way valve temp. sensor error(for Indoor unit A)
●6 times
-
-
3 way valve temp. sensor error(for Indoor unit B)
-
●6 times
-
3 way valve temp. sensor error(for Indoor unit C)
-
-
●6 times
Compressor temp. sensor error
●7 times
-
-
Heat sink temp. sensor error
●8 times
-
-
High pressure switch 1 error
●9 times
-
High pressure switch 2 error
●10 times
-
-
Indoor unit capacity error
●11 times
-
-
Trip detection
●12 times
-
-
Compressor rotor position detection error
●13 times
-
-
Trip terminal L error
●14 times
-
-
Outdoor unit fan motor error
●15 times
-
-
Outdoor unit PCB microcomputer
communication error
●17 times
-
-
Discharge temperature error
●18 times
-
-
Compressor temperature error
●19 times
-
-
4 way valve error
●20 times
-
-
Outdoor unit PCB model information error
●21times
-
-
Active filter error, PFC circuit error
●22 times
-
-
● : flashing
Hole
PUMP DOWN OPERATION
To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal,
recover refrigerant by doing the cooling operation or forced cooling operation according to
the following procedure. (When the cooling operation cannot start in winter, and so on, start
the forced cooling operation.)
(((( Do the air purging of the charge hose by connecting the charging hose of gauge
manifold to the charging port of 3 way valve (At lease one unit of connected units) and
opening the low pressure valve slightly.
(((( Close the valve stem of 2 way valve (All connected units) completely.
(((( Start the cooling operation or following forced cooling operation. (All connected units)
When using the remote controller Press the TEST RUN button after starting the cooling
operation by the remote controller. The operation indicator lamp and timer indicator
lamp will begin to flash simultaneously during test run. When using the MANUAL AUTO
button of the indoor unit (The remote controller is lost, and so on.) Keep on pressing
the MANUAL AUTO button of the indoor unit for more than 10 seconds. (The forced
cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for
more than 10 seconds.)
(((( Close the valve stem of 3 way valve (All connected units) when the reading on the
compound pressure gauge becomes 0.05~0 Mpa (0.5~0 kg/cm2).
(((( Stop the operation. (All connected units) Press the START/STOP button of the remote
controller to stop the operation. Press the MANUAL AUTO button when stopping the
operation from indoor unit side. (It is not necessary to press on keeping for more than
10 seconds.)
- : Off
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