CPR-2000O Cipher Gun Operations Man

CPR-2000O Cipher Gun Operations Man
Cipher Gun
CPR-2000
MAGNUM VENUS PRODUCTS
Operations Manual
Cipher Gun
Cipher Gun
Operations Manual
Corporate Headquarters/Manufacturing
5148 113th Ave., Clearwater, FL 33760 USA
Phone: (727) 573-2955
Fax: (727) 571-3636
Email: info@mvpind.com
Web: www.magind.com
Manufacturing/Sales
1862 Ives Avenue, Kent, WA 98032 USA
Phone: (253) 854-2660 - (800) 448-6035 US/Canada
Fax: (253) 854-1666
Email: info@mvpind.com
Web: www.venusmagnum.com
Sales/Service
320 North Main St., Goshen, IN 46528 USA
Phone: (574) 534-1434
Fax: (574) 534-1502
MVP-Canada/Sales/Service
80 Beauvais, Delson, PQ J0L 1GO Canada
Phone: (450) 638-4330
Fax: (450) 638-3741
©2002 Magnum Venus Products
Cipher Gun
Table of Contents
Cipher Gun
Operations Manual
C H A P T E R
1 - DISASSEMBLY OF CIPHER GUN (CPR-2000)
Gun Handle Disassembly
Gun Block Disassembly
Flush Valve Disassembly
Catalyst Injector Disassembly
C H A P T E R
2 - ASSEMBLY OF CIPHER GUN
Flush Valve Assembly
Gun Head Assembly
Gun Handle Assembly
Catalyst Injector Assembly
Gun Head to Handle Assembly
C H A P T E R
3 - GUN ADJUSTMENT & START UP
C H A P T E R
4 - TROUBLESHOOTING
Catalyst Problems
Resin Problems
Flush Problems
General Problems
C H A P T E R
5 - PARTS DRAWINGS
Cipher Gun
Chapter
1
Cipher Gun
Disassembly
WARNING
Always remove fluid pressures before working on the unit.
WARNING
Be careful not to bend the catalyst and resin needles.
Initial Disassembly . . .
1. Remove Catalyst, Resin and Flush fluid pressure from system before
disassembly.
2. Remove Catalyst, Resin and Flush lines from the Gun Block Assembly
(CPR-2001-01).
3. Remove Screw (00145) from Trigger Stud (54630-1).
4. Remove Trigger Stud from Gun Handle (54350-3) and Trigger (54360-1).
5. Remove Trigger (54360-1) from gun assembly.
6. To remove the Gun Block Assembly (CPR-2001-01) from Gun Handle
(54350-3) remove Cap Screw (F-CS-04C-12) located at the back center,
just above the Gun Block Assembly (CPR-2001-01).
You now have two components, the Gun Block Assembly and Gun Handle Assembly.
Gun Handle Disassembly
1. Remove Spring Retainers (54000-1) and Springs (04039-1).
2. Remove Valve Body Assembly (54440-1) from Handle (54350-3).
3. Remove Spring (04070-1) and Poppet Assembly (MG-2031).
Cipher Gun
Gun Block Disassembly
1. Pull Catalyst Needle and Resin Needle (CPR-2005-01) from their Housings
2. Remove Nozzle Cap (8704-4-1), Nozzle, and Turbulent Mixer
3. Remove the Mix Housing (5104-20-1) by removing the two Cap Screws (F-CS1024-09).
4. Take the Catalyst Injector (5104-03-01) out of the Distribution Ring (5104-17-1)
(see Catalyst Injector Disassembly and Assembly for reference)
5. Remove the Mix Housing Seal (5104-12-1) and Distribution Ring (5104-17-1)
from Mix Housing (5104-20-1).
6. Unscrew Catalyst Needle Housing (CPR-2012-01) from Gun Head (CPR-200101)
7. Unscrew Resin Needle Housing (CPR-2004-01) from Gun Head (CPR-2001-01)
8. Remove Flush Valve Assembly (5104-01-01)
9. Remove Catalyst Plug (53110-1)
10. Remove Resin Fitting (MAX-2022) and Catalyst Fitting (MAX-2019).
Flush Valve Disassembly
1. Remove and discard the Flush Valve Split Seal (5104-21-1) from the Flush
Valve Body (5104-24-1)
2. Remove the Flush Elbow Assembly (5104-02-01) from the Flush Valve Neck
(5104-22-1)
3. Remove the Flush Valve Neck (5104-22-1) and the Flush Valve Seal (5104-261) from the Flush Valve Body (5104-24-1). Discard the Flush Valve Seal (510426-1)
4. Remove the Flush Seal Body (5104-23-1) from the Flush Valve Button (510425-1)
5. Remove the Compression Spring (9203-2-3) from the Flush Valve Body (510424-1)
6. Remove and discard the O-Ring (7301-3-007) from the Flush Seal Body (510423-1)
7. Remove and discard O-Ring (7301-13-008)* from the Flush Valve Button (510425-1)
Catalyst Injector Disassembly
(See drawing Injector Assembly (5104-03-01) for reference)
1.
2.
3.
4.
Remove Injector Seal (5104-13-1) from Injector Body (5104-15-1)
Unscrew Plunger Retainer (5104-14-1) from Injector Plunger (5104-16-1)
Remove Compression Spring (9203-2-2) from Injector Plunger (5104-16-1)
Remove Injector Plunger (5104-16-1) from Injector Body (5104-15-1)
NOTE
Discard all parts to be replaced by the repair kit. All remaining parts
should be thoroughly cleaned, inspected for damage, and replaced if
necessary.
Cipher Gun
Chapter
2
Cipher Gun
Assembly
WARNING
Be careful not to bend the catalyst and resin needles.
Flush Valve Assembly (5104-01-01)
(See Drawing Flush Valve Assembly (5104-01-01) for reference.)
1.
2.
3.
4.
Install the O-Ring (7301-13-008)* onto the Flush Valve Button (5104-25-1)
Install the O-Ring (7301-3-007) onto the Flush Seal Body (5104-23-1)
Install the Compression Spring (9203-2-3) into the Flush Valve Body (5104-24-1)
Push the Flush Valve Button (5104-25-1) through the Compression Spring (92032-3) located in the Flush Valve Body (5104-24-1), and screw on and tighten the
Flush Seal Body (5104-23-1)
5. Install the Flush Valve Seal (5104-26-1) onto the Flush Valve Body (5104-24-1)
and thread through the Flush Valve Neck (5104-22-1)
6. Install the Flush Elbow Assembly (5104-02-01) onto the Flush Valve Neck (510422-1)
7. Install the Flush Valve Split Seal (5104-21-1) onto the Flush Valve Body (5104-241)
NOTE
* O-Ring (7301-13-008) EPR use with Acetone only
DO NOT USE GREASE WITH EPR O-RING
Gun Head Assembly (CPR-2001-01)
1. Place New O-Ring (O-S-012) on Catalyst Fitting (MAX-2019) and Resin Fitting
(MAX-2022). Install both fittings into gun, making sure they are on the correct
sides of the gun block
2. Install new Seal (02441-1) onto Plug (53110-1) then thread Plug into Gun Block
Cipher Gun
3. Install Flush Valve Assembly (5104-01-01) into resin side of Gun Block
4. Install Distribution Ring (5104-17-1), with larger holes to the back, into the Mix
Housing (5104-20-1)
5. Install new Mix Housing Seal (5104-12-1) into Mix Housing (5104-20-1)
6. Insert Catalyst Injector Assembly (5104-03-01) into Distribution Ring (5104-17-1)
7. Attach Mix Housing (5104-20-1) to Gun Block (CPR-2001-1) using the two (2) Cap
Screws (F-CS-1024-09).
8. Install new O-Ring (O-S-012) into Catalyst Needle Seat area of the Gun Block
9. Install new O-Ring (O-S-012) on Catalyst Needle Housing (CPR-2012-01) and
thread into Gun Block
10. Install new O-Ring (O-S-012) into Resin Needle Seat area of the Gun Block
11. Install new O-Ring (O-S-012) on Resin Needle Housing (CPR-2004-01) and thread
into Gun Block, lightly grease threads.
12. Install new O-Ring (O-S-006) onto both of the Piston Needles (CPR-2005-01)
13. Insert one Piston Needle (CPR-2005-01) each into the Catalyst Needle Housing
(CPR-2012-01) and Resin Needle Housing (CPR-2004-01)
Gun Handle Assembly (54350-3)
1. Apply lubricant to Springs (04039-1) and insert into Gun Handle (54350-3)
2. Thread Spring Retainers (54000-1) over Springs (04039-1) into Gun Handle (543503)
3. Slide Spring (04070-1) onto the end of the Poppet Assembly (MG-2031)
4. Insert Poppet Assembly (MG-2031) into Valve Body (54440-1)
5. Slide O-ring (O-S-104A) over Poppet Assembly (MG-2031) and retain with Packing
Retainer (54420-1)
6. Screw Assembled Valve Body (54440-1) into the Gun Handle (54350-3)
Catalyst Injector Assembly (5104-03-01) Assembly
(See drawing Injector Assembly (5104-03-01) for reference)
1.
2.
3.
4.
Slide Injector Plunger (5104-16-1) thru Injector Body (5104-15-1)
Slide Compression Spring (9203-2-2) over Injector Plunger (5104-16-1)
Screw Plunger Retainer (5104-14-1) onto Injector Plunger (5140-16-1)
Install new Injector Seal (5104-13-1) onto Injector Body (5104-15-1)
Assembly Gun Head (CPR-2001-01) and Gun Handle (54350-3)
1. Attach the Gun Block Assembly (CPR-2001-01) to the Gun Handle (54350-3) using
Cap Screw (F-CS-04C-12).
2. Slide Trigger (54360-1) into place against the needles and line up the holes with
the handle.
3. Push Trigger Stud (54630-1) thru both the Trigger (54360-1) and the Gun Handle
(54350-3) and retain with Screw (00145).
Cipher Gun
Chapter
3
Cipher Gun
Gun Adjustment &
Start up
Gun Adjustment and Start Up
1. Make sure trigger and trigger bar are not worn, loose or damaged before
adjusting gun or needle guides.
2. Adjust the Resin Needle Guide and Jam Nut so they will open just before the
Catalyst Needle, never catalyst first. How much you open the resin needle
before you open the catalyst needle will depend on the resin viscosity and may
have to be changed as the resin temperature changes. See the Testing and
Adjusting Manual (12016-2) for testing your gun.
3. Test the gun by putting 100psi of air to the catalyst and resin fittings and putting
the gun in a tub of water.
Cipher Gun
Chapter
4
Cipher Gun
Troubleshooting
Catalyst Problems
1. Catalyst leaking around Needle (inside Needle Housing CPR-2003-02)
· Replace O-Ring (O-S-006) on Needle
· Check for excessive pressure in catalyst system
2. Catalyst leaking around Needle Housing
· Replace O-Ring (O-S-012) on Needle Housing (CPR-2003-02)
3. Catalyst leaking from the Mix Housing / front of the gun
· Check Piston Needle (CPR-2005-01) for wear or damage
· Replace Catalyst Seat (CPR-2012-02) or Catalyst Housing/Seat
(CPR-2012-01)
· Replace O-Ring (O-S-012) under the catalyst seat
· Damaged or Weak Return Spring (04039-1), replace as needed
· Check for excessive pressure in catalyst system
4. Catalyst leaking from around plug on the side of the gun head
· Replace plug Seal (02441-1)
5. No catalyst from the gun
· Make sure trigger is pulling catalyst needle back / open
· Check Catalyst Injector (5104-03-01) for proper operation (drawing 5104-03-01)
· Check gun block for blockages
· Check catalyst pump for proper operation (See catalyst pump manual)
6. Catalyst leaking between fitting and gun block
· Replace O-Ring (O-S-012)
Resin Problems
1. Resin leaking around Needle (inside Needle Housing CPR-2004-01)
· Replace O-Ring (O-S-006) on Needle
2. Resin leaking around Needle Housing
· Replace O-Ring (O-S-012) on Needle Housing (CPR-2004-01)
3. Resin leaking from the Mix Housing / front of the gun
· Check Piston Needle (CPR-2005-01 for wear or damage
· Replace Resin Needle Housing (CPR-2004-01)
· Replace O-Ring (O-S-012) under the resin Needle Housing
· Damaged or Weak Return Spring (04039-1), replace as needed
· Check for excessive pressure in resin system
Cipher Gun
4.
·
·
·
5.
·
No Resin from the gun
Make sure trigger is pulling resin needle back / open
Check gun block for blockages
Check resin pump for proper operation (See resin pump manual)
Resin leaking between fitting and gun block
Replace O-Ring (O-S-012)
Flush Problems (reference drawing 5104-01-01)
1. Solvent leaking from around flush button (inside flush body)
· Replace O-Ring (7301-13-008)* on valve button
2. Solvent leaking from around flush neck (next to gun block)
· Replace Split Seal (5104-21-1)
3. Solvent leaking from between the flush neck and flush body
· Replace Flush Valve Seal (5104-26-1)
4. Solvent leaking around flush elbow fitting
· Tighten flush swivel Elbow Fitting (7701-6-1)
· Replace Nylon Seal (7304-3-1)
· Replace flush swivel Elbow Fitting (7701-6-1)
5. Solvent leaking from Mix Housing / front of the gun
· Check for debris in seal area or damage to flush body
· Replace O-Ring (7301-3-007) on flush seal body
· Check for excessive pressure is flush system, set to no more than 80psi
General Problems
1. Material leaking from around the mix chamber
· Replace Mix Housing Seal (O-S-016) or (5104-12-1)
· Replace Catalyst Injector Seal (5104-13-1)
2. Air leaking from around poppet needle
· Tighten Retainer (54420-1) (caution do not over tighten, this will make the poppet
needle move slowly or not move at all.)
· Replace O-Ring (O-S-104A)
3. Air leaking from around poppet valve body
· Tighten Poppet Valve Body (54440-1) into Gun Handle (54350-3)
4. Air leaking from fitting on handle or to chopper
· Retainer (54420-1) may be too tight and holding valve open
· Check Poppet Assembly (MG-2031) for wear or damage
· Check Poppet Valve Body (54440-1) seat area for wear or damage
5. Material leaking from around nozzle or nozzle cap
· Tighten Nozzle Cap (8704-4-1) (caution do not over tighten or you may damage
the Turbulent Mixer (5107-27-3)) Hand tighten only
· Check Turbulent Mixer (5107-27-3) for damage or wear
· Check front of Mix Housing (5104-20-1) for damage
6. Trigger Action stiff or hard
· Check Trigger (54360-1) for damage
· Check Trigger Stud (54630-1) and Screw (00145) for damage, remove and
lubricate as needed.
· Check Needle Guides (53900-1) and Spring (04039-1) for damage, remove and
lubricate as needed
· Check Spring Retainer (54000-1) for wear or damage
· Check Needles (CPR-2005-01) and Needle Housings for hardened or sticky
material
Cipher Gun
Chapter
5
Cipher Gun
Parts Drawings
Cipher Gun
Cipher Gun
MAGNUM VENUS PRODUCTS
CIPHER GUN
CPR-2000
08-09-02
CIPHER GUN
CPR-2000 PARTS LIST
ITEM
PART #
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
*11
12
*13
14
16
17
*18
19
20
21
*22
23
24
25
26
*27
28
29
30
*31
32
33
34
35
36
37
38
39
40
41
7701-6-18
54350-3
00145
54630-1
54360-1
04039-1
54000-1
53900-1
53800-1
CPR-2005-01
O-S-006
CPR-2004-01
O-S-012
CPR-2003-02
CPR-2001-01
F-CS-04C-12
O-S-016
5104-03-01
5104-17-1
5104-20-1
5107-27-3
F-CS-1024-09
VFIT-6025-HT
8704-4-1
53110-1
02441-1
04070-1
MG-2031
54440-1
O-S-104A
54420-1
02883-8
56190-1
04420-1
F-HN-1024
56100-1
MAX-2019
MAX-2022
5104-01-01
CPR-2012-02
Elbow
Gun Handle
Screw
Stud
Trigger
Spring
Retainer
Needle Guide
Jam Nut
Piston Needle
O-Ring
Needle Housing (MAT.)
O-Ring
Needle Housing (CAT.)
Gun Head
Cap Screw
Seal
Injector
Distribution Ring
Mix Housing
Turbulent Mixer
Cap Screw
Fit Nozzle
Nozzle Cap
Plug
Seal
Spring
Poppet Assembly
Valve Body
O-Ring
Retainer
Pin
Screw
Spring
Nut
Nut
Catalyst Fitting
Material Fitting
Flush Valve
Catalyst Seat
1
1
1
1
1
2
2
2
2
2
2
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
INCLUDED BUT NOT SHOWN
*
CPR-2000-SK Seal Kit
Kit also includes 5104-13-1 Injector Seal for part 19 (5104-03-01)
OPTIONAL EQUIPMENT
VPG-1001
VPG-1002
VPG-1003
5104-07-01
CPR-2012-01
Static Mixer Housing
Diffuser/Gasket (Place between tip and housing)
Static Mixer
Ball Valve Flush
Catalyst Housing/Seat Assembly
includes item 13 (O-S-012 (Qty. 2), Item 14
(CPR-2003-02) and item 41 (CPR-2012-02)
Cipher Gun
MAGNUM VENUS PRODUCTS
CIPHER GUN
Cipher Gun
CPR-2000-SK
INJECTOR ASSY - GB1S1 (5104-03-01)
PARTS LIST
ITEM
1
2
3
4
5
6
PART #
DESCRIPTION
QTY
5104-16-1
5104-15-1
5104-14-1
5104-13-1
9203-2-2
D5104-03-1
Injector Plunger
Injector Body
Plunger Retainer
Injector Seal
Compression Spring
Injector Assy - GB1S1 Dwg
1
1
1
1
1
1
MAGNUM VENUS PRODUCTS
SystemOne - Injector Assy - GB1S1
5104-03-01
D5104-03-01 Rev. - 11/24/99
Cipher Gun
Flush Valve Assy (5104-03-01)
PARTS LIST
ITEM
PART #
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
5104-22-1
5104-23-1
5104-26-1
5104-24-1
5104-25-1
5104-21-1
9203-2-3
7301-13-008
1
1
1
1
1
1
1
1
9
7301-3-007
Flush Valve Neck
Flush Seal Body
Flush Valve Seal
Flush Valve Body
Flush Valve Button
Flush Valve Split Seal
Compression Spring
O-Ring
*Do not grease this O-Ring*
O-Ring
ITEM
PART #
DESCRIPTION
10
7304-3-1
Nylon Seal
11
7701-6-1
Elbow Fitting
12
7701-6-3
Barb Fitting
13
7701-2-1
Hose Clamp
OPTIONAL PARTS AND ASSEMBLIES
8B
7301-11-008
O-Ring
15
5104-02-01
Flush Elbow Assy
1
MAGNUM VENUS PRODUCTS
Flush Valve Assy
REV. A = ITEM 8, 7301-13-008 WAS 7301-11-008, ADDED *DO NOT GREASE THIS O-RING* NOTE
Cipher Gun
5104-01-01
D5104-01-01 Rev. A - 11/05/01
QTY
2
1
1
1
1
1
Cipher Gun
Cipher Gun
Cipher Gun
Corporate Headquarters/Manufacturing
5148 113th Ave., Clearwater, FL 33760 USA
Phone: (727) 573-2955
Fax: (727) 571-3636
Email: info@mvpind.com
Web: www.magind.com
Manufacturing/Sales
1862 Ives Avenue, Kent, WA 98032 USA
Phone: (253) 854-2660 - (800) 448-6035 US/Canada
Fax: (253) 854-1666
Email: info@mvpind.com
Web: www.venusmagnum.com
Sales/Service
320 North Main St., Goshen, IN 46528 USA
Phone: (574) 534-1434
Fax: (574) 534-1502
MVP-Canada/Sales/Service
80 Beauvais, Delson, PQ J0L 1GO Canada
Phone: (450) 638-4330
Fax: (450) 638-3741
©2002 Magnum Venus Products
Cipher Gun
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