Model 556 Converter

Model 556 Converter
IM-P403-98
AB Issue 1
Model 556 Converter
Installation and Maintenance Instructions
1. Using the instruction
manual
2. Intended use
3.Safety
4. Description of the
converter
5. Technical data
6. Installation of the
converter
7.Wiring
8.Commissioning
9.Faults
10. Spare parts and
accessories
11.Appendix
12. Declaration of
conformity
13.Contacts
IM-P403-98 AB Issue 1
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© Copyright 2012
Printed in Germany
Preface
Preface
This instruction manual is written to assist the user in proper procedures for
trouble-free operation.
It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for
loss or damage caused due to improper use of this instruction manual or
products described herein.
This manual is protected by copyright. However, the user may produce copies
and translations if required for correct operation of the products.
On request, this manual is available in other languages as well as in digital
format (Acrobat® Reader 7.0 required).
Our products are being continuously improved. Technical data is subject to
change without notice.
Essen, June 2012
optek-Manual--1004-1023-02--556-US-2012-08-07
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IM-P403-98 AB Issue 1
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Table of contents
Table of contents
1
1.1
Using the instruction manual ................................................................................................. 1
Validity of the instruction manual ......................................................................................... 1
1.2
Pictograms and signal words ............................................................................................... 2
2
Intended use ............................................................................................................................ 3
3
3.1
Safety ........................................................................................................................................ 4
General safety instructions .................................................................................................. 4
3.2
Safety instructions for works on electrical equipment .......................................................... 5
4
4.1
Description of the converter .................................................................................................. 6
Converter front view ............................................................................................................ 7
4.2
Converter rear view ............................................................................................................. 8
5
5.1
Technical data ......................................................................................................................... 9
Possible sensors ............................................................................................................... 10
5.2
Converter dimensions ........................................................................................................ 11
5.2.1
Dimensions for wall mount housing B19-21 - plastic (ABS) - IP66 (option) ............ 12
5.2.2
Dimensions for wall mount housing B19-42 - plastic (ABS) - IP66 (option) ............ 13
5.2.3
Dimensions for wall mount housing S19-42 - stainless steel 1.4301 /
SS304 - IP65 (option) ............................................................................................. 14
5.2.4
Dimensions for mounting with mounting angle ....................................................... 15
6
6.1
Installation of the converter ................................................................................................. 16
Installation site requirements for standard installation ....................................................... 16
6.2
Standard installation .......................................................................................................... 16
6.3
Requirements for mounting with mounting angle ............................................................... 17
6.4
Mounting with mounting assembly ..................................................................................... 17
7
7.1
Wiring ..................................................................................................................................... 18
General advice on wiring ................................................................................................... 18
7.2
Connecting the voltage supply 115 or 230 V AC................................................................ 19
7.3
Connecting the voltage supply 24 V AC / DC (option)........................................................ 19
7.4
Connecting the sensor ....................................................................................................... 20
7.4.1
Wiring plan TF56 to 556 converter .......................................................................... 22
7.5
Connecting the relay outputs ............................................................................................. 23
7.6
Connecting the mA-output ................................................................................................. 25
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I
Table of contents
8
8.1
Commissioning ..................................................................................................................... 26
Requirements for commissioning....................................................................................... 26
8.2
Switching the converter on ................................................................................................ 26
8.3
Adjusting lamp voltage ...................................................................................................... 27
8.4
Setting the zero point......................................................................................................... 29
8.5
Setting the measuring range.............................................................................................. 30
8.6
Setting alarms ................................................................................................................... 32
8.7
Adjusting the digital read-out ............................................................................................. 33
8.8
Other activities when commissioning ................................................................................. 34
9
Faults ...................................................................................................................................... 35
10
Spare parts and accessories ................................................................................................ 37
10.1 Accessories converter ....................................................................................................... 37
10.2 Small parts fuses ............................................................................................................... 38
11
Appendix ................................................................................................................................ 39
11.1 Installation documentation - hardware ............................................................................... 40
12
Declaration of conformity ..................................................................................................... 41
13
Contacts ................................................................................................................................. 42
II
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AB Issue 1
Using the instruction manual
1
Using the instruction manual
1.1
Validity of the instruction manual
This instruction manual is valid for the optek-converter 556 only.
Follow the instruction manual for every operation. If the converter is not used as
described in this instruction manual, your safety and the converter function could
be affected.
To keep up reliability of the product, enhance its life cycle and avoid down times,
you have to follow the instructions given in this manual.
Furthermore, please follow the existing accident prevention and environmental
protection instructions, as well as recognized technical instructions for safe and
professional working.
-1optek-Manual--1004-1023-02--556-US-2012-08-07
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1
Using the instruction manual
1.2
Pictograms and signal words
Especially important information in this instruction manual is marked with the
following pictograms:
Danger!
This pictogram indicates immediate danger to life and health of persons.
The text next to the symbol gives information on how to avoid bodily injuries.
If the possible cause of risk can be specified, the corresponding pictogram
preceeds instructions:
Danger!
Electrical voltage.
This pictogram indicates danger due to electrical voltage.
Caution!
This pictogram indicates information on how to avoid material damage.
Note!
This pictogram indicates instructional or general advice.
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Intended use
2
Intended use
The converter is exclusively to be used as a converter for optek-sensor
assemblies according to the technical data.
In combination with inline sensors for turbidity, the converter is used for
displaying and processing measuring results.
The converter is only applicable for sensors listed in the chapter
"Technical data".
The converter is to be installed in a control cabinet, which provides an external
release device so that the converter can be switched voltage-free. Observe
chapter "Technical data".
The use in explosion proof areas is prohibited.
Unauthorized constructional changes, additional fittings or rebuildings as well as
changes to and interference with the converter program are prohibited.
The manufacturer is not liable for damage resulting from use contrary to
intended use.
Following this instruction manual is part of the intended use.
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3
Safety
3
Safety
3.1
General safety instructions
Only operate the converter when free from defects and in accordance with the
instructions provided in this manual.
Read this instruction manual prior to initial commissioning. This applies
especially to persons only operating the converter occasionally, such as
maintenance staff.
Observe all safety and information labels on the product and keep them in
readable condition.
Inspect the product for signs of physical damage. Report any damage immediately and do not commission the product until corrective actions have been
taken.
Protect the converter from impacts causing corrosion or preventing components
from working properly.
Have faulty parts of the measuring system replaced immediately.
Spare parts must comply with the technical requirements defined by optek. This
is always guaranteed when using original spare parts.
For maintenance and repair activities, attach a warning sign to the external
release device to prevent re-commissioning of the converter.
When malfunctioning, take the product out of operation. Repair the malfunctions
immediately by a qualified electrician.
The safety instructions are to be supplemented with the current national
regulations on accident prevention.
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Safety
3.2
Safety instructions for works on electrical equipment
Work on electrical equipment has to be carried out by qualified electricians only.
The power line connection of the converter must be specified correctly to prevent overload.
Disconnect the voltage supply before connecting the power line. Only connect
the power line when voltage-free. Do not use the terminal socket for release
since no first-to-mate last-to-break protective ground contact is provided.
Do not work on live active parts of the electrical equipment. When working on
the electrical equipment, observe the following safety regulations:
1. Switch voltage-free.
2. Protect against re-commissioning.
3. Check if voltage-free.
4. Cover live parts.
5. Ground and short-circuit.
In case of faults in the power supply, disconnect the converter immediately.
In case of a short-circuit, there is a danger of sparking and fire.
Use only original fuses with specified current and triggering characteristics!
When a fuse has to be exchanged, first try to detect the cause and clear the fault
before exchanging the fuse.
When work on live parts is necessary, use insulated tools only.
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5
Description of the converter
4
Description of the converter
The converter is an universal device designed for process monitoring and
control of an optek-sensor assembly.
Fig. 1
556 converter
In the converter, both the direct light and the scattered light signal are boosted
and a weighted proportional value is obtained. The thus created measurand is
proportional to the total volume of particles in the medium. The 556 provides four
defined and one variable measuring range to be adjusted to your specific
process parameters. The LED indicator indicates the percentage of the selected
measuring range.
For connection to the process control system, the 556 converter is equipped with
two independent setpoints and a 4 - 20 mA-output for alarms and real-time
process monitoring.
An additional relay output (failsafe) gives alarm in case of lamp or power failure.
In a standardized manner, basic system calibration is carried out
in ppm DE (mg of diatomaceous earth/l of water). If desired, calibration in FTU
(Formazin Turbidity Standard) or EBC (European Brewery Convention) is
possible as well.
The converter complies with the highest security standards. The device
complies with the requirements of the EMC Directive in accordance with CE.
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Description of the converter
4.1
Converter front view
1
9
8
2
7
6
3
4
5
15
10
11
12
13
14
Fig. 2
556 converter
Numbers stand for:
1. Digital read-out, LED display, 3 digits, height: 7 mm
2. 5 LEDs (yellow), indication of set measuring range
3. LED (red), switch indicator for alarm 2
4. Encoding button for setting alarm 2 in steps of 1 % of the respective
measuring range
5. LED (green), zero point indication
6. Encoding button for setting alarm 1 in steps of 1 % of the respective
measuring range
7. LED (red), switch indicator for alarm 1
8. LED (red), lamp failure indication
9. LED (red), power indication
10. DIP switch (RANGE 1 - 10) for measuring range setting
11. Potentiometer (VAR) for setting the variable measuring range
12. Potentiometer (ZERO) for zero point setting
13. DIP switch (DISP 5-6) for setting digital read-out 1
14. Potentiometer for setting digital read-out 1
15. Possible measuring range plates for EBC, FTU and PPM
Note!
DIP switches DISP 1 - 4 (position 13 in fig. 2) only serve for factory calibration
and may not be actuated by the user.
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7
Description of the converter
Converter rear view
26
26
115/230V ! !
115/230V
50/60Hz,30VA
30VA
50/60Hz,
115VAC,T0,630A
T0,630A
115VAC,
230VAC,T0,315A
T0,315A
230VAC,
25
25
LL
NN
PE
PE
23
23
Fig. 3
19 20 21
19 20 21
24
24
230V
230V
OPTEK-DANULAT
MADEININGERMANY
GERMANY
MADE
16
16
LAMP
LAMP
66
77
88
99
1010
1111
1212
1313
1414
1515
1616
1717
1818
17
17
18
18
LAMP AL ALARM II ALARM I mA
LAMP AL ALARM II ALARM I mA
27
27
LAMP- LAMP
VOLTAGE
VOLTAGE
55
11
22
33
44
55
55
DETECTORINPUTS
DETECTORINPUTS
4.2
19
19
20
20
21
21
22
22
Converter rear view
Numbers stand for:
16. Potentiometer for lamp voltage
17. Lamp output (only for optek-sensors)
18. mA-output (4 - 20 mA)
19. Relay output 1
20. Relay output 2
21. Relay output 3
22. Power switch
23. Selector switch for voltage (preset 230 V AC or 115 V AC) (does not apply for a 24 V AC / DC version)
24. Power supply (fixed)
25. Fuse I
• T 0.315 A for 230 V AC
• T 0.630 A for 115 V AC
• T 1.250 A for 24 V AC/DC
26. Fuse II
• T 0.315 A for 230 V AC
• T 0.630 A for 115 V AC
• T 1.250 A for 24 V AC/DC
27. Detector input (only for optek-sensors)
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Technical data
5
Technical data
Tab. 1
Technical data 556 converter*
Housing:
19"-version for mounting in control cabinets 3 U / 21 HP
- dimensions: W 106.3 mm (4.19 in.) H 128.4 mm (5.06 in.) D 208 mm (8.19 in.)
- material: aluminium / diverse plastics
- protection: front IP40 / rear IP20 (mains supply secured against accidental touching)
Display:
1 digital display, 3 digits, LED, height 7mm
Operation:
dip switches, potentiometer, coding switch
LED:
1 LED (red):
1 LED (green):
5 LED (yellow):
2 LED (red):
1 LED (red):
Sensor-inputs:
1 for optek photometric sensor TF56
Sensor lamp-outputs:
1 lamp supply for optek photometric sensor TF56
4.8 ... 7.0 V DC
mA-outputs:
1 x 4 - 20 mA (NAMUR)
functionally galvanically isolated (min. 500 V DC) for connection to PELV
- accuracy: < 1 %
- load: < 500 Ohm
Relay-outputs:
2 independently adjustable SPDT contacts
0 - 250 V AC, 0 - 300 V DC, 0 - 8 A (refer to load limit curve relay outputs in the manual)
- for alarm I and II
Failsafe-output:
1 SPDT contact to alarm in case of lamp or system failure (active)
0 - 250 V AC, 0 - 300 V DC, 0 - 8 A (refer to load limit curve relay outputs in the manual)
Cable lengths
(sensor):
2, 3, 5, 10, 15, 20, 30 … 100 m
(7, 10, 16, 33, 49, 66, 98 …328 ft)
Power supply
(Fixed, secured against
accidental touching):
115 / 230 V AC, selectable (93.5 - 132 / 187 - 264 V AC, 47 - 64 Hz) or
24 V AC / DC (AC: 20.4 - 26.4 V AC, 47 - 64 Hz; DC: 20.4 - 28.8 V DC) (SELV / PELV)
consider an external release device
- power consumption: < 30 VA
Ambient conditions:
temperature during operation (no direct sunlight):
- converter:
- with optional stainless steel housing S19-42 (IP65):
- with optional plastic housing B19-42 (IP66):
- with optional plastic housing B19-21 (IP66):
- temperature during transport (no direct sunlight):
EN 61010-1 / 2002-08 / class 1
Weights
(depends on configuration):
556 with mounting angle:
556 with S19-42 housing:
556 with B19-42 housing:
556 with B19-21 housing:
power on
zero
measuring ranges
alarm I and II
lamp or system failure
0 - 50 °C (32 - 122 °F)
0 - 40 °C (32 - 104 °F)
0 - 35 °C (32 - 95 °F)
0 - 35 °C (32 - 95 °F)
-20 - 70 °C (-4 -158 °F)
1.4 - 2.0 kg
8.5 - 7.9 kg
3.5 - 4.1 kg
1.4 - 2.0 kg
*. Data given are subject to changes without prior notice.
IM-P403-98 AB Issue 1
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9
Technical data
5.1
Possible sensors
One or more of the following optek-sensors can be connected to the converter:
• TF56-N
• TF56-HT
• TF56-HT-N
Connecting flameproof sensors to the converter is prohibited.
The meaning of the sensor options is described in the sensor manuals.
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Technical data
5.2
Converter dimensions
POWER
POWER
100
100ppm
ppm
5050ppm
ppm
VAR
VAR
ALARM
ALARM11
ALARM
ALARM22
8 8
8 8
8 8
8 8
ZERO
ZERO
128.4mm[5.06“]
[5.06“]
128.4mm
500
500ppm
ppm
250
250ppm
ppm
LAMP
LAMP
FAILURE
FAILURE
optek
106.3mm [4.19“]
106.3mm [4.19“]
Fig. 4
IM-P403-98 AB Issue 1
190mm [7.48“]
190mm [7.48“]
18mm [0.71“]
18mm [0.71“]
Dimensions
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11
Technical data
ALARM 2
ALARM 2
8 8
8 8
8 8
8 8
optek
90mm [3.54"]
[3.54"]
90mm
5.5mm [0.22"]
[0.22"]
5.5mm
X56
X56
ZERO
ZERO
176mm
176mm [6.93"]
[6.93"]
237mm [9.33"]
[9.33"]
237mm
VAR
VAR
ALARM 1
ALARM 1
90mm
90mm [3.54"]
[3.54"]
24.8
24.8
265mm [10.43"]
[10.43"]
265mm
POWER
POWER
LAMP
LAMP
FAILURE
FAILURE
120mm [4.72"]
[4.72"]
120mm
Dimensions for wall mount housing B19-21 - plastic (ABS) - IP66 (option)
13.4mm [0.53"]
[0.53"]
13.4mm
5.2.1
81mm [3.19"]
192.7mm
192.7mm [7.59"]
[7.59"]
[11.3"]
287mm [11.3"]
206mm
206mm [8.11"]
[8.11"]
114400
°°
114400
°°
Fig. 5
12
2x M20
M20
2x
4x M16
4x
Dimensions with wall mount housing B19-21
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IM-P403-98 AB Issue 1
Technical data
POWER
POWER
Ø5.5mm
Ø5.5mm [0.22"]
[0.22"]
LAMP
FAILURE
LAMP
FAILURE
POWER
POWER
24.8
24.8
VAR
VAR
ALARM 1
ALARM 1
ALARM 2
ALARM 2
8 8
8 8
8 8
8 8
VAR
VAR
ALARM 1
ALARM 1
ZERO
ZERO
8
8
8
8
X56
X56
optek
ALARM 2
ALARM 2
8
8
8
8
ZERO
ZERO
optek
90mm
90mm [3.54"]
[3.54"]
X56
X56
24.8
24.8
LAMP
FAILURE
LAMP
FAILURE
120mm
120mm [4.72"]
[4.72"]
Dimensions for wall mount housing B19-42 - plastic (ABS) - IP66 (option)
13.4mm
13.4mm [0.53"]
[0.53"]
5.2.2
323mm [12.72"]
[12.72"]
323mm
340mm [13.39"]
[13.39"]
340mm
353mm [13.9"]
[13.9"]
353mm
140 °
4x M20
M20
4x
8x M16
M16
8x
90mm [3.54"]
237mm [9.33"]
265mm [10.43"]
140
°
81mm
81mm [3.19"]
[3.19"]
287mm
287mm [11.3"]
[11.3"]
Fig. 6
IM-P403-98 AB Issue 1
Dimensions with wall mount housing B19-42
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Technical data
Dimensions for wall mount housing S19-42 - stainless steel 1.4301/SS304 IP65 (option)
6.4mm
6.4mm[0.25"]
[0.25"]
POWER
POWER
24.8
24.8
VAR
VAR
ALARM 1
ALARM 1
ALARM 2
ALARM 2
8 8
8 8
8 8
8 8
X56
X56
24.8
24.8
LAMP
LAMP
FAILURE
FAILURE
VAR
VAR
ZERO
ZERO
ALARM 1
ALARM 1
ALARM 2
ALARM 2
8 8
8 8
8 8
8 8
X56
X56
optek
ZERO
ZERO
optek
190mm
190mm[7.48"]
[7.48"]
POWER
POWER
LAMP
LAMP
FAILURE
FAILURE
23.5mm
23.5mm[0.93"]
[0.93"]
5.2.3
323mm[12.72"]
[12.72"]
323mm
340mm[13.39"]
[13.39"]
340mm
112255°
°
10xM16
M16
10x
4xM20
M20
4x
237mm [9.33"]
265mm [10.43"]
112255°
°
353mm[13.9"]
[13.9"]
353mm
65mm
65mm[2.56"]
[2.56"]
271mm
271mm[10.67"]
[10.67"]
295mm
295mm[11.61"]
[11.61"]
301mm
301mm[11.85"]
[11.85"]
Fig. 7
14
Dimensions with wall mount housing S19-42 - stainless steel 1.4301 / SS304 - IP65
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Technical data
5.2.4
Dimensions for mounting with mounting angle
203mm [7.99"]
92mm [3.62"]
max. 111mm [max. 4.37"]
max. 298mm [max. 11.73"]
80mm [3.15"]
100mm [3.94"]
6.5mm [0.26"]
min. 34mm [min. 1.34"]
min. 221mm [min. 8.7"]
Fig. 8
60mm [2.36"]
Dimensions for mounting with mounting angle W19
IM-P403-98 AB Issue 1
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15
Installation of the converter
6
Installation of the converter
Check the whole scope of supply for completeness. Check if there is any
detectable damage to the delivery. If you detect any damage or fault, contact our
customer service. See preliminary note for our contact data.
6.1
Installation site requirements for standard installation
• A control cabinet with a cutout of 106 x 116 mm (4.17’’ x 4.57’’) for the
converter as well as 4 drill holes M2.5 for fixing are provided.
Dimensioning details of the converter are given in the technical data.
• An external release device on the control cabinet is located close to the
converter. With this device the converter can be switched voltage-free.
Tool
6.2
• Screw driver
Standard installation
1. Insert the converter into the cutout in the control cabinet.
2. Fasten the four screws M2.5 x 11 (31, fig. 9) of the converter.
31
31
31
31
Fig. 9
Front view with screws
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Installation of the converter
6.3
Requirements for mounting with mounting angle
• The wall, the converter is to be installed to, is of sufficient bearing
capacity.
• Weight and dimensioning details of the converter are given in the
technical data.
• An external release device on the control cabinet is located close to the
converter. With this device the converter can be switched voltage-free.
Tool
6.4
• Screw driver
• Installation kit W19
consisting of:
1 x mounting angle W19
2 x nut plate M2.5 28HP s=4.5 (H-profile)
4 x screw M2.5 x 8 DIN 7985 A2
Mounting with mounting assembly
1. Prepare the wall for fixing the mounting assembly so that the assembly may
be fixed to the wall with the small side.
2. Mount the mounting assembly with the large side in a horizontal position.
3. Fix the converter at the right side to the mounting assembly. Fasten the four
screws on mounting assembly and converter.
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17
Wiring
7
Wiring
7.1
General advice on wiring
230V
230V
OPTEK-DANULAT
MADE
MADE IN
IN GERMANY
GERMANY
Fig. 10
22
22
LL
NN
PE
PE
24VDC
DC ! !
24V
50/60Hz,30VA
30VA
50/60Hz,
24V,T1,25A
T1,25A
24V,
20 21
21
19 20
19
19 20 21
L
N
PE
mA
mA
66
77
88
99
10
10
1111
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMP
LAMP
LAMP- LAMP
VOLTAGE
VOLTAGE
55
11
22
33
44
55
55
DETECTORINPUTS
DETECTORINPUTS
115/230V !!
115/230V
50/60Hz, 30VA
30VA
50/60Hz,
115VAC, T0,630A
T0,630A
115VAC,
230VAC, T0,315A
T0,315A
230VAC,
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMP AL ALARM II ALARM I
LAMP AL ALARM II ALARM I
LAMP-LAMP
VOLTAGE
VOLTAGE
5
1
2
3
4
5
5
LAMP AL
AL ALARM
ALARM IIII ALARM
LAMP
ALARM II mA
mA LAMP
LAMP
DETECTORINPUTS
DETECTORINPUTS
Danger!
Electrical voltage!
Before connecting, switch the converter power switch (22) to O (OFF) position!
Install electrical connections only by qualified electricians!
OPTEK-DANULAT
MADE
MADEIN
INGERMANY
GERMANY
Power switch on converter 115 / 230 V (left) and 24 V (right)
• The power switch is only protected against accidental touching. That is
why the converter has to be installed in a control cabinet
(see chapter 6, page 16).
• The power supply socket is not provided with a first-to-mate last-to-break
protective ground contact. You must therefore provide an external release
device.
• The converter is designed for continuous operation and has only to be
switched voltage-free for maintenance purposes.
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IM-P403-98 AB Issue 1
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Wiring
7.2
Connecting the voltage supply 115 or 230 V AC
• Screw driver
Tool
19 20 21
230V
230V
LAMP
LAMP
mA
mA
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18
18
LAMP AL ALARM II ALARM I
115/230V
115/230V! !
50/60Hz,
30VA
50/60Hz,
30VA
115VAC,
T0,630A
115VAC,
T0,630A
230VAC,
T0,315A
230VAC,
T0,315A
19 20 21
L
L
N
N
PE
PE
24 24
LAMP
- LAMP
VOLTAGE
VOLTAGE
5
1
2
3
4
5
5
LAMP AL ALARM II ALARM I
DETECTORINPUTS
5
1
2
3
4
5
5
DETECTORINPUTS
1. Flip the selector switch (23) to the provided voltage supply (115
or 230 V AC).
2. Connect the power supply to the power supply socket (24).
23
23
OPTEK-DANULAT
MADE IN GERMANY
MADE IN GERMANY
Fig. 11
7.3
Connecting the power supply 115 or 230 V AC
Connecting the voltage supply 24 V AC / DC (option)
• Screw driver
Tool
1. Check if the voltage is 24 V AC / DC .
2. Connect the power supply to the power supply socket (24).
L L
NN
PE
PE
24VDC
DC ! !
24V
50/60Hz,30VA
30VA
50/60Hz,
24V,T1,25A
T1,25A
24V,
19 20 21
19 20 21
24
24
mA
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMP
LAMP
LAMP
LAMP -VOLTAGE
VOLTAGE
5
1
2
3
4
5
5
LAMP
LAMPAL
AL ALARM
ALARM IIII ALARM
ALARM I
DETECTORINPUTS
DETECTORINPUTS
5
1
2
3
4
5
5
OPTEK-DANULAT
OPTEK-DANULAT
MADE IN GERMANY
MADE IN GERMANY
Fig. 12
IM-P403-98 AB Issue 1
Connecting the power supply 24 V AC / DC
- 19 -
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19
Wiring
7.4
Connecting the sensor
Danger!
Electrical voltage!
Switch the converter voltage-free before connecting the sensor!
Install electrical connections only by qualified electricians!
The following connections are on the back of the converter:
LAMP
LAMP
- VOLTAGE
VOLTAGE
55
11
2
3
4
5
5
66
77
88
99
1010
1111
1212
1313
1414
1515
16
16
17
17
18
18
115/230V
115/230V ! !
50/60Hz,
50/60Hz,30VA
30VA
115VAC,
115VAC,T0,630A
T0,630A
230VAC,
230VAC,T0,315A
T0,315A
1919 20 20 21 21
L
L
N
N
PE
PE
230V
230V
LAMP AL ALARM II ALARM I mA LAMP
LAMP AL ALARM II ALARM I mA LAMP
G
G
DETECTORINPUTS
DETECTORINPUTS
Connection to the
converter
HH
OPTEK-DANULAT
OPTEK-DANULAT
MADE
IN GERMANY
MADE IN GERMANY
Fig. 13
Detector inputs and lamp outputs of the converter 556
Letters stand for
• G
Detector inputs (5, 1, 2) and (5, 4, 3)
• H
Lamp outputs (6, 7)
Note!
Stick to the detector inputs and lamp outputs specified in table 2. Thus, danger
of mixing inputs and outputs up is minimized.
Tab. 2
Connections
Number of sensors
Sensor type
Detector input connection
of the converter
Lamp output
Cable set
lengths max.
1 sensor
TF56
Detector input (5, 1, 2)
Detector input (5, 4, 3)
Lamp output (6, 7)
100 m / 328 ft.
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IM-P403-98 AB Issue 1
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Wiring
Tool
• Screw driver
To be able to allocate the end splices unequivocally to the terminals of the
converter, each end splice is marked with the number of the correct terminal:
Detector cable to sensor
1 = white (A1) 2 = brown (A2)
5 = black (A5)
Detector cable to sensor (reference channel)
3 = white (C3) 4 = brown (C4) 5 = black (C5)
Lamp cable to sensor
6 = white or blue (6)
7 = brown (7)
Caution!
Lamp voltage must be adjusted to the cable length in order to compensate
voltage loss in the cable. Too low lamp voltage can lead to wrong measuring
results. Too high lamp voltage reduces the life of the lamp module considerably.
IM-P403-98 AB Issue 1
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21
Wiring
7.4.1
Wiring plan TF56 to 556 converter
5
8
5
24V DC
50/60Hz, 30VA
24V, T1,25A
24V DC
50/60Hz, 30VA
24V, T1,25A
5
5
9
10
11
12
13
14
17
20
16
21
19
N
PE
15
20
L
19
L
N
9
10
11
12
13
14
15
16
17
18
LAMP
LAMP
8
18
21
PE
LAMP VOLTAGE
LAMP 6
VOLTAGE
7
mA
7
4
mA
6
3
ALARM II ALARM I
4
2
ALARM II ALARM I
3
5
1
LAMP AL
2
LAMP AL
5
1
DETECTORINPUTS
DETECTORINPUTS
Option: 24 V AC/DC
Option: 24 V AC/DC
OPTEK-DANULAT
MADE IN GERMANY
MADE IN GERMANY
5
1
2
3
4
5
5
1
2
6
3
7
4
5
115/230V
50/60Hz, 30VA
115VAC, T0,630A
115/230V
230VAC,
T0,315A
50/60Hz,
30VA
115VAC, T0,630A
230VAC, T0,315A
5
5
230V
20
21
19
20
21
N
L PE
N
PE
9
10
11
12
13
8
9
10
11
12
13
14
15
14 16
19
L
8
LAMP VOLTAGE
LAMP 6VOLTAGE
7
230V
15 17
16 18
17
18
LAMP AL ALARM II ALARM I
mA LAMP
mA LAMP
LAMP AL ALARM II ALARM I
DETECTORINPUTS
A5 BK
A5 A1
BK WH
A1 A2
WHBN
A2 C3
BN WH
C4
BN
C3 C5
WHGY
C4 BN
C5 GY
DETECTORINPUTS
PA / PE
V AC/DC
PA24
/ PE
24 V AC/DC
6 WH (BU)
BN(BU)
6 7WH
7 BN
OPTEK-DANULAT
MADE IN GERMANY
MADE IN GERMANY
PA / PE
PA115/230
/ PE V AC
115/230 V AC
Fig. 14
22
Wiring plan TF56 to 556 converter
- 22 www.spiraxsarco.com
optek-Manual--1004-1023-02--556-US-2012-08-07
IM-P403-98 AB Issue 1
Wiring
7.5
Connecting the relay outputs
Danger!
Electrical voltage!
Switch the converter voltage-free before connecting!
Install electrical connections only by qualified electricians!
• Screw driver
230V
230V
!
24V DC
50/60Hz, 30VA
24V, T1,25A
L
N
PE
19
19 2020 2121
1919 2020 2121
LL
NN
PE
PE
30
LAMP VOLTAGE
5
1
2
3
4
5
5
OPTEK-DANULAT
OPTEK-DANULAT
MADE IN
IN GERMANY
GERMANY
MADE
Fig. 15
6
7
8
9
10
11
12
13
14
15
16
17
18
LAMPAL
AL ALARM
ALARM IIII ALARM
ALARM II mA
mA LAMP
LAMP
LAMP
DETECTORINPUTS
DETECTORINPUTS
115/230V !!
115/230V
50/60Hz, 30VA
30VA
50/60Hz,
115VAC, T0,630A
T0,630A
115VAC,
230VAC, T0,315A
T0,315A
230VAC,
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
DETECTORINPUTS
DETECTORINPUTS
LAMP -LAMP
VOLTAGE
VOLTAGE
55
11
22
33
44
55
55
LAMP
LAMPAL
AL ALARM
ALARM IIII ALARM
ALARM II mA
mA LAMP
LAMP
Tool
OPTEK-DANULAT
OPTEK-DANULAT
MADE IN
IN GERMANY
GERMANY
MADE
Relay outputs
The converter is equipped with three relay outputs (30):
• Relay output 1
terminals 10 / 11 / 12
• Relay output 2
terminals 13 / 14 / 15
• Relay output 3
terminals 16 / 17 / 18
Relay output 1 may be assigned a limit value for alarm I, while relay output 2 may
be assigned a limit value for alarm II. Relay output 3 is assigned a minimum
value for indication of a lamp failure at the sensor.
The lamp failure relay is operated enabled, i. e. the relay is picked up in normal
operational state. If the lamp current falls below the minimum value of approx.
310 mA, the lamp failure relay is disabled. If the corresponding request is given,
this allows monitoring regarding lamp and power failure.
- 23 optek-Manual--1004-1023-02--556-US-2012-08-07
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IM-P403-98 AB Issue 1
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23
Wiring
Observe the admissible relay output loads:
Fig. 16
24
Load limit curve relay outputs
www.spiraxsarco.com
- 24 -
IM-P403-98 AB Issue 1
Wiring
7.6
Connecting the mA-output
Danger!
Electrical voltage!
Switch the converter voltage-free before connecting!
Install electrical connections only by qualified electricians!
230V
230V
!
24V DC
50/60Hz, 30VA
24V, T1,25A
L
N
PE
19
19 20
20 21
21
19
20 21
19 20
21
LL
NN
PE
PE
OPTEK-DANULAT
MADE IN
IN GERMANY
GERMANY
MADE
Fig. 17
LAMP
6
7
8
9
10
11
12
13
14
15
16
17
18
mA
18
LAMP VOLTAGE
5
1
2
3
4
5
5
LAMP AL
AL ALARM
ALARM II ALARM I
LAMP
DETECTORINPUTS
DETECTORINPUTS
115/230V !!
115/230V
50/60Hz, 30VA
30VA
50/60Hz,
115VAC, T0,630A
T0,630A
115VAC,
230VAC, T0,315A
T0,315A
230VAC,
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMP
LAMP -LAMP
VOLTAGE
VOLTAGE
55
11
22
33
44
55
55
DETECTORINPUTS
• Screw driver
LAMP
LAMP AL
AL ALARM
ALARM II ALARM I mA
Tool
OPTEK-DANULAT
MADE IN GERMANY
mA-output
For transmittance of the measurement signal, the converter is equipped with an
mA-output (18) (galvanically isolated > 500 V DC), set to 4 - 20 mA:
• mA-output
terminals 8 + / 9 -
- 25 -
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IM-P403-98 AB Issue 1optek-Manual--1004-1023-02--556-US-2012-08-07
www.optek.com
25
Commissioning
8
Commissioning
8.1
Requirements for commissioning
Before commissioning the converter or the whole measuring system, carry out
the following activities:
• Install the armature (see instruction manual of armature).
• Check the pipeline with the armature for leaks.
• Check armature windows. They must not be dirty.
• Install the sensor (see instruction manual of the sensor).
• Ensure that the converter is mounted correctly (see chapter 6, page 16).
• Verify correct wiring of the converter (see chapter 7, page 18).
8.2
Switching the converter on
230V
230V
LL
NN
PE
PE
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
OPTEK-DANULAT
MADE
MADEIN
INGERMANY
GERMANY
OPTEK-DANULAT
MADE
MADE IN
IN GERMANY
GERMANY
Fig. 18
22
22
24V
24VDC
DC ! !
50/60Hz,
50/60Hz,30VA
30VA
24V,
24V,T1,25A
T1,25A
19 2020 2121
19
1919 2020 2121
L
N
PE
PE
LAMP
LAMP- VOLTAGE
VOLTAGE
55
11
22
33
44
55
55
DETECTORINPUTS
DETECTORINPUTS
115/230V !!
50/60Hz, 30VA
30VA
115VAC, T0,630A
T0,630A
230VAC, T0,315A
T0,315A
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMPAL
AL ALARM
ALARM IIII ALARM
ALARM II mA
mA LAMP
LAMP
LAMP
LAMP
LAMP -VOLTAGE
VOLTAGE
5
1
2
3
4
5
5
LAMPAL
AL ALARM
ALARM IIII ALARM
ALARM II mA
mA LAMP
LAMP
DETECTORINPUTS
DETECTORINPUTS
1. Flip the converter power switch (22) to I (ON) position.
Power switch on converter 115 / 230 V (left) and 24 V (right)
2. Switch on the external release device.
3. Wait for approx. 15 minutes, until the system has reached the operating
temperature.
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26
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IM-P403-98 AB Issue 1
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Commissioning
8.3
Adjusting lamp voltage
Lamp voltage must be adjusted to the cable length in order to compensate
voltage loss in the cable. Too low voltage can lead to wrong measuring results.
Too high lamp voltage reduces the life span of the lamp module considerably.
1. Let the lamp module of the sensor operate for at least 3 minutes. During this
time the voltage at the lamp output terminals of the converter adjusts
depending on the load.
Caution!
The lamp voltage at the converter must not exceed 8.5 V DC or the system will
overheat!
2. Adjust the lamp voltage at the potentiometer (16).
!!
24V DC
30VA
50/60Hz, 30VA
T1,25A
24V, T1,25A
L
N
PE
LAMP
mA
mA
OPTEK-DANULAT
MADE IN
IN GERMANY
GERMANY
OPTEK-DANULAT
MADE IN GERMANY
Fig. 19
66
77
88
99
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
LAMP AL ALARM II ALARM I
230V
LAMP -LAMP
VOLTAGE
VOLTAGE
5
1
2
3
4
5
5
19 20 21
19 20 21
L
N
PE
DETECTORINPUTS
115/230V !
50/60Hz, 30VA
115VAC, T0,630A
230VAC, T0,315A
6
7
8
9
10
11
12
13
14
15
16
17
18
LAMP
LAMP VOLTAGE
5
1
2
3
4
5
5
LAMP AL ALARM II ALARM I
DETECTORINPUTS
16
Potentiometer for lamp voltage
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IM-P403-98 AB Issue 1
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27
Commissioning
Lamp voltage depends on cable set lengths and sensor type. During operation,
lamp voltage has to be constant at 4.8 V at the lamp module. The values in the
following table apply to original cable sets only!
Tab. 3
Lamp voltage depending on cable set lengths
Cable set
lengths
Lamp voltage [V] depending on connected sensor
and cable cross section
standard
TF56 to 556
*
m
ft.
1.5 mm2
0
0
4.80
2
7
4.84
3
10
4.86
5
16
4.90
10
33
4.99
15
49
5.09
20
66
5.18
25
82
5.28
30
98
5.38
35
115
5.47
40
131
5.57
45
148
5.66
50
164
5.76
60
197
5.95
70
230
6.14
80
262
6.34
90
295
6.53
100
328
6.72
=
Lamp voltage
4.80 + 0.0192 / m
Resistance =
*.
12.8 ohms / 1000 m
Cable set lengths > 100 m (328 ft.) on request.
Standard cross section for lamp cables is 1.5 mm2. With longer cable sets, the
following lamp cables are used to minimize voltage losses:
• TF56 > 100 m (328 ft.): 2.5 mm2
(lamp voltage = 4.80 + 0.0108/m; resistance = 7.2 ohms/1000 m)
Caution!
When cable sets are later shortened, prior to connecting the lamp module, lamp
voltage has to be reduced to the corresponding value to avoid overload.
28
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IM-P403-98 AB Issue 1
Commissioning
8.4
Setting the zero point
During commissioning, and routine checks, after lamp change or maintenance,
always check the system zero point. To check or set the system zero point
correctly, proceed as follows:
• Clean the windows of the armature or the probe.
• Fill the armature with clean particle-free water.
• There must not be any gas bubbles in the medium.
• Remove gas bubbles from the windows.
• Cover the armature so as to prevent direct sunlight from penetrating.
• Let the system work for at least 15 minutes before checking the system
zero point.
Tool
• Screw driver
1. Loosen the measuring range plate on the front at both screws.
2. Use a screw driver to turn the potentiometer (12) clockwise to the stop and
to then slowly turn it anticlockwise to the left.
• When reaching the zero point, the green "ZERO" LED (5) lights up. As
long as this LED lights up, the zero point is set to + 1 % of the current
measuring range.
If the zero point may not be set, first check sensor contents, windows, lamp and
wiring as well as the sensor and the converter serial number and after that
repeat the procedure.
After changing the detector module and / or the optical path length, in very rare
cases, the zero point may only be set after adjusting the internal operating
range.
5
Fig. 20
12
Potentiometer for zero point setting
- 29 optek-Manual--1004-1023-02--556-US-2012-08-07
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IM-P403-98 AB Issue 1
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29
Commissioning
8.5
Setting the measuring range
You can set the measuring range at the DIP switch below the measuring range
plate on the front. The following 5 measuring ranges are available as standard:
• 0 - 50 ppm
0 - 20 FTU
0 - 5 EBC
• 0 - 100 ppm
0 - 40 FTU
0 - 10 EBC
• 0 - 250 ppm
0 - 100 FTU
0 - 25 EBC
• 0 - 500 ppm
0 - 200 FTU
0 - 50 EBC
• VARIABLE:
0 - 25 to 0 - 500 ppm (factory setting 0 - 25 ppm)
0 - 10 to 0 - 200 FTU (factory setting 0 - 10 FTU)
0 - 2.5 to 0 - 50 EBC (factory setting 0 - 2.5 EBC)
• Screw driver
Tool
1. Loosen the measuring range plate on the front at both screws.
2. According to the following table, switch the DIP switches to ON position (left)
or OFF position (right).
Tab. 4
DIP switch positions
DIP switch
Measuring range:
0 - 500 ppm
0 - 200 FTU
0 - 50 EBC
0 - 250 ppm
0 - 100 FTU
0 - 25 EBC
0 - 100 ppm
0 - 40 FTU
0 - 10 EBC
0 - 50 ppm
0 - 20 FTU
0 - 5 EBC
Variable
1
ON
OFF
OFF
OFF
OFF
2
ON
OFF
OFF
OFF
OFF
3
OFF
ON
OFF
OFF
OFF
4
OFF
ON
OFF
OFF
OFF
5
OFF
OFF
ON
OFF
OFF
6
OFF
OFF
ON
OFF
OFF
7
OFF
OFF
OFF
ON
OFF
8
OFF
OFF
OFF
ON
OFF
9
OFF
OFF
OFF
OFF
ON
10
OFF
OFF
OFF
OFF
ON
3. First, set the largest possible measuring range (500 ppm
or 200 FTU / 50 EBC) to get an overview of possible measuring results.
4. After that, select the measuring range where none of the measuring results
exceeds the measuring range.
Example: highest measuring result: 180 ppm => measuring range
to select: 250 ppm
This can be checked by increasing an alarm in the widest measuring range
until the alarm LED goes off.
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30
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IM-P403-98 AB Issue 1
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Commissioning
Note!
For special uses, the variable measuring range may be set to a customized
measuring span. For this, any value from 25 ppm to 550 ppm (or from 10 FTU
to 200 FTU / from 2.5 EBC to 50 EBC) is available. At delivery, the factory setting
of this measuring range is 0 - 25 ppm (or 0 - 10 FTU / 0 - 2.5 EBC).
Proceed as follows to set the variable measuring range:
1. Fill the armature with a slightly haze liquid. If the sensor assembly is not yet
installed, cover the light beam so that a stable measuring result is obtained
within the set measuring range. This fixed measuring range should be
selected providing that the desired variable measuring range is included in
this fixed measuring range.
2. A multimeter connected at terminals 8 and 9 on the backplate displays the
corresponding measuring result in mA.
3. Use a screw driver to set the desired variable measuring range at the
potentiometer (11). Proceed according to this example:
• Preset measuring range: 0 - 500 ppm
mA display (4 - 20):
12 mA corresponds to measuring result:
250 ppm
• Switch to variable measuring range.
• Variable measuring range: 0 - 350 ppm (desired)
• Turn the potentiometer (11) to the right (or left), until the following
indication appears for the mA-output:
mA display (4 - 20): 15.4 mA
corresponds to measuring result: 250 ppm
Adjustment value calculation:
measuring result (250 ppm)
------------------------------------------------------------------------× 16 mA + 4 mA = 15.4 mA
desired range (350 ppm)
•
Check zero point (see chapter 8.4, page 29).
11
Fig. 21
IM-P403-98 AB Issue 1
Potentiometer for measuring range adjustment
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Commissioning
8.6
Setting alarms
Limit values
Two alarms that may be set independently are available as standard. Their
switching status is indicated at the red LEDs (3, 7) on the front.
For adjusting the setpoints, actuate the encoding button (6) for alarm 1 and the
encoding button (4) for alarm 2.
The alarms are set in steps of 1 % of the set measuring range from 0 to 99 %.
Alarms are enabled with integrators so that the responding behavior is
automatically adjusted to the process dynamic. A slight (slow) exceeding of the
set limit value leads to delayed alarm, a strong (fast) exceeding leads to
immediate alarm.
Alarm in case of lamp
failure
A lamp failure or similar system failure is indicated by light-up of the lamp failure
LED (8) on the front panel and reported by the lamp failure relay at terminals 16,
17 and 18. As a result, the signals fall below the minimum sensor signal which
triggers both limit value relays and makes the alarm LEDs (3, 7) light up. The
lamp failure relay is operated enabled, i. e. the relay is picked up in normal
operational state. If the lamp current falls below the minimum value of approx.
310 mA, the lamp failure relay is disabled. If the corresponding request is given,
this allows monitoring regarding lamp and power failure.
8
3
4
7
6
Fig. 22
LEDs and encoding buttons for alarms
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Commissioning
8.7
Adjusting the digital read-out
• Screw driver
Tool
1. Loosen the measuring range plate on the front at both screws.
2. According to the following table, switch the DIP switches 5 and 6 (13) to ON
position (left) or OFF position (right).
Tab. 5
DIP switch positions
DIP switch
Setting of the decimal place in the digital read-out
No decimal place
XXX
1 decimal place
XX.X
2 decimal places
X.XX
5
OFF
ON
OFF
6
OFF
OFF
ON
Note!
DIP switches 1 to 4 are used for zero point factory setting.
Proceed as follows to set the end value of the digital read-out:
1. Fill the armature with a slightly haze liquid. You may as well cover the light
beam - if the sensor assembly is not yet installed - so that a stable measuring
result is obtained within the set measuring range.
2. Connect a multimeter to terminals 8 and 9 on the back of the converter. It
displays the corresponding measuring result in mA.
• mA values mean the following: 4 mA = 0 % and 20 mA = 100 %
3. Use a screw driver to set the desired end value of the digital read-out at the
potentiometer (14) turning. Proceed according to this example:
• mA display = 14.4 mA
correspond to a display of 65 %
• Adjust the digital read-out to 065. This corresponds to a display from
0 to 100.
• Adjust the digital read-out to 325. This corresponds to a display from
0 to 500.
1
13
14
Fig. 23
Potentiometer for digital read-out adjustment
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33
Commissioning
8.8
Other activities when commissioning
1.
2.
3.
4.
5.
6.
34
Check the system zero point of the converter (see chapter 8.4, page 29).
Check the set measuring range (see chapter 8.5, page 30).
Check the set alarm limit values (see chapter 8.6, page 32).
Document your settings using the form (see chapter 11.1, page 40).
Check measuring results with regard to plausibility.
If settings and measuring results are correct, enable measuring.
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IM-P403-98 AB Issue 1
Faults
9
Faults
Among other possibilities, you can detect faults whenever an error message on
the converter appears. Try to clear the fault using the following table. Should you
have any difficulty clearing the fault, feel free to contact our customer service.
To solve the problem efficiently, we ask you to have the sheet with system data
of your sensor or system at hand.
See chapter 13, page 42 for our contact data.
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35
Faults
Tab. 6
Possible faults and remedies
Possible fault
Possible remarks
Cause
Remedy
Failure of lamp module
• "Lamp failure" LED of
converter flashes.
• Signal loss
Lamp cable between sensor
and converter defective
• Continuity test of lamp cable
• Exchange lamp cable for new
one.
Lamp module defective
• Exchange lamp module.
Detector cable between sensor and converter defective
• Continuity test of detector
cable
• Exchange detector cable for
new one.
Detector defective
• Exchange detector.
Humidity gets into optical housing and forms condensation
deposits on windows.
• Use air purge
O-Ring missing or defective
• Disassemble sensor
assemblies and check
O-Rings, exchange if
necessary.
• Sensor body windows are
dirty.
• Sensor body windows are
corroded.
• Lamp module near failure,
lamp module near the end of
its life.
• Clean sensor body window.
• Exchange sensor body
window for sapphire window.
• Exchange lamp module.
Detector cable between sensor and converter defective
• Continuity test of detector
cable
• Exchange detector cable for
new one.
Sensor cable incorrectly connected to converter
• Check and revise
connections.
Process conditions
• Amplify measuring range.
• If the measuring range cannot
be amplified, reduce optical
path length.
Wavelength-dependent detector module reduces the
dynamic measuring range,
optical filters reduce wanted
signal.
• Reduce optical path length
and / or change measuring
wavelength.
• Exchange lamp modul.
The mA-output provides
correct current values when
measuring results are low and
too low current values when
measuring results are high.
Connected load > 500 ohms
• Check resistance of wiring.
• Use appropriate mA-input.
Small deviations given in %
Poor calibration of the receiving
mA-input
• Compensation by adjusting
calibration of the sending
mA-output.
-
• Send system (converter and
sensor) to optek for checking
purposes. If necessary, the
sensor body can remain in
the pipeline so that only the
optical arms and the
converter have to be sent.
Detector failure
Condensate formation
-
Unrealistic, random measuring
results
Wrong results
• Results are fluctuating.
• Zero point is drifting.
Connection error
• No function
• No "Lamp failure" LED
message
Measuring range
exceeded
mA-signal (output)
Converter defective
36
Converter indicates flashing
None of the above mentioned
errors can be detected.
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IM-P403-98 AB Issue 1
Spare parts and accessories
10
Spare parts and accessories
10.1
Accessories converter
Tab. 7
Accessories - housings and installation kits
Accessories
Description
Part number
Installation kit X56
4 x collar screw M2.5 x 11
4 x plastic sleeve M2.5
2 x fuse T 0.630 A 115 V AC
2 x fuse T 0.315 A 230 V AC
2 x fuse T 1.25 A 24 V AC/DC
1200-3317-0007-00
Installation kit W19
1 x mounting angle W19
2 x nue plate M2.5 28HP s=4.5 (H-profile)
4 x screw M2.5 x 8 DIN7985 A2
1200-3317-0001-00
B19-21 (IP66)
1 x X56
Wall mount housing B19-21
- Material: plastic (ABS)
- Protection: IP66
for 1 Converter X56
(Installation kit B19
PN: 1200-3390-0001-00 included)
1200-3317-0002-00
B19-42 (IP66)
1 x X56
Wall mount housing B19-42
- Material: plastic (ABS)
- Protection: IP66
for 1 Converter X56
Blind plate for second slot
(Installation kit B19
PN: 1200-3390-0001-00 included)
1200-3317-0003-00
B19-42 (IP66)
2 x X56
Wall mount housing B19-42
- Material: plastic (ABS)
- Protection: IP66
for 1 Converter C4000, HazeControl
or for 2 Converter X56
(Installation kit B19
PN: 1200-3390-0001-00 included)
1200-3321-0002-00
S19-42 (IP65)
1 x X56
Wall mount housing S19-42
- Material: stainless steel 1.4301 / SS304
- Protection: IP65
for 1 Converter X56
Blind plate for second slot
(Installation kit S19
PN: 1200-3390-0003-00 included)
1200-3317-0005-00
S19-42 (IP65)
2 x X56
Wall mount housing S19-42
- Material: stainless steel 1.4301 / SS304
- Protection: IP65
for 1 Converter C4000, HazeControl
or for 2 Converter X56
(Installation kit S19
PN: 1200-3390-0003-00 included)
1200-3321-0003-00
Blind plate 3 HE-21TE
Blind plate 3 U-21HP
consisting of:
1 x blind plate 3U-21HP
4 x collar screw M2.5 x 11
4 x plastic sleeve M2.5
1200-3390-0004-00
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37
Spare parts and accessories
10.2
Small parts fuses
Tab. 8
38
Spare parts - fuses
10 pieces each
Part number
115 V AC T 0.630 A
1200-3300-0003-00
230 V AC T 0.315 A
1200-3300-0001-00
24 V AC/DC T 1.25 A
1200-3300-0004-00
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IM-P403-98 AB Issue 1
Appendix
11
Appendix
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39
Appendix
11.1
Installation documentation - hardware
Tab. 9
Installation documentation - hardware
Measuring task:
Installation site:
Measuring station no.:
Responsible:
Phone:
Model:
Delivered on:
Ser. No. converter:
Ser. No. sensor:
Process connection:
Line size:
Material:
Gaskets:
Window material:
Optical path length (OPL):
Measuring wavelength:
Standard settings
Measuring range:
Alarm I
Alarm II
Notes:
40
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IM-P403-98 AB Issue 1
Declaration of conformity
12
Declaration of conformity
Declaration of conformity
in accordance with the
Directive 2004/108/EC relating to electromagnetic compatibility of
15 December 2004
and the
Directive 2006/95/EC relating to electrical equipment designed for use within
certain voltage limits of 12 December 2006
Herewith we declare that the measuring systems
each comprising one converter of the series
X56 with X=1 or 5
and one sensor of the
AF56, AS56, TF56 series
have been developed, constructed and manufactured in conformity with the
mentioned EC directives.
Harmonized standards applied:
•
•
•
EN 61326-1:2006
EN 61326-2-3:2006
EN 61010-1:2001
Manufacturer: optek-Danulat GmbH, Emscherbruchallee 2, 45356 Essen,
Germany
Essen, 2011/08/25
Dipl. Ing. Jürgen Danulat
General Manager
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41
Contacts
13
Contacts
For further help or For
information
regarding your product or its application into your system
further inquiry, feel free to contact us or our distributing partners at
please contact your local spirax sarco representative. Alternatively visit our international
any time:
website, select your global location and search / request a visit or telephone call from a
Spirax Sarco engineer.
Germany
USA
optek-Danulat GmbH
optek-Danulat Inc.
Emscherbruchallee
2
N118 W18748 Bunsen Drive
www.spiraxsarco.com
45356 Essen / Germany
Germantown WI 53022 / USA
Phone: +49-(0)201-63409-0
Phone:
+1 262 437 3600
Fax:
+49-(0)201-63409-999
Toll free call: +1 800 371 4288
E-Mail: info@optek.de
Fax:
+1 262 437 3699
E-Mail:
info@optek.com
China
optek-Danulat Shanghai Co., Ltd
Room 718 Building 1
No. 88 Keyuan Road
Pudong Zhangjiang
Shanghai, China 201203
Phone: +86 21 2898 6326
Fax:
+86 21 2898 6325
E-Mail: info@optek-danulat.com
中国
优培德在线测量设备 (上海)
有限公司
上海张江科苑路 88
号德国中心 718
室 邮编 :201203
电话 :+86-21-28986326
传真 :+86-21-28986325
E-Mail: info@optek-danulat.com
Singapore
optek-Danulat Pte. Ltd.
25 Int’l Business Park
#02-09-f German Centre
Singapore 609916
Phone: +65 6562 8292
Fax:
+65 6562 8293
E-Mail: info@optek.com.sg
Please visit our website for contacts of our local distributors in other countries.
www.optek.com
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