SBI Burndy Copper Cable Lugs, Crimps Connectors

SBI Burndy Copper Cable Lugs, Crimps Connectors
CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS
FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE ROLLERS, CUT-OUTS
11KV 33KV CABLE JOINTS & CABLE TERMINATIONS
FURSE EARTHING
www.cablejoints.co.uk
Thorne and Derrick UK
Tel 0044 191 490 1547 Fax 0044 191 477 5371
Tel 0044 117 977 4647 Fax 0044 117 9775582
Index
COPPER ALLOY MECHANICAL CONNECTORS
KPA Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD_BB Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD, CT, CE Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RD, RT Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CA, CD, CD AU Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CST_P Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C, A Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K_C Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KS, KSU Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
6
7
8
9
10
11
12
COPPER COMPRESSION TERMINALS
YAV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16
YSV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
YSM Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
YSV - YRV, YBV Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
YAV_V Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
YSV_V Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hexagonal compression die chart for YAV - YSV / YSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
YAV_DM_KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
YAV_DM90KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
YAV_DM45KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
YSV_D Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
YAEV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
YAEV, YSE Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CTCU Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MTCU, CTCUQ Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BY Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
BYS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
BYSM Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BYWD, BYF Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
YCA/YCA_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-38
YCS / YCS_TN Line/T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ALUMINUM COMPRESSION CONNECTORS
YA_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YS_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
41
BIMETALLIC ALU-CU COMPRESSION CONNECTORS
CFR Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAU-Y4A, QAU-Y4A 90 Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RJAU-Y4RR Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
43
44
COMPRESSION GROUNDING
YC / YC_TN Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46
YGHC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HEAT SHRINK SLEEVES
HT 12 Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HCL Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
49
TOOLING
Compression tooling for Cu and Alu connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-63
3
Copper Alloy
Mechanical Connectors
KPA Line
Scrulug®
Bolt type terminals
For copper cable
• Material: copper sheet, tin plated
• Hardware: Galv. steel
Torque
mm2
Min
2,5
2,5
25,0
50,0
120,0
ømm
Max
10
25
50
95
240
Min
1,6
1,6
6,0
8,5
13,5
Max
3,7
6,5
9,8
13,5
20,6
Cat. No.
Fig.
moment
KPA8CTP
KPA4CTP
KPA25
KPA28
KPA34
1
1
2
2
2
Nm
1,5
5,0
20,0
30,0
45,0
Dimensions in mm
c
10
13
19
25
35
4
d
12
15
21
29
35
h (max)
18
24
32
41
62
Øk
5
7
8
10
13
l
24
30
46
62
84
n
6
8
10
13
19
t
2
2
2
3
6
Copper Alloy
Mechanical Connectors
CD_BB Line
Mechanical terminals
One U-bolt type terminals for
copper conductors.
Copper alloy terminals with
round offset tongue.
Tongue
mm2
Min
6
6
6
6
6
6
25
25
35
35
70
70
Cat. No.
Max
70
70
70
70
70
70
120
120
150
150
240
240
Ref. EDF
CD1070BB8
CD1070BB10
CD1070AB12
CD1070BB12
CD1070AB14
CD1070BB14
CD25120AB12
CD25120BB12
CD35150AB12
CD35150BB12
CD70240AB14
CD70240BB14
Stud
Ø
24
24
24
24
24
24
30
30
30
30
30
30
6706538
6706362
6706546
6706366
6706554
size
Ø8
Ø10
Ø12
Ø12
Ø14
Ø14
Ø12
Ø12
Ø12
Ø12
Ø14
Ø14
CD Line
Mechanical terminals
Copper alloy terminals with
square tongue and two Ubolts.
mm2
Min
70
Max
300
Cat. No.
CD70300AB12
Ref. EDF
Tongue
Stud
L
U-bolt
packing
a
40
66
2x8
1
size
Ø12
AB-: protected steel U-Bolt
BB-: bronze U-Bolt
5
L
23
23
23
23
23
23
28
28
28
28
33
33
U-bolt
1
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
x
x
x
x
x
x
x
5
5
5
5
5
5
8
8
6
6
8
8
packing
25
25
10
10
10
10
10
25
10
10
10
1
Copper Alloy
Mechanical Connectors
CT Line
Mechanical terminals
Copper alloy T-type terminals
with round offset tongue and
one U-bolts.
mm2
Min
6
6
25
25
Max
70
70
120
120
Cat. No.
Ref. EDF
CT1070AB8
CT1070BB8
CT25120AB12
CT25120BB12
6706224
6706225
6706212
Tongue
Stud
L
U-bolt
packing
Ø
24
24
30
30
23
23
28
28
1 x 23
1 x 23
1x8
1x8
10
10
10
10
size
Ø8
Ø8
Ø12
Ø12
CE Line
Mechanical terminals
Copper alloy right-angle
terminals with round offset
tongue and one U-bolts.
mm2
Min
6
25
Max
70
120
Cat. No.
Ref. EDF
Tongue
Stud
L
U-bolt
packing
CE1070BB8
CE25120BB12
6706577
6706579
Ø
24
30
23
28
1x5
1x8
10
10
size
Ø8
Ø12
AB-: protected steel U-Bolt
BB-: bronze U-Bolt
6
Copper Alloy
Mechanical Connectors
RD Line
Mechanical connectors
Copper alloy through
connectors with U-bolts for
copper conductors.
mm2
Min
6
25
Max
70
120
Cat. No.
Ref. EDF
L
U-bolt
packing
RD1070B
RD25120B
6702565
6702568
2x5
2x8
23
28
10
10
L
U-bolt
packing
23
23
28
28
10
10
10
10
RT Line
Mechanical connectors
Copper alloy T-connectors with
U-bolts for copper conductors.
mm2
Min
6
6
25
25
Max
70
70
120
120
Cat. No.
Ref. EDF
RT1070A
RT1070B
RT1251200A
RT125120B
6702382
6702407
6702388
6702423
2
2
2
2
x
x
x
x
5
5
8
8
A-: protected steel U-Bolt
B-: bronze U-Bolt
7
Copper Alloy
Mechanical Connectors
CA Line
Mechanical terminals
For aluminium cables
Aluminium
In line terminals with square
tongue to connect aluminium
or aluminium alloy cable to flat
aluminium.
Aluminium
mm2
Min
6
54
Max
70
148
Tongue
Cat. No.
Ref. EDF
CA11640
CA15040
6723508
6723517
Stud
Ø
42
42
hole
Ø14
Ø14
L
packing
54
64,5
3
3
Copper
CD Line
Mechanical terminals
For aluminium cables
Terminals with offset tongue for
copper conductors (tongue
aluminum - U-bolt bronze).
Aluminium
Cat. No. CD AU 670
Characteristics:
-section 6 - 70 mm2
-studhole Ø12 mm
-packing 3 pieces
CDAU Line
Aluminium
Mechanical terminals
For aluminium cables
Copper
Terminals with offset tongue
for aluminum conductors
(tongue copper - U-bolt
stainless steel).
Min
22
34
93
mm2
Max
54
117
148
Cat. No.
ØD
Ød
A
E
L
U-bolt
packing
CDAU2254
CDAU34117
CDAU93148
23
25
35
12,8
12,8
12,8
28
30
40 x 40
7,5
9
10
72
92
118
2x5
2x6
2x8
3
3
3
8
Copper Alloy
Mechanical Connectors
CST_P Line
Mechanical terminals
Terminals for transformer stud
EDF Standard (HN 52-S-20).
Cat. No.
Ref. EDF
CST 250 P
CST 630 P
6735007
6735015
Rating
(A)
250
630
Stud
ØD
M12
Ø16
Tongue
L
30
55
Reduction sleeve for CST 630 P
Cat. No. DRM12
packing: 1
9
A
40
60
C
25
33
packing
B
50
Thickness
6
8
1
1
Copper Alloy
Mechanical Connectors
C Line
Mechanical terminals
Wire support clamps made of
brass
Application
• Clamps for solid copper conductors
Capacity Ømm
Min
3
3
3
5
5
5
7
7
7
8
8
8
10
10
10
Max
6
6
6
8
8
8
10
10
10
12
12
12
15
15
15
Cat. No.
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
16
17
18
26
27
28
36
37
38
46
47
48
56
57
58
Ref. EDF
6752277
6752279
6752308
ØB
A
M6
7x150
M8
M6
7x150
M8
M6
7x150
M8
M6
7x150
M8
M6
7x150
M8
17,25
17,25
17,25
19,55
19,55
19,55
21,85
21,85
21,85
26
26
26
28
28
28
Mass
(Kg)
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
packing
25
25
25
25
25
25
10
10
10
10
10
10
10
10
10
For every type 3 options: fixing with screw or with threaded rod
A Line
Mechanical clamps
For copper cables
Cat. No.
A1 LA
Conductor (mm2)
Run
Tap
Bolts
(nb x øD)
L
(mm)
1,5 to 18
4 to 18
1x5
17
A2 LA
10 to 38
10 to 38
1x6
20
A3 RLA
10 to 50
10 to 50
2x6
28
A4 LA
10 to 75
35 to 75
2x6
33
A5 RLA
16 to 95
50 to 95
2x8
36
10
Qty
10
Copper Alloy
Mechanical Connectors
K_C Line
Servit post®
Tap-off connectors for copper
cable to flat bar
• Material: cu alloy
• Hardware: bronze
mm2
4-6
4-6
6 - 10
6 - 10
6 - 16
6 - 16
6 - 35
6 - 35
10 - 50
10 - 50
35 - 50
35 - 50
35 - 70
35 - 70
50 - 120
50 - 120
50 - 185
50 - 185
95 - 240
95 - 240
2x
2x
2x
2x
2x
2x
2x
2x
2x
2x
m
Cat. No.
d
h
1/4” - 20
1/4” - 20
1/4” - 20
1/4” - 20
5/16” - 18
5/16” - 18
3/8” - 16
3/8” - 16
3/8” - 16
3/8” - 16
1/2” - 13
1/2” - 13
1/2” - 13
1/2” - 13
5/8” - 11
5/8” - 11
5/8” - 11
5/8” - 11
3/4” - 10
3/4” - 10
KC15
K2C15
KC17
K2C17
KC20
K2C20
KC22
K2C22
KC23
K2C23
KC25
K2C25
KC26
K2C26
KC28
K2C28
KC31
K2C31
KC34
K2C34
12.7
12.7
12.7
12.7
15.8
15.8
15.8
15.8
15.8
15.8
19.0
19.0
19.0
19.0
25.4
25.4
25.4
25.4
31.8
31.8
15.8
22.2
22.2
25.4
22.2
28.6
25.4
31.8
25.4
35.0
28.6
41.3
35.0
47.6
44.5
57.2
57.2
73.0
60.3
82.6
Flat washer
25 FWBOX
31 FWBOX
38 FWBOX
50 FWBOX
62 FWBOX
75 FWBOX
Split lock-washer
25 SWBOX
31 SWBOX
38 SWBOX
50 SWBOX
62 SWBOX
75 SWBOX
Tooth lock-washer
25 NWBOX
31 NWBOX
38 NWBOX
50 NWBOX
62 NWBOX
75 NWBOX
Other variations available on request.
Hardware to be ordered separately
Silicon-bronze hardware
m
1/4”
5/16”
3/8”
1/2”
5/8”
3/4”
25
31
38
50
62
75
Nut
CHENBOX
CHENBOX
CHENBOX
CHENBOX
CHENBOX
CHENBOX
11
Copper Alloy
Mechanical Connectors
KS Line
Servit®
A
Tap-off connectors
B
For copper cable
• Material: high strength copper alloy
• Hardware: bronze
A
mm2
4-6
6 - 10
10 - 10
10 - 16
16 - 25
16 - 35
25 - 50
35 - 70
50 - 95
50 - 120
70 - 185
70 - 240
120 - 300
185 - 500
B
Ømm
2,3 - 3,0
3,0 - 4,0
3,8 - 4,7
3,8 - 5,2
5,1 - 6,3
5,1 - 8,6
6,2 - 9,3
7,4 - 10,6
8,3 - 12,5
8,8 - 15,2
9,5 - 18,0
10,3 - 20,6
13,3 - 25,3
16,0 - 29,2
mm2
1,5 - 6
2,5 - 10
2,5 - 10
2,5 - 16
2,5 - 25
2,5 - 35
2,5 - 50
2,5 - 70
10 - 95
10 - 120
70 - 185
70 - 240
120 - 300
120 - 500
Ømm
1,5 - 3,0
1,8 - 3,8
1,8 - 4,7
1,8 - 5,2
1,8 - 6,3
1,8 - 8,6
1,8 - 9,3
1,8 - 10,6
3,7 - 12,5
3,7 - 15,2
9,3 - 18,0
10,5 - 20,6
13,3 - 25,3
16,0 - 29,2
Cat. No.
Torque moment
Nm
KS90
KS15
KS17
KS20
KS22
KS23
KS25
KS26
KS27
KS29
KS31
KS34
KS39
KS44
10
10
20
20
30
30
45
45
60
75
75
95
115
125
Cat. No.
Torque moment
Nm
KSU17
KSU20
KSU22
KSU23
KSU25
KSU26
KSU27
KSU29
KSU31
KSU34
20
20
30
30
45
45
60
75
75
95
KSU Line
Servit®
Tap-off connectors
A
For copper aluminum and
aluminum to copper cable
B
• Provided with cable spacer
• Material: high strength copper alloy, tin
plated
• Hardware: bronze
A
mm2
4 - 10
6 - 16
6 - 25
10 - 35
35 - 50
35 - 70
50 - 95
50 - 120
50 - 185
185 - 240
B
Ømm
2,3 - 4,0
2,3 - 5,2
2,3 - 6,3
3,7 - 8,0
7,4 - 9,4
7,4 - 11,1
8,8 - 12,5
8,8 - 15,2
9,0 - 18,0
17,5 - 20,6
mm2
4 - 10
6 - 16
6 - 25
10 - 35
6 - 50
10 - 70
10 - 95
10 - 120
25 - 185
35 - 240
Ømm
2,3 - 4,0
2,3 - 5,2
2,3 - 6,3
3,7 - 8,0
6,0 - 9,4
3,7 - 11,1
3,7 - 12,5
3,7 - 15,2
6,3 - 18,0
7,4 - 20,6
KS17 and KSU17
SC4
KS20 and KSU20
Plastic covers for Servit® split bolts
Black colour - UV resistant
KS22 and KSU22
SC2
KS23 and KSU23
KS25 and KSU25
SC20
KS26 and KSU26
12
Copper Compression
Connectors
YAV Line
BEVELED
ENTRY
Hylug®
Non-insulated copper tubular
terminals 0,3 - 1000 mm2 for
stranded and flexible
conductor
INSPECTION
WINDOW
Description
• Range of copper tube formed terminals
taking wires from 0,3 - 1000 mm2
Construction
• Electrolytic copper tube, electro tinned
Performance
CABLE
ACCOMMODATION
ELECTRO-TIN
PLATED
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
9,5
9,5
9,5
9,5
9,5
9,5
9,9
9,9
9,9
9,9
9,9
12,0
12,0
12,0
12,0
12,0
12,0
14,0
14,0
14,0
14,0
14,0
15,0
15,0
15,0
15,0
15,0
3,1
3,7
4,3
5,1
3,7
4,3
5,3
6,4
8,4
4,3
5,3
6,4
3,7
4,3
5,3
6,4
8,4
10,5
4,3
5,3
6,4
8,4
10,5
4,3
5,3
6,4
8,4
10,5
12,3
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
• All compression dies with indentor. For hexagonal dies, see page 22.
• N= Nest die, I= Indentor
13
100
1 - 4A - 22
100
1 - 4A - 22
100
1 - 4A - 22
N
N
1 - 2 - 4A
50
19 - 22
1 - 2 - 4A
50
19 - 22
I
I
N
I
1 - 2 - 3 - 4A
50
5A - 6 - 8 - 13
19 - 22
2 - 3 - 5A - 6
50
8 - 13 - 19 - 22
3 - 5A - 6
50
8 - 13 - 19
DIELESS
4,8
6,1
8,0
8,0
6,0
8,0
8,0
10,4
11,1
6,9
7,6
9,1
7,0
8,0
10,0
11,0
13,0
14,2
8,0
9,7
11,0
13,0
14,0
10,3
10,3
11,1
14,3
14,3
18,5
12,7
12,7
15,0
15,0
18,5
13,9
13,9
15,9
15,9
18,5
Y35/Y35BH
Y750/Y750BH Y644M
BAT35/BAT750
YPQ1025C
13,7
15,5
15,5
15,5
13,7
15,2
15,2
16,7
17,9
15,2
15,2
16,7
17,9
19,4
19,9
20,9
23,4
22,5
18,1
19,1
20,1
22,1
24,1
19,4
20,4
21,4
23,4
25,4
28,4
22,9
23,9
25,9
27,9
30,9
24,7
25,7
27,7
29,7
32,7
MRD29
U10C
1,4
1,4
1,4
1,4
2,3
2,3
2,3
2,3
2,3
2,6
2,6
2,6
3,3
3,3
3,3
3,3
3,3
3,3
3,8
3,8
3,8
3,8
3,8
4,6
4,6
4,6
4,6
4,6
4,6
5,7
5,7
5,7
5,7
5,7
7,2
7,2
7,2
7,2
7,2
Hydraulic tools
Y500CT
BCT500
U16C
YAV18T4
YAV18T5
YAV18T1
YAV18
YAV025M35
YAV025M4
YAV025M5
YAV025M6
YAV14T3
YAV04M4
YAV04M5
YAV04M6
YAV06M35
YAV06M4
YAV06M5
YAV06M6
YAV06M8
YAV10T38
YAV06FM4
YAV06FM5
YAV06FM6
YAV06FM8
YAV06FM10
YAV10M4
YAV10M5
YAV10M6
YAV10M8
YAV10M10
YAV10M12
YAV16M5
YAV16M6
YAV16M8
YAV16M10
YAV16M12
YAV25M5
YAV25M6
YAV25M8
YAV25M10
YAV25M12
Tooling
number
U25C
25
3,0
3,5
4,0
5,0
3,5
4,0
5,0
6,0
8,0
4,0
5,0
6,0
3,5
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
Mechanical tools
Pack
Qty
WPQS
16
Øk
W10C
10
c
W16C
Flex 6
b
W25C
4-6
y
50PIO25C
2,5 - 4
d
50NC1
1,5 - 2,5
Cat. No.
50NC1
0,3 - 1,2
Stud
size
50NC2
mm
2
Copper Compression
Connectors
YAV Line
Hylug®
Non-insulated copper tubular
terminals 0,3 - 1000 mm2
Flex 95
120
Flex 120
• All compression dies with indentor. For hexagonal dies, see page 22.
• N= Nest die, I= Indentor
14
25
8
25
8
DIELESS
8
50NC2
50NC1-(2X)
YPQ3550C
25
YPQ70300C
8
U50C
25
U50FC
6-8
U70C
25
I
U70FC
6-8
N
U95C
50NC2
25
50NC2
6 - 8 - 13 - 19
I
U95FC
95
50
N
U120C
Flex 70
6 - 8 - 13 - 19
50NC1-(2X)
70
50
50NC2-(2X) 50NC2-(2X)
Flex 50
6 - 8 - 13 - 19
50NC1-(2X)
50
50
50NC1-(2X)
35
I
Y35/Y35BH
Y750/Y750BH Y644M
BAT35/BAT750
U120FC
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
WPQS
17,0
17,0
17,0
17,0
17,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
N
5
6
8
10
12
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
20
8
10
12
14
16
20
Y500CT
BCT500
WPQ6S
15,9
15,9
15,9
15,9
19,8
18,2
18,2
18,2
18,2
19,8
21,5
22,4
18,2
19,5
19,5
19,5
21,8
21,8
22,4
21,4
21,4
21,4
21,4
22,4
22,4
22,4
23,8
23,8
23,8
23,8
23,8
23,8
23,8
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
MRD29
W35C
27,4
28,4
30,4
32,4
35,4
30,9
31,9
33,9
35,9
38,9
38,9
41,9
30,9
31,9
33,9
35,9
38,9
38,9
41,9
32,4
33,4
35,4
37,4
40,4
40,4
43,4
37,4
38,4
40,4
42,4
45,4
45,4
48,4
41,4
43,4
46,4
46,4
49,4
41,4
43,4
46,4
46,4
49,4
44,4
46,4
49,4
49,4
52,4
58,4
44,4
46,4
49,4
49,4
52,4
58,4
Tooling
number
W50C
8,5
8,5
8,5
8,5
8,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
11,3
11,3
11,3
11,3
11,3
11,3
11,3
12,8
12,8
12,8
12,8
12,8
12,8
12,8
13,4
13,4
13,4
13,4
13,4
14,2
14,2
14,2
14,2
14,2
15
15
15
15
15
15
15,9
15,9
15,9
15,9
15,9
15,9
Qty
W50FC
YAV35M5
YAV35M6
YAV35M8
YAV35M10
YAV35M12
YAV50M5
YAV50M6
YAV50M8
YAV50M10
YAV50M12
YAV50M14
YAV50M16
YAV50FM5
YAV50FM6
YAV50FM8
YAV50FM10
YAV50FM12
YAV50FM14
YAV50FM16
YAV70M5
YAV70M6
YAV70M8
YAV70M10
YAV70M12
YAV70M14
YAV70M16
YAV70FM5
YAV70FM6
YAV70FM8
YAV70FM10
YAV70FM12
YAV70FM14
YAV70FM16
YAV95M8
YAV95M10
YAV95M12
YAV95M14
YAV95M16
YAV95FM8
YAV95FM10
YAV95FM12
YAV95FM14
YAV95FM16
YAV120M8
YAV120M10
YAV120M12
YAV120M14
YAV120M16
YAV120M20
YAV120FM8
YAV120FM10
YAV120FM12
YAV120FM14
YAV120FM16
YAV120FM20
Pack
W70C
Øk
W70FC
c
W95C
b
W95FC
y
W120C
d
W120FC
Cat. No.
50P35-70C
size
50P95-120C
Stud
mm2
Hydraulic tools
U35C
Mechanical tools
Copper Compression
Connectors
YAV Line
Hylug®
Non-insulated copper tubular
terminals 0,3 - 1000 mm2
Hydraulic tools
•
•
•
•
•
All compression dies with indentor. For hexagonal dies, see page 22.
Y260DBHM takes U-Dies with adaptor 26UADP
Y46 takes U-Dies with adaptor PUADP
Y22BH takes U-Dies with adaptor 22UADP
N= Nest die, I= Indentor
15
N
I
ED37BD
EDBP1+Y20PQ10
ED32BD
ED35BD
PUADP1 + YPQ70300C
U240C
EDBP1+Y20PQ8
ED31BD
U150FC
U185C
U185FC
26P30-34C
U240FC
10
I
U150C
26M30D
26M31D
26M32D
10
10
Y22BH
N
U300C
10
26M34D
10
DIELESS
10
Y46
U300FC
Flex 300
UK
10
I
26P36C
300
10
26M35BD
Flex 240
UK
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
N
26M37BD 26M36D
240
27,0
27,0
27,0
27,0
27,0
28,6
28,6
28,6
28,6
28,6
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
34,9
34,9
34,9
34,9
34,9
36,0
36,0
36,0
36,0
36,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
I
U240FC
Flex 185
UK
30,4
30,4
30,4
30,4
30,4
32,8
32,8
32,8
32,8
32,8
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
39,6
39,6
39,6
39,6
39,6
41,0
41,0
41,0
41,0
41,0
43,0
43,0
43,0
43,0
45,0
45,0
45,0
45,0
N
U300C
185
52,3
55,3
55,3
58,3
64,3
55,9
58,9
58,9
61,9
67,9
61,8
64,8
64,8
67,8
73,8
61,8
64,8
64,8
67,8
73,8
68,2
71,2
71,2
74,2
80,2
73,4
76,4
76,4
79,4
85,4
77,3
78,3
80,3
86,3
81,4
82,4
84,4
90,4
I
U300FC
Flex 150
UK
16,5
16,5
16,5
16,5
16,5
17,8
17,8
17,8
17,8
17,8
18,4
18,4
18,4
18,4
18,4
19,4
19,4
19,4
19,4
19,4
21,2
21,2
21,2
21,2
21,2
22,0
22,0
22,0
22,0
22,0
23,4
23,4
23,4
23,4
24,2
24,2
24,2
24,2
W150C
150
YAV150M10
YAV150M12
YAV150M14
YAV150M16
YAV150M20
YAV150FM10
YAV150FM12
YAV150FM14
YAV150FM16
YAV150FM20
YAV185M10
YAV185M12
YAV185M14
YAV185M16
YAV185M20
YAV185FM10
YAV185FM12
YAV185FM14
YAV185FM16
YAV185FM20
YAV240M10
YAV240M12
YAV240M14
YAV240M16
YAV240M20
YAV240FM10
YAV240FM12
YAV240FM14
YAV240FM16
YAV240FM20
YAV300M12
YAV300M14
YAV300M16
YAV300M20
YAV300FM12
YAV300FM14
YAV300FM16
YAV300FM20
W150FC
N
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
12
14
16
20
12
14
16
20
UK
Y750/Y750BH Y644M Y260DBHM
Qty
BCT500 BAT35/BAT750
YPQ70300C
Øk
U150C
c
U150FC
b
U185C
y
U185FC
size
d
Y35/Y35BH
U240C
mm
Cat. No.
WPQ6S
Stud
2
Pack Y500CT
Copper Compression
Connectors
YAV Line
Hylug®
Non-insulated copper tubular
terminals 0,3 - 1000 mm2
21,0
22
YAV630FM20
34,4
104,6
63,0
53,0
21,0
800
800
(1750 MCM)
1000
(2000 MCM)
22
YAV630FM22
34,4
106,6
63,0
53,0
23,8
20
YAV800M20*
38,0
113,6
67,5
52,0
21,0
10
20
YA47L*
39,6
116,4
67,5
52,0
21,0
10
20
YA48L*
42,2
127,2
77,7
55,0
21,0
10
• * Other stud sizes - on request. Undrilled
palms - on request
• All compression dies with indentor. For
hexagonal dies, see page 22.
• Y260DBHM takes U-Dies with adaptor
26UADP
• Y46 takes U-Dies with adaptor PUADP1
26M40D 26M39D 26M38D
P45D
10
Flex 630 UK
(1500 MCM)
10
45P40-45C
51,0
45P46-48C
61,8
45M40D 45M39D 45M38D
102,7
45M41D
33,3
45M44D
YAV630M20
I
45M45D
20
N
45M84D 45M47D 45M46D
17,0
EDPB1 + Y20PQ10
51,0
10
I
EDPB2 + Y22PQ11 EDPB1 + Y20PQ11
61,8
10
N
EDPB2 + Y48PQ2
96,7
10
I
ED40BD ED39BD ED38BD
33,3
10
N
ED41BD
YAV630M16
630
10
I
ED44BD
16
N
ED453BD
13,2
17,0
21,0
13,2
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
ED48D ED47BD ED466BD
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
44,0
44,0
44,0
44,0
47,7
47,7
47,7
47,7
P44PR
46,0
46,0
46,0
48,0
48,0
48,0
49,5
49,5
49,5
49,5
51,0
51,0
51,0
51,0
55,1
55,1
55,1
55,1
P38D
77,3
80,3
86,3
81,3
84,3
90,3
81,3
82,3
84,3
90,3
83,6
84,6
86,6
92,6
87,8
88,8
90,8
96,8
P39D
25,0
25,0
25,0
26,2
26,2
26,2
26,7
26,7
26,7
26,7
27,2
27,2
27,2
27,2
29,8
29,8
29,8
29,8
P40D
YAV350M12
YAV350M16
YAV350M20
YAV375M12
YAV375M16
YAV375M20
YAV400M12
YAV400M14
YAV400M16
YAV400M20
YAV400FM12
YAV400FM14
YAV400FM16
YAV400FM20
YAV500M12
YAV500M14
YAV500M16
YAV500M20
Hydraulic tools
Y46
UK-Y22BH Y450DBHM
P41D
12
16
20
12
16
20
12
14
16
20
12
14
16
20
12
14
16
20
Pack
Y644M Y260DBHM
Qty
P44D
Øk
26P-36C
c
HEAD
500
b
26P40-45C
Flex 400 UK
y
26M41D
400
d
26M44D
375 (750 MCM)
Cat. No.
26M45D
350 (700 MCM)
Stud
size
DIELESS
mm
2
• Y22BH takes U-Dies with adaptor 22UADP
• Y450DBHM takes U-Dies with adaptor
45UADP
• N= Nest die, I= Indentor
YAV_M_90
YAV_2M
16
YAV_M_45
Copper Compression
Connectors
YSV Line
BEVELED
ENTRY
Hylink®
INSPECTION
HOLE AND WIRE
STOP
Non-insulated copper tubular
butt-splices
Description
• Range of copper tube splices joining wires
from 0,3 - 1000 mm2
Construction
• Electrolytic copper tube, electro tinned
Performance
ELECTRO-TIN
PLATED
• Heat resistant up to +125ºC
SEAMLESS
TUBING
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
Pack
mm2
Cat. No.
d
a
Qty
Hydraulic tools
Y500CT Y35/Y35BH
Tooling
number
MRD29
BCT500
UK
Y750/Y750BH Y644M
Y260
DBHM
Y46
Y450
Y22BH DBHM
• All compression dies with indentor
• For die references, please consult pages 13, 14, 15 and 16, copper terminals
• For hexagonal dies, see page 22
17
U-DIES WITH ADAPTOR 22UADP
U-DIES WITH ADAPTOR 53UADP
ED-DIES
45-DIES
U-DIES WITH ADAPTOR PUADP1
P-DIES
U-DIES WITH ADAPTOR 26UADP
100
1 - 4A - 22
100
100
1 - 2 - 19 - 22
100
50 1 - 2 - 3 - 4A - 5A - 6 - 8 - 13 - 19 - 22
50 2 - 3 - 5A - 6 - 8 - 13 - 19 - 22
50
3 - 5A - 6 - 8 - 13 - 19 - 22
50
50
6 - 8 - 13 - 19
50
25
6-8
25
25
25
8
25
25
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
26-DIES
15,7
16,1
19,1
19,1
26,0
30,0
32,0
36,0
42,0
42,0
45,0
45,0
53,0
53,0
57,0
57,0
60,0
60,0
64,0
64,0
73,0
73,0
73,0
73,0
73,0
86,0
86,0
98,0
98,0
104,0
104,0
114,0
114,0
114,0
DIELESS
1,4
2,3
3,3
3,8
4,6
5,7
7,2
8,5
9,5
10,0
11,3
12,8
13,4
14,2
15,0
15,9
16,5
17,8
18,4
19,4
21,2
22,0
23,4
24,2
25,0
26,2
26,7
27,2
29,8
33,3
34,4
36,6
39,6
42,2
U-DIES
YSV18
YSV14
YSV10
YSV06F
YSV10M
YSV16
YSV25M
YSV35
YSV50
YSV50F
YSV70
YSV70F
YSV95
YSV95F
YSV120
YSV120F
YSV150
YSV150F
YSV185
YSV185F
YSV240
YSV240F
YSV300
YSV300F
YSV350
YSV375
YSV400
YSV400F
YSV500
YSV630
YSV630F
YSV800F
YS47L
YS48L
W-DIES
0,3-1,2
1,5-2,5
4-6
Flex 6
10
16
25
35
50
Flex 50
70
Flex 70
95
Flex 95
120
Flex 120
150
Flex 150 UK
185
Flex 185 UK
240
Flex 240 UK
300
Flex 300 UK
350 (700 MCM)
375 (750 MCM)
400
Flex 400 UK
500
630
Flex 630 UK
800 (1500 MCM)
800 (1750 MCM)
1000 (2000 MCM)
50-DIES
BAT35/BAT750
Copper Compression
Connectors
YSM Line
CABLE
ACCOMMODATION
Hylink®
Non-insulated copper tubular
parallel splices
Description
•Range of copper tube splices for overlap
parallel connection of wires from 6 - 120 mm2
Construction
• Electrolytic copper tube - electro tinned
ELECTRO-TIN
PLATED
Performance
• Heat resistant up to +125ºC
BEVELED
ENTRY
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
Total
Pack
Cat. No.
d
a
mm2
Qty
Hydraulic tools
Y500CT Y35/Y35BH
Tooling
number
MRD29
BCT500
Y750/Y750BH Y644M
UK
Y450
Y260 Y46
DBHM
Y22BH DBHM
• All compression dies with indentor
• For die references, please consult pages 13, 14, copper terminals
• For hexagonal dies, see page 22
18
U-DIES WITH ADAPTOR 53UADP
U-DIES WITH ADAPTOR 22UADP
U-DIES WITH ADAPTOR PUADP1
100
1 - 4A - 22
50 1-2-3-4A-5A-6-8-13-19-22
50
2-3-5A-6-8-13-19-22
50
3-5A-6-8-13-19-22
50
6 - 8 - 13 - 19
50
6 - 8 - 13 - 19
50
6-8
25
6-8
25
8
25
8
25
8
25
8
25
8
U-DIES WITH ADAPTOR 26UADP
10,7
10,7
11,2
12,7
15,8
15,8
15,8
17,5
20,6
20,6
20,6
22,4
22,4
DIELESS
3,8
4,6
5,7
7,2
8,5
9,5
10,0
11,3
12,8
13,4
14,2
15,0
15,9
3U-DIES
YSM6F
YSM10M
YSM16
YSM25M
YSM35
YSM50
YSM50F
YSM70
YSM70F
YSM95
YSM95F
YSM120
YSM120F
W-DIES
Flex 6
10
16
25
35
50
Flex 50
70
Flex 70
95
Flex 95
120
Flex 120
50-DIES
BAT35/BAT750
Copper Compression
Connectors
YSV - YRV Lines
ELECTRO-TIN
PLATED
Hyreducer®
Non-insulated copper tubular
reduces
Description
•Range of copper tube splices for joining
wires from 1,5 - 35 mm2
CENTER WIRE
STOP
Construction
• Electrolytic copper tube - electro tinned
Performance
BEVELED
ENTRY
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
mm2
Dimensions in mm
Cat. No.
D
1,5 - 2,5
2,5 - 4,0
4 - 6,0
6F - 10,0
6F - 10,0
16,0
16,0
25,0
35,0
d
0,3 - 1,2
1,5 - 2,5
1,5 - 2,5
1,5 - 2,5
4 - 6,0
4 - 6,0
10,0
16,0
16,0
YSV1418
YSV1214G1
YSV1214G2
YRV8CV14-L
YRV8CV10-L
YRV6CV10-L
YRV6CV8C-L
YRV4CV6C-L
YRV2CV6C-L
D
2,3
2,6
3,3
4,6
4,6
5,7
5,7
7,2
9,1
d
1,4
2,3
2,3
2,3
3,3
3,3
4,6
5,7
5,7
Pack
Mechanical tools
Qty
100
100
50
50
50
50
50
50
50
Tooling number
1 - 4A - 22
1 - 4A - 22
1 - 4A - 22
1 - 4A - 22
1 - 2 - 4A - 22
2 - 22
2 - 3 - 4 - 5A - 22
3 - 4 - 5A - 6 - 13
6 - 8 - 13
a
16,3
21,6
21,1
30,2
30,2
32,5
30,8
32,3
41,4
Hydraulic tools - also possible from 10 - 35 mm2
YBV Line
Hylug®
Flag type ring-tongue terminals
Description
•Flag type terminals for copper wires from 25
to 50 mm2
Construction
• Electrolytic copper sheet, tinplated
Performance
• Heat resistant up to +125ºC
ELECTRO-TIN
PLATED
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
mm2
25
35
35
50
50
stud
M8
M8
M10
M8
M10
Cat. No.
YBV25M8
YBV35M8
YBV35M10
YBV50M8
YBV50M10
D
7,0
8,5
8,5
10,5
10,5
L
23
23
26
30
30
19
S
1,5
1,7
1,7
2,0
2,0
A
18
20
20
23
23
K
8,4
8,4
10,5
8,4
10,5
Tooling
Consult
Copper Compression
Connectors
YAV_V Line
LONG BARREL
Hylug®
NO INSPECTION
WINDOW
Non-insulated copper tubular
terminals, long barrel
BEVELED
ENTRY
Description
• Range of copper tube formed terminals for
heavy duty applications, for stranded
copper cables from 10 to 630 mm2
CABLE
ACCOMMODATION
Construction
ELECTRO-TIN
PLATED
Mech. tools
150
185
240
300
400
500
630
38,4
43,6
45,5
47,5
50,5
49,4
51,4
54,4
54,3
56,3
59,3
61,0
63,0
65,6
67,6
68,6
71,6
73,2
75,2
71,3
74,3
75,9
77,9
85,4
89,0
90,0
94,4
88,6
92,2
93,2
94,4
98,1
101,7
102,7
107,1
107,7
109,7
111,3
116,9
118,9
120,5
123,7
125,3
128,1
129,7
14,3
15,0
15,9
15,9
18,5
15,9
15,9
19,8
18,2
18,2
19,8
21,4
22,4
22,4
22,4
25,0
25,0
25,0
25,0
29,0
29,0
29,0
29,0
30,4
30,4
30,4
30,4
35,7
35,7
35,7
35,7
39,6
39,6
39,6
39,6
43,0
43,0
43,0
51,0
51,0
51,0
55,1
55,1
61,8
61,8
24,6
28,6
29,0
29,0
29,0
31,7
31,7
31,7
36,0
36,0
36,0
36,0
36,0
36,0
36,0
42,0
42,0
42,0
42,0
44,0
44,0
44,0
44,0
50,8
50,8
50,8
50,8
52,0
52,0
52,0
52,0
57,2
57,2
57,2
57,2
68,0
68,0
68,0
73,2
73,2
73,2
76,2
76,2
81,0
81,0
8,4
8,4
8,4
10,5
13,2
8,4
10,5
13,2
8,4
10,5
13,2
10,5
13,2
15,0
17,0
10,5
13,2
15,0
17,0
10,5
13,2
15,0
17,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
15,0
17,0
21,0
15,0
17,0
21,0
17,0
21,0
17,0
21,0
Qty
Y22BH
50
50
50
50
50
25
25
25
10
U-DIES WITH ADAPTOR 22UADP
120
4,6
5,7
7,2
7,2
7,2
8,5
8,5
8,5
9,5
9,5
9,5
11,3
11,3
11,3
11,3
13,4
13,4
13,4
13,4
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
18,4
18,4
18,4
18,4
21,2
21,2
21,2
21,2
23,4
23,4
23,4
26,7
26,7
26,7
29,8
29,8
33,3
33,3
UK
Y46
ED-DIES
95
YAV10M8V
YAV16M8V
YAV25M8V
YAV25M10V
YAV25M12V
YAV35M8V
YAV35M10V
YAV35M12V
YAV50M8V
YAV50M10V
YAV50M12V
YAV70M10V
YAV70M12V
YAV70M14V
YAV70M16V
YAV95M10V
YAV95M12V
YAV95M14V
YAV95M16V
YAV120M10V
YAV120M12V
YAV120M14V
YAV120M16V
YAV150M10V
YAV150M12V
YAV150M14V
YAV150M16V
YAV185M12V
YAV185M14V
YAV185M16V
YAV185M20V
YAV240M12V
YAV240M14V
YAV240M16V
YAV240M20V
YAV300M14V
YAV300M16V
YAV300M20V
YAV400M14V
YAV400M16V
YAV400M20V
YAV500M16V
YAV500M20V
YAV630M16V
YAV630M20V
Pack
U-DIES WITH ADAPTOR PUADP
70
Øk
P-DIES
50
c
U-DIES WITH ADAPTOR 26UADP
35
8
8
14
16
20
8
10
12
8
10
12
10
12
14
16
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
20
12
14
16
20
14
16
20
14
16
20
16
20
16
20
b
26-DIES
25
size
y
U-DIES
10
16
d
W-DIES
mm
Cat. No.
Y35/Y35BH
MRD29
Y750/Y750BH Y644M Y260DBHM
BCT500 BAT35/BAT750
50-DIES
Stud
2
Hydraulic tools
Y500CT
DIELESS
• Electrolytic copper tube, electro tinned
10
10
10
10
10
10
• All compression dies with indentors - 2x compressions
• For die references, please consult pages 13, 14, 15 and 16 copper terminals
• For hexagonal dies, see page 22
20
Copper Compression
Connectors
YSV_V Line
LONG BARREL
Hylink®
INSPECTION
HOLE AND WIRE
STOP
Non-insulated copper tubular
butt-splices, long barrel
BEVELED
ENTRY
Description
• Range of copper tube splices for heavy
duty applications, for stranded copper
cables from 10 to 630 mm2
Construction
• Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
45,0
48,0
53,0
57,0
66,0
66,0
74,0
82,0
86,0
100,0
108,0
124,0
124,0
130,0
145,0
50
50
50
50
50
25
25
25
10
10
10
10
10
10
10
• All compression dies with indentors - 2x compressions
• For die references, please consult pages 13, 14, 15 and 16 copper terminals
• For hexagonal dies, see page 22
21
Y46
UK
Y22BH
ED-DIES U-DIES WITH ADAPTOR 22UADP
4,6
5,7
7,2
8,5
9,5
11,3
13,4
15,0
16,5
18,4
21,2
23,4
26,7
29,8
33,3
W-DIES
YSV10MV
YSV16V
YSV25V
YSV35V
YSV50V
YSV70V
YSV95V
YSV120V
YSV150V
YSV185V
YSV240V
YSV300V
YSV400V
YSV500V
YSV630V
Y260DBHM
U-DIES WITH ADAPTOR PUADP
Qty
DIELESS
Y500CT
MRD29
a
U-DIES
d
50-DIES
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
Cat. No.
P-DIES
Y35/Y35BH
Y750/Y750BH Y644M
BCT500 BAT35/BAT750
Pack
mm2
Hydraulic tools
26-DIES U-DIES WITH ADAPTOR 26UADP
Mech. tools
Copper Compression
Connectors
Hexagonal compression die
chart for YAV - YSV / YSM
For copper tubular terminals and splices YAV
- YSV / YSM. New and extended line of
single groove, multi groove, hexagonal dies.
0,3 - 1,2
1,5 - 2,5
4-6
18
025 / 04
06
18
14 / 12
10
Flex 6
06 F
9C
10
10
8C
16
16
6C
25
25
4C
35
35
2C
50
50
1C
Flex 50
50 F
1 CF
70
70
25
Flex 70
70 F
26
95
95
27
Flex 95
95 F
27 F
120
120
-
Flex 120
120 F
28
150
150 F
185
185 F
240
240 F
300
300 F
30
31
150
Flex 150
185
Flex 185
240
Flex 240
300
Flex 300
UK
UK
UK
UK
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Y260DBHM
Y450DBHM
U-DIES WITH ADAPTOR 53UADP
mm2
Hydraulic tools
U-DIES WITH ADAPTOR 26UADP
Mechanical tools
YAV
YSV
YSM
OLD
Y16R
MRD26T
MRD29
CODING CODING FRAME
Y16R4
HO6YAV
20MH
06FTGT
20MH
10TGT
20MH
16TGT
20MH
25TGT
20MH
35TGT
20MH
50TGT
20MH
50FTGT
20MH
70TGT
50MH
06FTBT
50MH
7010TBT
50MH
3516TBT
50MH
5025TBT
50MH
3516TBT
50MH
5025TBT
50MH
50FTBT
50MH
7010TBT
50MH
70FTBT
50MH
95TBT
50MH
95FTBT
50MH
120TBT
50MH
120FTBT
32
34
35
36
37
22
W010BGE1T
U010BGE1T
W016BGE1T
U016BGE1T
W025BGE1T
U025BGE1T
W035BGE1T
U035BGE1T
W050BGE1T
U050BGE1T
W050FBGE1T
U050FBGE1T
W070BGE1T
U070BGE1T
W070FBGE1T
U070FBGE1T
W095BGE1T
U095BGE1T
W095FBGE1T
U095FBGE1T
W120BGE1T
U120BGE1T
W120FBGE1T
U120FBGE1T
W150BGE1T
W150FBGE1T
U150BGE1T
U150FBGE1T
U185BGE1T
U185FBGE1T
U240BGE1T
U240FBGE1T
U300BGE1T
U300FBGE1T
Copper Compression
Connectors
YAV_DM_KS Line
BEVELED
ENTRY
Hylug® German
Industrial Line
CABLE
ACCOMMODATION
Non-insulated copper tubular
terminals 6 - 400 mm2
Description
• Range of copper tube formed terminals
taking wires from 6 - 400 mm2
• YAV-DM terminals with sight hole = omit
“KS”. Ex. YAV025DM8
Construction
ELECTRO-TIN
PLATED
• Electrolytic copper tube, electro tinned
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Stud
Hole
mm2
6
10
16
25
35
50
70
size
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20
Mech. tools
Cat. No.
YAV06DM5KS
YAV06DM6KS
YAV06DM8KS
YAV06DM10KS
YAV06DM12KS
YAV010DM5KS
YAV010DM6KS
YAV010DM8KS
YAV010DM10KS
YAV010DM12KS
YAV016DM5KS
YAV016DM6KS
YAV016DM8KS
YAV016DM10KS
YAV016DM12KS
YAV025DM5KS
YAV025DM6KS
YAV025DM8KS
YAV025DM10KS
YAV025DM12KS
YAV025DM14KS
YAV035DM6KS
YAV035DM8KS
YAV035DM10KS
YAV035DM12KS
YAV035DM14KS
YAV035DM16KS
YAV050DM6KS
YAV050DM8KS
YAV050DM10KS
YAV050DM12KS
YAV050DM14KS
YAV050DM16KS
YAV050DM20KS
YAV070DM6KS
YAV070DM8KS
YAV070DM10KS
YAV070DM12KS
YAV070DM14KS
YAV070DM16KS
YAV070DM20KS
d
3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
y
20,5
20,5
23,0
25,0
26,0
22,5
22,5
25,0
27,0
28,0
26,0
27,0
29,0
31,0
32,5
30,0
30,0
32,5
34,5
35,5
36,5
32,5
35,0
37,0
38,0
39,5
41,0
37,0
37,0
39,0
40,0
41,5
43,0
46,0
43,0
43,0
45,0
46,0
47,5
49,0
52,0
b
10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0
c
9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
Øk
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
N= Nest die, I= Indentor
23
Pack
Qty
Hydraulic tools
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Hexagonal
Hexagonal
Tooling
number
100
16
W06DGE1T
100
16
W010DGE1T
U010DGE1T
100
16 - 20
W016DGE1T
U016DGE1T
100
16 - 20
W025DGE1T
U025DGE1T
100
16 - 20
W035DGE1T
U035DGE1T
100
16 - 20
W050DGE1T
U050DGE1T
100
20
W070DGE1T
U070DGE1T
Copper Compression
Connectors
YAV_DM_KS Line
Hylug®
Non-insulated copper tubular
terminals
Stud
Hole
mm
2
95
120
150
185
240
300
400
size
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M12
M14
M16
M20
M12
M14
M16
M20
Mech. tools
Cat. No.
YAV95DM8KS
YAV95DM10KS
YAV95DM12KS
YAV95DM14KS
YAV95DM16KS
YAV95DM20KS
YAV120DM8KS
YAV120DM10KS
YAV120DM12KS
YAV120DM14KS
YAV120DM16KS
YAV120DM20KS
YAV150DM8KS
YAV150DM10KS
YAV150DM12KS
YAV150DM14KS
YAV150DM16KS
YAV150DM20KS
YAV185DM10KS
YAV185DM12KS
YAV185DM14KS
YAV185DM16KS
YAV185DM20KS
YAV240DM10KS
YAV240DM12KS
YAV240DM14KS
YAV240DM16KS
YAV240DM20KS
YAV300DM12KS
YAV300DM14KS
YAV300DM16KS
YAV300DM20KS
YAV400DM12KS
YAV400DM14KS
YAV400DM16KS
YAV400DM20KS
d
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
16,5
16,5
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
23,4
23,4
23,4
23,4
26,7
26,7
26,7
26,7
y
48,0
48,0
49,0
50,2
52,0
58,0
51,0
51,0
51,0
52,0
53,0
59,0
58,0
58,0
58,0
58,0
58,0
64,0
65,0
65,0
65,0
65,0
69,0
72,0
72,0
72,0
72,0
72,0
87,0
87,0
87,0
87,0
90,0
90,0
90,0
90,0
b
26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0
31,0
31,0
31,0
31,0
31,0
36,0
35,0
35,0
35,0
35,0
39,0
39,0
39,0
39,0
39,0
39,0
43,0
43,0
43,0
43,0
49,0
49,0
49,0
49,0
c
25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
35,0
35,0
35,0
35,0
35,0
44,0
44,0
44,0
44,0
44,0
44,0
44,0
44,0
Øk
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
24
Pack
Qty
Hydraulic tools
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Hexagonal
Hexagonal
Tooling
number
50
20
W095DGE1T
U095DGE1T
50
20
W120DGE1T
U120DGE1T
50
W150DGE1T
U150DGE1T
50
W185DGE1T
U185DGE1T
50
U240DGE1T
25
U300DGE1T
20
Copper Compression
Connectors
YAV_DM_90KS Line
Performance
Tooling
• Heat resistant up to +125ºC
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Hylug® German
Industrial Line
Non-insulated copper tubular
terminals 6 - 120 mm2
BEVELED
ENTRY
OPTIMIZED
TONG
Description
• Range of copper tube formed terminals taking
wires from 6 - 400 mm2
Construction
CABLE
ACCOMMODATION
• Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED
Stud
Hole
mm
2
6
10
16
25
35
50
70
95
120
size
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
Mech. tools
Cat. No.
YAV06DM590KS
YAV06DM690KS
YAV06DM890KS
YAV06DM1090KS
YAV06DM1290KS
YAV010DM590KS
YAV010DM690KS
YAV010DM890KS
YAV010DM1090KS
YAV010DM1290KS
YAV016DM590KS
YAV016DM690KS
YAV016DM890KS
YAV016DM1090KS
YAV016DM1290KS
YAV025DM590KS
YAV025DM690KS
YAV025DM890KS
YAV025DM1090KS
YAV025DM1290KS
YAV025DM1490KS
YAV035DM690KS
YAV035DM890KS
YAV035DM1090KS
YAV035DM1290KS
YAV035DM1490KS
YAV035DM1690KS
YAV050DM690KS
YAV050DM890KS
YAV050DM1090KS
YAV050DM1290KS
YAV050DM1490KS
YAV050DM1690KS
YAV050DM2090KS
YAV070DM690KS
YAV070DM890KS
YAV070DM1090KS
YAV070DM1290KS
YAV070DM1490KS
YAV070DM1690KS
YAV070DM2090KS
YAV95DM890KS
YAV95DM1090KS
YAV95DM1290KS
YAV95DM1490KS
YAV95DM1690KS
YAV95DM2090KS
YAV120DM890KS
YAV120DM1090KS
YAV120DM1290KS
YAV120DM1490KS
YAV120DM1690KS
YAV120DM2090KS
d
3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0
b
10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0
26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0
c
9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0
Øk
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
25
Pack
Qty
Tooling
number
Hydraulic tools
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Hexagonal
Hexagonal
100
16
W06DGE1T
100
16
W010DGE1T
U010DGE1T
100
16 - 20
W016DGE1T
U016DGE1T
100
16 - 20
W025DGE1T
U025DGE1T
100
16 - 20
W035DGE1T
U035DGE1T
100
16 - 20
W050DGE1T
U050DGE1T
100
20
W070DGE1T
U070DGE1T
50
20
W095DGE1T
U095DGE1T
50
20
W120DGE1T
U120DGE1T
Copper Compression
Connectors
YAV_DM_45KS Line
Performance
Tooling
• Heat resistant up to +125ºC
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Hylug® German
Industrial Line
BEVELED
ENTRY
Non-insulated copper tubular
terminals 6 - 120 mm2
OPTIMIZED
TONG
Description
• Range of copper tube formed terminals taking
wires from 6 - 400 mm2
Construction
CABLE
ACCOMMODATION
• Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED
Stud
Hole
mm
2
6
10
16
25
35
50
70
95
120
size
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
Mech. tools
Cat. No.
YAV06DM545KS
YAV06DM645KS
YAV06DM845KS
YAV06DM1045KS
YAV06DM1245KS
YAV010DM545KS
YAV010DM645KS
YAV010DM845KS
YAV010DM1045KS
YAV010DM1245KS
YAV016DM545KS
YAV016DM645KS
YAV016DM845KS
YAV016DM1045KS
YAV016DM1245KS
YAV025DM545KS
YAV025DM645KS
YAV025DM845KS
YAV025DM1045KS
YAV025DM1245KS
YAV025DM1445KS
YAV035DM645KS
YAV035DM845KS
YAV035DM1045KS
YAV035DM1245KS
YAV035DM1445KS
YAV035DM1645KS
YAV050DM645KS
YAV050DM845KS
YAV050DM1045KS
YAV050DM1245KS
YAV050DM1445KS
YAV050DM1645KS
YAV050DM2045KS
YAV070DM645KS
YAV070DM845KS
YAV070DM1045KS
YAV070DM1245KS
YAV070DM1445KS
YAV070DM1645KS
YAV070DM2045KS
YAV95DM845KS
YAV95DM1045KS
YAV95DM1245KS
YAV95DM1445KS
YAV95DM1645KS
YAV95DM2045KS
YAV120DM845KS
YAV120DM1045KS
YAV120DM1245KS
YAV120DM1445KS
YAV120DM1645KS
YAV120DM2045KS
d
3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0
b
10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0
26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0
c
9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0
Øk
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
26
Pack
Qty
Tooling
number
Hydraulic tools
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Hexagonal
Hexagonal
100
16
W06DGE1T
100
16
W010DGE1T
U010DGE1T
100
16 - 20
W016DGE1T
U016DGE1T
100
16 - 20
W025DGE1T
U025DGE1T
100
16 - 20
W035DGE1T
U035DGE1T
100
16 - 20
W050DGE1T
U050DGE1T
100
20
W070DGE1T
U070DGE1T
50
20
W095DGE1T
U095DGE1T
50
20
W120DGE1T
U120DGE1T
Copper Compression
Connectors
YSV_D
BEVELED
ENTRY
Hylug® German
Industrial Line
INSPECTION
HOLE AND
WIRE STOP
Non-insulated copper tubular
butt-splices
Description
• Range of copper tube splices joining wires
from 6 - 400 mm2
Construction
SEAMLESS
TUBING
• Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
a
b
Weight Pack
(Kg/100) Qty
Tooling
number
6
YSV06D
3,5
25,0
10,0
0,520
100
16
10
YSV010D
4,5
30,0
12,0
0,600
100
16
16
YSV016D
5,5
35,0
14,0
1,020
100
16 - 20
25
YSV025D
7,0
40,0
16,0
1,430
100
16 - 20
35
YSV035D
8,5
45,0
18,0
2,250
100
16 - 20
50
YSV050D
10,0
50,0
22,0
3,380
100
16 - 20
70
YSV070D
12,0
55,0
24,0
4,900
100
20
95
YSV095D
13,5
60,0
26,0
6,000
50
20
120
YSV120D
15,0
65,0
28,0
7,000
50
20
150
YSV150D
16,5
70,0
30,0
8,300
50
185
YSV185D
19,4
75,0
33,0
12,000
25
240
YSV240D
21,2
85,0
36,0
13,900
25
300
YSV300D
23,4
100,0
44,0
22,000
25
400
YSV400D
26,7
100,0
44,0
29,900
10
Y500CT
MRD29
BCT500
Y260DBHM
U-DIES WITH ADAPTOR 26UADP (See YAV_D Line)
d
W-DIES (See YAV_D Line)
Cat. No.
50-DIES
mm2
Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
U-DIES (See YAV_D Line)
Mechanical tools
26-DIES
27
Copper Compression
Connectors
YAEV Line
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63
Insulug®
COLOUR CODED
POLYAMIDE
INSULATION
Polyamide insulated copper
terminals and splices (0,3 120 mm2)
Description
• Range of copper tube terminals and
splices with polyamide insulation, taking
wires from 0,3 - 120 mm2
Construction
• Electrolytic copper sheet, electro tinned
• Polyamide insulation
RING
TONG
Performance
TIN PLATED
• Heat resistant up to +105ºC
Circumferential compression
Mechanical tools
mm2
Stud
size
Cat. No.
d
Insul
D
y
b
Øk
5
3,5
4
5
6
8
3,5
4
5
6
8
10
4
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
YAEV18
YAEV025M35
YAEV025M4
YAEV025M5
YAEV025M6
YAEV14T3
YAEV06M35
YAEV06M4
YAEV06M5
YAEV06M6
YAEV06M8
YAEV10T4
YAEV10M4
YAEV10M5
YAEV10M6
YAEV10M8
YAEV10M10
YAEV10M12
YAEV16M5
YAEV16M6
YAEV16M8
YAEV16M10
YAEV16M12
YAEV25M5
YAEV25M6
YAEV25M8
YAEV25M10
YAEV25M12
YAEV35M5
YAEV35M6
YAEV35M8
YAEV35M10
YAEV35M12
YAEV50M5
YAEV50M6
YAEV50M8
YAEV50M10
YAEV50M12
1,4
2,3
2,3
2,3
2,3
2,3
3,3
3,3
3,3
3,3
3,3
3,3
4,6
4,6
4,6
4,6
4,6
4,6
5,7
5,7
5,7
5,7
5,7
7,2
7,2
7,2
7,2
7,2
8,5
8,5
8,5
8,5
8,5
9,5
9,5
9,5
9,5
9,5
3,2
4,0
4,0
4,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
6,7
6,7
6,7
6,7
6,7
6,7
8,0
8,0
8,0
8,0
8,0
9,7
9,7
9,7
9,7
9,7
11,8
11,8
11,8
11,8
11,8
13,2
13,2
13,2
13,2
13,2
19,6
18,2
19,7
19,7
21,2
22,4
24,9
26,4
26,9
27,9
30,4
28,5
23,4
24,4
25,4
27,4
29,4
32,4
29,9
30,9
32,9
34,9
37,9
32,2
33,2
35,2
37,2
40,2
38,4
39,4
41,4
43,4
46,4
39,9
40,9
42,9
44,9
47,9
8,0
6,0
8,0
8,0
10,4
11,1
7,0
8,0
10,0
11,0
13,0
14,0
10,3
10,3
11,1
14,3
14,3
18,5
12,7
12,7
15,0
15,0
18,5
13,9
13,9
15,9
15,9
18,5
15,9
15,9
15,9
15,9
19,8
18,2
18,2
18,2
18,2
19,8
5,1
3,7
4,3
5,3
6,4
8,4
3,7
4,3
5,3
6,4
8,4
10,1
4,3
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
Pack
Qty
Tooling
number
100
4B
100
4B
50
4B
50
5B - 7 - 11
W8CET
U8CET
50
5B - 7 - 11
W6CET
U6CET
50
7 - 11
W4CET
U4CET
50
7 - 11
W2CET
U2CET
50
7 - 11
W1CET
U1CET
BAT35/BAT750
0,3 - 1,2
1,5 - 2,5
4-6
10
16
25
35
50
28
Copper Compression
Connectors
YAEV Line
Insulug®
Polyamide insulated
Mechanical tools
mm2
70
Flex 70
95
120
Stud
size
Cat. No.
d
Insul
D
y
b
Øk
5
6
8
10
12
14
6
8
10
12
14
8
10
12
14
16
8
10
12
14
16
20
YAEV70M5
YAEV70M6
YAEV70M8
YAEV70M10
YAEV70M12
YAEV71M14
YAEV70FM6
YAEV70FM8
YAEV70FM10
YAEV70FM12
YAEV70FM14
YAEV95M8
YAEV95M10
YAEV95M12
YAEV95M14
YAEV95M16
YAEV120M8
YAEV120M10
YAEV120M12
YAEV120M14
YAEV120M16
YAEV120M20
11,3
11,3
11,3
11,3
11,3
11,3
12,8
12,8
12,8
12,8
12,8
13,4
13,4
13,4
13,4
13,4
15,9
15,9
15,9
15,9
15,9
15,9
14,5
14,5
14,5
14,5
14,5
14,5
16,2
16,2
16,2
16,2
16,2
17,8
17,8
17,8
17,8
17,8
19,7
19,7
19,7
19,7
19,7
19,7
43,4
44,4
46,4
48,4
51,4
51,4
50,4
52,4
54,4
57,4
57,4
54,9
56,9
59,9
59,9
62,9
59,4
61,4
64,4
64,4
67,4
73,4
21,4
21,4
21,4
21,4
22,4
22,4
23,8
23,8
23,8
23,8
23,8
25,0
25,0
25,0
25,0
25,0
27,0
27,0
27,0
27,0
27,0
27,0
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
21,0
YSE Line
INSPECTION
WINDOW
Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750
Pack
Qty
Tooling
number
25
7 - 11
W25ET
U25ET
25
7 - 11
W26ET
U26ET
25
11
W27ET
U27ET
W28ET
U28ET
25
SMOOTH
TUNNEL ENTRY
Insulink®
ELECTRO-TIN
PLATED SPLICE
COLOUR CODED
INSULATION
Mechanical tools
Insul
mm2
0,3 - 1,2
1,5 - 2,5
4-6
10
16
25
35
Cat. No.
d
Pack
a
D
YSE18H
YSE14H
YSE10
YSEV10
YSEV16
YSEV25
YSEV35
1,4
2,3
3,3
4,6
5,7
7,2
8,5
3,2
4,0
6,0
6,7
8,0
9,7
11,8
Qty
30,5
34,5
28,0
38,8
44,6
47,9
59,0
100
100
50
50
50
50
50
Circumferential compression
29
Tooling
number
Hydraulic tools
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
W8CET
W6CET
W4CET
W2CET
U8CET
U6CET
U4CET
U2CET
Y500CT
4B
5B - 7 - 11
5B - 7 - 11
7 - 11
7 - 11
Copper Compression
Connectors
CTCU Line
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
NFC 20_130
Non-insulated copper tubular
terminals 6 - 300 MM2
BELLED
END
INSPECTION
WINDOW
Description
• Range of copper tube formed terminals
taking wires from 6 - 300 mm2
• Specification: NFC 20_130
Construction
• Electrolytic copper tube, electro tinned
Performance
• Heat resistant up to +125ºC
ACCOMMODATION
CONDUCTOR
ELECTRO-TIN
PLATED
* See Tooling Catalogue
Mechanical tools and Hydraulic tools
Stud
mm2
6
10
16
25
35
50
70
95
120
150
185
240
300
size
5
6
8
5
6
8
10
6
8
10
6
8
10
6
8
10
8
10
12
8
10
12
8
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
12
14
16
20
12
14
16
20
Cat. No.
d
y
b
c
Øk
CTCU65
CTCU66
CTCU68
CTCU105
CTCU106
CTCU108
CTCU1010
CTCU166
CTCU168
CTCU1610
CTCU256
CTCU258
CTCU2510
CTCU356
CTCU358
CTCU3510
CTCU508
CTCU5010
CTCU5012
CTCU708
CTCU7010
CTCU7012
CTCU958
CTCU9510
CTCU9512
CTCU9514
CTCU9516
CTCU12010
CTCU12012
CTCU12014
CTCU12016
CTCU15010
CTCU15012
CTCU15014
CTCU15016
CTCU18512
CTCU18514
CTCU18516
CTCU24012
CTCU24014
CTCU24016
CTCU24020
CTCU30012
CTCU30014
CTCU30016
CTCU30020
3,3
3,3
3,3
4,2
4,2
4,2
4,2
5,3
5,3
5,3
6,6
6,6
6,6
7,9
7,9
7,9
9,2
9,2
9,2
11,0
11,0
11,0
13,1
13,1
13,1
13,1
13,1
14,5
14,5
14,5
14,5
16,2
16,2
16,2
16,2
18,0
18,0
18,0
20,6
20,6
20,6
20,6
23,1
23,1
23,1
23,1
22,5
22,5
22,5
23
23
25,5
25,5
26,5
31,5
31,5
27,5
32,5
32,5
29,5
29,5
34
34,5
39
39
39,5
39,5
42
45,3
45,3
46
49
49
48
48
51
51
53
53
56
56
60
63
63
67,5
67,5
72
72
73,5
73,5
78
78
13
13
13
11
11
14
14
12
16
16
13
16
16
15
17
17
18
18
19
21
21
21
23
23
23
23
23
28
28
28
28
30
30
30
30
33
33
33
37
37
37
37
41
41
41
41
10
10
10
10
10
10
10
12
12
12
12
12
12
13
13
13
17
17
17
18
18
18
22
22
22
22
22
24
24
24
24
28
28
28
28
30
30
30
35
35
35
35
40
40
40
40
5,3
6,4
8,4
5,3
6,4
8,4
10,5
6,4
8,4
10,5
6,4
8,4
10,5
6,4
8,4
10,5
8,4
10,5
12,8
8,4
10,5
12,8
8,4
10,5
12,8
14,8
16,5
10,5
12,8
14,8
16,5
10,5
12,8
14,8
16,5
12,8
14,8
16,5
12,8
14,8
16,5
21,0
12,8
14,8
16,5
21,0
MRD29
D51*
D55E*
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
H80*
Hexagonal
Hexagonal
Hexagonal
Hexagonal
Pack
Tooling
Qty
number
100
18
50MH356C
100
18
50MH5010C
WMH10C
U12MH10C
7MH106C
100
18
50MH7016C
WMH16C
U12MH16C
7MH2516C
100
18
50MH3525C
WMH25C
U12MH25C
7MH2516C
50
18
50MH356C
WMH35C
U12MH35C
7MH9535C
25
18
50MH5010C
WMH50C
U12MH50C
7MH15050C
25
50MH7016C
WMH70C
U12MH70C
7MH1270C
25
50MH9525C
WMH95C
U12MH95C
7MH9535C
25
50MH120C
WMH120C
U12MH120C
7MH12070C
25
50MH150C
WMH150C
U12MH150C
7MH15035C
7MH106C
10
U12MH185C
10
U12MH240C
10
U12MH300C
30
Copper Compression
Connectors
MTCU Line
Performance
Tooling
• Heat resistant up to +125ºC
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Non-insulated copper tubular
butt-splices
BELLED
END
INSPECTION
WINDOW
Description
• Range of copper tube splices joining wires
from 6 - 300 mm2
Construction
• Electrolytic copper tube, electro tinned
Cat. No.
mm2
6
10
16
25
35
50
70
95
120
150
185
240
300
MTCU6
MTCU10
MTCU16
MTCU25
MTCU35
MTCU50
MTCU70
MTCU95
MTCU120
MTCU150
MTCU185
MTCU240
MTCU300
ø d1
ELECTRO-TIN
PLATED
L
3,3
4,2
5,3
6,6
7,9
9,2
11,0
13,1
14,5
16,2
18,0
20,6
23,1
25
27
31
35
37
45
50
56
60
66
70
80
90
CTCUQ Line
Pack
Tooling
Qty
number
100
100
100
100
50
25
25
25
25
25
10
10
10
18
18
18
18
18
18
Mechanical tools and Hydraulic tools
MRD29
Y35/Y35BH
Y500CT
D51*
Y750/Y750BH
BCT500
D55E*
BAT35/BAT750
Hexagonal
Hexagonal
Hexagonal
50MH356C
50MH5010C
50MH7016C
50MH3525C
50MH356C
50MH5010C
50MH7016C
50MH9525C
50MH120C
50MH150C
WMH10C
WMH16C
WMH25C
WMH35C
WMH50C
WMH70C
WMH95C
WMH120C
WMH150C
U12MH10C
U12MH16C
U12MH25C
U12MH35C
U12MH50C
U12MH70C
U12MH95C
U12MH120C
U12MH150C
U12MH185C
U12MH240C
U12MH300C
H80*
Hexagonal
7MH106C
7MH106C
7MH2516C
7MH2516C
7MH9535C
7MH15050C
7MH1270C
7MH9535C
7MH12070C
7MH15035C
Performance
Tooling
• Heat resistant up to +125ºC
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Non-insulated copper tubular
terminals 6 - 95 mm2
BELLED
END
Description
• Range of copper tube splices joining wires
from 6 - 300 mm2
Construction
• Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED
Mechanical tools and Hydraulic tools
mm
6
10
16
25
35
50
70
95
2
Stud
Size
Cat. No.
øD
øK
6
6
8
6
8
6
8
6
8
8
10
10
12
10
12
CTCUQ66
CTCUQ106
CTCUQ108
CTCUQ166
CTCUQ168
CTCUQ256
CTCUQ258
CTCUQ356
CTCUQ358
CTCUQ508
CTCUQ5010
CTCUQ7010
CTCUQ7012
CTCUQ9510
CTCUQ9512
3,3
4,2
4,2
5,3
5,3
6,6
6,6
7,9
7,9
9,2
9,2
11
11
13
13
6,4
6,4
8,4
6,4
8,4
6,4
8,4
6,4
8,4
8,4
10,5
10,5
12,8
10,5
12,8
Tooling
100
18
MRD29
D51*
D55E*
50MH356C
100
18
50MH5010C
WMH10C
U12MH10C
7MH106C
100
18
50MH7016C
WMH16C
U12MH16C
7MH2516C
100
18
50MH3525C
WMH25C
U12MH25C
7MH2516C
50
18
50MH356C
WMH35C
U12MH35C
7MH9535C
50
18
5M0H5010C
WMH50C
U12MH50C
7MH15050C
25
50MH7016C
WMH70C
U12MH70C
7MH1270C
25
50MH9525C
WMH95C
U12MH95C
7MH9535C
Pack
Qty
number
31
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
H80*
7MH106C
Copper Compression
Connectors
BY Line
BRAZED
DIN 46234
Non-insulated copper brazed
terminals 0,5 - 240 mm2
Description
ELECTRO-TIN
PLATED
• Range of copper sheet, brazed terminals
taking wires from 0,5 - 240 mm2
Construction
• Electrolytic copper sheet, electro tinned
CABLE
ACCOMMODATION
Performance
• Heat resistant up to +125ºC
Tooling
* Not included in DIN 46234
N= Nest die, I= Indentor
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
6,0
6,0
6,0
6,0
6,0
8,0
8,0
8,0
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
12,0
12,0
12,0
12,0
12,0
12,0
2,7
3,2
3,7
4,3
5,3
6,5
3,2
3,7
4,3
5,3
6,5
8,4
4,3
5,3
6,5
8,4
10,5
4,3
5,3
6,5
8,4
10,5
13,0
5,3
6,5
8,4
10,5
13,0
5,3
6,5
8,4
10,5
13,0
15,0
17,0
6,5
8,4
10,5
13,0
15,0
17,0
32
100
1 - 22
100
1 - 22
N
50
1 - 14 - 22
I
N
I
N
I
50
14
50
14
50
14
50
14
Y35P1PQS
6,0
6,0
6,0
8,0
10,0
11,0
6,0
6,0
8,0
10,0
11,0
14,0
8,0
10,0
11,0
14,0
18,0
10,0
10,0
11,0
14,0
18,0
22,0
11,0
11,0
14,0
18,0
22,0
12,0
12,0
16,0
18,0
22,0
22,0
28,0
15,0
16,0
18,0
22,0
22,0
28,0
UVB10
10,8
10,8
10,8
11,8
12,8
14,8
10,8
10,8
11,8
13,8
15,8
16,8
14,0
15,0
16,0
19,0
21,0
16,0
16,0
17,0
20,0
21,0
23,0
20,0
20,0
22,0
24,0
26,0
25,0
25,0
25,0
26,0
31,0
31,0
35,0
26,0
26,0
27,0
31,0
31,0
35,0
UVB16
1,6
1,6
1,6
1,6
1,6
1,6
2,3
2,3
2,3
2,3
2,3
2,3
3,6
3,6
3,6
3,6
3,6
4,5
4,5
4,5
4,5
4,5
4,5
5,8
5,8
5,8
5,8
5,8
7,5
7,5
7,5
7,5
7,5
7,5
7,5
9,0
9,0
9,0
9,0
9,0
9,0
MRD29
Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Y500CT
BCT500
WVB10
BY1M27D
BY1M32D
BY1M37D
BY1M43D
BY1M53D
BY1M65D
BY25M32D
BY25M37D
BY25M43D
BY25M53D
BY25M65D
BY25M84D
BY6M43D
BY6M53D
BY6M65D
BY6M84D
BY6M105D
BY4-10*
BY5-10
BY6-10
BY8-10
BY10-10
BY12-10
BY5-16
BY6-16
BY8-16
BY10-16
BY12-16
BY5-25
BY6-25
BY8-25
BY10-25
BY12-25
BY14-25*
BY16-25
BY6-35
BY8-35
BY10-35
BY12-35
BY14-35*
BY16-35
Tooling
number
UVB25
>25 - 35
2,5
3,0
3,5
4,0
5,0
6,0
3,0
3,5
4,0
5,0
6,0
8,0
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
14,0
16,0
6,0
8,0
10,0
12,0
14,0
16,0
Mechanical tools
Pack
Qty
UVB35
>16 - 25
Øk
WPQS
>10 - 16
c
WVB16
>6 - 10
b
WVB25
>4 - 6
y
WVB35
>1,5 - 2,5
d
50PE0670C
0,5 - 1,5
Cat. No.
50NKC1
mm2
Stud
size
50NKC2
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Copper Compression
Connectors
BY Line
DIN 46234
Non-insulated copper brazed
terminals 0,5 - 240 mm2
Mechanical tools
Øk
MRD29
BAT35
>95 - 120
>120 - 150
>150 - 185
>185 - 240
34,0
34,0
34,0
36,0
36,0
40,0
38,0
38,0
38,0
38,0
42,0
42,0
42,0
42,0
44,0
44,0
44,0
44,0
48,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
56,0
56,0
56,0
18,0
18,0
18,0
22,0
22,0
22,0
22,0
22,0
22,0
22,0
28,0
24,0
24,0
24,0
28,0
24,0
24,0
24,0
28,0
30,0
30,0
30,0
30,0
36,0
36,0
36,0
38,0
38,0
38,0
16,0
16,0
16,0
16,0
16,0
16,0
18,0
18,0
18,0
18,0
18,0
20,0
20,0
20,0
20,0
22,0
22,0
22,0
22,0
24,0
24,0
24,0
24,0
28,0
28,0
28,0
32,0
32,0
32,0
* Not included in DIN 46234
Other stud hole, on request.
N= Nest die, I= Indentor
33
6,5
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
13,0
15,0
17,0
13,0
15,0
17,0
50
25
N
I
N
I
UVB50
UVB70
25
WVB95
>70 - 95
11,0
11,0
11,0
11,0
11,0
11,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
19,0
19,0
19,0
19,0
21,0
21,0
21,0
23,5
23,5
23,5
I
UVB95
25
WVB120
>50 - 70
BY6-50
BY8-50
BY10-50
BY12-50
BY14-50*
BY16-50
BY8-70
BY10-70
BY12-70
BY14-70*
BY16-70
BY10-95
BY12-95
BY14-95*
BY16-95
BY10-120
BY12-120
BY14-120*
BY16-120
BY10-150
BY12-150
BY14-150*
BY16-150
BY12-185
BY14-185*
BY16-185
BY12-240
BY14-240*
BY16-240
50NKC1
>35 - 50
6,0
8,0
10,0
12,0
14,0
16,0
8
10
12
14
16
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
12
14
16
50NKC3
N
UVB120
10
UVB150
10
UVB185
10
UVB240
Y35P1Q6S
c
Y35P1Q7S
b
WPQ6S
y
WVB50
d
Hydraulic tools
Y35BH
Y35/Y750
Y500CT
BCT500
WVB70
Cat. No.
Pack
Qty
50PE0670C
mm2
Stud
size
Copper Compression
Connectors
BYS Line
WIRE
RANGE
DIN 46341/T1
Non-insulated copper brazed
butt splices per DIN 46341/T1
form A
INSPECTION
HOLE AND
WIRE STOP
Description
• Range of copper brazed splices joining
wires from 0,1 - 150 mm2
ELECTRO-TIN
PLATED
Construction
• Electrolytic copper sheet, tinplated
INTERNALLY
BEVELED ENDS
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Cat. No.
d
a
Tooling
number
0,1 - 0,5
BYS05
1,2
12,0
Consult
0,25 - 1,5
BYS1
1,6
15,0
1 - 22
1 - 2,5
BYS025
2,3
15,0
1 - 22
>4 - 6
BYS6
3,6
15,0
1 - 14 - 22
>6 - 10
BYS10
4,5
20,0
14
>10 - 16
BYS16
5,8
23,0
14
>16 - 25
BYS25
7,5
25,0
14
>25 - 35
BYS35
9,0
27,0
14
>35 - 50
BYS50
11,0
38,0
>50 - 70
BYS70
13,0
42,0
>70 - 95
BYS95
15,0
48,0
WVB95
>95 - 120
BYS120
16,5
52,0
WVB120
>120 - 150
BYS150
19,0
56,0
MRD29
N
I
50NKC1
UVB16
WVB25
UVB25
UVB35
50NKC1
WVB50
UVB50
50NKC3
WVB70
UVB70
WPQ6S
WVB35
UVB95
UVB120
UVB150
N= Nest die, I= Indentor
34
Y35P1PQS
WVB16
I
Y35P1PQ6S
N
UVB10
Y35P1PQ7S
I
WVB10
WPQS
50PE0670C
N
50NKC2
mm2
Y500CT
BCT500
Copper Compression
Connectors
BYSM Line
DIN 46341/T1
ELECTRO-TIN
PLATED
Non-insulated copper brazed
butt splices per DIN 46341/T1
form B
Description
• Range of copper brazed splices joining
wires from 0,1 - 150 mm2
WIRE
RANGE
Construction
• Electrolytic copper sheet, tinplated
INTERNALLY
BEVELED ENDS
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
Hydraulic tools
Y35/Y35BH
Y750/Y750
BAT35/BAT750
Cat. No.
d
a
Tooling
number
0,1 - 0,5
BYSM05
1,2
5,0
Consult
0,25 - 1,5
BYSM1
1,6
7,0
1 - 22
1 - 2,5
BYSM025
2,3
7,0
1 - 22
>4 - 6
BYSM6
3,6
7,0
1 - 14 - 22
>6 - 10
BYSM10
4,5
9,0
14
>10 - 16
BYSM16
5,8
10,0
14
>16 - 25
BYSM25
7,5
11,0
14
>25 - 35
BYSM35
9,0
12,0
14
>35 - 50
BYSM50
11,0
16,0
>50 - 70
BYSM70
13,0
18,0
>70 - 95
BYSM95
15,0
20,0
WVB95
>95 - 120
BYSM120
16,5
22,0
WVB120
>120 - 150
BYSM150
19,0
24,0
MRD29
N
I
50NKC1
UVB16
WVB25
UVB25
UVB35
50NKC1
WVB50
UVB50
50NKC3
WVB70
UVB70
WPQ6S
WVB35
UVB95
UVB120
UVB150
N= Nest die, I= Indentor
35
Y35P1PQS
WVB16
I
Y35P1PQ6S
N
UVB10
Y35P1PQ7S
I
WVB10
WPQS
50PE0670C
N
50NKC2
mm2
Y500CT
BCT500
Copper Compression
Connectors
BYWD Line
Performance
Tooling
• Heat resistant up to +125ºC
• The indicated numbers in the tooling table
refer to pages
DIN 46230
Non-insulated copper brazed
wire pins 0,5 - 95 mm2
(DIN 46230 - 0,5-16 mm2)
Description
• Range of copper brazed wires pins taking
wires from 0,5 - 95 mm2
Construction
• Electrolytic brazed copper sheet, tinplated
Mechanical tools
Tooling
MRD29
number
BY1W13D
1,6
1,9
18,3
5
1 - 22
1,5 - 2,5
BY25W13D
2,3
1,9
18,3
5
1 - 22
4-6
BY6W13D
3,6
2,7
19,5
6
1 - 14 - 22
6 - 10
BY10W13D
4,5
4,3
25
10
14
10 - 16
BY16W17D
5,8
5,5
26
12
14
16 - 25
BY25W17D
7,0
7,0
33
14
14
25 - 35
BY35W23D
8,2
8,0
40
16
14
35 - 50
BY50W23D
9,5
9,5
45
19
50 - 70
BY70W26D
11,2
11,0
55
24
70 - 95
BY95W26D
13,5
12,5
55
24
N
I
50NKC1
N
I
N
WVB10
UVB10
WVB16
UVB16
WVB25
UVB25
WVB35
UVB35
50NKC1
WVB50
UVB50
50NKC3
WVB70
WVB95
UVB70
UVB95
I
Y35P1PQS
0,5 - 1,5
mm
Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750
Y35P1PQ6S
c
WPQS
l
WPQ6S
a
50PE0670C
d
50NKC2
Cat. No.
2
BYF Line
Non-insulated copper
brazed forks 6 - 25 mm2
c
k
6 - 10
BY6 10F
4,5
17
11
8
6,5
14
10 - 16
BY6 16F
5,8
20
11
10
6,5
14
16 - 25
BY6 25F
7,5
25
12
11
6,5
14
mm
36
Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750
N
I
N
I
WVB10
WVB16
WVB25
UVB10
UVB16
UVB25
Y35P1PQS
B
WPQS
y
50PE0670C
D
50NKC2
Mechanical tools
Tooling
MRD29
number
Cat. No.
2
Copper Compression
Connectors
YCA/YCA_TN Line
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
DIN 46235
BEVELED END
Non-insulated copper tubular
terminals 6 - 1000 mm2
NO INSPECTION
WINDOW
Heavy duty
Description
• Range of copper tube formed terminals
taking cables from 6 - 1000 mm2. For all
heavy applications up till 36 KV. as well for
grounding connections
CRIMPS
CONDUCTOR
ACCOMMODATION
Construction
ELECTROLYTIC
COPPER
• Electrolytic copper tube
• Std.: bright dip
• Tin plated: add “TN” to Cat. No.
KZ- die code per DIN 48083/T4
* Stud sizes not included in DIN 46235
10
16
25
35
50
70
95
120
5
6
8
5
6
8*
6
8
10
12*
6
8
10
12*
6
8
10
12
14*
8
10
12
14*
16
8
10
12
14*
16
8*
10
12
14*
16
10
12
14*
16
20
Cat. No.
die
code
d
y
b
c
Øk
YCA06M5
YCA06M6
YCA06M8
YCA010M5
YCA010M6
YCA010M8
YCA016M6
YCA016M8
YCA016M10
YCA016M12
YCA025M6
YCA025M8
YCA025M10
YCA025M12
YCA035M6
YCA035M8
YCA035M10
YCA035M12
YCA035M14
YCA050M8
YCA050M10
YCA050M12
YCA050M14
YCA050M16
YCA070M8
YCA070M10
YCA070M12
YCA070M14
YCA070M16
YCA095M8
YCA095M10
YCA095M12
YCA095M14
YCA095M16
YCA120M10
YCA120M12
YCA120M14
YCA120M16
YCA120M20
5
5
5
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
12
14
14
14
14
14
16
16
16
16
16
18
18
18
18
18
20
20
20
20
20
3,8
3,8
3,8
4,5
4,5
4,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
8,2
8,2
8,2
8,2
8,2
10,0
10,0
10,0
10,0
10,0
11,5
11,5
11,5
11,5
11,5
13,5
13,5
13,5
13,5
13,5
15,5
15,5
15,5
15,5
15,5
24
24
24
27
27
27
36
36
36
36
38
38
38
38
42
42
42
42
42
52
52
52
52
52
55
55
55
55
55
65
65
65
65
65
70
70
70
70
70
8,5
8,5
13,0
9,0
9,0
13,0
13,0
13,0
17,0
18,0
14,0
16,0
17,0
19,0
17,0
17,0
19,0
21,0
21,0
20,0
22,0
24,0
24,0
28,0
24,0
24,0
24,0
24,0
30,0
28,0
28,0
28,0
28,0
32,0
32,0
32,0
32,0
32,0
38,0
10
10
10
10
10
10
20
20
20
20
20
20
20
20
20
20
20
20
20
28
28
28
28
28
28
28
28
28
28
35
35
35
35
35
35
35
35
35
35
5,3
6,4
8,4
5,3
6,4
8,4
6,4
8,4
10,5
13,0
6,4
8,4
10,5
13,0
6,4
8,4
10,5
13,0
15,0
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
21,0
37
Pack
Qty
50
17
50
17
MRD26T
MRD29
Hexagonal
Hexagonal
20MH
50MH
05DKTC 05DKTC
20MH
50MH
06DKTC 1606DKTC
20MH
Hexagonal
W5DKT
W6DKT
50MH
50 17-21
20MH
UDK
06BGE2T
08BGE2T
UDK
W10DKT
10DKTC 1410DKTC
20MH
10BGE2T
50MH
50 17-21
UDK
W12DKT
12DKTC 1208DKTC
20MH
12BGE2T
50MH
50 17-21
UDK
W14DKT
14DKTC 1410DKTC
14BGE2T
50MH
21
UDK
W16DKT
1606DKTC
50MH
21
16BGE2T
UDK
W18DKT 18BGE2T
18DKTC
50MH
25
05BGE2T
UDK
50MH
50 17-21
25
Hexag. Hexag.
UDK
W8DKT
08DKTC 1208DKTC
25
Hexagonal
21
(2X)
UDK
W20DKT 20BGE2T
20DKTC
(2X)
U-DIES WITH ADAPTOR 45UADP
6
size
Hydraulic tools
Y500CT Y35/Y35BH Y260 Y450
Y750/Y750BH
BCT500 BAT35/BAT750 DBHM DBHM
U-DIES WITH ADAPTOR 26UADP
Stud
mm2
Tooling
number
Mechanical tools
KZ
Copper Compression
Connectors
YCA/YCA_TN Line
BEVELED END
DIN 46235
NO INSPECTION
WINDOW
Non-insulated copper tubular
terminals 6 - 1000 mm2
CRIMPS
CONDUCTOR
ACCOMMODATION
ELECTROLYTIC
COPPER
Hydraulic tools
Cat. No.
d
y
b
c
Øk
Pack
Qty
BCT500
10
W22DKT
UDK
22BGE2T
(2X)
10
W25DKT
UDK
25BGE2T
(2X)
10
12
14*
16
20
10
12
14*
16
20
12
14*
16
20
14*
16
20
14*
16
20
16*
20
16*
20
YCA150M10
YCA150M12
YCA150M14
YCA150M16
YCA150M20
YCA185M10
YCA185M12
YCA185M14
YCA185M16
YCA185M20
YCA240M12
YCA240M14
YCA240M16
YCA240M20
YCA300M14
YCA300M16
YCA300M20
YCA400M14
YCA400M16
YCA400M20
YCA500M16
YCA500M20
YCA630M16
YCA630M20
22
22
22
22
22
25
25
25
25
25
28
28
28
28
32
32
32
38
38
38
42
42
44
44
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
21,5
21,5
21,5
21,5
24,5
24,5
24,5
27,5
27,5
27,5
31,0
31,0
34,5
34,5
78
78
78
78
78
82
82
82
82
82
92
92
92
92
100
100
100
115
115
115
125
125
135
135
34,0
34,0
34,0
34,0
40,0
37,0
37,0
37,0
37,0
40,0
42,0
42,0
42,0
45,0
48,0
48,0
48,0
55,0
55,0
55,0
60,0
60,0
60,0
60,0
35
35
35
35
35
40
40
40
40
40
40
40
40
40
50
50
50
70
70
70
70
70
80
80
10,5
13,0
15,0
17,0
21,0
10,5
13,0
15,0
17,0
21,0
13,0
15,0
17,0
21,0
15,0
17,0
21,0
15,0
17,0
21,0
17,0
21,0
17,0
21,0
800
20
YCA800M20
52
40,0
165
75,0
100
21,0
10
1000
20
YCA1000M20
58
44,0
165
85,0
100
21,0
10
150
185
240
300
400
500
625/630
KZ- die code per DIN 48083/T4
* Stud sizes not included in DIN 46235
Other variations available on request
Tin Plated: add “TN” to Cat. No.
38
Y35/Y35BH
Y750/Y750BH Y260DBHM Y450DBHM
BAT35/BAT750
10
UDK
28BGE2T
(2X)
10
UDK
32BGE2T
(4X)
10
10
10
U-DIES WITH ADAPTOR 45UADP
size
Y500CT
U-DIES WITH ADAPTOR 26UADP
Stud
mm2
KZ
die
code
26MH
45MH
38DKT
38DKT
26MH
42DKT
26MH
44DKT
45MH
42DKT
45MH
44DKT
45MH
52DKT
45MH
58DKT
Copper Compression
Connectors
YCS / YCS_TN
ELECTROLYTIC
COPPER
DIN 46267/T1
WIRE STOP
Non-insulated copper tubular
butt-splices
Heavy duty
CRIMPS
Description
• Range of copper tube splices joining
cables from 6 - 1000 mm2.
• For all heavy duty applications including
grounding connections
• For 36 KV. applications - please consult for
tapered versions
BEVELED END
Construction
• Electrolytic copper tube
• Std.: bright dip
• Tin plated: add “TN” to Cat. No.
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
50
50
50
50
50
50
25
25
25
10
10
10
10
10
10
10
10
10
For die references, please consult pages 35 and 36,
copper terminals
Tin Plated: add “TN” to Cat. No.
39
U-DIES WITH ADAPTOR 45UADP
30,0
30,0
50,0
50,0
50,0
56,0
56,0
70,0
70,0
80,0
85,0
90,0
100,0
150,0
160,0
160,0
200,0
200,0
45-DIES
3,8
4,5
5,5
7,0
8,2
10,0
11,5
13,5
15,5
17,0
19,0
21,5
24,5
27,5
31,0
34,5
40,0
44,0
U-DIES WITH ADAPTOR 26UADP
Qty
MRD29
26-DIES
5
6
8
10
12
14
16
18
20
22
25
28
32
38
42
44
52
58
MRD26T
U-DIES
YCS06
YCS10
YCS16
YCS25
YCS35
YCS50
YCS70
YCS95
YCS120
YCS150
YCS185
YCS240
YCS300
YCS400
YCS500
YCS630
YCS800
YCS1000
die code
Y35/Y35BH
Y450
Y750/Y750BH Y260DBHM
BCT500 BAT35/BAT750
DBHM
Y500CT
a
W-DIES
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
625/630
800
1000
Pack
d
20-DIES
Cat. No.
50-DIES
KZ
mm2
Hydraulic tools
Aluminum Compression
Connectors
YA_TN Line
BEVELED END
Hylug®
CLOSED
BARREL
Aluminium tubular terminals tin plated
Description
CRIMPS
• Range of aluminum tube formed terminals
taking alu cables from 10 - 400 mm2
Construction
CABLE
ACCOMMODATION
• 99,5 % pure aluminum tube tin plated for
high resistance against corrosion
• Prefilled with contact grease and capped
ELECTRO-TIN
PLATED
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Hydraulic tools
10
6
6
8
8
10
10
12
10
12
12
12
12
12
12
16
12
16
16
20
16
25
35
50
70
80*(US 3/0)
95
120
150
185
200*(US 400)
240
300
400
-
Cat. No.
d
y
b
c
Øk
YA8CA3
YA6CAM64TN
YA6CAM84TN
YA4CAM84TN
YA2CAM105TN
YA25AM105TN
YA25AM132TN
YA26AM105TN
YA26AM132TN
YA27AM132TN
YA28AM132TN
YA29AM132TN
YA30AM132TN
YA31AM132TN
YA32AM170TN
YA34AM132TN
YA34AM170TN
YA36AM170TN
YA40AM210TN
4,5
5,4
5,4
6,5
7,8
9,8
9,8
11,0
11,0
12,7
14,0
15,1
16,5
18,3
19,4
21,7
21,7
23,4
26,7
35,6
31,7
33,5
39,0
45,3
51,9
52,9
56,3
59,3
65,8
69,3
73,8
79,5
84,1
94,0
96,0
100,0
107,0
123,0
13,5
12,2
12,0
14,6
17,5
21,0
21,0
23,8
23,8
27,0
29,6
32,0
35,9
38,6
41,0
46,5
46,5
50,8
57,9
14,0
16,0
16,0
18,5
20,8
25,4
25,4
27,8
27,8
31,8
33,3
35,8
38,9
41,1
46,0
47,8
47,8
50,8
58,7
6,4
6,4
8,4
8,4
10,5
10,5
13,2
10,5
13,2
13,2
13,2
13,2
13,2
13,2
17,0
13,2
17,0
17,0
21,0
Oval compression
More cable sections and stud sizes available on request.
* For more cable sections and stud sizes. Please consult.
• Also possible with compression heads - Y260DBHM (33) and Y22BH (35)
40
Pack
Qty
BCT500
50
W8CART
50
W6CART
U6CART
50
50
W4CART
W2CART
U4CART
U2CART
25
W25ART
U25ART
25
W26ART (2X)
U26ART (2X)
25
25
25
10
10
10
W27ART (2X)
W28ART (2X)
U27ART
U28ART
U29ART
U30ART
U31ART
U32ART
(2X)
(2X)
(2X)
(2X)
(2X)
(3X)
5
U34ART (3X)
5
5
U36ART (4X)
Y644M
Y46 •
U-DIES WITH ADAPTOR P-UADP
size
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
U8CART
DIELESS
Stud
mm2
Y500CT
P40ART
Aluminum Compression
Connectors
YS_TN Line
BEVELED END
Hylink®
DIE
INFORMATION
Aluminium tubular - non
tension - tin plated
Description
CRIMPS
• Range of aluminum tubular splices taking
alu cables from 10 - 400 mm2
(4) CENTER WIRE
STOP
Construction
• 99,5 % pure aluminum tube tin plated for
high resistance against corrosion
• Prefilled with contact grease and capped
ELECTRO-TIN
PLATED
Performance
• Heat resistant up to +125ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Hydraulic tools
-
d
a
YS8CA1
YS6CAGF1TN
YS4CAGE1TN
YS2CAGE1TN
YS25AGE1TN
YS26AGE1TN
YS27AGE1TN
YS28AGE1TN
YS29AGE1TN
YS30AGE1TN
YS31AGE1TN
YS32AGE1TN
YS34AGE1TN
YS36AGE1TN
YS40AGE1TN
4,5
5,4
6,5
7,8
9,8
11,0
12,7
14,0
15,1
16,5
18,3
19,4
21,7
23,4
26,7
36,6
35,0
40,0
45,0
54,0
59,0
66,5
70,0
75,0
79,5
86,0
95,2
99,0
105,0
121,0
Pack
Qty
BCT500
50
50
50
50
25
25
25
25
25
10
10
10
5
5
5
W8CART
W6CART
W4CART
W2CART
W25ART
W26ART (2X)
W27ART (2X)
W28ART (2X)
Y644M
Y46
U-DIES WITH ADAPTOR P-UADP
10
16
25
35
50
70
80*(US 3/0)
95
120
150
185
200*(US 400)
240
300
400
Cat. No.
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
U8CART
U6CART
U4CART
U2CART
U25ART
U26ART (2X)
U27ART (2X)
U28ART (2X)
U29ART (2X)
U30ART (2X)
U31ART (2X)
U32ART (3X)
U34ART (3X)
U36ART (4X)
DIELESS
mm2
Y500CT
P40ART(4X)
Oval compression
More cable sections and stud sizes available on request.
* For more cable sections and stud sizes. Please consult.
• Also possible with compression heads - Y260DBHM (33) and Y22BH (35)
41
Bimetallic Alu-Cu
Compression Connectors
CFR Line
Bimetallic Al-Cu terminals for
industrial application
Materials
• Alu. 99,5%
Cu. 99,9%
Compression type
• Hexagonal
Packing
•3 pieces in plastic bag
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
* See tooling catalogue
Dimensions (mm)
Sections
Cat. No
(mm2)
35
50
70
95
120
150
185
240
300
CFR35M8
CFR50M8
CFR70M10
CFR95M10
CFR120M10
CFR150M10
CFR150M12
CFR185M10
CFR185M12
CFR240M10
CFR240M12
CFR300M10
CFR300M14
H80*
ØA
ØB
ØC
ØD
L
8,0
9,0
11,0
12,5
13,7
15,5
15,5
17,0
17,0
19,5
19,5
22,0
22,0
16,0
16,0
20,0
20,0
20,0
27,0
27,0
27,0
27,0
27,0
27,0
32,0
32,0
16,5
16,5
20,0
20,0
20,0
30,0
30,0
30,0
30,0
30,0
30,0
36,0
36,0
8,4
8,4
10,5
10,5
10,5
10,5
12,8
10,5
12,8
10,5
12,8
10,5
14,5
57
57
63
63
63
93
93
93
93
93
93
102
102
42
70E173
E140
Hydraulic Tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
DIN 48043
NFC 63061
UDK16
U140BGE5T
BGE1T
Qty
Pack
UDK20
70E215
U173BGE5T
BGE1T
E113
3
UDK26
U235BGE5T
BGE1T
UDK32
BGE1T
U280BGE5T
Bimetallic Alu-Cu
Compression Connectors
CAU - Y4A Line
Bimetallic Al-Cu compression
terminals per EDF NFC 33-090
Materials
Packing
• AL part: Al. 99,5%
CU part: Cu. 99,5%
•3 pieces in plastic bag
Tooling
Compression type
• The indicated numbers in the tooling table
refer to pages 48 - 63.
• Two step deep indent
Serial crimp
EDF and die reference
Cat. No. FCI
Lot number
{
Al. barrel is filled with neutral
grease and sealed with cap
Marking
Cat. No.
Section
mm2
16
25
35
50
70
95
120
150
185
240
300
400
500
630
Dimensions
TOOL: Y39E1E*
EDF
FCI
ØA
ØB
C
ØD
E
F
ØG
C0AU-16
C0AU-25
C0AU-35
C1AU-50
C1AU-70
C1AU-95
C2AU-120
C2AU-150
C4AU-185
C4AU-240
C5AU-300
C5AU-400
C6AU-500
C6AU-630
Y4A16A105C
Y4A25A105C
Y4A35A128C
Y4A50A128C
Y4A70A128C
Y4A95A128C
Y4A120A128C
Y4A150A128C
Y4A185A128C
Y4A240A128C
Y4A300A165C
Y4A400A165C
Y4A500A490C
Y4A630A490C
5,5
6,5
8,0
9,0
11,0
12,5
13,7
15,5
17,0
19,5
23,3
26,0
29,1
32,5
16
16
16
20
20
20
25
25
32
32
40
40
47
47
ø20
ø20
ø25
ø25
ø25
ø25
ø30
ø30
ø30
ø30
ø36
ø36
60x60
60x60
10,5
10,5
12,8
12,8
12,8
12,8
12,8
12,8
12,8
12,8
16,5
16,5
4x9
4x9
47,5
47,5
47,5
47,5
47,5
47,5
64,0
64,0
64,0
64,0
100,0
100,0
101,0
101,0
43
43
43
43
43
43
59
59
59
59
93
93
94
94
12,0
12,0
12,0
14,8
14,8
14,8
18,8
18,8
23,8
23,8
28,0
28,0
36,8
36,8
J
L
P
Q
Die
4,5
4,5
5,0
5,0
5,0
5,0
6,0
6,0
6,0
6,0
7,0
7,0
30x30
30x30
80
80
86
86
86
86
112
112
114
114
158
158
200
200
10
10
12
12
12
12
14
14
18
18
22
22
29
29
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
0E
0E
0E
1E
1E
1E
2E
2E
4E
4E
5E
5E
6E
6E
Indentor
0E
0E
0E
1E
1E
1E
2E
2E
4E
4E
5E
5E
6E
6E
QAU - Y4A 90 Line
Bimetallic Al-Cu 90º
Materials
Packing
• AL part: Al. 99,5%
CU part: Cu. 99,5%
•3 pieces in plastic bag
Compression type
• Two step deep indent
Cat. No.
Section
mm2
240
EDF
FCI
ØD
Ød
Q4 AU 240
Y4A240A128C90
32
19,5
Dimensions
Øp
ØB
(approx.)
30
43
12
TOOL: Y39E1E*
L
(approx.)
85
e
(max.)
7
Die
Indentor
MC 4E
4E
Qty
Pack
3
Bimetallic Alu-Cu
Compression Connectors
RJAU - Y4RR Line
Bimetallic Al-Cu compression
reducers per EDF Norm
NFC33-090
Materials
• AL part: Al. 99,5% (DIN 40501)
CU part: Cu. 99,5% (DIN 40500)
Compression type
• Al part = Two step deep indent
• Cu part = Hexagonal
Packing
•3 pieces in plastic bag
* See tooling catalogue
Section (mm2)
Al.
Cuivre
50
50
50
50
50
50
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
150
185
185
185
185
240
240
240
240
240
16
22
25
35
38
50
35
50
70
35
50
70
95
50
70
95
120
70
95
120
150
185
95
120
150
185
95
120
150
185
240
Cat. No.
EDF
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
AU5016
AU5022
AU5025
AU5035
AU5038
AU5050
AU7035
AU7050
AU7070
AU9535
AU9550
AU9570
AU9595
AU12050
AU12070
AU12095
AU120120
AU15070
AU15095
AU150120
AU150150
AU150185
AU18595
AU185120
AU185150
AU185185
AU24095
AU240120
AU240150
AU240185
AU240240
Dimensions
FCI
ØD
Ød1
Ød2
Y4RR50A16C
Y4RR50A22C
Y4RR50A25C
Y4RR50A35C
Y4RR50A38C
Y4RR50A50C
Y4RR70A35C
Y4RR70A50C
Y4RR70A70C
Y4RR95A35C
Y4RR95A50C
Y4RR95A70C
Y4RR95A95C
Y4RR120A50C
Y4RR120A70C
Y4RR120A95C
Y4RR120A120C
Y4RR150A70C
Y4RR150A95C
Y4RR150A120C
Y4RR150A150C
Y4RR150A185C
Y4RR185A95C
Y4RR185A120C
Y4RR185A150C
Y4RR185A185C
Y4RR240A95C
Y4RR240A120C
Y4RR240A150C
Y4RR240A185C
Y4RR240A240C
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
20
20
20
20
20
20
20
20
20
32
20
20
20
20
20
9
9
9
9
9
9
11
11
11
12,5
12,5
12,5
12,5
13,7
13,7
13,7
13,7
15,5
15,5
15,5
15,5
15,5
17
17
17
17
19,5
19,5
19,5
19,5
19,5
5,5
6,5
6,5
8
8,5
9,5
8
9,5
11
8
9,5
11
13
9,5
11
13
14,2
11
13
14,2
16
18
13
14,2
16
18
13
14,2
16
18
20
44
L
107
TOOL: Y39E1E*
Aluminum
Cuivre
Die
Indentor Hexagonal
MJ1E
1E
Qty
Pack
E173
Per
3
+
mastic
133,5
MJ2E
2E
E215
144
MJ4E
4E
E280
Compression Grounding
YC / YCTN Lines
Tooling
Crimpit
• The indicated numbers in the tooling table
refer to pages 48 - 63.
Copper C-taps
Description
• Range taking C-shape connectors for tap
or parallel connections of copper cable,
mainly for grounding connections.
Construction
• Extruded electrolytic copper-thick wall
• TN for tin plated
Performance
• Can be installed in all weather conditions
• Heat resistant up to +105ºC
YC10C10 TN
YC8C8
YC8C8 TN
YC4C8
YC4C8 TN
YC4C6
YC4C6 TN
YC4C4
YC4C4 TN
YC25 MTN
YC2C4
YC2C4 TN
YC2C2
YC2C2 TN
YC35 MTN
YC26C2
YC26C2 TN
YC26C26
YC26C26 TN
YC50 MTN
mm2
2,5-4
4-6
2,5-4
4-6
6-10
10
6-10
10
10-25
35
10-25
35
16-25
35
16-25
35
16-25
25-35
16-25
25-35
16-25
25-35
35
50
35
50
35
50
35
50
35
50
50-70
50-70
50-70
50-70
50-70
Y500CT
BCT500
MD6
mm2
mm2
2,5-4
4-6
100
W238 (1X)
2,5-4
4-6
100
W238 (1X)
2,5-6
4-6-10
100
W162 (2X)
2,5-6
4-6-10
100
W162 (2X)
4-6
4-6-10
500
4-6
4-6-10
50
4-10
4-6-10
500
4-10
4-6-10
50
16-25
25-35
500
16-25
25-35
50
16-25
25-35
500
4-25
25
250
4-25
25
25
16-35
25-35-50
250
16-35
25-35-50
25
25-35-50
250
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
Y46
Y260D
UK
BHM
Y22BH
U-DIES WIYH ADAPTOR 22UADP
YC10C10
mm2
Hydraulic tools
Pack
Qty
U-DIES WIYH ADAPTOR 26UADP
Cat. No.
B
Ø
min
max
1,6
2,8
1,6
2,8
1,6
3,6
1,6
3,6
2,3
3,6
2,3
3,6
2,3
4,1
2,3
4,1
4,2
6,7
4,2
6,7
4,2
6,7
2,3
6,4
2,3
6,4
5,1
8,0
5,1
8,0
5,1
8,0
2,3
7,7
2,3
7,7
7,8
10,8
7,8
10,8
7,8
10,8
WBG (1X)
UBG (1X)
16-35
4-35
4-35
4-6-10-25
35
4-6-10-25
35
W140BGE2T
12DE140
WC (2X)
UC
W173BGE2T
12DE1739
WE (3X)
UE (3X)
W173BGE2T
12DE1739
100
10
35-70
50
100
35-70
50
10
35-70
50
100
45
MD6BG (2X)
U-DIES WIYH ADAPTOR PUADP
A
Ø
min
max
1,6
2,8
1,6
2,8
3,2
4,2
3,2
4,2
4,1
6,7
4,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
7,5
8,0
7,5
8,0
7,5
8,0
7,5
8,0
7,5
8,0
8,8
10,8
8,8
10,8
8,8
10,8
8,8
10,8
8,8
10,8
Compression Grounding
YC / YCTN Lines
Crimpit
YC28C2 TN
YC28C26
YC28C26 TN
YC28C28
YC28C28 TN
95
95
95
95
95
95
YC29C29
14,0
120
YC29C29 TN
14,0
120
YC31C28
YC31C28 TN
15,7
6,7
15,7
6,7
150-185
150-185
YC150M
15,7
150
YC150M TN
15,7
150
YC185M
YC185M TN
14,0
17,7
14,0
17,7
120-185
120-185
mm2
Qty
mm2
mm2
16-35
35
50
16-35
35
10
35-70
50
50
35-70
50
10
95
50
50
95
50
10
25-120
35-50
50
25-120
35-50
10
Y500CT
BCT500
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
UF (3X)
50-95
50
50-95
10
70-150
25
U708 (3X)
Y46
Y260D
UK
BHM
Y22BH
U-DIES WIYH ADAPTOR 22UADP
YC28C2
mm2
Hydraulic tools
Pack
U-DIES WIYH ADAPTOR 26UADP
Cat. No.
B
Ø
min
max
5,1
7,8
5,1
7,8
7,8
10,8
7,8
10,8
11,0
13,2
11,0
13,2
6,3
14,0
6,3
14,0
9,0
12,5
9,0
12,5
10,5
15,7
10,5
15,7
12,5
17,5
12,5
17,5
U-DIES WIYH ADAPTOR PUADP
A
Ø
min
max
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2
70-150
95-185
25
U1011 (3X)
95-185
P1011
26MC
185M
46
Consult
Compression Grounding
YGHC Line
Crimpit
Description
• Range taking C-shape connectors for tap
or parallel connections of copper cable,
mainly for grounding connections.
Construction
• Extruded electrolytic copper-thick wall
Performance
• Can be installed in all weather conditions
• Heat resistant up to +105ºC
Tooling
• The indicated numbers in the tooling table
refer to pages 48 - 63.
YGHC34C26
YGHC34C29
YGHC34C34
Ø
max
15,7
20,2
15,7
20,2
15,7
20,2
mm2
150-240
150-240
150-240
mm2
Ø
min
4,1
10,5
12,5
14,0
15,7
20,2
mm2
47
Hydraulic tools
mm2
Pack
Qty
10-70
10
95-120
10
150-240
10
Y750BH
Y750
BAT750
Y46
P1011
Cat. No.
B
U1011
A
Heat Shrink Sleeves
HT 12 Line
Heat-shrinklable crosslinked,
flexible thin-wall polyolefin tubes
for low voltage application.
Heat-shrinkable tubes on reel in small boxes
Heat-shrinkables tubings are made of heat
stabilized, modified polyethylene. Upon crosslinking the material becomes thermally stable
and has a maximum continuous operating
temperature of 120ºC.
Heat-shrinkables tubes are packed in a small
carton box on a spool which guarantees
smooth unreel of the tubes.
The tubes are flame retardant and available in
the colours: black, white, red, yellow, blue and
green.
The dual colour green/yellow only available
from size 3, 2/1, 6.
Size
1,2 - 0,6
1,6 - 0,8
2,4 - 1,2
3,2 - 1,6
4,8 - 2,4
6,4 - 3,2
9,5 - 4,8
12,7 - 6,4
19,1 - 9,5
25,4 - 12,7
Qty Box
12
12
12
12
11
9
7
6
4,5
3,5
Cat. No.
HT12*12 N2 R 120 BOX
HT12*16 N2 R 120 BOX
HT12*24 N2 R 120 BOX
HT12*32 N2 R 120 BOX
HT12*48 N2 R 110 BOX
HT12*64 N2 R 90 BOX
HT12*95 N2 R 70 BOX
HT12*127 N2 R 60 BOX
HT12*191 N2 R 45 BOX
HT12*254 N2 R 35 BOX
48
* Colour Code:
B
L
E
W
Y
N
S
Black
Blue
Red
White
Yellow
Green
Green-Yellow
Heat Shrink Sleeves
HCL Line
Heat-shrinkable cable-end
sealing caps for low voltage.
Heat-shrinkables cable-end caps seal ends
from ingress of water.
End caps are made of heavy walled crosslinked polyethylene and are resistant to action
of weathering.
The caps are supplied coated with a hot melt
adhesive.
REFERENCE
FCI
HCL2E1B2A
HCL3E1B2A
HCL3E2B2A
HCL4E1B2A
HCL4E2B2A
HCL6E1B2A
HCL6E2B2A
HCL8E1B2A
HCL8E2B2A
HCL11E1B2A
HCL11E2B2A
HCL12E1B2A
HCL15E1B2A
A
Exp.
Min.
12
20
20
35
35
55
55
75
75
100
100
115
145
A
Rec.
Max.
4,5
9
9
16
16
25
25
34
34
59
59
59
71
Dimensions (mm)
B
Exp.
Min.
50
65
125
90
150
110
165
120
200
130
225
140
155
Colour: Black
Dimension in table are as follows:
EXP- as supplied
REC- after free recovery
LC- longitudinal change
A- internal diameter
Valved caps can also be supplied on request
Caps can also be supplied with black mastic
coating on request
49
C
Exp.
Min.
45
60
110
80
140
88
155
105
175
110
190
110
120
D
Exp.
Min.
15
20
20
30
30
35
50
50
70
70
70
70
70
LC%
WALL
REC NOM
±10
±10
±10
±10
±10
±10
±10
±10
±10
±10
±10
±10
±10
1,2
3,0
3,0
3,0
3,0
4,0
4,0
4,2
4,2
4,2
4,2
4,2
4,2
Tooling
Compression
tooling for Cu and
Alu connectors
FCI / BURNDY’s total compression program
offers the most complete line of:
• Mechanical cutters and compression
handtools.
• Self contained and remote controlled
hydraulic tools.
• Power actuated pumps, hoses, control
gages and accessories
• And … most probably, the widest range of
compression dies for the electrical
industry.
Al these tools have been designed to
integrate with the complete line of FCI /
BURNDY’s electrical compression
connectors.
• Repair and service centers exist in all
major countries.
• Tool parts, repair kits and control gages
are available.
• We recommend only FCI / BURNDY
connectors be installed with FCI /
BURNDY compression tooling.
50
Tooling
Mechanical cable
cutters
For conductor ranges till 800 mm2.
MRCC34
MRCC45
• Hand cable cutter for COPPER,
ALUMINIUM - max. 240 mm2 +
TELEPHONE cable.
• Max Ø: 34 mm.
• Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
• Reserve blades: MRCC34 BLADES
• Hand cable cutter for COPPER,
ALUMINIUM - max. 400 mm2 +
TELEPHONE cable.
• Max Ø: 45 mm.
• Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
• Reserve blades: MRCC45 BLADES
MRCC62
• Hand cable cutter for COPPER,
ALUMINIUM - max. 800 mm2 +
TELEPHONE cable.
• Max Ø: 62 mm.
• Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
• Reserve blades: MRCC62 BLADES
Battery Powered
Hydraulic cutter
BATCUT14V250V
•
•
•
•
14V battery operated hydraulic cutter.
Output force 65 kN.
Open C-head design.
For bare CU7AAC/AAAC/ACSR cable with
Ø 30 mm, steel core 9 mm max.
• 360 rotating head.
• Length: 475mm.
• Weight: 6,070 kg.
• Supplied in steel case with two 14Vdc-2Ah
batteries and one rapid 250Vac/14Vdc
charger.
51
Tooling
Mechanical tools
1
Y10R4BY9
• For non-insulated terminals and splices.
• Wires size 1 - 2,5 - 6 - 10 mm2.
• Handtool with ratchet control.
2
MR16H3
• For non insulated terminals and splices.
• Wires size 6 - 10 - 16 mm2.
• Handtool with ratchet control.
3
•
•
•
•
MR25H3
For non insulated terminals and splices.
Wires size 10 - 16 - 25 mm2.
Weight: 0,7 Kg.
Handtool with ratchet control.
MR8 - type handtools
Description
• High strength aluminium-alloy body.
• Long life expectancy with fully protected
ratchet mechanism.
• Weight 650 gr.
4A
4B
MR8 GE3
• For polyamide insulated terminals and
splices type YAE, YSE.
• Wire size 1 - 2,5 - 6 mm2.
MR8 9Q
• For non insulated terminals and splices.
• Wire size 1 - 2,5 - 6 -10 mm2.
52
Tooling
Mechanical tools
5A
•
•
•
•
5B
•
•
•
•
MR4CQ
For non insulated terminals and splices.
Wires size 10 - 16 - 25 mm2.
Weight: 1 Kg.
Handtool with cam-ratchet control.
MR410M
For polyamide insulated terminals and splices.
Wires size 10 - 16 mm2.
Weight: 1 Kg.
Handtool with cam-ratchet control.
6 MY70M
Force 28 kN
6-70 mm2
7 MY70ME
Force 28 kN
10-70 mm2
• Weight: 2 Kg.
• A lightweight toggle linear action, single
stroke low cost handtool for non-insulated
copper terminals and splices.
• Weight: 2 Kg.
• Similar tool mechanism, for polyamide
insulated copper terminals and splices.
MY2913GE2
Force 40 kN
10-120 mm2
8
• Weight: 3,7 Kg.
• A lightweight toggle action two-hand operated,
low cost handtool for non-insulated copper
terminals and splices.
9
MY29B11 (UK)
• Similar as MY2913GE2 For UK.
10 MY286
10-95 mm2
• Similar tool mechanism as MY2913GE2, for
polyamide insulated copper terminals and splices
11 MY293
10-95 mm2 Aluminium
• Similar tool mechanism as MY2913GE2, for
aluminium terminals and splices.
53
Tooling
Mechanical handtools with
replaceable die-sets
12 MRD26T
Force 20 kN
6-50 mm2
• Weight: 1,5 Kg.
• A linear action highly professional handtool
multi-stroke, incorporating a system of
easily interchangeable dies and indentors.
• 20-dies for copper: DIN 46235 terminals DIN 46267/t1 splices.
• Steel case (not incl.) CP20
13 MRD26T1
10-50 mm2
• Fix rotary die 5 pos. and indentor for
copper YAV terminals YSM/YSM splices
14 MRD26T2
6-35 mm2
• Fix rotary die 5 pos. and indentor for
copper DIN 46234-BY terminals.
15 MRD29
Force 50 kN
6-120 mm2 Cu
• A ratchet controlled two-hand operated
highly professional tool incorporating a
system of easily interchangeable dies.
• 50-dies, indentor-nest and hexagonal for
many types of compression connectors.
• Steel case (not incl.) - CP50
16
MD50
• 6 - 50 mm2 Cu.
• For YAV_DM line.
• The MD50 Mechanical Rotating Crimp Tool
will accommodate copper compression
connectors from 6 to 50 mm2 str. copper
conductor. Butting steel jaw and over
center cam action assure full crimp force.
• Rotatable die wheel is stamped with the
conductor size to provide an easy match of
the die and the connector.
17
MD50D
• 6 - 50 mm2 Cu.
• For YCA line.
18
MD50C
• 6 - 50 mm2 Cu.
• For CTCU line.
• NFC20130 hexagone
19
MD50V
• 6 - 50 mm2 Cu.
• For YAV line.
20
MD120
• 16 - 120 mm2 Cu.
• For YAV_DM line.
21
MD120D
• 16 - 120 mm2 Cu.
• For YCA line - DIN 46285.
MD6
Force 40 kN
10-95 mm2 Cu-Al terminals
• Weight: 2,7 Kg.
• Lightweight, dependable, bent wooden handled tools.
• Replaceable W-dies for aluminium and copper terminals
(as BCT500 and Y500CT) from 10 to 95 mm2.
• Steel case (not incl.) PT4953-1 for MD6.
54
Tooling
Mechanical and pneumatic tools
22
Universal compression system
with replaceable die-sets
Y16R FRAME
• Ratchet controlled handtool. Weight: 500 gr.
Y16R BOX
• Plastic case for handtool and 12 dies.
Pneumatic tool
PHSE2
•
•
•
•
•
Pneumatic tool with air cylinder.
4 bar.
Controlled compression
Mounting stand with footpedal.
Weight: 1450 gr.
PHSE3
•
•
•
•
Pneumatic compression unit: 4 bar.
Mounting stand with footpedal
Controlled compression
Weight: 7600 gr.
CE
Die sets for non insulated terminals and splices
Y16R3G06YAV
Y16R1G10YAV
• Wire size 1 - 2,5 - 6 mm2.
• Wire size 10 mm2.
Y16R4H06YAV
Y16R1G16YAV
• Wire size 1 - 2,5 - 4 - 6 mm2.
• Hexagonal compression.
• Wire size 16 mm2.
55
Tooling
Hydraulic
installation tooling
FCI-Burndy offers a wide range of hydraulic
cutting and compression tooling with a fully
selection of nest-indentor, hexagonal and
round compression dies for all possible
requirements.
General characteristics
• FCI-Burndy’s standard hydraulic systems
work at high pressure = 700 bars.
• FCI-Burndy’s standard coupling systems
are: 3/8” NPT-MALE quick coupler on
compression heads.
3/8” NPT-FEMALE quick coupler on pumps
But… on request we supply other styles and
combinations
Burndy recommends
• FCI-Burndy’s HYFLUID is used for its
hydraulic handtools.
• ALFLUID is used for its pumps and hoses.
In case not available, use hydraulic oil SHELL TELLUS T15 or equivalent.
• Yearly control of all hydraulic tools and
pumps with control gages.
• Replacement of sealing rings with any
repair.
• Change of oil with any repair.
• Replacement of oil, seals and working parts
every three years.
• Replacement of tool and pump by new one
after 10 years.
Daily Service and maintenance
Take care of your hydraulic tools and many
accidents will be avoided. It is imperative to
regularly clean your tools with a dry cloth in
order to remove moisture, dust, oil, etc.
NOTE:
• Never use the following products to clean
your tools…
- Trichlorethylene
- Perchlorethylene
- Chlorothene
• Always check the oil level in your hydraulic
equipment.
• Always replace the flexible hose correctly in
its compartment and avoid kinking.
Remember, a leaky hose can cause serious
accidents.
• Be sure that couplers are fully connected
before activating pump.
• Do not forget that these tools operate at 700
bars. Try to avoid temporary repairs. It is
much better to return your tools to our
service department for repair where skilled
engineers, using specialised control
equipment, can guarantee a first class
repair.
Tool performance check-up
Special measuring equipment is available,
upon request, to check the performance of all
tools to within recommended limits.
56
Tooling
Hydraulic tools with
interchangeable die-sets
Y500CT
10-150 mm2 Cu-Al
• Crimp Force: 55 kN.
• Length: 383 mm
• Weight: 2,7 Kg
The 5,4-Ton Hand Operated Hydraulic Crimp
Tool’s compact lightweight design provides
easy ram advance and retract operation. The
Y500CT crimps taps, terminals, and splices
10-150 mm2, featuring an integral 180
rotatable latch head design affording greater
clearance, accommodating tight areas, and
has a permanent “D3” die groove that also
serves as a seat for all “W” style dies. The W
dies are interchangeable, matching the
connectors, feature die index and die
number for ease of installation, and
inspectability.
Each Y500CT is supplied with a durable
metal carrying case.
Y35 - 10-300 mm2 Cu-Al
Y35BH - 10-300 mm2 Cu-Al
• 700 bar hand compressor - 120 kN.
• Weight: 6 Kg
• Length: 575 mm
• 700 bar compression head - 120 kN.
• Weight: 3 Kg
• Length: 240 mm
The Y35 HYPRESS is a compact portable
self-contained hydraulic hand compressor
that can install the same range of connectors
as the Y35BH compression head (i.e. 10 to
300 mm2), with only 3 indentors and 12 U
nest dies (Cu connectors).
The Y35BH HYPRESS is a “C” shaped
compression head that accepts a range of
interchangeable U dies and is suitable for
installing connectors on conductors 10 to
300 mm2, using same nest dies and
indentors as Y35.
• Rapid ram advance - swivel G head.
• Positive push button die locks.
• Positive crimping by butting of most of the
dies, under the control of a factory
calibrated overload valve.
• A comprehensive range of hexagonal and
circular crimp die sets is available to install
a large number of connectors: please
consult.
• The Y35 is supplied in a steel carrying case
which has integral die storage
compartment (no die)
• Y352 has a neoprene insulated head:
please consult.
• Y35NC: hand tool without steel case.
• Positive push button die locks.
• A comprehensive range of hexagonal and
circular crimp die sets is available to install
a large number of connectors: please
consult.
• Quick disconnect coupler 3/8” NPT male
as standard for connection to 700 bars
pumps. Other couplers available: please
consult.
• The Y35BH is supplied in steel carrying
case.
• Y35BH2 has a neoprene insulated head:
please consult.
• Y35BHNC: head without steel case.
Y750 - 10-300 mm2 Cu-Al
Y750BH - 10-300 mm2 Cu-Al
• 700 bar hand compressor - 120 kN.
• Weight: 7,3 Kg
• Length: 650 mm
• 700 bar hand compressor - 120 kN.
• Weight: 4,6 Kg
• Length: 304 mm
Y39E1E
Y39E1BHE
• 16-240 mm2 Alu-Bimetallic Terminals and
splices.
• 6-300 mm2 Copper Terminals and splices.
• Hand operated tool - output Force 120 kN.
• 180º rotating head.
• Length: 595 mm
• Weight: 5,7 Kg
• Supplied in steel case with dieset
compartments
• 16-240 mm2 Alu-Bimetallic Terminals and
splices.
• 6-300 mm2 Copper Terminals and splices.
• Remote operated head.
• 700 bar system - output Force 120 kN.
• 180º rotating head.
• Length: 260 mm
• Weight: 3 Kg
• Supplied in steel case with dieset
compartments
Y35BH
Y35
Y750BH
Y750
Y39E1BHE
57
Y39E1E
Tooling
Hydraulic tools dieless
DIELESS HYPRESS TM
Y644M- 16-500 mm2 Cu-Al
• 600 bar hand compressor - 100 kN.
• Weight: 6,8 Kg
• Length: 645 mm
The Y644M is a unique portable hydraulic
hand compressor. Without needing
replaceable die-sets, one can compress
INDUSTRIAL type of copper and aluminium
terminals and splices from 16-500 mm2.
• One indent compression - positive
identification with Burndy logo on indentor.
• Infinitely rotatable head - pivoting die nest.
• Two speed rapid advance - twist release.
• Rubber covers over pump body and
handles.
• The Y644M is supplied in a steel carrying
case.
Hydraulic tools with interchangeable die-sets
Y46 - 10-800 mm2 Cu 10-500 mm2 Al
•
•
•
•
700 bar compression head.
Force: 136 kN
Weight: 7,3 Kg
Length: 381 mm
• Excellent for grounding applications
• The Y46 is supplied in steel case.
• Takes U - dies with adaptor PUADP1
(6 - 300 mm2).
• Compact G-shaped head with jaw opening
of 50,8 mm that accepts a range of
interchangeable P-dies which are positively
locked with push button die locks.
Y22BH (UK)
150-1000 mm2 Cu-Al (Str.)
150-1200 mm2 Al solid
• 700 bar compression head - 220 kN.
• Weight: 7,5 Kg
• Length: 350 mm
• The Y22BH HYPRESS compression head
has a top bridge die holder which is locked
by two retention pins. When one of these
pins is removed, the top bridge can pivot
open to allow the head to be located onto,
or removed from the connector.
• Quick disconnector coupler 3/8” NPT male
as standard, ref. Y22BH. With female
coupler, ref, is Y22BHF. Other couplers
available: please consult.
• Takes UK-styles ED - dies.
• Takes U - dies with adaptor 22UADP
(10 - 300 mm2).
Y260DBHM - 10-630 mm2 Cu-Al
Y450DBHM up to 1000 mm2 Cu-Al
• 700 bar compression head - 260 kN.
• Weight: 5,4 Kg
• Length: 295 mm
•
•
•
•
•
The Y260DBHM HYPRESS features:
• U fork with rigid uprights and 25 mm dia.
slide bolt which eases the installation of 60
mm outside diameter interchangeable dies:
when drawn in open position it allows the
presshead to be located onto, or removed
from the connector.
• Quick disconnect coupler 3/8” NPT male as
standard, for connection to flexible hoses.
Other couplers available: Please consult.
• Takes DIN 48083 - t3 - 30H, 60 mm dies.
• Takes U - dies with adaptor 26UADP
(6 - 300 mm2).
700 bar compression head - Force 450 kN.
Weight: 11 Kg
Length: 285 mm
Takes DIN 48083/t3/-45H. 75 mm dies.
Takes U - dies with adaptor 45UADP
(6 - 300 mm2).
58
Tooling
Battery powered hydraulic
batoolsTM
BCT500250V
10-150 mm2
•
•
•
•
•
Crimp Force: 55KN.
Tool Weight: 5,4 Kg
Length: 34 cm
Weight: 7,9 Kg
Recharge Time: <15 mins.
accommodates “W” and “W-VT” dies. The
BCT500 uses an industry standard battery
pack, and less than 15 min. recharge time.
The BCT500 will accomodate all “W”, and
“X” style dies.
Hand held battery actuated hydraulic tool
crimps splices, taps, and terminations 10 150 mm2. The tool features an integral 180
deg. rotatable latch head design that
BAT3514V250V
10-300 mm2
•
•
•
•
•
•
Crimp Force: 112KN.
Tool Weight: 6,6 Kg
Length: 36,83 cm
Weight: 8,9 Kg
Height: 35,3 cm
Recharge Time: <15 mins.
BCT500 tools, Burndy’s patented, full 360
deg. infinitely rotatable head design, for
operation in any position. The tool ships with
charger, 2 batteries that will recharge in 15
min. or less, and a durable metal case. An
audible “pop-off” and green LED indicate
properly completed crimps. The BAT35
accomodates all “U” style dies.
Hand held hydraulic tool crimps splices,
taps, and terminations 10 - 300 mm2. The
BAT35 features, a wider crimp range then the
BAT75014V250V
10-800 mm2
•
•
•
•
Crimp Force: 112KN.
Length: 38,1 cm
Weight: 7,94 Kg
Molded rubber, fully covered head and
boot
BATOOLSTM, a patented full 360 deg.
infinitely rotatable head design, for operation
in any position. The tool ships with 2
batteries that will recharge in 15 min. or less,
and a durable metal case. An audible “popoff” and green LED indicate properly
completed crimps. The BAT750C
accomodates all “U” style dies.
Hand held hydraulic tool crimps splices,
taps, and terminations 10 - 800 mm2. The
BAT750C features, a fully covered head, the
largest crimp range of all Burndy’s
59
Tooling
Hydraulic Cable Cutters
HCC10ACSR
•
•
•
•
700 bar - Presshead style.
Weight: 3,2 Kg
Length: 355 mm
Cutting capacity dia: Cu-Alu - 500 mm2 non insulated.
• Total cable dia: 30 mm.
• H.D. Cu.
• AAC - AAAC - ACSR
• EHS-Galv. steel: 5/16” - 9 mm.
• Copperweld: 4/0 - 0,6” (15 mm).
YCC120M
•
•
•
•
700 bar - Scissor style.
Weight: 11 Kg
Length: 570 mm
Cutting capacity dia: Cu-1000 mm2 - Alu1200 mm2 - insulated.
• Total cable dia: 100 mm.
• PVC, PE, XLPE, PILC, with or without mild
steel armour straps.
• Scissor action cutter head
• Linear action cutter head.
• Hook-head design simplifies cutting of
conductors hot or re-energized.
• Design of blades assures clean cut cables.
• Quick disconnect coupler 3/8” NPT male
as standard, for connection to flexible
hoses.
• Reserve blades - BLADEACSRKIT.
• Cuts insulated/uninsulated Al and Cu
conductors of power and telecom cables in
seconds. Blades may rotate 360 degrees
about the jack, prior to cutting.
• Supplied with male quick disconnect
coupler in a steel carrying case.
• Other couplers available: please consult.
• Attention: does not cut hard drawn copper,
Alu-alloy or steel case.
• Reserve blades: YCC100MBLADES.
Hydraulic Pumps-700 bars
FOOT OPERATED
P703F
•
•
•
•
•
700 bar: standard/50 KJ output
Weight: 12 Kg
Length: 680 mm
Necessary oil volume: 1 liter.
The P700F is a DUAL STAGE foot pump
with AUTOMATIC change over and safety
valve producing quick ram advance.
• 3/8” NPT. FEMALE quick coupler as
standard for connection to 700 bar
pressheads.
• Std. flexible hose PT91 to be ordered
separately.
• The P703F is supplied in steel carrying
case CP2. The CP2 case can take
compression head and flexible hose and is
provided with die-compartment for U-dies.
HAND OPERATED
HP10
•
•
•
•
•
700 bar.
Weight: 8,2 Kg
Length: 630 mm
Necessary oil volume: 1 liter.
Easy to transport and move tool around
work site with built in handle.
• 3/8” NPT. FEMALE quick coupler as
standard for connection to 700 bar
pressheads.
60
Tooling
Hydraulic pumps - 700 Bar
ELECTRICAL OPERATED - 220 V
Y10EP2E3HF
CE
•
•
•
•
•
700 bar.
Weight: 11 Kg
Dimensions: 350 x 200 x 350 mm
Oil reservoir: 1,5 liters.
Fully cycled electrical driven - DUAL
STAGE hydraulic pump; portable.
• Overload valve: 700 bar.
• Operates with 220 V. motor 0,6 kW
• 3/8 “ NPT - FEMALE quick coupler (*)
EPP102
•
•
•
•
•
•
•
700 bar.
Weight: 14 Kg
Dimensions: 470 x 300 x 445 mm
Oil reservoir: 2 liters.
Motor: 220 V, 1/2 HP, 50 cycles
Remote pendent control switch
3/8 “ NPT - FEMALE quick coupler (*)
EP102
•
•
•
•
•
•
•
700 bar.
Weight: 39 Kg
Dimensions: 470 x 300 x 445 mm
Oil reservoir: 7,5 liters.
Motor: 220 V, 1/2 HP, 50 cycles
Remote pendent control switch
3/8 “ NPT - FEMALE quick coupler (*)
BATTERY POWERED HYDRAULIC
Y700DC1B250V
•
•
•
•
•
•
700 bar.
Weight: 7 Kg (with fluid and two batteries)
Dimensions: 292 x 209 x 165 mm
Air bulb control for full safety
Recharge time: <15 mins.
3/8 “ NPT - FEMALE quick coupler (*)
(*) See “Tooling and diesets” catalog for all available
coupling systems
61
Tooling
Hydraulic Tooling accessories
NON-INSULATED HOSES - 700 BAR
NON-CONDUCTIVE HOSES - 700 BAR
PT91
PT29900-10
• 2400 mm - STEEL BRAIDED hose steel
reinforced ends - Black.
• Do not use on energised conductors.
• Quick couplers - 3/8 “ NPT. - MALE/FEMALE
• Other lengths - Other coupling systems:
please consult.
• 3000 mm - Non conductive hose with
stackable couplers (male/female) - orange.
PT29900-15
• 4500 mm - Non conductive hose with
stackable couplers (male/female) - orange.
PT29900-25
• 7600 mm - Non conductive hose with
stackable couplers (male/female) - orange.
REPLACEMENT COUPLERS - 700 BAR
PT94 (male)
PT93 (female)
FORCE TEST GAUGE
PT 29279 - 2
The PT 29279-2 Force Test Gauge is designed
to provide an accurate visual reading of the
output force produced by the hand-hydraulic
Y35, and other HYPRESS tools. It is not
recommended for any remote powered
HYPRESS heads such as the Y35BH.
The PT 29279-2 Force Test Gauge is a factory
calibrated and inspected to very stringent
tolerances providing the customer accuracy
and an excellent means for quality assurance
control.
IN-LINE PRESSURE GAUGE - 700 BAR
PT11018
62
Tooling
Hydraulic Tool accessories
HYDRAULIC OILS
•
•
•
•
ALFLUID QT (0,95 l) - For hand - foot - electrical pumps
ALFLUID GAL (3,8 l)
HYFLUID QT (0,95 l) - For Y35 handtool
HYFLUID GAL (3,8 l)
PRESSURE TEE-REDUCER
• Y106PSI - 700 bar to 420 bar (10.000 PSI to 6.000 PSI)
• Y108PSI - 700 bar to 600 bar (10.000 PSI to 8.800 PSI)
DIE CASE FOR U-DIES
• PT29291
TOOL REPAIR KITS FOR Y35
•
•
•
•
•
Y35 REP KIT E1 - sealing rings
Y35 REP KIT E2 - mechanical parts
Y35 REP KIT E - all parts + PTB2507E1
PTB 2507E1 - overload valve
Please consult FC - office or agent for other spare parts.
63
CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS
FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE ROLLERS, CUT-OUTS
11KV 33KV CABLE JOINTS & CABLE TERMINATIONS
FURSE EARTHING
www.cablejoints.co.uk
Thorne and Derrick UK
Tel 0044 191 490 1547 Fax 0044 191 477 5371
Tel 0044 117 977 4647 Fax 0044 117 9775582
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