100107LittleWonder10YDTruckloader

100107LittleWonder10YDTruckloader
10 YARD SELF-CONTAINED TRUCKLOADER
MODEL:
83560-04-01
PARTS / OPERATOR’S MANUAL
Original Language Instructions
Rev. A 10-2014
MAN 100107
TruckLoader
CALIFORNIA
WARNING
Proposition 65 Warning
Diesel engine exhaust and some
of its constituents are known to the
State of California to cause cancer,
birth defects and other reproductive
harm.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
TRUCKLOADER
IMPORTANT MESSAGE
On behalf of everyone at Little Wonder, we would like to thank you for your purchase of a Little Wonder TruckLoader. This
professional truckloader was designed to the highest standards to ensure many hours of uninterrupted service.
This machine comes with an Operators / Parts Manual. The useful life and good service you receive from this machine
depends to a large extent on how well you read and understand this manual. Treat your machine properly, lubricate and
adjust it as instructed, and it will give you many years of reliable service.
Your safe use of this Little Wonder product is one of our prime design objectives. Many safety features are built in, but we also
rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. Learn
the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings. Do not remove or
defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.
See a Little Wonder dealer for any service or parts needed. Little Wonder service ensures that you continue to receive the
best results possible from Little Wonder products. You can trust Little Wonder replacement parts because they are manufactured with the same high precision and quality as the original parts.
Little Wonder designs and builds its equipment to serve many years in a safe and productive manner. For longest life,
use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You'll
always be glad you did.
Little Wonder
1028 Street Rd.
Southampton, PA 18966-4217
TABLE OF CONTENTS
FIGURES
PAGE
SAFETY..........................................................................................................................................................2-6
LABELS............................................................................................................................................................. 7
SETUP INSTRUCTIONS................................................................................................................................8-9
CONTROLS..................................................................................................................................................... 10
OPERATION............................................................................................................................................... 11-12
TRANSPORTATION........................................................................................................................................ 13
MAINTENANCE / SERVICE............................................................................................................................ 14
STORAGE....................................................................................................................................................... 15
SPECIFICATIONS........................................................................................................................................... 16
WARRANTY................................................................................................................................ BACK COVER
1
SAFETY
TRUCKLOADER
NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Little Wonder strongly warns against, rejects and
disclaims any modifications, add-on accessories or
product alterations that are not designed, developed,
tested and approved by Little Wonder Engineering
Department. Any Little Wonder product that is altered,
modified or changed in any manner not specifically
authorized after original manufacture–including the
addition of “aftermarket” accessories or component
parts not specifically approved by Little Wonder–will
result in the Little Wonder warranty being voided.
Any and all liability for personal injury and/or property
damage caused by any unauthorized modifications,
add-on accessories or products not approved by
Little Wonder will be considered the responsibility
of the individual(s) or company designing and/or
making such changes. Little Wonder will vigorously
pursue full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Little
Wonder machines. For your safety and the safety
of others, read and follow the information given with
these signal words and/or the symbol shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966 U.S.A
Phone: 215-357-5110
Fax: 215-357-8045
MODEL NUMBER
2
SERIAL NUMBER
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your unit. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
SAFETY
TRUCKLOADER
PREPARING FOR SAFE OPERATION
Operator preparation and training
Read the Operation & Safety
Manual
- If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to
them. If any portion of this
material is unclear, contact
your factory representative for clarification.
-
Decals regarding safety and/or unit operations
have been placed on parts of the machine.
Adhere to the warnings and instructions depicted
in these decals. Replace any missing or
damaged labels.
- Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Know how to stop the engine and attachments
quickly in an emergency. Do not operate or allow
another person to operate this machine if there
are any questions about safety.
-
-
All operators and mechanics should be trained.
The owner is responsible for training the users.
Never attempt to use a machine that is damaged
or has unauthorized modifications.
Wear appropriate clothing, including gloves, Do
not operate barefoot or wearing open sandals.
Long hair, loose clothing or jewelry may get
tangled in moving parts.
-
Wear hearing protection.
-
Wear safety glasses.
-
Wear a dust mask to avoid breathing dust.
-
Never allow underage children, unskilled
or improperly trained people operate this
equipment. Local regulations can restrict the age
of the operator. Never allow to ride, sit or stand
on machine.
- Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory.
Site preparation and circumstances
-
If Truckoader is mounted on a trailer, make
sure that the driver of the towing vehicle has
the operator of the Truckloader in full view at all
times.
-
Check the area to be cleared of objects such
as rocks, toys, wire or other debris that may be
picked up or thrown by the machine.
-
Be sure the area is clear of pets and people,
especially young children. Never assume they
will remain where you last saw them. Stop the
machine if any enter the area.
-
Use machine only in daylight or in good artificial
light.
-
Evaluate the terrain to determine how to safely
perform the job. Only use accessories and
attachments approved by the manufacturer.
Machine preparation
-
Do not tamper with or defeat safety devices.
Keep guards, shields and interlock safety devices
in place and in proper working condition. They
are for your protection.
-
Keep all fasteners such as nuts, bolts and pins
well secured.
-
Verify that machine and attachments, if any, are
in good operating condition.
-
Do not start machine until ready to use.
-
Do not stand in front or behind machine.
Operator MUST stay on the side of the machine.
- Do not operate machine while under the
influence of drugs or alcohol.
-
The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
3
SAFETY
TRUCKLOADER
OPERATION SAFETY
Starting
In general
-
Start only according to instructions in this manual
or on the machine.
-
Use extra care when coupling or uncoupling the
truckloader onto a truck.
-
-
Slow down and use caution when making turns
and crossing roads and sidewalks.
When starting the engine, make sure hands and
feet are clear of the chute.
-
-
Do not run the engine in an enclosed area where
dangerous carbon monoxide fumes can collect.
Do not start the machine while standing in front
of the discharge chute or with the chute directed
at someone.
-
While operating the machine, maintain a safe
operating position, secure footing, and good
balance at all times.
-
-
Keep a safe distance between two or more
operators when working together simultaneously.
Do not change engine governor settings or
overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury.
-
Keep clear of the discharge opening at all times.
Never direct the discharge toward a bystander.
Stop operation if someone approaches.
-
Before leaving the operator's position:
- Move throttle to the SLOW position.
- Shut off the engine and remove the key.
-
Never leave a machine unattended. Always turn
off engine, set throttle to SLOW, key is in OFF
position, and fan has come to a complete stop.-
Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best results.
-
Move the throttle to the SLOW position, turn key
to the OFF position and wait till all moving parts
have come to a complete stop.
- before refueling;
Move the throttle to the SLOW position, turn key
to the OFF position, wait till all moving parts have
come to a complete stop and disconnect the
spark plug wire(s) or remove the key:
- before clearing blockages or unclogging chute;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the
machine for damage and make repairs before
restarting;
- if the machine begins to vibrate abnormally:
shut off machine immediately. Inspect and
make repairs as needed before restarting;
-
-
Do not park machine on a steep grade or slope;
the machine can roll away causing personal
injury or damage to property.
Never look into the hose or discharge chute while
machine is running. Never operate machine
without suction hose attached properly.
-
Never allow anyone inside the collection box
while the unit is in transport or in use.
-
Never allow anyone to ride on machine at any
time
- Make sure that the area around and underneath
the truckloader body is clear when raising or
lowering the unit.
- When raising the body make sure the area above
the truckloader is free of any hazards such as
electrical lines
- The safety arm must be utilized when the
truckloader is being serviced. Do not rely on the
hydraulic system to maintain the body in the
upright position.
4
Interrupting operation
-
- except for repairs or adjustments as specifically
noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.
-
Allow the fan to come to a complete stop when
stopping operation to clear blockages, unclog,
inspect the machine, do maintenance or repair.
-
Reduce the throttle setting to SLOW during
engine shut-down. Turn the key to the OFF
position.
SAFETY
TRUCKLOADER
MAINTENANCE SAFETY
In general
-
Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best results.
-
Park supporting vehicle on level ground.
-
Rotating impeller: Do not attempt to remove
materials from intake or discharge when
truckloader is running or impeller is still rotating.
-
Never allow untrained personnel to service
machine.
-
Adjust or repair only after the engine has been
stopped and the fan has quit rotating.
-
Inspect truckloader components regularly. If
worn, damaged or deteriorated, they may expose
moving parts or allow objects to be thrown.
-
Replace parts if worn, damaged or faulty. Have
repairs made by a qualified Little Wonder dealer
or repairman. For best results, always replace
with parts recommended by the manufacturer(s).
-
Turn off engine, set throttle to SLOW position,
turn ignition key to OFF position. Disconnect
remove spark plug wire(s) before making any
repairs.
-
Disconnect the negative terminal first and
the positive last. Reconnect positive first and
negative last.
-
Do not dismantle the machine without releasing
or restraining forces which may cause parts to
move suddenly.
-
Provide adequate support, e.g. jack stands for
lifted machine or parts if working beneath.
-
Do not put hands or feet near or under rotating
parts.
-
Clean up spilled oil or fuel thoroughly.
-
Replace faulty mufflers.
- To reduce fire hazards, keep the engine, muffler,
battery compartment and fuel storage area free
of grass, leaves, debris buildup or grease.
Rotating Impeller
WARNING
-
Don't attempt to remove
materials from intake or
discharge when unit is running
or impeller is rotating.
-
Impeller coasts after the engine
is turned off.
-
Only replace impeller. Never straighten or weld
them.
-
Keep other persons away from impeller.
-
Caution should be used when clearing debris
from inside the housing. Gloves should be worn
as sharp edges on the impeller or in the debris
may be present.
Fuel
WARNING
-
Gasoline and diesel fuels
are flammable; gasoline
vapors are explosive. Use
extra care when handling.
-
Store only in containers
specifically designed for fuel.
-
When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overfill;
- If fuel is spilled, do not attempt to start the
engine until the spill is cleaned up and vapors
have cleared.
Sparks from static electricity can start fires or cause
explosions. Flowing fuel can generate static
electricity. To prevent static electricity sparks:
- Keep containers electrically grounded. Do not fill
containers in a vehicle or on a truck or trailer bed
with a plastic liner. Fill containers on the ground
away from the vehicle.
-
When practical, remove gas powered equipment
from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.
-
Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.
-
Replace caps on fuel cans and tanks securely.
-
If fuel is spilled on clothing change it immediately.
5
SAFETY
BATTERY
Battery acid is caustic and fumes
are explosive and can cause
serious injury or death.
TRUCKLOADER
WARNING
-
Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep
children from playing with them.
To reduce the risk of personal
injury when working near a battery:
-
Do not store the machine or fuel container near
heating appliances with an open flame such as a
water heater or an appliance with a pilot light.
- When working with battery
acid, use protective equipment
such as, but not limited to, goggles, face shield,
rubber gloves and apron.
-
Keep gasoline storage area free of grass, leaves
and excessive grease to reduce fire hazard.
-
-
Avoid leaning over a battery.
Clean grass and debris from cutting units, drives,
mufflers and engine to help prevent fires.
-
Do not expose a battery to open flames or
sparks.
-
-
Be sure batteries with filler caps are properly
filled with fluid.
When not in use store indoors in a sheltered area
(a dry place) where it is not accessible to children. DO NOT store in a house. Keep throttle in
SLOW position and ignition key in the OFF position.
-
Do not allow battery acid to contact eyes or skin.
Flush any contacted area with water immediately
and get medical help.
-
Do not check for spark with spark plug or plug
wire removed and grounded. Use an approved
tester. Sparks can ignite fumes.
-
Charge batteries in an open, well ventilated area,
away from sparks and flames. Unplug charger
before connecting or disconnecting from battery.
ENGINE
-
Don't run engine if there is an accumulation of
debris around the muffler, and cooling fins.
-
Don't run engine while electrical system causes
spark outside the cylinder.
-
Don't touch hot mufflers, cylinders or cooling fins
as contact may cause serious burns.
OIL
-
EQUIPMENT IS SHIPPED WITHOUT OIL! Refer
to engine manufacturers instruction manual for
instructions on filling the oil.
STORAGE AND TRANSPORTATION
-
Stop the engine and allow to cool before storing.
-
Drain the fuel tank outdoors only.
- Store fuel in an approved container in a cool, dry
place.
6
JUMP STARTING
1. Be sure the jumper cables are in good condition.
Turn off the ignition and all electrical accessories
on both machines.
2. Position the machine with a good (charged) battery next to but not touching the machine with the
dead battery so jumper cables will reach.
3. When making cable connections:
- make sure the clamps do not touch anywhere
except to intended metal parts,
- Never connect a positive ("+" or red) terminal
to a negative ("–" or black) terminal.
- Make sure the cables won't get caught in any
parts after the engines are started.
4. Connect one end of the first jumper cable to the
positive terminal on one battery. Connect the
other end to the positive terminal on the other
battery.
5. Connect one end of the other cable to the
negative terminal of the machine with a good
(charged) battery. Make the final connection on
the engine of the machine to be started, away
from the battery.
6. Start the vehicle with the good battery, then the
machine with the discharged battery.
7. Remove the cables in the exact reverse order of
installation. When removing each clamp, take
care it does not touch any other metal parts while
the other end remains attached.
LABELS
TRUCKLOADER
P/N MP100110
P/N MP100112
P/N MP100111
P/N MP100108
P/N MP100113
P/N MP100109
P/N MP100126
P/N MP100127
P/N MP100128
7
SETUP INSTRUCTIONS
TRUCKLOADER
BOOM ASSEMBLY
DO NOT STAND ON UNIT. Heavy weight. May need
assistance installing.
Boom Assembly Contents:
2 - Boom Support Bearings
4 - 3/4" Bolts
4 - 3/4" Lock Washers
4 - 3/4" Nuts
FIGURE 1 (BOTTOM)
Boom Assembly Instructions:
1. P
lace a Boom Arm Support Bearing over
BOTTOM of Boom. Figure 1
WARNING: The Bearing is not secured to the
Boom base. Keep your hand under the Bearing
when lifting or installing the Boom to the
Discharge Stack. Figure 3
2. P
lace other Boom Support Bearing over TOP of
Boom. Figure 2
3. S
upporting the base (bottom) Boom Support
Bearing when lifting the Boom Assembly, slide
the Boom on to Discharge Stack Support
Brackets Figure 4
4. S
wing the Boom Arm into the Boom Lock Pin
Figure 5 & Figure 6
5. L
ine up Bearing holes with Support Bracket
holes and secure Boom Bearings to Stack
Support Brackets using 3/4" hardware supplied.
Figure 7
8
FIGURE 2 (TOP)
FIGURE 3
(SUPPORT BOTTOM BEARING)
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 7
SETUP INSTRUCTIONS
TRUCKLOADER
HOSE ASSEMBLY
1. Install intake hose to housing using one 16" hose
clamps. Figure 8
2. Install hose support band approximately 6' from
intake housing using 3/8" X 3-1/2 bolt and 3/8"
lock nut. Figure 9
FIGURE 8
3. Install handle into nozzle with handle face up and
toward the back using 2-3/8" X 1-1/4" bolt and
2-3/8" nuts. Figure 10
4. Install nozzle into hose using one 12" hose
clamp. Figure 10
5. Install 4' support chain between the hose and the
boom. Figure 9
FIGURE 9
FIGURE 12
BATTERY INSTALLATION:
EYE PROTECTION and
GLOVES are REQUIRED. Battery acid
activation should be added in a ventilated area.
Connect Battery using 2-5/16" x 1" carriage bolts
and 2-5/16" nuts. (Acid not included)
9
CONTROLS
TRUCKLOADER
KEY SWITCH (A)
Turn clockwise to "START" position to start
engine.
Release key to turn to "RUN" position.
Turn counter-clockwise to "STOP" the engine.
THROTTLE (B)
Controls engine speed and the amount of air
being blown.
B
CHOKE (C)
Move to the "CHOKE" position to apply the
choke. Move to the "RUN" position to remove
the choke.
LIFT BODY (D)
Press button to lift the body.
35 HP
LOWER BODY (E)
Press button to lower the body.
D
E
10
C
A
OPERATION
TRUCKLOADER
INTENDED USE
This unit is intended for vacuuming leaves, clippings and other similar sized organic material from the ground
into a trailer. Large sized or long stringy material will tend to clog.
Vacuuming sand, rocks, and hard litter will shorten the life of this machine and may damage the machine or
parts of it.
PRE-OPERATION CHECK LIST
(OPERATOR’S RESPONSIBILITY)
-
Review and follow all safety rules and safety
decal instructions.
-
Check that all safety decals are installed and in
good condition. Replace if damaged.
-
Check to make sure all shields and guards are
properly installed and in good condition.
-
Make sure the discharge chute and hose are
installed.
-
Check the hose, discharge chute, liners, and
housing for wear. Do not operate if these parts
are worn through. Replace or repair before
operating.
-
Check that all hardware is properly installed and
secured.
-
Check to be sure engine is free of dirt and
debris. Pay particular attention to the cooling
fins, governor parts and muffler. Clean air intake
screen. Check air cleaner; service if necessary.
-
Clean area around the oil fill dipstick. Remove
dipstick and check to be sure oil is in operating
range (between marks on dipstick). Add oil if
necessary but Do Not Overfill. See engine
manual for oil specifications. Install dipstick
assembly firmly until cap bottoms out on tube.
Dipstick assembly must always be secured into
fill tube when engine is running.
-
Inspect material to be vacuumed and remove
stones, branches or other hard objects that
might damage the machine or cause it to clog.
-
Make sure wiring is connected to the truck,
check to make sure all brake lights and turn
signals are functioning properly and that the tires
are properly inflated.
BEFORE STARTING THE ENGINE
1. Be familiar with the controls, how each functions,
and what each operates.
2. Check engine oil level. Add oil if necessary,
following the engine manufacturer’s
recommendations. Refer to engine manual
included with literature packet.
3. Check the air cleaner for dirty, loose, or
damaged parts. Clean or replace if necessary.
4. Check the air intake and cooling area for dirt or
debris and clean as necessary.
Gasoline is extremely flammable and highly
explosive under certain conditions. BE SURE to
install fuel cap after refueling.
Fill fuel tank with good quality, clean, unleaded
regular gasoline to the level recommended by the
engine manufacturer.
TO CHECK OR ADD FUEL:
-
-
-
-
-
-
Use a funnel to avoid spilling.
Do it outdoors.
Do not smoke.
Stop the engine; allow to cool.
Do not overfill.
Clean up spilled fuel.
STARTING THE ENGINE
1. 2.
3.
4.
Check oil level (Daily).
Turn fuel shut off valve to OPEN.
Put choke control in “CHOKE” position.
Move throttle control 1/3 of the way toward high
speed position.
5. Turn key to the START position.
6. Let engine warm up. Slowly adjust CHOKE
toward RUN position.
11
OPERATION
TRUCKLOADER
OPERATING
This machine has been designed for two methods of
vacuuming debris:
- With the handle of the Intake Nozzle in the
operator’s hands, move the nozzle back and forth
in a sweeping motion over the debris
- Rotate Intake Nozzle to lay sideways on the
ground. By placing the Nozzle in this position,
debris can be raked into the nozzle by an
operator.
While large amounts of debris can be vacuumed
quickly with this machine, caution must be taken to
avoid blocking the airflow into the Nozzle.
STOPPING THE ENGINE
When operation is complete or the unit needs to be
checked or a clog needs to be cleared:
1. Move the throttle to SLOW.
2. Turn the key switch to the OFF position.
3. Close fuel valve.
4. Note: Impeller will continue to rotate for several
seconds after engine is stopped.
EXCESSIVE VIBRATION
Shut off the engine immediately if abnormal/excessive
vibration occurs. Remove spark plug wire. Find
the cause of vibration and repair it. Some possible
causes for excessive vibration are:
- Damaged impeller
- Loose impeller bolt
- Loose impeller key
- Lodged objects
CLOGS
To prevent clogs, do not overfeed, especially with
heavy wet material.
Pay attention to how full the debris receptacle is.
Overfilled debris receptacles cause material to back
up and get tightly packed in the discharge chute.
REMOVING CLOGS
If a decrease in suction is experienced, there may be
a debris blockage in the hose. Often a clogged hose
can be cleared by stretching the hose out straight
with the engine running. If the hose does not clear,
before removing the hose or attempting to clear a clog
manually:
- Stop the engine. Turn the key switch to the OFF
position.
- Wait for the fan to come to a complete stop.
- Disconnect the spark plug wire so fan movement
cannot accidentally start the engine.
12
Removing Clogs ( continued)
CAUTION SHOULD BE USED WHEN CLEARING
DEBRIS FROM INSIDE THE HOUSING. GLOVES
SHOULD BE WORN AS SHARP EDGES ON THE
IMPELLER, OR IN THE DEBRIS MAY BE PRESENT.
Remove the Hose assembly from the Inlet Flange
Assembly. With this removed, remove any debris that
is clogging housing.
Remove the Discharge Chute. With the Chute
removed, inspect the Transition Discharge part of the
housing and remove any debris clogging this area.
Reassemble removed parts, reconnect the spark plug
wire and resume operation.
RAISING THE TRUCKLOADER BODY
1. Stop the truckloader engine.
2. Wait for the impeller to come to a complete stop.
3.
Open the rear doors of the truckloader body if you
are dumping the collected material.
Make sure the area above the truckloader is free
4.
of hazards such as electrical lines.
5. Press the UP button on the controller to raise the
body of the truckloader.
USING THE SAFETY ARM
1. T
he safety arm must be used when the body of
the truckloader is being serviced. Do not rely
on the hydraulic lift to maintain the body in the
upright position.
2. Once the truckloader body is in the UP position,
rotate the safety arm to the vertical position.
3. Slowly lower the truckloader body by pressing
the DOWN button on the controller until the body
contacts the safety arm.
LOWERING THE TRUCKLOADER BODY
1.
Check to make sure the area underneath the
truckloader is clear.
2.
If the truckloader body was being serviced and
the safety arm was in the upright position, raise
the body slightly to allow the safety arm to be
moved to the folded position.
3.
Press the DOWN button on the controller to lower
the body of the truckloader
TRUCKLOADER
NEVER TRANSPORT MACHINE WHILE IT IS
RUNNING
COUPLING TRUCKLOADER UNIT
1. Back towing vehicle up to unit. Raise or lower
support jack until ball hitch receiver on unit is
about 3-4” higher than ball hitch on vehicle. Flip
lock lever up on ball hitch receiver.
TRANSPORTATION
SECURING INTAKE HOSE/NOZZLE
Make sure intake hose is secured to the frame of the
unit via the saddle coupler and locking pin while the
unit is being transported.
2. With assistance behind, back up slowly, aligning
both ball hitch receiver with ball hitch.
3. Lower front of unit down until ball hitch receiver
drops completely onto ball hitch. Rock unit back
and forth a couple of times to ensure full coupling
of ball hitch. Lock ball hitch receiver lever. Use
a clevis pin or padlock through locking hole in
lever, to prevent accidental disconnect.
4. Connect safety chains to vehicle in a criss-cross
fashion to cradle draw bar in case of accidental
disconnect, then connect wiring harness plug into
trailer socket of vehicle and breakaway cable.
Also be sure to fully raise support jack.
Note: To prevent unwanted movement, block rear
wheels when unit is parked or disconnected
from towing vehicle.
UNCOUPLING TRUCKLOADER UNIT
Failure to follow uncoupling
instructions can result in unit rollover and serious
personal injury and unit damage.
1. Disconnect taillight/brakelight plug from towing
vehicle receiver.
2. Unhook safety chains from rear of towing vehicle
and breakaway cable.
3. Unlock ball hitch receiver lever on unit and flip
lever up.
4. Crank down wheel jack until ball hitch receiver on
unit clears ball hitch on towing vehicle.
5. Block rear wheels.
6. Pull vehicle away from unit.
13
MAINTENANCE
DAILY MAINTENANCE
– Check overall condition of unit prior to each use,
repairing or replacing worn, damaged or missing
components promptly. Check all fasteners
regularly and tighten if necessary.
– Follow engine manufacturer’s recommendations
for maintenance schedules. Use
only recommended parts, fluids and
lubricants. Failure to follow manufacturer’s
recommendations may void manufacturer’s
warranties.
– Lubricate impeller shaft bearings every 50 hours
of operation. Use a high quality bearing grease,
available from your local dealer (or auto parts
store).
– Maintain tire pressure as indicated on tire
sidewall. Replace worn or damaged tires
promptly.
– Keep engine free from a buildup of grass, leaves
or excessive grease. An accumulation of these
combustible materials may result in a fire, or
simply impede performance.
– Never change attachments or make any
adjustments, repairs or replacements until the
unit is completely shut down and the battery is
disconnected.
14
TRUCKLOADER
ENGINE OIL
- Check the oil level daily.
- Change after the first day of operation and then
according to the engine manual.
- See the engine manual for oil specifications and
checking procedure.
ENGINE AIR CLEANER
- Check and clean according to the engine
manuals.
-Little Wonder recommends daily inspection and
cleaning due to the extreme environment of
debris handling.
CLEANING
Keep the area around the muffler and engine
recoil cover /cooling air intake free of debris
accumulation to prevent fires and keep the engine
from overheating. These areas need to be monitored
throughout the work day and may need to be cleaned
several times daily depending on circumstances.
TRUCKLOADER
STORAGE
STORAGE
To prevent possible explosion or ignition of vaporized
fuel, do not store equipment with fuel in tank or
carburetor in an enclosure or enclosed area with an
open flame (for example, a furnace or water heater
pilot light.)
Before the equipment is put into storage for any
period exceeding 30 days, the following steps
should be completed.
1. Drain all fuel from the fuel tank and the fuel lines.
Drained fuel may only be stored for 30 days. If
a stabilizer is chosen, follow the manufacturer's
recommendation by adding the correct amount of
additive for the amount of fuel to be stored. Fill
the tank with this clean, fresh gasoline and run the
engine for 2 to 3 minutes to get the stabilized fuel
into the carburetor.
2. Start the engine and run until all the fuel is used
from the carburetor float bowl and the engine
stops.
4. Remove the spark plug and squirt a small amount
of engine oil into the cylinder. Reinstall the plugs
and ground spark plug leads- DO NOT connect
the leads to the plugs. Crank the engine two or
three revolutions.
5. Store the unit and all of it's components in a
clean, dry, well ventilated, non-child accessible,
sheltered area that is out of sun light and high
ambient temperatures.
To put the equipment into service after an
extended period of storage.
1. Check for loose parts and tighten if necessary.
2. Fill the fuel tank and then check the engine oil
level. Top off if necessary. See engine manual for
details.
3. Start the engine and check for fuel leaks. Repair
any leaks before operating the unit.
3. While the engine is still warm, drain the crankcase
oil and replace with the proper weight oil
corresponding to the season the equipment will be
used next.
15
SPECIFICATIONS
Model
Engine
Displacement
cm³ (cu. in.)
Starter
Fuel Capacity
Oil Capacity
Vacuum Hose
Discharge
Truck
Mounting
Hitch (Options)
Class
Requirements
Impeller
Dimensions
Assembled
Dry Weight
Tires
Axle
16
TRUCKLOADER
83560-04-01
35HP Vanguard
993 (60.6)
Electric
7 Gal. EPA
(Low Perm)
2.3 Liter (77.8 oz.)
16" dia. X 10'
12 inch
2 5/16 Ball
Pintle Eye
Class 3
4 blade 1/2" Steel with Taper Locking Hub
228"L X 96"W X 93"H
10,000 lbs GVW
700-15LT Radial
Dexter EZ-Lube, 6000 lb Axles with Electric Brakes
2 YEAR LIMITED SERVICE AND
WARRANTY POLICY
FOR LITTLE WONDER TRUCKLOADERS
All LITTLE WONDER TRUCKLOADERS are warranted against defects in material and workmanship for a period
of two (2) years from the date of purchase, under the following terms and conditions.
LITTLE WONDER will repair or replace, at its option, any part or parts of the product found to be defective in material or workmanship during the warranty period. Warranty repairs and replacements will be made without charge
for parts or labor. All parts replaced under warranty will be considered as part of the original product, and any
warranty on the replaced parts will expire coincident with the original product warranty. If you think your LITTLE
WONDER TRUCKLOADER is defective in material or workmanship, you must return it to a registered dealer with
a valid sales receipt or to our factory at 1028 Street Rd., Southampton, PA 18966. Transportation charges to ship
your product to us or a registered dealer must be borne by you.
Engines for all gasoline powered products are warranted separately by the engine manufacturer. Therefore, there
are no warranties made, expressed or implied, for engines for gasoline powered products by LITTLE WONDER.
LITTLE WONDER assumes no responsibility in the event that the product was not assembled or used in compliance with any assembly, care, safety or operating instructions contained in the Owner’s Manual or information
accompanying the product. This limited warranty does not cover damages or defects due to normal wear and
tear, lack of reasonable and proper maintenance, failure to follow operating instructions or Owner’s Manual,
misuse, lack of proper storage or accidents, nor does it cover routine maintenance parts and service. This limited
warranty does not cover any defects due to repairs or alterations made to the product made by anyone other than
LITTLE WONDER or its registered dealers.
You must maintain your LITTLE WONDER TRUCKLOADER by following the maintenance procedures described
in the owner’s manual. Such routine maintenance, whether performed by you or a registered dealer, is at your
expense.
LITTLE WONDER MAKES NO EXPRESS OR IMPLIED WARRANTIES REPRESENTATIONS OR PROMISES
EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN
THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF
ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY. LITTLE WONDER DISCLAIMS
ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH
THE USE OF THE LITTLE WONDER TRUCKLOADER PRODUCTS COVERED BY THIS WARRANTY. SOME
STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT
ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE
LITTLE WONDER®
SCHILLER GROUNDS CARE, INC.
1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
PHONE 877-596-6337 • FAX 215-357-8045
www.littlewonder.com
©2014 Schiller Grounds Care, Inc. All Rights Reserved.
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