TP20243 - 9518243 Baseplate

TP20243 - 9518243 Baseplate
12-09
TP20243,Rev.1
Toyota Tundra
Pin Height - 14”
Center - 31 1/2”
BOlT TORQuE sPECifiCaTiONs
sTaNDaRD BOlTs:
size
5/16”
3/8”
7/16”
1/2”
grade
5
5
5
5
mETRiC BOlTs:
Torque
20 ft/lbs.
35 ft/lbs.
56 ft/lbs.
85 ft/lbs.
size
8mm
10mm
12mm
14mm
Torque
22 ft/lbs.
42 ft/lbs.
70 ft/lbs.
95 ft/lbs.
3
4
1
2
8
6
7
5
9.
ITEM
PART #
1
9518243 parts list
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part
No.
00083
00084
00085
01338 12979
12980
13437-35
13438-35
5937
12329
Qty.
4
4
4
4
1
1
1
1
1
1
DKY
GG
WASHER, SPRING LOCK .313
02990
13612
DATE
09/24/09
DATE
10/23/09
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS THIRD ANGLE
PROJECTION
ARE IN INCHES
BOLT, .313 NC X 1.00 HEX HEAD GR.5
Plug Mount
2
2
2
1
DESCRIPTION
plug mount
5937
DRAWING. NO.
TOLERANCES
.X = .060
.XX = ±.030
.XXX = ±.010
QTY
NUT, .313NC HEX NUT
01997
3
4
ENG APPOV.
DESCRIPTION
00007
2
DRAWN BY
MIN. MACHINE SURFACE 250
BREAK ALL SHARP EDGES
BEND AND DRAFT
±1°
ITEM
Description1
SCALE: 1:2
REV
_
SHEET 2 OF 2
PART #
00083
DESCRIPTION
NUT, HEX, .50NC
2
00084
.50 LOCKWASHER
1/2” Hex Nut
3
00085
.50 FLAT WASHER
1/2” Lock Washer
4
01338
BOLT, .50 NC X 4.50 HEX HEAD GR.5
1/2” Flat Washer
5
12979
BASEPLATE PULL EAR COVER, "A"
6
12980
BASEPLATE PULL EAR COVER, "B"
1/2” x 4-1/2” bolt Gr. 5
7
13437
PULL POD (LEFT)
Pull Ear Cover “A“
8
13438
PULL POD F/TOYOTA TUNDRA (R)
DRAWN BY
DATE
Pull Ear Cover “B“
02/27/09 DESCRIPTION
DKY
baseplate f/Toyota Tundra
APPOV.
DATE
DKY
Pull Pod BracketENG(Left)
03/05/09
4010 320TH ST. PO BOX 189
Pull
Pod Bracket (Right)DRAWING. NO.
BOYDEN, IOWA 51234
TOLERANCES
Plug Mount Kit
.X = .060 MIN. MACHINE SURFACE 250
.XX = ±.030
BREAK ALL SHARP EDGES
Loctite(not shown)
.XXX = ±.010
BEND AND DRAFT
±1°
SCALE: 1:7
SHEET 1
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS THIRD ANGLE
PROJECTION
ARE IN INCHES
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
9518243
Please order replacement parts by PART NO. and DESCRIPTION.
Doing Our Best to Provide You the Best
Warning: Failure to follow these instructions can result in loss of towing vehicle control, separation
of the tow BAR from the towing vehicle, separation of the towed vehicle from the tow BAR, causing severe personal injury, death, or property damage.
CAUTION
Safety is of utmost importance at all times. There are several items that
must be checked each time before using and while using a tow bar.
Before allowing anyone to hook up or operate a tow bar, be sure they
have read and understand the proper operating procedure.
DO NOT use worn or damaged cables and/or pins.
Be sure the SAFETY CABLES are hooked, chassis to chassis, to both
the towing and towed vehicles using the crisscross method.
Check clearance between vehicles in a turning situation.
Check base plate mounting bolts for tightness and frame for metal fatigue.
Do not load the towed vehicle with anything as you may exceed the
towing capacity of the tow bar.
Keep fingers away from pivot points to prevent personal injury.
Be sure the steering components of the towed vehicle are properly
aligned.
NOTE: This unit can be backed up in moderate increments. Any
severe backwards cornering could result in damage to the Tow Bar
and/or towed vehicle chassis.
For automatic transmissions: Consult your vehicle owners manual
for towing suitability with the drive shaft connected. Otherwise, the
towed vehicle will have to be equipped with a transmission pump or
drive shaft disconnect.
Check to make sure that all lights are in proper working order.
The information on towability of vehicles is reprinted with permission of MotorHome© Magazine, and is believed to be reliable. However,
Demco does not warrant the information to be correct. Always consult
your towed vehicle owner’s manual and follow towing instructions. Each
year, MotorHome© Magazine, compiles a list of vehicles that can be
towed four-down behind a motorhome with no modifications required.
This guide contains only those vehicles that have been approved by their
manufacturers for towing. This list is enclosed with this manual.
Caution: MotorHome© Magazine left out any vehicles that have
towing speed limits slower than 55 m.p.h., or distance limits of less than
200 miles. At a minimum, these vehicles require significant modification, such as the use of an aftermarket product, to make them towable.
The availability of a Demco Tow Bar Base Plate does not imply that
these vehicles can be modified or that there is an aftermarket product
available. Refer to your vehicle owner’s manual or consult your dealer
to determine whether your vehicle can be modified to make it towable.
Failure to observe this precaution could result in property damage or
personal injury.
important installation items
DEMCO products and accessories are intended to be
installed by professional installers with experience,
proper equipment and the ability to do modification
work. Installers with these qualifications can be
found in RV and Automotive Service Centers.
If the car to be towed has been in an accident, the
chassis may be damaged in an area where the Base
Plate attaches. It may no longer be suitable for towing. Extreme caution and careful examination are
required in such a situation. It is also likely, even
from a minor accident, that the hole alignment will
be more difficult due to hole alignment problems.
Many DEMCO Base Plates are designed to use
existing holes and hardware to mount the Base Plate
to the towed vehicle. Even though the bolt is there,
however, do not assume it is adequate for mounting
the Base Plate. Manufacturers make many changes
in hardware both within and between model years.
Be sure the bolt is long enough to protrude past the
nut a distance no less than 1/2 the diameter of the
bolt, after the Base Plate is mounted. The threads
should be in good condition. We require that “
Blue” be used on all bolts. If a new
bolt is required, be sure it is SAE Grade 5 or Metric
8.8.
R
NOTE: The dimensional variations between otherwise
identical vehicles can be considerable. Some minor modifications may have to be made to ensure
a proper fit.
installation instructions
1. If vehicle is equipped with a belly pan remove three bolts
attaching the facia to the belly pan. Then remove 5 bolts
attaching the belly pan to the frame and remove the belly
pan.
1. Remove two bolts for the tow hook. Tow hooks will not be
reused.
4. Place two 1/2” x 4-1/2” bolts through holes with 1/2” flat
washers, 1/2 lock washers, and 1/2”nuts. Use blue on all bolts and tighten all bolts according
to chart on front page.
R
5. Trim belly pan as desired to clear pull pods. Reinstall belly
pan if equipped.
2. Replace tow hooks with pull pod and re-use bolts from
tow hooks. Use blue
on all bolts and tighten
all bolts according to chart on front page.
NOTE: minor trimming of sway bar mount may be required.
R
3. Use pull pod as a template and drill straight through both
walls of the frame. Tip: Mark hole location with a 17/32” drill bit Change
to smaller size bit such as 1/4” bit and drill a pilot hole
through Then drill with a 17/32” bit.
6. Plug mount (item #9) may be installed if desired in convenience holes on either chain anchor or as desired.
NOTE: Excess material may be trimmed from bracket.
notes:
Ag
RV
Rental
Brakes
Marine
Warranty Registration
4010 320th Street t Box 189 t Boyden, Iowa 51234
Toll Free 800-54DEMCO (800-543-3626) t FAX 800-845-6420
www.demco-products.com
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If YES, are you satisfied with the company’s resolution of your problem?
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Why did you purchase this product?
Please list the specific source of information prompting this purchase.
After purchasing this product, do you see any needed product improvement?
If yes, what improvement?
What other products would you like to see DEMCO offer?
Comments
Owner’s Name:
City:
Mailing Address:
State:
Zip Code:
Model#:
Serial #:
Purchase Date:
Owner’s Signature:
Please return to DEMCO By FAX or tri-folding this form to the backside, it is pre-addressed.
Postage
Demco
4010 320th Street, Box 189
Boyden, Iowa 51234
DEMCO PRODUCTS ORIGINAL
PURCHASERS LIMITED WARRANTY
1. Extent and Duration of this Warranty:
Your Demco product has a Lifetime Limited
warranty to be free from defects in materials and
workmanship under normal use and service from date
of purchase by the original (first) retail owner, or until it is
resold or transferred by the original owner. Any part of
the Demco product found in the judgement of the
manufacturer to be defective in materials or workmanship
will be repaired or replaced at the manufacturer’s option
without charge for parts or labor to the original owner.
2.Manufacturer and Warrantor:
Demco
4010 320th Street
P.O. Box 189
Boyden, IA 51234
(712) 725-2311
3. Repair or Replacement Procedure:
If your Demco product develops a defect during the warranty period, promptly notify Demco customer service
department. Until such notice is received, Warrantor will
not be responsible for any repair or replacement.
Upon receipt of notice from you, Warrantor will have a
choice of options in replacing any part it determines to
be defective:
a) Warrantor may require you at your own expense
to deliver or ship the part to its factory or authorized dealer. Any defective part will be repaired
or
replaced and returned to you free of charge.
Any part returned to Warrantor and found not to be
defective will be returned to you freight collect with
an explanation.
b) Warrantor may elect to ship a new part to its dealer
to be exchanged free of charge for the defective
part returned by you to the dealer.
c) Warrantor may elect to ship or deliver a replacement
part to your address.
4.Limitations on Warranty Coverage:
Coverage under this warranty will be valid only if the customer warranty card is returned by the original
purchaser within 30 days of purchase.
Coverage under this warranty will be effective only when
a copy of the original invoice, showing the date and location of purchase, accompanies any claim for warranty.
This warranty is limited to the original owner and is NON
TRANSFERABLE to a second party.
Warrantor has no liability whatsoever and this warranty is
null and void if any Demco product has been misassembled
or subjected to neglect, negligence, misuse, accident or
operated in any way contrary to the operating and maintenance instructions as specified in the Demco Owner’s
Manual for that model.
This warranty does not cover any product that has been
altered or modified so as to affect it’s operation, performance or durability, or that has been modified to change
the intended use of the product.
In addition, the warranty does not extend to repairs made
necessary by normal use of parts, accessories or other
equipment which in the judgment of Warrantor, are either
incompatible with the Demco product, or affect its operation, performance or durability.
This warranty does not cover:
1) normal wear and tear
2) road film or gravel damage to paint
3) paint
4) rust damage
Warrantor has a policy of continuous product improvement.
We reserve the right to change or improve the design
of any Demco product, including but not limited to state
of the art changes, without assuming any obligation to
modify any product previously manufactured.
Warrantor assumes no responsibility to the owner for loss
of use of the product, loss of time, inconvenience or other
damage consequential or otherwise, including, but not
limited to expense for gasoline, expense of transporting the
product to the dealer and expense of returning the product,
mechanic’s travel time, telephone or telegram charges,
road service/towing charges, rental of another product
during the time warranty repairs are being performed,
travel, lodging, loss or damage to personal property or
loss of revenue or earnings.
5.Limitations of Implied Warranties:
All implied warranties, if any, expire and terminate upon
expiration of this warranty. Some states do not allow
limitation on how long an implied warranty lasts, so this
limitation may not apply to you.
6.Limitation of Consequential Damages:
Warrantor’s responsibility under this warranty extends
solely to repair or replacement of your Demco product
and its component parts.
Warrantor does not assume responsibility for, nor shall
it be liable for, any special, incidental or consequential
damages. Some states do not allow the exclusion or
limitation on incidental or consequential damages, so the
above exclusion or limitation may not apply to you.
7. Purchaser’s Rights:
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
8. Exclusive Warranty:
This is the only express warranty made by Demco on
your Demco product and no agent, employee, or other
person is allowed to change or add to this warranty.
4010 320th St., P.O. BOX 189, BOYDEN, IA. 51234
PH: (712) 725-2311
FAX: (712) 725-2380 or 1-800-845-6420
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
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