LTCMP-HIT

LTCMP-HIT
Section LT-CMP-HIT-801
Equipment Issue 1
Fourth Printing, March 2012
Charles Multi-Purpose Housing (CMPHt)
Interconnect (IT) Series of Pedestal Enclosures
1.
GENERAL
1.1
Document Purpose
This document provides installation instructions for the Charles MultiPurpose Housing (CMPHt) Interconnect (IT) Series of Pedestal Enclosures. These enclosures come factory-equipped with one Charles
CFDP206−EL08 pedestal fiber organizer mounted inside the enclosure.
Additional fiber organizers can be ordered separately (the CMPH can
house up to three fiber organizers). Included herein are instructions to:
D
install a new enclosure in the ground (Table 1)
D
install a new enclosure base using stakes (Table 2)
D
install a rehabilitation enclosure in the ground (Table 3)
D
install (open, route, terminate) a feed cable at the interior fiber organizer
(Table 4)
D
install twelve 2mm FC or SC-type pigtails at the fiber organizer (Table 5)
D
install a 12-fiber 900 micron fanout assembly at the fiber organizer (Table 6)
D
install/turn−up additional fiber organizers within the CMPH enclosure
(Table 7)
D
install preconnectorized drop cables at the fiber organizer (Table 8)
D
prepare fibers, tubes and splice tray for splicing (Table 9)
D
close up the CMPH enclosure (Table 10)
This product is used in fiber applications where preconnectorized SC or
FC connections are desired, such as at cell sites to service multiple wireless operators. See Table 12 for ordering information on products and options in this product series. Call Charles Industries (see Part 3) to request
more information.
- NOTE Hereafter the Charles Multi-Purpose Housing will be commonly referred to as the CMPH"
or enclosure." Specific model numbers are referenced where key differences apply.
1.2
Document Status
Whenever this document is updated, the reason will be stated in this paragraph. Print 2 removed the optional hasp, and the CMPH-IT2 and CMPH-IT3
models. Print 3 adds Steps 6-7 of Table 4, updates Steps 9, 18, 19, and 13 of
Table 4, updates the look of the cable attachment unit in all applicable figures,
and changes the page size of this document to 8.5” x 11”. Print 4 includes a
description of both housing lock types (front-side self-locking latch or rightside flap-latch), reflects the addition of a 4-adapter storage panel in the
CMPH’s fiber organizer, adds more installation steps and separates the instructions for each set of installation tasks into individual tables.
1.3
Product Purpose and Description
1.3.1
CMPH Exterior. The exterior of the CMPH consists of a nonmetallic, two-piece, rectangular, above-grade OSP enclosure that offers
easy installation, superior structural strength, 360_ technician access,
generous cable storage capacity, and protection against corrosion, floods,
fire, weather, soil, insects, intrusion, dents and impact for fiber-optic
cable splices and customer service drops in FTTP and FTTC (Fiber to the
Cell Site) deployments. The two exterior pieces of the CMPH are the base
and the dome. The enclosure base has ribbed walls, internal, dual-purpose, molded-in, channel grooves (which accept most metallic stakes as
ECopyright 2012 Charles Industries, Inc.
Label or
Decal
Areas
Ground Line
Indicator
Self-locking Latch
(secured via cup-washer screw)
Figure 1. Typical CMPH-IT1 Enclosure, Closed and Open Views
well as the vertical channels of the internal framework, see Figure 2), an
open top, and an open bottom. Easy replacement installations and easy
underground cable access is provided via the open base bottom. The top
piece of the CMPH is the locking dome, designed to overlap the base for
a flood-protective bell-jar effect.
1.3.2
CMPH Interior. The interior of the CMPH consists of an internal framework which supports either one, two, or three CFDP206-EL08
pedestal fiber organizers mounted in the frame (hereafter referred to as
the “backboard” or “CFDP”). Each fiber organizer is enclosed and secured with two large locking doors, one on the CO side and the other on the
customer side, that separate the drop connections from the CO feed connections. Up to 24 connections can be made with SC or FC-type pre-terminated
cables at the fiber organizer’s interconnect bulkhead adapters (8 per fiber organizer). Feed side cables may be either a pre-terminated type connected directly to the CO side of the bulkhead, or a loop-through or stub-end cable
requiring sheath removal, attachment, and splicing in the provided splice
tray. Connectorized fan-outs or pigtails are spliced to the CO fibers and terminated at the bulkhead. Three-meter long SC or FC-type pigtails are available
from Charles Industries. Customer side cables are typically a pre-terminated
type with an SC or FC connector at the fiber organizer , and these connectors
are routed and inserted into the corresponding-numbered adapters for each
Customer line placed in service. Provided with any additional fiber organizer
ordered is a 3/4” diameter split tube to facilitate feed fiber transport from the
first fiber organizer to the second and third fiber organizers (Note: a minimum
fan-out or pigtail length of 60” is required). Labels are provided on the inside
at each door and near the bulkheads for connector-to-adapter matching. The
fiber organizer also enables technicians to route, bond, and attach various
cables, tubes, splice trays, fiber management D-clips, splitters or other
equipment, if needed. The bonding plate enables grounding and bonding
connections either inside the fiber organizer’s locked compartment or
outside the fiber organizer for line maintenance and testing.
All rights reserved. Printed in the United States of America.
Charlesr is a registered trademark of and CMPHt is a trademark of Charles Industries, Ltd. Availability of features and technical specifications herein subject to change without notice.
1203I1P4
Page 1 of 10
Section LT-CMP-HIT-801
Two CFDP
fiber organizers
Three CFDP
fiber organizers
4-Adapter
Storage
Panel
8-Adapter Interconnect Bulkhead
Fiber Organizer
Inside
framework
Pedestal
base collar
(accepts
legs of fiber
organizer)
CO/Feed Side
Door Open
Fiber
Organizer #1
Drop Side
Door Open
Fiber organizers
2 and 3 are orderable options
Fiber organizers
2 and 3 are
orderable options
Cup-washer screw
(on side-locking models,
attached via a lanyard)
Figure 2. Dome Off Views of CMPH Interconnect Enclosures
1.4
Product Mounting Type and Location
The CMPH is an above-grade enclosure, the base of which is typically
installed at the cell site or FTTP distribution point in the ground up to the
ground line indicator on the base. The ribbed or corrugated base walls provide excellent stability in most soil types. The dome mounts on the base and
protects all equipment installed or mounted inside the CMPH. The internal
CFDP fiber organizer, where all cable preparations are performed, mounts
to sturdy framework secured to the base. After cable installation is complete, the fiber organizer doors are secured to protect all cabling and connections, then the outer dome is installed on the base for further protection.
Base stake mounting is accomplished via molded channel grooves, which
are located at the center of each interior base side wall. These grooves accept most new and existing enclosures’ mounting stakes.
- CAUTION Perform all bonding and grounding prior to making any communications
connections.
2.
Figure 3. Fiber Organizer Doors Open on CMPH-IT1
For information regarding other installation types or applications, or
cable deployment types, contact Charles Industries (see Part 3).
- CABLE DAMAGE WARNINGS Be careful not to damage any buried cables or service wires while digging either
to expose cables or to prepare a hole or trench, or while driving stakes.
Buffer tubes and fibers are sensitive to excessive bending, pulling, and crushing
forces. To avoid kinking of buffer tubes and fiber damage or breakage, exercise
great care when working with fiber, and do not exceed or violate minimum bend
radius requirements for fibers, buffer tubes, and cables.
INSTALLATION
The tables that follow group the installation steps per the task or procedure type to enable the installer or technician to quickly locate the desired
instruction set (Paragraph 1.1 lists the table types). Note :the entire document instruction set assumes the following applications and cable configurations.
- GROUNDING WARNINGS Always follow local codes and company practices for performing proper cable
and site bonding and grounding, and perform all bonding and grounding prior
to other electrical, fiber, and communications connections.
Application presumptions
D
Site Cable Configuration or Deployment - The fiber cable deployment is a
CO or feed cable in a stub-in configuration (though not described in these
instructions, these pedestals support loop-through applications and preconnectorized feed cables, as well).
D
Trench Setup - A cable trench is already present and open, or backfilled with
the feed cable readily available.
D
Feed Cable Type or Design - The CO/feed cable is a loose buffer tube-type,
typically a 24-fiber cable (two tubes of 12 fibers each). Note: the CMPH accommodates most cable types.
D
Drop Cable Type - Drop cables are typically SC or FC-type preconnectorized cables. Note: the CMPH accommodates most cable types.
D
Transportation Tubing - Protective, flexible, transportation tubing is provided for internal transport of 900-micron fan-out feed fibers, if fan-outs are
used (one tube provided).
D
Cable Management clips - Cable management D-clips (rings) are provided for
internal fiber routing and management when 2mm jacketed pigtails are used.
2
- BODILY HARM WARNINGS Risk of serious eye damage! Never look into the end of a fiber optic line or circuit
nor use a magnifier in the presence of laser light or radiation. Always exercise
caution when installing, testing, or performing maintenance on live circuits. If eye
exposure to laser light or radiation has occurred or is suspected, immediately seek
medical treatment by a professional eye care physician.
Shards and cleaved glass fibers are very sharp and can easily pierce the skin. Do not
let cut pieces of fiber stick to your clothing or drop in the work area where they can
later cause injury. Use tweezers to pick up cut or broken pieces of glass fibers and
place them in a container specifically meant for this purpose.
The corrugated metal or armor that may be present in the feed cable is very sharp
at the cut or exposed edges. Extreme caution should be taken to prevent personal
injury. Protective work gloves are recommended when handling armored cable.
Cable and fiber cleaning solvents may contain hazardous materials or harmful
ingredients. Always read and follow the MSDS when working with cleaning
solvents or products.
1203I1P4
Section LT-CMP-HIT-801
10. h
Table 1. Installing a New CMPH Enclosure
Step #
Instruction
Obtain tools, materials, and equipment. Gather the following equipment to
1. h
perform the CMPH exterior enclosure installation.
h
h
h
h
h
h
h
2. h
3. h
4. h
5. h
6. h
7. h
8. h
9. h
3
216 tool or can wrench
Charles CMPH model
Scissors, knife or snips
Level
Measuring tape
Soil tamping tool(s)
Soil for backfill
h
h
h
h
h
h
h
Standoff on Base
Trenching and digging equipment and tools
Cable grounding materials and tools
Cable opening and management equipment
Clean, dry, pea gravel (3/8"-5/8" diameter)
Conduit and conduit caps (optional)
Wrenches or socket set
Site cleanup tools
Pull up on ribs
Prepare trench. Do not damage any buried cables while digging. Dig and
prepare the cable trench, per company practice.
Place cables (or conduit or innerduct) in trench. Follow company practice
to lay, place, and cut any cables and innerduct or conduit.
Unpack and inspect equipment. Remove the CMPH from its packaging.
Inspect the unit upon delivery; if damaged in transit, report the damage to the
shipping company.
Unlocking the CMPH via one of two methods. Use one of the following two
methods to unlock the CMPH, depending upon the CMPH’s lock option.
For units with a front-wall latch, follow steps 6−7 below.
For units with side wall flap latches, follow steps 8-10 below.
Front-wall latch model: Disengage the
CMPH lock. Unlock the CMPH using a 216
tool or can wrench at the front hex
nut-in-cup washer screw; turn the
cup-washer screw counterclockwise
approximately 1/4 turn until it stops. Hold in
this position, then lift the dome up
approximately 1" (enough to
disengage the self−locking latch)
by grasping and lifting the
216 Tool
molded side rail.
Front-wall latch model:
Remove the dome.
Set aside the can wrench after
slightly lifting the dome. Use
both hands to grasp the side
rails (ribs) and completely lift
off the dome from the base.
Set aside the dome for later
use.
Cup-washer screw
inside dome selflocking latch
Cup-washer screw
affixed via lanyard
11. h
Locate and remove red plastic bag. Remove the red bag labeled moisture
barrier" included with the CMPH. Set it aside for later use.
12. h
Optional - Replacement or rehabilitation mountings only. For applications
to replace old enclosures, continue with the steps in Table 3.
Determine and mark base installation location. To determine exactly where
to place the base in the trench, use the base itself as a positioning template by
placing it up over the top of the conduit, innerduct, or cables (route the cables
through the base) and lowering the base to the ground. Analyze the site and
position the base at its proposed final orientation and horizontal positioning in
the trench or hole and adjust accordingly. Mark this proposed final spot by
removing a shallow layer of top soil from around the outside perimeter of the
base about 2-4 inches wider than the base. Set the base aside.
13. h
14. h
Dig a hole for the base. Caution: Avoid damaging buried cables, wires,
innerduct, conduit or ground equipment whenever digging. At and within
the marked perimeter boundary, dig straight down to a depth of 9 inches. Do
not dig too deep.
15. h
Optional - Stake mountings only. For stake mounting applications, continue
with the steps in Table 2.
Put base in hole or trench and route cable(s) through base. Route the
cables and conduit or innerduct up through the bottom of the base, then put
the base in the prepared hole or trench.
Note: Ensure the base location allows technician access to the lock and any
equipment installed or to be installed in the CMPH.
16. h
Pull up on
ribs
Short side-wall latch model:
Unlock the CMPH. Unlock the
CMPH using a 216 tool or can
wrench at the cup-washer
screw (one at each side of the
CMPH); turn the cup-washer
screw counterclockwise until it
hangs from its lanyard. When
locked, the cup-washer screw
prevents movement of the
flap-latch.
Lanyard
Short side-wall latch model: Disengage the
flap-latches. The limited-flexibility flap-latch contains a
hole in it that accepts the round standoff protruding from
the side of the base collar. Maintain the
flexed or pulled-out latch position by temporarily inserting
the cup-washer screw or an item of
similar diameter or thickness under one latch
(between the latch and the side wall).
Standoff
Do not pry or flex the latch too far,
Cup-washer
only enough to clear the standoff.
screw
Never grasp or use the flapPull latch out. Insert
latch as a handle to lift the dome off
cup-washer screw
the base; latch breakage and possible
under latch.
enclosure intrusion could result.
Short side-wall latch model: Remove the dome. With the flap latch
disengaged from the base stand-off, grasp the ribs at each side of the dome
and lift to remove the dome The cup-washer screw remains attached to the
base via the lanyard (or chain). Set aside the dome for later use.
Pull up on
ribs
17. h
Verify proper base depth. Before backfilling, verify the base is at the proper
depth (approx. 9" deep). Rest the base on solid or well-tamped soil when
measuring this distance. Verify the base ground line indicator is at the
final-grade ground line level. Remove, add, or tamp more soil as necessary.
18. h
Level the base. Verify that the base is level. Check the level in both
dimensions; front to back, and side to side. Make any needed base-bottom
soil adjustments to bring the base to a level position.
Prepare earth ground. Always follow local codes and company practice
when preparing earth ground and when grounding cables or equipment. If an
earth ground is not present at the CMPH site and local code or practice
requires an earth ground, prepare one now. Attach the earth ground to the
CMPH’s ground lug on the ground plate using a ground wire of proper gauge,
per company practice.
Backfill and tamp outside the base. With the base in place, backfill the
trench or hole outside of the base. While backfilling, tamp the soil or fill and
check the base level once or twice. Continue to add and tamp the soil until
3-5" gravel inside
the soil is at the base ground-line mark.
Side View
the base (Step 19)
Backfill soil inside the
above
Base
base and tamp. First
vapor
Top
plug, cap, or cover all
barrier
8"
channel, conduit, or inMoisture
nerduct openings. Then
Barrier (see
Ground
per company practice,
Step 21)
Line
backfill soil inside the
base, tamping soil peri4"
Pea Gravel
odically, up to
(approximately) the first
rib. This adds stability
5"
Soil
and prevents any gravel
1st
(Step 22) from falling or
Rib
of
slipping under the base Base
Soil
Base
sides as it is added.
Bottom
Flap Latch
Cup-washer
screw
216 Tool
Latch
19. h
20. h
ÏÏÏÏÏÏÏÏÏ
ÎÎÎÎÎÎÎ
ÏÏÏÏÏÏÏÏÏ
ÎÎÎÎÎÎÎ
ËËËËËËË
ÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
1203I1P4
Section LT-CMP-HIT-801
21. h
22. h
23. h
Place the red-plastic vapor barrier. Locate the provided, red-plastic,
vapor-barrier bag previously set aside, cut it open on all but one long edge to
make one large plastic sheet, verify it does not have any large holes in it (if it
does, seal them with duct tape), and place it into the base on top of the soil
fill. Completely cover the soil. Fit the bag around the cables, conduit, or innerduct, spread it outward from the center, and press all sheet edges downward
where they make contact with the base walls. Alternately, cut a hole or X" in
the center of the sheet, drop the sheet down over the centered cables or
conduit group, bring it all the way down to the tamped soil or fill, fit the sheet’s
inner hole edges around the cables or conduit, and spread it out as
underlined above. When installed properly, this sheet acts as a vapor barrier
and aids moisture run-off into the soil. Failure to use the plastic moisture-barrier bag on top of the soil significantly increases the risk of
condensation inside the enclosure.
Add gravel inside the base. Pour 3-5 vertical inches of company-approved
gravel (gravel minimizes condensation and drains well) into the base (to the
top base rib, or 2" below any innerduct or conduit opening) on top of the soil.
Use 5/8" (or less) diameter pea gravel, or clean, dry, non-porous, gravel rock
only (cut stone retains more moisture). Five 18-pound bags work well. Spread
out and level the gravel.
End of base installation - determine next procedure. If cable work will now
be performed, go to Table 4 and consult local practices and equipment
manufacturer instructions for the proper procedures. If further cable work will
NOT be performed at this time, go to Step 5 below to close the CMPH.
4. h
Base Side View
Step #
Top View
of Stake
Prepare the CMPH, trench, and cable. Perform Steps 1-14 of Table 1 to open
the enclosure and prepare the hole or trench and the cables or conduit. Verify
the base installation site is ready and suitable for metallic stakes.
2. h
Remove stakes from
CMPH framework. Two
mounting stakes are
packed with the CMPH and
attached to the frame with
cable ties. Detach the
stakes from the frame and
remove the packing used
for shipping purposes.
1.1"
3"
1"
Bolt for frame channel and stakes
6. h
Set base in place, bring cables into base. When the hole is deep enough for
the stakes, again lift the base by its walls or ribs and set it back into the hole,
being sure to enclose or encompass within the base all cables, innerduct, conduit
or equipment present at the site and intended for storage inside the enclosure.
7. h
Finish the installation. Perform Steps 17-11 in Table 1 to finish the installation. Backfill and firmly tamp soil into the stake holes when backfilling.
Table 3. Replacing or Rehabilitating Enclosures
1. h
Prepare the base, trench, and cables. Locate the old or existing enclosure
(such as the UPC 1200 series) to be replaced. Perform Steps 1-11 of Table 1 to
prepare the new Charles CMPH enclosure, the hole or trench, and the cables or
conduit (skip Steps 2-3 if trenching and new cable placement is not required).
2. h
Dig around existing enclosure. Remove the soil from around the existing
enclosure. Dig deep enough so the enclosure can be lifted and removed.
Prepare existing enclosure for removal. Remove the bottom panels of the
UPC 1200. Locate the mounting stakes and remove the nuts and bolts from
them. Remove all attachments to the enclosure, including cable supports and
tie wraps, bonding connections, and grounding connections.
4
3. h
4. h
5. h
Preferred U-shaped channel
grooves for mounting stakes
29.5"
25.5"
2"
6. h
2"
1.5"
Open
Inside
Area
Alternate Mounting
Grooves (generally used
in vault applications)
Instructions
The Charles CMPH has the same footprint as the UPC 1200 series. These instructions describe
how to replace a UPC 1200 with a Charles CMPH. To replace enclosures with smaller footprints,
remove the smaller enclosure and dig a wider hole, as described in Step 13 of Table 1.
Fiber-type bracket
(note offset depth)
Base
Top
View
Base
Bottom
View
Set stake
into groove
Verify hole or trench accommodates stake length. Lift the base and attempt to
place it back in place in the trench or hole. If the trench is deep enough to
accommodate the length of stake protruding from the bottom of the base, disregard
the remainder of this step. If the hole or trench is not deep enough to accept the
stakes, and the weight of the base is not enough to drive the stakes the length
needed to allow the base to rest at its proper depth, then once again use the base
as a template to mark the exact stake locations in the ground where more soil must
be removed. Remove the base from the hole, and at the stake-hole indentations, dig
down just enough to accommodate the length of the stake.
Fiber organizer not
shown for visual clarity
Determine which
grooves to use for
stakes. The base
contains a molded-in
dual-purpose groove
at the center of each
wall to accept the
U-shaped mounting
stakes (as well as the
U-shaped vertical
channels of the
frame). Per local company practice and site
conditions, select two
wall grooves that are
appropriate for stake
attachment purposes
(the grooves on the
shorter side walls are
typically used).
Carriage
Bolt
5. h
Step #
Cut the cable ties
which secure the
stakes to the frame
3. h
1.6"
4"
Instructions
1. h
Wall at Groove
1.3
"
Table 2. Installing the CMPH with New Charles Stakes
Charles offers some CMPH models that include 2 mounting stakes (either 30", 36", or 42" long).
All stakes have identical hole patterns. This table describes how to install these models.
Attach stakes to grooves in base. Set the base on the
ground or a raised surface to access the grooves through
the base bottom. On the inside of the base, remove the nuts 1.125"
and washers from the bolts (which are 4" apart) that secure
3"
the frame channels in place. On the mounting stake, the
4"
distance between the first and third hole down from the top
1"
of the stake is 4". Insert the top of the stake into the base,
1"
rotate the stake so it will fit properly into the base groove (so
1.2"
the perimeters match), align the stake holes with the bolts in
the base, and set the stake in place in the groove. Re-install
the lock washers and nuts that were removed to secure both
Charles
the mounting stake and frame channel in place. Repeat for
Stake
the other stake.
Top View of Base
17"
7. h
Remove the old enclosure. Completely remove the existing enclosure.
Protect cables and connections. Per company practice, wrap the existing
splice as tightly as possible without damaging the wire (fiber) connections.
Analyze condition of existing mounting stakes. Inspect the existing
mounting stakes for possible re-use. If they are deteriorated, bent, out of
alignment, or have a hole pattern that will not work with the Charles CMPH
base, carefully remove the stakes and install new ones per company practice
(consult Table 2 if desired).
Optional - remove the CMPH’s horizontal splice bars and/or ground
bracket. Determine if it will be necessary to temporarily remove any of the
CMPH’s internal, horizontal, supportive splice bars or brackets in order to fit
the existing cabling, connections, splices, and equipment into the CMPH
during the base installation. After base installation, re-attach the bars and
brackets (Step 10).
1203I1P4
Section LT-CMP-HIT-801
8. h
Set base in place. Lift the base over the existing cabling and equipment, and
route the wrapped splice and all equipment up through the base bottom while
lowering the base to the bottom of the hole. If the existing stakes were used,
verify they are inside the base. If new stakes were attached to the base, insure
the hole accommodates them. Perform Steps 17-18 of Table 1 for the proper
base depth and level.
9. h Attach base to re-used stakes. Remove the nuts and washers from the 4
bolts located inside the CMPH base that secure the frame channels in place (2
bolts on each side, 4" apart). Manipulate the base and/or stake tops so the
re-used stakes fit into the preformed stake grooves in the base walls. Align the
base bolts with the stake holes, and re-attach the washers and nuts onto the
bolts. Firmly tighten nuts.
10. h Attach cables to bars and brackets. If the splice bars or brackets were removed,
re-install them now in the best positions to support (and ground) the equipment. Per
company practice, attach or mount all cables and equipment to the internal
framework (bars, brackets) of the CMPH. Re-attach any grounding, bonding, and
cable connections previously unattached to remove the old enclosure.
11. h Close the CMPH and clean the site. Perform Steps 1 to 11 of Table 1 to close
the CMPH and restore the site to its previous condition.
4. h
5. h
Remove plastic bags and verify contents. Locate
the clear plastic bag(s) that are
provided and verify the following contents:
h Document
h Cable ties
h 2 hose clamps
h 2 splice trays & labels
h 8 Fiber management D-clips
h 2 ground braids/bond straps
h One 3-foot long transportation tube
6. h
Verify sufficient feed cable length. Verify
approximately 12 feet of cable, from the ground
line to blunt-cut stub-end of the cable, is available
at the CMPH base, and raise it up and out of the
base. Position the cable so it will be at the CO or
feed side of the pedestal’s fiber organizer (the side
with fewer but larger rubber grommet ports), when
it is installed.
Table 4. CO Feed Cable Installation & Connections
Step #
1. h
Instruction
Obtain tools, materials and equipment. Gather the equipment listed below
to install the feed/drop fiber cables inside the enclosure’s fiber organizer:
h
h
h
h
h
h
h
h
h
h
h
216 tool/can wrench
Tape measure
Cable marking tool
Labels for cables (optional)
Hose clamps (2 provided)
Cable bond clamps (optional)
Proper length drop cables
Drop trenching equipment
Wrenches or socket set
Straight slot screwdriver
Gel removal compound
(to clean stripped cables)
h Isopropyl alcohol & clean
wipes (to clean fibers)
h Site clean-up tools
2. h
3. h
5
h
h
h
h
h
h
h
h
h
h
h
h
h
h
Properly installed base of CMPH model
Dome & fiber organizer (1 provided)
Bag of parts (provided with fiber organizer)
Assorted cable ties
Splice tray and labels for splice tray
Knife, snips, or puncture tool (to cut grommets)
Cable-entry tool or utility knife with hook blade
Buffer tube stripper tool (to score/cut tubes)
Fiber optic stripper tool (for 900 micron pigtails)
Fiber splicing tools and equipment
Approved cleaved fiber container
Safety glasses & work gloves (optional)
Shovel (as needed)
Grounding equipment & tools
Remove outer dome from
base. Repeat Steps 5-10 of
Table 1 to remove the CMPH
exterior dome from the CMPH
base.
Open inside doors of CFDP
fiber organizer. Open the
doors of the CFDP inside the
CMPH enclosure using
a 216 tool or can
wrench on the
cup-washer
screws.
7. h
8. h
9. h
Doors
closed
Connect earth ground to the fiber organizer. Always follow
local codes and company practice when grounding
cables/equipment. Per company practice, connect a #6
earth ground wire to the ground lug on
Ground
the bonding plate at the bottom of
lug for
the fiber organizer. Loosen the ground
earth
ground
lug screw, insert the ground wire
into the hole at the lug base,
hold the wire in place, then firmly
Attach earth
tighten the screw. After earth ground
ground to
ground lug
is connected to the ground lug, the
bond posts can be used to bond cables.
Doors
opened
Remove single-port feed grommet. Feed or
CO cable grommets (on the rear side of the
back- board) have one port for one feed cable
(unlike the drop cable grommets which have two
smaller ports each). Remove one
Backboard’s
bottom
of the single-port feed grommets from
grommet
plate
the bottom grommet plate.
Push cable through grommet. Push the stub end of
the cable through the thin center area of the grommet
(at the center of the star shape). Slide the grommet
down the cable, stopping near the grommet plate.
Rotate the grommet so it is aligned with its slot on the
plate, then re-insert the grommet in the plate. Pull up
on the cable to reduce excess cable slack.
Mark cable for sheathing removal.
Approximately 10.5’ of cable sheathMake
ing must be removed from the 12’
mark
cable stub to expose the fiber to
here
be spliced, but enough cable length
with sheathing must remain to
attach the cable to the fiber organizer.
Locate the cable attachment unit
2.5"
that is directly above the selected
feed grommet, pull the cable up, hold
it against the unit, and mark a cutline on the cable 2.5" above the
grommet, or about midway up
Grommet
the attachment unit.
Approx. 12’
stub end to
ground line
Feed side,
1-port grommet
Drop
side, 2-port
grommets
Feed
Cable
Hex nut on strength
member clamp on
attachment unit
Note the
teeth on
the unit
Feed stub
10. h
Bond posts on
bonding plate
for cable
bonding
2.5"
Grommet
Top
Remove the grommet from the plate, for sheathing removal (optional). If
desired, remove the grommet (with the marked cable) from the grommet plate
to create room to work and to facilitate the cable sheathing removal and bond
clamp installation procedures.
1203I1P4
Section LT-CMP-HIT-801
11. h
Remove cable sheathing. Score the cable at the mark made in Step 9, score
the perimeter of the cable sheathing or make a ring cut at the marked location,
then find the rip cord(s) at the stub end and pull to split the cable sheathing 1"
beyond the score mark. Peel apart the sheathing to the cut line, snap it off,
discard the removed sheathing, and trim the cord(s).
12. h Prepare and cut cable armor. If the cable contains protective metallic
shielding or armor, remove it per company practice to expose the fiber buffer
tube. The corrugated metal or armor that may be present in the feed cable
is very sharp at the cut or exposed edges. Extreme caution should be
taken to prevent personal injury. Protective work gloves are
recommended when handling armored cable.
Strength members
13. h Cut strength members to length.
Buffer tube
Per company practice, trim the
(approx. 7.5 feet long)
2"
strength members at a point
approximately 2" longer than the cable Sheath cut on cable
Cable armor not
sheathing cut (so only 2" remains).
shown, for visual clarity
Cable
22. h
23. h
24. h
25. h
14. h
Clean buffer tube. Per company practice and cable type, prepare the buffer
tubes, as needed.
15. h Attach bond clamp to feed cable. Feed cables should be
bonded to the pedestal bonding plate. Prepare the cable for
bonding by attaching a cable bond clamp (not provided) to the cable shield at the sheath cut. Always
follow clamp manufacturer instructions or company
practice to select and attach cable bond clamps
Sample
(procedures/clamps used to bond cables may vary per
cable bond
location, application, and cable type and size). If taping
clamps
the cable-clamp junction, leave enough strength member
length for termination (see Step 18).
16. h
17. h
Attach one end of a bond strap to the cable bond clamp. (Skip this step
if the provided bond strap is not used, per company
Bond strap for
practice.) Attach one end of the provided bond strap
bonding cables to
to the cable bond clamp installed in Step 15.
ground posts
Re-insert rubber grommet into plate. If still removed, re-insert the grommet
(with the cable running through it) into its slot in the grommet plate. Be sure the
grommet is fully seated in the slot, to augment the weather-tight seal. When
performing the next step, slide the cable up or down the grommet, as needed.
Lug for earth ground
21. h
6
Route fiber to the basket. Route the buffer tube(s) up through the bottom
opening of the fiber storage basket, at the front side of the fiber organizer.
Clean fibers. Per company practice, clean the fibers in the working tube.
CO side of
Wrap and loop the working
Begin to route the
fiber
tube in the basket. Loop the
buffer tube up
2nd feed
organizer
through the bottom
buffer tube slack around the
tube
of basket, attach it
inside perimeter of the basket.
to the basket’s
Fiber
Secure the tube to the basket’s
inside wall with a
basket
cable tie, and loop
inside walls with cable ties as it
it two times. See
first enters the basket. Do not
steps 27 & 28 to
attach the last 2-3 feet of tube.
attach the tube end
Attach buffer
to a splice tray and
After the tube is attached to the tube to inside
wrap fiber in the
splice tray in Step 28, this slack of basket here
splice tray.
where it first
length allows the splicer
enters basket.
sufficient tube slack when
accessing the splice tray.
Fiber
Buffer
(approx. 32")
tube
Cable
(approx.
4.5 feet)
26. h
Prepare a splice tray for tube attachment. Prepare a splice tray (proOuter cable
Choose a tray
vided): remove the cover and insert
tie-down slots
corner
2 cable ties at the top left tray
Inner slots
corner (when secured to the basket)
using the cable tie-down slots.
Cable ties
27. h
Attach buffer tube to tray. Overlap the end of the buffer tube onto the splice
tray corner (see Step 28), and secure the tube to the tray with the two
positioned cable ties. The overlap distance is determined per company
practice and tray manufacturer instructions.
28. h
Store fibers in splice tray, and label tray cover. Per company practice, wrap
and store the fiber in the tray for later use. Locate and fill out the tray label, and
attach the label to the cover,
1"
Secured cable ties
and attach the cover to the tray.
18. h
Terminate strength members. Perform this Place strength members
step in conjunction with Step 19 for the best
between washers
vertical cable alignment on the cable
attachment unit. Terminate any strength
Keep tube clear
members per company practice, or as
stated herein. First loosen the hex bolt in the (do not pinch)
strength member clamp. Next, slide the
strength members between the washers until
they abut the attachment unit’s top flange. If
necessary, trim strength members to attain
the best vertical position against the bar.
Hold the cable in place and firmly tighten the
strength member clamp.
19. h Secure cable to fiber
Attachment Unit
Fiber
organizer’s
Buffer Tube
cable attachment unit. Secure
(keep clear of
Strength Members
the cable to the cable attachstrength member
(trim to fit between
ment unit by affixing the
attachment
point)
washers; if not, affix
provided hose clamp around
to cable bond clamp)
both the cable and the cable
Bond
Sheath
attachment unit at the bottom
clamp
opening
tooth" area of the unit (see teeth
in Step 9). Verify the cable
Hose clamp
Hose clamp
(open and install around
sheath cut line is approximately
(open and install
cable, attachment unit,
halfway up the unit. Adjust
around cable and tooth
and bracket)
area of cable
strength member length if
attachment unit))
needed, and tighten the hose
Cable bond strap & shielding not shown
clamp.
20. h Bond cable to bonding plate.
Regardless of the type of bond
Secure one
end of cable
strap used, finish bonding the
bond strap to
cable by attaching the free end
post (other end
of the bond strap to a bond post to cable bond
clamp)
on the bonding plate. Route the
Ground/
Bond
strap to fit, then secure it to a
plate
bond post.
Cut to length then remove buffer tube. Buffer tube slack is typically coiled
inside the fiber basket, and a length of buffer tube is typically removed from the
tube’s stub end to expose the fiber that will be placed in the splice tray. These
buffer tube and exposed fiber slack or storage lengths are determined per
company practice and equipment manufacturer instructions. Determine the
desired length of buffer tube to store in the fiber basket (and also the desired
length of exposed fiber). Using local company procedures and tools, make a
mark at the desired tube cut-line, score the tube perimeter at the mark, and
remove the length of surplus tube and discard it.
Secure and protect non-working buffer tube(s). If the cable contains more
than one feed buffer tube (see Step 25), with fibers which are to remain unlit
for this installation, loop the non-working tube(s) within the fiber basket, and
secure it to the basket walls with cable ties, per company practice.
Buffer Tube
Fiber
If more than 12 pigtails will be spliced, additional tray(s) can be used. Always follow company practice.
29. h
Label tube. Label the tube near the tray and the cable sheathing cut, per
company practice.
Table 5. Installing 2mm Individual Jacketed Pigtails
(Go to Table 6 for 900 Micron Jacketed Pigtails)
1. h
Overview. If 2mm jacketed pigtails are used to terminate the feed fibers, their
larger diameter necessitates special fiber routing and slack management
procedures. The larger diameter 2mm jacketed pigtail fibers: 1) call for the use
of fiber management D-clips (rings) to route and contain the pigtails around the
outside perimeter of the fiber storage basket, as explained below, and 2) do
not require a separate protective transportation tube for transitioning to the fiber splice tray.
Basket
Tray
Route pigtrails
thru clips
around basket
perimeter,
then to the
tray
Pigtails
Adapters in
Adapter
Plate
NOTE: Any fibers that will be routed to a 2nd or 3rd fiber organizer
require a minimum fiber pigtail length of 60".
1203I1P4
Section LT-CMP-HIT-801
2. h
3. h
4. h
Locate the 2mm pigtails. Locate the correct type of 2mm individual
jacketed pigtails to be used to terminate the feed fibers.
Pigtail kits can be ordered from Charles Industries.
4-port
Adapter bulkhead
Insert connector of pigtail
storage panel
at top of fiber
into adapter bulkhead.
organizer
Remove the caps from the
bulkhead adapters prior to
inserting the pigtails’ connectors. Insert 8 of the pigtail connectors into the adapters in the 8-port bulkhead at
the top of the fiber organizer.
The remaining 4 fibers from the
12-fiber buffer tube can
be terminated with pigtails
Plug
and parked (stored) in the 4connector into
Sample bulkhead
adapter.
port storage panel adjacent to
adapter (adapters
900-micron SC or
the main adapter bulkhead.
not removable)
FC-type connector pigtail
These pigtails can be rerouted, in the future, to other fiber organizers, as explained in Table 7.
Follow company practice for correct cable color-coding, and consult the label
on the front side of the bulkhead to locate the assiged line numbers.
Locate and install fiber management clips.
Find the fiber management D-clips (rings)
provided with the enclosure. Install them
onto the fiber organizer at the outside perimenter corners of the fiber storage
basket. Holes in the fiber organizer
accommodate the peg or post
Post on D-clip
in the clips.
Route/loop pigtail fibers through D-clips
around the outside of the basket. Gather all the
ends of the pigtails, and as a group, route the ends
clockwise around the outside perimeter of the fiber
storage basket through all the fiber management
clips, starting with the top right clip. Make several
loops, depending on the pigtail length, and end the
last loop after exiting the top left D-clip at the top
left corner of the fiber basket.
From bulkhead
Loop
around
basket
perimeter
Only one
pigtail
shown, for
viaual clarity
6. h
Route last loop inside the basket. After looping the pigtails around the
outside perimeter of the basket, route the pigtail fibers to the inside of the
basket. Make one and a half clockwise loops within the basket. End the loop
with the pigtail ends exiting the bottom of the basket. This feed loop" inside
the basket is for the working slack needed for splicing procedures.
7. h
Bundle and secure the looped pigtails together. Per company practice, use
Velcro strips or other company−approved materials and methods to bundle the
pigtail jackets (in the basket) together at approximately 6" intervals, for efficient
cable managment.
8. h
9. h
7
1"
jacket
overlap
Use same
tray corner
and two NEW
cable ties.
Pigtail
jackets
Splice
tray
Feed
buffer
tube
Place fiber in the tray. Wrap the pigtail fibers in the tray per company
practices and tray manufacturer instructions.
12. h
Prepare the second feed buffer tube (if a 24-fiber feed cable was used)
and 12 additional pigtails (optional).
If fibers 13-24 in the second feed tube will remain unlit (out of service), route
the second buffer tube up into the storage fiber basket (if not performed in
Step 23 of Table 4), loop it around the interior of the basket a few times, and
secure it to the basket walls with cable ties or velcro, for future access.
If the fibers/lines from the second feed tube will be placed in service (lit) during
this installation, first mount the additional fiber organizers (see Table 7), then
prepare the second tube’s feed fibers identically to the first tube’s fibers, using
Steps 21-29 of Table 4, and Steps 2-11 above as a guide. Use the bulkheads in
fiber organizer #2 or #3 when (re)performing Step 3 above, and use the second
provided splice tray when (re)performing Step 10 above. Each bulkhead services
8 fibers/lines, and each splice tray accommodates 12 fibers.
13. h Perform tube management. Always keep buffer tubes neat and free of kinks. To
manage the tube slack, loop and store the tubes inside the fiber basket. If desired,
starting at the splice tray, attach the length of transportation tube to the feed buffer
tube (join them together) with cable ties at short intervals, for proper tube
management. Allow the splice tray to rotate freely when looping the tubes for
storage, to avoid stressing and kinking the tubes, which could cause fiber damage.
14. h Determine next step or close the pedestal. If one or two additional pedestal
fiber organizers are to be mounted in the CMPH (more than 8 lines to be
placed in service), proceed to Table 7. Go to Table 8 to install drop cables. Go
to Table 9 to perform splicing. If splicing or drop cable installation will be
performed at a later time, go to Table 10 to close the pedestal.
Table 6. Installing a 900 Micron Fan-out
(Go to Table 5 for 2mm Jacketed Pigtails)
1. h
Overview. If 900 micron fan-out assemblies are used to terminate the feed
fibers, the procedure for fiber routing to the splice tray and for
slack management includes the use of a transportation tube
(provided). As opposed to 2mm pigtails, the smallerdiameter 900-micron fibers require the protective transportation tube for routing
Transportation
within the fiber storage
Tube
basket and transitioning
Bulkhead
to the fiber splice tray,
of fiber
organizer
as explained below.
Basket
Splice tray
Measure, mark and trim pigtail jackets. Determine where to mark and cut
the pigtails’ jackets to expose the length of fiber needed for placement in the
splice tray for splicing purposes. When determining this distance, allow
sufficient length of pigtail jacket material to remain from the fiber basket to the
splice tray for technician and equipment work space during splicing
procedures. After marking the proper place per company practice, without
damaging the fiber inside, score the pigtail jackets at the mark then remove the
surplus jackets from the fibers using company-approved methods.
Pigtail
exposed
fibers
11. h
Hole
(insert into hole)
5. h
10. h Attach pigtails to the splice tray.
Prepare the splice tray for the
jacketed pigtail bundle attachment,
starting two new cable ties at the
same tray corner as before, but
using the outer tie-down slots.
Overlap the bundled pigtail jackets
onto the tray corner about 1"
(alongside the feed tube), then secure
the pigtail bundle to the tray with
the two, new, positioned cable ties.
900-micron fan-out
assembly (not provided)
NOTE: Fiber that will be routed to a
2nd or 3rd fiber organizer require a
minimum fiber fan-out length of 60".
2. h
Locate or obtain an SC or FC-type 900-micron fan-out assembly.
Locate a separately-ordered SC or FC-type 12-fiber fan-out
assembly. Contact Charles Industries at the phone
number shown in Part 3 for information on available kits.
Clean fibers. Clean the exposed fibers, per company practice.
1203I1P4
Section LT-CMP-HIT-801
3. h
4. h
5. h
4-port
Insert fan-outs’ connectors into
storage Adapter bulkhead
adapter bulkhead. Remove the
at top of fiber
panel
caps from the bulkhead adapters
organizer
prior to inserting the fan-outs’
connectors. Insert up to 8 of the
fan- outs’ connectors into the
adapters in the 8-port bulkhead
at the top of the fiber organizer.
The 4−port connector storage
panel to the left of the main
bulkhead can be used for un-lit
fan-out connector storage.
Plug
Follow company
connector into
practice for correct fiber
adapter.
color-coding, and consult
900-micron SC or FC-type
the label on the front side of
fan-out connector
the bulkhead to locate the proper line numbers.
Route end of fan-out through transportation tube.
Provided is one 3-foot length of plastic 1/4" tubing to
protect the 900-micron fibers as they transition from
the adapter panel through the fiber basket and to the
splice tray. Locate and grasp the free fiber-ends of the
fiber fan-out and guide the ends, as a group, into the
provided transportation tube. Slide the fibers through
the tube until the free ends exit the opposite tube end.
Secure one end of
the transportation
tube to the basket.
Using a cable tie,
attach one end of the
transportation tube to
the top, left, inside
wall of the fiber
basket.
Sample
bulkhead
adapter
(adapters not
removable)
Fan-out
fiber
ends
Group
fiber
ends and
insert
into tube
Secure transportation
tube to basket here (top
inside wall) with cable tie
Transportation
tube
8. h
Place fiber in the tray. Wrap the fibers in the tray per company practices and
tray manufacturer instructions.
9. h
Prepare the second feed buffer tube (if a 24-fiber feed cable was used)
and a second fan-out (optional).
If fibers 13-24 in the second feed tube will remain unlit (out of service), route
the second buffer tube up into the fiber storage basket (if not performed in
Step 23 of Table 4), loop it around the interior of the basket a few times, and
secure it to the basket walls with cable ties or velcro, for future access.
If the fibers/lines from the second feed tube will be placed in service (lit) during this installation, first mount the additional fiber organizers (see Table 7),
then prepare the second tube’s feed fibers identically to the first tube’s fibers,
using Steps 21-29 of Table 4, and Steps 2-8 above as a guide. Use the
bulkheads in fiber organizer #2 or #3 when (re)performing Step 3 above, and
use the second provided splice tray when (re)performing Step 7 above. Each
bulkhead services 8 fibers/lines, and each splice tray accommodates 12 fibers.
10. h Perform tube management. Always keep buffer tubes neat and free of kinks.
To manage the tube slack, loop and store the tubes inside the fiber basket. If
desired, starting at the splice tray, attach the length of transportation tube to
the feed buffer tube (join them together) with cable ties at short intervals, for
proper tube management. Allow the splice tray to rotate freely when looping
the tubes for storage, to avoid stressing and kinking the tubes, which could
cause fiber damage.
11. h Determine next step or close the pedestal. If one or two additional pedestal
fiber organizers are to be mounted in the CMPH (more than 8 lines to be
placed in service), proceed to Table 7. Go to Table 8 to install drop cables. Go
to Table 9 to perform splicing. If splicing or drop cable installation will be
performed at a later time, go to Table 10 to close the pedestal.
Fiber basket
Table 7. Installing Additional CFDP fiber organizers
Velcro strap
Bottom splice
tray tab
1. h
Order and inspect additional CFDP fiber organizers. Up to 3 CFDP206EL08 fiber organizers can be be mounted in the CMPH enclosure, on secure but removable collars located on the bottom bracket of the internal
framework. A second or third fiber organizer can be mounted at this time, or
at a later date for future growth or expansion. If mounting another fiber
organizer at this time, inspect the unit for shipping damages and report any
damage to the shipping company.
2. h
Attach additional fiber
organizer’s legs to
collar. Align the fiber
organizer’s legs with the
leg guides in the collar,
and slide the legs down
into the guides until they
snap or click into place.
Transportation
tube
Fibers and feed tube not shown, for visual clarity
6. h
(Optional − trim transportation tube to
proper length.) Before attaching the free end
of the tube to the bottom corner of the splice
tray (in the next step), verify the tube length will
allow the (then attached) splice tray to be
easily positioned at the front of the fiber basket
(after the tube is looped within the basket). If
needed, the tranportation tube can be
trimmed/cut to length, if the size and number of
loops in the fiber basket requires it. Leave
enough tube length for splicing procedures.
Transportation
tube
First end
Trim
tube
end, if
needed
3. h
Fibers in tube not
shown, for visual clarity
7. h
8
Prepare splice tray, attach
other end of transportation
tube. Again prepare the splice
tray for tube attachment,
starting two new cable ties at
the same tray corner as before,
using the outer tie-down slots.
Overlap the transportation tube
onto the tray corner about 1"
(alongside the feed tube), then
secure the tube to the tray with
the two, new, positioned cable
ties.
Cable
ties
Feed tube
Transportation
tube for fan-out
fibers (12 fibers per
tube recommended)
4. h
Feed buffer tube
Splice
tray
Use same tray
corner and two
NEW ties.
5. h
Install bolt in top
fastener of fiber
Fastener
organizer. Slide the
provided top bolt into the
fastener at the top of the
fiber organizer.
Leg
Guide
Bolt
Secure top of fiber organizer
to top rail of framework.
Thread a nut onto the bolt
installed in Step 3 that is
now protruding through the
hole in the top rail of the
framework. Firmly tighten
the nut.
Route pigtails through split duct. Route the pigtails through the split duct
from fiber organizer 2 (or 3) to fiber organizer 1.
1203I1P4
Section LT-CMP-HIT-801
6. h
Install split duct. A 3/4" diameter split duct, provided with each separately-ordered add-on fiber organizer, is used to transport the 2mm pigtails or 900
micron fan-out fibers from the splice tray in fiber organizer #1 to the
bulkhead(s) in fiber organizer #2 and #3. A split duct should be installed
between fiber organizer 1 and fiber organizer 2, and if needed, another
between fiber organizer 1 and fiber organizer 3. If the fibers are not yet spliced,
route the pigtails through the split duct prior to attaching the duct to the fiber
organizers, for easiest pigtail installation. Route the ducts through the cable
grommets of both fiber organizers (remove and slit the grommet if necessary to
fit the 3/4" duct). Fasten both duct ends to a cable attachment unit in each fiber
organizer using cable ties around both the ducts and the cable attachment
units. Always follow appropriate fiber bend radius requirements when routing
ducts. In fiber organizer #2 and 3, extend the micro duct up past the cable
attachment unit and fasten it to the inside wall of the fiber storage basket using
a cable tie.
Fiber Organizer #1
Fiber Organizer 3
3. h
4. h
5. h
6. h
7. h
8. h
Cable tie
the duct to
the cable
attachment
unit
9. h
10. h
Grommet
11. h
Micro duct (route pigtails
through micro duct prior
to duct installation, if
possible)
Split duct (route down and
over to fiber organizers 2 & 3)
7. h
8. h
9. h
Prepare feed fan-out or pigtails. Prepare pigtails or fan-outs for feed lines
9-16, using Steps 2-11 in Table 5 or Steps 2-8 in Table 6 as a guide. Also use
the bulkhead in fiber organizer #2 when terminating the fan-out or pigtail
connectors in the bulkhead adapters, and use the second provided splice tray
when placing the fiber for lines 9-16 in a splice tray. Note that each bulkhead
services 8 fibers/lines, and each splice tray accommodates 12 fibers.
2. h
9
Separate tracer wire. If a tracer wire is attached to the drop cable, separate it
and pull it down the cable to the marked location, per company practice.
Remove all but 4 inches for later use. Optionally coil and point the 4" wire
toward the pedestal center, away from the working area. Note: Flat drop cable
tracer wire is intended for locating, not grounding, purposes.
Remove cable sheathing and open the cable. Cut and remove the drop
cable sheathing from the end of the cable to the cut mark, per company
practice. Trim any cable strength members per company practice or Step 13.
Label drop cable. Label the/all drop cable(s) with a marker or label. This
facilitates later cable identification for future troubleshooting, splicing,
maintenance, or rework.
Trim strength members. If the cable contains strength members, trim them but
retain enough length to attach them to the fiber organizer, per company practice.
13. h
Secure strength members. Per
company practice, terminate any strength
members in the strength member clamp
at the top of the cable attachment unit.
Loosen the bolt on the clamp, position the
strength members between the clamp’s
two washers, and move the cable up or
down so that the strength members abut
the inside of the top flange (or return) of
the cable attachment unit. Trim the
strength members, if needed. Hold the
strength members in position and tighten
the bolt. Avoid pinching buffer tubes in the
clamp.
2 washers
Strength
members
(2" long)
Hex screw in
strength
member clamp
Tube
(keep
clear)
Tracer
wire
Sheath
cut-line
Drop cable
Teeth at
bottom of cable
attachment unit
14. h
Secure cable to attachment unit. Verify the cable sheath cut-line is
positioned at the middle of the cable attachment unit. Place a cable tie at the
’teeth’ position of the cable attachment unit. Double the cable tie over the
cable, crisscross it (in a Figure 8"), and tighten the tie.
15. h
Repeat for all drops. Repeat Steps 8-14 above for all available drops.
16. h
Route, secure, and connect drop pigtail. Route and loop each drop cable
pigtail around the inside perimeter of the drop side fiber organizer. Size the
loops so that the connector will easily (without tension) reach the assigned
bulkhead adapter. Secure the pigtail to the fiber organizer tie-down slots with
cable ties, velcro, or other company-approved fasteners at regular intervals.
Plug the first pigtail connector into the adapter labeled #1, the second pigtail
connector into adapter #2, etc.
Install third fiber organizer if > 16 lines are needed. If more than 16 lines
are needed, repeat all the steps in this table (Table 7) but using the third fiber
organizer, to activate lines 17-24 of the 24-fiber feed cable.
Table 8. Installing Preconnectorized Fiber Drop Cables
1. h
Route cable through grommet. The front/drop
side rubber grommets contain two holes or
Drop side,
2-port
ports each. Use the innermost ports first (closest
grommets
to the pedestal center) for best drop cable
management. Push the stub-end of the drop cable
Bottom
grommet
through the bottom center of
plate
the selected grommet port. Pull the
Middle
Use ports closest
grommets do not
cable all the way up through the
to the center, first
have angled corners.
grommet.
Route all drops to pedestal. Repeat Steps 1 through 5 above for all drops
ready to be routed or placed in service at this time.
Backfill the trench and replace the sod. Per local practice, restore the area
around the base.
Mark drop cable for sheathing removal. Locate the cable attachment unit
directly above the drop cable’s grommet, hold the drop cable in it’s proposed
final position up against the cable attachment unit,, and mark the cable midway
up the unit (approximately 2.5" above the grommet).
12. h
Split duct
Prepare feed buffer tube, route to splice tray in next fiber organizer.
After mounting the additional fiber organizer (see Table 7) and securing the
micro-duct from fiber organizer #1 to organizer #2, prepare the feed fibers in
the feed cable’s second tube identically to the first tube’s fibers by using
Steps 21-29 of Table 4 as a guide.
Open the enclosure and fiber organizer(s). If the enclosure and fiber
organizer doors are closed and locked, perform Steps 2-3 of Table 4 to open
the enclosure and the drop side door(s) of the fiber organizers.
Allow proper length of drop cable. Per company practice, verify 12’ (min.) of
drop cable extends up past the base’s ground line mark. Mark and cut the
cable at the desired length.
17. h Re-check cable management & lock the CMPH. Verify all tubing is not
kinked, and that no cables, ties, wires or tubes protrude beyond the fiber
organizer walls. Press all grommets into place. Perform the steps in Table 10
to close and lock the CMPH.
Dig trench from premises to pedestal. Per company practice, prepare a
trench to run the drop cable from the customer premises to the pedestal. Clear
the soil from the bottom of the base, where the cable will enter at the drop
cable access port.
1. h
Run the drop cable. Route the preconnectorized drop cable through the
trench and into the CMPH base.
Obtain tools. Prepare the area for splicing, and prepare any equipment and
tools needed to splice fibers. Review all the cautions and warnings herein.
2. h
Open pedestal. Remove the dome and open the CO side door.
Table 9. Splicing Fibers at the CFDP Pedestal
1203I1P4
Section LT-CMP-HIT-801
3. h
Remove the splice tray(s) from the fiber organizer. Loosen the
VELCROr straps that secure the splice tray(s) and remove the tray(s) and
the tubes attached to it. Detach the clear plastic cover from the splice tray(s).
4. h
Perform splicing. Unwrap the working fibers to be spliced, perform all fiber
splicing at this time, and when complete, place the spliced fibers back into the
splice tray(s), per company practice and product manufacturer’s instructions.
5. h
Label and identify splices/tray. Per company practice, label/identify the splices.
6. h
Cover splice tray(s). Re-attach the cover(s) to the splice tray(s).
7. h
Secure tray. Secure the splice tray(s) to the fiber organizer. Wind or rotate
the tubes and the tray(s) as needed to loop and store the tubing in the fiber
basket, tthen position the tray(s) on the front of the fiber storage basket with
the provided VELCROr straps.
Re-check cable management, and close CO side door Verify all tubing is
not kinked, and that no cables, ties, wires or tubes protrude beyond the fiber
organizer walls. Close and lock the CO side inner door and tighten the
cup-washer screws.
8. h
Table 10. Closing the CMPH Enclosure
Check inner cable management. Before closing the enclosure, always verify
all tubing is not kinked, that the splice trays are firmly attached with the Velcro
straps, and that no equipment, cables, tubes or straps protrude beyond the
fiber organizer walls. Verify all grommets are fully inserted.
2. h
3. h
Close and lock fiber organizer doors. Close and lock all fiber organizer doors.
Check dome clearance. Verify all equipment and cabling is organized and will
not contact the interior walls of the dome when installed (keep items at least 1"
inside the perimeter of the base collar). This assures safe dome placement.
4. h
Locking the CMPH via one of two methods. Use one of two methods to
close and lock the CMPH, depending upon the CMPH’s locking mechanism.
For units with a front-wall latch, follow steps 5-6 below.
For units with a right-side wall flap latch, follow steps 8-10 below.
5. h
Install dome − front-wall latch
models). Locate the dome and lift it
up and over the interior framework
and equipment. Lower the dome until
it overlaps and self-latches to the
base.
6. h
7. h
Lower dome
onto base,
latch will
self-lock
Verify the CMPH is locked. The dome design allows the dome to self-lock on
the base. An audible click indicates that the enclosure is locked; also verify the
dome is locked by attempting to lift the dome.
Install dome − short side wall latch
models. Locate the dome and lift it up
and over the interior framework and
equipment. Lower the dome until it
overlaps and self-latches to the base.
Verify the stand-off protrudes through
the hole in the latch (self-latch
feature).
(Optional) Padlock the
CMPH. For models equipped
with an optional hasp, the
CMPH also can be locked by
inserting a padlock through the
holes in the hasp provided at
the front of the enclosure.
10. h
1. h
Align bottom of dome
with top of base
9. h
Latch shown
detached for
visual clarity only.
Hole
in
latch
11. h
Label outer dome. Place all ID/warning labels on the dome, per company
practice.
End of CMPH installation. Clean up site. Clean up the work site, properly
dispose of all debris, pick up and put away all equipment, tools, and work
materials, restore the landscape to its original condition, and leave this
document inside the CMPH for future reference.
3.
CUSTOMER TECHNICAL SERVICE
If technical assistance or customer service is required, contact Charles Industries by calling or using one of the following options:
847-806-8500 (Tech. Serv. local)
800-607-8500 (Tech. Serv. toll-free)
847-806-8556 (Tech. Serv. FAX)
techserv@charlesindustries.com
Height, overall
Height, base only, incl. collar
Height, dome only
Height, internal framework
Height, base bottom to ground line
Depth, base (at wider footprint)
Depth, dome
Width, base (at wider footprint)
Width, dome
Weight, dome
Weight, base, fiber-bracketry models
Weight, base, copper-bracketry models
Weight, two 30" stakes
Weight, two 36" stakes
Weight, two 42" stakes
10
Lock the CMPH. Lock the
CMPH by re-inserting and
turning the cup-washer screw
clockwise into the threaded
holes provided for it in the
standoff. Tighten the cup-washer
screw with a 216 tool or can
wrench.
Metric
119.4 cm
43.2 cm
83.8 cm
76.2 cm
22.9
43.2 cm
36.8 cm
75 cm
68.6 cm
10 Kg
13.1 Kg
12.3 Kg
2.2 Kg
2.7 Kg
3.2 Kg
Table 12. Model # Ordering Information and Options
Model #
Description
CMPH-IT1
Charles Multi-Purpose Housing (CMPH) Interconnect with one
CFDP206-EL08 fiber organizer with an SC to SC adapter
bulkhead. All sturdy self-locking CMPH models come with a
polyethylene base, an overlapping polyethylene dome, two 42"
stakes, and internal metallic framework for mounting the CFDP
fiber organizer(s) and additional equipment and cabling, a
ground plate with a ground lug and bond posts, instructions,
and a plastic moisture-barrier sheet.
CMPH-IT1QR
Same as CMPH-IT1 but with an FC to FC adapter bulkhead
Optional Equipment for Use with CMPHs
Flap Latch
Cup-washer
screw
216
Tool
Lanyard
U.S.
47 in.
17 in.
33 in.
30 in.
9 in.
17 in.
14.5 in.
29.5 in.
27 in.
22 lbs.
29 lbs.
27 lbs.
5 lbs.
6 lbs.
7 lbs.
NOTE: All dimensions and weights are approximate.
Base
collar
8. h
847-806-6300 (Customer Service)
847-806-6653 (Customer Serv. FAX)
mktserv@charlesindustries.com
www.charlesindustries.com
Table 11. Physical Specifications
Feature
Dome slot
self-aligns with
standoff on base
Stand-off
Optional hasp
for padlock
(orderable
option)
97-001753-A
Kit, CFDP2, drop side inner double grommet, package of 50
97-001910-A
Kit, CFDP2, drop side outer double grommet, package of 50
97-001911-A
97-FIBR24TRAY
Kit, CFDP2, central office side single grommet, package of 50
Kit, Splice Tray, 12/24F, Qty=1
BKPL206-ESL2T
ASM, fiber organizer, CFDP206-EL08/GEN, SC to SC adapter
BKPL206-ESL2TQR
ASM, fiber organizer, CFDP206-EL08/GEN, FC to FC adapter
Various replacement and optional parts are available, including bracket kits for vault-mounting. Contact Charles
Industries for more information.
1203I1P4
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising